Veranda BKT14 LINE HW 4PK WH Installation Guide
Contents
1. Center Posts Base Cove Moulding A hg Deck a cee ec ee miini k 5 ze mr men i ECE ee DE DR ee PEF PEENI af Figure 8 14 15 16 17 18 19 20 21 Note A flexible shaft bit holder not included is helpful during this step Fully insert a baluster into each pre routed hole in the bottom rail Position the top rail onto balusters and between the posts The pre routed holes in the top rail should be facing downward Fig 4 Individually insert each baluster into the corresponding pre routed hole in the top rail Maintain the engagement of the baluster in the bottom rail Once all balusters are inserted in the top rail gently push downward on top rail to ensure full engagement of balusters in top and bottom rail Fig 5 Center the ends of the top rail on the post Mark the two L wing bracket hole locations on each post Slightly pull the section toward the deck Pre drill 1 8 holes at the desired locations Reposition top rail between posts Secure the top rail to the post using two 12 x 2 long screws Repeat for the opposite end DO NOT OVERTIGHTEN SCREWS Note A flexible shaft bit holder not inc2. Ensure all posts are plumb prior to final mounting Note When installing the bottom post sleeves inside the stringers additional support may be required for stair treads that butt into the post Identify the bottom rail by locating the white BOTTOM sticker inside the profile Lay bottom rail on stair with marked end Fig 8 at lower post Center the rail between the posts so that the distance from the post to the first baluster hole is equal on both ends Fig 7 Note Minimum distance from post to first stair baluster hole is 2 1 4 Mark angles on rail Cut the bottom rail to length Ensure that the rail fits tightly between the posts Using bottom rail as a guide line up top rail baluster holes with bottom rail baluster holes and with the marked ends together Fig 8 Mark the cut lines on the top rail Cut top rail to length Center the hinged bracket on the underside of the bottom rail refer to Fig 2 Inset the hinged bracket 1 16 from the end of the rail Mark the three hole locations on the rail Predrill 1 8 hole at desired locations Repeat for opposite end 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Mount and glue post caps using PVC cement after all rail sections are Secure the hinged bracket to the bottom rail using three 12 x 3 4 long screws Repeat for opposite end DO NOT OVERTIGHTEN SCREWS Center the hinged bracket on the undersi
3. Tau 1 COMPOSITE RAILING 10 6 q Veranda Railing System Veranda railing systems are designed to work with a number of different decking materials and surfaces Before initiating any project obtain a copy of your local building codes and understand them thoroughly Local building code requirements will always supersede any and all suggested procedures and measurements in the following installation guideline Post sleeve over wood post Use the Post Sleeve method to install railing directly to a wooden 4x4 deck post This is ideal for new deck construction methods that attach the rim joist directly to the 4x4 deck support posts where wood 4x4 deck support posts extend through the deck serving as rail posts or in those code compliant applications where the use of existing 4x4 wooden rail posts is desired 1 Ensure 4x4 wooden posts are code compliant and where possible spaced equally for the best looking applications Wood 4x4 dimensions should be 35 R35 2 Determine the desired height of post sleeve Typically the height is no less than 2 above top of the finished railing system This ensures the proper placement of post caps that slide down over the top of the post sleeve 3 Cut the post sleeve to the desired height 4 The wood post should be approximately 1 shorter than the height of the post sleeve Cut wood post as necessary 5 After decking is installed slide post sl
4. de of the top rail refer to Fig 3 Inset the hinged bracket 1 16 from the end of the rail Mark the three hole locations on the rail Pre drill 1 8 hole at desired locations Repeat for opposite end Secure the Hinged bracket to the top rail using three 12 x 3 4 long screws Repeat for opposite end DO NOT OVERTIGHTEN SCREWS Lay the bottom rail with baluster holes upward onto a 1 4 wood spacer located between the posts Fig 9 This provides the rail spacing between the rail and stair treads and helps to stabilize the setup Using the hinged bracket as a template swing the unsecured leg of the bracket downward so it touches the post Mark the two hole locations at each end of rail on post Remove the bottom rail and pre drill marked holes using a 1 8 drill bit Ensure that the base cove moulding is in place at the base of the posts Fig 9 Replace the bottom rail on the 1 4 inch wood spacer located between posts Fully secure bottom rail to post using two 12 x 2 long screws Repeat at opposite end DO NOT OVERTIGHTEN SCREWS Fully insert ends of balusters into pre routed holes on bottom rail Place top rail onto top end of balusters and between posts Individually insert top end of each baluster into pre routed holes of top rail maintain baluster s engagement in bottom rail Once all balusters are inserted in the top rail gently push downward on the top rail to ensure full engagement of balusters in top and botto
5. eeve over the wood 4x4 Fig 1 RAILING INSTALLATION The following instructions describe the installation of three types of railing sections Line Stair and Angled Note Once posts and or post sleeves are installed ensure they are plumb and level Prior to fastening any sections to the posts install Base Cove Moulding for a finished look Fig 1 Base Cove Moulding may not be installed after sections are attached to posts Line Rail Installation 1 Measure the inside distance between properly installed plumb posts 2 Mark the rails for the inside distance between the posts The distance from the end of the rail to the first baluster hole should be equal on both ends of the rail Ensure that all screws will fasten into the rail and none fall into the routed baluster holes Fig 2 3 Note Minimum distance from post to first baluster hole 1 9 16 3 Cut the top and bottom rail to fit tightly between the posts The bottom rail is identified by the white BOTTOM sticker inside the profile 4 Center the L bracket on the underside of the bottom rail Fig 2 Inset the L bracket 1 16 from the end of the rail Mark the three hole locations on the rail Predrill 1 8 hole at desired locations Repeat for opposite end 5 Secure the L bracket to the bottom rail using three 10 3 4 long screws Repeat for opposite end DO NOT OVERTIGHTEN SCREWS 6 Center the L wing bracket on the underside of the
6. lat side of the bottom rail Fig 10 Mark the proper cutting angle Prior to cutting ensure baluster holes are equidistant from the end of rail to ensure proper vertical alignment Note Minimum distance from post to first baluster hole 1 9 16 Make angle cuts in top and bottom rails Align the angled brackets with the 90 degree cut in the railing Inset the bracket 1 16 from rails end Mark the three screw hole locations on both rails Repeat at opposite end After fitting angles to posts follow the Line Rail instructions Steps 5 through 20 to complete the rail section installation VER 0020 LIT 2 10 MAKE SURE POSTS ARE A a Cantar Ha a bebara ports 2 a Posi a T stair e Brack ety ra a 1 Baie Cove gt Moulding Figure 9 Ir Weed Baum pa Template Top Rail E z fi _ En F 4 Flip template Figure 10 over prior to marking surface of bottom rail Figure 11 i ANGLE RAIL CUTTING TEMPLATE 20 25 30 35 40 45
7. luded is helpful during this step Using PVC cement glue crush block to underside of bottom rail midway between the posts Mount and glue post caps on posts after all rail sections are installed Stair Rail Installation Note The stair systems are designed for the typical angles created by an approximate 7 rise 11 run with allowance for accepted variation in components Building codes are very specific on allowable angles and widths It is very important to consult with your local building code officials and plan your stair layout accordingly Ensure that you leave adequate space for graspable hand rail if applicable Dry fitting intermediate post placement will result in easier and better looking installations and may avoid placement of post mounting brackets in areas where screws cannot attach to the guardrail Position two line posts at top of stairway with the desired spacing and secure each post with the appropriate bracket Fig 6 Install the outside stair stringers just wider than the posts location The posts mounted at the bottom of the stairs will be on the inside of the stringer and will line up directly with the posts at the top of the stairs Install each post at the bottom of each stair using a wooden 4 x 4 or Surface Post Sleeve Mount Note For stairs longer than six feet it will be necessary to use multiple stair sections The distance between posts measured at an angle should not exceed 70 inches
8. m rail Center the top rail on each post and swing unsecured leg of hinged bracket downward so it touches the post Using the hinged bracket as a template mark the two hole locations on each post Slightly pull assembled section toward staircase to gain access to holes Predrill 1 8 holes at desired locations in each post Re center the top rail on post Secure top rail to post with two 12 x 2 long screws Repeat for opposite end DO NOT OVERTIGHTEN SCREWS Remove wooden spacer between bottom rail and stair treads installed Angle Rail Installation Available by Special Order Rails up to 30 degrees may be mounted to the post face by using the In Line 1 Bracket Rails should be cut at the appropriate angle to fit tight against post Cutting rails greater than 30 degrees will result in a rail that does not fully fit on post Angles greater than 30 degrees require the use of the Angle Mount Bracket Sold Separately 2 Determine the angle of your installation by using the supplied template located on the back page of this booklet Cut the template out along the appropriate marked lines You may want to photocopy the template as a backup prior to cutting Identify the bottom rail by locating the white BOTTOM sticker inside the profile Position the template on the non routed flat side of the top rail Mark the proper cutting angle Fig 10 Flip the template over and place the template on the non routed f
9. top rail Fig 3 Inset the L wing bracket 1 16 from the end of the rail Mark the three hole locations on the rail Pre drill 1 8 hole at desired locations Repeat for opposite end 8 Secure the L wing bracket to the top rail using three 10 x 3 4 long screws Repeat for opposite end DO NOT OVERTIGHTEN SCREWS 9 Ensure that the base cove moulding is in place at the bottom of the posts Fig 5 10 Cut a crush block from an extra baluster to your desired length min 3 required length height Place the crush block on the deck surface midway between the posts Fig 5 11 Place the bottom rail on the crush block between the posts The baluster holes should be facing upward Fig 4 Level the bottom rail and center the rail ends on each post 12 Mark the two L bracket hole locations on post Pre drill 1 8 holes at the desired locations Repeat for opposite end 13 Secure the bottom rail to the post using two 10 x 2 long screws Repeat for opposite end DO NOT OVERTIGHTEN SCREWS Post Cap Post Sleeve 4x4 Wood Post N Base Cove Moulding Figure 1 1 16 os Pa Bottom Rail Same distance at both ends of rail Figure 2 1 16 Top Rail Bracket Same distance at both ends of rail Top Rail Figure 3 Top Rail Balusters Bottom Rail Figure 4 Top Bracket Step 17 e F
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