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Presto Lifts XP24-600 Use and Care Manual
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1. I U N D PET p TE ke a s XP24 6 Series ag LIFTS worldwide material handling and ergonomic solutions XP24 3 amp Scissor Lifts Installation Operation and Service Manual Model Number IMPORTANT READ CAREFULLY BEFORE INSTALLING OR OPERATING LIFT Part orders are subject to a 50 minimum charge This manual was current at the time of printing To obtain the latest most updated version please contact Presto Lifts Customer Service Department or go to our website www PrestoLifts com you will find a complete list of current owner s manuals to print Page 2 PRESTO OWNER S MANUAL XP24 3 amp XP24 6 SERIES CONTENTS SENT NN stege dagenoa ko geent cor OEE N d Responsibility of Owners and LGC is EE metres tamssaetescuuts 5 Safety Alert Symbols and Signal VW Tee need 6 SECTION PRE 7 SECTION 3 Unpacking and Assembly rrrrnrnnnnrrnnnnnnnrnrnnnnrnnnnnnnnnnnnnnnrrnnnnnnsensnrnnsrnnnnnnessee 8 Zi MING he COM EET EN NE 8 EIN NM 8 AMT 8 SECTIONS NNM 8 A Routine Inspection and Maintenance cccccccccsssesssececcccecaeeeseecceeeeeeeaeeeseeeeeees 8 Table 1 Hydraulic Oil Specifications oz 24i00052402502226de2042 52532520sseeees5eisaedeaedecesasdeeeaeeses 9 SECTION 6 Parts Breakdown ee 10 11 ORDERING REPLACEMENT PARTS eeeseeeseeseseeeereeeeerererererereeererererererrerrrererrrreee 12 RESTOCKING POLICY amp RMA PN 13 RETURN GOODS
2. Before Operation Before using the device the operator shall have e Read and or had explained and understood the manufacturer s operating instructions and safety rules e Inspected the device for proper operation and condition Any suspect item shall be carefully ex amined and a determination made by a qualified person as to whether it constitutes a hazard All items not in conformance with Presto s specification shall be corrected before further use of the PowerStak During Operation The device shall only be used in accordance with this owner s manual e Do not overload e Ensure that all safety devices are operational and in place Modifications or Alterations Modifications or alterations to any Presto industrial positioning equipment shall be made only with written permission from Presto PRESTO OWNER S MANUAL XP24 3 amp XP24 6 SERIES Page 5 SAFETY ALERT SYMBOLS AND SIGNAL WORDS The safety of all persons operating maintaining repairing or in the vicinity of this equipment is of paramount concern This is a powerful machine with moving parts and is capable of causing personal injury if proper precautions are not taken Therefore throughout this manual certain hazards have been identified which may occur in the use of the machine and there are appropriate instructions or precautions which should be taken to avoid these hazards In some cases there are consequences which may occur if instructions or precautio
3. AUTHORIZATION RMA PROCEDURES 11 4444440 14 WARRANTY stenden 15 LIST OF FIGURES PoE FOO EE EP MEN 8 ENN eect sce cine ata A E 10 PRESTO OWNER S MANUAL XP24 3 amp XP24 6 SERIES Page 3 SECTION 1 INTRODUCTION This manual provides all the information for the safe and proper assembly operation and mainte nance of the Presto Lift Inc Model XP24 3 and XP24 6 lifts It is important that this manual be read by all personnel involved with the installation maintenance or operation of the scissor lift These models are designed for in plant and non hazardous locations Page 4 PRESTO OWNER S MANUAL XP24 3 amp XP24 6 SERIES Responsibility of Owners and Users Inspection and Maintenance The device shall be inspected and maintained in proper working order in accordance with Presto s owner s manual Removal from Service Any device not in safe operating condition such as but not limited to excessive leakage missing rollers pins or fasteners any bent or cracked structural members cut or frayed electric hydraulic or pneumatic lines damaged or malfunctioning controls or safety devices etc shall be removed from service until it is repaired to the original manufacturer s standards Repairs All repairs shall be made by qualified personnel in conformance with Presto s instructions Operators Only trained personnel and authorized personnel shall be permitted to operate PowerStak
4. MANUAL XP24 3 amp XP24 6 SERIES Page 15 MANY NEEDS REQUIRE MANY OPTIONS Presto Call Presto Sales for stock or customized lift inquiries 800 343 9322 Email sales prestolifts com i LI u i i z H U Li ll a i u m l 5 z m i SILI 3 I a m 5 u 3
5. expense for removal or reinstallation of components after thirty days This limited warranty shall not cover among other things damages resulting from foreign matter or water failure to provide reasonable and necessary maintenance and if ap plicable use of product while charger is plugged into an AC outlet or failure to follow operating instructions The limited warranty is not valid for damage resulting from negligence accident unreasonable use abuse or misuse exceeding data plate capacities or altering the product without Presto Lifts authorization Presto Lifts expressly disclaims and excludes any liability for consequential incidental indirect or punitive damages or financial loss to people or property resulting from any breach of warranty or the operation or failure of this product Presto Lifts makes no representation that this product complies with local state or federal safety product standards codes Should this product fail to comply in any way with those codes it shall not be considered a defect of materials or workmanship Presto Lifts shall not be held liable for any damages resulting from noncompliance It is the dealer s responsibility to exercise this limited warranty This limited warranty is provided to the original purchaser defined as the original end user and is nontransferable This constitutes the complete and final agreement involving Presto Lifts and limited warranty obligations for products PRESTO OWNER S
6. work on unit without chocking lift in an upright position e Do not overload the lift see nameplate for capac ity e Do not put feet or hands under lift when operat ing e Do not stand sit or climb on the lift while sta tionary or moving e Do not move lift when load is in an elevated posi tion e Place load in the center and evenly distributed on the table SECTION 3 UNPACKING AND ASSEMBLY A INSPECTION Upon receipt of the XP24 3 and XP24 6 Scissor lift inspect the equipment completely to determine if there is any shipment damage and that the lift is complete Do not use the lift if there appears to be any damage Figure 1 Foot Pedal Page 8 PRESTO OWNER S MANUAL XP24 3 amp XP24 6 SERIES ECTION 4 OPERATION A METHOD OF OPERATION To raise turn release knob clockwise till fully closed Press on foot pedal to raise e To lower slowly turn release knob counter clockwise till the desired rate of decent is achieved To lock lift in position press down on the wheel breaks located on the swivel casters at the push handle end SECTION 5 MAINTENANCE Generally the XP Series of scissor lifts require little maintenance However routine inspection and main tenance will minimize costly repairs or hazardous conditions Never go under or service lift with a load on the table or with the scissor mechanism loaded If possible service the lift in a down position A ROUTINE INSPECTION AN
7. 011 027 Holder Foot Peddle i 1011 052 Foot lever I 16 1011 030 Pivot Pin _ x 5 3 16 1 17 1011 098 Double Universal joint 1 18 1011 090 01 Release Rod l 19 1011 099 Single Universal Joint I 20 1011 016 Base Assembly 1 2i 1011 058 05 Caster Swivel 2 22 1011 058 03 Caster Swivel 4 25 1011 058 04 Brake Assembly I 24 1011 058 01 Swivel Caster Without Brake I 25 1011 058 02 Swivel Caster With Brake 1 26 N0817 5 16 18 x Lg Bolt 8 2 N0060 5 16 18 Nut 8 28 N00250 5 16 Lock Washer 8 29 1000 32 08 Bushing 10DU08 4 PRESTO OWNER S MANUAL XP24 3 amp XP24 6 SERIES Page 11 Ordering Replacement Parts Presto Lifts has carefully chosen the components in your unit to be the best available for the purpose Replacement parts should be identical to the original equipment Presto Lifts will not be responsible for equipment failures resulting from the use of incorrect replacement parts or from unauthorized modifications to the unit Presto Lifts can supply all replacement parts for your lift With your order please include the model number and the serial number of the unit You can find these numbers on the name plate This plate 1s located within the scissors mechanism To order replacement parts please call the Presto Parts Department Parts are shipped subject to the following terms e FOB factory e Returns only with the approval of our parts department e Credit cards preferred except parts covered by warranty e Freight collect
8. D LOAD MAINTENANCE All routine inspection maintenance should be performed on a monthly basis Lubricate wheels and all pivot points of the unit with a medium weight oil or light grease e Check wheels for wear and replace if necessary e Check for leaks by looking for tell tale oil spots on the floor under the lift e Check oil level and fill if needed Recommended hydraulic oil Super Hydraulic 32 Conoco Hydraulic Oil Specifications If the lift will be used at normal ambient temperatures Presto Lifts supplies the unit with Super Hydraulic 32 Conoco oil This may be replaced by any other good guality oil with 150 SSU at 100 F and rust and oxidation inhibitors and anti wear properties If the lift will be used at ambient temperatures below 0 F use aircraft hydraulic oil Use Type 15 aircraft hydraulic oil The following are equivalent to CONOCO SUPER HYDRAULIC 32 TYPE MANUFACTURER PN es CITGO DTE 24 Gasser EXXON MOBIL NUTO H32 noaee EXXON MOBIL AMOCO AW32 oniinn CHEVRON AMOCO CO It is very important to keep the hydraulic oil free of dirt dust metal chips water and other contamination Most of the problems with hydraulic systems are caused by contamination in the oil PRESTO OWNER S MANUAL XP24 3 amp XP24 6 SERIES Page 9 Part numbers are accurate for machines shipped prior to 2005 For machines shipped in 2005 or later contact Presto Parts with the model and serial number Figur
9. e 2 XP24 ASSEMBLY 300 and 600 LB Item No Part No Description Oty l 1011 017 Top Assembly l 2 1011 053 Pin Retainer Assembly 4 lt N0240 Lock Washer lt N0765 20x 5 8 cap screw 4 3 1011 007 Handle Lift 1 Page 10 PRESTO OWNER S MANUAL XP24 3 amp XP24 6 SERIES Part numbers are accurate for machines shipped prior to 2005 For machines shipped in 2005 or later contact Presto Parts with the model and serial number Item No Part No Description Qty 4 1011 097 Release Knob 1 5 1011 090 02 Release Rod I 6 1011 010 Roller 2 PSL28F Retaining Ring 2 lt C108 Spacer 2 lt N0381 Washer 2 7 1000 32 08 Bushing 10DU08 2 J 1011 021 Legs Assembly l 8 1011 010 Roller 2 lt PSI28F Retaining Ring 2 i N0381 Washer 2 U 1000 32 08 Bushing 10DU08 2 9 1011 044 Pin Pivot Ram 1 lt PSL28F Retaining Ring 2 10 1011 102 300 XP24 300 Pump Assembly 1 i 1011 102 600 XP24 600 Pump Assembly 1 11 PSL28A Retaining Ring 2 PSL28 Lever Pin 3 8 x 1 _ 1 lt 1011 031 02 Lever Pin 3 8 x 2 3 8 600Ib 1 lt 1011 028 01 Link Plunger l lt 1010 009 01 Spring l lt N0384 Washer l 12 PSL28A Retaining Ring 2 PSL28 Lever Pin 3 8 x 1 _ 1 lt 1011 031 02 Lever Pin 3 8 by 2 3 8 300 Ib 1 lt 1011 028 02 Link Plunger l lt 1010 009 05 Spring 1 u N0380 Washer 13 PSI28G Retaining Ring 2 14 1011 108 Foot Lever Assembly I lt 1011 026 Plate Link 2 lt 1011 107 Holder Foot Peddle w lever l lt 1
10. e address to which your product should be returned Presto Lift Inc 715 Highway 77 Manila Arkansas 72442 Telephone 800 343 9322 Fax 888 788 6496 Page 14 PRESTO OWNER S MANUAL XP24 3 amp XP24 6 SERIES Presto Lifts Limited Warranty Policy Presto Lifts warrants all of its products against defects in the welded structural frame and if ap plicable scissor legs from faulty material and workmanship for a period of five 5 years from the date of invoice All other components have a limited warranty against defects in faulty material and workmanship for a two 2 year period from the date of invoice date of invoice and 30 day limited warranty on labor Please note that prior authorization from Presto Lifts is required on all warranty work There are no implied warranties of any kind more specifically there are no warranties of mer chantability or fitness for any particular purpose Presto Lifts sole warranty shall be as set forth in this limited warranty Presto Lifts will elect to repair or replace a defective component without charge if any compo nents should become defective within the limited warranty period Proof of purchase is required for warranty The charge for shipping the defective component is the responsibility of the buyer and must be accompanied with an RMA number The shipping charge to return the component to the buyer is the responsibility of Presto Lifts Inc This limited warranty does not cover labor
11. for truck except parts covered by warranty e Freight prepaid and invoice for small parcel shipments except parts covered by warranty Parts replaced under warranty are on a charge credit basis We will invoice you when we ship the replacement part then credit you when you return the worn or damaged part and we verify that it is covered by our warranty Labor is not covered under warranty for Parts orders Presto Parts Department 50 Commerce Way Norton MA 02766 Telephone 800 343 9322 FAX 888 788 6496 Email parts PrestoLifts com www PrestoLifts com Page 12 PRESTO OWNER S MANUAL XP24 3 amp XP24 6 SERIES PARTS Standard parts may be returned with a 20 restocking fee Modified or custom engineered parts are not returnable Unfortunately due to potentially concealed damage all sales of electrical assemblies are final QUALITY ISSUES Should you feel there is a quality problem please contact the seller to ask ques tions and gather information on how to rectify the issue Presto Lift Inc reserves the right to determine potential credits as a result of factory defects based on its inspection of the merchandise GENERAL All products shipped from our factory have passed Quality Assurance inspection and testing The carrier of choice has signed for and accepted the product in new working condition The customer should inspect to ensure it is not received damaged has no concealed damage or is not inc
12. l persons installing using servicing or working near the unit 1s of paramount concern to Presto Lifts The lift is a powerful machine with moving parts and is capable of causing personal injury if proper precautions are not taken Therefore throughout this manual Presto Lifts has identi fied certain hazards which may occur in the use of the unit and provided appropriate instructions or precautions that should be taken to avoid these hazards In some cases Presto Lifts has also pointed out the consequences that may occur if Presto Lifts instructions or precautions are not followed Presto Lifts uses the following nationally recognized system for identifying the severity of the hazards associ ated with its products L Immediate hazard that will result in severe personal injury or death Hazard or unsafe practice that could result in severe personal injury or death Hazard or unsafe practice that could result in minor personal injury or property damage In the interest of safety please read the entire manual carefully You must understand the material in this manual before you install use or service the unit If you have any question about any of the instructions in this manual please contact Presto Lifts Inc at 1 800 343 9322 PRESTO OWNER S MANUAL XP24 3 amp XP24 6 SERIES Page 7 Hazardous or unsafe practice will possibly result in personal injury or property damage e Do not repair or
13. ns are not followed Below are the symbols and signal words along with their definitions referenced from ANSI Z535 4 Product Safety Signs and Labels Safety Alert Symbols These are the safety alert symbols They are used to alert you to potential physical injury haz ards Obey all safety messages that follow this symbol to avoid possible injury or death For use with DANGER signal word Red Background For use with WARNING signal word Orange Background For use with CAUTION signal word Yellow Background Signal Words The meaning of different signal words as defined by ANSI Standard Z535 4 indicates the relative seriousness of the hazardous situation DANGER indicates a hazardous situation which if not avoided A D A N G P R will result in death or serious injury Red Background WARNING indicates a hazardous situation which if not avoided could result in death or serious injury Orange Background CAUTION used with the safety alert symbol indicates a haz ardous situation which if not avoided could result in minor or moderate injury Yellow Background NOTICE is used to address practices not related to personal NOTICE gt Blue Background SAFETY SAFETY INSTRUCTIONS or equivalent signs indicate safety INSTRUCTIONS related instructions or procedures Green Background Page 6 PRESTO OWNER S MANUAL XP24 3 amp XP24 6 SERIES ECTION 2 SAFETY The safety of al
14. omplete Parts orders are determined to be complete based upon Presto Lift Inc inspection sheets and carrier shipping weights PRESTO OWNER S MANUAL XP24 3 amp XP24 6 SERIES Page 13 RETURN GOODS AUTHORIZATION POLICY Presto Lifts provides the Return Goods Authorization RGA Policy for specific models as a courtesy to our distributors in the event they do not receive what they ordered If a customer wishes to return a Presto Lifts product please contact the Customer Service Department and reguest an RGA number This reguest must be made on or before the fifteenth calendar day following the date of Presto Lifts invoice for the merchandise Not all units are returnable Quantity orders and special designs cannot be returned under any circumstances Presto Cus tomer Service reserves the right for final judgment on all product returns The RGA number must appear on the outside of any packaging material for a return to be ac cepted and processed by Presto Lifts Customers shipping returns from the Continental US Canada or Mexico have thirty 30 days from date of RGA issue to have the product arrive at Presto Lifts facility All merchandise must arrive Free on Board at Presto Lifts facility or the shipment will be refused and returned to the sender All credits are issued less restocking and refurbishing charges regardless if the merchandise was damaged in transit Return addresses please refer to your RMA for th
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