Suncast BMS7775 Use and Care Manual
Contents
1. wi jw i AN 7 aa Bu 45 From the outside of left door insert door handle EE through handle plate hole On the inside of left door place handle stop DD on door handle and secure with nylon thumb nut LL From the outside of right door insert door handle EE through handle plate hole On the inside of right door place actuator washer QQ and handle actuator II on right door handle and secure with nylon thumb nut LL Insert angle ends of each rod BB into clips JJ on top and bottom interior of right door Note Once correctly installed the chamfered face of each rod will be facing the interior of the shed The flat edge will be facing the right door backside 46 On interior of right door handle place one washer KK on each actuator pin followed by the loose end of each rod BB one more washer KK and one nylon thumb nut LL Complete shed 47 Suncast Corporation 701 North Kirk Road Batavia Illinois 60510 Manufacturer warrants to the original purchaser only that the enclosed product is free from material and workmanship defects under normal household use at time of purchase Defective product or part must be returned freight prepaid to the Manufacturer s address Attention Parts Department along with proof of purchase Upon receipt of the aforesaid the defective product or part will be repaired or replaced at the option of the Manufacturer without charge to the orig2. Once roof is assembled a flashlight may be of use when assembling smaller components inside shed Note This product contains parts that are used in different orientations to construct the shed Please take note of the orientation of the parts shown throughout this instruction manual Failure to follow instructions could result in damage to parts Suncast is not responsible for replacing parts lost or damaged due to incorrect assembly 0102089C3 Side panel window frame x 0510552 Side panel window x8 window gasket x8 ce n LO LO Side panel 4 0 08000321 M wu 95 95 US 95 95 uS 95 95 uS 95 95 uS 55 Cho t AR Sp Es D UM W X 3 3 3 X3 3 3 X 3 3 3 X 3 3 WEM Y ye a 12 pe qo do Sn gt 0B00027C1 Right back panel 0B00023C4 Floor rear Z LL St gt c 0B00031C1 Left back panel 0B00030C1 Right front panel 0B00038C1 Left front panel 0510566A 0B00041C2 Door window Left door X2 0102086C3 Door 0440546 Door 0B00039C2 window frame window gasket Right door X2 X2 e 0280339 Ridge beam 0510572 Vent s
3. push the edge of right back panel to help align pins 24 With at least two people align the tabs on bottom of side panel N with slots along floor rear panel Lower the panel into the slots and lock in place by sliding the panel toward the corner Note Use a rubber mallet to push side panel N into locked position aligned with previously installed back panel Secure side panel with four panel connector pins V From the outside push the edge of side panel to help align pins Install one screw AA at top and bottom of overlap DO NOT over tighten screws 25 With at least two people align the tabs on bottom of side panel N with slots along floor front panel Lower the panel into the slots and lock in place by sliding the panel toward the corner Note To allow the side panel to overlap previous side panel tilt out slightly as you slide it into position Note Use a rubber mallet to push second side panel N into locked position aligned with previously installed side panel Secure side panel with four panel connector pins V From the outside push the edge of side panel to help align pins 26 Flex right front panel F corner hinge back and forth several times lt gt lt gt lt gt lt gt CD lt gt 5 With at least two people align tab on bottom of right front panel F with slot on floor front Lower the pan
4. Platform Construction Materials NOT supplied with Shed Kit Note Site preparation is required for this shed Placing the shed on a constructed foundation is highly recommended Without a constructed foundation settling will probably occur causing distortion and damage to the shed Suncast is not responsible for replacing parts damaged or property lost due to incorrect assembly Note Complete the site preparation and foundation construction before unpacking parts and beginning assembly Complete the site preparation and platform construction before unpacking parts To prepare your shed site follow the below steps 1 Consult your local authorities for building codes and covenants before beginning foundation or erecting shed 2 Before any digging check with local utilities to determine location of buried cables pipes etc 3 Decide which type of foundation you want Concrete slab 4 thick Recommended or Wood platform Recommended Use exterior grade wood The wood platform should be set on pier blocks or footing Consult your local retailer for help to determine the best anchoring method for your particular installation The provided plans are sized for the minimum number of cuts to lumber and plywood Without constructed foundation See how to anchor assembled base to ground on page 11 4 Prepare the building site The ground should slope away from the foundation area to provide drainage The foundation surface mus
5. SLITCAST OWNER S MANUAL BMS7775 Shed Includes instructions for 7 1 2 x 7 x 8 1 2 shed Assembled exterior dimensions 7 6 W x 7 2 1 4 D x 8 7 H Before You Begin Consult your local authorities for any permits required to construct shed Prior to the construction of your shed check with the local building code official to review any required permits or building limitations e A level and sturdy foundation is required before shed construction can begin Site preparation information is available on page 10 Read instructions thoroughly prior to assembly This kit contains parts that can be damaged if assembled incorrectly or in the wrong sequence Please follow instructions Suncast is not responsible for replacing parts lost or damaged due to incorrect assembly Check for all parts before you begin assembly Using the provided parts check list on pages 3 9 verify that you have all the parts required to construct your shed model COMPLETE SITE PREPARATION AND FOUNDATION CONSTRUCTION BEFORE UNPACKING ALL PARTS Assistance is required during entire assembly Proper site preparation required Shed not intended for use in extreme weather conditions Shed not intended for storage of flammable or caustic chemicals e Store heavy items near the bottom of shed e Shed not intended for use by children DO NOT stand sit or store items on storage shed roof e Treat carefully in extreme temperatur
6. creen 0102085C3 0280372 Header vent Header beam X2 X2 0510541 Roof ridge beam bracket X2 gt Ca Ca P T p 7 gt y D 2 C7 D ai j g EE 0 9 NN YY 7 J X 3 Lh VS SS 5 0B00033C1 Left 0B00034C1 Right rear header rear header 0B00036C1 Front header 0B00042C4 0510551 Left roof Truss bracket 2 0510548 Truss leg 0510542 Truss X2 cross beam 010208810 Roof Connetor x6 0B00037C4 Right roof 2 0510545 Truss tie down 2 Hardware 0 0 0 0102087C1 Panel connector pin 05105502 Metal hinge plate 0200025 2 Hex head cap screw x43 SZ 2 NZ RSJ NA Weg 2 WS S 2 2 2 SZ 0210171 25 20 x 75 0220047 25 20 Nut 0200033 0210180 Pan machine screw x16 1 Hex head cap screw head screw x8 X2 x175 Shown Actual Size Door Handle 0440565 Door 0440543 Door Handle Kit Handle Rod Kit 051058 Rod 0510581 Left handle 0510582 plate Handle stop Q 0510576 oo handle 0510579 Inside handle plate QQ lis 0230046 Actuator washer ls 0510602 0510583 5 Clip 0510578 Right handle plate Handle actuator Header latch plate Hardware KK 0230050 Washer 0220035 Thumb nut x4 x4 0210171 25 20 75 machine screw Shown Actual Size 4 Site Preparation and
7. e Have a second person push roof panels together to more easily lock roof connectors on For clarity illustration is shown with right front panel and right door removed 42 For lower roof connectors install on screw AA into truss in front of roof connectors For middle and upper roof connectors install one screw AA into truss behind roof connectors Repeat for remaining three roof connectors For clarity illustration is shown with right front panel and right door removed From the interior of the shed attach two screws AA through the holes in each right roof panel M into each left roof panel L to secure roof assembly For clarity illustration is shown with left front panel left door and front header removed 43 On front header attach header latch plate GG to header beam R with two screws AA At the top interior side of right door attach one clip JJ with two screws AA through pre drilled holes 44 At the bottom interior side of right door attach remaining clip JJ with two screws AA through pre drilled holes Insert screw stems on left and right handle plates CC and HH through the pre drilled holes in doors While holding plates in place on exterior of door position inside handle plates FF over the stems and secure each with two Phillips machine screws MM Note Left and right handle plates have locking tabs that should fit flush to each other between doors
8. e panel N into lock position aligned with left front panel Secure the corner with four panel connector pins V From the outside push the edge of side panel to help align pins Install one screw AA at top and bottom of overlap DO NOT over tighten screws 20 With at least two people align the tabs on bottom of side panel N with slots along floor rear panel Lower the panel into the slots and lock in place by sliding the panel toward the corner Note To allow the side panel to overlap previous side panel tilt out slightly as you slide it into position Note Use a rubber mallet to push second side panel N into locked position aligned with previously installed side panel Secure the two side panels with four panel connector pins V From the outside push the edge of side panel to help align pins 21 A 0 0 0 0 0 0 0 0 0 i 0 Ld i A wa j S 5 E ee Flex left back panel D corner hinge back and forth several times NN LK ror With at least two people align the tabs on bottom of left back panel D with slots along floor rear panel Lower the panel into the slots and lock in place by sliding toward corner A X X X X N X X E X X X XY Y Y 2N Y Y X X Y W X X X 7 Note Use a r
9. eader tabs With at least two people lay right roof M directly over the three tabs on the right side of the front header With the roof panel channel seated over on the header tabs pull the roof downward at each header tab until the roof snaps in place 33 From the interior of the shed secure right roof panel into place using panel connector pin V on side panel Slide panel connector towards rear of shed until fully engaged Attach panel connector pin with one screw AA t1 TTT TES ese Y d d ao d5 do a gt a gt ao a gt do a gt gt Le 42 42 42 99 42 99 99 9 42 42 40 o d Q d Q d Q d Q d Q d Q d Q J d J d 8 With a second person pull down each corner of roof from outside Attach each tab to the corresponding roof panel with a screw AA EN EH mm 8 v d do do ED EE BEE EEL EE zeveren tb X 25 Gb Gb ob 45 ob o gt amp IEN D D B db D D D D D D EL D D D D D D D D D D EL PP EED PP PPE DEE db 26 265 5 6 D D db DEL D CD D CD 34 Press edge of front roof panel M into channel on truss leg RR Locate and identify channels on interior side of remaining right roof M panel Locate three underside tabs contained within the channels 35 With at least t
10. el into the slot and lock in place by sliding the panel toward the corner Note Use a rubber mallet to push right front panel F into locked position aligned with previously installed side panel Tip the right front panel F outward slightly Bend the corner hinge then tip the panel back to vertical position making sure to align the lower tab on corner hinge with the slot in the floor front panel 27 Secure with four panel connector pins V Install one screw AA at top and bottom of overlap DO NOT over tighten screws Stand the right door K upright with the four hinge mounts facing right Attach one metal hinge plate W to each hinge mount Rotate the hinge plates to the inside of the door Repeat for left door J 28 Rotate hinge plates to open position Attach one hinge plate to each hinge receptacle on the inside of right front panel Secure each hinge with one screw Y and one nut 2 Repeat for left door J With at least two people place front header G over the door opening and fit the two protruding support legs on the left and right front panels into the pockets molded in the header panel Secure the support legs in the pockets using two screws AA in each leg Note DO NOT leave header unsupported until beam assembly is complete step 42 29 Secure the front header with two pa
11. es Repair or replace broken parts immediately e Suncast is not responsible for damage caused by weather or misuse At regular intervals inspect your shed to make sure that assembly integrity has been maintained Periodically check that the location you have chosen to set your shed is still level e This kit contains parts with metal edges Please be careful when handling __ 2011 Suncast Corporation Batavia IL 0361123A Shed Safety and Care e Wash shed with garden hose or mild detergent solution and soft cloth DO NOT use a stiff brush or abrasive cleaner as that could damage shed DO NOT use bleach or other caustic cleaners Hot items such as recently used grills blowtorches etc must not be stored in the shed Heavy articles should not be leaned against the walls as this may cause panel distortion and permanent damage Keep roof clean of snow and leaves Tools Needed for Installation Assembly Day Tips Complete site preparation and foundation construction before unpacking parts and beginning assembly DO NOT attempt to assemble on a day with strong winds e DO NOT attempt to assemble on days when temperature is below 32 degrees e Set aside appropriate amount of time to completely assemble shed Assembly time is approximately 3 hours and 30 minutes Make sure you have assistance nearby to lift and secure parts in place e Wear light duty work gloves while assembling shed
12. hed until fully engaged Attach panel connector pin with one screw AA do do do do do do do do 40 40 90 1 49 4 4D qo 4D a gt 49 4D 4D a gt a gt IE J J LI J J Q LE lo io With a second person pull down each corner of roof from outside Attach each tab to the corresponding roof panel with a screw AA Au a Oan Om Om Om Om Om AI ILILILILILILILI CE D D D D DL cb ob ob Ibn D do DE D D D D EE eb eb D D D D D D LEE 25 D eb db ep ep o gt o gt o gt LIT 65 D LED a gt D b D DEL QD D D CD D CD CD CD D D 41 Secure right roof panels to truss with three roof connectors TT in corresponding slots in roof panels To lock in place the top and middle connectors slide up and the bottom connector slides down per molded arrow graphics on roof panels See illustration for correct orientation of connectors Note Have a second person push roof panels together to more easily lock roof connectors on For clarity illustration is shown with left front panel and left door removed Secure left roof panels to truss with three roof connectors TT in corresponding slots in roof panels To lock in place the top and middle connectors slide up and the bottom connector slides down per molded arrow graphics on roof panels See illustration for correct orientation of connectors Not
13. inal purchaser and returned to the customer freight collect This limited warranty does not apply to damage resulting from accident neglect misuse commercial use alteration operation not in accordance with instruction or repairs made or attempted by unauthorized persons This limited warranty applies only to the product enclosed and does not apply to accessory parts THE MANUFACTURER S LIABILITY HEREUNDER IS LIMITED SOLELY TO THE REPAIR OR REPLACEMENT OF THE DEFECTIVE PRODUCT OR PART AND THE MANUFACTURER SHALL IN NO EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES WHICH MAY RESULT FROM ANY DEFECT IN MATERIAL OR WORKMANSHIP OR FROM THE BREACH OF ANY EXPRESS OR IMPLIED WARRANTY Some states do not allow the exclusion or limitation of incidental or consequential damages or a limitation of how long an implied warranty lasts so the above limitations may not apply to you This warranty gives you specific legal rights and you may have other rights which may vary from state to state Factory Repairs Repair service and assembly assistance are available direct from the factory not from the place of purchase If this product requires repair please call or write us Warranty repair parts are sent out free of charge If the product is out of warranty we will inform you of the charges prior to sending out the parts VISA and MasterCard are accepted on phone orders For assembly or replacement parts information Replacement Parts S
14. nel connector pins V With at least two people place the rear header assembly H U on top of the back panel wall 30 With at least two people secure header assembly with four panel connector pins V With at least two people slide the truss assembly into place then secure to side panels with two screws AA in each bracket X SN 4 Y NS AG Si gt CSS ve SR SSCS e LD Se 3 o ROS C 37 111 3 GX gt 2 9 Ske 31 With at least two people raise the ridge beam EEE up and into the rear roof ridge beam bracket Secure with one 2 hex head cap screw X and one nut 2 With at least two people push the ridge beam EEE toward the rear to clear the front roof ridge beam bracket Then insert beam into front bracket Secure with one 2 hex head cap screw X and one nut 2 CAUTION Be very careful positioning ridge beam to avoid harm to persons or damage to property DO NOT stand beneath beam until it is secured with screws and nuts Co es ES SE e X ar SCANS KA ORG lt e AA Hi T 56 32 Locate and identify channels on interior side of one right roof M panel Locate three underside tabs contained within the channels ASQ Locate and identify the three front h
15. nto place using panel connector pin V on side panel Slide panel connector towards rear of shed until fully engaged Attach panel connector pin with one screw AA 8 0 0 0 0 0 0 0 0 0 0 0 bb I5 d5 d5 d5 d5 d5 a gt 5 d5 db a gt do a gt mm 2 do do 42 He 90 He 42 He D 90 90 5 5 5 45 d5 d5 d do d5 db a gt 4 d5 242 do do do do do do do 4 40 40 90 38 With a second person pull down each corner of roof from outside Attach each tab to the corresponding roof panel with a screw AA D D D D DEC Press edge of left roof L panel into channel on truss leg RR 39 25 D cb cb cb cb cb cb ET 2 D D cb cob D D D D PR MEF ZX LES LT gt SOK 2 CO SCA S SERRES vao 227 SSRIS PEAS eee BOSON RSS Locate and identify channels on interior side of remaining left roof L panel Locate three underside tabs contained within the channels With at least two people lay remaining left roof L directly over the three tabs on the left side of the rear header With the roof panel channel seated over on the header tabs pull the roof downward at each header tab until the roof snaps in place 40 From the interior of the shed secure left roof panel L into place using panel connector pin V on side panel Slide panel connector towards front of s
16. one header beam R into the pocket on the inside of the header Attach with six screws AA DO NOT over tighten screws 0 7 pi ol With at least two people on each side of header place vent screen P followed by header vent Q into front opening in front header G Secure through back of header with six screws AA DO NOT over tighten screws 14 Rear Header Pre Assembly Join left rear header H to right rear header U Hold halves together and secure with five screws AA DO NOT over tighten screws Slide remaining roof ridge beam bracket O under the tabs on the inside peak of the rear header assembly Secure with two screws AA DO NOT over tighten screws 15 With at least two people one on each side of header place vent screen P followed by header vent Q into front opening in rear header Secure through back of header with six screws AA DO NOT over tighten screws Lay header on ground with lettering side facing up With at least two people one on each side of header attach the header beam R into pocket on the inside of the header with six screws AA DO NOT over tighten screws La Ce Xe 7 4 2 15 SB BR 918 4 0 Ni 16 Place one truss leg RR at each side of the truss bracket WW Place truss cross beam SS under both truss legs Attach truss legs to truss bracket using one 1 hex head cap screw VV and
17. one nut Z at each end of bracket Attach truss cross beam to truss legs using one 2 hex head cap screw X and one nut Z at each end of cross beam Stand A configuration truss on its feet and check cross beam is level 17 Place one truss tie down UU at each end of truss legs RR Secure each truss tie down with one 2 hex head cap screw X and one nut 2 Note Do not over tighten truss tie down UU Jonto end of truss legs RR This makes roof assembly difficult Shed Assembly Push floor front A and floor rear B panels together and secure with four screws AA 18 Flex left front panel C corner hinge back and forth several times With at least two people align the tab on the bottom of the left front panel C with the slot on floor front A Lower the front panel into the slot and lock in place by sliding toward the door opening Note Use a rubber mallet to push left front panel C into locked position start with left front corner Tip the left front panel outward slightly Bend the corner hinge then tip the panel back to vertical position making sure to align the lower tab on corner hinge with the slot in the floor panel 19 With at least two people align the tabs on the bottom of side panel N with the slots along the floor front panel Lower the panel into the slots and lock in place by sliding the panel toward the corner Note Use a rubber mallet to push sid
18. t be flat and level A vapor barrier should be provided to prevent excessive condensation in the shed Follow local building codes for a proper vapor barrier 5 Anchoring the shed to the foundation Consult your local retailer for help to determine the best anchoring method for your particular installation secure the shed to a concrete pad use masonry fasteners available at your local retailer To secure the shed to a wood platform use 1 4 x 2 long lag screws with washers See diagram on page 9 for anchoring locations 10 Site Preparation and Platform Construction continued Materials NOT supplied with Shed Kit Anchoring floor panel to concrete slab Secure shed to concrete pad using masonry fasteners e Dimensions allow for approximately 1 extra on each side Anchoring floor panel to wood platform e Secure shed to wood platform using 1 4 x 2 lag screws Wood Platform Materials List 2 x 6 x 80 1 2 d 8 2 x6 x101 4 Anchoring floor panel to ground Secure shed to ground using 12 nails see below If you choose not to construct a foundation the assembled shed base should be secured to the ground after site preparation is complete Drill holes through the provided recess areas and insert 12 nails at an angle through the holes in the base and into the ground 12 nails are available at home centers and hardware stores 11 Door Pre Assembly Peel plas
19. tic film off of door opening edge of both doors J K Peel film from both sides of door window S Stand left door J vertically With at least two people one person on each side of door layer into door channel first the door window gasket I then the door window S finishing with the door window frame T Through the back of the door secure layers with ten screws AA start with four corner screws and then finish with remaining screws DO NOT over tighten screws Repeat on right door K 12 Side Panel Pre Assembly Peel film from both sides of two side panel windows PP Stand one side panel N vertically With at least two people one person on each side of side panel layer into each window channel first the side panel window gasket NN then the side panel window PP finishing with the side panel window frame OO Through the back of the side panel secure layers at both window channels with sixteen screws AA start with four corner screws and then finish with remaining screws DO NOT over tighten screws Repeat on remaining side panels N Front Header Pre Assembly Slide roof ridge beam bracket O under tabs on the inside peak of the front header G and secure with two screws AA DO NOT over tighten screws 13 Lay header G on ground with lettering side facing up With at least two people one on each side of header place
20. ubber mallet to push left back panel D into locked position aligned with previously installed side panel CA LP LOT _ PR Tip the left back panel D outward slightly Bend the corner hinge then tip the panel back to vertical position making sure to align the lower tab on corner hinge with the slot in the floor rear panel 22 Secure with four panel connector pins V From the outside push the edge of left back panel to help align pins Install one screw AA at top and bottom of overlap DO NOT over tighten screws Flex right back panel E corner hinge back and forth several times D A TT With at least two people align the tabs on bottom of right back panel E with slots along floor rear panel Lower the panel into the slots and lock in place by sliding the panel toward the corner Note To allow the right back panel to overlap left back panel tilt out slightly as you slide it into position Note Use a rubber mallet to push right back panel E into locked position aligned with previously installed back panel 23 Tip the right back panel E outward slightly Bend the corner hinge then tip the panel back to vertical position making sure to align the lower tab on corner hinge with the slot in the floor rear panel Secure the two back panels together with four panel connector pins V From the outside
21. uncast Corporation 701 North Kirk Road Batavia IL 60510 USA Outside Illinois but within North America 800 846 2345 Within Illinois or outside North America 630 879 2050 visit www suncast com email parts suncast com Quality Control Number 48
22. wo people lay remaining right roof M directly over the three tabs on the right side of the rear header With the roof panel channel seated over on the header tabs pull the roof downward at each header tab until the roof snaps in place From the interior of the shed secure right roof panel M into place using panel connector pin V on side panel Slide panel connector towards front of shed until fully engaged Attach panel connector pin with one screw AA o do do 42 92 42 902 402 42 30 EL 45 45 45 a gt a gt a gt a gt a gt a gt BE D D D D D D 4 db 36 With a second person pull down each corner of roof from outside Attach each tab to the corresponding roof panel with a screw AA BD Pr D CD 5 cb 55 PR ISP P P Ke KKK Ke KH PS Ko D Cho D cho co D cb co co amp 9b o gt 9b o gt a gt 9b 95 Locate and identify channels on interior side of one left roof L panel Locate three underside tabs contained within the channels MID Locate and identify the three front header tabs 37 With at least two people lay left roof L directly over the three tabs on the left side of the front header With the roof panel channel seated over on the header tabs pull the roof downward at each header tab until the roof snaps in place From the interior of the shed secure left roof panel L i
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