Suncast BMS7300D Instructions / Assembly
Contents
1. Door Handle Kit BMS7300 0440647A Door Handle Kit 0630891A Left handle plate 0630624 Door handle x2 QA SS aeien Eld 0480309 Hardware bag Do RLS 25 Locking nut Machine screw x9 x9 0630895 x2 Spacer FF 25 Washer x5 0670147 Right handle plate 25 x 1 Pan head screw X7 Hardware shown at actual size Unless otherwise noted Extra hardware provided Not all are used Site Preparation and Platform Construction Materials NOT supplied with BMS7300 Shed Kit Note Site preparation is required for this shed Placing the shed on a constructed foundation is required Without a constructed foundation settling will occur causing distortion and damage to the shed Suncast is not responsible for replacing parts damaged or property lost due to incorrect assembly Note Complete the site preparation and foundation construction before unpacking parts and beginning assembly To prepare your shed site follow the below steps 1 Consult your local authorities for building codes and covenants before beginning foundation or erecting shed 2 Before any digging check with local utilities to determine location of buried cables pipes etc 3 Decide which type of foundation you want Concrete slab 4 thick Wood platform Use exterior grade wood The wood platform should be set on pier blocks or footing Consult your local retailer for help to determine the best2. Side panel 0B00025 0B00028 Floor 0B00038 Left front panel Right back panel 0B00027 Right front panel 0B00030 Parts BMS7300 Doors O 04405448B 0B00041 0280384 Door window Left door D ring bolt x1 set x2 0102086 Door 0440546A Door 0B00039 window frame window gasket Right door x2 x2 Parts BMS7300 Headers and Roof oO 0B00042 0280344 0510541 Roof ridge Left roof Ridge beam beam bracket x2 A 7 Mi A 1 v4 1 Ss 1 lt li i wee ZN 0B00033 Left rear header 0102085 0280372A 0B00036 0B00037 Header vent Header beam Front header Right roof x2 X2 Hardware BMS7300 0440661 Hardware bag 0102087 Panel connector pin X33 0480246B Hardware bag 625 25 x 2 Hex bolt 25 Locking nut Pan head screw x4 x4 x85 Hardware shown at actual size Unless otherwise noted Extra hardware provided Not all are used
3. anchoring method for your particular installation The provided plans are sized for the minimum number of cuts to lumber and plywood 4 Prepare the building site The ground should slope away from the foundation area to provide drainage The foundation surface must be flat and level A vapor barrier should be provided to prevent excessive condensation in the shed Follow local building codes for a proper vapor barrier 5 Anchoring the shed to the foundation Consult your local retailer for help to determine the best anchoring method for your particular installation To secure the shed to a concrete slab use masonry fasteners available at your local hardware retailer To secure the shed to a wood platform use 1 4 x 2 long lag screws with washers Anchoring floor panel to concrete slab Anchoring floor panel to wood platform e Secure shed to concrete slab using masonry e Secure shed to wood platform using 1 4 x 2 lag fasteners Screws e Dimensions allow for shed to fit within the nearest 1 on each side 10 Site Preparation and Platform Construction continued Materials NOT supplied with BMS7300 Shed Kit Wood platform critical spacing lt 31 2 Outside to center of D board gt lt 31 2 Sub frame spacing 13 u e Check all critical spacing measurements Materials list Item Qty Size a 1 84 x 44 x 3 4 b Bix c 4 2 x6 x80 1 2 dan 11 Door Pre Assemb
4. of front header G Attach with six screws AA DO NOT over tighten screws Note Header beam R has large holes on one side and small holes on other side The small holes must face header 14 Rear Header Pre Assembly Parts hardware needed for header pre assembly are shown on pages 7 and 8 Join left rear header H to right rear header U Hold Slide remaining roof ridge beam bracket O under the tabs halves together and secure with five screws AA on the inside peak of the rear header assembly Secure DO NOT over tighten screws with two screws AA DO NOT over tighten screws Place vent screen P followed by header vent Q into Lay rear header on ground with lettering side facing front opening in rear header Secure through back of up Place one header beam R into pocket on inside of header with six screws AA DO NOT over tighten screws rear header Attach with six screws AA DO NOT over tighten screws Note Header beam R has large holes on one side and 15 small holes on other side The small holes must face header Shed Assembly Walls Note At least two people are needed during assembly T Note Need to use a rubber mallet Critical When installing corners flex corner hinges back and forth several times This will help provide a square corner and ensure proper fit of remaining panels Important DO NOT flex in reverse position as this can crack the p
5. SLITLAST BMS7300 Alpine Blow Molded Resin Storage Shed ASSEMBLY INSTRUCTIONS 0361117C Before You Begin e Consult your local authorities for any permits required to construct shed Prior to the construction of your shed check with the local building code official to review any required permits or building limitations e A level and sturdy foundation is required before shed construction can begin Site preparation information is available on pages 10 11 A foundation that differs from the suggestions within this manual could prevent proper assembly and may damage parts e Read instructions thoroughly prior to assembly This kit contains parts that can be damaged if assembled incorrectly or in the wrong sequence e Please follow instructions Suncast is not responsible for replacing parts lost or damaged due to incorrect assembly e Check for all parts before you begin assembly Using the provided parts check list on pages 5 9 verify that you have all the parts required to construct your shed model COMPLETE SITE PREPARATION AND FOUNDATION CONSTRUCTION BEFORE UNPACKING ALL PARTS e Assistance is required during entire assembly e Proper site preparation required e Shed not intended for use in extreme weather conditions e Shed not intended for storage of flammable or caustic chemicals e Store heavy items near
6. and foundation construction before unpacking parts and beginning assembly e DO NOT attempt to assemble on a day with strong winds e DO NOT attempt to assemble on days when temperature is below 32 degrees e Set aside appropriate amount of time to completely assemble shed e Make sure you have assistance nearby to lift and secure parts in place e Wear light duty work gloves while assembling shed e Once roof is assembled a flashlight may be of use when assembling smaller components inside shed e Suncast provides extra hardware for small fasteners for customer convenience In some cases there will be extra small fasteners once the assembly is complete Note This product contains parts that are used in different orientations to construct the shed Please take note of the orientation of the parts shown throughout this instruction manual Failure to follow instructions could result in damage to parts Suncast is not responsible for replacing parts lost or damaged due to incorrect assembly 2 J han 0 QO J c cb z Q S amp en 0 am xe c 99 2 S Ke O da QO J p 4 oO en U To purchase Suncast replacement parts and learn about other Suncast products visit us online or call GAM 1 800 846 2345 or 1 630 879 2050 www suncast com 24 hours a day 8 pm CST Monday Friday 6 am 7 days a week 365 days a year Parts BMS7300 Walls and Floor 0B00031 Left back panel
7. anel 16 Shed Assembly Walls continued Align tab on bottom of left front panel C with slot on Tip left front panel C outward slightly and bend corner floor A front Lower panel into slot and lock in place by hinge sliding panel toward door opening T Note Use a rubber mallet to push left front panel C into locked position Before proceeding make sure corner is square top view where it meets the floor and that panel is flush side view with floor If not repeat Steps 13 15 until square and flush Side vi Tip left front panel C back to vertical position and align lower tabs on right side with slots in floor 17 Shed Assembly Walls continued Align tabs on bottom of side panel B with slots along Secure with four panel connector pins V From the floor side Lower panel into slots and lock in place by outside push the edge of side panel to help align pins sliding panel toward front Install one screw AA at top and bottom of overlap Note Use a rubber mallet to push side panel B DO NOT over tighten screws into locked position ees Align tab on bottom of left back panel D with slot on Tip left back panel D outward slightly and bend corner floor rear Lower panel into slot and lock in place by hinge sliding panel toward corner Note Use a rubber mallet to push left back panel D into locked position 18 Shed Assembly Walls co
8. e or attempted by unauthorized persons This limited warranty applies only to the product enclosed and does not apply to accessory parts THE MANUFACTURER S LIABILITY HEREUNDER IS LIMITED SOLELY TO THE REPAIR OR REPLACEMENT OF THE DEFECTIVE PRODUCT OR PART AND THE MANUFACTURER SHALL IN NO EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES WHICH MAY RESULT FROM ANY DEFECT IN MATERIAL OR WORKMANSHIP OR FROM THE BREACH OF ANY EXPRESS OR IMPLIED WARRANTY Some states do not allow the exclusion or limitation of incidental or consequential damages or a limitation of how long an implied warranty lasts so the above limitations may not apply to you This warranty gives you specific legal rights and you may have other rights which may vary from state to state Quality Control Number 31 SLITCAST 32
9. hed Assembly Doors it Stand right door K upright with four hinge mounts Rotate metal hinge plates to open position Slide one facing right Attach one metal hinge plate W to each metal hinge plate over each hinge receptacle on inside hinge mount Rotate hinge plates to inside of door of right front panel Note For clarity illustration is shown with roof removed 29 Shed Assembly Doors continued Secure each metal hinge plate with one screw Y and Insert screw stems on left and right handle plates CC one nut Z and EE through the pre drilled holes in doors While Repeat Steps 47 49 for left door J holding plates in place on exterior of door secure each with two washers FF and two screws GG Note For clarity illustration is shown with roof rear header and back panel removed From the outside of doors insert door handles BB Complete through handle plate holes On inside of doors place spacers DD on each door handle and secure each with one screw GG 30 Suncast Corporation 701 North Kirk Road Batavia Illinois 60510 Manufacturer warrants to the original purchaser only that the enclosed product is free from material and workmanship defects under normal household use at time of purchase This limited warranty does not apply to damage resulting from accident neglect misuse commercial use alteration operation not in accordance with instruction or repairs mad
10. ly Parts hardware needed for door pre assembly are shown on pages 6 and 8 12 Peel film from both sides of window S Stand left door J vertically In this order layer into door channel the door window gasket I door window S and door window frame T From the back of door secure layers with ten screws AA start with four corner screws and then finish with remaining screws DO NOT over tighten screws Repeat steps 1 and 2 for right door K Note The cut portion of window gasket I MUST be assembled on bottom of door channel Note At least two people are needed during assembly Door Pre Assembly continued At top interior side of left door J attach D ring slide At bottom interior side of left door J attach D ring slide bolt HH with four screws AA through provided holes bolt HH with four screws AA through provided holes 13 Front Header Pre Assembly Parts hardware needed for header pre assembly are shown on pages 7 and 8 Slide roof ridge beam bracket O under tabs on the Place vent screen Q followed by header vent P into inside peak of the front header G and secure with two front opening in front header G Secure through back of screws AA DO NOT over tighten screws header with six screws AA DO NOT over tighten screws Lay front header G on ground with lettering side facing up Place one header beam R into pocket on inside
11. ntinued Before proceeding make sure corner is square top view where it meets the floor and that panel is flush side view with floor If not repeat Steps 19 21 until square and flush Top view Tip left back panel D back to vertical position and align lower tabs on right side with slots in floor Secure with four panel connector pins V From the Align tab on bottom of right back panel E with slot on outside push the edge of left back panel to help align floor rear Lower panel into slot and lock in place by pins Install one screw AA at top and bottom of overlap sliding panel toward corner DO MOT Over MOMEN SCIENS Note Use a rubber mallet to push right back 19 panel E into locked position Shed Assembly Walls continued Tip right back panel E outward slightly and bend corner Tip right back panel E back to vertical position and hinge align lower tabs on right side with slots in floor Before proceeding make sure corner is square top view where it meets the floor and that panel is flush side view with floor If not repeat Steps 24 26 until square and flush Top view Side view Secure with four panel connector pins V From the outside push the edge of side panel to help align pins 20 Shed Assembly Walls continued Align tabs on bottom of side panel B with slots along Secure with four panel connector pins V From the right side floor Lower panel i
12. nto slots and lock in place outside push the edge of right back panel to help align by sliding panel toward rear pins Install one screw AA at top and bottom of overlap Note Use a rubber mallet to push side panel B DO NOT over tighten screws Into locked position Align tabs on bottom of right front panel F with slots Tip right front panel F outward slightly and bend corner along floor front Lower panel into slots and lock in hinge place by sliding panel toward door opening Note Use a rubber mallet to push right front panel F into locked position 21 Shed Assembly Walls continued Tip right front panel F back to vertical position and align lower tabs on right side with slots in floor Secure corner with four panel connector pins V From the outside push the edge of side panel to help align pins Install one screw AA at top and bottom of overlap DO NOT over tighten screws 22 Before proceeding make sure corner is square top view where it meets the floor and that panel is flush side view with floor If not repeat Steps 31 33 until square and flush Shed Assembly Headers and Truss 23 Place front header G over door opening and fit two protruding support legs on the left and right front panels into pockets molded in header panel Secure support legs in the pockets using two screws AA in each leg Note DO NOT leave header unsupported until beam assembly is com
13. oof M directly over three tabs on right side From inside shed secure right roof panel M into place of front header With roof panel channel seated over using panel connector pin V on side panel Slide panel on header tabs pull roof downward at each header tab connector towards rear of shed until fully engaged until roof snaps in place Attach panel connector pin with one screw AA MT Pull down each lower corner of roof from outside From Lay left roof L directly over three tabs on left side of inside shed attach each tab to the corresponding roof front header With roof panel channel seated over on panel with one screw AA header tabs pull roof downward at each header tab until roof snaps in place 27 Shed Assembly Roof continued Ae Me ee TEE ETE ERE Ek i ee oe From inside shed secure left roof panel L into place using panel connector pin V on side panel Slide panel connector towards rear of shed until fully engaged Attach panel connector pin with one screw AA 28 Pull down each lower corner of roof from outside From inside shed attach each tab to the corresponding roof panel with one screw AA From inside the shed attach two screws AA through holes in each right roof panel M into each left roof panel L to secure roof assembly Note Have a second person push down roof from outside Note For clarity illustration is shown with front header and left front panel removed S
14. plete Step 39 Shed Assembly Headers and Truss continued Secure front header with two panel connector pins V Place the rear header assembly H U on top of the back panel wall Secure header assembly with four panel connector pins V Raise the ridge beam N up and into the rear roof ridge beam bracket Secure with one 2 hex bolt X and one nut Z Note Alignment of ridge beam to bracket may require header panels to be pushed inwards or outwards slightly 24 88 ridge beam is slid into place Shed Assembly Headers and Truss continued 25 Push the ridge beam N toward the rear to clear the front roof ridge beam bracket Then insert beam into front bracket Secure with one 2 hex bolt X and one nut Z Note Alignment of ridge beam to bracket may require header panels to be pushed inwards or outwards slightly as ridge beam is slid into place CAUTION Be very careful positioning ridge beam to avoid harm to persons or damage to property DO NOT stand beneath beam until it is secured with screws and nuts Shed Assembly Roof Before proceeding locate and identify channels on Before proceeding locate and identify six front header interior side of right roof M and left roof L Locate tabs and six rear header tabs three underside tabs contained within each channel 26 Shed Assembly Roof continued IE ee EE E A E gt KKK Te ee ID I I I I XE A A E E A A Lay right r
15. the bottom of shed e Shed not intended for use by children e DO NOT stand sit or store items on storage shed roof e Treat carefully in extreme temperatures e Repair or replace broken parts immediately e Suncast is not responsible for damage caused by weather or misuse e At regular intervals inspect your shed to make sure that assembly integrity has been maintained e Periodically check that the location you have chosen to set your shed is still level e This kit contains parts with metal edges Please be careful when handling Shed Safety and Care e Hot items such as recently used grills blowtorches etc must not be stored in the shed e Heavy articles should not be leaned against the walls as this may cause panel distortion and permanent damage e Keep roof clean of snow and leaves e The shed walls and roof sections have a textured exterior much like vinyl home siding Over time dust may accumulate in the texture When combined with moisture this could encourage the growth of moss or mold on the shed To maintain the look of your shed we recommend cleaning it each year with mild soap and water DO NOT use bleach ammonia or other caustic cleaners and DO NOT use stiff bristle brushes Failure to perform annual cleaning could result in permanent staining of the plastic This is not a manufacturing defect and is not covered under warranty Tools Needed for Installation Assembly Day Tips e Complete site preparation
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