JELD-WEN THDJW136500720 Instructions / Assembly
Contents
1. MATERIALS amp SLAB HANDLING e Allow doors to acclimate for at least 24 hours to local conditions before installation or finishing e Store slabs in a dry well ventilated protected area off of the floor Buildings where humidity and temperature are controlled provide the best storage facilities recommended conditions 30 50 Relative Humidity and 50 F to 90 F e Protect from exposure to direct sunlight during storage e Handle doors with clean hands or while wearing clean gloves e Lift and carry doors to move do not drag across one another e Heed material manufacturers handling and application instructions e Install only into vertical walls and when conditions are dry RELIABILITY for real life pa a JELB WEN WINDOWS amp DOORS MATERIALS e Hinges e Wood screws minimum 3 4 through hinges into the slab 2 1 2 through hinges into framing e Wood putty spackle e Lockset and template e Finishing supplies e Masking tape for trimming e 150 280 grit sandpaper Note Follow all material manufacturers instructions for proper use and compatibility e Remove shipping materials such as corner covers shipping blocks or pads e Inspect slab for cosmetic damage squareness and warp E INSPECT EXISTING JAMB e Existing jamb should be 3 16 wider than the slab and at least 3 8 taller There should be enough distance between the jamb edge and the stop to accommodate t2. for hinges make Plumb line 7 6 7 8 sure the measurement from the top of the slab to the top of the hinge route is 1 8 smaller than the distance from the head jamb to the top of the top hinge This will allow 1 8 gap between the slab and head jamb 5 When marking the slab the distance from the inside face 6 Using a template mark the jambs and slab where the hinges will be mounted Using a chisel or router notch the jamb and slab for the outline NU top of the hinge leaves and no deeper than the thickness of the leaves 7 Using the hinge as a template mark screw hole locations and drill pilot holes for all screws If possible it may be easier to remove the hinge pin to separate the hinge leaves Use a hammer and a punch to drive the pin from the open end Install the hinge leaves separately on the jambs and slab Then hang the slab in the frame by aligning the hinge leaves and reinstall the hinge pins RELIABILITY for real life pa A JELD WEN INSTALLATION INSTRUCTIONS WINDOWS amp DOORS for Interior Door Slabs JII110 4 COMPLETE IN LLATION INSTALL LOCKSET AND FINISH INSTALLATION 2 Close slab and check for proper operation Adjust as necessary 3 Remove hardware and finish all surfaces of the slab if not already 1 The center of the hole for the lockset done is usually 44 from the top of the slab and either 2
3. 3 8 or 2 3 4 on center from the edge depending on the latch For slabs that have a rail horizontal member across the center of the slab the lockset should be centered in this rail Using the lockset manufacturer s instructions and template drill for lockset Generally a 2 1 8 diameter hole is needed for the lockset Drill a 1 latch hole through the edge of the slab into the center of the lock hole to accommodate the latch for the lock Some latches have a radius rounded corners or rectangular face plate that will require the slab edge to be chiseled for fit Drill pilot holes for attachment screws Other latches are round contractor drive in and can be tapped into place with a hammer Please visit jeld wen com resources for finishing instructions warranty and care and maintenance information Thank you for choosing JELDWEN WINDOWS amp DOORS 2011 JELD WEN inc This publication and its contents are owned by JELD WEN inc and are protected under the U S Copyright Act and other intellectual property laws All trademarks service marks logos and the like whether registered or unregistered are owned or controlled by JELD WEN inc or others Unauthorized use or duplication of JELD WEN intellectual property is prohibited JELD WEN reserves the right to change product specifications without notice Please check our website jeld wen com for current information 4 RELIABILITY for real l
4. JELB WEN WINDOWS amp DOORS INSTALLATION INSTRUCTIONS for Interior Door Slabs JI1110 ES IMPORTANT INFORMATION AND GLOSSARY GLOSSARY Head Jamb The horizontal jamb across the top of the opening Hinge Metal component that attaches the slab to the jamb and allows the slab to swing open and closed Hinge Jamb The side jamb the hinges are mounted in Hinge Leaves The flat parts of the hinge that mount to the jamb and slab Hinge Pin Pin that holds the hinge leaves together and allows them to pivot Hinge Route Mortise in the jamb and slab the same profile as the corresponding hinge leaf Jambs Framework attached to the structure that the slab is mounted to or hung in Panel Component of the slab filling the spaces between the stiles and rails B SAFETY AND HANDLING SAFETY e Read and fully understand ALL manufacturers instructions before beginning e Do not work alone Two or more people are recommended Use safe lifting techniques e Use caution when handling glass Broken or cracked glass can cause serious injury e Wear protective gear e g safety glasses gloves ear protection etc e Operate hand power tools safely and follow manufacturer s operating instructions IF INJURY OCCURS IMMEDIATELY SEEK MEDICAL ATTENTION Thank you for selecting JELD WEN products Attached are JELD WEN s recommended installation instructions for all types of wood Interior door slabs including
5. beveled and a bevel is preferred use a wood plane or fine toothed saw to cut a bevel so that the slab face that rests against the stop becomes slightly narrower than the opposite face TEST SLAB FIT IN JAMBS i to the back of the Hinge Slab Before installing any hinge route should jamb E cak ma be 1 16 less than the a i bak a ae depth of the hinge and verify it will fi route on the jamb gt 1 4 gt lt 3 16 properly Looking at the hinge side of the slab when it is closed there should be 1 16 gap between the slab and hinge jamb and1 8 between the slab and the head and strike jamb Trim able A portion Ps ae pes rank cag ET pee 7 4 1 16 Ba portion va l INSTALL HINGES 1 Three hinges are recommended for slabs up to 84 in height and four hinges for slabs over 84 2 If re using existing jambs verify the existing hinge locations are plumb or all in a straight line vertically Position the new hinges in the existing locations and modify the mortises as necessary Match the slab to the jambs using the following instructions 3 If installing new jambs measure down from the underside of the top of the jamb 7 to position the top of the top hinge Measure up from the bottom of the slab 10 to position the bottom of the bottom hinge Place the middle hinge halfway in between 4 When marking the slab
6. fit in the jamb Failure to finish on all six sides and install into a square level and plumb condition could result in denial of warranty claims for operational or performance problems See our finishing document at www jeld wen com resources for finishing requirements and details PREPARE JAMBS AND SLAB 1 Measure the existing frame not the stop from floor to head and from side to side in several places to verify the slab will fit The frame should be 3 16 wider than the slab 1 16 clearance on the hinge jamb and 1 8 clearance on the strike jamb and tall enough usually 1 4 1 2 taller to allow 1 8 clearance on the head jamb and allow the slab to operate without rubbing on any flooring RELIABILITY for real life pa A INSTALLATION INSTRUCTIONS for Interior Door Slabs JII110 JELB WEN WINDOWS amp DOORS INSTALL SLAB CONTINUED 2 If necessary to fit the existing jamb a maximum of 1 4 can be trimmed from each side For the best appearance trim an equal amount from opposite sides To minimize chipping stick masking tape along the cut line to each face of the slab Make the cuts with a fine toothed circular saw height and wood plane width Trimming beveled edges may require re beveling 3 The latch stile may have a pre cut 2 or 3 bevel This bevel maintains a 1 8 clearance between the jamb and latch edge and improve the fit when the slab is closed If the latch stile is not
7. he thickness of the slab Verify the existing jamb is square The A and B measurements should be the same Maximum allowable deviation from square is 1 4 3 INSTALL SLAB m REMOVE PACKAGING amp INSPECT SLAB INSTALLATION INSTRUCTIONS for Interior Door Slabs J11110 TOOLS e Safety glasses e Circular saw for trimming e Screwdrivers Level sPengi e Wood plane for trimming or e Chisel or router beveling e Drill with bits and hole saws e Hammer e Punch e Tape measure e Finishing tools paint brushes roller spray equipment masking tape etc e Verify it is the correct product size color design handing etc If any of the above conditions represent a concern do not install the slab Contact the supplier for recommendations e Verify the existing jamb is level and plumb C and D The maximum allowable deviation is 1 8 e The opening floor or sill must be flat and level not be crowned or sagged D e The face of the rough opening must be in a single plane E with less than 1 8 twist from corner to corner Do not install the slab unless the jamb meets the above conditions Professional assistance may be necessary to correct any problems before installation IMPORTANT The door slab should be finished painted or stained on all six sides with an equal number of coats after all routing trimming boring and touch up has been completed and it has been properly
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9. molded flush custom carved and stile and rail Read these instructions thoroughly before beginning They are designed to work in most existing applications however existing conditions may require changes to these instructions If changes are needed they are made at the installer s risk For installations other than indicated in these instructions contact a building professional Consult your local building code official for applicable building codes and regulations Local building code requirements supersede recommended installation instructions Note to Installer Provide a copy of these instructions to the building owner By installing this product you acknowledge the terms and conditions of the limited warranty as part of the terms of the sale Pilot Hole A drilled hole that is no larger than the body of the screw minus the threads Rail Horizontal members of the door slab Slab The operating part of the door assembly that swings open and closed inside a frame Stile Vertical members of the door slab Stop Component fixed to the inside the jamb that the slab closes against Strike Jamb The side jamb that contains the latch strike to hold the slab closed Please allow sufficient time to properly prepare the opening install the slab and ensure its proper operation Estimated Install First Time 1 hr Time for New Experienced 3 4 hr Professional Y2 hr Construction
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