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BLACK BULL 800135 Use and Care Manual

1. CAUTION Release pressure from the tank after each use 1 When initially pressurizing check for leaks at the tank top and at all hoses and fittings Leaking joints may be repaired by replacing worn or damaged parts and tape at joints 2 Check for worn abrasive hose and fittings The Abrasive Control Valve manifold and all parts after the abrasive is ejected from the tank are subject to rapid wear due to the flow of abrasive Watch especially for leaks blistering bulging or thinness of the hose Replace any parts which appear worn SB20G Large Pressurized Abrasive Blaster Assembly amp Operating Instructions PARTS DIAGRAM 48 3736 3534 i pdd w i SB20G Large Pressurized Abrasive Blaster Assembly amp Operating Instructions Part SB20G 0001 SB20G 0002 SB20G 0003 SB20G 0004 SB20G 0005 SB20G 0006 SB20G 0007 SB20G 0008 SB20G 0009 SB20G 0010 SB20G 0011 SB20G 0012 SB20G 0013 SB20G 0014 SB20G 0015 SB20G 0016 SB20G 0017 SB20G 0018 SB20G 0019 SB20G 0019A 5B20G 001 9B SB20G 0020 SB20G 0021 SB20G 0022 SB20G 0023 SB20G 0049 Description Tank Wheels Cotter Pins Front Foot Wheel Axle Handlebar Handle Grip Screw Hex Nut Washer Safety Valve O Ring Filler Cap Joint Pipe Intake Manifold Pressure Gauge Nipple Connector Water Trap Filter Brass Air Supply Valve 3 8 Brass Throttling Valve 3 8 Abrasive Control Valve 3 8 Inlet Connector Nipple Connector Air Hose Abrasive Outlet P
2. 48 into place on wheels Figure 2 Roll Abrasive Blast Tank over so that handle is now facing down Align the holes of the Front Foot 04 with the holes in the foot mount on the front side of the Blast Tank Insert Cotter Pin 03 through the holes and bend it so the Front Foot cannot slide off the foot mount SB20G Large Pressurized Abrasive Blaster Assembly amp Operating Instructions OPERATION A CAUTION Always wear your hood dust mask and heavy duty canvas gloves when operating the abrasive blaster A WARNING Before operating your abrasive blaster inspect each connection double checking to make sure that all are tight and properly sealed A WARNING THIS MACHINE IS NOT INTENDED FOR USE WITH SILICA BASED ABRASIVES SILICA BASED ABRASIVES HAVE BEEN LINKED TO SEVERE RESPIRATORY DISEASE ALWAYS USE SILICA SUBSTITUTES WHEN ABRASIVE BLASTING The kind of abrasive you choose will greatly influence the amount of time needed to clean a given surface area Abrasive materials include garnet glass beads and others For best results use 80 grit abrasive or finer Do not exceed 80 grit media size Abrasive Media Quick Reference Guide Red Garnet Hardness 8 Good for general metal usage Ideal for general rust paint and scale removal from metal parts Glass Bead Hardness 6 Perfect for light deburring or applying satin like finishes on parts Round shape of glass bead keeps it from cutting into work surfaces instead the surf
3. A WARNING Keep the air hose in good condition and replace damaged air hose immediately Keep the air hose away from materials and surfaces that could damage air hose A WARNING Use common sense while operating this abrasive blaster Do not use this tool if you are e Feeling tired or are under the influence of alcohol or drugs Wearing loose clothing or jewelry Keep long hair pulled back and away from moving parts Overreaching or have improper footing Handling the tool in this way could cause serious injury When using this Abrasive Blaster always Wear the proper safety equipment such as safety goggles dust masks non skid shoes etc Check to be sure all adjusting keys or wrenches have been removed before starting the power tool Check that the power switch is in the OFF position before plugging the unit into an electrical outlet SB20G Large Pressurized Abrasive Blaster Assembly amp Operating Instructions A CAUTION Follow these steps to maintain safe working conditions and good working condition of air blaster Improper care can result in electric shock or serious injury Secure and support the work piece using clamps Do not use your hands to hold the piece in place Use the correct tool for the job Using the correct tool is safer and faster Keep out of reach of children or any untrained person Store tools in a safe and dry place Keep tools clean Maintaining tools with proper care will increase the life of
4. and secure Be sure the area Is free from all foreign material nails staples or any other material Always use the appropriate safety gear when operating this abrasive blaster Including but not limited to goggles dust mask or respirator Always work in a well ventilated area to reduce your exposure to harmful chemicals and dust particles Keep hands away from the cutting area Do not reach under the work piece SB20G Large Pressurized Abrasive Blaster Assembly amp Operating Instructions SPECIFIC SAFETY RULES AND OR SYMBOLS SYMBOLS The following symbols may be used on your tool Be familiar with and learn the symbols to operate the tool safely Symb Name ir seription Frequency Cycles per Second C A Drecun Type Curent OOOO Earthing Terminal Grounding Terminal Class II Construction Denotes Double Insulation Size of Da BRS Ginding Whea S OoOO A No Load Speed No load Rotational Speed Revolutions per Minute Revolutions Surface Speed Strokes etc per Minute Ring Selector Settings Speed Torque or Position Settings PACKAGE CONTENTS e 8 Ft Hose e Tank e Hood e Funnel 3 COMPONENTS Tank Safety Valve Pressure Gauge Handle Bar 1 Wheel Front Foot Filler Cap NOOR WD SB20G Large Pressurized Abrasive Blaster Assembly amp Operating Instructions ASSEMBLY 10 11 12 13 14 15 16 17 Follow the diagram at right to install the various component
5. NSUMER USE ONLY NOT FOR PROFESSIONAL USE SB20G Large Pressurized Abrasive Blaster Assembly amp Operating Instructions IMPORTANT SAFETY RULES COMMON SENSE AND CAUTION ARE FACTORS WHICH CANNOT BE BUILT INTO ANY PRODUCT THESE FACTORS MUST BE SUPPLIED BY THE OPERATOR A WARNING Keep your work area clean and well lit Cluttered work benches and dark work areas may cause accidents or injury Do not operate the abrasive blaster in explosive areas such as in the presence of flammable liquids gases or dust Tools create sparks which may ignite the dust or fumes Keep bystanders children and visitors away while operating the abrasive blaster Distractions can cause you to lose control A CAUTION Do not force tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users Always check to make sure that the trigger is not on before connecting blaster to air supply Tool may cause damage to property or person if plugged in while on A WARNING Wash hands after handling the air hose Touching the air hose could expose you to lead which is known in the State of California to cause cancer birth defects and other reproductive harm All work areas should be clean and well lit Accidents are more likely to occur in poorly lit and cluttered
6. SB20G Large Pressurized Abrasive Blaster Assembly amp Operating Instructions READ ALL INSTRUCTIONS AND WARNINGS BEFORE USING THIS PRODUCT SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE This manual provides important information on proper operation and maintenance Every effort has been made to ensure the accuracy of this manual We reserve the right to change this product at any time without prior notice STOP DO NOT RETURN THIS PRODUCT TO THE RETAILER Questions Problems CONTACT CUSTOMER SERVICE lf you experience a problem or need parts for this product visit our website http Awww buffalotools com or call our customer help line at 1 888 287 6981 Monday Friday 8 AM 4 PM Central Time A copy of the sales receipt is required TABLE OF CONTENTS RECOGNIZE SAFETY SYMBOLS WORDS AND LABELS ss ikvaiencessacnsceanuernesnaceseansteasanneansnamescanensane 2 SERIO ene en nen ee ee ee ee ee ee ee ee D SPECIFIC SAFETY RULES AND OR SIIB Oo ncopainannonnsnansassiancuatenmenescacypreanereseaeetenesiainaemaseanctas 6 FAOKACGE CONTENT ere e E E a 6 COVP OREN O e E E E ee E E E EE ee 6 FM Ee Seroren eN E AE E EE E N E E E 7 IN secre cts rcpan canine aeetea antag E eeatneseachiaaaesecqeaemenechaneeeaanaaee sanessrenaee seme geeeaestasauceangee 8 MAINTE NAPE perae A EE on nceramonedesaceaavecheutannesuaneredaeedenaesatyeseapcasannatcarsmaseearencauat 9 PART DIAGRAM Uc ceeds wane aca RER E E E E E 10 PARTO OO Tor A E E E E E tunes ae na
7. ace is pounded or peened Make sure that the abrasive you use is thoroughly dry Damp abrasive can cause clogging of your abrasive blaster While you may reuse abrasive remember that abrasive does wear out After use abrasive becomes smoother and rounder thus reducing abrasive effectiveness Reusing abrasive may also cause clogging due to debris contained in the mixture from prior use Abrasive Flow Adjustment Choose a larger nozzle for a broader spray pattern Choose a smaller nozzle for more focused abrasive blasting Adjust air pressure with the Brass Throttling Valve 19A Adjust abrasive flow with Abrasive Control Valve 19B Watch for abrasive clogging Release pressure from the tank if necessary and replace the abrasive with drier or cleaner abrasive Safety and Health Considerations WARNING THIS MACHINE IS NOT INTENDED FOR USE WITH SILICA BASED ABRASIVES SILICA BASED ABRASIVES HAVE BEEN LINKED TO SEVERE RESPIRATORY DISEASE ALWAYS USE SILICA SUBSTITUTES WHEN ABRASIVE BLASTING Before opening tank make sure that it is not pressurized Be sure that the gauge reads 0 If the gauge does not read 0 release pressure from the tank see Releasing Pressure from the Tank section Disconnect the compressor before opening tank Protect yourself and those around you from over spray Remember that your portable abrasive blaster is shooting a powerful spray of abrasive material Do not point it at yourself or anyone around you Load
8. asive spray 6 Press and hold Safety Trigger until air is flowing through the trigger 7 With the Safety Trigger open slowly open the Abrasive Control Valve 19B until abrasive material begins to flow out of the Safety Trigger 8 Adjust the Abrasive Control Valve 19B until the desired amount of abrasive material is flowing through the Trigger 9 Begin blasting To Stop Blasting 1 While continuing to press and hold the Safety Trigger turn the Abrasive Control Valve 19B to the closed position this is to prevent any clogging 2 When you notice only air no abrasive is coming out of the Safety Trigger you can stop the air flow by releasing the trigger By doing this you are ensuring a clean and clog free manifold hose and safety trigger Releasing Pressure from the Tank 1 When finished blasting point Safety Trigger in a safe direction away from people pets or anything around you that may be damaged by direct or indirect abrasive spray 2 Press and hold the Safety Trigger to expel any remaining abrasive material from the Abrasive Hose 25 3 Close the Abrasive Control Valve 19B 4 Release pressure on the Safety Trigger 5 Close the Throttling Valve 19A and the Air Supply Valve 19 6 Disconnect air supply hose from abrasive blaster 7 Press the Safety Trigger until air stops flowing and Pressure Gauge 16 reads 0 MAINTENANCE A WARNING Keep your abrasive blaster clean and protect it from damage
9. ing Abrasive 1 Check to make sure the abrasive is dry and clean so that it does not clog the unit 2 Close the brass Air Supply Valve 19 by turning it to the vertical position 3 To release the pressure from the Tank press Safety Trigger until air stops 4 Make sure the Pressure Gauge 16 reads 0 5 Remove the Filler Cap 13 6 Using the Funnel 27 pour the selected abrasive media into the tank 1 Do not fill the tank more than 3 4 full If humidity in your region is 90 or more only fill the tank half full and check the water trap 18 more frequently 7 Close the Filler Cap securely assuring o ring is in place Note Place your air compressor in another room to prevent damage to it SB20G Large Pressurized Abrasive Blaster Assembly amp Operating Instructions To Start Abrasive Blasting Note Start with all valves in the closed position Following the instructions below will help prevent the formation of clogs in the abrasive hose outlet manifold and the safety trigger 1 Connect air compressor to the Inlet Connector 20 2 Start compressor and open Air Supply Valve 19 3 Open Throttling Valve 19A 4 Check for leaks at the Filler Cap and along all hoses and fittings as the system pressurizes If leaks are observed release the pressure from the tank and repair immediately 5 Point Safety Trigger in a safe direction away from people pets or anything around you that may be damaged by direct or indirect abr
10. ipe Hose Adaptor PARTS LIST QTY i et est is ss ss ID i eC Ce A PB LR SS SS SP SH SB20G Large Pressurized Abrasive Blaster Assembly amp Operating Instructions Part SB20G 0024 SB20G 0025 SB20G 0026 SB20G 0027 SB20G 0028 SB20G 0029 SB20G 0030 SB20G 0031 SB20G 0032 SB20G 0033 SB20G 0034 SB20G 0035 SB20G 0036 SB20G 0037 SB20G 0038 SB20G 0039 SB20G 0040 SB20G 0041 SB20G 0042 SB20G 0043 SB20G 0044 SB20G 0045 SB20G 0046 SB20G 0047 SB20G 0048 Description Hose Clamp Abrasive Hose Wheel Washer Funnel Hood Body Upper Body Lower Metal Pipe Intake Connector Adaptor Gasket Ceramic Nozzle Rubber Adaptor Nozzle Cap Nut Screw ST 4 2 x 16 Screw ST 4 2 x 12 On Off Control Lever Spring Pin Spring Rubber Pad Screw M3 x 25 Hard Alloy Pad Nut M3 Snap Ring Wheel Lids QTY PO N a S HSH HS HS S SOD DPR S DARA SB SBS SB SV SV Ss S S LK PO NOTES SB20G201301
11. s Figure 1 Slide the two hose clamps 24 over each end of the Abrasive Hose 25 surface Press one end of the hose over the nipple on the Abrasive outlet pipe 23 And the other end over the Abrasive Safety Trigger Hose Adapter 49 Both hose ends should be firmly seated on the nipples Slide the hose clamps along the hose to each nipple and tighten the clamps very firmly Figure 1 They have to resist the force of 60 to 125 PSI Lay the Abrasive Blast Tank on a flat level surface such as a workbench or table top with the handlebar mounting brackets facing up Figure 2 Align the 4 holes in the Handlebar 06 with the four holes in the handlebar mounting brackets Note Keep the curved end of the handle facing upward Place a Washer 10 onto each of the four handlebar mounting Screws 08 and insert them through each of the four holes Place a nut 09 onto the end of each screw and firmly tighten with a wrench Locate the Wheel Axle 05 and slide it through the axle holes located at the bottom of the handlebar Slide a wheel Washer 26 onto each end of the wheel axle Slide a wheel 02 onto each end of the wheel axle Slide a wheel Washer 26 onto each end of the wheel axle Using snap ring pliers install a Snap Ring 47 onto each end of the wheel axle Note Wheel axle has a groove cut into it snap ring should rest in this groove so it will not slide off the wheel axle Firmly snap Wheel Lids
12. the power tool and reduce the risk of injury Check to be sure all moving parts are free from binding and are properly aligned Use only accessories that are recommended by the manufacturer for your tool model A WARNING Safety glasses and ear protection must be worn during operation SERVICE Tool service must be performed only by qualified repair personnel Service or maintenance by unqualified personnel could result in a risk of injury When servicing a tool use only identical replacement parts and follow instructions in the manual Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of shock or injury SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE This manual contains important information regarding safety operation maintenance and storage of this product Before use read carefully and understand all warnings cautions instructions and labels Failure to do so could result in serious personal injury property damage or even death IMPORTANT SAFETY INSTRUCTIONS A WARNING Before using this tool you need to become familiar with its operation If you are unsure about the operation of the tool or have any questions about its proper use call the Customer Service Department at 1 888 287 6981 Follow these instructions for safe handling of the tool e Always secure and support the work piece using clamps Do not use your hands to hold the piece in place e Be sure your work area is clean
13. y coaesnenmesccanioen 11 RECOGNIZE SAFETY SYMBOLS WORDS AND LABELS What You Need to Know About Safety Instructions Warning and Important Safety Instructions appearing in this manual are not meant to cover all possible conditions and situations that may occur Common sense caution and care must be exercised when assembling or using this product Always contact your dealer distributor service agent or manufacturer about problems or conditions you do not understand A WARNING This is a safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death CAUTIO Ni This is a safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death SB20G Large Pressurized Abrasive Blaster Assembly amp Operating Instructions GENERAL PRODUCT SPECIFICATIONS FEATURES e With Shut Off Valve e Includes 8 Ft Hose e Funnel e Tape e Blasting Hood SPECIFICATIONS e Hose Length 8 Feet e Working Pressure 60 125 PSI e Air Consumption 6 25 CFM KEEP THIS MANUAL SALES RECEIPT amp APPLICABLE WARRANTY FOR FUTURE REFERENCE READ ALL INSTRUCTIONS AND WARNINGS BEFORE USING THIS PRODUCT When unpacking check to make sure all parts listed are included If any parts are missing or broken please call Customer Service at 1 888 287 6981 FOR CO

BLACK BULL 800135 Use and Care Manual

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