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Weatherables YWPG-HDB5-14X14 Installation Guide
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1. the 4 post and wood Slide aluminum out of the way Pre drill each mark through the 1st layer of the header with a 1 wing tip bit Slide aluminum back in place and use 1 hole as a guide to drill through aluminum and backside of header with a 5 16 drill bit Install 5 16 x 4 lag bolts C and washers G through the vinyl and aluminum into the wood post Tighten with 1 2 socket ueatherables by USA Vinyl Section 4 Rafter Installation Set and install inside and outside post rafters i Position the rafters approximately 22 24 U first Your measurment is appoximately on center Do not attach until you have 4 from the end of the rafter to the upright d a paced the purlins first If you modify the of the double beam rafter support bracket projection or width these measurements Z Secure the rafters and the brackets to the ill change headers using 10 x 1 E screws and hinged screw caps J We recommand placing the remaining rafters in the double beam rafter support brackets and space them equally before securing the rafter brackets to the headers weatherables by USA Vinyl Section 5 Purlin Installation Place the purlins V on top of the pergola Once properly positoned use the 10x and space them evenly The overhang 2 5 self tapping screws A and screw should be the same on both sides caps J to secure tlie rafters to tlie rafters Do not over tighten the screws as this
2. will cause dents in the purlin aa EUH TEE VUL TERRAE UAR ueatherables by USA Vinyl Section 6 Finish Work Cut off If needed trim off any excess post Install 1 hole plugs H in the headers Place sleeve There must be at least 2 for the and secure the 4 post caps K decorative cap to fit correctly ends X Y and purlin caps AA with glue I ueatherables by USA Vinyl
3. Largo Double Beam Freestanding Pergola with 5 x 5 Posts Installation Guide Patent Pending Copyright 2013 USAVinyl LLC All Rights Reserved The information contained in these instructions are proprietary to USAVinyl LLC and may not be used or reproduced for any purpose other than for the evaluation purpose for which it was provided ueatherables by USA Vinyl Before You Begin Installation Consult your local authorities for any permits required to construct the pergola Check with local building code officials to review any required permits or building limitations Read instructions thoroughly prior to assembly If you have questions or concerns with this product please DO NOT return before consulting a product specialist Please refer all questions and concerns to our product specialist at 1 888 743 3673 Due to the size of the parts at least two people are required to handle fit and secure pergola components Read manual first as mounting hardware varies with each application Do not anchor to paver bricks Foundation must be a solid surface Do not stand sit store or hang items on the pergola Repair or replace broken parts immediately Call 1 888 743 3673 for replacement parts At regular intervals inspect your pergola to make sure that assembly integrity has been maintained The installation video can be found at http www usavinyl com vinyl pergola installation html Tools Required for Inatallati
4. a size mount L Pre drill concrete mount holes with hammer drill at 4 1 2 depth with 3 8 masonary bit Do not rush Line up the wood post with the concrete post Place wedge anchors B into each hole and tap into mount L and pre drill the holes of the concrete leaving 1 above the concrete Place concrete mount into the wood Install the concrete post mount L over the installed anchors 14 x 2 wood screws into the pre drilled and install washer and nut to each anchor Level holes and tighten with 9 16 socket Do not over tighten ueatherables by USA Vinyl Section 2 Vinyl Sleeve Installation Check to see if your post are level and that your concrete mounts are matching in height by using one of your rafters If posts heights are not the same you will need to choose the lowest concrete mount to base the height of your posts After leveling cut your vinyl posts accordingly from the bottom Place your post skirt I over your vinyl post H Place the post over the concrete mount ueatherables by USA Vinyl Section 3 Header Prep amp Installation Mark the holes for the lag bolt on the 2 x 8 header W Do this on both the left and right side Position header next to the post on the width length Make sure there is at least 6 of overhang from the end of the header to the 4 post sleeve Use a 3 16 bit to drill through the previously drilled holes of the header into
5. on 1 Extension Cord 10 String Line 2 Hammer Drill 11 Level 3 Reciprocating Saw 12 Tape measure min 25 optional only if you are cutting 13 2 Ladders for at least the height of down material your pergola 4 Power Drill 14 Rubber Mallet 5 1 Wing Tip Drill Bit 15 Ratchet 6 Drill Bits 5 16 3 16 16 Deep Socket 1 2 7 Phillips Screwdriver Bit 17 Standard Socket 9 16 8 Masonry Bit 3 8 18 Carpenter s Square 9 Pencil 19 Safety Glasses ueatherables by USA Vinyl Hardware 3 8 x 5 10 x 2 1 2 Self Wedge Anchor G Tapping Screw with washer and nut A umo 5 16 x 4 Lag Bolt for connecting the 2 x8 headers to the posts 10 x 1 1 2 Self Tapping Screw P E j G ee 5 16 Flat Washer 14 x 2 SS Screw 10 x 1 Self Tapping Screw Hinged Screw Cap O Hole Plug Insert screw into cap before installing Hardware Quantities Pergola Size 12x12 279 16 16 16 116 32 16 16 1 403 14x14 360 16 16 16 128 32 16 16 1 496 16x16 462 16 16 16 140 32 16 16 1 610 Post Parts 4 Post Cap Concrete Vinyl Sleeve Post Mount 4 x4 x24 rd NN Interior Post Bosk Adapter Spacer 5 x4 Adapter for 5 Post Vinyl Post S Wood Post 5 x5 4 x4 5 Post Dress Skirt Post Parts Quantity Canopy Parts Projection Rafters 2 x 6 Hollow Vinyl Sleeve with Ext
6. ruded Alum Insert e O 1 5 x1 5 Purlin Headers 2 x 8 Hollow Vinyl Sleeve with Extruded Alum Insert Decorative End 23260 Decorative End 2 x 8 Double Beam Rafter Support Bracket Canopy Parts Quantity Pergola Size Section 1 The Posts A Preparation for Post Installation The post layout below is a suggestion for squaring your posts other methods can be used to get the same results The formula for squaring post is Bae Ex 144 144 20 736 20 736 20 736 41 472 V41 472 203 65 Acris sorpa Numberot li inches headers width 12x12 144 r 4 203 65 i uiii A rafters projection A 14x14 168 168 4 237 63 d 16x16 192 192 4 271 53 N CHOOSE CONCRETE MASS FROM CHART BELOW BASED ON WIND SPEED 2 1 10 75 SQUARE 75 1 825 SQUARE 3 1 5 SQUARE 17 savare 7s is square 3 135 SQUARE _ 2 4 square ze 4 25 square 3 1 125 SQUARE ras sauamt zc ro saua 2 1r square WITH 2 MATS OF Gi BE A MINIMUM OF 2000 2 COMERESSIVE STRENGTH OEE REE ET REINFORCING STEEL GENERALLY SYSTEM MAY BE MOUNTED ONAN EXISTING CONCRETE SLAB HAVE SLAB EVALUATED FOR STRUCTURAL INTEGRI weatherables by USA Vinyl Post Set Up Lay out and mark the location of the Place square and trace each concrete post posts according to the pergol
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