KOHLER K-14572-FC-0 Installation Guide
Contents
1. 8 Make sure the sink rim is level and flush with the cabinet perimeter Adjust or shim between sink and support if needed to obtain proper fit Top of sink rim must be flush with top of cabinet perimeter in order to ob tain proper contact with the underside of the countertop NOTE Apply additional sealant if using shims 8 Assemble strainer or garbage disposal to sink according to manufacturer s instructions 9 Using sealant between apron and cabinet is optional CUT OUT POSITIONING 10 See Fig 9 Due to the various cut out sizes possible no template is supplied If using the K 5984 cutting board the minimum cut out length is 22 3 4 11 Carefully measure the countertop to determine the ex act location of the cut out 12 See Fig 8 Measure the distance from finished wall to the center of sink faucet holes Dim Y This dimen sion will be used to locate the faucet hole centerline and back edge of the cut out on the countertop Make sure the sink is positioned to provide adequate clearance be tween faucet and backsplash finished wall or support frame This will ensure full faucet operation when in stalled 13 See Fig 9 From back edge of countertop locate the dimension from finished wall to center of faucet holes Dim Y and draw the centerline Add 1 1 2 to the fau cet hole centerline to locate the back edge of the cut out Trace the cut out opening on the countertop using a soft lead p2. to the variety of installations possible with these sinks installation may require procedures other than those described in these instructions e Thecabinet and frame shown in these instructions are ge neric and may not represent actual design or structure e Due to the special nature of this installation Kohler Co recommends that an experienced cabinet maker build the new cabinet or modify an existing cabinet for this sink To insure proper sink fit in the cabinet and support frame Kohler recommends providing the cabinet maker with the actual sink to be installed Prior to installation unpack new sink and carefully inspect for damage To prevent damage place the sink back into its original packing carton until ready for installation All information in these instructions is based on the latest product information available at the time of publication Kohler Co reserves the rightto make changes in product characteristics packaging or availability at any time with out notice O 1998 Kohler Co TOOLS amp MATERIALS REQUIRED e Variable speed drill e Support frame members e 1 2 dia drill bit e Saber or keyhole saw e 1 3 8 dia hole saw e Ruler and pencil e Sanding block Sealant furnished e Sandpaper asst grits e Safety glasses e Orbital sander optional e New faucet optional UNDERCOUNTER INSTALLATION FAUCET CHECK 1 Check to see if the faucet can be completely assembled on the countert
3. Fill any voids between rim and countertop with provided sealant 19 Sealing gap between apron and cabinet is optional SOLID SURFACE INSTALLATION Solid Surface Fig 10 NOTE Do not use tile for this type of installation 1 Follow steps 1 8 as outlined in the undercounter sink installation section CUT OUT POSITIONING 2 See Fig 8 Due to the various cut out sizes possible no template is supplied If using the K 5984 cutting board the minimum cut out length is 22 3 4 Carefully measure the countertop to determine the ex act location of the cut out See Fig 11 Measure the distance from finished wall to the center of sink faucet holes Dim Y This dimen sion will be used to locate the faucet hole centerline and back edge of the cut out on the countertop Make sure the sink is positioned to provide adequate clearance be tween faucet and backsplash finished wall or support frame This will ensure full faucet operation when in stalled See Fig 11 From back edge of countertop locate the dimension from finished wall to center of faucet holes Dim Y and draw the centerline Subtract 1 1 2 from the faucet hole centerline to locate the back edge of the cut out Trace the cut out opening on the countertop using a soft lead pencil Locate the faucet holes Cutout the opening in the countertop carefully following the pencil line Use an orbital sander or sanding block t
4. KOHLER INSTALLATION INSTRUCTIONS ALCOTT FIRECLAY KITCHEN SINKS K 6573 5U K 6573 4 K 6573 3 12 1 2 12 1 2 12 1 2 IS aa po 4 4 2 1 1 4 R OOOO y ar See 10 r N fr N O 22 J 1 2 5 8 1 718 PR 25 8 5 8 N 625 178 1 1 4 S 1 1 2 OUTLET 85 lt 116 BEFORE YOU BEGIN Please leave these instructions with the consumer as they contain important care cleaning and maintenance information SPECIFICATIONS Fixture dimensions are nominal and conform to tolerances by ASME Standard A112 19 9M A widest ads awe caer a eset tania 3 7 8 Dia Faucet holes undercounter 2 1 2 Dia Faucet holes tile in 1 3 8 Dia T Drain typically 14 BASIN SIZE Side To Side Front To Back Depth 21 15 8 NOTES Please read these instructions before you begin A CAUTION Risk of poor installation Proper selection of tile is critical Kohler recommends tile 3 8 thick 113552 2 DA B Because of the variance in tile thickness and other properties provide a sample of the tile to your carpenter tiler plumber and any other contractor involved in the project Because of the variety of tiles available take careful measurements prior to installation It is very important that all contractors discuss the requirements of the project with each other e Due
5. MITED ONE YEAR WARRANTY Kohler plumbing fixtures and fittings are warranted free of manufacturing defects Kohler Co will at its election repair replace or make appropriate adjustment where Kohler Co inspection disclosed any such defects occurring in normal usage within two years after installation Kohler Co is not responsible for installation costs To obtain warranty service contact Kohler Co either through your Dealer or Plumbing Contractor or by writing Kohler Co Attn Customer Service Department 444 Highland Drive Kohler WI 53044 U S A or by calling 1 800 4 KOHLER from within the U S A Implied warranties including that of merchantability and fitness for a particular purpose are expressly limited in duration to the duration of this warranty To the extent permitted by law Kohler Co disclaims all implied warranties including merchantability and fitness for a particular purpose Kohler Co disclaims any liability for special incidental or consequential damages Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so this limitation and exclusion may not apply to you This warranty gives you specific legal rights You may also have rights which vary from state to state This is our exclusive written warranty Kohler Co Kohler Wisconsin 53044
6. encil Locate the faucet holes 1 3 8 D Faucet Holes Finished Laer Z Mall 1 1 2 Na O La s Min Een ui R t I aer 2 R Max Sharp Corner _Cutout Optional Countertop t t 22 3 4 A Min Cut out If Using vun K 5984 Cutting Board Fig 9 14 Cut out the opening in the countertop carefully follow ing the pencil line Use an orbital sander or sanding block to smooth the edge of the cut out area and remove all saw marks For laminate type countertops all ex posed unlaminated surfaces near the cut out opening must be adequately finished and sealed to prevent dam age from water absorption A CAUTION Risk of product damage Do not cut drill or sand countertop while positioned over fixture 15 Drill required faucet hole locations number of holes drilled will be determined by the fitting being used and install faucet to countertop according to manufacturer s instructions Sink has five faucet holes 16 Clean the top of the sink rim making sure surface is free from debris Clean the bottom of the countertop around the cut out area making sure surface is smooth and free of defects 17 Apply a generous bead of sealant around the sink rim where sink rim and countertop meet 18 Position the countertop over the sink being careful the sealant provides a complete seal between sink rim and bottom of countertop Immediately wipe away any ex cess sealant with a damp cloth
7. leaning with a mild cleanser especially iflivingina hard water area will maintain the finish of this sink Do not use abrasive cleaners or solvents To avoid potential damageto the finish avoid soaking dishes for a very long time and refrain from leaving coffee grounds and tea bags in the sink REQUESTING SERVICE Please take a moment to familiarize yourself with the Kohler Warranty its benefits and limitations Kohler Co and its distributors support you with one of the largest Service Networks of its type Here s what you need to do if you require service First Contact the dealer or contractor who sold and installed the product They should be able to solve any problems you may have Second If your dealer or contractor cannot solve the problem they will contact or supply you with the name of the local Kohler Distributor and the Kohler Technical Specialist THIRD If you are unable to obtain warranty service through either your contractor or Kohler Co distributor please write us directly at Kohler Co Attn Customer Service Department 444 Highland Drive Kohler WI 53044 U S A Fourth Include all pertinent information regarding your claim including a complete description of the product model numbers colors finishes and the date the product was installed Include a description of the problem and a photocopy of your invoice for the products involved Also give us the name of the contractor and distributor LI
8. o smooth the edge of the cut out area and remove all saw marks For laminate type countertops all exposed unlaminated surfaces near the cut out opening must be adequately finished and sealed to prevent damage from water absorption A CAUTION Risk of product damage Do not cut drill or sand countertop while positioned over fixture 3 or 4 Faucet Holes y Finished Wall 11 1 2 Min 1 G b C _ 2 R Max _ Sharp Corner _ Cut out Optional Countertop j 22 3 4 Zu Sink Min Cut out If Using K 5984 Cutting Board 7 9 Fig 11 Drill required faucet hole locations number of holes drilled will be determined by the fitting being used and install faucet to countertop according to manufacturer s instructions Clean the top of the sink rim making sure surface is free from debris Clean the bottom of the countertop around the cut out area making sure surface is smooth and free of defects Apply a generous bead of sealant around the sink rim where sink rim and countertop meet 10 Position the countertop over the sink being careful the sealant provides a complete seal between sink rim and bottom of countertop Immediately wipe away any ex cess sealant with a damp cloth Fill any voids between rim and countertop with provided sealant 11 Sealing gap between apron and cabinet is optional IMPORTANT CONSUMER INFORMATION CONSUMER RESPONSIBILITIES A routine c
9. op being used Measure the countertop thickness and the available shank length between the base of the faucet assembly and the mounting nut If it can proceed with the installation If it cannot select another faucet or thinner countertop See Fig 1 N _ Faucet Assembly Countertop Thickness Fig 1 Mounting Nut CABINET SUPPORT FRAME CONSTRUCTION 1 See Fig 2 Measure the actual size of the kitchen sink including apron bottom of the apron is approximately 1 8 wider than the top The cabinet opening should equal the maximum sink apron dimensions to ensure a minimum gap between the sink apron and the cabinet Reference the chart in Fig 2 to determine the cabinet opening height The sink dimensions shown on the cover of these instructions are for reference only NOTE If sink is not available at time of installation make allowances to add wood filler strips spacers to the cabinet opening after cabinet is installed and before sink is installed INSTALLATION an TYPE DIMENSION H Undercounter Max Apron Height Maximum Apron Height Less Under Tile in layment and Tile Thickness Max Apron Height Solid Surface Max Sink Apron Width Ss Wood Filler Strips Fig 2 Spacers 2 See Fig 3 Before proceeding determine if the sink will be flush with or extend slightly beyond the front of the cabinet The sink may extend beyond the face of the cabinet 1 1 4 maxim
10. or grade plywood Do not use the following materials Flakeboard e Interior grade plywood e Gypsum wallboard 1 See Fig 6 The rim thickness on the sink is 5 8 plus or minus 1 32 The sink is designed for installation flush with or slightly lower than the surrounding tile Install support frame accordingly or make allowance to shim the sink as required by varying thickness of the tile sink height and choice of adhesive or mortar bed installa tion u Grout Mile Mortar or _ Adhesive Water Resistant Underlayment or Backing Material 3 4 Minimum 1 4 Optional Cabinet Perimeter Fig 6 2 Position support frame as determined in Step 1 Before securing see support frame caution Also position sup port frame installation hardware to allow for easy ac cess in case the sink needs to be removed or replaced Ensure that support frame installation hardware will not penetrate outside of cabinet 3 See Fig 6 Install underlayment Underlayment cut out may be slightly smaller than sink opening but must not support sink TILE IN SINK INSTALLATION 4 Measure sink apron and cabinet opening to make sure sink apron will fit into cabinet opening If necessary sand opening or add wood filler strips 5 Assemble faucet according to manufacturer s instruc tions 6 See Fig 4 Place a thin layer of sealant provided at each corner of the support where it will contact the sink T Gentl
11. um Finished Wall _ Cabinet E Y nin i gt 1 1 4 7 TOP VIEW Sink Outline MAX Fig 3 3 See Fig 4 Construct a wood support and frame to fit inside the cabinet opening Allow adequate clearance for water supply lines between support and finished wall Locate and cut out drain outlet clearance hole in support Location of this hole depends upon sink loca tion determined in Step 2 A CAUTION Risk of personal injury or product dam age The wood support and frame for the sink must suf ficiently support 300 pounds approximate weight of the fireclay sink when full and a garbage disposal installed Frame Members Running Front to Back Typical Water Supply Lines 17 Support and Frame Sealant Support 25 x 17 Nom must clear water supply lines Drain Hole Clearance Hole Dia Must Clear Garbage Disposal Mounting System Fig 4 TILE IN SINK Tile in Fig 5 SUPPORT FRAME INSTALLATION A CAUTION Risk of product damage Tile backer board placed over plywood is the recommended under layment for installing this sink Tile should be bonded to the backer board with dry set or Latex Portland mortar Consult the tile contractor to determine the types of material to be used Acceptable underlayments include the following e Tile backer board over 3 4 exterior grade plywood e 3 4 exteri
12. y position sink within the frame locating sink in center of sink cabinet NOTE Apply additional sealant if using shims 8 Assemble strainer or garbage disposal to sink according to manufacturer s instructions 9 Placing sealant between apron and cabinet is optional UNDERCOUNTER SINK Ss Undercounter Fig 7 SUPPORT FRAME INSTALLATION 1 Position frame Before securing frame see preceding support caution Also position frame installation hard ware to allow for easy access in case the sink needs to be removed or replaced Ensure that frame installation hardware will not penetrate outside of cabinet 2 Install support frame so that the top of sink rim when placed within the frame is level and flush with top sur face of cabinet perimeter support or underlayment atthe cut out area Secure frame to cabinet See Fig 8 Countertop Sink Br Sealant Cabinet Perimeter Section View A A w A Wood Filler Strip Optional Fig 8 UNDERCOUNTER SINK INSTALLATION 3 Measure sink apron and cabinet opening to make sure sink apron will fit into cabinet opening If necessary sand opening or add wood filler strips Assemble faucet according to manufacturer s instruc tions See Fig 4 Place a thin layer of sealant provided at each corner of the support where it will contact the sink Gently position sink within the frame locating sink in center of sink cabinet Ny A Zn See Fig
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