Sportsman TWPUMP Instructions / Assembly
Contents
1. 1 O eS Place the Gasoline Water Pump on a solid level surface Remove the oil drain plug A Figure 4 Place an oil pan beneath the oil drain Tilt the Water Pump to drain the engine oil into the oil pan Replace the oil drain plug Refill the engine with new oll Dispose of used oil properly Figure 4 AIR FILTER MAINTENANCE 44 WARNING Wear ANSI approved safety gear including safety goggles and heavy duty work gloves when servicing this Water Pump This Water Pump will work more efficiently with a clean air filter The air filter should be checked every 25 hours of use regardless of workload and replaced every 100 hours regardless of workload To clean or replace the air filter 1 2 3 D o Remove the air filter cover which is held in place by a wing nut and is located on top of the Water Pump A Figure 5 Remove the air filter If the air filter is paper use a vacuum to remove any trapped dirt If this doesn t work replace with a new filter If the air filter is foam wash the filter in warm water and a mild detergent before rinsing thoroughly Squeeze out excess moisture and dry completely Briefly soak the filter in lightweight oil squeezing out the excess before replacing it in the Water Pump Th a F Figure 5 TWPUMP 2 Inch Semi Trash Water Pump Assembly And Operating Instructions 10 SPARK PLUG MAINTENANCE This Water Pump will work more efficiently with a properly fun2. areas that are hot during operation and before storing indoors e Hot exhaust may ignite some materials Keep flammable materials away from this product e Keep at least several feet of clearance on all sides of this product during operation Do not enclose this product in any structure In addition to the previously described safety information familiarize yourself with all safety and hazard placards on this product Ah DANGER POISONOUS GAS Engine exhaust contains toxic carbon monoxide gas Breathing exhaust can cause loss of consciousness and shortness of breath NEVER operate in poorly ventilated areas A DANGER Using a gas powered engine indoors CAN KILL YOU IN MINUTES Engine exhaust contains carbon monoxide This is a poison you cannot see or smell f NEVER use inside a home or Only use OUTSIDE and far garage EVEN IF doors and away trom windows doors windows are open A Y AX CAUTION HOT EXHAUST CAUTION HIGH TEMPERATURE oonorroucr DO NOT TOUCH 4 WARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions may result in serious burns fire and or serious personal injury WHAT YOU NEED TO KNOW ABOUT SAFETY INSTRUCTIONS The warning and safety instructions appearing in this manual are not meant to cover all possible conditions and situations that may occur Common sense caution and care must be exercised when operating or cleaning tools and equipme
3. ER PUMP FOR USE egu iu Ee deryn anadir 7 STEP ADO OM DWFN aon arse NN RW FOR REF HF HA FF YY FFF Y FA YN FY FA PWY ANAN FON FR HF AIR TYR 7 SEP 2Z ADD GASOLINE aui ae FD CLUD FRO A 7 STARTING THE GASOLINE WATER PUMP 0 0 cccce cece cette eee eee e eee a a a 8 BREAK IN PERO Do dio da spe GR FARDD TO 8 OPERATION EE _ a ACF ER NR ont AA dat TH EN FYFYR tena ae eats boca 8 PRIMING THE GASOLINE WATER RUMP se eio ddae noa Y RY ca 8 MAINTE NANO en ccoo HER AE HR HE A EI EFE FR RE Y ico lacio 9 ORECKING TREO EF ED Y A eo FFR 9 CHANGINOG THE Dll asados CF D 10 AIR FILTER MAINTENANCE ts 10 SPARK BUG MAINTENANGCE cosacos 11 STORACE A PN PERSON HI HEFY DFTN NU SF DAN HAF FED NFED FETH a HOH AWN 11 PARES ID A ME ua an RY NN FR Ol 12 FAS eal eo FF DF HRN ER AH HF A IN BF HAU EI RT E R HAF DE ere HF FY NEO FFI EY 12 TWPUMP 2 Inch Semi Trash Water Pump Assembly And Operating Instructions RECOGNIZE SAFETY SYMBOLS WORDS amp LABELS WHAT YOU NEED TO KNOW ABOUT SAFETY INSTRUCTIONS Warning and Important Safety Instructions appearing in this manual are not meant to cover all possible conditions and situations that may occur Common sense caution and care must be exercised when operating or cleaning tools and equipment Always contact your dealer distributor service agent or manufacturer about problems or conditions you do not understand This is the safety alert symbol It is used to alert you to potential personal inju
4. Slowly pull on the recoil starter handle until a slight resistance is felt Then pull briskly to start the engine Gently return the cord into the Water Pump to avoid damage to the starter or housing Never allow the cord to snap back 8 _ lf the engine fails to start repeat step 6 NOTE After repeated attempts to start the engine consult the troubleshooting guide before attempting again lf problems persist call 1 888 287 6981 Monday Friday 8 AM 4 PM Central Time 9 _ Once the engine has started and runs for about a minute move the choke lever approximately half way towards the open position Wait an additional 30 seconds and then move the choke lever completely over to the open position 10 Allow this Water Pump to run for several minutes before beginning the project DPP l BREAK IN PERIOD Breaking in an engine of any size is important to the life of the engine The first twenty hours of operation is considered the break in period for this Water Pump For best results and an engine with fewer problems it is suggested that you e Avoid heavy loads during the first twenty hours e Not run the engine at its highest speeds for extended periods e Change the engine oil after ten hours of operation during the break in period only OPERATION 44 WARNING Wear eye and hearing protection when using this Gasoline Water Pump CAUTION Moisture can condense in a unit so it is extremely important to drain the ta
5. TWPUMP 2 Inch 50mm Semi Trash Water Pump Assembly amp Operating Instructions READ ALL INSTRUCTIONS AND WARNINGS BEFORE USING THIS PRODUCT This manual provides important information on proper operation amp maintenance Every effort has been made to ensure the accuracy of this manual These instructions are not meant to cover every possible condition and situation that may occur We reserve the right to change this product at any time without prior notice IF THERE IS ANY OUESTION ABOUT A CONDITION BEING SAFE OR UNSAFE DO NOT OPERATE THIS PRODUCT HAVE OUESTIONS OR PROBLEMS DO NOT RETURN THIS PRODUCT TO THE RETAILER CONTACT CUSTOMER SERVICE If you experience a problem or need parts for this product visit our website http www buffalotools com or call our customer help line at 1 888 287 6981 Monday Friday 8 AM 4 PM Central Time A copy of the sales receipt is required FOR CONSUMER USE ONLY NOT FOR PROFESSIONAL USE KEEP THIS MANUAL SALES RECEIPT amp APPLICABLE WARRANTY FOR FUTURE REFERENCE TABLE OF CONTENTS RECOGNIZE SAFETY SYMBOLS WORDS AND LABELG ccc ccceceee eee cece eee e ELN ELE L HR ELE H NEL NN FF EY NF YE 3 IMPORTANT SAFETCINSTRUCTON Sada 4 GENERAL PRODUGI SPEGIEICATION Susaeta 6 FAS RAGE SON cad Boo eee es re Ra erence ee 6 SFEGIFIGATON O ee ee ee YY er eee eer eer ce 6 COMPONENTS secrets O ancora A NS 6 o me RR RT WN Y MR NR I HF RF FR Y HY UR 6 PREPARING THE GASOLINE WAT
6. arges water as it exits the Pump To attach the outlet hose to the Joint H connect the hose to the pump outlet using a Hose Clamp B and Gasket F Figure 1 TWPUMP 2 Inch Semi Trash Water Pump Assembly And Operating Instructions 6 PREPARING THE SEMI TRASH WATER PUMP FOR USE If this Gasoline Water Pump is being used for the first time the following few steps are required to prepare it for use STEP 1 ADD OIL When new from the package this Water Pump contains no oil in the engine crankcase Add the correct quantity of oil before operating this Water Pump for the first time This Water Pump requires engine oil to function Engine oil is a major factor affecting engine performance and service life The correct quantity of oil is equal to the oil capacity of the engine crankcase and is listed below Always determine that this Water Pump has the correct quantity of oil before use Oil Capacity fluid oz 18 5 Oil Type Recommended SAE 5W 30 To add oil 1 Confirm that this Water Pump is on a level surface 2 Open the Oil Cap A Figure 2 3 Using a funnel add oil to fill the engine crankcase to the correct guantity as stated above 4 Replace Oil Cap Figure 2 STEP 2 ADD GASOLINE 44 WARNING Gasoline and gasoline fumes are highly flammable and explosive Handling fuel can result in serious injury or burns e Do not fill the fuel tank near a heat sparks or an open flame Keep gasoline awa
7. ctioning spark plug The spark plug should be replaced every 100 hours of use To check or replace the spark plug 1 Disconnect the spark plug wire from the spark plug 2 Clean around the spark plug using a wire brush before removing the plug using a spark plug wrench 3 Check the spark plug for foreign substances If moisture is present wipe it off using a clean shop towel If there are deposits present A Figure 6 use a fine grit sand paper to remove them If there is structural damage to the spark plug replace it with a new one B Figure 6 4 When installing the new plug replace it with a Type F6TC and set the gap to 0 60 0 80mm Figure 6 STORAGE Do not store gasoline for more than 3 months Never place any type of storage cover on this Water Pump while it is still hot Prior to restarting thaw out any possible ice from the Water Pump The life of this Water Pump can be extended through proper maintenance procedures When placing this Water Pump in storage for over fourteen days following these procedures will increase its service life Allow engine to cool completely and then clean the Water Pump using a cloth and mild detergent Remove any fuel from the fuel tank Disconnect the spark plug wire and remove the spark plug Pour one teaspoon of engine oil into spark plug hole and replace the spark plug but do not reconnect the spark plug wire Gently but firmly pull the starter cord to distribute the oi
8. e Regarding Emissions Engines certified to comply with California and U S EPA emission regulations for SORE Small Off Road Eguipment are certified to operate on regular unleaded gasoline and may include the following emission control systems Three Way Catalyst TWC if eguipped and Engine Modifications EM IMPORTANT SAFETY INSTRUCTIONS STOP Before using this product if you have any guestions regarding the hazard and safety notices listed in this manual and or on this product call 1 888 287 6981 Monday Friday 8 AM 4 PM Central Time A DANGER When in operation the exhaust from this product contains poisonous carbon monoxide gas Carbon monoxide gas is both odorless and colorless AND may be present even if you do not see or smell gas Breathing this poison gas can lead to headaches dizziness drowsiness loss of consciousness and eventually death e Use this product ONLY outdoors in non confined areas e Keep at least several feet of clearance on all sides to allow proper ventilation for this product 44 WARNING According to the State of California the exhaust from this product contains chemicals known to cause cancer birth defects or other reproductive harm 44 WARNING This product may emit highly flammable and explosive gasoline vapors which can cause severe burns or even death A nearby open flame can lead to an explosion even if not directly in contact with gasoline e Do not operate this product near open
9. flame Do not smoke near this product Always operate this product on a firm level surface Gasoline is highly flammable and explosive Handling fuel can result in serious injury or burns Always shut down this product before refueling Refuel in a well ventilated area Keep heat sparks and flame away while refueling and away from the location where gasoline is stored Never refuel indoors where gasoline fumes may reach flames and or sparks Allow this product to cool for at least 2 minutes before removing the fuel tank cap Loosen the cap slowly to relieve pressure in the fuel tank Avoid spilling fuel Do not fill the fuel tank above the upper limit line Gasoline may expand during operation Do not fill to the top of the tank Always check for spilled gasoline and immediately wipe it up before starting this product Empty the fuel tank before storing or transporting this product Always handle fuel outdoors Before transporting turn the fuel valve to the OFF position and disconnect the spark plug TWPUMP 2 Inch Semi Trash Water Pump Assembly And Operating Instructions 4 A DANGER ui FL UC CES This product produces heat when in operation Temperatures near the exhaust can exceed 150 Degrees Fahrenheit 65 Degrees Celsius e Do not touch hot surfaces Observe all warning placards on this product denoting hot surfaces e Allow this product to cool for several minutes after use before touching the engine muffler or other
10. l inside the cylinder stopping when you feel resistance Remove all water from the primer water tank Wipe all metal components with an oil soaked rag to inhibit rust and corrosion Cover the Water Pump with a tarp and store in a cool dry well ventilated space out of the reach of children EAN a TWPUMP 2 Inch Semi Trash Water Pump Assembly And Operating Instructions 11 PARTS DIAGRAM PARTS LIST CM N peserpton 6 Casing Wear Ring oo ai ot b8 O Ring i 1283 Filter o 9 Impeller 24 Hose Clamp gt o o S TWPUMP 2 Inch Semi Trash Water Pump Assembly And Operating Instructions 12 TWPUMP201307 TWPUMP 2 Inch Semi Trash Water Pump Assembly And Operating Instructions 13
11. nk after each use If left in the tank moisture could cause rust and weaken the tank PRIMING THE SEMI TRASH WATER PUMP Be certain that hoses have been attached to BOTH the Intake and Outlet joints Follow instructions on page 6 Now the Water Pump is ready to be primed before use Priming forces air out of the pump allowing it to pump water more efficiently 1 Place the Water Pump on a solid level surface as close to the water source as possible Remove the Priming Plug A Figure 3 Fill the Water Pump with water by filling through the opening Replace the Priming Plug Start the engine The Water Pump is now primed and ready for use Figure 3 oo n gt o TWPUMP 2 Inch Semi Trash Water Pump Assembly And Operating Instructions 8 MAINTENANCE Routine maintenance of this Water Pump is essential for safe economical and trouble free operation It will help prolong the life of this Water Pump as well as help reduce air pollution A CAUTION Never perform maintenance procedures while this Water Pump is running Allow this Water Pump to cool before commencing any maintenance procedures Keep heat sparks and flame away 44 WARNING Improper maintenance and or failure to correct any problems prior to operating this Water Pump can cause a malfunction which could cause death or serious injury Always follow the inspection and maintenance recommendations and schedules in this manual During colder temperatures icing ma
12. nt Always contact your dealer distributor service agent or manufacturer about problems or conditions you do not understand before operating the product TWPUMP 2 Inch Semi Trash Water Pump Assembly And Operating Instructions GENERAL PRODUCT SPECIFICATIONS PACKAGE CONTENTS 1 2 Inch 50mm Semi Trash Water Pump SPECIFICATIONS FEATURES Engine 4 Stroke 2 Inch 50mm Inlet amp Outlet Engine Type Gasoline 87 Octane Max Lift Head 85 Ft 26m Engine Displacement 196cc Max Suction Head 26 Ft 8m Gasoline Capacity 0 95 Gallons 3 6 liters Pump Speed 3 600 RPM Engine Oil SAE 5W 30 Flow 10 950 x 85 GPH 0 Lift Engine Oil Capacity 18 5 oz 0 55 liters 3 000 x 85 GPH 70 Ft Lift Horsepower 7 0 HP Cast Iron Propeller Displacement 145 Gal Minute 550 L minute COMPONENTS Tube Frame Pull Start Handle On Off Switch Oil Reservoir Fuel Tank Water Inlet Priming Cap Water Outlet Fuel Cap Air Filter Assembly O 6 00 I O Ol F gt OO IO a a wr ww ww ASSEMBLY The Intake Filter A prevents damaging particles from entering the Water Pump INTAKE SIDE OUTLET SIDE Connect the Intake Filter A to the end of a lt a 2 inch hose with a Hose Clamp B Place the Hose Coupling D and secure it to the other end of the hose with a Hose Clamp B Then connect the entire assembly to the pump intake Joint H with a Gasket F Priming Outlet The Outlet Side disch
13. ry hazards Obey all safety messages that follow this symbol to avoid possible injury or death Y WARN N G WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CA U TI 0 N CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury C A U TI 0 N CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury 4 WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other renroductive harm 4 WARNING GASOLINE IS HIGHLY FLAMMABLE AND EXPLOSIVE YOU COULD BE BURNED OR SERIOUSLY INJURED IF THE GASOLINE IS IGNITED Before refueling stop the engine and keep heat sparks and flame away Handle fuel only outdoors Do not fill the fuel tank above the upper limit line Wipe up spills immediately TWPUMP 2 Inch Semi Trash Water Pump Assembly And Operating Instructions A DANGER EXHAUST CONTAINS POISONOUS CARBON MONOXIDE GAS THAT CAN BUILD UP TO DANGEROUS LEVELS IN CLOSED AREAS BREATHING CARBON MONOXIDE CAN CAUSE UNCONSCIOUSNESS OR DEATH Never run the generator in a closed or even partly closed area where people may be present Notic
14. y build in the carburetor If this develops the engine may run rough lose power and possibly stall This temporary condition can be overcome by deflecting some of the hot air from the engine over the carburetor area Another method of reducing risks of freeze damage is to completely drain the Water Pump before placing it in storage CHECKING THE OIL LEVEL It is important to check the oil level in the engine crankcase before each use to ensure that there is a sufficient guantity To check the oil level 1 Verify that this Water Pump is shut down and on a level surface 2 _ Unscrew the oil cap from the engine 3 _ There should be oil in the engine If there is no oil add oil until the engine crankcase is filled 4 Confirm that the oil cap is properly in place when finished verifying the oil level NOTE Never dispose of used motor oil in the trash down a drain or on the ground Put oil in a sealed container and contact your local recycling center or auto garage to arrange oil disposal Oil Capacity fluid oz Oil Type Recommended SAE 5W 30 TWPUMP 2 Inch Semi Trash Water Pump Assembly And Operating Instructions 9 CHANGING THE OIL A WARNING Oil is very hot immediately after use Use extreme caution when working with a gasoline powered engine and its components such as engine oil Serious burns can result if proper care is not taken The engine oil should be changed every fifty hours on this Water Pump To change the oil
15. y from appliance pilot lights barbecues electric appliances power tools etc e Do not overfill the fuel tank Always check for fuel spills and immediately wipe them up Spilled fuel is a fire hazard and causes environmental damage To ensure that this Water Pump runs smoothly use only FRESH UNLEADED GASOLINE WITH AN OCTANE RATING OF 87 OR HIGHER Unleaded gasoline produces fewer engine and spark plug deposits and extends the life of the exhaust system 1 Confirm that this Water Pump is on a level surface 2 Unscrew fuel tank cap and set aside NOTE The fuel tank cap may be tight and difficult to unscrew 3 Slowly add fresh unleaded gasoline to the fuel tank Be careful not to fill the fuel tank above the upper limit line The fuel tank capacity for this Water Pump is listed below NOTE Because gasoline can expand do not fill the fuel tank to the very top 4 _ Securely tighten the fuel tank cap and immediately wipe up any spilled gasoline with a dry cloth Fuel Tank Capacity gals Fuel Type Fresh Unleaded Gasoline Octane Rating 87 or Higher TWPUMP 2 Inch Semi Trash Water Pump Assembly And Operating Instructions 7 STARTING THE SEMI TRASH WATER PUMP To start this Water Pump 1 Confirm that Oil has been properly added Confirm that Gas has been properly added Turn the fuel valve to the on position Move the choke lever to the closed position Set the engine switch to the on position Figure 3
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