Peak Aluminum Railing 50900 Installation Guide
Contents
1. PEAK Installation Guide Tools amp Materials Needed e Hacksaw or metal cutting saw e Drill e Drill bits 1 8 1 4 5 32 7 32 e 3 8 socket or wrench e Phillips screwdriver e Measuring tape e Non corrosive exterior silicone caulking All fasteners are included with each component AWWW Self drilling screw seca Lag bolt aung Phillips screw See WARNING on inside panel Dear Customer We d like to take a moment to say thank you and congratulations for choosing our products At Peak your satisfaction is very important to us That is why we work very hard to provide you with products of exceptional quality value and beauty And that is also why we want to hear from you Please contact us with your comments or suggestions at quality peakproducts com Or if you prefer write to us at Customer Care The Peak Group of Companies P O Box 96060 Richmond B C Canada V7A 5J4 Finally we d like to remind you to always work safely Then take pride relax with your family and experience years of enjoyment with Peak products The Peak Group of Companies No representation or warranty is given that your particular application of these products complies with relevant building codes or that the fasteners provided or used are appropriate for your application Consult with professionals and local building officials before beginning work i to ensure compliance with relevant buildin2. Position the base rail at the required height above the nose of stair treads Position posts to meet base rail less than 8 above base Fasten the top post to the deck ensure that the post is plumb Position and mark the location of the bottom post on landing or on the last stair tread do NOT secure yet With the base rail still in position place the SCs on the posts to align with the base rail Remove the base rail and mark the locations of the SCs on the posts Drill 7 32 pilot holes into the posts and use the flat head screws to attach bottom SCs to the posts Measure and cut the base rail to fit between the end caps Stair Connectors Backing plate the SCs onto the handrail Use two stair pickets to position the handrail Mark the locations of the SCs on the posts Remove the handrail from position and the SCs from the handrail Drill 7 32 pilot holes into the posts and use the flat head screws to attach the SCs to the posts Temporarily move the bottom post to place the hand and base rails into the SCs Secure the SCs to the rails at the bottom post only 2 Cut the handrail to the same length as the base rail and fit Place a picket into both rails near the bottom post ensure that the picket is plumb and 4 or less from the post Starting from the bottom post measure and cut the end spacers then remove the picket Fig 1 NOTE At the bottom post end spacer a will be shorter t
3. cer into the base rail A Measure and mark the position of all posts and space Insert the rails into the second post Postion and fasten the second post in place ensure that the post is plumb Secure the rails to the second post with self drilling screws Repeat Steps 1 4 for each remaining section lt _ Base rail lt n I I I support I I e eee Attach the glass fittings to the top and bottom ends of each glass panel IMPORTANT To ensure that the glass panels remain engaged in the rails you must install one or more base rail support s for each railing section To install the base rail support insert it into the bottom channel of the base rail as shown in Step 1 slide it to the centre position and secure it to deck surface using fasteners STAIR RAILING INSTALLATION Follow all applicable building codes for stair post placement and heights of rails above nose of stair treads NOTE Stair pickets and spacers are different from regular pickets and spacers For United States stair railing installations regular hand and base rails are not International Code Council compliant for graspability Always use stair hand and base rail set for stair applications 4 Use Stair Connectors SCs at each post Drill 1 4 holes through the end caps and secure to the backing plates with connector bolts
4. econd post do NOT secure it yet Cut the hand and base rails to fit between the posts A Measure and mark the position of all posts and space Handrail Handrail Base rail Picket gasket gt Cut the glass gaskets the same length as the rails and drill 1 8 holes into the base rail glass gasket for water drainage Press the glass gaskets into the rails and install the base rail support into the bottom channel of the base rail IMPORTANT The smaller of the two glass gaskets goes into the Base rail Base rail gt support Insert the rails into the posts Postion and fasten the second post in place ensure that the post is plumb Secure the rails to the posts with self drilling screws Refer to Step 4 on Page 5 IMPORTANT Ensure that the glass gaskets and the top and bottom edges of the glass panel are well lubricated with liquid soap before installing the glass panel Install the glass panel by inserting it into the handrail gasket then lowering it into the base rail gasket IMPORTANT Ensure that the glass is fully seated in the gaskets Wash away excess soap with clean water Repeat Steps 1 4 for each remaining section IMPORTANT To ensure that the glass panel remains engaged in the rails you must install one base rail support for each railing section To install the base rail support insert it into the bottom channel of
5. esigns copyrights and or trademarks used under license from Peak Innovations Inc P O Box 96060 Richmond BC Canada V7A 5J4 IMPORTANT INFORMATION Maximum post spacing 6 To prevent wood splitting and rot drill 5 32 pilot holes and coat lag bolt threads with non corrosive exterior silicone caulking Ensure that the posts are plumb Ensure that the spacing between each of the following is less than 4 pickets glass panels pickets and post _ glass panel and post pickets and wall glass panel and wall Wall Mount Brackets A 1 8 Railings can be attached to a wall using wall mount brackets Universal Connectors Stair Connectors Used for horizontal angle Used for applications Stair applications Glass panels cannot be used on stair applications Stair pickets must be used on stair applications PICKET INSTALLATION Remove the temporary post to install the last few pickets and spacers Cut the last spacers flush with the ends of the rails NOTE to ensure equal picket Measure and mark the position of all posts and space equally spacing at each post cut the first and the last Fasten the end post in place ensure that the post is plumb spacers in the hand and base rails to equal lengths Temporarily position the second post do NOT secure it yet Cut the hand and base rails to fit between the posts Install the base rail support s into the bottom channel of the base rail and install al
6. g codes for your application and for your proposed use of fasteners ii to ensure the integrity of the structural components in connection with which these products are to be used iii to identify appropriate safety gear that is to be used during installation such as a safety harness when working above ground iv to ensure that the work area is free from utilities services and hazards and v to clarify any instructions or warnings that may not be clear Work in a safe manner wearing protective gear such as gloves eyewear headwear footwear and clothing When using tools comply with operation manuals and instructions Metal and glass may have sharp edges and could fragment or splinter during or as a result of handling or cutting Do not use these products in connection with any substance that is or may be harmful or corrosive to the products Inspect and maintain these products and the structural components that they are used in connection with on a regular basis using professionals when appropriate No member of The Peak Group of Companies as defined at www peakproducts com shall be liable for any loss or damage resulting from the improper installation or use of this product In the unlikely event that any member of The Peak Group of Companies becomes liable for any loss or damage the aggregate liability shall be limited to the retail purchase price of the product Peak products and associated materials are protected by patents d
7. han end spacer b Temporarily move the bottom post and rails away from the top post Fig 2 Install the end spacers followed by pickets and stair spacers step 2 of Picket Railing Installation Cut and install the last spacers flush with the ends of rails The last picket must also be 4 or less from the top post Fig 3 Fig 1 PRO TIP To ensure equal spacing at each post cut the first and last spacers in the hand and base rails to a length that ensures equal spacing between the end pickets and the posts Place the bottom post back into position and ensure that the rails are fully inserted into the SCs at the top post Secure the hand and base rails to the SCs at the top post as shown in step 2 Fasten the bottom post to the landing or last stair tread ensure that the post is plumb 11 GATE INSTALLATION Gate opening W must not exceed 46 4 Remove the latch side of the gate Fig 1 Cut the top and bottom gate rails 7 1 2 shorter than the gate opening Fig 2 Align the top rail of the gate with the handrails Drill 5 32 pilot holes into the post and lag bolt the gate to the post Fig 1 B gt l Fig 2 W 46 max gt W minus 7 1 2 gt gt Use self drilling screws for these steps Secure the retainer to the gate frame at marked position Insert the latch through the retainer and secure to the gate frame at marked position Secure the la
8. l but the last four spacers into each rail q Base rail lt a I I I support I I Insert the rails into the second post Postion and Sx fasten the second post in place ensure that the a nana ia post is plumb Secure the rails to the second post with self drilling screws Repeat Steps 1 4 for each remaining section Insert the rails into the first post and secure these rails to this post with self drilling screws Use the second post as temporary support do NOT secure the rails to the second post yet Slide the first spacer in each rail against the first post Insert a picket into the base rail and swing the top of the picket into the handrail as shown below Repeat to complete the section IMPORTANT To ensure that the pickets remain engaged in the rails you must install one or more base rail support s for each railing section To install the base rail support insert it into the bottom channel of the base rail as shown in Step 1 slide it to the centre position and secure it to deck surface using fasteners GLASS PANEL INSTALLATION 18 wide or greater Neate Always use two people to handle glass panels Always lift a glass panel by its sides Tempered glass is extremely fragile do not bump the edges Always use protective gear including eyewear and gloves when handling glass panels equally Fasten the end post in place ensure the post is plumb Temporarily position the s
9. tch side of the gate frame to the top and bottom gate rails Secure the latch plate Latch Retainer Latch plate M im i l Gate frame e o PK_AR_ii_V2
10. the base rail as shown in step 3 slide it to the centre position and secure it to deck surface using fasteners rails to this post with self drilling screws Use the second post as temporary support do NOT secure the rails to the second post yet Slide the spacer in each rail against the first post Remove the temporary support post and slide a glass panel with fittings attached into the rails until touching the spacers E Slide the next pair of spacers into the hand and base Always lift a glass panel by its sides rails Repeat to complete the section Tempered glass is extremely fragile do not bump the edges Always use protective gear including eyewear and gloves when handling glass panels 6 wide GLASS PAN EL KIT INSTALLATION 3 Insert the rails into the first post and secure these IMPORTANT NOTICE This kit was designed to fit perfectly in a 6 railing section If your railing is shorter than 6 you will need to cut the spacers or remove glass panel s accordingly Distance between glass panels or glass panel and post must never exceed 4 The distance between a post and a glass panel must never exceed 4 equally Fasten the end post in place ensure that the post is plumb Temporarily position the second post do NOT secure it yet Cut the hand and base rails to fit between the posts Install the base rail support into the bottom channel of the base rail Insert a spacer into the handrail and another spa
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