none CP1020 Instructions / Assembly
Contents
1. B EN MON ft roof panel m w ne next step ter je t dg a either end unt nthe ou 2 tinis next step ht roof paneir 410Ax3 8 screws Do f ELE outer rig 25 not Er TPR uat a 1 Fasten top right end trim to ihe 2 Repeat procedure for the top left end trim o rib g ue 18 1 Position top front trim to ends of roof panels overiapping top left end trim and fasten using five 10 screws 2 Overiap with next top front trim 66857 and fasten together using six 10 screws along length Repeat proce dure on the rear of unit with top rear trim pieces 3 Cover seams where trims meet at the corners with top trim caps using eight screws s 7 amp 10Ax3 8 Screw 19 705131093 s 0 A OR Check to be sure front facia and rear facia are still square Level each post Stand at one end and visually check the alignment of the post Once all posts are aligned mark fastener location using holes in bottom flanges M of anchor bracket as a guide T1 Facia i f MEME Using a masonary bit drill holes to fit TENE masonary fasteners not provided Attach bottom flanges of anchor Post 5 te bracket to pre footing using instruc tions packed with masonary fasten HE ers d RIEN E 8 lt Fill in2. E aM k aa Iu We Min 5 m Min Min RT OAM 2249 OPTIONAL Concrete Slab to be poured after construction of your unit All concrete minimum 2500 P S I The slab should be at least 4 thick it must be level and flat The folicwing are the recommended materials for your foundation 2 x 4 s will be removed once the concrete cures Concrete Sheet of 6 mil plastic 6x6 reinforcing mesh sand gravel Prepare the Site Construct a Foundation Grade Level AL 1 1 Dig a rectangie 10 deep into the ground remove grass og 6x6 Mesh Note Finished Siab dimensions with lumber removed 171 Plastic Barrier 2 Fill up to 4 in the square with gravel 2 of sand and tamp firm Earth TE zx o Sand 3 Cover sand with a sheet of 6 mil plastic VELUM c Se 3 4 Gravel Bed 4 Construct a wood frame using 2 x 4 lumber Make reinforcing stakes riu VRS 5 Pour in concrete to fill In the hole and the frame giving a i total of 4 thick concrete Use reinforcing mesh in embedded concrete Be sure surface is level Allow 5 8 hours for construction and a week to harden before driving on 705131093 S6G23 56433 66625 05624 1 083 8 Screw 138 3 8 16 Hex Nui 6j 8160 32x3 4 Bolt 40 810 32 Weil Nut 44 Packed with Screws Packed with Screws 66629 66628 65106 3 8 16x3 1 4 Hex Hd Bolt 6 10 32x7 16 Bolt 24 10 32 Square
3. edges Please wear work gloves eye protec tion and long sleeves when assembling or performing any maintenance on your unit M 3 sharp edge safely edge meen Children and pets away from worksite to avoid distractions and any accidents which may occur Never concentrate your total weight on the roof of the unit When using a step ladder make sure that it is fully open and on even around before climbing on it Practice caution with the tools being used in the assembly of this unit Be familiar with the operation of all power tools Do not attempt to assemble the unit if parts ere missing because any unit lef partially as sembisa may be seriously damaged by light winds Call 1 600 881 1085 C Ou A E rre i H Do not attempt to assembie the unit on a windy day because the large panels acting as a sal can be whipped about by the wind making construction difficuit and unsafe 705131083 CARE amp MAINTENANCE Finish For long lasting finish periodically clean and wax the exterior surface Touch up scratches as soon as you notice them on your unit Immediately clean the area witn a wire arush wasn it and apply touch up paint per manufacturer s recommendation Roof Keep roof clear of leaves and snow with long handled soft bristled broom Heavy amounts of snow on roof may damage the unit making it unsafe Fasteners Regularly check your unit for loose scre
4. slope of 2 1 2 1 Set posts with 2x4 Remove the six cross a time as you in a later step A tista 131095 70 the top end of the right post using two 10 32x7 16 bolts and square nuts and two 10Ax3 8 screws Fasten other end to the top end ofthe left post using the same fasteners 2 Repeat procedure on the opposite 1 Fasten an end roof channel to end of unit P 9656 e 3 70513109 1 Piace right and feft facia over front roof channels with largest amount of hoes ontop Butt together and fasten bottom flange with ten 4 OAx 3 8 screws Fasten top flange using six 10 screws where shown Repeat procedure on rear channels 2 Place right and ieft facia over end roof channels Fasten bottom fange with five 10 screws Fasten top flanae in the same manner i 2 cia Insert aii ine way into pre drilled hole until vange os fimy against mounting surtace Continue along length ofthe F front ront and let facia pieces R Te TON nani anc len facta pieces Repeat 77 procedure on rear right and left facia CS 95 Pd y 3 4 P a S z f nee i irc nasi iy pa lei 14 i 9654 inting surface 810 32 Weil Nut 4 3 d 7 d ES f ka i Ld s E P E i 0 5 Xx et zu 3 T I oe hn UE 3 t i M i d d N 2e
5. vem e ERAT Te Piq Ei KT Dee PME eme DOR US Ioa bec LA IL Guns eee in Gee Re ecm Paris in Carton 1 Three iin Carton Bs y RO I AD Quantity List ak aT ge es aD aram Sm Tm at i ATE Don cam eee asia tcm BRE Hl ts M PER e jema M Ta n e aln Me Mn nm UT Wawan E oa P ee ETE peas naye N Tunisie i i 0 1 di i f i i i TE Sanka eet at or uA wak ech LE ects 4 705131093 Ian eer bP lt wawapa r a E UN ETIN s c Rc qu ILU wawawan a em TL FE W LAYO WEN en N A CERT Manes my A 9 lf EL e o 705131093 The anchor brackets in this step will be used later to anchor the unitto the pre footing 1 Position an anchor bracket in side the left center amp right posts align holes and fasten using a 3 8 5x3 1 4 hex head bolt and hex nut Make
6. 3 P wap ZU K 5 2f Pc 3 t ms 3 0 i A x IN ET t Pa i X v i 0 I a i b f i i 0 eae E Y3 k N Mao Haee RR e e Post Roof Channel 705131093 1 Fasten front splice trim to the seam where front facia meets with four 10 screws Repeat procedureon rear of unit 2 Position corner trim to outside corner with long flange on the front facia and fasten with four 410 screws Repeat procedure for other three corners of unit N Short Flange 705131093 1 Fasten top of right roof panel us ing two 10 32x3 4 boits into rear facia Pass boit through panel 0 tghten until snug Do not over tiahten Fasten bottom of panel in the same manner into front facia IMPORTANT 2x4 s centered under roof panel will help you align the holes 2 While aligning flush lock a main roof panei and right roof pane to gether Be sure entire rib on roof panels are interlocked together 3 Fasten top and bottom of panel in ine same mariner amp Continue instaling the remaining seven main and the left roof pane as before To square unit measure diagonally Make sure both diagonal measurements are the same These measurements are taken from opposite ends of front and rear facia Meas ure from the top outside edge of front facia t
7. Nut 24 705131094 Packed with Screws Packed with Screws 7 Assembly Key No 1 top EDIT EIS REP rU n b NI w zr f Q a f PU n sa 2 2 K aj Ue M vetet may amde Uw FERMEN A HUIUS EID p Key No 16 18 E a E Assembly Key No 17 Cx E FIC Assembly cer c da o At p Ced rc RARO D DR ee Ree Diet Ae Nem s rub Ti SAAT Part Number 9654 9657 9664 9667 9668 9658 98672 QESE IW GEESE G56 ORT 1 S667 O67 1 9666 Number LMD RUA tds ee Pos Vini TEMP ar Ape eic ADETA En tue A a 1 NPE e Part Description Right Facia Left Facia Top Front Trim Top Left End Trim Top Right End Trim End Roof Channel Top Hear Trim EET 0 5 rr GO gem M j wA i M 2 DA SVP Fees y 4 my RE m S58 wE 1 As d Cs a isa i Lor ne TRAGE arg Ap cR t Pa ie pe 7 zh pex Center P i St Right Post _ Top Trim Cap x Parts i in Carton Two Part THEE Right oof Panel Part Description Ln Left Roof Panel FEE TE Et Ge
8. Owner s Manual amp Assembly Instructions PATIO COVER CARPORI Model No CP1020 697 68769 Freestanding vens TEM EE ez i m ae wi um AT Sn ee EA ARE 1 n 225 M 8 ke World s Leading Maker of Storage Buildings CAUTION SOME PARTS HAVE SHARP EDGES CARE MUST BE TAKEN WHEN HANDLING THE VARIOUS PIECES TO AVOID A MISHAP FOR SAFETY SAKE PLEASE READ SAFETY INFORMATION PROVIDED IN THIS MANUAL 705130397 BEFORE BEGINNING CONSTRUCTION WEAR GLOVES UNIT DIMENSIONS Size rounded off to the nearest foot WHEN HANDLIING METAL PARTS Exterior Dimensions interior Dimensions Approx Foundation Storage Area Roof Edge to Roof Edge Facia to Facia Size Size Sq Ft Cu Ff Width Depth Height Width Depth Height 10 x 20 126 x 249 195 1507 120 7 8 240 1 4 gG 118 238 91 1 2 P Owner s Manual Before beginning construction check local building codes regarding footings loca tion and other requirements Study and understand this owner s manual Important information and helpful tips will make your construction easier and more enioyable Assembly Instructions instructions are supplied in this manual and contain ali appro priate information for your model Review all instructions before you begin and during assembly foliow the step sequence carefully for correct results Foundation and Anchoring Your patio cover carport must be anchored to prevent wind damage A foundation is also necessary as a base in order
9. f foundation you wish to use in order to form a complete list of the materials you will need j Ex RATE ranean eee NU AP i SEER A AE SHUT LT SUL TE OSE prete Lac j SS if fe s d Required Required Eye Goggies Work Gloves s No 2 Phillips Screwdriver B Step Ladder Optional Time Savers Foundation Preparation With Hardened Magnetic Tip Utility Knife Scissors Wrench Nut Driver Hammer and Nails Note A power screwdriver or vari Dligrs Electric Cordless Drill s Spade or Shovel able speed drill with P hillips tip at e tachment can speed assembly by as Carpenter s Level Square Hand Saw Power Saw much as 40 Tape Measure String for squaring frama e Lumber and or Concrete j Selecting and Preparing Your Site Before assembly you will want to decide ori a location for your unit The best location is a level area with good drainage Allow enough working space for ease of moving parts into position during assembly Before you begin the first steps in assembling your parts a foundation should be constructed and an anchoring system should be ready to use 705131093 Safety precautions are important to follow throughout the construction of your patio cover carport Care must be taken when handling various pieces of your unit since some contain sharp
10. holes with concrete Pyramid a concrete approximately 1 abovethe 1 DS E ground ievel to avoid puddiing around navel lt 1 posts 5 a d f l EO X 5 56 U i l Concete siab can now be poured if used x 4 i i i i i q 3 33 x i MEE 3 i i hor Bracket F Anchor Bracket Flange i i th Post Drill Pencil l ii Masonary Anchors Li 20 Anchor Bracket Flange 705131093 If the locality where you have in stalled the patio cover carport could benefit from a guttering system we recommend the following list of ma terials not included Two 10 gutters with splice or One 20 gutter One downspout One outiet One right amp One left end cap Sealant amp Nine hidden hangers with nine 1 1 2 bolts and nuts Three standard elbows 9 Two bands with four sheet metal screws 1 Assemble the gutter on the ground using sealant 2 Temporary remove top front trim if assembly to unit and mark top ieft and right end tim where gutter meets trim Remove gutter system and notch using tin snips top L amp R end trim so gutter fits flush along front of unit 3 Evenly space out nine hidden hangers in gutter making sure oneis in the outlet Attach gutter assembiy to front facia front roof channel us ing nine 1 1 2 bolts and nuts through hidden hangers Replace top front trim 4 Assemble the downspout on the ground 5 Hold in place
11. o the top outside edge of the rear facia li diagonal dimensions are not the same ad just assembled facia section left to right until the diagonals are equal rt 0 32x3 4 Bolt 708131093 END VIEW END e Interiock R 7 1 Fd P d a F Pad ud Pd ae 7051316093 aep Ia eee na er emm in n sJ Pr aene nr TOT V OB anura pap HR Eni RP in I i 705131093 i i RE j f X mE m fur tt Mrs asa ssh iss a i f j i AMEE REEDS F AOE mee e gerat H wiwan 4 a de ll ll 3 f 7 ji iX X oed ce nae CT cease me PSL MY AE TUER npe ios 1 i j I A kU 5 4 i i e s AI T T ea us M T Sten in i Mus P ym v i viz 12 T PTCA g ura ee Fy Pam ADI L Int Teper Pere ee re 0 TEW RUE not fasten un M hs
12. on outlet Attach to post with two bands Drill 3 32 holes and fasten with sheet meta screws 706131092 wo E Ee Left End Cap x 77 Downspout Screw 7 p j i Top Front Tam Top End Trim 1 1 2 Bolt Hidden Hanger 21 CP1020 697 68769 SOME FACTS ABOUT RUST Rusting is a natural oxidizing process that occurs when bare meta is exposed to moisture Problem areas inciude screw holes unfinished edaes or where scrapes and nicks occur in the protective coating through normal assembly handling and use Identifying these natural rusting probiem areas and taking some simple rust protection precautions can nein ta stop rust from developing or stop it quickly as soon as it appears 1 Avoid nicking or scraping the coating surface inside and out 2 Use aii the washers supplied 3 Keep roof base perimeter and doortracks free of debris and leaves 4 Touch up scrapes or nicks and any area of visible rust as soon as possible i Avoid nicking or scraping the coating 86 inside and out 2 Keen roof and post perimeter free of debris and leaves which may accumulate and retain moisture These can do double damage since they give off acid as they decay 3 Touch up scrapes or nicks and any area of visible rust as soon as possible Make sure the surafce s free of moisture oils dirt or grime and then apply an even film of high quality touch up paint 72551310397
13. six assemblies Do not over tighten 3 8 16x3 1 4 Hex Head Bolt 10 3 8 16 Hex Nut 705131093 1 Fasten a roof channel to the top end of the left post with small hoie 1 1 8 from end to corner post noting acation ofiock seam using two 10 52x7 16 bolts and square nuts and two amp 10Ax3 8 screws Position other and overlapping center post by 1 1 2 fasten as before 2 Repeat procedure with next roof channel to center and right post 3 Make two complete assemblies pha uu rtg E1O0AxS G Scraw Fi 9671 Center Post 705131093 i i t i i oe HRSG um Lu mi mar N i j i E 13 Z P te Oo See ne cee iue ne LAE Mp unta ssh RRR CY RR into holes and brace braces one at tall the roof panels s as shown Make sure that Ins a I o E c uH RE AM Tuer ns cin LER EA ACERT GE ART Nye SL DUE rau ON RO SB prov ACL Qk CI Iq a CUTS LAN GR A VEM eh RING j o5 ades MO cx neo n A A Dat s MB B ei a the roof channels and posts are level Provide for proper
14. to construct a square and levei unit Anchoring and foundation materials are not included with your unit Your assembly instructions provide information on a few methods commonly used to secure and level a patio cover carport Parts and Parts List Check to be sure that you have all the necessary parts for your unit All part numbers can be found on the parts Ali of these numbers before the must agree with the numbers on the parts list eif you find that a part is missing include the mode number of your patio cover carport and contact Arrow Group Industries Inc Customer Service Department Route 50 East Breese Illinois 62230 1 800 851 1085 Separate contents of the carton by the part number while reviewing parts list Familiarize yourself with the hardware and fasteners for easier use during construction These are packaged within the carton Note that extra fasteners have been supplied for your convenience 705131093 Watch the Weather Be sure the day you select to install your unit is dry and calm Do not attempt to assemble your unit on a windy day Be careful on wet or muddy ground t leamworK Two or more people should work together to assemble your unit One person can position parts or panels while the other is able to handle the fasteners and the toois Tools and Materials These are some basic tools and materiais you will need for the construction of your unit Decide which method of anchoring and the type o
15. ws bolts nuts etc and retighten them as necessary Other Tips Wash off inked part numbers on coated panels with soap and water Keep this Owner s Manual and Assembly Instructions for future reference Note Before beginning construction check local building codes regarding footings location and other requirements REQUIRED Concrete Footings All concrete minimum 2500 P S 1 Footing Bearing is based on soil pressures not to exceed 1 000 P S F Footing Depth to extend to below frost line but not less than 12 Whether or not a concrete slab is used the posts must be anchored in footings To locate footing follow diagram beiow Dig footing the minimum dimensions shown Be sure footings are level with each other but offset for 2 1 2 slope from rear to front See Step 3 Dimensions may vary depending on your soil conditions consul local codes for footing requirements Using 3 4 thick boards frame footings The board height will be the height required to make sure the footings and concrete slab it used are level with each other Pour concrete in pre footing The remainder of concrete will be poured after the construction of your unit Allow concrete to cure 24 hours before proceeding 5 1 2 Mir pa T 8 Embedment Rear of unit i 10 1 2 Emnedment Front E 3 Re E M m IT j i Lave Concrete Slab i x 115 P d jme
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