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Arrow WH109FBHD Instructions / Assembly
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1. Parts Needed For Main Roof Beam 1 Roof Beam Braces 6227 Roof Beam Brace 2 1 Fasten the track supports to the front gable assembly only as shown 2 Wrap the weather stripping tape around the two joined edges of the large left and right gables See dia gram Cut the weather stripping to length and repeat on next gable set 3 Spread the two halves of the main roof beam and fasten the roof beam to the gable brace of the front gable 4 Fasten the other end of the main roof beam to the gable brace of the rear gable D Fasten a roof beam brace to the main roof beam behind the front gable by placing the tab on the end of the brace betweenthe roof beams Align the tab with the second hole and fasten the brace with a bolt and nut 6 Fasten the lower end of the roof beam brace to the track support with a bolt and nut 7 Fasten a roof beam brace be tween the rear gable and the roof beam at the first hole as shown LS ya 7 AT Track Supports 6228 o STEP Spread Two Halves 3 Of Roof Beams ain Roof Beam Assembly STEP 7 25 Parts Needed For 7952 Right Roof Panel 1 Right Roof Panel Installing the roof panels is best done with a step ladder Begin installing roof panels at the back right corner of the building Each screw and bolt in the roof requires a washer NOTE Measure the building diagonally again and make adjustments to m
2. The following are the recommended materials for your base 1 x 4 s 19 mm x 89 mm will be removed once the concrete cures Concrete 6 Sheet of 6 mil plastic We recommend for a proper strength concrete to use a mix of 1 part cement 3 parts pea sized gravel 2 1 2 parts clean sand Prepare the Site Construct a Base 1 Dig a square 6 15 2 cm deep into the ground remove grass 2 Fill up to 4 10 2 cm in the square with gravel and tamp firm 3 Cover gravel with a sheet of 6 mil plastic 4 Construct a wood frame using four planks of 1x4 19 mm x 89 mm lumber 5 Pour in concrete to fill in the hole and the frame giving a total of 4 10 2 cm thick concrete Be sure surface is level Note Finished Slab dimensions with lumber removed Allow 3 5 hours for construction and a week for concrete curing time 9 Anchoring Anchoring Down The Building It is important that the entire floor frame be anchored after the building is erected Below are recommended ways of anchoring Arrow Anchoring Kit Model No AK4 or 60298 Anchoring into Wood Post Recommended for use with any suggested base Use 1 4 6 mm Wood Screws There are 1 4 6 mm Contains 4 Anchors with Cable Clamps and dia holes provided in the frames for proper anchoring installation instruction OVER THE BEAMS AND INTO THE GROUND Arrow Anchoring Kit Model No AK100 or68383 Anchoring into Concrete Recommended for use with the con
3. all appropriate information for your building model Review all instructions before you begin and during assembly follow the step sequence carefully for successful results Flooring and Anchoring Your storage building must be anchored to prevent wind damage A base is necessary to construct a square and level building Anchoring and base materials are not included with your building We recommend the combined use of an Arrow Floor Frame Kit and an Arrow Anchoring Kit as an effective method of securing your building to the ground Available by mail order or at your local dealer or you may construct a base and anchoring system of your choice Your assembly instructions provide information on a few methods commonly used to secure and level a storage building Parts and Parts List Check to be sure that you have all the necessary parts for your building eAll part numbers can be found on the parts All of these numbers before the must agree with the numbers on the parts list The parts list is located on page 12 e f you find that a part is missing include the model number of your building and contact Arrow Group Industries Inc Customer Service Department 1101 North 4th Street Breese Illinois 62230 1 800 851 1085 eSeparate contents of the carton by the part number while reviewing parts list The first few steps show how to join related parts to make larger sub assemblies which will be used later eFamiliarize yourself with the hard
4. ridge caps Align the holes andfasten using bolts and nuts Cover the notched areas of the roof panels with strips of weather strip ping tape 3 Fastenthelowerendofthe panels to the side wall angles using screws and washers Use bolts and nuts through wall angle overlaps at the bottom of panel Cut Weather Stripping and Fold Under 79 NO b 28 Parts Needed For step 1 6 Roof Trim 8743 Side Roof Trim 4 1 Attach the side roof trim to the lower end of the roof panels on each side of the building using screws at each panel overlap NOTE A single screw fastens both trim pleces at the overlap 2 Using your thumb and index fin ger overbend the bottom flange of the side roof trim at the corner inward enough so the right and left roof trim caps fit onto right and left corners 3 Fasten the roof trim caps to the side trim using a screw Peak Cap 4 Fasten the roof panel rib peak cap and ridge cap together using bolts and nuts Fasten the remaining 2 STEP peak caps in the same manner gt 4 V 4 Tuck Flange Inward to Fit STEP Inside of 2 Roof Trim Cap 29 Step 17 67730 Foam Board 2 10509 Right and Left Doors 2 10501 Horizontal Door Brace 4 8109 Vertical Door Brace 2 Parts Needed For Door Assembly The steps on this page tell how to assemble the left door You will per form exactly the s
5. Owner s Manual amp Assembly Instructions M01 Model No WH109 A 22 ARROW World s Leading Maker of Storage Buildings gt t all 2 111 Missing Parts Questions on Assembly Call 1 800 851 1085 Do not return to dealer they are not equipped to handle your requests 708670310 CAUTION SOME PARTS HAVE SHARP EDGES CARE MUST BE TAKEN WHEN HANDLING THE VARIOUS PIECES TO AVOID A MISHAP FOR SAFETY SAKE PLEASE READ SAFETY INFORMATION PROVIDED IN THIS MANUAL J BEFORE BEGINNING CONSTRUCTION WEAR GLOVES BUILDING DIMENSIONS Size rounded off to the nearest foot WHEN HANDLING METAL PARTS Storage Area 84 Sq Ft 553 Cu Ft 7 8 m 15 7 Exterior Dimensions Interior Dimensions Door Approx Base Roof Edge to Roof Edge Wall to Wall Opening Size Size Width Depth Height Width Depth Height Width Height 10 9 121 105 123 1 4 1071 2 87 7 8 118 1 4 102 1 4 86 5 8 55 1 2 60 30mx2 6m 307 3 x 266 7 313 1 273 1 223 2 300 4 259 7 220 0 141 0 152 4 cm BEFORE YOU BEGIN Owner s Manual Before beginning construction check local building codes regarding footings location and other requirements Study and understand this owner s manual Important information and helpful tips will make your construction easier and more enjoyable Assembly Instructions Instructions are supplied in this manual and contain
6. ake sure the building is square and level This will make the roof panels fit better and holes will align NOTE If a Roof Beef Up Kit was purchased assemble prior to attaching the roof panels 1 Locate all the roof panels by their numbers and place them on the ground alongside the building in their proper positions 2 Position the right roof panel atthe back right corner and fasten to the gable and roof beams using screws and bolts and nuts as shown Do not fasten the lower end of the panels to the side wall angles at this time Hint Follow the fastener sequence shown for proper alignment 26 STEP 2 7952 Right Roof Panel Washer Step 14 Parts Needed For 7953 Left Roof Panel 1 7954 Roof Panel 4 Roof Assembly 1 install a left roof panel at the left rear corner of the roof 2 Install four roof panels in the sequence and positions shown on previous page Follow fastener se quence and instructions in Steps 13 thru 15 while fastening roof panels NOTE Narrow roof panel rib with bead on it is always overlapped by wide rib of adjacent panel 3 Cut26 short 3 7 6 cm strips off the roll of weather stripping tape Cover the notches with the strips of weather stripping tape Save the rest Cover the joint at the peak with weather stripping tape Unroll the tape and pressit down overthe open ing at the ridge as you install each
7. ame procedures for the right door Each bolt reguires a small washer on the outside of the door Proceed as follows 1 Place foam board under the lip of door 2 Hold the vertical door brace against the long edge of the foam board inside the door and fasten to door using 5 bolts and nuts 3 Put a horizontal door brace onto the top edge and bottom edge cover ing edge of foam board and fasten With 1 bolt in the center 4 Attach the lower door guides and bolts as shown 5 Push 7 holes through foam board 2 where shown using awl or nail 6 Fasten center of door and install handle using 7 8 22 mm bolts door washers hex nuts and acorn nuts 7 steps 1 through 6 for the right door 10509 Right Door 10509 Left Door 5 6e 7 8 22 Bolt 10501 10501 gt Acorn Nut 8109 m 66045 m 67730 8109 10mm Bolt f 7 2 ly ZS P Mu 10501 2 STEP 10501 66382 3 END VIEW SHOWING Horizontal Door Brace Parts Needed For Right Door Assembly 1 Door Installation amp Adjustment Left Door Assembly 1 1 From inside the building put the bottom ofthe right door assembly on your left when you are inside the building behind door jamb into the front frame track 2 Position the top of the door so that the holes in the door line up with the holes in the door slides 3 Fasten the
8. base for your building in this simple kit It keeps stored items above the ground This kit should be used with one of the following A To support a plywood deck B To be filled with sand We recommend the combined use of 1 an ARROW FLOOR FRAME KIT and 2 an ARROW ANCHORING KIT as an effective method of securing the building to the ground Allow 1 2 hours for construction OPTION 2 Wood Platform If you decide to build your own base be sure to select the appropriate materials These are the recommended materials for your base 2 x 4 s 88 mm x 89 mm Pressure Treated Lumber 5 8 15 5 mm 4 x 8 1220 mm x 2440 mm Plywood exterior grade 10 amp 4 penny Galvanized Nails Concrete Blocks optional The platform should be level and flat free of bumps ridges etc to provide good support for the building The necessary materials may be obtained from your local lumber yard To construct the base follow instructions and diagram Construct frame using 10 penny galvanized nails Measure 16 24 40 6 cm 61 0 cm sections to construct inside frame see diagram Secure plywood to frame using 4 penny galvanized nails frame on all four sides Seal this 9 16 1 4 cm of wood witha roofing cement not included or bevel this 9 16 1 4 cm of OPTION 3 Concrete Slab concrete when pouring for good water drainage The slab should be at least 4 10 2 cm thick It must be level and flat to provide good support for the frame
9. crete base 1 For poured concrete slab or footing or patio blocks Contains Corner gussets perimeter clips hardware Use 1 4 x 2 6 mm x 51 mm Lag Screws 1 4 masonary drill bit and installation instruction 2 For Anchor Post of Concrete poured after building is erected Use 1 4 x 6 6 mm x 152 mm Lag Screws 10 65103 8 32 Hex Nut 239 66045 Handle 2 66769 Door Slide 4 6228 Track Support 2 Hardware Remove from bag of screws and save for the last step 65900A 10Bx1 2 13 mm Black Screw 8 Packed with Screws 66646 Washer 293 8 sheets of 40 66382 Lower Door Guide 4 65958 8 32x7 8 22 mm Bolt 14 Packed with Screws 65923 8 32x3 8 10 mm Bolt 225 65109 8 32 Acorn Nut 14 Packed with Screws W 66183 Roof Trim Cap 2 right amp 2 left 67545 Weather Stripping 1 65004 8Ax5 16 8mm Screw 382 67468 Peak Cap 6 Arrow Logo 65020 1 4 6 mm Door Washer 14 Packed with Screws 11 Parts List Key 4 Part Number Part Description in Carton Rear Wall Angle Roof Beam Bracket Small Right Gable Small Left Gable Hoof Beam Brace Door Track Splice Gable Brace Horizontal Door Brace Large Right Gable Large Left Gable Mid Gable Brace Right Roof Panel Left Roof Panel Hoof Panel Vertical Door Brace Left Corner Post Right Corner Post Door Jamb Rear Splice Post Si
10. de Splice Post Side Wall Angle Ridge Cap Side Roof Trim Right Roof Beam Left Roof Beam Ramp Rear Floor Frame Side Floor Frame Left Door Right Door Stud Right Side Wall Channel Left Side Wall Channel Right Rear Wall Channel Left Rear Wall Channel Front Siding 3 board Front Siding 5 board Side Siding 3 board Side Siding 5 board Rear Siding 3 board Rear Siding 5 board Front Wall Channel Door Track Front Floor Frame Foam Board Edge Trim HANH DAAADANH DN ANN ADV N TT MY Assembly by Key No CIN 7202 Step 1 Floor Frame Assemblies 8934 Ramp 1 9367 Front Floor Frame 2 8936 Rear Floor Frame 2 8945 Side Floor Frame 4 Parts Needed For The front floor frame is made up of three pieces The side floor frames and the rear floor frame are made up of two pieces The holes in these pieces will align when the pieces are positioned with correct amount of overlap Theillustrations below show the proper overalllength forthe sides rear and front Proceed as follows 1 Place the front floor frames as shown Center the ramp with drain holes facing outside on top of the two front floor frames Join the frames by inserting eight screws 2 Overlapthe side floor frames and the rear floor frames as shown The holes in these pieces will align when the pieces are positioned with cor rect amount of overla
11. door to the door slides using two 10Bx1 2 13 screws per door slide NOTE The holes the door slides allow you to adjust the doors Place the door in the middle holes 4 Repeat steps 1 through 3 for the left door Horizontal Door Brace Gable Door Track Door Slide Front Floor Frame Assembly Door Slide 10 1 2 Screw W 13mm STEP 3 Adjustment Holes Allow Doors to Meet Evenly Along Their Length STEP Keep this Owner s Manual and Assembly Instructions for future reference WH109 A Anchoring and Floor Frame Anchoring Anchor your building at this time Floor Frame If you have purchased a Floor Frame Kit you need to install it at this time SOME FACTS ABOUT RUST is a natural oxidizing process that occurs when bare metal is exposed to moisture Problem areas include screw holes unfinished edges or where scrapes and nicks occur in the protective coating through normal assembly handling and use Identifying these natural rusting problem areas and taking some simple rust protection precautions can help to stop rust from developing or stop it quickly as soon as it appears 1 Avoid nicking or scraping the coating surface inside and out 2 Use all the washers supplied In addition to pro tecting against weather infiltration the washers pro tect the metal from being scraped by the screws 3 Keep roof base perimeter and do
12. e best location is a level area with good drainage eAllow enough working space for ease of moving parts into position during assembly Be sure there will be enough space at entrance for doors to open fully and enough space around the building to be able to fasten the panel screws from the outside eBefore you begin the first steps in assembling your parts a base should be constructed and an anchoring system should be ready to use SAFETY FIRST Safety precautions are important to follow throughout the construction of your building eCare must be taken when handling various pieces of your building since some contain sharp edges Please wear work gloves eye protection and long sleeves when assembling or performing any maintenance on your build ing fety edge safety edge eKeep children and pets away from worksite to avoid distractions and any accidents which may occur eNever concentrate your total weight on the roof of the building When using a step ladder make sure that it is fully open and on even ground before climbing on it ePractice caution with the tools being used in the assembly of this building Be familiar with the operation of all power tools eDo not attempt to assemble the building if parts are missing because any building left partially assembled may be seriously damaged by light winds Call 1 800 851 1085 eDo not attempt to assemble the building on a windy day because th
13. e large panels acting as a sail can be whipped about by the wind making construction difficult and unsafe amp MAINTENANCE Finish For long lasting finish periodically clean and wax the exterior surface Touch up scratches as soon as you notice them on your unit Immediately clean the area with a wire brush wash it and apply touch up paint per manufacturers recommendation Roof Keep roof clear of leaves and snow with long handled soft bristled broom Heavy amounts of snow on roof can damage building making it unsafe to enter In snow country Roof Strengthening Kits are available for most Arrow Buildings for added protection against heavy snow accumulation Doors Always keep the door tracks clear of dirt and other debris that prevent them from sliding easily Lubricate door track annually with furniture polish or silicone spray Keep doors closed and locked to prevent wind damage Fasteners Use all washers supplied to protect against weather infiltration and to protect the metal from being scratched by screws Regularly check your building for loose screws bolts nuts etc and retighten them as necessary Moisture A plastic sheet vapor barrier placed under the entire floor area with good ventilation will reduce condensation Other Tips Wash off inked part numbers on coated panels with soap and water e Silicone caulking may be used for watertight seals throughout the building Do not store sw
14. els of corner and splice posts flat edge upward slotted edge down resting on floor frame Always follow this pattern Fasten lower edge and tab of studtofloorframe using screws Fasten center to stud with screws Do not fasten top edge yet 2 Install side siding 3 board as before Note how the slot in lower edge must overlap flat edge of last siding Fasten both siding panels to stud at this overlap 3 Install side siding 5 board to the top as before Remove and re use screw in angle to fasten top siding 4 From inside building fasten siding to corner posts and splice posts us ing Screws 5 Install rear siding and front sid ing as before Note that the front siding is only fastened from inside NOTE Be careful to install the correct panel in each position as shown The floor frame must be square and level or holes will not align 5 board STEP 4 STEP 3board 5 board STEP on PK o e The gables go on top of the front and rear walls to support the roof beams NOTE The gables are packed nested together and might be mistaken as one piece Carefully separate them before continuing 1 Apply edge trim to the edge of the large left gable and the large right gable cut to length 2 Join the large gables to the small gables on the left and right sides using four bolts washers and nuts on each side This
15. imming pool chemicals in your building Combustibles and corrosives must be stored in air tight approved containers Keep this Owner s Manual and Assembly Instructions for future reference ACCESSORIES ROOF STRENGTHENING heavy snow load KITS Extra roof beams and gable braces designed for added protection against heavy snow accumulation Increases the strength of your roof by 50 ANCHOR KITS Model No AK4 Anchor Kit contains heavy duty steel augers 60 18 m of steel cable and 4 cable clamps No digging or concrete pouring just insert cable under roof over roof beams into augers and twist augers into the ground For buildings ATTIC KIT WORKBENCH KIT larger than 10 x9 3 0 m x 2 6 m use 2 kits d MODELS FB47410 FB5465 FB106 A FB109 A FB1014 A A simple new floor frame system made of heavy duty hot dipped galvanized steel Use as base for plywood sand or stone Model No AT101 Model No AK100 Heavy duty galvanized steel bars that New concrete anchor system permits fit all 10 3 0 m wide Arrow buildings They install quickly and easily to help organize space and create more useable space as an attic or workbench Will hold up to 250 108 113 kg evenly distributed anchoring any size Arrow building directly to a concrete slab Each kit contains heavy duty hot dipped galvanized steel corner gussets and perimeter clips which fit over the floor frame and lag bo
16. l Channel Assemblies 2 Parts Needed For Rear Wall Channel Assembly 1 9003 5 6 Mid Frames Studs 9365 Front Wall Channel 2 1 Wearing gloves bend the 2 tabs on each mid wall channel down 2 Fasten side wall channelassem blies to the sides of building at the splice andcorner posts using screws STEP 3 Fasten the rear wall channel as sembly across the rear of building overlapping side channels and fas ten rear corners using screws BEND 2 TABS DOWNWARD 4 Following dimensions place a stud between corner and splice post Position stud inside top angle and fasten with a screw 5 Fasten middle of stud to channel STEP with a screw from inside building 2 6 Rest bottom tab of stud outside Side Wall Channel Assembly floor frame but do not fasten at this time Repeat procedure for the re maining studs around the building 7 Fasten front wall channel to the door jamb and corner post using screws Side Wall Channel Assembly STEP STEP 9003 4 5 6 DO NOT FASTEN AT THIS TIME 21 Step 9 Side Rear Front Siding 8735 Side Siding 5 board 8 5320 Side Siding 3 board 4 8736 Rear Siding 5 board 4 5307 Rear Siding 3 board 2 8737 Front Siding 5 board 4 5291 Front Siding 3 board 2 Parts Needed For Each screw in the wall requires a washer CORRECT INCORRECT 1 Slide side siding 5 board into chann
17. led Main Roof Beam Assembly for Peak in Roof 4 Double check the length of each and set these pieces aside for later use 104 1 8 264 5 Build four Single Beam Assemblies 104 1 8 264 5 cm 6403 Door Track Splice 1 Door Track Assembly 9366 Door Track 2 NOTE Door Track Splice painted part The door track assembly supports the sliding doors and reinforces the front wall Itis made up of three pieces 1 Using the door track splice painted join the door track galvanized pieces end to end as shown 2 Insert four screws from the under side only Long Leg P on Top Hint The holes in the top side of the doortrack assembly areforfastening the gable to the top of the front wall in a later step ShortLeg on Bottom 118 1 8 300 0 cm 3 Position door slides onto the legs from the end of door track assembly as shown in the end view 4 Set this piece aside for later use S 29 END VIEW 118 1 8 300 0 cm 17 Front Floor Assembly 1 Paris Needed For e Side Floor Assembly 2 Floor Frame Rear Floor Assembly 1 RIGHT 1 Assemble the four corners of the floor frame using two screws at each corner as shown Atthe front corners fasten bolts through from the bottom with nuts on top 2 Measure the floor frame diago nally When the diagonal measure ments are equal the f
18. loor frame is square When Diagonal Measurements are Equal the Floor Frame is Square NOTE If using a wood platform or concrete slab do not fasten the floor frames to your base at this time You will anchor the building after it is erected The floor frame must be square and level or holes will not align 8716 Right Corner Post 2 Parts Needed For 8715 Left Corner Post 2 Door Track Assembly 1 Posts lop Frames Side Wall Angle Assembly 2 Rear Wall Angle Assembly 1 NOTE The remainder of the building assembly requires many hours and more than one person Do not continue beyond this point if you do not have enough time to com plete the assembly today A partially assembled building can be severely damaged by light winds 8716 The top frame pieces give rigidity to the side walls and provide a surface for attaching the gables which sup port the roof 1 STEP 1 Position right amp left corner posts at the corners of the floor frame as shown The angled end of each post must be placed on top for all four corners Fastenthe corner postto the floor frame with two screws STEP Support the corner posts with stakes 4 until top frames are attached A E STEP Inside 3 Building 2 Fasten the door track assembly holes on top behind the top of the front corner posts using screws See Le the figure 3 Fasten the rear wall angle as sembly behi
19. lt into a concrete slab Full assembly instructions and a 1 4 masonary drill bit are included Some drilling required to fit buildings without mid wall bracing Model No AK600 Earth Anchor Kit anchors any size Arrow building to the ground Each kit contains heavy duty Heavy duty galvanized steel shelf units help organize storage hot dipped galvanized steel fu space They easily mount on the wall or sit on the floor Fits all corner gussets and 4 earth anchors Arrow buildings TOOL HANGING RACK Model No TH100 The perfect tool organizer Twin 25 1 2 64 8 cm steel channels WHY plus five heavy duty snap in MIU 2 hangers and a small tool holder for SHELF UNITS screwdrivers pliers etc Holders Model No 55404 Model SS900 A slide along channel for fully Makes 8 1012 20 3 30 5 cm Grey color adjustable spacing Great for wide shelves in any length 3 shelves garage basement or the back Brackets braces e Holds up to 85 lbs 38 kg hardware included even weight distribution of any door Fits all Arrow storage buildings Lumber is not included Some drilling required to fit buildings without mid wall bracing m THIS PAGE WAS LEFT BLANK INTENTIONALLY m THIS PAGE WAS LEFT BLANK INTENTIONALLY Base The Base For Your Building OPTION 1 ARROW FLOOR FRAME order 109 or 68385 Arrow has the best
20. nd the top of the rear posts using screws 4 Fasten the side wall angle as semblies behind the top of the side posts using screws Side wall angles overlap rear wall angle in corners Opening Facing In STEP Short Leg 2 on Bottom The floor frame must be square and level or holes will not align 19 Parts Needed For 8718 Rear Splice Post 1 8734 Side Splice Post 2 Splice Post Door Jamb Duomo The door jambs reinforce the door opening and provide an attractive trim The splice posts support the wall 1 Position a rear splice post at the center of the rear wall and fasten using bolts and nuts into rear wall angle and screws into rear floor frame Hint Measure or count holes to de termine if post is centered on rear 2 Fasten side splice posts to the sides of building inthe same manner Angled end of post must be on top 3 Fasten the top of the door jambs to the door track with 2 screws Do the same for the bottom into frame Notched edge faces toward center of building 20 STEP ANGLED END OF SPLICE POST MUST o ON TOP 3 o AT L n nn ANNUS ROE S DR NM kr C Su ERN c SANT um seats 3 quu t Ss ti n 8734 NOTCHED EDGE MUST FACE CENTER Washer Side Wal
21. ole five holes will align eiae d 118 1 8 300 0 4 Make two side wall angles by overlapping the side wall angle piec esas shown Fasten each settogeth er with one bolt in the center hole 8740 Side Wall Angles 102 1 8 259 4 D Double check the length of each STEP STEP and set these pieces aside for later 3 4 use Rear Wall Channel 118 1 8 300 0 cm Rear Wall BS 118 1 8 300 0cm STEP Side Wall Angles 9 Side Wall Channels 15 10517 12 Step 3 Roof Beam Assemblies The roof beams join the two gables and supportthe roof panels The main roof beam is made up of four pieces overlapped back to back at the cen ter The left and right roof beam as semblies are made up of two pieces Hint These pieces are force fitted you may have to press hard to join them together Roof Beam 104 1 8 264 5 1 Place the end of one roof beam inside a second roof beam so that the six holes in each piece align Make six sets of roof beams by repeating this procedure Do not insert bolts yet 2 Take two of the pressed together roof beams and join them as shown toform the main roofbeam assembly Hold the assembly together and fas ten with 14 bolts Build only one Doubled Beam Assembly 3 Fasten the other four pressed together roof beams with eight bolts to make the left and right roof beam assemblies Build one Doub
22. or tracks free of debris and leaves which may accumulate and retain moisture These can do double damage since they give off acid as they decay 4 Touch up scrapes or nicks and any area of visible rust as soon as possible Make sure the surface is free of moisture oils dirt or grime and then apply an even film of high quality touch up paint 708670310
23. p See the illus trations below for the proper overall length ofthe side and rearfloorframes Join the frames by inserting five bolts into each frame set as shown 3 Double check the length of each and set these pieces aside for later use R A 8936 p Floor Frame Assembly 119 3 8 303 2 cm 8934 edi Mi eR 9367 LZE ran HOLES FACE OUTSIDE 103 3 8 262 6 1033 8 262 6 cm 119 3 8 303 2 cm 119 3 8 303 2 Front amp Rear 5986 Rear Wall Angle 2 8740 Side Wall Angle 4 G 2 Parts Needed For 9004 Right Side Wall Channel 2 tep 9005 Left Side Wall Channel 2 Frame Assemblies 9006 Right Rear Wall Channel 1 9007 Left Rear Wall Channel 1 The main frame pieces reinforce the walls These pieces will later be in stalled in the center and at the top edge of the side walls and the rear wall Proceed as follows Rear Wall Channel 1 Overlap the right amp left rear wall 118 1 8 300 0 cm channel pieces as shown in the fig ure and fasten the two pieces to gether with 4 bolts as shown 2 Make two side wall channels by overlapping the right amp left side wall channel pieces as shown Fasten each set together with 4 bolts 102 1 8 3 Overlap the rear wall angle 259 4 cm pieces as shown in the figure and fasten them together with one bolt in M Rear Wall Angl the center h
24. part of the gable is called the outer gable leg 3 Attach the four roof beam brackets to the outer gable legs us ing two bolts in the two bottom holes of the four holes that align 4 Attach the four mid gable braces tothe gables using three bolts wash ers and nuts NOTE Mounting leg of brace must face toward center of gable Parts Needed For Gable Assemblies 7858 Large Right Gable 2 7859 Large Left Gable 2 6114 Small Right Gable 2 6115 Small Left Gable 2 6085 Roof Beam Bracket 4 7860 Mid Gable Brace 4 67521 Edge Trim Plastic Piece washer 23 Step 11 Parts Needed For Gables Roof Beams Left Gable Assemblies 2 Right Gable Assemblies 2 Single Roof Beam 4 6636 Gable Brace 2 1 Lift and fasten a right and left gable under angle at corner to the door track and rear wall angle with screws Hint On the front gable leave out 2 screws closest to center gable leg On the rear gable use a bolt and nut at the overlapping rear wall angle 2 Fasten the single roof beam small holes on top to the outer gable leg and mid gable brace as shown using bolts and nuts Repeat Step 1 forthe opposite side of building 3 Join the left and right gables together with a gable brace using a bolt in the second hole from the bottom only Do this step for both front and rear gables Repeat Step 2 for the opposite side of building 24
25. roof panel Do not cut the tape at this time NOTE If roof beam holes do not line up with the roof panel holes shift the building from left to right If this does not help your building may not be level Shim the corners until holes line up v Screws To RoofBeam Fasten At Fasten At Overlap 1 9 With Bolt With c Screws ll Roof Beam Do Not Fasten At This Time STEP 1 Weather Stripping Tape 7953 Left Roof Panel P e PVT ri e 2 ak me Reducing Large Gable Bulge Loosen eight bolts and nuts shown Apply pres sure with one hand at the peak of the gable and tighten 1 Keeping pressure on the gable work down the slope tightening each bolt Excess material willoverlap smaller gable atseam Once material bulge is worked out tighten four vertical bolts that connect the large and small gables Weather Stripping Tape 27 Parts Needed For 8742 Ridge Cap 6 7953 Left Roof Panel 1 Step 15 Ridge Caps amp Panels 7952 Right Roof Panel 1 1 Install three ridge caps on the completed roof section using bolts and nuts Do not fasten the ends of ridge caps until instructed to do so 2 Fastenthe remaining left and right roof panels as you unroll the weather stripping tape and press it down install the second ridge caps over lapping the first
26. ware and fasteners for easier use during construction These are packaged within the carton Note that extra fasteners have been supplied for your convenience PLAN AHEAD Watch the Weather Be sure the day you select to install your building is dry and calm Do not attempt to assemble your building on a windy day Be careful on wet or muddy ground leamwork Whenever possible two or more people should work together to assemble your building One person can position parts or panels while the other is able to handle the fasteners and the tools Tools and Materials These are some basic tools and materials you will need for the construction of your building Decide which method of anchoring and the type of base you wish to use in order to form a complete list of the materials you will need Required Required Eye Goggles Work Gloves e No 2 Phillips Screwdriver Step Ladder Optional Time Savers Base Preparation With Hardened Magnetic Utility Knife Scissors Wrench Nut Driver Hammer and Nails Note A power screwdriver or vari Pliers e Electric Cordless Drill e Spade or Shovel able speed drill with Phillips tip at eS r e Hand S tachment can speed assembly by Carpenter s Level quare ANSAN AYN as much as 40 Tape Measure e String for squaring frame Lumber and or Concrete Selecting and Preparing Your Site Before assembly you will want to decide on a location for your building Th
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