Arrow WL65 Instructions / Assembly
Contents
1. Familiarize yourself with the hardware and fasteners for easier use during construction These are packaged within the carton Note that extra fasteners have been supplied for your convenience PLANAHEAD Watch the Weather Be sure the day you select to install your building is dry and calm Do not attempt to assemble your building on a windy day Be careful on wet or muddy ground Teamwork Whenever possible two or more people should work together to assemble your building One person can position parts or panels while the other is able to handle the fasteners and the tools Tools and Materials These are some basic tools and materials you will need for the construction of your building Decide which method of anchoring and the type of base you wish to use in order to form a complete list of the materials you will need 9 amp c N Required Required Eye Goggles Work Gloves No 2 Phillips Screwdriver Step Ladder Optional Time Savers Base Preparation With Hardened Magnetic Tip _ Utility Knife Scissors Wrench Nut Driver Hammer and Nails Note A power screwdriver or vari Pliers Electric Cordless Drill Spade or Shovel able speed drill with Phillips tip at Carpenter s Level Square e Hand Saw Power Saw tachment can speed assembly by as much as 4096 Tape Measure String for squaring frame Lumber and or Concrete Selecting and Preparing Your Site Before assembly you will want to decide2. 1 4 cm of wood with a roofing cement not included or bevel this 9 16 1 4 cm of concrete when pouring for good water drainage OPTION 3 Concrete Slab The slab should be at least 4 10 2 cm thick It must be level and flat to provide good support for the frame The following are the recommended materials for your base 1 x 4 s 19 mm x 89 mm will be removed once the concrete cures Concrete Sheet of 6 mil plastic We recommend for a proper strength concrete to use a mix of 1 part cement 3 parts pea sized gravel 2 1 2 parts clean sand Preparethe Site Constructa Base 1 Dig a square 6 15 2 cm deep into the ground remove grass 2 Fill up to 4 10 2 cm in the square with gravel and tamp firm 3 Cover gravel with a sheet of 6 mil plastic an 4 Construct a wood frame using four planks of 1x4 19 mm x 89 mm FRONT 789 n lumber DOOR em 5 Pour in concrete to fill in the hole and the frame giving a total of 4 10 2 cm thick concrete Be sure surface is level Note Finished Slab dimensions with lumber removed Allow 3 5 hours for construction and a week for concrete curing time 9 10 Anchoring Anchoring Down The Building It is important that the entire floor frame be anchored after the building is erected Below are recommended ways of anchoring Arrow Anchoring Kit Model No AK4 or 60298 Anchoring into Wood Post Recommended for use with any suggested base Use 1 4 6 mm
3. areas include screw holes unfinished edges or where scrapes and nicks occur in the protective coating through normal assembly handling and use Identifying these natural rusting problem areas and taking some simple rust protection precautions can help to stop rust from developing or stop it quickly as soon as it appears 1 Avoid nicking or scraping the coating surface inside and out 2 Use all the washers supplied In addition to pro tecting against weather infiltration the washers pro tect the metal from being scraped by the screws 3 Keep roof base perimeter and door tracks free of debris andleaves which may accumulate and retain moisture These can do double damage since they give off acid as they decay 4 Touch up scrapes or nicks and any area of visible rust as soon as possible Make sure the surface is free of moisture oils dirt or grime and then apply an even film of high quality touch up paint 709120611
4. handle and tighten both bolts 4 Puta horizontal door brace onto the top edge and bottom edge 10499 END VIEW 5 Attach the lower door guides and SHOWING bolts as shown Horizontal Door Brace 6 Repeat steps 1 through 5 for the left door e d St 1 4 Paris Needed For Right Door Assembly 1 ep Door Installation amp Adjustment eft Door Assembly 1 Door Slide 1 From inside the building put the bottom of the right door assembly on your left when you are inside the building behind door jamb into the front frame track Door 2 Position the top of the door so that that holes in the door line up with the holes in the door slides 3 Fasten the door to the door slides using two 10Bx1 2 13mm screws per door slide NOTE The holes in the door slides allow you to adjust the doors Place the door in the middle holes 10Bx1 2 13 mm Screw 4 Repeat steps 1 through 3 for the left door Adjustment Holes Allow Doors to Meet Evenly Along Their Length Right Door Left Door Keep this Owner s Manual and Assembly Instructions for future reference 7 EH65 A LM65 VL6562 A WL65 A Anchoring and Floor Frame Anchoring Anchor your building at this time Floor Frame If you have purchased a Floor Frame Kit you need to install it at this time SOME FACTS ABOUT RUST Rusting is a natural oxidizing process that occurs when bare metal is exposed to moisture Problem
5. on a location for your building The best location is a level area with good drainage Allow enough working space for ease of moving parts into position during assembly Be sure there will be enough space at entrance for doors to open fully and enough space around the building to be able to fasten the panel screws from the outside Before you begin the first steps in assembling your parts a base should be constructed and an anchoring system should be ready to use SAFETY FIRST Safety precautions are important to follow throughout the construction of your building Care must be taken when handling various Practice caution with the tools being used in the pieces of your building since some contain assembly of this building Be familiar with the sharp edges Please wear work gloves eye operation of all power tools protection and long sleeves when assembling or performing any maintenance on your build ing sey edge Do not attempt to assemble the building if parts are missing because any building left partially assembled may be seriously damaged by light winds Call 1 800 851 1085 or assist arrowsheds com Keep children and pets away from worksite to avoid distractions and any accidents which may occur eat Never concentrate your total weight on the Do not attempt to assemble the building on a roof of the building When using a step ladder windy day because the large panels acting as a make sure that it
6. or is Square concrete slab do not fasten the floor frames to your base at this time You will anchor the building after it is erected The floor frame must be square and level or holes will not align Step 3 NOTE The remainder of the building assembly requires many hours and more than one person Do not continue beyond this point if you do not have enough time to complete the assembly today A partially assembled building can be severely damaged by light winds Each screw and bolt in the wall requires a washer CORRECT INCORRECT 1 Position front corner panels atthe corners of the floor frame as shown The widest part of each corner panel must be placed at the front of the building Fasten the corner panels to the floor frame with two screws 2 Position rear corner panels at rear of building as shown The widest part of each corner panel must be placed along side of the building Fasten cor ner panels to the floor frame using four screws NOTE The wall panels come in two widths Each wall panel has a crimped rib on one side The crimped rib should go under the rib of the panel that follows it 3 Attach wall panels to the sides as shown NOTE Be careful to install the correct panel in each position as shown 4 Double check the part numbers of the wall panels before proceeding 16 Parts Needed For Corners Wall Panels 9389 Front Corn
7. 996 bolt in the bottom 2 holes 5997 Repeat Steps 1 amp 2 for the opposite id Y side of building Parts Needed For 5964 Roof Beam 1 Roof Beam Angle 5982 Roof Angle 1 1 Fasten the roof beam small holes on top to the gable brace of the front STEP gable STEP 2 Fasten the other end ofthe roof beam to the gable brace of the rear gable 3 Fasten the roof angle to the roof beam as shown using screws 1 Parts Needed For Step 9 Right Roof Panel 6442 Right Roof Panel 1 Installing the roof panels is best done with a step ladder Begin installing roof panels atthe back right corner of the building Each screw and bolt in the roof requires a washer STEP NOTE EN Measure the building diagonally make sure the building is square fe and level This will make the roof panels fit better and holes will 6442 6443 align FRONT NOTE 8 76 If a Roof Beef Up Kit was NE purchased assemble prior to p qa Se E attaching the roof panels CT LAE gt T St 1 Locate the roof panels by their Jeary numbers and place them on the ground alongside the building in their am proper positions 2 Position the right roof panel atthe back right corner and fasten to the gable and roof beam using screws and bolts as shown Do not fasten the lower end of the panel to the side wall angle at this time Hint Follow the fas
8. Owner s Manual amp Assembly Instructions O01 Model No EH65 A LM65 VL6562 AL WL65 AL II aS ARROW World s Leading Maker of Storage Buildings d t Ed Mz oe 71 T9 PY E MANSI U p PADNA IA T Missing Parts Questions on Assembly Call 1 800 851 1085 or assist arrowsheds com Do not return to dealer they are not equipped to handle your requests 709120611 CAUTION SOME PARTS HAVE SHARP EDGES CARE E MUST BE TAKEN WHEN HANDLING THE VARIOUS PIECES k TO AVOID A MISHAP FOR SAFETY SAKE PLEASE READ SAFETY INFORMATION PROVIDED IN THIS MANUAL Q BEFORE BEGINNING CONSTRUCTION WEAR GLOVES WHEN HANDLING METAL PARTS Storage Area 27Sq Ft 147 Cu Ft 25m 4 2 m BUILDING DIMENSIONS Size rounded off to the nearest foot Exterior Dimensions interior Dimensions Door Approx Base Roof Edge to Roof Edge Wall to Wall Opening Size Size Width Depth Height Width Depth Height Width Height exb5 74 x 57 76 1 4 59 1 2 69 7 8 74 1 4 6541 4 68 5 8 32 60 1 8mx1 4m 188 0 cm x 144 8 cm 193 7cm 151 1cem 177 5cm 181 0cm 137 8cm 174 3cm 81 3cm 152 4cm BEFORE YOU BEGIN Owner s Manual Before beginning construction check local building codes regarding footings location and other requirements Study and understand this owner s manual Important information and helpful tips will make your construction easier and more enjoyable Assembly Instruction
9. Wood Screws There are 1 4 6 mm Contains 4 Anchors with Cable Clamps and dia holes provided in the frames for proper anchoring installation instruction OVER THE BEAMS AND INTO THE GROUND Arrow Anchoring Kit Model No AK100 or 68383 Anchoring into Concrete Recommended for use with the concrete base 1 For poured concrete slab or footing or patio blocks Contains Corner gussets perimeter clips hardware Use 1 4 x 2 6 mm x 51 mm Lag Screws 1 4 masonary drill bit and installation instruction 2 For Anchor Post of Concrete poured after building is erected Use 1 4 x 6 6 mm x 152 mm Lag Screws 65103 48 32 Hex Nut 61 66045 Handle 2 ZA 66769 Door Slide 4 Hardware Remove from bag of screws and save for the last step 65900A 10Bx1 2 13 mm Black Screw 8 Packed with Screws 66646 Washer 181 5 sheets of 40 iro 66382 Lower Door Guide 4 P 66775 Plug 2 Packed with Screws 65923 8 32x3 8 10 mm Bolt 61 yn 65109 8 32 Acorn Nut 6 Packed with Screws 66183 Roof Trim Cap 2 right amp 2 left 65004 8Ax5 16 8mm Screw 176 67468 Peak Cap 2 Arrow Logo 67293 Weather Stripping 1 11 OCOOANOOKRWDY a Parts List Assembly Part Part Quantity Check Key No Number Description in Carton List Roof Beam Roof Angle Right Gable Left Gable Side Roof Trim Right Roof Panel Le
10. ak Cap pleted roof section using bolts and caog P nuts gt p pe 2 Fasten the roof panel ribs peak EN d w cap and ridge cap together using bolts and nuts Fasten the remaining peak cap in the same manner Side Roof Trim I 6015 bee M EZ 3 Attach the side roof trim to the T pL le lower end of roof panels on each side TSS of the building using screws at each panel overlap 4 Using your thumb and index fin ger overbend the bottom flange of the side rooftrim atthe corner inward enough so the right and left roof trim caps fit onto right and left corners m Eg 5 Fasten the roof trim caps to the LE Tuck Flange Roof Trim Cap Inward to Fit side trim using a screw Inside of Roof Trim Cap STEP STEP 25 Parts Needed For e 6657 Door Handle Brace 2 10476 Right and Left Doors 2 Door Assembly 10499 Horizontal Door Brace 4 The steps on this page tell how to assemble the right door You will performexactly the same procedures forthe left door Each screw and bolt in the door requires a washer Pro ceed as follows 1 Attach the door handle brace 10476 and handle to the door with 1 bolt as S Left Door shown Don t tighten the bolt yet oY 10476 663877 Right Door 2 Swing the door handle brace up to A the hole on the opposite side of the Pd door and insert a bolt and nut 2 Pd eo I 66045 3 Insert a second bolt in the door E 1j
11. ed with one of the following A To support a plywood deck B To be filled with sand We recommend the combined use of 1 an ARROW FLOOR FRAME KIT and2 an ARROW ANCHORING KIT as an effective method of securing the building to the ground Allow 1 2 hours for construction OPTION 2 Wood Platform If you decide to build your own base be sure to select the appropriate materials These are the recommended materials for your base 2 x 4 s 38 mm x 89 mm Pressure Treated Lumber 5 8 15 5 mm 4x 8 1220 mm x 2440 mm Plywood exterior grade NOTE Pressure Treated Lumber must not be used where it Will make contact with your storage building The properties of Pressure Treated Lumber will cause accelerated corrosion If Pressure Treated Lumber comes in contact with your storage building your warranty will be voided 10 amp 4 penny Galvanized Nails Concrete Blocks optional The platform should be level and flat free of bumps ridges etc to provide good support for the building The necessary materials may be obtained from your local lumber yard To construct the base follow instructions and diagram Construct frame using 10 penny galvanized nails Measure 16 24 40 6 cm 61 0 cm sections to construct inside frame see diagram Secure plywood to frame using 4 penny galvanized nails Note Platform Slab will extend 9 16 1 4 cm beyond floor Allow 6 7 hours for construction frame on all four sides Seal this 9 16
12. er Panel 2 9393 Rear Corner Panel 2 7332 Wall Panel 2 SIDE 9389 9393 TOP VIEW SIDE h SUPPORT THE CORNER PANEL WITH A STEP LADDER UNTIL A WALL PANEL IS ATTACHED Panels rest on frame as shown Te FRONT Washer Crimped Rib Underneath The floor frame must be square and level or holes will not align Step 4 9397 Rear Wall Angle 1 Parts Needed For e 9925 Rear Wall Channel 1 9926 Side Wall Channel 2 Frames 9400 Side Wall Angie 2 Door Track Assembly 1 The main frame pieces give rigidity to the side walls and provide a sur face for attaching the gables which support the roof 1 Fasten the rear wall angle across the inside top of the rear wall using screws 2 Fasten the rear wall channel across the middle of the rear wall using screws 3 Fastenthe side wallangles across the inside top of the side panels using screws Side wall angles must overlap rear wall angle in corners 4 Fasten the side wall channels across the middle of the side panels using screws Fasten overlaps in rear corners with screws 5 Fasten the door track assembly holes on top across the top of the front wall panels using screws See the figure Long Leg on Top Opening Facing in Short Leg on Bottom Detail Showing Center of Panel Screwed to Wall Channel Bolt and nut does not g
13. ft Roof Panel Horizontal Door Brace Door Handle Brace Gable Brace Ridge Cap Wall Panel Rear Right and Left Doors Wall Panel Side Door Jamb Front Corner Panel Rear Corner Panel Door Track Rear Wall Angle Rear Wall Channel Rear Floor Frame Side Wall Angle Side Wall Channel Side Floor Frame Front Floor Frame NONMNN NONNMNNANNHANMNANNYDNNNAD A Assembly by Key No Parts Needed For Step 1 Door Track Assembly ia The door track assembly supports the sliding doors and reinforces the front wall Hint The holes in the top side of the door track are for fastening the gable Zn oe to the top of the front wall in a later Lon step Si P P Z yore 66769 dt Loo us Long Leg 1 Position door slides onto the on Top legs from the end of door track as shown in the end view Short Leg on Bottom END VIEW 2 Set this piece aside for later use 14 Parts Needed For 9403 Front Floor Frame 1 9399 Rear Floor Frame 1 Floor Frame 9402 Side Floor Frame 2 RIGHT 1 Assemble the four corners of the floor frame using two screws at each corner as shown Atthe front corners fasten bolts through from the bottom with nuts on top 2 Measure the floor frame diago nally When the diagonal measure ments are equal the floor frame is square NOTE When Diagonal Measurements are Equal the Floor Frame If using a wood platform
14. ing Do not store swimming pool chemicals in your building Combustibles and corrosives must be stored in air tight approved containers Keep this Owner s Manual and Assembly Instructions for future reference ACCESSORIES ROOF STRENGTHENING eT heavy snow load KITS x Extra roof beams and gable braces designed for added protection against heavy snow accumulation Increases the strength of your roof by 50 ANCHOR KITS Model No AK4 Anchor Kit contains heavy duty steel augers 60 18 m of steel cable and 4 cable clamps No digging or concrete pouring just insert cable under roof over roof beams into augers and twist augers into the ground For buildings larger than 10 x9 3 0 m x 2 6 m use 2 kits Model No AK100 New concrete anchor system permits anchoring any size Arrow building directly to a concrete slab Each kit contains heavy duty hot dipped galvanized steel corner gussets and perimeter clips which fit over the floor frame and lag bolt into a concrete slab Full assembly instructions and a 1 4 masonary drill bit are included Model No AK600 Earth Anchor Kit anchors any size Arrow building to the ground Each kit contains heavy duty s hot dipped galvanized steel ert ud corner gussets and 4 earth anchors TOOL HANGING RACK Model No TH100 The perfect tool organizer Twin 25 1 2 64 8 cm steel channels plus five heavy duty snap in i hangers and a small tool holder for screwd
15. is fully open and on even sail can be whipped about by the wind making ground before climbing on it construction difficult and unsafe Bv CARE amp MAINTENANCE Finish For long lasting finish periodically clean and wax the exterior surface Touch up scratches as soon as you notice them on your unit Immediately clean the area with a wire brush wash it and apply touch up paint per manufacturer s recommendation Roof Keep roof clear of leaves and snow with long handled soft bristled broom Heavy amounts of snow on roof can damage building making it unsafe to enter In snow country Roof Strengthening Kits are available for most Arrow Buildings for added protection against heavy snow accumulation Doors Always keep the door tracks clear of dirt and other debris that prevent them from sliding easily Lubricate doortrack annually with furniture polish orsilicone spray Keep doors closed and locked to prevent wind damage Fasteners Use all washers supplied to protect against weather infiltration and to protect the metal from being scratched by screws Regularly check your building for loose screws bolts nuts etc and retighten them as necessary Moisture A plastic sheet vapor barrier placed under the entire floor area with good ventilation will reduce condensation Other Tips Wash off inked part numbers on coated panels with soap and water Silicone caulking may be used for watertight seals throughout the build
16. o thru STEP wall channel at overlap 18 Wall Panels S tep 5 Parts Needed For 8515 Walt Panel 2 1 Fasten the wall panels at the top and bottom with screws Crimped Rib 2 Fasten the center of each panel to Underneath the wall channel with screws Fasten overlapping ribs as before Panels rest on frame as shown _ Step 6 The door jambs reinforce the door opening and provide an attractive trim Follow these steps for both door jambs 1 Fasten a door jamb to the front panel with three bolts nuts andacorn nuts as shown Push a plug into hole at center of jamb closest to door opening 2 Fasten the top of the door jamb to the door track with two screws Do the same for the bottom into frame Repeat steps 1 and 2 forthe opposite door jamb Parts Needed Fore Door Jamb Hex Nut Acorn Nut D EO 9369 Door Jamb 2 TOP VIEW Door Track 19 Parts Needed For 5996 Right Gable 2 5997 Left Gable 2 Step 7 Gables Braces 6658 Gable Brace 2 The gables go on top of the front and rear walls to support the roof beam NOTE The gables are packed nested together and might be mistaken as one piece Carefully separate them before continuing 1 Lift and fasten a right and left gable under angle at corner to the door track with screws 2 Join the left and right gables together with a gable brace using a 5
17. rivers pliers etc Holders slide along channel for fully adjustable spacing Great for garage basement or the back of any door Fits all Arrow storage buildings FLOOR FRAME KITS MODELS FB47410 FB5465 FB106 A FB109 AandFB1014 A Asimple new floor frame system made of heavy duty hot dipped galvanized steel Use as base for plywood sand or stone ATTIC KIT WORKBENCH KIT Model No AT101 Heavy duty galvanized steel bars that fit all 10 3 0 m wide Arrow buildings They install quickly and easily to help organize space and create more useable space as an attic or workbench Will hold up to 250 Ibs 113 kg evenly distributed Some drilling required to fit buildings without mid wall bracing SHELF UNITS Heavy duty galvanized steel shelf units help organize storage space They easily mount on the wall or sit on the floor Fits all Arrow buildings N TIER Model No 58404 Zt Makes 8 to 12 20 3 30 5 cm Grey color Model No S8900 A wide shelves in any length 3 shelves Brackets braces Holds up to 85 ibs 38 kg hardware included even weight distribution Lumber is not included Some drilling required to fit buildings without mid wall bracing Base coo The Base For Your Building OPTION 1 ARROW FLOOR FRAME KIT order No F85465 Arrow has the best base for your building in this simple kit It keeps stored items above the ground This kit should be us
18. s Instructions are supplied in this manual and contain all appropriate information for your building model Review all instructions before you begin and during assembly follow the step sequence carefully for successful results Flooring and Anchoring Your storage building must be anchored to prevent wind damage A base is necessary to construct a square and level building Anchoring and base materials are not included with your building We recommend the combined use of an Arrow Floor Frame Kit and an Arrow Anchoring Kit as an effective method of securing your building to the ground Available by mail order or at your local dealer or you may construct a base and anchoring system of your choice Your assembly instructions provide information on a few methods commonly used to secure and level a storage building Parts and Parts List Check to be sure that you have all the necessary parts for your building All part numbers can be found on the parts All of these numbers before the must agree with the numbers on the Parts List page elf you find that a part is missing include the model number of your building and contact Arrow Shed LLC Customer Service Department 1101 North 4th Street Breese Illinois 62230 1 800 851 1085 or assist arrowsheds com Separate contents of the carton by the part number while reviewing parts list The first few steps show how to join related parts to make larger sub assemblies which will be used later
19. tener sequence shown for proper alignment 1 install a left roof panel 6443 at the left rear corner of the roof A Parts Needed For 6443 Left Roof Panel 1 6442 Right Roof Panel 1 Front of Roof 1 Cover the joint at the peak with weather stripping tape Unroll the tape and press it down over the open ing at the ridge as you install each roof panel Do not cut the tape at this time 2 Install a left and right roof panel in the sequence and positions shown in Step 9 Follow fastener sequence and instructions in Steps 9 thru 11 while fastening roof panels Fasten overlap at center of roof panel rib using a bolt and nut NOTE Narrow roof panel rib with bead on it is always overlapped by wide rib of adjacent panel 3 Unroll the weather stripping tape press it down firmly and cut it 4 Fasten the lower end of the panels to the side wall angles using screws and washers 6442 Right Roof Panel STEP Cut Weather Stripping and Fold Under 24 ei B X NOTE If roof beam holes do not line up with the roof panel holes shift the building from left to right If this does not help your building may not be level Shim the corners until holes line up STEP Weather Stripping m Fasten Overlap at Center of Panel Only Parts Needed For 6869 Ridge Cap 1 Step 1 2 Ridge Cap Roof Trim 6015 Side Roof Trim 2 1 install the ridge cap on the com Pe
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