Intec K20000-01 Installation Guide
Contents
1. Motor Optional Composite Wired Remote Control _ 7 FORCE 2 Electrical Drawings Cont d o 5 q x Q PART NUMBER DESCRIPTION M 21008 03 Remote Cord 18 4 x 100 ret Remote Box 3 4 Molded nm eT 210 2 iioi Remote Box Shield 3 4 Molded 7 PALI Switch Assm Field Replacement Remote Box Molded P LE L y p E Remote Box Toggle Switch Seal y 8 32 x 3 8 Screw 21021 Remote Disconnect Plug Male B andan sen 2 1003 Remote Cord Assm Molded 16 4 x 100 BEFORE OPERATING EQUIPMENT ANTES DE UTILIZAR EL EQUIPO Remote control operation Funcionamiento del control remoto When starting the machine FIRST TURN ON Cuando arranque equipo PRIMERO THE BLOWER then the agitator When shutting ENCIENDA EL COMPRESOR y luego el the machine off FIRST TURN OFF THE agitador Cuando apague el equipo PRIMERO AGITATOR then the blower APAGUE EL AGITADOR y luego el compresor NOTE Do not allow the agitator to run for more IMPORTANTE no permita que el agitador than 5 minutes without the blower running or funcione por m s de 5 minutos sin que el compresor damage may occur to the blower motor est en funcionamiento de lo contrario se pueden producir da2. 6 32 NYLON INSERT LOCK NUT 40 Remote Box Assembly Electrical with GFCI Mfg from 8 02 Present Electrical without GFCI Mfg from 7 89 Present Item PART NUMBER DESCRIPTION 22 21008 0 REMOTE 3 4 W HOLE 23 21008 09 STRAIN RELIEF ALUM 3 4 24 21008 03 REMOTE CORD 18 4X100 ONLY 25 01009 REMOTE BOX 31 SHIELD STICKER 26 RR21021 01 REMOTE BOX ROCKER SWITCH 26 11008 06 01 S REMOTE BOX ROCKER SWITCH 55 27 RR21004 REMOTE 3 4 SHIELD W O STICKER 28 24 ELI 8 32X3 8 PP ZN PA s 122 ous 6 32X3 8 PP ZN dO uude onis 6 32 NYLON INSERT LOCK NUT 215 6 RING TERMINAL BLUE d agno BUTT SPLICE BLUE 55 asset E230 SHRINK 3 16 1 4 WHITE 22225850 SHRINK TUBE 3 16 1 4 RED 41 0 2 lt V Mi i Ki i 0 I asl 4 amp j Y Electrical with Mfg from 8 02 Present VERSION A Item 4 PART NUMBER DESCRIPTION prom 22001 03 ELECTRICAL BOX W CURVE WHOLES 21002 42 TRANSFORMER 110 VOLT 21003 02 ELECTRICAL 2 HP 21003 03 ELECTRICAL CONTACTOR MOUNT RAIL S rots 21017 02 FUSE HOLDER BLOWER D cess 21019 ELECTRICAL BOX FLANGE CONNECTOR 21020 01 ELECTRICAL B
3. for a 50 foot run or 8 3 for a 100 foot extension STARTING Operation from the Attic To use the remote control feature for attic operation the switches on the main electrical panel must be in the on 2 Q T 0 6 2 E P Vi position Control the machine using the rocker switch on the remote cord Operation from the Ground To operate the FORCE 2 from the ground the rocker switch on the remote control must be in the on position Operate the blower and agitator from the main electrical panel toggle switches Note In cold weather your machine is more difficult to start If possible store your FORCE 2 in a warm area ovet night before starting this helps ensure the lubricant oil is warm AGITATOR BLOWER enabling the bearings and gearbox to turn freely Call Ca Sales 5 rvce 0066161 intet KER iT BREA AGITATOR 25 12 THE 2 Set Up and Operation Cont HOSE SETUP ATTIC Cellulose For normal attic applications use a minimum of 100 feet of 3 inch hose on yout job Longer hose length decreases both capacity and material throw Using 200 feet of hose capacity and throw will be reduced by approximately 30 I you must use a hose longer than 150 feet reduce the hose size to 2 1 inch diameter for the last 50 ad Distribution Hose Fiberglass Use a minimum of 150 feet of hose Use 100 feet of 3 hose and a 50 foot section of 2
4. Static electricity from insulation 28 Remed Have the system inspected and repaired by a qualified service center Have the brushes inspected and replaced by a qualified service center Turn machine upside down Locate fuse holder on electrical box Remove blown fuse and replace with 15 amp AG style fuse FORCE 2 requires a minimum of 20 amps 115V Relocate power cord to a dedicated 20 amp circuit For an additional 50 run use 10 3 cord For a 100 run use 8 3 cord Do not push down on insulation while filling hopper Do not use wet material Disconnect electrical power and remove wet material Have bearing checked and replaced by a qualified technician Blower requires a minimum of 20 amps 115V Use a dedicated refrigerator outlet or equivalent For an additional 50 run use 10 3 cord For a 100 run use 8 3 cord Mix half and half solution of water and fabric softener Mist into insulation while loading hopper Note Excess moisture will cause jamming THE FORCE 2 Mechanical Drawings Fiber Glass Dam Hopper 22141 22099 Slide Guide 22000 06 22000 07 Slide Gate Agitator 22025 22000 03 N Slide Gate Pin EE 22000 04 irlock Seol 2201 f Base Airlock Seal 22013 Bi 22004 Airlock Rotor 22008 22004 01 without seals L 5 CAM Blower 21024 21025 3 Hose J 22051 me m x Airlock Tube Air
5. x e d 0 e 0 THE FORCE 2 Generators and Extension Cords Your FORCE 2 will operate on power from a commercial sized generator No household generators may be used due to the high inrush requirements of the FORCE 2 Also generators made by Honda Yamaha Coleman and Generac are not recommended While they are of high quality these generators do not have the inrush protection devices necessary to start the FORCE 2 and protect the generator The start up requirement for a FORCE 2 is 9660 watts normal operating requirement is 3300 watts We recommend a generator of not less than 9000 watts 120 VAC In addition Intec recommends generators that have a 50 power boost feature which aids the generator in high current startups Running additional equipment from the same generator means you will need to know the total electrical requirements before selecting the correct size of generator For details on selecting and purchasing a generator please call INTEC Note Using a generator of insufficient size will void your Warranty Adding Additional Power Cords Cord Current Capacities Type S amp SVT 3 4 Conductor Conductor The length of cord and ambient temperature does have an effect on the electrical current capacity Consult Intec for your specific needs or your local electrical distributor THE FORCE 2 Maintenance Reasonable preventive maintenance will help ensure your FORCE 2 g
6. ELECTRICAL SYSTEM 55 W RS amp VSC BLOWER 2 STG 115 V 60 7 105 CFM ASSM BLOWER 2 STG 115 V 60HZ 116 ASSM Agitator motor assm 1 5 HP 115 220V 60 HZ Agitator motor assm 2 0 HP 115 220V 60 HZ AGITATOR MOTOR COVER ABS 1 4 AGITATOR MOTOR COVER 1 4 HC POWER CORD 100 12 3 COMP TWIST LOCK HOPPER STD BLUE HOPPER BELLY BAND STD SLIDE GATE F 2 STD SLIDE GATE CABLE amp PIN SLIDE GATE GUIDE RIGHT SLIDE GATE GUIDE LEFT BASE STD BLACK HC BASE HOUSING LOUVER 3 BASE PLATE 1 4 X 28 GEARBOX F 2 GEARBOX STABILIZER GEARBOX SUPPORT PLATE 4 X 4 BLOWER COUPLING 8 LONG AGITATOR STD W SET SCREWS AGITATOR SNAP RING 1 AGITATOR NEOPRENE PAD 1 4 KEY 1 4 X 2 1 2 AGITATOR MOTOR ROTATION LABEL 31 EN E 22042 5 AIRLOCK ASSM W BEARINGS STD 22042 01 5 AIRLOCK ASSM W BEARINGS amp SS INSERTS 22053 01 AGITATOR MOTOR SUPPORT BRACE 422106 SERIAL TAG FORCE 2 22131 AIRLOCK GASKET F101 3 8 16 X 2 1 4 CARRIAGE ZN F103 3 8 16 X 1 1 2 GRD 2 ELEV BOLT F104 3 8 16 X 1 3 4 GRD 5 HEX ZN F106 3 8 16 X 3 4 GRD 5 HEX ZN F107 3 8 SPLIT LOCK WASHER ZN F108 3 8 FLAT WASHER SAE F109 3 8 16 NYLON LOCK NUT ZN PILLE 1 4 20 X 7 8 GRD 5 HEX ZN oe 1 4 20 NYLON LOCK NUT ZN 44123222 6 X 3 4 SMS PP BLACK F129 3 32 X 11 32 RIV
7. Otber tban UPS Keep the merchandise in the original packing materials and carton Call the Shipping Department at the number on the following page for further instructions Upon return of this form and or the damaged merchandise by the carrier we will send you a replacement or credit your account Do not return any merchandise through the U S Post Office MERCHANDISE IS PERSONALLY UNSATISFACTORY TO YOU You may return the merchandise along with a RMA number on outside of carton and a copy of your invoice to the Shipping Department at the address provided on the next page Upon its return intact we will send a refund or credit your account A restocking fee may be charged 49 Vi 0 0 T 2 lt lt mi THE FORCE 2 Returns SHIPMENTS TO FACTORY All shipments to the factory must have RMA number on the outside of the carton You will be given a number when you contact the Sales Department The RMA is the only way to track and assure that your request is handled properly If you received invoice with your merchandise please include a copy of the invoice with all returned materials Company Name Contact Name Phone Fax Address City State Zip Comments Invoice Number RMA Number Shipping Department Ph 1 303 833 6644 INTEC 1 800 666 1611 3771 Monarch Street Fax 1 303 833 6650 Frederick CO 80530 E mail info inteccorp com 50 THE FORCE 2 Receivin
8. THE 2 Specifications Height 45 without wheels 50 with wheels Width Weight 283 lbs without wheels 302 Ibs with wheels Hopper Capacity 50 Ibs Hose Size 37 Blower 2 stage Agitator Motor Gear Box Airlock Electric Agitator Warranty 105 CFM 3 6 PSI AVG 11 5 amps 116 CFM 4 5 PSI AVG 12 5 amps Optional 1 hp 14 5 or 17 2 amps 115 VAC 2 hp 21 AMPS 115 VAC Optional Custom direct drive 8 x 10 opening steel 6 vane cast urethane seals 115 220 VAC single phase 6 blade One year limited 90 days limited on electric blower and airlock system Specifications are subject to change without notice e lt 7 u THE FORCE 2 Overview Variable Speed Main Panel Bypass Switch Switches Remote Control Receptacle Agitator Motor Circuit Breaker Variable Speed Control ce Coll les Service 666 1611 Flange Receptacle Power g conte pushin Strat ewe Remote Switch Blower Agitator Remote Control Airlock Fiberglass Bale Breaker Optional Slide Gate THE FORCE 2 Overview Cont THREE SUBSYSTEMS MAKE UP YOUR FORCE 2 1 THE AGITATOR AND AIRLOCK Your FORCE 2 runs on a 1 gt ot 2 horsepower motor driving an enclosed gearbox The gearbox drives both the agitator and airlock components at a constant speed 2 THE BLOWER MOTOR Your F
9. inte FORCE 2 Instruction Manual 3771 Monarch Street Frederick 80530 www inteccorp com Local 303 833 6644 Fax 303 833 6650 Toll Free 800 666 1611 THE 2 Table of Contents Machine Intorimalior 2 Contactins 3 PAGO GUC puyu Qa Qa Q 4 Spec IC ALIONS uuu TOT 5 mL TR 6 How the System Works Together 9 Salet rS a uama a 11 Set Up and Operation uuu l 2 12 Operational Guidelines 15 Sidewall amp Insulation Material 16 Generators and Extension Cords 18 aUud 19 JTroubleshoobiiP u uay uma 25 Mechanical UD CAN k u ua aS 29 Electrical Drawings pedes 35 Claims Damase or Loss uyu 48 RETOS 50 Receiving Replacement Parts 51 Warranty t aa usis k 52 Insulation Terms and Values 53 D200 0200 00 KL 1 07 NO L gt THE FORCE 2 Contacting Intec Phone
10. 3 8 24 x 7 8 GRADE 5 HEX HEAD ZN 16 1 4 SPLIT LOCK WASHER ZN 22005 03 OUTLET SS INSERT 3 18 22005 04 INLET SS INSERT 2 1 2 22 Airlock Vi I lt 2 lt Vi 2 PART NUMBER DESCRIPTION 22008 AIRLOCK ROTOR ASSM W O SEALS 22013 AIRLOCK SEAL d uos 22116 WEAR WASHER NYLON 5 8 d asl A 1 4 20x7 8 GRADE 5 HEX HEAD ZN 5 F114 1 4 20 NYLON LOCKNUT ZN 33 21024 3 116 CFM Blower m T Item 4 PART NUMBER DESCRIPTION eem 21025 nis BLOWER 2 STG 115V 60 Hz 105 CFM V Dos 21024 BLOWER 2 STG 115 60 Hz 116 n a 21025 05 Blower Brush set of two yu 22022 BLOWER MOUNTING d ue 22022 01 BLOWER MOUNTING BRACKET 6 3 4 1 4 20 X 7 8 GRADE 5 ZN 1 4 NYLON INSERT LOCKNUT ZN F14 ELECTRICAL BOX FEMALE CONTACT 1 4 FLAT WASHER 21025 105 Blower 34 Electrical without Mfg from 7 89 9 02 Item 4 PART NUMBER DESCRIPTION 22001 02 ELECTRICAL BOX W HOLES 21012 00 5 REMOTE 18 7 100 COMP W RS amp VSC lt e 21016 5 ELECTRICAL PANEL ASSM J
11. 1 2 hose using a 3 x 2 1 2 steel hose reducer This hose configuration aids in the opening of the fiber and increases the throw of the material Example of Hose Connections HOPPER SAFETY Your safety is the most important consideration whenever you are using any machine Following the instructions in this manual along with good common sense should allow you to complete your job in a safe and efficient manner First before loading your FORCE 2 follow all safety considerations provided by the manufacturer of the insulation material you are using including wearing protective masks or respirators Never wear loose clothing or other items while running this machine Failure to follow safety precautions may result in permanent injury Any time you overload the hopper or place objects other than insulation material into the hopper you are risking personal injury or equipment breakdown 13 2 0 0 2 4 P T W 2 Q T 0 6 2 E P Vi THE FORCE 2 Set Up and Operation Cont LOADING THE HOPPER Machine may be on or off while loading Cellulose place the bag of insulation material on the hopper Use a knife to open the bag so that the material falls into the hopper Your FORCE 2 15 designed to self feed Fiberglass place the bag on the side of the hopper Cut the bag in thirds and dispense one third of the contents gradually until the agitator breaks up and conditions the
12. 18 except as noted otherwise o 5 q x Q Front Panel Viewed from Rear Electrical Box Viewed from Front DFC1 Grah i 2 Variable DHvo a NOE AWG14 blue Tra 2 s u gt AWG44 red i l Blower Agitator i f settings page 2 of 2 03102101 awe14 toL Pe 4 2 EM 2 red yellow Ut SW1 SW2 black yellow E 3 VR1 Speed Adjust AWG 14 black x ch Potentiometer 310 214 AWG14 white blus blaki 74 b 4 AWG14 E b 1 red i P RECEP 1 i Female _ Connector i NO i NL4MC i K1 8 I 2 AE i AC Contactor i AC Contactor i 5 white Blowers Agitator I 5 PLUG 1 I i Man ts 2 Connector NL4FC orange ANGI2haek dt AWG14 black 5 9 IN AWG14 white 5 5 Flange tor _ Female J3 lt 112j CB1 Circuit Breaker black strip E Blower Agitator Receptacle Receptacle J 1 3 G 4 AWG44 AWG14 green udi o 120 VA
13. BEARINGS amp SS INSERTS 22053 02 AGITATOR MOTOR SUPPORT BRACE 42213154 AIRLOCK GASKET sues 3 8 x 16 x 2 1 4 CAPR ZN s i IOS ss 3 8 x 16 x 1 1 2 GIRD 2 ELEV BOLT F104 3 8 x 16 x 1 3 GIRD 5 HEX ZN PIO uds 3 8 SPLIT LOCK WASHER ZN oF LOB 3 8 FLAT WASHER SAE SE O7 etek 3 8 x 16 NYLON LOCK NUT ZN 1 4 x 20 x 7 8 GIRD 5 HEX ZN 1 4 x 20 NYLON LOCK NUT ZN 6 3 4 SMS BLACK 3 16 x 11 16 RIVET use 8 x 32 x 1 2 PP TYPE SELF PIAS c c 3 8 x 1 x 1 GIRD 5 HEX ZN 1 4 x 20 x 1 2 GIRD 2 ROLOCK Lis 1 4 FLAT WASHER SAE Avec CABLE CLAMP NYLON P223 us 10 x 32 x 5 8 PHILL TRUSS ZN E992 3 8 x 16 x 2 SOCKET FLAT CAP SCREW iPOD d ies 3 8 x 16 x 1 1 2 SOCKET BUTTON SCREW 22050 04 BLOWER CLAMP 22026 BLOWER REDUCING RING SEMIS 1 4 SPLIT LOCK WASHER ZN xo 14 FLAT WASHER ZN M8 SPLIT LOCK WASHER ZN Pe 8 1 25 x 25 HEX C S METR ZN Mfg from 7 89 11 02 Reintroduced 12 06 to present pem 2 us 21000 5 21025 S 21024 5 21026 5 21027 5 21026 07 21026 17 21060 01 22000 02 22000 03 22000 04 22000 06 22000 07 22004 01 22001 01 22003 01 22015 22015 21 22015 22 22023 01 22025 02 22025 03 22025 05
14. BLOWER CIRCUIT SWITCH BED BLOWER SW1 z 5 ELECTRICAt FACE PLATE GREEN VIEW FROM A BACK SIDE BLUE BOTT SPLICE REMOTE CORD 16 4 100 FIT REMOTE BOX VIEWED FROM THE BACK 44 Elecirical with Remote Disconnect Mfg from 9 02 Present 0 2 lt V Mi i Ki PART NUMBER DESCRIPTION Poss 21006 5 REMOTE CORD BOX 18 4X100 ASSM see page 41 for more detailed remote cord drawings 1072 REMOTE BOX TOGGLE SWITCH SEAL Daa 21000 03 ROCKER SWITCH BLACK 21000 04 ROCKER SWITCH RED D noe 21000 02 ROCKER SWITCH PANEL D in 21010 ELEC FLANGE RECEPT TWIST 15AMP aysan 21016 02 ELECTRICAL FACE PLATE 2002 B oiu 21045 01 CIRCUIT BREAKER 20 AMP c 21045 02 CIRCUIT BREAKER BUTTON SEAL 21143 07 VARIABLE SPEED BYPASS SWITCH 21143 05 S VS POTENTIOMETER 1 ASSM ly 21143 01 VARIABLE SPEED 13 21021 REMOTE QUICK DISCONNECT FEMALE RECEPTACLE 23 F119 32X3 8 PP ZN 97 s c 10 32 5 8 PT ZN 29 F190 4 40 1 4 PP ZN 45 Electrical with Remote Disconnect Mfg from 9 02 Present i 0 I asl 4 amp j Y PART NUMBER DESCRIPTION 14 21003 02 ELECTRICAL CONTACTOR
15. business Thank you for purchasing an Intec insulation system Since 1977 both professional contractors and do it yourself equipment users have looked to Intec as the industry leader in the design and manufacture of innovative portable insulation blowing equipment We take pride in making your job as easy and profitable as possible The right system for your needs Intec strives to provide you with the best combination of portability functionality and installation versatility to surpass your desired success From lightweight polyethylene units with removable hoppers to larger units with increased production rates and installation versatility all of our durable systems are made to maximize your profit generating potential Best in class Customer Service Total ease of use extends beyond your initial purchase of an Intec system to your evolving needs thru the entire lifecycle Both before and after the sale service is important to keep you running at peak operating capabilities Intec s technical team provides installation assistance in addition to maintenance suggestions and trouble shooting support In addition to blowing machines Intec produces a range of accessories that will increase your productivity when dense packing damp spraying and installing net and blow Thank you for partnering with Intec We appreciate the confidence and trust you have placed in us and wish you many profit generating opportunities Ray Lavallee President
16. gt M 2 0 10 THE 2 Safety First When working with insulation always wear long sleeve shirt gloves a hat gogoles safety glasses for eye protection and a 3M brand 8710 nose mouth filter or equivalent for respiratory protection OR GOGGLES Never put your hands into the while the machine 15 running Keep tools and other foreign objects out of the hopper Clean all material out of the hopper and the hose when your job 1s complete Never leave your machine unattended while it is running Turn off and disconnect powet before taking a break Never operate your machine if it or the operator is standing in water Serious injuty may result 11 THE FORCE 2 Set Up and Operation ELECTRICAL CONNECTIONS Before connecting the machine to electrical power make sure all switches are in the off position Connect both supplied extension cords to dedicated 115V 20 amp grounded outlets In the home refrigerator or freezer outlets usually fit the amperage requirements If necessary these appliances can be temporarily unplugged enabling the FORCE 2 to use the outlet Disconnecting these appliances for the short time needed to operate the 2 will not cause spollage Remember to reconnect any unplugged appliance after the job 1s finished If your job requires additional extension cords make sure you use only a 10 3
17. material Load the remainder of the material according to the distribution rate Empty no more than bag at a time into the hopper waiting until at least of the material has been used before adding additional insulation Forcing insulation material will cause overloading electrical failure or possible machine damage If the agitator stops or the circuit breaker on the electrical panel trips unplug the machine from electrical power Remove the cause of the Jam from the hopper You may have to empty all the insulation material to locate and remove the jam After clearing reset the circuit breaker reconnect power and continue normal operation See page 22 for more information on unjamming oe 7 m mS Fiberglass Insulation Only Cut as shown and break bag into three sections gt is THE 2 Operational Guidelines BLOWING SIDEWALLS CELLULOSE When blowing sidewalls use the following settings and recommendations as guidelines Settings may change from Job to job material to material or nozzle to nozzle Hose length and humidity may affect your results Two hole method standard wall construction 2 x 4 x 16 on center Hole size Slide gate opening Air Setting 2 100 1 122 100 5 8 1 100 Keeping the material level consistent in the hopper will aid in achieving good sidewall densities A gradual transiti
18. support Available Monday Friday excluding holidays In the United States and Canada call 800 666 1611 7 00 A M to 5 00 Mountain Time Ask for technical support and one of our technicians will be glad to help you On site off site repair support Available Monday to Friday excluding holidays In the United States and Canada call 800 666 1611 7 00 A M to 5 00 PM Mountain time For the latest repair service centers across the United States visit our web site www inteccorp com and go to service centers All service centers are independently owned and operated and are not part of Intec Consult the nearest service center for the hours of operation and lead time for repait Website support Visit our web site 24 7 at www inteccorp com and go to the specific model your wanting information on then go to the technical bulletins section The technical section of the web site is constantly being updated with new information and technical documents If you cannot find what you are looking for please contact us Monday Friday excluding holidays in the United States and Canada call 800 666 1611 7 00 A M to 5 00 Mountain Time Ask for technical support and one of our technicians will be glad to help you Contact Information 3771 Monarch Street Frederick CO 80530 Ph 1 303 833 6644 1 800 666 1611 Fax 1 303 833 6650 E mail info inteccorp com 2 2 x z Z Intec appreciates your
19. the insulation material to an optimum configuration then sweeps the material into the airlock for distribution through the hose AGITATOR MOTOR Drives the gearbox No maintenance is required Produces 1 4 HP 14 5 or 17 2 amps 115 VAC Optional motor 2 HP 21 amps 115 VAC AIRLOCK Moves the conditioned insulation material from the agitator into the air flow from the blower Airlock seals must be inspected regularly and kept in good working order for the FORCE 2 to operate efficiently We recommend changing the airlock seals every 300 hours 200 000 pounds of insulation or once a year whichever comes first BLOWERS Creates the airflow which propels the material from the airlock into the hose for distribution No insulation material passes through the blower The standard blower moves 105 CFM drawing 11 5 amps 115 VAC or the optional 116 CFM blower draws 12 5 amps at 115 VAC See the maintenance section for required service GEARBOX Operates both the airlock and agitation system the gearbox requires periodic maintenance including changing the oil at least once a year See the maintenance section for more details about changing the gearbox oil If you are working in cold weather changing to Mobil 1 or 5W 30 high performance synthetic oil will aid in cold weather start ups In addition inspect the gearbox and airlock alignment regularly Alignment must be perpendicular to each other preventing excess wear on the airlock and ge
20. 09 STRAIN RELIEF ALUMINUM 3 4 NES 21008 10 REMOTE CORD 18 7 X 100 ONLY 21008 12 REMOTE BOX CONNECTOR SOCKET MALE 21008 13 BOX CONNECTOR SOCKET FEMALE 21008 14 REMOTE BOX CONTACT MALE s 21008 15 BOX CONTACT PIN FEMALE NES 21008 17 REMOTE BOX 3 4 SHIELD STICKER Q s 21143 01 VARIABLE SPEED KNOB 10 21021 REMOTE BOX ROCKER SWITCH ASSM 11 21143 03 5 VSC POT 55 2 RR21008 08 REMOTE BOX 3 4 SHIELD W O STICKER 8 32 X 3 8 PP ZN 6 32 3 8 E124 6 32 NYLON INSERT LOCK l PISS 6 RING TERMINAL BLUE 37 9 lt E g K i 0 I asl 4 amp j Y Wiring Diagram Mfg from 7 89 9 02 Electrical with Variable Speed NES Control in Remote Cord NP SAY gL MORS TIMA INO X08 TV2012311 REMOTE CONTROL PANEL VIEWED FROM THE BACK 38 123401 Q3N 1240 OL 3m8 OMV 8L SW3 VARIABLE SPEED 18 7 X 100 BYPASS Electrical with GFCI Mfg from 8 02 Present Item 4 PART NUMBER DESCRIPTION ne R22001 02 ELECTRICA
21. 2 HP eem 21003 03 ELECTRICAL CONTACTOR MOUNT RAIL 162 21143 06 VARIABLE SPEED CONTROL M oss 21002 TRANSFORMER 110 24 VAC 18 2 21020 ELECTRICAL BOX MOUNTING PLATE 22001 02 ELECTRICAL BOX W HOLES 207 o 21025 07 FUSE 15 AMP 21017 02 FUSE HOLDER 22 21019 ELECTRICAL BOX FLANGE CONNECTOR 23 F119 32x3 8 PP ZN 24 120 88 32 NYLON INSERT LOCK 25 F126 8 32x1 4 PP ZN 26 F158 x1 2 SMS PP ZN 27 F223 10 32x5 8 PT ZN 28 141 8 32 1 2 ZN 29 F190 4 40 1 4 PP MC 46 18 4 x 100 REMOTE CORD Wiring Diagram Mfg from 9 02 Present Electrical With Remote Disconnect ad cL i MC 18 AWG WHITE FRONT PANEL VIEWED FROM THE REAR umm w r Hy mA w GREEN GRD 18 AWG BLACK ELECTRICAL BOX VIEWED FROM THE FRONT REMOTE CONTROL BOX VIEWED FROM BACK HH mm mm s 47 0 2 lt V Mi i Ki 18 4 100 2 Electrical Drawings Cont d Electrical Wiring Diagram with Variable speed control and Remote disconnect from 1 2011 Present wire sizes are AWG
22. 6 hex wrench Drain oil into pan tip machine upright to drain remainder of oil in gearbox housing close vent plug Pour 48 ounces into worm gear case and re install drain plug machine on side and open vent plug 1 4 1 2 turn by hand Note In cold temperatures the oil thickens slowing the draining process Leave the machine in a warm area overnight eight hours to make oil changing easier See illustration for location of vent and drain plugs page 22 21 THE FORCE 2 Maintenance Cont Recommended gearbox oil Model 22014 Capacity 48 oz Temperature 40 100 F Mobil SHC 634 gear lube Temperatures 20 40 F Mobil 1 synthetic 5W 30 Model 22014 Vent Plug 1 2 Turn to Vent Gearbox Agitator Airlock Unjamming procedure Empty hopet disconnect all electrical cords to machine Tip machine upside down onto hopper Remove agitator motor covet on outside of machine black plastic Locate and remove fan cover on agitator motor Note Depending upon the motor used it will be necessaty to remove the screws holding the fan cover on before removal otherwise all other covers may be pried off using screwdriver By hand carefully turn fan blade counter clockwise until jam 1s cleared Note It will take approximately 15 turns of the fan blade before you start to reverse the entire airlock system Caution Fan blade may break if excessive force is used Note The gearbox and the airlock must be perpendicular
23. C NE DE Awe14 blue SENE black 2 woos TC 2 0 gt D max AWG14 white BLOWER 5 white o Flange green ON Connector AWG14 red M1 qessesusasene 5 J3 277 Agitator black 5 AWG14 green L on AGITATOR E AWG14 green 1 AWG14 black M2 AWG14 white Blower Motor Electrical D J Cont d FORCE 2 Wireless 41 pecie Wirel ACIDC Pu Ireiess Rev 7 gt Fa with 2009 Universal Graham VSD Board Date 12 9 2010 with SWI Wireless Remote INTEC eee with optional Wired Remote Box NERONE Wiring Diagram Pg 1 of 2 lt H All wire sizes are AWG 18 except as noted otherwise dmm SS a k lt 2 LU mmm amm mm mmu gt Front Panel Viewed from Rear Electrical Viewed from SW3 Variable Speed DFC1 Graham 1 Blower Agitator Bypass Switch Variable Speed Drive i Front i On P Xa AWG14 blue See page 2 of 2 wt B ng j i 1 i 11 ili AWG44 red TAS for jumperipot 21 12 opt I settings SW1 SW2 n s nama ss Es 3 02 01 i i een Jawc1 black EN RECEP 1 red yellow Female 4 black yellow Connector 102 1 VRIS i peed NL4
24. ET F130 3 16 X 11 16 RIVET F142 8 32 X 17 2 PP TYPE B SELF TAP F143 3 8 16 X 1 GRD 5 HEX ZN 44152 1 4 20 X 1 2 GRD 2 ROLOCK 44159 1 4 FLAT WASHER NYLON F162 CABLE CLAMP NYLON F223 10 32 X 5 8 PHILL TRUSS ZN FLAT CAP SCREW F332 3 8 16 X 2 SOCKET F333 3 8 16 X 1 1 2 SOCKET BUTTON SCREW 22050 04 BLOWER CLAMP 22026 BLOWER REDUCING RING Vi I lt 2 lt Vi 2 Airlock Assembly APPLY SILICON AS SHOWN SEAL OUTSIDE PERIMETER OF AIRLOCK TUBE WITH SILICON W e lt 2 lt M 2 ltem PARTNUMBER DESCRIPTION 22005 02 AIRLOCK INLET PLATE 55 2 1 2 PPS 22005 09 AIRLOCK TUBE 12 CRS NE 22005 01 AIRLOCK OUTLET PLATE ASSM 3 AIRLOCK BEARING FLANGE 4 HOLE Bee 22008 AIRLOCK ROTOR ASSEMBLY W O SEAL EN AIRLOCK SEAL 22116 AIRLOCK WEAR WASHER E LR CAGE NUT ZN F353 3 8 INTERNAL LOCK WASHER ZN 10 108 3 8 FLAT WASHER SAE 11 F159 1 4 SAE FLAT WASHER 12 114 1 4 20 NYLON LOCKNUT ZN sec 1 4 20 x 7 8 GRADE 5 HEX HEAD ZN 14 110 1 4 20 x 1 9 HEX YELL ZN 15 105
25. L BOX W HOLES 21006 5 REMOTE CORD 18 4 x 100 ASSM vn 21016 02 5 ELECTRICAL PANEL ASSM V NN 21002 TRANSFORMER 110 VOLT SN 21003 02 ELECTRICAL CONTACTOR 2 su 21003 03 ELECTRICAL CONTACTOR MOUNT RAIL cou 21017 02 FUSE HOLDER BLOWER 8 21019 ELECTRICAL BOX FLANGE CONNECTOR Q s 21020 ELECTRICAL BOX MOUNTING PLATE 10 21025 07 FUSE 15 AMPS 11 120 8 32 NYLON INSERT LOCK 12 126 8 32 X 1 4 PP ZN 13 F158 X 1 2 SMS PP ZN 14 223 10 32 X 5 8 PP ZN 15 F1 41 8 32 X 1 2 PP ZN 39 0 2 lt V Mi i Ki i 0 I asl 4 amp j Y Electrical with GFCI Mfg from 8 02 Present Item PART NUMBER DESCRIPTION 8 32 3 8 PP ZN I9 27 d na id 10 32X5 8 FIL TRUSS ZN 21000 02 ROCKER SWITCH PANEL 5 21008 02 STRAIN RELIEF ALUM 1 2 21010 ELECTRICAL FLANGE RECEPTACLE TWIST 15 34 17 21016 03 ELECTRICAL W SILK SCREEN b 21045 01 CIRCUIT BREAKER 20 21045 02 CIRCUIT BREAKER BUTTON SEAL 20 L y 01002 GROUND FAULT CIRCUIT 20 AMP 2 STRAIN RELIEF LOCK NUT 1 2 30
26. MC Adjust Pot 3 E d AWG14 black d 2 9 VR1 i E a AWG12 Y AY gt 1 97 bak 9 SW5 dc LE Remote Control Selector Switch 12 I 7 l K1 2 HP E e di 6 i AC Contactor i Contactor NB Blowers X 6 Agitator PLUG 1 i i NL4FC Connector Female J3 d E R2 R1 Hi Remote Receiver programmed for Latching Internal Relays Read terminals P1 through P8 from left to righ blue e P CB1 Circuit Breaker o 449 412 AWG12 red 18 4x100 cord orange Receptacle J1 7 T U T Blower XF1 H AWG14 Control 3 G g S white ransformer 24 VDC V ae e n s DCPS DC Power Supply i black 2 N Agitator Receptacle J2 AWG12 blue Front Panel Ground EP ss ED Gam 4 S 1 amm Gg qu AWG12 white Flange OFF Connector AWG12 red M1 Male J3 Agitator white Fi Motor green ON E m 74 x AWG14 red white black lkasasssasas y OFF AWG 14 green 9 9 O i AWG14 black i K AGITATOR E AWG14 white Blower
27. ORCE 2 Maintenance Cont GEARBOX The oil in the gearbox of your FORCE 2 should be changed every year to ensure proper lubrication of the gears and seals Changing oil in all direct drive models Model 22015 Model 22015 Place the machine on its side with clear access to the two drain fill plugs on the gearbox Place a drain pan under each plug to catch the used oil Remove the drain plug from each of the two geatbox chambers with a 90 3 8 inch hex wrench Drain the oil into the pans To refill pour four ounces of oil into a six ounce disposable paper cup Bend cup lip to form a pouring spout Pour a total of 20 ounces into worm gear case and 16 ounces into bevel gear case and reinstall plugs using the hex wrench Note At cold temperatures oil thickens slowing the draining process Leave your machine in a warm area overnight eight hours to make oil changing easier See illustration for the location of the drain fill plugs Recommended gearbox oil Model 22015 Mfg from 7 89 11 02 Model 22015 Reintroduced 12 06 to present rm Temperature 40 100 F Mobil SHC 634 gear lube FAY m Temperatures 20 40 Mobil 1 synthetic 5W 30 d ab gt Worm geat case capacity 20 oz AC Worm Gear Cose Bevel gear case capacity 16 oz N od OA Model 22014 Model 22014 Mfg from 8 02 12 06 Lay machine on its side with clear access to the bottom drain plug Place drain pan under drain plug and remove using a 5 1
28. ORCE 2 is equipped with either a 105 or 116 two stage blower motor to push the material through the hose and into the attic with optimum pressure and output The blower is connected to the air intake port of the airlock by a plastic hose 3 ELECTRICAL COMPONENTS Your FORCE 2 requires two dedicated 20 amp grounded outlets circuit outlet rated lower than 20 AMPS may cause premature tripping at the power soutce Always disconnect the power cotds before beginning any maintenance And as with all electrical systems never attempt to operate your FORCE 2 with either the operator or the machine standing in watet 2 20 amp outlets SYSTEM COMPONENTS ee next page for drawings A Hopper Upper component of the FORCE 2 where insulation is loaded B Base Lower component of the FORCE 2 houses power components agitator motor blower gearbox airlock and electrical system C Slide gate Regulates the amount of material entering the airlock D Electrical Operates the on off function of both the blower and agitator motors E Remote Allows the control of the on off function of both the blower and agitator motors via a 100 control cable THE FORCE 2 Overview Cont p Hopper Slide Gate Remote Cord Distribution Hose Outlet Electrical Box Example only see page 35 for specific electrical systems 8 THE FORCE 2 How the System Works Together AGITATOR Conditions
29. ORTAGE f the number of containers in the shipment does not correspond with the transportation bill obtain carrier s notation of shortage and signature on transportation bill When the number of containers is correct but there is indication of pilferage notify carrier in writing with a complete list of missing merchandise 46 THE FORCE 2 Claims Damage or Loss Claims for loss or damage must be filed with the carrier by the consignee within 24 hours after receipt of goods We will assist you in every possible manner but cannot be responsible for the collection of a claim or the cost of replacement of the damaged goods If you have any questions regarding the above information please feel free to contact an INTEC representative RETURNS We at INTEC sincerely hope the merchandise you have just received 1s in excellent condition and satisfies your expectations If not please look below and follow the instructions which apply to your particular situation MERCHANDISE IS DAMAGED If tbe carrier is UPS Keep the merchandise in the original packing materials and carton Call UPS at 800 742 5877 or contact them using their web address www ups com using custserv to notify them of the damaged package Fill out the information sheet on the following page and mail ot fax it to the attention of the Shipping Department Upon return of this form and or the damaged merchandise we will send a replacement or credit your account
30. OX MOUNTING PLATE 1 8 X 5 X 6 3 8 er 21025 07 FUSE 15 AMPS E120 8 32 NYLON INSERT LOCK sas E 2 12822 8 32 X 1 4 PP ZN 05255 j5 6 X 1 2 SMS PP ZN 12 25 32 X 1 2 ZN 42 Electrical with GFCI Mfg from 8 02 Present VERSION B Item 4 PART NUMBER DESCRIPTION 822001 02 ELECTRICAL BOX W HOLES 2 21002 TRANSFORMER 110 VOLT 3 21003 02 ELECTRICAL CONTACTOR 2 4 21003 03 ELECTRICAL CONTACTOR MOUNT RAIL 5 21017 02 FUSE HOLDER BLOWER 21019 ELECTRICAL BOX FLANGE CONNECTOR 7 21020 ELECTRICAL BOX MOUNTING PLATE 8 21025 07 FUSE 15 AMPS E F120 8 32 NYLON INSERT LOCK NUT 10 F126 8 32 X 1 PP ZN ING 6 X 1 2 SMS PP ZN E B 32 X 1 2 PP ZN 43 0 2 lt V Mi i Ki Wirinq Diaqram Manvfactured from 8 02 Present Electrical with GFCI h ECECTRICAL BOX GREEN GRD GREEN GRD FLANGE CONNECTOR CONTACTOR BLOWER i 0 I asl 4 amp j Y BENE mssaunnsaunnuusk AGITATOR CIRCUIT BREAKER GROUND ER FAULT CIRCUIT AGITATOR BLACK YELLOW 20 AWG RED YELLOW 20 AWG AGITATOR ee ii GROUND wut ow FAULT
31. and use compressed air to blow out air intake See diagram Machine does not run Remote cord not plugged Plug in remote cord into into electrical panel electrical panel and position the agitator and blower switch to the on position Blower power cord is not Check connection on power plugged in at main panel cord at main panel or or power cord does not make sure electricity is have electrical power at present at power source source No power Check source of electrical power Possible tripped circuit breaker 26 THE FORCE 2 Iroublesbooting Cont Problem Likely Cause Machine does not run Main panel circuit Cont breaker tripped Air but no material Slide gate closed comes out of hose Bridging air pocket in hopper Remote rocker switch for agitator motor has failed Circuit breaker tripped on main panel Jam between blade of agitator and airlock Blower power cord is not plugged in at main panel or power cord does not have electrical power at source Start up capacitor blown on agitator motor Blower does not Variable speed bypass operate or variable switch is in the neutral speed does operate position Blower rocker switch on main panel is off Remote rocker switch for blower motor has failed Loose power cord extension cord at electrical system 27 Remed Wait for a few minutes push to reset Open to operating position Turn machine off and disconnect from el
32. arbox shaft connection gt 9 0 g 0 2 gt l j 2 0 pe THE 2 How the System Works Together Cont REMOTE CONTROL Permanently attached to the main panel the remote control cord allows the operator to control the machine s on off function from the attic Both the agitator and the blower can be operated independently by the remote Remote Control control The blower speed control is built into the remote with VS Control cord to enable the operator to decrease or increase blower pressure and air volume DETACHABLE REMOTE The remote cord must be attached at all times in order Remote Control for the machine to operate To connect locate the keyed wii Disgonnes positions on both the receptacle Electrical panel and connector on remote cord Insert connector into receptacle and turn clockwise until it clicks in To lock remote cord into receptacle turn blue outer ring remote cotd connector and turn clockwise until it stops pushin amp twist Remote Cord Align Push in and Twist Turn outer Ring Variable Speed SON Bypass ON Ga b OFF 7 El lt lt s 3 E pein je cord pie SPA me variable jower 8 servi ta 4 41 1 Variable Speed ON Bypass ON Ki 9 0 ja i 0 gt ke
33. aterials There are many different types of material for these applications and depending upon the material your results will differ The Force 2 has been designed to apply most materials and can recycle up 75 25 blend of Dry Wet cellulose material Using recycled material will change the speed of the material traveling through the hose and will change the impact density of the wall area being sprayed It is recommended that you test a small area of wall section to determine optimum machine settings before starting the job Loading of the hopper can affect the desired wall spray job we recommend that when loading the hopper do not dispense wet material into an empty hopper doing so may clog hose Dispense wet material on top of dry material and allow the agitator to blend the materials Hose length nozzle orifice size and design play a key role to a successful application The nozzle you select will determine how to set up the machine General guideline for setting your machine 100 feet of 2 or 2 1 2 hose variable speed setting of 80 100 with the slide gate 1 4 1 3 open When using 2 or 2 1 2 hose we recommend using an insert tube to enhance setup and reduce the likely hood of clogging the hose For further information on Cellulose Wall Spray or Spray On consult Intec or your local supplier of insulation material 17 r lt amp lt e 0 lt W z d lt gt u i 0 m e 0 i e
34. ced by a qualified service center Replace with original factory part Replace with original factory part Have the system inspected by a qualified service center Have capacitor replaced by a qualified service center 9 e 0 0 2 ud 0 amp THE 2 Iroublesbooting Cont Problem Likely Cause Remedy Machine makes a Gearbox drive not Loosen gearbox and grinding noise when engaged with airlock gearbox stabilizers Align running rotor connection out gearbox and airlock shaft of alignment perpendicular to each other Resecure bolts Replace gearbox stabilizers if bent Low oil level in gearbox Have the gearbox inspected and repaired by a qualified service center See gearbox section for oil capacity Agitator fan cover rubbing Remove black plastic cover against rotating fan blade outside of machine Remove agitator motor fan cover and inspect fan blade and bend cover back to normal condition 9 ja 0 0 i 0 amp Decreased material Worn airlock seals Inspect seals for tears or throw cuts See maintenance section to replace or adjust as necessary Kink in hose Run hose as straight as possible to help maintain production Excess air leaking into Inspect seals for tears or hopper cuts See maintenance section to replace or adjust as necessary Material buildup in Turn machine upside down blower housing
35. cision we will send the part to you at the prevailing price under your current terms When we receive the defective part and a warranty decision has been made INTEC will either issue a credit to your account or return the failed part to you Shipping Department Ph 1 303 833 6644 INTEC 1 800 666 1611 3771 Monarch Street Fax 1 303 833 6650 Frederick CO 80530 E mail info inteccorp com 51 P i e V E zd 5 K amp 0 gt g y 2 lt gt THE 2 Warranty It is expressly understood and agreed that no officer agent salesman or employee of the Manufacturer INTEC has the authority to obligate the Manufacturer by any terms stipula tions ot conditions not herein expressed that all previous representations and agreements either verbal or written referring to the machinery and equipment which is the subject of this Warranty are hereby superseded and canceled and that there are no promises or agreements outside of this Warranty agreement Furthermore the manufacturer hereby disclaims any implied warranties of merchantability or implied warranties of fitness fot a particular purpose With the above understanding the Manufacturer s FORCE 2 insulation blowing machine is sold with the following one 1 year Limited Warranty and no other a Manufacturer warrants to the original purchaser that the machine is well made of good material and durable but o
36. e a pressure gauge from Intec to aid in determining the pressure developed by the blower and airlock system 19 THE FORCE 2 Maintenance Cont REPLACING AIRLOCK SEALS We recommend changing the airlock seals every 300 hours 200 000 pounds of insulation or once a year whichever comes first Unplug the FORCE 2 from electrical power and empty all insulation material from the hopper Seal replacement requires a 7 16 socket and ratchet a 6 socket extension and a 7 16 open end wrench With the machine an upright position locate the seven 20 bolts holding the seal in place Loosen and remove the fasteners Remove the damaged seal from the rotor shaft Reverse the process to install a new seal Be careful that the direction of the seal 1 correct Seal must be equally wrapped around both sides and seated all the way down on the rotor shaft Snug down the bolts Do not overtighten Overtightening will cause the seal to bow out at the ends producing uneven wear and premature failure replace other damaged seals reconnect electrical power and using the remote switch move the seal into the position for removal Again disconnect from electrical power before doing the actual repair or replacement Note Do not install the seals backwards See pages 52 and 33 for additional illustrations Rotor Shaft Rotation of Rotor Seal Rotor Shaft Rotor Shaft Gearbox Drive End Gearbox Drive End 20 THE F
37. ectrical power Redistribute material in hopper Reconnect to electrical power Replace with original factory part Push to reset Disconnect electrical power Remove insulation material from hopper Locate jam and remove material with pliers Check connection on power cord at main panel or make sure electricity is present at power source Have capacitor replaced by a qualified service center Position the variable speed bypass toggle switch to either the on or o position If the switch is located in between the on off text it is in the neutral position and the blower will not operate Switch rocker to use remote box to operate Replace with original factory part Check condition of electrical plug blades 9 e 0 0 2 ud 0 amp 9 0 0 Wi 0 amp 2 Troubleshooting Cont Problem Blower does not operate or variable speed does operate Agitator trips circuit breaker at main panel Blower trips circuit breaker at power source Operator in attic keeps getting shocked Likely Cause Loose wire in electrical system Worn brushes in blower motor Inline fuse blown Low voltage 99 104v Incorrect size extension cord Pushing down on material in hopper Wet insulation material in hopper Worn or frozen airlock bearing Low voltage Incorrect extension cord
38. ents 1 brushes brush holder etc User modification of blower holes etc User rewound armatures fields Evidence of user disassembly Evidence of foreign object in fan end of motor 23 THE FORCE 2 Maintenance Cont REPLACING BLOWER BRUSHES Model 21025 105 CFM brusb replacement not recommended Boy coding Model 21024 116 sbown Removing old brushes Disconnect all electrical cords to machine machine upside down onto hopper facilitate replacement of the blower brushes remove blower from machine Locate Air Outlet brush clips fig d using flat ne screwdriver place screwdriver under brush clip as shown fig 2 pry in an upward motion until loose Remove brush clip and brush assembly from motor housing fig 3 Remove wire connector from tab on brush assembly fig 4 Installing new brushes Push wire connector onto brush tab and ensure connection is secure Insert brush into housing with the tab and wire in the down position Slide brush assembly all the way into motor housing until it stops Push down and inward on brush assembly slide brush clip into top of motor housing to secure brush assembly fig 5 When finished make sure the brush clip is flush or below motor housing fig 6 Note Brush clip can only be installed one way Do not force brush clip into motor housing or damage may occur THE FORCE 2 Iroublesbooting Problem Likely Cause Agitator does no
39. erials are Cellulose R 3 7 per inch Rockwool R 2 6 per inch Fiberglass R 22 pet inch Blowers are measured by Cubic Feet per Minute A low CFM blower reduces dust when blowing insulation into an attic The FORCE 2 features the lowest of all insulation blowing machines minimizing the dust problem You ll be able to see what you are doing PSI Blowers are also rated by Pounds of pressure per Square Inch A high PSI does a better job of blowing insulation Your FORCE 2 produces 3 2 4 0 PSI which is the best for blowing insulation BRIDGING A pocket of air or void created by improper agitation in the hopper A bridge can stop production until cleared Your FORCE 2 is designed with a non bridging hopper However you may experience temporary bridge while using your machine Waiting a few seconds will most likely clear a temporary bridge If not unplug your machine and redistribute the material in the hopper VENTILATION Proper air flow requires one square foot of air movement for every 150 square feet of attic area AIRLOCK SEAL Also known as rubbers paddles 55 lt gt e 4 M e 0 d t d d 6 e lt amp e 0 d i 2 THE FORCE 2 Insulation Terms and Values Cont COMMON INSULATION VALUES Material Air Space Cellulose loose fill Celotex Concrete bl
40. fios en el motor del compresor 0 amp 0 T 2 lt lt E THE 2 Claims Damage or Loss These goods were carefully packed and thoroughly inspected before leaving our factoty Responsibility for its safe delivery was assumed by the carrier upon acceptance of the shipment Inspect shipment carefully on the arrival for damage to contents shortages ot equipment In case of damage save container and packing material for inspection Claims for loss or damage sustained in transit must therefore be made upon the carrier as follows 1 CONCEALED LOSS OR DAMAGE Concealed loss or damage means loss or damage which does not become apparent until the merchandise has been unpacked The contents may be damaged in transit due to rough handling even though the carton may not show external damage When the damage 1s discovered upon unpacking make a written request for inspection by the carrier s agent within ten days of the delivery date Then file a claim with the carrier since such a claim is the carrier s responsibility 2 VISIBLE LOSS OR DAMAQGE external evidence of loss or damage must be noted on the freight bill or the express receipt and signed by the carrier s agent Failure to adequately describe such external evidence of loss ot damage may result in the carrier refusing to honor a damage claim The form required to file such a claim will be supplied by the carrier 3 SH
41. g Replacement Parts When you call INTEC please have available the model number and serial number of your machine as well as description of the defective part or an explanation of the defect We will issue Return Merchandise Authorization RMA number and instructions to return the defective part All shipments to INTEC must be sent via UPS except in the case of complete machines when a common carrier should be used The warranty on your machine does not cover freight or labor charges All shipments to the factory or service center must be freight prepaid No freight collect shipments will be accepted without prior approval Your RMA number must appear on the outside of any returned cartons We assume no responsibility for incoming lost or untraceable shipments RMA numbers expire 30 days after issue date Shipments beyond the 30 day expiration may not be credited We will repair or replace at our option any returned part found to be defective in materials or workmanship under the terms of our limited warranty Repaired ot replaced parts will be returned to you freight collect If we determine the part failure was due to misuse alteration negligence accident or operating beyond rated capacity we will contact you At your option we will send you a new patt at the prevailing price or return the failed part to you All shipments from the factory are sent freight collect If you require a replacement part prior to a warranty de
42. iber Customer Support 800 228 0024 US Greenfiber Cocoon 22 5lb bag Wall Pack Density Pounds Per Cavity 2 6 PCF R13 7 07 lbs FIBERGLASS COVERAGE JM Product Information 800 654 3103 www jm builder com spider php Johns Manville Spider bag Wall Pack Density Pounds Per Cavity 1 0 PCF R13 2 72 lbs 1 8 PCF R15 4 89 CertainTeed Technical Services 800 233 8990 Certainteed Optima 29 5lb bag Wall Pack Density Pounds Per Cavity 1 0 PCF R14 2 72 lbs 1 8 PCF R15 4 89 These examples guidelines only Consult individual manufacturers for specific information FIBERGLASS WET SPRAY COVERAGE Guardian Fiberglass Product information 800 748 0035 Guardian UltraFit DS 30 pound bag Wall Pack Density Pounds Per Cavity 2 5 PCF 6 8 Ibs Average yield pet bag 4 1 4 cavities per 30 pound bag Use a minimum of 100 of hose for proper conditioning THE FORCE 2 Sidewalls Insulation Material FIGURING WALL CAVITY AREA Measure wall cavity in inches Multiply depth x width x height Example 1 37 deep x 147 wide x 92 tall 4 700 cubic inches 2 Divide 4 700 by 1 728 2 72 cubic feet in the cavity Each wall cavity may vary slightly 1 728 equals the number of cubic inches in a cubic foot Actual pre cut lumber dimensions 2 4 8 1 inches x 3 inches x 92 inches 2 x 8 1 inches x 5 inches x 92 inches CELLULOSE WET SPRAY Your Force 2 can apply both wall spray and spray on m
43. ives you many years of satisfactory use Cleaning the interior and exterior of your machine and protecting its finish with a product such as Armor All will keep it looking new CORDS AND SWITCHES The remote cord and switches are subject to considerable wear and tear during normal use Inspect all cords and switches each week for cuts or loose connections Repair or replace any damaged components at once to avoid possible injury AIRLOCK BLOW BACK Airlock seals are the most important component of keeping your FORCE 2 running in original condition Airlock seals function much like the rings in a car engine keeping pressure and air from escaping When a seal or plate is damaged air from the blower will escape back into the hopper causing blow back Blow back will result in a considerable decrease in production Checking for blow back unplug the machine from electrical power and empty all insulation material from the hopper Block the hose outlet with duct tape or use the palm of your hand Reconnect the power and turn on both the blower and agitator motor A hissing or puffing sound of air escaping into the hopper indicates blow back In addition any insulation material remaining in the airlock will blow back into the hopper creating dust To remedy blow back it 15 necessary to replace the airlock seals or plates Note Your FORCE 2 comes from the factory preset to produce 3 2 4 8 PSI You may purchase Using Pressure Gaug
44. lock Bearing Gearbox Agitator Motor Airlock Outlet 22005 09 22021 22014 22015 21026 21026 5 I Plate 3 22005 01 Airlock Inlet Plate y 2 1 2 22005 02 Airlock Stainless Insert 3 22005 03 Airlock Stainless Insert 21 22005 04 29 W lt 2 lt B U E 2 W e lt 2 lt M 2 Mfg from 8 02 12 06 21000 05 5 ELECTRICAL SYSTEM 55 2 Sos 4 4a 21025 S BLOWER 2 STG 115V 60 Hz 105 CFM ASSM 21024 S BLOWER 2 STG 115V 60 Hz 116 CFM ASSM 21026 S AGITATOR MOTOR ASSM 1 5 HP 115 22 0Hz 21027 5 AGITATOR MOTOR ASSM 2 115 220V 60 HZ 21026 16 AGITATOR MOTOR COVER ABS 1 4 21060 01 POWER CORD 100 12 3 COMP TWIST LOCK 22000 HOPPER STD BLUE 22000 02 HOPPER BELLY BAND STD 22000 03 SLIDE GATE F 2 STD 22000 04 SLIDE GATE CABLE amp PIN 22000 06 SLIDE GATE GUIDE RIGHT 22000 07 SLIDE GATE GUIDE LEFT 22004 BASE STD BLACK 22001 01 BASE HOUSING LOUVER 3 22003 01 BASE PLATE 1 4 x 28 22014 GEARBOX F 2 22015 34 GEARBOX Stabilizer 22015 22 GEARBOX SUPPORT PLATE 4 x 4 22023 01 BLOWER COUPLING 8 LONG 22025 AGITATOR STD W SET SCREWS 22025 01 AGITATOR SNAP RING 1 22025 02 AGITATOR NEOPRENE PAD 1 4 22025 03 KEY 1 4 x 2 1 2 22025 05 AGITATOR MOTOR ROTATION LABEL 50 22042 01 5 AIRLOCK ASSM W
45. nly if the machine is operated and maintained in accordance with this Operator s Manual and the Maintenance Manual This Warranty is void if the machine is not so operated and maintained or i the machine 15 used for blowing materials other than those which are intended to be used with the machine b Manufacturer guarantees the machine to be free from manufacturing defects at the time of shipment and to remain free from defects when operated under normal use for a period of one 1 year from the date of factory shipment with the exception of the blower electrical and airlock components which are guaranteed for a period of ninety 90 days from date of factory shipment c This Warranty shall not apply to any machine or component part which in the opinion of the Manufacturer has been altered subject to misuse negligence accident or operated beyond factory rated capacity All requested Warranty work shall be performed at Manufacturer s factoty or by an Authorized Factory Service Facility Failure to have the Warranty wotk done at Manufacturer s factory or by an Authorized Factory Service Facility will void this Warranty Manufacturer will bear full responsibility to repair or replace at its option without charge to the original purchaser any part which in the Manufacturer s opinion is found to be defective d parts claimed defective by original purchaser shall be returned properly identified to Manufacturer s factory or Auth
46. ock Fiberglass batt Fiberglass batt Fiberglass loose fill Rockwool batt Rockwool batt Rockwool loose fill Plywood Polyurethane board Vermiculite Thickness 1 1 li u 8 hollow 31 2 54 R Value 1 01 3 70 3 03 1 11 11 0 19 0 2 2 11 0 22 0 2 60 62 6 25 2 13
47. on in hose size will aid in the material flow and help eliminate clogging At the machine start with 50 of 3 hose connect 50 of 2 7 next and then connect 50 of 2 Use hose reducers and clamps to connect the hose making sure all connections are tight see page 13 for examples of bose set up If clogging or less than satisfactory compaction occurs adjust the slide gate inward by increments until the situation clears If the problem persists add an additional 50 of 2 hose and readjust the slide gate setting maximum hose length 200 feet BLOWING WALLS Drill two holes into the wall one 17 from the bottom and one 17 from the top of the cavity Always use the largest hole possible to prevent clogging Starting with the bottom hole put the insulation nozzle into the hole using the remote turn the blower on first then the agitator Fill the cavity until the material stops flowing turn off the agitator and allow the blower to push additional material into the wall Turn off the blower and wait a few seconds before removing the insulation nozzle Repeat the steps for filling the cavity through the top hole 15 W 2 J l z lt 2 lt 0 r lt g lt 2 e 0 q W lt gt f THE FORCE 2 Sidewalls Insulation Material Construction example 2 inches x 4 inches x 8 feet on 16 inch centers 2 8 cubic foot cavity CELLULOSE COVERAGE US Greenf
48. orized Factory Service facility freight prepaid All replacement repaired or non defective parts will be returned to purchaser freight collect Manufacturer will supply replacement parts prior to receipt of any parts claimed defective only with the understanding that such replacement parts will be shipped to purchaser at the then prevailing price of said part C O D freight collect Manufacturer will reimburse cost of any such part only after receipt and inspection and finding said part defective Manufacturer s liability is expressly limited to the repair or replacement of defective parts set forth in this Warranty All other damages and warranties statutory ot otherwise being waived by ofiginal purchaser as a condition of sale and purchase of said machines Furthermore the Manufacturer shall not be liable for damages or delays caused by defective material or workmanship This Warranty applies only to the original purchaser and is not transferable 52 THE FORCE 2 Insulation Terms and Values R VALUE The resistance to heat or cold The higher the R Value the greater the resistance and the better the insulation factor SETTLEMENT blown insulation will settle after installation Your FORCE 2 installs near settled density Consult the chart on the material bag for coverage and install accordingly COVERAGE Every bag of material comes with a coverage chart detailing R Value ratings Average ratings for various mat
49. s 21002 TRANSFORMER 110 VOLT B anon 21003 02 ELECTRICAL CONTACTOR 2 6 21003 03 ELECTRICAL CONTACTOR MOUNT RAIL A 21017 02 FUSE HOLDER BLOWER 21019 ELECTRICAL BOX FLANGE CONNECTOR 21020 ELECTRICAL BOX MOUNTING PLATE 10 21025 07 FUSE 15 AMPS 11 21143 06 VARIABLE SPEED CONTROL ly FI20 8732 NYLON INSERT LOCK NUT 192068 8 32 X 1 4 PP ZN E iss 6 X 1 2 SMS PP ZN F229 10 32 X 5 8 ZN 8 32 X 1 2 PP ZN 35 9 lt E g K Electrical without Mfg from 7 89 9 02 i 0 I asl 4 amp j Y PART NUMBER DESCRIPTION t 1072 ei REMOTE BOX TOGGLE SWITCH SEAL 2 Msn 21000 02 5 ROCKER SWITCH PANEL 21008 02 STRAIN RELIEF ALUM 1 2 21910 5i ELECTRICAL FLANGE RECEPTACLE TWIST 15 AMP D uos 21016 0 ELECTRICAL FACE PLATE STD 1996 W SILK SCREEN ais 21045 01 CIRCUIT BREAKER 20 AMP one 21045 02 CIRCUIT BREAKER BUTTON SEAL B roms 21143 07 VARIABLE SPEED 55 SWITCH si Vy STRAIN RELIEF LOCK NUT 1 2 cies ELS 8 32 x 3 8 PP ZN 36 Electrical without Mfg from 7 89 9 02 Item PART NUMBER DESCRIPTION lieet 21008 0 BOX 3 4 W HOLE UNIS 21008
50. t Power cords operate not plugged in Note Agitator can Loose power cord not be turned extension cord at by hand electrical connection Electricity not present at Blower plug Transformer in machine not receiving electricity Rocker switch for agitator is not in on position on at main panel Circuit breaker tripped on main panel Jam in airlock exit tube Jam between blade of agitator and airlock Note Jam may not be visible Bearing on top of gearbox worn or frozen bearing guides the agitator shaft Start up capacitor blown on agitator motor Remote rocker switch for agitator motor has failed Main panel rocker switch for agitator motor has failed Loose wire in electrical system Agitator turns slow Run capacitor in motor worn out 25 Remed Check cord and plug in Check condition of electrical plug blades Test extension cord with known good appliance extension is not working check house electrical or circuit breaker at house Flip rocker switch Push to reset tripped circuit breaker Disconnect electrical power Remove hose from the exit tube Locate jam and remove material with pliers See gearbox section for additional info Disconnect electrical power Remove insulation material from hopper Locate jam and remove material with pliers See gearbox section for additional info Have bearing replaced by a qualified service center Have capacitor repla
51. to each other Proper alignment prevents premature wear the gearbox and airlock shaft connection Removing Cover Rotation Label Turn by hand Using Screw Driver 22 THE FORCE 2 Maintenance Cont BLOWER MAINTENANCE Keeping the blower as clean as possible will avoid system overheating Overheating will cause lowered production possible system failure and shorten the expected life of your FORCE 2 Inspect blower brushes every three months or 100 hours of use Replace brushes when they reach inch or less length Change the brushes before the brush stunt touches the commutatot When reassembling the lead wires must be isolated from the motor frame and any rotating parts For optimum performance new brushes must be properly seated against the commutator before operating your FORCE 2 at full power NOTE BRUSH INSTALLATION After installation of new brushes plug in machine as normal and set blower speed control variable speed at 30 of full power run for 7 hour Set blower speed control at 70 of full power run for hour CLEANING Use compressed air to blow out motor and intake of blower every 20 30 hours of use to maximize blower impeller and motor life Blower Warranty Considerations The following blower abuse is not covered by warranty Damage in shipment Visible moisture damage such as rust Rust other corrosion on motor exterior Dirty motor or insulation buildup in impeller Broken compon
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