Zoeller FM2102 User's Manual
Contents
1. EIEO s uUeULIOJag dwnd Copyright 2007 Zoeller Co All rights reserved Electrical Data for Zoeller Effluent Turbine Pumps Locked Fuse C Winding KVA Breake ircuit Rotor r Amps Resistance Amps Std Delay Line to Line RSA HESE 1 2 230 1 60 1 6 6 970 32 2 15 8 4 2 5 2 34 230 eise 1325 407 N 2 10 30 36 1 20 1 Jeo 14 98 1600 487 N 2 n 22 27 112 230 1 e 13 134 2250 568 L 35 15 15 19 2 230 1 1 25 2650 51 0 G 30 15 1 6 2 3 M 5 2 7 15S II 8 Major Components 1 Submersible Effluent Turbine Pump A submersible effluent turbine pump is a multistage centrifugal design pump Each stage consists of an impeller and diffuser Water pressure increases in equal amounts as it passes from stage to stage The more stages the higher the pressure the pump will develop To correctly select a pump for a specific application the following information must be known e The amount of discharge required in GPM or LPM e The total dynamic head required in feet or meters Use this information along with the performance data found on the previous page to make your selection Control Panel Submersible effluent turbine pumps require the use of an above ground control panel or junction box with a pump control switch for proper operation Operation of these pumps without a control panel or junction box with a pump control switch can result in fail2. Job Name Contractor Limited Warranty Manufacturer warrants to the purchaser and subsequent owner during the warranty period every newproductto be free from defects in material and workmanship under normal use and service when properly used and maintained for a period of one year from date of purchase by the end user or 18 months from date of original manufacture of the product whichever comes first Parts that fail within the warranty period one year from date of purchase by the end user or 18 months from the date of original manufacture of the product whichever comes first that inspections determine to be defective in material orworkmanship will be repaired replaced or remanufactured at Manufacturer s option provided however that by so doing we will not be obligated to replace an entire assembly the entire mechanism or the complete unit No allowance will be made for shipping charges damages labor or other charges that may occur due to product failure repair or replacement This warranty does not apply to and there shall be no warranty for any material or product that has been disassembled without prior approval of Manufacturer subjected to misuse misapplication neglect alteration accident or act of God that has not been installed operated or maintained in accordance with Manufacturer s installation instructions that has been exposed to outside substances including but not limited to the follow
3. any back flow from the discharge line According to the state of California Prop 65 this product contains chemicals known to the state of California to cause cancer and birth defects or other reproductive harm Copyright 2007 Zoeller Co All rights reserved 2 FLr Lg 2UTNIW Y3d MOH SLANIW Y3d MOTA Ge Ke ke sua ii ii i Gd i i i SNOTIV SNOTIVS 7 0 oz SL OL lig 7 0 9b 9 ve ree 9b M 0r wii ve FOVLS dH EL CS ei r P AOVLS S dH 2 1 OV wii OVLS 2 AH EL Log 8p wech QV3H 2IWVM O vol OVH SINVNAG WLOL L op M 96 P cL J VLS 6 dH L ZE FOVLS Eb dH L ADYVHOSIC LdN IL Wd9 6l AOYVHOSIG LdN PL L JAYN9 JONYWYOJH3d d t wan AAYND JONYWYOJAH3d dNNd Wy p8 Y LZ ug oo H 6LZ ug gp Y 6SL Pe H HO ANYS ES Wugreeul Y pos IS SCHU 4 Lov w9 2 4 Lez wo ps Y 244 DE HO JNYS gzzy ebb TEL Ove eee ees G79 F9 Sve 76 L9 Wu ei LE Une Orb a n F P a T DG BLL Dk SCH gel 6 09 V9 g t 094 SCC To e v8 7 ECH D Gls TSL gor ozi s re i e oe 26 eve zee ee gu soz vr 08 a _ 7 66 797 LOCH 9z 726 vv TZL or vs oz ro ex vz 19 g F OCI E Loy CO 96 E DG 8 87 Silo e9 Sa je9 sia e9 Slogan ER Sr Tale ser So SC SS Se FOVILS6 FOVILS 2 FOVILSS eg BEZ ves ger UEL gr UL Er 08 7AqCOW S S S DR Srl srs laa adi Or dH b dH PE dH
4. not standing in water and wearing insulated protective sole shoes Under flooded conditions contact ELECTRICAL PRECAUTIONS Before servicing a pump always shut off the main power breaker and then unplug d your local electric company or a qualified licensed electrician for disconnecting electrical service prior to pump removal CONDITION COMMON CAUSES Check fuse low voltage overload open open orincorrectwiring open switch impelleror seal bound mechanically defective capacitor or relay when used motor orwiring shorted Float assembly held down Switch defective damaged or out of adjustment A Pump will not start or run Incorrect voltage negative head discharge open lower than normal impeller or seal bound mechanically or relay motor shorted Motor overheats and trips overload or blows fuse Check valve stuck or none installed in long distance line overload open level switch es defective sump pit too small leak in the system Pump starts and stops too often Debris under float assembly bound by pit sides or other switch defective damaged or out of adjustment leak in the system Pump will not shut off Check strainer housing discharge pipe or if check valve is used vent hole must be clear Discharge head exceeds pump capacity Low or incorrect voltage Incorrect motor rotation Capacitor defective Incoming water containing air or causing air to enter pumping chamber Pump operates bu
5. such as from a dosing tank or high head STEP system etc is being pumped Pumps should always be installed vertically Pumps should never be installed horizontally Because of their low temperature rise pumps under 2 HP do not require a flow inducer sleeve Mount the junction box in its permanent position Run prewired conduit or equivalent submersible cable from the junction box to a fused disconnect or if applicable the control panel Feed the pump power cord and float switch cords into the junction box Make the connections in the junction box using the wiring diagrams below If you are using a control panel or a filtered STEP system follow the wiring diagrams and instructions included with them 230 VOLT FUSED DISCONNECT CIRCUIT BREAKER 115 VOLT FUSED DISCONNECT CIRCUIT BREAKER 230 VOLT LINE 115 VOLT LINE ml E Ee ZS SH BLACK zer BLACK C WS ZC 115V FLOAT SWITCH T ZOELLER 115 VOLT RER ZOELLER 230 VOLT EFFLUENT TURBINE PUMP 1 2HP 1 1 2HP 1 2HP SK2221A JUNCTION BOX 8 An alarm should be used with any system using a pump Follow the wiring diagram with the alarm for installation and check your local codes Runthe appropriate power to the control panel froma fused circuit breaker disconnect The appropriate power sup
6. EU s1347 e9 s3347 1 SIT e9 S13 al SIIN 4834 J VLS l AOVLS OL AOVLS Z AOVLS 1N3NldJ43 J LANIN Ad dH dH RE dH ZIL dH ZL OO MO74 0Y3H DINVNAG IWLOL ieee ee eyeg aOuEuUOoUged dund Copyright 2007 Zoeller Co All rights reserved ALANIW Yad MOT SPOSLO ALNNIN Yd MOTH e e NEEN Sg Se oeh oe i SuaLM SNOTIVO SNOTIVD 09 oS ov DE D QVSH SINVNAC WLOL QV3H OINVNAG WLOL ADYVHOSIG LdN FOUVHOSIG LAN ELL Wd SE DC JAYN9 JONYWYOdJ H3d dNWNd JAYNO SONVNYOSYAd dNNd w229 14 zzz Igel 34 061 wzze nazz PeaHyomys uc Lei 34 891 wig or Id VEL EI w0 1z 14 69 PSH Ip m e YSL Foe Lev i i ee veer sce r6 re ER Se ae ost eee evel gee ER E FOE y i i e x 600 Ger Vor gee ez OTE DC 08 Vill gor Co ver Cer Ce UELL voe eel 09 i i r i ES o 6881 eer cos 824 SiL esp Togo EI rA Ov i a r I Ces s661 eco oe 91G eter Dm SL Log r9 OZ I ve e i ete a Sa ES Sam ES Sa ES Sam 9 sien Sei i i i za 2 i ro FOVLS J9Y1S v J9V1S J9Y1SZ dH Z dH dH EE dH ZIL OO SE E dHZ L 4 IN3N14d43 SALNNIW Yad 1N3N7443 SLANIW Yad MO14 QVWSH OINWNAC WLOL MO14 GV3H OINYNAG TWLOL 8 D dE e S K D E
7. NOTICE TO INSTALLER Instructions must remain with installation Zeg D a S d Larry Fines Since 497 Zoe MER P Product information presented N S here reflects conditions at time of publication Consult factory A PUNE LZ regarding discrepancies or Go A inconsistencies MAIL TO PO BOX 16347 Louisville KY 40256 0347 visit our web site SHIP TO 3649 Cane Run Road Louisville KY 40211 1961 www zoeller com 502 778 2731 1 800 928 PUMP FAX 502 774 3624 OWNER S MANUAL Effluent Turbine Submersible Pumps Congratulations on the purchase of the Zoeller This manual incorporates the installation operation maintenance Effluent Turbine Submersible Pump For over sixty years the name and service instructions into one document to aid in the ownership Zoeller has represented the standard for submersible sump and of a Zoeller on site wastewater product Please read and review this sewage pumps The same high quality workmanship and easy manual before installing the product Many items contained within maintenance design has been incorporated into this line of on site when followed correctly will not only ensure a long and problem free wastewater products This Zoeller system will provide years of life for the system but also save time and money during installation trouble free service when installed according to the manufacturer Should further assistance be necessary please call our Technical recommendations Service depa
8. amaged during shipment If the unit is damaged contact your dealer before using Carefully read the literature provided to familiarize yourself with specific details regarding installation and use These materials should be retained for future reference A WARNING Risk of electrical shock Do not remove E power supply cord and strain relief or connect conduit directly to the pump Installation and checking of electrical circuits and hardware should be performed by a qualified and licensed electrician Do not lift carry or hang pump by the E electrical cables Damage to the electrical cables can cause shock burns or death For your protection make certain the E pump ground wire is properly connected to the ground wire with the incoming power line Test for ground at the junction box using an Underwriters Laboratory listed circuit analyzer whichwillindicate if the power neutral and ground wires are correctly connected If in doubt call a qualified licensed electrician T Make certain that the receptacle is within the reach of the pump s power supply cord DO NOT USE AN EXTENSION CORD Extension cords that are too long or too light do not deliver sufficient voltage to the pump motor But more important they could present a safety hazard if the insulation were to become damaged or the connection end were to get wet Make sure the pump electrical supply E circuitis equipped with fuses or circuit breakers of proper capa
9. city A separate branch circuit is recommended and sized according to the National Electrical Code for the current shown on the pump nameplate 8 DO NOT run the pump dry DO NOT run the pump with a completely closed discharge DO NOT pump chemical or corrosive liquids Failure to follow above warnings could result in damage to the pump voiding the warranty and causing personal injury K Check to be sure your power source is capable of handling the voltage requirements of the motor as indicated on the pump nameplate Theinstallation of pumps using auxiliary variable level float switches is the responsibility of the installing party Care should be taken such that the tethered float switch will not hang up and are secured so that the pump will turn on and off properly 8 Water hammer creates momentary high pressure surges These surges can cause severe damage to check valves and the piping system Consideration for water hammer must be included in the piping system design Reference ASPE Data Book Chapter 2 33 Some systems may require external spring or lever weighted check valves or other engineered solutions i In cold climates the discharge pipe may be subject to freezing If the riser on the septic tank is above the frost line it will be necessary to protect the system from freeze up The discharge pipe can be insulated or the check valve can be removed If the check valve is removed the on off cycle must be adjusted for
10. e needs to be in place secure and adjusted for proper cycling Make sure float switches are free to move within the basin Be sure electrical connections are watertight and conform Have a qualified electrician take voltage and current measurements on the black wire of single phase Record these readings in the space provided in the Owner s Information section on the front this manual for future reference Be sure to complete all items such as installing the lid on the riser securely closing the control panel and checking the system operation have been completed before placing the system into service Routine maintenance should include Service filter in STEP system and or septic tank to the Uniform Building Code and the National Electrical e Clean pump screen Code NEC e Make sure the check valve is functioning properly Fill the septic tank and or pump chamber with water and check the Check wire connections system for operation e Make sure the weep hole is clear Make sure the float switches are free to move within the basin Make sure there are no leaks in the plumbing Make sure there is no excessive noise while the pump is running After installing the pump into the containment area with adequate submergence open the discharge valve fully Start the unit using manual controls If flow is appreciably less than rated performance pump may Troubleshooting and Service Checklist the pump making sure you are
11. ing sand gravel cement mud tar hydrocarbons hydrocarbon derivatives oil gasoline solvents etc or other abrasive or corrosive substances wash towels or feminine sanitary products etc in all applications other than in raw sewage pumping applications The warranty set out in the paragraph above is in lieu of all other warranties expressed or implied and we do not authorize any representative or other person to assume for us any other liability in connection with our products Contact Manufacturer at 3649 Cane Run Road Louisville Kentucky 40211 Attention Customer Service Department to obtain any needed repair or replacement of part s or additional information pertaining to our warranty MANUFACTURER EXPRESSLY DISCLAIMS LIABILITY FOR SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES OR BREACH OF EXPRESSED OR IMPLIED WARRANTY AND ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND OF MERCHANTABILITY SHALL BE LIMITED TO THE DURATION OF THE EXPRESSED WARRANTY Some states do not allow limitations on the duration of an implied warranty so the above limitation may not apply to you Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Preinstallation Information Inspect your unit Occasionally products are d
12. ply information may be found on the pump nameplate To provide a suitable ground a separate ground wire green or bare at least as large as the line conductors is required It is connected from the electrical disconnect box to the control panel to the junction box and to the green ground wire of the submersible motor lead 11 Always disconnect all power when installing or servicing the pump CONTROL PANEL TO wf Li TO POWER SUPPLY Se FLOAT SWITCHES if B S Ko S 9 FRANKLIN ELECTRIC 7 i CAPACITOR BOX GREEN ZOELLER 230 VOLT EFFLUENT TURBINE PUMP 2HP amp 3HP 230V FLOAT SWITCH SK2221B SK2250 Copyright 2007 Zoeller Co All rights reserved 6 Splicing Underground Wires Splicing of wires to be buried must be done according to the National Electrical Code Wire connectors or splicing means installed on conductors for direct burial shall be listed for such use Start up and Maintenance Before placing the equipment into operation the following must be be air locked To expel trapped air jog the unit several times using checked the manual controls Septic tank and or pump chamber should be pumped and cleaned prior to installation in existing system Septic tank and or pump chamber must be watertight Installation needs to be according to instructions Installation should include an easy access riser and tamper resistant lid Filter assembly needs to be in place and secure Float tre
13. rtment at 1 800 928 PUMP Table of Contents Safety Instructions Safety Instructions TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR Limited Warranty PROPERTY DAMAGE READ AND FOLLOW ALL SAFETY Preinstallation Information INSTRUCTIONS IN MANUAL AND ON PUMP Pomp Peromanca Data THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION Electrical Data AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH Major Components THE PUMP Pump Installation and Wiring Diagram System Wiring Instructions This is a SAFETY ALERT SYMBOL Splicing Underground Wires When you see this symbol on the pump or in the Start up and Maintenance manual look for one of the following signal words Troubleshooting amp Service Checklist and be alert to the potential for personal injury or Typical Installations property damage gt F Warns of hazards that WILL cause serious personal Owner s Information injury death or major property damage Model Number Date Code Warns of hazards that CAN cause serious personal injury death or major property damage Warns of hazards that CAN cause personal injury Dealer or property damage Date of Purchase Indicates special instructions which are very important and must be followed THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS Date of Installation PRIOR TO PERFORMING ANY WORK ON THIS PUMP System Readings During Operation Voltage MAINTAIN ALL SAFETY DECALS Copyright 2007 Zoeller Co All rights reserved 020216
14. t delivers little or no water Increased pipe friction clogged line or check valve Abrasive material and adverse chemicals could possibly deteriorate impeller and pump housing Check line Remove unit and inspect Drop in head and or capacity after a period of use If the above checklist does not uncover the problem consult the factory Do not attempt to service or otherwise disassemble pump Service must be by Zoeller Authorized Service Stations Copyright 2007 Zoeller Co All rights reserved 7 Typical Installations ALL INSTALLATIONS REQUIRE A FILTER BEFORE THE PUMP ZOELLER EFFLUENT TURBINE PUMP NOTE Flow must be directed around the motor for cooling on 2 HP and higher units SEPTIC TANK ZOELLER EFFLUENT TURBINE PUMP SEPTIC TANK aan www zoeller com A PUMP LL 502 778 2731 1 800 928 PUMP Lary Pimes Face KIII FAX 502 774 3624 MAIL TO P O BOX 16347 Le Louisville KY 40256 0347 Manufacturers of e SHIP TO 3649 Cane Run Road d 5 A Kio Louisville KY 40211 1961 Copyright 2007 Zoeller Co All rights reserved
15. ure of the pump and void the warranty Float Switches All submersible effluent turbine pumps are nonautomatic The use of float switches are required for the proper operation of the pump Operation of these pumps without float 11 27 GPM MODELS switches can result in failure of the pump and void the warranty A minimum of two float switches should be used in each application e A pump control float switch e A high water alarm float switch Piping The submersible effluent turbine pump can be installed with schedule 40 PVC pipe The pipe size should be 1 4 diameter for the 11 GPM to 27 GPM pump series and 2 diameter for the 35 GPM pump series General piping from the pump to a splitter distribution box drain field etc should be the same diameter as stated above For long pipe runs consult friction loss tables for correct pipe sizing Check Valve A check valve is required in all duplex systems It is also required when a large amount of effluent can backflush into the system causing rapid cycling of the pump A 1 8 weep hole must be drilled in the side of the discharge head when using a check valve see drawing below for drill location 35 GPM MODELS SK2222 Copyright 2007 Zoeller Co All rights reserved 5 EFFLUENT TURBINE PUMP Pump Installation and Wiring Diagram Submersible effluent turbine pumps may be installed in any application where relatively clear effluent
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