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Suncast BMS8160 Installation Guide

1. e BMS8130 and BMS8160 ooo Blow Molded Resin Storage Shed Suncast Products and OWNER S MANUAL Replacement Parts To purchase Suncast replacement parts and learn about other Suncast products visit www suncast com or call 1 800 846 2345 or 1 630 879 2050 KEEP THESE INSTRUCTIONS You will need the Quality Control Number shown below to register your product Quality Control Number BMS8130 Assembled exterior dimensions 8 4 1 2 W x 157 9 D x 8 7 H BMS8160 Assembled exterior dimensions 8 4 1 2 W x 194 3 D x 8 7 H 2013 Suncast Corporation Batavia IL 0361246A Before You Begin Consult your local authorities for any permits required to construct shed Prior to the construction of your shed check with the local building code official to review any required permits or building limitations level and sturdy foundation is required before shed construction can begin Site preparation information is available on pages 19 22 foundation that differs from the suggestions within this manual could prevent proper assembly and may damage parts Read instructions thoroughly prior to assembly This kit contains parts that can be damaged if assembled incorrectly or in the wrong sequence Please follow instructions Suncast is not responsible for replacing parts lost or damaged due to incorrect assembly Check for all parts before you begin assembly Using the provided parts check list on pages 5
2. S in desired location with four screws JJ Repeat for remaining shelf S Note Shelf can be located in any of the four corners Note For clarity illustration is shown with roof front header and truss removed 41 SUNCASTO Building Shed and Gazebo Ten Year Limited Warranty Your SUNCAST Building Shed or Gazebo has a TEN YEAR LIMITED WARRANTY against product failure resulting from defects in manufacturing or materials The warranty period starts on the delivery date Incidental and consequential damages are not covered Warranty Claims To file a warranty claim contact the manufacturer SUNCAST CORPORATION 701 North Kirk Road Batavia Illinois 60510 Call toll free 800 846 2345 or visit www Suncast com SUNCAST will repair or replace only the parts that failed under the terms of the warranty In some cases the replacement parts may not be identical but they shall be of equal or greater performance than the original part We may require proof of purchase Proof of purchase may be the original dated store receipt We may require evidence of the failure Evidence of failure may include photographs or returning failed components to SUNCAST Warranty Limitations THIS WARRANTY COVERS ONLY DEFECTS THAT AFFECT THE FORM FIT OR FUNCTION OF THE UNIT It excludes natural aging of the unit discoloration ordinary wear and tear ordinary weathering sunlight fading or rust It excludes staining caused by mold mildew or tree sap
3. 18 verify that you have all the parts required to construct your shed model COMPLETE SITE PREPARATION AND FOUNDATION CONSTRUCTION BEFORE UNPACKING ALL PARTS Assistance is required during entire assembly Use a rubber mallet to push parts into locked position T CAUTION Proper site preparation required Shed not intended for use in extreme weather conditions Shed not intended for storage of flammable or caustic chemicals Store heavy items near the bottom of shed Shed not intended for use by children DO NOT stand sit or store items on storage shed roof Treat carefully in extreme temperatures Repair or replace broken parts immediately Suncast is not responsible for damage caused by weather or misuse At regular intervals inspect your shed to make sure that assembly integrity has been maintained Periodically check that the location you have chosen to set your shed is still level This kit contains parts with metal edges Please be careful when handling Shed Safety and Care Hot items such as recently used grills blowtorches etc must not be stored in the shed Heavy articles should not be leaned against the walls as this may cause panel distortion and permanent damage Keep roof clean of snow and leaves The shed walls and roof sections have a textured exterior much like vinyl home siding Over time dust may accumulate in the texture When combined with moisture
4. and damage caused by animals including insects vermin or household pets The warranty does not cover damage caused by Acts of Nature including but not limited to wind in excess of 65 mph tornado hurricane microburst hail flood blizzard extreme heat pollution or fire events The following actions void the warranty improper assembly assembly on a foundation other than as described in the assembly instructions use above intended and reasonable capacity misuse abuse failure to perform ordinary maintenance failure to remove snow over 8 inches deep modification cleaning with abrasive tools exposing the unit to heat sources and vandalism Painting sandblasting cleaning with harsh chemicals not recommended for plastics voids the warranty on resin components Modification of the original product voids all warranties Suncast assumes no liability for any modified product or consequences resulting from failure of a modified product Damage due to moving transporting or relocating the product voids the warranty Disassembly of this unit for reasons other than authorized repair voids the warranty Suncast is not responsible for loss of use of the unit labor for repair inspection fees or disposal costs SUNCAST reserves the right to reimburse the owner the purchase price of the unit on a STRAIGHT LINE DEPRECIATED BASIS FOR THE LENGTH OF THE WARRANTY IN LIEU OF REPAIR OR REPLACEMENT The Purchase Price does not include taxes delivery charge
5. back panel H and header K in Attach bracket FFF to front right panel I and header J two spots Secure using six screws JJ Note For clarity Attach second bracket FFF to front left panel E and header J illustration is shown with roof and truss support removed Secure using six screws JJ Note For clarity illustration is shown with roof and truss support removed 39 Assembly Doors Stand right door M upright with three hinge mounts facing With door hinge in open position slide one door hinge over right Slide one metal door hinge Il up onto each hinge mount each hinge receptacle on inside of right front panel Rotate door hinges to outside of door Note For clarity illustration is shown with roof removed S p Secure each metal hinge plate with one screw KK and one Insert screw stems on left and right handle plates TT and nut LL Repeat Steps 44 46 for left door L VV through the pre drilled holes in doors While holding Note For clarity illustration is shown with roof removed plates in place on exterior of door secure each with two washers WW and two machine screws XX 40 Assembly Doors continued From the outside of doors insert door handles SS through handle plate holes On inside of doors place spacers UU on each door handle and secure each with one machine screw XX Assembly Shelf Attach shelf
6. door opening Note Use a rubber mallet to push left front corner E into locked position 28 Assembly Wialls continued Before proceeding make sure corner is square top view where it meets the floor and that panel is flush side view with floor If not repeat Steps 18 20 until square and flush Tip left front corner E back to vertical position and align lower tabs on right side with slots in floor Note You will hear a snap when tab is fully engaged Align tabs on bottom of side panel F with slots along Secure side panel F with four Easy Bolts NN working from floor A Lower panel into slots and lock in place by sliding floor to roof DO NOT use torque wrench Use Easy Bolt easy panel toward front corner driver OO and hand tighten Easy Bolt head will be flush when Note Use a rubber mallet to push side panel F into fully seated DO NOT over tighten Easy Bolts locked position Note You may hear a click when Easy Bolt has been tightened completely 29 Assembly Walls continued Hardware Needed BMS8130 BMS8160 BMS8160 Repeat Steps 17 23 for remaining panels 30 Assembly Headers and Trusses Place front header J over door opening and fit four protruding Place rear header K over back walls and fit four protruding suppor
7. surface must be flat and level vapor barrier should be provided to prevent excessive condensation in the shed Follow local building codes for a proper vapor barrier 5 Anchoring the shed to the foundation Consult your local retailer for help to determine the best anchoring method for your particular installation To secure the shed to a concrete pad use masonry fasteners available at your local hardware retailer To secure the shed to a wood platform use 1 4 x 3 long lag screws with washers See diagram on page 10 for anchoring locations 19 Wood Platform 58130 Materials NOT supplied with Shed Kit Anchoring floor panel to wood platform SS 3 4 Plywood SS Wood Platform materials list 2 2 x 6 x 96 8 7 2 x 6 x 192 16 12 2 14 25 4 48 96 3 4 Plywood 20 Joists on 15 75 centers a gt All dimensions are to front edge of board Secure shed to wood platform using 1 4 x 3 lag screws Check all spacing measurements Wood Platform BMS8160 Materials NOT supplied with Shed Kit Anchoring floor panel to wood platform SS 3 4 Plywood p Wood Platform materials list Qty Size 4 2 x 6 x 96 8 Y 2 x 6 x 120 10 7 2 x 6 x 70 from 6 14 2 x 6 x 14 25 5 48 x 96 x 3 4 Plywood 21 centers gt 2 x 96 Boards sistered up All dimesnions are to front edge of boa
8. 6 Ridge beam 0B00159 0440630 0280372 0B00161 Front header Vent screen Header beam Rear header X1 set 2 Parts BMS8700 Truss 0631094 0631096 Truss leg Truss bracket x2 0631095 Truss cross beam 2 D 0440694 Roof support bracket X1 set 0631093 Truss strap 2 0630817A Side adaptor bracket 2 Parts 58700 Roof 0800167 010223107 Left roof Skylight 2 4 Q 10 RSA S NS SOSI SIRI NS Q 0440691 Skylight sealing gasket X2 sets 0B00168 Right roof X2 Parts BMS8100 Walls and Floors 0800165 0B00164 Left front corner Left floor extension 0800157 Shelf 0B00171 Center back 0B00169 Right floor extension 0B00173 0 00174 0800166 0B00160 Left floor Right floor Right front corner Side panel 4 11 0800156 Rear corner 2 Parts BMS8100 Headers 0280406A 7 Ridge beam 0280407A 3 Ridge beam 0280408A Ridge beam joiner 0B00159 0440630 0280372 0B00161 Front header Vent screen Header beam Rear header X1 set 2 12 Parts BMS8100 Truss e 0631094 0440693 0631096 0440694 Roof Truss leg Extension b
9. ag 29 X 75 Phillips machine screw x6 25 Locking nut 0480290 Hardware bag 0480305 Hardware bag 625 Truss head screw x15 0480336 Hardware bag 625 Truss head screw x125 0480342 Hardware bag 5 Sealing screw Rubber washer x6 25 Locking nut 25 x 2 Hex bolt x6 x4 Hardware shown at actual size Unless otherwise noted Extra hardware provided Not all are used 16 Hardware BMS8100 0440652 0480290 0480339 Hardware bag Hardware bag 625 Truss head screw x150 25 x 75 Phillips machine screw 0480336 x4 Hardware bag 25 Locking nut 25 x 2 Hex bolt X2 625 Truss head screw x6 Door hinge x125 x6 0480334 0480337 Hardware bag 0480338 0480340 Hardware bag Hardware bag Hardware bag T 20 X Uu 5 Sealing screw Phillips machine screw x9 25 x 1 Hex bolt 00 25 Locking nut Rubber washer 25 Locking nut 25 x 2 Hex bolt Easy Bolt easy driver x6 x x6 4 Hardware shown at actual size Unless otherwise noted Extra hardware provided Not all used 17 Door Handle Kit BMS8100 or BMS8700 0440647B Door Handle Kit 0630891A Left 0630895 Spacer handle plate 2 e 0630624 Door handle 0670147 Right handle plate 0480306B Hardware bag 25 Washer 2 1 Pan x5 head screw Hardware shown at actual s
10. epeat step 28 for remaining truss assemblies with side adapter brackets assemblies with full length side adapter brackets 32 Assembly Headers and Trusses continued Raise ridge beam V X up and into rear header K Secure with four screws JJ Repeat for front header J Note Header panels may need to be pushed inwards or outwards slightly as ridge beam is slid into place CAUTION HOLES TOP OF RIDGE SHOULD BE FACING TOWARDS ROOF KON SIND E AA OS 5 SS C KA Attach the roof truss assembly to the ridge beam with one screw JJ for each truss assembly Attach truss strap GG to side adaptor bracket FF or full length side adapter brackets ZZ with two screws JJ Repeat for remaining truss straps 33 Assembly Roof Before proceeding locate and identify the six slots on interior Before proceeding locate and identify six front header tabs side of right and left roof panels and six rear header tabs RS SN SAR YRVIN EE Lay right roof directly over three tabs on right side of front header J With right roof slots seated over on header tabs check alignment in all three spots 34 Assembly Roof continued Slide right roof 0 down towards the outside of shed until tabs snap into place Press edge of right roof into chan
11. f assembly difficult 26 Attach two truss cross beams EE to two truss legs AA with two hex bolts MM and two nuts LL Stand truss and check cross beam is level Repeat steps 11 13 twice for BMS8700 expansion to BMS8130 2 expansion kits Repeat steps 11 13 three times for BMS8700 expansion to BMS8160 3 expansion kits Repeat step 11 13 for BMS8100 expansion to BMS8130 1 expansion kit Repeat steps 11 13 twice for BMS8100 expansion to BMS8160 2 expansion kits Floor Pre Assembly Push left floor A and right floor B panels together and secure Repeat Step 14 for left floor extension and right floor with six screws JJ extension D Secure with 12 screws JJ Note Refer to pages 19 22 to secure floors to foundation Note Refer to pages 19 22 to secure floors to foundation BMS8700 BMS8700 BMS8130 BMS8160 BMS8100 gt BMS8100 BMS8130 BMS8160 Repeat Step 15 for remaining floor extensions 27 Assembly Walls Critical When installing corners flex corner hinges back and forth several times This will help provide a square corner and ensure proper fit of remaining panels Important DO NOT flex in reverse position as this can crack the panel Align tab on bottom of left front corner E with slot on left Tip left front corner E outward slightly and bend corner hinge floor A Lower panel into slot and lock in place by sliding panel toward
12. instructions could result in damage to parts Suncast is not responsible for replacing parts lost or damaged due to incorrect assembly BMS8130 and BMS8160 Expansion Kit Overview BMS8700 2 Expansion kits BMS8130 BMS8100 1 Expansion kit BMS8700 3 Expansion kits BMS8160 BMS8100 2 Expansion kits Parts Expansion Kit 9 0280408A 0800172 Ridge beam joiner Left roof extension e MT Header lag 0631094 Support Truss leg Bracket 2 2 0280446 Truss bracket 0280447 0631095 Truss D cross beam 0631248 Full length side adapter bracket 0B00164 x2 Left floor extension 0440691 Skylight sealing gasket 2 z 010223107 Skylight 0B00170 Right roof extension 0440693 Extension bracket 0B00160 Side panel 0B00169 Right floor extension Parts Doors 8100 or 8700 D 0440690 0B00163 0440631 Door window Left door D ring bolt X1 set X1 set 0102086 Door 0440655 Door 0B00162 window frame window gasket Right door 2 X1 set 0800156 Rear corner 2 0B00160 Side panel 2 7 0B00166 Right front corner 0B00174 Right floor 0800157 Shelf 0B00173 Left floor o Ben Ta Ei o U 0800165 Left front corner Parts Parts BMS8700 Headers d 028040
13. ize Unless otherwise noted Extra hardware provided Not all are used 18 Site Preparation and Platform Construction Materials NOT supplied with Shed Kit Note Site preparation is required for this shed Placing the shed on constructed foundation is required Without constructed foundation settling will probably occur causing distortion and damage to the shed Suncast Is not responsible for replacing parts damaged or property lost due to incorrect assembly Warranty requires foundation Note Complete the site preparation and foundation construction before unpacking parts and beginning assembly For tips on site preparation go to www suncast com consult retailer or local code To prepare your shed site follow the below steps 1 Consult your local authorities for building codes and covenants before beginning foundation or erecting shed 2 Before any digging check with local utilities to determine location of buried cables pipes etc 3 Decide which type of foundation you want Concrete slab 4 thick Wood platform Use exterior grade wood The wood platform should be set on pier blocks or footing Consult your local retailer for help to determine the best anchoring method for your particular installation The provided plans are sized for the minimum number of cuts to lumber and plywood 4 Prepare the building site The ground should slope away from the foundation area to provide drainage The foundation
14. n plastic parts is seated fully against gasket on skylight Repeat for remaining roof panels 24 Place header beam Z into pocket of front header J Secure with six screws JJ DO NOT over tighten screws Repeat Steps 5 6 for rear header K Note Header beam 2 has large holes on one side and small holes on other side The small holes must face header Ridge Beam Pre Assembly Place ridge beam joiner W into the 3 ridge beam X Secure Place 7 ridge beam V onto the ridge beam joiner W Secure with hex bolt MM and nut LL with hex bolt MM and nut LL Repeat steps 8 10 twice for BMS8700 expansion to BMS8130 2 expansion kits Repeat steps 8 10 three times for BMS8700 expansion to BMS8160 3 expansion kits Repeat step 8 10 for BMS8100 expansion to BMS8130 1 expansion kit Repeat steps 8 10 twice for BMS8100 expansion to BMS8160 2 expansion kits Secure ridge beams together with four screws KK and four Note Beams should be assembled in same orientation as nuts LL shown in steps 8 and 9 25 Truss Pre Assembly Attach truss bracket to end of one truss leg AA with one hex bolt RR and one nut LL Repeat for second truss leg AA Attach side adaptor bracket FF or full length side adapter bracket ZZ at end of left truss leg AA with one cap screw MM and one nut LL Repeat for remaining side adaptor bracket FF Note DO NOT over tighten This makes roo
15. nel on truss leg AA Pull down each lower corner of roof from outside From inside shed attach tabs on right front corner I and side panel F to roof panel with four screws JJ 35 Assembly Roof continued Front view BMS8130 BMS8160 Repeat Steps 32 35 for remaining roof panels Install panels in the order shown 36 Assembly Roof continued Secure roof to truss using six screws JJ Each screw will Raise roof support bracket DD into position against roof attach at corresponding screw indention on the roof Slide roof support bracket DD into front header Secure roof support bracket DD to underside of truss leg with one screw JJ Starting at the front end of roof support secure using screw JJ Then install screws JJ in center and back end of roof support 37 Assembly Roof continued Attach roof support extension bracket BB to truss legs with Secure roof support extension bracket BB to inner roof panel one screw JJ on each side using two screws JJ Repeat Steps 37 42 to secure remaining roof panels Push down the roof from outside From inside shed secure roof panels together along ridge of roof using nine rubber washers QQ and nine sealing screws PP Note For clarity illustration is shown with front header removed 38 Assembly Roof continued BMS8130 Back support brackets only BMS8160 Front and back support brackets Attach bracket FFF to
16. racket Truss bracket support bracket 4 X1 set 2 X1 set 0631095 Truss 0630817A Side 0631093 cross beam adaptor bracket Truss strap x4 x4 4 13 Parts 58100 Roof S CER RIIS ARA WD SLN e NOG XI RIISE 9 Q 0B00167 0B00172 010223107 Left roof Left roof extension Skylight 2 0440691 Skylight sealing gasket X3 sets 0B00168 0B00170 Right roof Right roof extension 2 14 Hardware Expansion Kit 0480353 Hardware bag 0480339 Hardware bag B EN Phillips machine screw Easy Bolt easy driver 25 Locking nut x6 0480338 Hardware bag 0480340 Hardware bag 5 Sealing screw x10 2b x1 Hex bolt X2 KEEN Rubber washer 20 29 X2 Hex bolt x10 Locking nut Hex bolt 2 x6 x4 Hardware shown at actual size Unless otherwise noted Extra hardware provided Not all are used 0671103 Hardware bag 625 Truss head screw x14 Note For BMS8700 converting to BMS8130 2 expansion kits and 2 bags of hardware are required Note For BMS8700 converting to BMS8160 3 expansion kits and 3 bags of hardware are required Note For BMS8100 converting to BMS8130 1 expansion kit and 1 bag of hardware is required Note For BMS8100 converting to BMS8160 2 expansion kits and 2 bags of hardware are required 15 Hardware BMS8700 0440652 Door hinge x6 0480337 Hardware b
17. rd Secure shed to wood platform using 1 4 x 3 lag screws Check all spacing measurements Concrete Platform BMS8130 BMS8160 Materials NOT supplied with Shed Kit Anchoring floor panel to concrete platform BMS8130 Anchoring floor panel to concrete platform BMS8160 Secure shed to concrete slab using masonry fasteners Dimensions allow for shed to fit within the nearest 1 on each side 22 Door Pre Assembly Peel film from both sides of window R Remove protective Place gasket U window R and frame T into door channel film from door edge Secure with ten screws JJ starting at corners Note One side of film will say THIS SIDE OUT Make sure DO NOT over tighten screws Repeat for right door M this side faces out when installing window Note The cut portion of gasket U MUST be assembled on bottom of door channel At top interior side of left door L attach D ring slide At bottom interior side of left door L attach D ring slide bolt AAA with four screws JJ bolt AAA with four screws JJ 23 Header and Roof Pre Assembly Lay front header J on ground with lettering side facing up Place fiberglass vent screen Y into rear opening in front header J Secure with eight screws JJ DO NOT over tighten screws Place skylight gasket YY into skylight HH Place skylight HH onto right roof panel 0 Secure from underside with eight screws JJ Make sure rib o
18. s site preparation costs permits fees assembly costs or disposal costs THIS WARRANTY IS NONTRANSFERABLE IT IS VALID FOR NORMAL HOUSEHOLD USE ONLY THE WARRANTY IS VOIDED BY COMMERCIAL OR INDUSTRIAL USE IT EXCLUDES FLOOR MODELS CLEARANCE AND OPEN BOX UNITS Notice Suncast does not represent that this unit will meet city county state homeowner s association standards or zoning requirements The owner is responsible for securing all permits and meeting other requirements needed for placement construction and use THE MANUFACTURER S LIABILITY HEREUNDER IS LIMITED SOLELY TO THE REPAIR OR REPLACEMENT OF THE DEFECTIVE PRODUCT OR PART AND THE MANUFACTURER SHALL IN NO EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES WHICH MAY RESULT FROM ANY DEFEGT IN MATERIAL OR WORKMANSHIP OR FROM THE BREACH OF ANY EXPRESS OR IMPLIED WARRANTY This warranty gives you specific legal rights and you may also have other rights which vary from state to state Some states do not allow the exclusion or limitation of incidental or consequential damages the limitation or exclusion may not apply to you 42 LIST 44
19. t legs into pockets molded in front corners Secure front support legs into pockets molded in back walls Secure rear header using two screws JJ header using eight screws JJ Side Adapter Bracket Placement BMS8100 1 BMS8130 BMS8130 Proper placement of full length side adaptor brackets ZZ is critical to structural integrity For BMS8700 expansion to BMS8135 two full length side adaptor brackets must be placed towards the front of the shed For BMS8100 expansion to BMS8135 the full length side adaptor bracket must be placed in the middle location 31 Side Adapter Bracket Placement BMS8700 3 Expansion Kits BMS8100 2 Expansion Kit BMS8160 BMS8160 Proper placement of full length side adaptor brackets ZZ is critical to structural integrity For BMS8700 expansion to BMS8165 three full length side adaptor brackets must be placed towards the front of the shed For BMS8100 expansion to BMS8165 two full length side adaptor brackets must be placed in the middle locations Slide truss assemblies with side adapter brackets into place Slide truss assemblies with full length side adapter brackets into Secure with four screws JJ in each side adaptor bracket place Secure with ten screws JJ in each side adaptor bracket Reference diagrams above to determine proper placement Reference diagrams above to determine proper placement of truss assemblies and repeat step 27 for remaining truss of truss assemblies and r
20. this could encourage the growth of moss or mold on the shed To maintain the look of your shed we recommend cleaning it each year with mild soap and water DO NOT use bleach ammonia or other caustic cleaners and DO NOT use stiff bristle brushes Failure to perform annual cleaning could result in permanent staining of the plastic This is not a manufacturing defect and is not covered under warranty Assembly Day Tips Complete site preparation and foundation construction before unpacking parts and beginning assembly e DO NOT attempt to assemble on a day with strong winds DO NOT attempt to assemble on days when temperature is below 32 degrees e Set aside appropriate amount of time to completely assemble shed Make sure you have assistance nearby to lift and secure parts in place Wear light duty work gloves while assembling shed Once roof is assembled a flashlight may be of use when assembling smaller components inside shed DO NOT use a torque wrench or hand drill to tighten provided Easy Bolts Use 010210410 Easy Bolt Easy Driver tool provided ONLY e Suncast provides extra hardware for small fasteners for customer convenience In some cases there will be extra small fasteners once the assembly is complete Note This product contains parts that are used in different orientations to construct the shed Please take note of the orientation of the parts shown throughout this instruction manual Failure to follow

Suncast BMS8160 Installation Guide

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