Zephyr WHIRLWIND AK6000 User's Manual
Contents
1. TO OBTAIN SERVICE UNDER WARRANTY Staple your receipt here or any Service Related Questions please call Proof of the original purchase 1 888 880 8368 date is needed to obtain service under the warranty TO OBTAIN SERVICE UNDER WARRANTY You must present proof of original purchase date Please keep a copy of your dated proof of purchase sales slip in order to obtain service under warranty One Year Service Repair Warranty For one year from date of original purchase we will provide free of charge service labor to repair any failed parts or components due to manufacturing defects Ten Years Parts Warranty For ten years from date of original purchase we will provide free of charge nonconsumable replacement parts or components that failed due to manufacturing defects Consumable parts not covered by this warranty include Light Bulbs Metal and Charcoal Filters Who is Covered This warranty is extended to the original purchaser for products purchased for ordinary home use in the 48 mainland states Hawaii and Washington D C In Canada and Alaska this warranty is Limited There might be costs associated with shipping the products to our designated service locations or you might need to pay service technician s travel costs to have the appliance repaired in home This Warranty will be Voided when Product damaged through negligence misuse abuse accident Improper installation and failure to follow installation instruc2. blower system automatically liquefies grease accumulated in its internal housing All systems are equipped with dishwasher safe grease containers for its self clean function Grease and residue from cooking are often automatically liquefied and can accumulate in the containers from everyday use Nevertheless grease from cooking could also dry and adhered in its internal housing Running the self clean function periodically will flush out the accumulated grease in the range hood s internal housing Cleaning Frequency Cleaning should be approximately once a month under normal use Detergent Grease cutting detergent such as 409 or its equivalent are recommended Cleaning Safety Grill Remove both safety grills for cleaning by simply loosening Philips screws Clean safety grills in dishwasher under normal wash cycle WARNING Use with extreme caution as both safety grills are removed Beware of blowers catching on to hair loose clothing and fingers NEVER leave children unattended Self Clean Turn both blowers on Low speed for cleaning For Hurricane series simply set Timed Delay Off to 5 minutes as indicated press twice countdown in 5 minutes indicator taf a MAINTENANCE 6 With nozzle on spray squirt 409 detergent directly onto blower blades 30 35 times Repeat with second blower Allow self cleaning to run for 5 minutes before swit
3. 60W bulbs if brighter illumination are desired Remove light shield according to instructions on page 6 Warning Edges on stainless steel surface are exposed once shield is removed Replace bulb through opening with extreme care We recommend wearing of latex gloves INSTALLATION F WARNING Installation of this product is intended for qualified installers service technicians or persons with similar qualified background DO NOT attempt to install this appliance yourself Injury could result form installing the unit due to lack of appropriate electrical knowledge and technical background Improper installation adjustment alteration service or maintenance can cause injury or property damage and the warranty on the product automatically becomes void Installation of this product must conform with all local codes All connections must be electrically grounded and ducting must be properly vented outside in accordance to codes Never duct exhaust into attics within walls crawlspaces garages or anywhere inside the house which might cause grease fire All duct joints must be properly inspected taped and sealed Edges are exposed around the duct opening and once the bottom grease shield is removed Be careful when handling the sharp edges Wearing protective gloves and appropriate work clothing is recommended REQUIREMENTS Duct Size Tools Hurricane 6 Vertical Duct Dischar
4. 8 MAX 30 y l l i Minimum clearance above range should be no less than 18 from the range surface to the range hood s base Maximum height are recommended not to exceed 30 for maximum efficiency Net width on all models are call out width less 1 4 Call Out Size Net Width 30 29 3 4 36 35 3 4 42 41 3 4 48 47 3 4 Note Refer Manufacturers height clearance requirements on all high btu and professional ranges INSTALLATION STEP 1 STEP 2 1 Remove all contents from box 1 Locate electrical connection box inside 2 Unscrew and remove bottom grease splash shield 2 Unscrew cover to reveal wiring STEP 3 STEP 4 1 Locate electrical connection box knock out from left 1 Cut out cabinet base opening if necessary Refer rear of hood and pry open with screwdriver cut out dimensions previous page STEP 5 STEP 6 also refer notes on pg 16 ll R TA Ka i g ji h qiya a ee ut AE EA Le E z ch f aF i 1 Reinforce cabinet base with 1x2 wood strips if 1 Install damper if required by local codes not additional strengthening is required provided or install 6 starting collar green 2 Unscrew and remove bottom grease splash shield INSTALLATION STEP 8 F aed j A 1 Fai zne cite Se e
5. OVERVIEW HURRICANE SERIES Model number AK2000 2036 QuattroVent Air Curtain Dual Thrust Fore Self Clean Blowers Digital Touch Pad Controls Clock Timer 3 stage Delay Shutoff Model number AK6000 6036 6042 6048 Dual Thrust Fore Self Clean Blowers Independent Rocker Controls w High Low speed 3 Way convertible ducting option WHIRLWIND SERIES Overview Model number AK9800 Dual Self Clean Blowers Independent Rocker Controls w High Low speed Slim Line Design 1 QuattroVent Air Curtain Hurricane only Self Clean Blowers Controls Light Residue Cup S23 She 2 Pe Underside splash guard CONTROLS HURRICANE SERIES h 15 01 KEII Controls Overview 1 Set Time 8 Right Blower On High Low Off 2 Digital Display 9 Operations On Off 3 Set Hours 10 Right Blower Low Speed Indicator 4 Set Minutes n Right Blower High Speed Indicator 5 Set Timed Delay Shut Off 12 Left Blower Low Speed Indicator 6 Light On Off 13 Left Blower High Speed Indicator T Left Blower On High Low Off 14 Delay Off Indicator Setting Clock press l 7201 m Begg J Press clock Ley J XY FAN L FAN R ON OFF Hour Indicator will flash indicating clock G wa em setting function is ready gt Press hr to
6. Use Care and Installation Guide Read all Instructions before Installing and operating this appliance Important Safety Notice MODEL AK2000 AK6000 AK9800 READ AND SAVE THESE INSTRUCTIONS WARNING TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK DO NOT USE THIS FAN WITH ANY SOLID STATE CONTROL DEVICE WARNING TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK OR INJURY TO PERSONS OBSERVE THE FOLLOWING a Use this unit only in the manner intended by the manufacturer if you have questions contact the manufacturer b Before servicing or cleaning unit switch power off at service panel and lock panel to prevent power from being switched on accidentally When the service disconnecting means cannot be locked securely fasten a prominent warning device such as a tag to the service panel CAUTION For general ventilating use only Do not use to exhaust hazardous or explosive materials and vapors Take care when using cleaning agents or detergents Suitable for use in household cooking area WARNING TO REDUCE THE RISK OF RANGE TOP GREASE FIRE a Never leave surface units unattended at high settings Boilovers cause smoking and greasy spillovers that may ignite Heat oils slowly on low or medium settings b Always turn hood ON when cooking at high heat or when flaming food c Clean ventilating fans frequently Grease should not be allowed to accumulate on fan or filter d Use proper pan size Always use cookware appropriate for the si
7. ching off if desired spray water to rinse off detergent after completion of the cleaning cycle and run for another few minutes Remove residue containers by gently sliding out with both hands Clean in dishwasher under normal wash cycle Hurricane Series Remove light shield by turning counter clockwise Clean in dishwasher under normal wash cycle Whirlwind Series Remove light shield by unscrewing Philips Screw Clean in dishwasher under normal wash cycle Cleaning Tip Fill residue containers 1 4 full with water before cleaning or during regular use This will help to prevent grease from drying and tacking on cup surface Warning Edges on stainless steel surface are exposed once shield is removed Clean around edges with extreme care and we recommend the use of latex cleaning gloves MAINTENANCE QuattroVent Channels The QuattroVent Air Curtain channels are adjoined to its two main blowers and share the same internal housing No further cleaning is required after the self clean is completed Clean residue around the channels surface with 409 and a cotton cloth regularly Surface Maintenance Clean all surface residue with 409 or mild detergent and wipe with a cotton cloth Stainless steel surface could further be polished with any stainless steel polish or glass cleaners Replacing Lights All light bulbs included are 40W appliance bulb Replace with
8. ek eee Ran A 1 Lift hood to bottom of cabinet 1 Support hood to place fasten both rear with screws and washers provided STEP 9 also refer notes on pg 16 STEP 10 1 Fasten front of hood Level all sides and adjust 1 Drill out cabinet base through electrical box with accordingly 3 4 boring bit STEP 11 STEP 12 also refer notes pg 16 1 Pull electrical supply wire through drill out or use 1 Connect both wires blk on hood to either power 14 grounded wire for receptacles not supplied supply blk or wht Ground green wire INSTALLATION STEP 13 STEP 14 1 Reinstall electrical box cover 1 Reinstall bottom splash shield by first fastening 3 rear screws do not tighten all the way STEP 15 STEP 16 1 Next fasten the 3 front screws and begin tightening 1 Connect duct to opening inspect and tape all joints all screws from rear to front with approved aluminum or duct tape STEP 17 STEP 18 1 Turn on electrical supply or plug into receptacles 1 On Cyclone amp Whirlwind models be sure to pull both grease tubes over its opening 13 INSTALLATION CONVERTIBLE OPTIONS Cyclone series AK6000 6036 6042 6048 Zephyr s Cyclone series are equipped with the option of a 6 vertical discharge 3 1 4x10 vertical discharge or 3 1 4x10
9. en installed Unclog tubes or re install hood refer page 16 The self clean feature cleans only the internal housing within the range hood Remove safety grill to clean in dishwasher and clean all surface periodically as instructed Check duct size used duct size should be at least 6 or 3 1 4 x 10 Range hood WILL NOT function properly with the insufficient duct size Check if duct is clogged or if damper unit is not opening properly A tight mesh on a side wall cap unit might also cause restriction to the air flow TROUBLE SHOOTING 18 Use a damper type sidewall cap Reduce the number of elbows and length of duct work Check if all joints are properly connected sealed and taped 11 Cooking fumes and smoke dissipates Check if unit is installed at the recommended height before it reaches the blower page 9 The range hood should also be able to cover the entire cooking area from left to right and most areas from rear to front Open doors and windows might also distract air flow before it reaches the blowers Make sure blowers are on high speed for heavy cooking For other questions and further assistance please call our service department with the product s registered serial number or write to ZEPHYR CORPORATION Service Department 1 888 880 VENT 8368 415 282 1211 1551 Minnesota St San Francisco CA 94107 Warranty VAS LAT VV VV VV f TN PN LUIJIFA FAA i A rr fr fr NAAA phyronline com
10. ge Hand Drill with 2 philips Whirlwind 6 Vertical Duct Discharge Flat head screwdriver to pry electrical knockout Cyclone 6 Vertical Duct Discharge 3 4 Wood Boring Bit 3 1 4 x 10 Vertical Duct Discharge Jigsaw if cabinet opening modification is 3 1 4 x 10 Horizontal Rear required Discharge Power Source 115W ACCESSORIES Hurricane amp Whirlwind series 2 residue cups 1 6 starting collar 2 T brackets for direct wall mount 3 electrical wire connectors amp screws only 1 Convertible transition collar 4 screws for L brackets 1 6 collar cap 1 6 starting collar 1 3 1 4 x 10 starting collar packaged 3 electrical wire connectors amp screws separately Cyclone series 1 Back splash 2 residue cups 2 T brackets for direct wall mount Check all accessories before installation packaging also only includes 1 Care Maintenance and installation manual E 2 Owner s Warranty Registration Card 3 Serial number 4 screws for L brackets label adhered on top of box INSTALLATION DUCT OPENING Rear Front 3 1 4 x 10 l 4 1 2 t 6 N 7 i gt 4 2 1 2 Cut Out Size A Hurricane 10 1 2 Cyclone 10 1 2 Whirlwind 8 1 2 CLEARANCES MIN 1
11. les left within the discharge opening or rocks leaves branches etc that might have fell in from old duct work Disconnect duct work to inspect and remove any foreign particles Unit might not have been secured properly on cabinet Or cabinet might need to be further secured into studs on wall Our blowers are designed to perform up to 695 cfm A properly functioning motor itself should be relatively quiet Nevertheless due to vacuum created by the suction noise level up to 5 5 sones will be generated when both blower unit is turned on at its maximum speed Employ both blowers at maximum speed only when needed heavy pan frying wok cooking etc Employing low speeds or a single blower will suffice moderate cooking such as steaming broiling etc Light bulb might need to be replaced On some instances the fragile bulb could have been damaged during the shipping process Simply replace with a 40 or 60W appliance bulb Grease flow will vary by the amount methods and types of cooking If pan frying is frequent accompanied by steaming vapor from steam will liquefy accumulated grease in its internal housing and flows in the containers No grease collected in the residue containers is normal until the self clean function is completed Clean blowers approximately once a month as instructed to avoid clogging Tubes connected to the internal housing might have been clogged due to lack of cleaning Or hood might not have been leveled wh
12. rear discharge Additional accessories are provided to convert to either of the above discharge methods Convertible Options Convertible Accessories Vertical discharge 6 round 6 round duct cap Vertical discharge 3 1 4 x 10 Round to rectangular transition adaptor Horizontal rear discharge 3 1 4 x 10 Rectangular to round transition adaptor pre mounted Gasket pre mounted Rectangular rear cap pre mounted 3 1 4 x 10 starting collar Back Splash Cyclone models also come with a standard back splash If desired install back splash to rear of range hood with screws provided after all duct conversion steps below are completed 3 1 4 x 10 Vertical Discharge 1 Remove pre mounted 6 transition adaptor on duct 2 Place rectangular transition adaptor as shown over opening Leave attached gasket in its original place gasket and by first installing 4 screws on half round section g e T Pe 3 Mount the 3 1 4 x 10 starting collar on top of transition piece with remaining screws INSTALLATION 3 1 4 x 10 Rear Discharge 4 At rear of range hood remove all screws on pre mounted rear rectangular cap and remove cap with gasket 6 Remove 2 arch blocks through top opening Option 1 for recessed cabinet base Re install originally pre mounted round transition piece at opening with gaske
13. reet San Francisco CA 94124 JANO7 0101
14. s selected countdown will start as the delay off medon indicator light flashes All operation will ety cease as the countdown reaches zero Note At any time when the delay function is selected the light will turn off automatically and all blower will decelerate to Lo speed CONTROLS Setting Timer Alarm Press hr and min button to set desired timer press countdown 7 Once timer is set countdown will start in 7 o seconds as delay indicator light flashes 0 4 a When countdown reaches 0 10 short beeps will sound set hr amp min for timer countdown To cancel timer after setting press On Off alarm will sound at end of timer button to terminate all operations and restart Note Timer function cannot be operated simultaneously with the Delay Off function Nevertheless setting the timer function will not effect any other operations CYCLONE amp WHIRLWIND Rocker Controls 1 Light On Off 2 Right Blower Hi Lo Off 1 Light turns light On Off 2 3 Blower Controls Independently controls Right and Left blowers Rock switch up I for Left Blower Lo speed Il for Hi speed and center to Hi Lo Off turn off rile tidy iI 1N 5 MAINTENANCE Self Clean Feature All Zephyr Range Hoods are filter less and are designed with a self clean feature The centrifugal
15. set hours from 1 12 at 229R Press min to set minutes from 00 59 min ol 2O 29 am nnn ow Let clock flash for 7 seconds and your new time input will automatically be stored Light On Off press Press light button once to turn light on Press again to turn off ORRE GELT 3 CONTROLS Blower Controls You can simultaneously turn On the lightand press both blowers on Hi speed by simply pressing to turn light and both On Off once blowers on Hi During this time you can select blowers and or turn individual blowers speed as indicated by pressing the Fan L FAN L FAN R On Off and select Hi Lo speed and Fan R button press again to turn all oe lt l p erations Off The third press on the Fan L and Fan R button will turn blower Off the selected side as indicator light turns off You can also turn individual blowers On Of and select speed by simply pressing the desired Fan L or Fan R button Press On Off again and all operations will stop Timed Delay Off While blowers are in operation pressing press Delay Off button once will set the unit to once countdown in 3 minutes turn off in 3 minutes Press again for the gala gi cca i f 3rd time in 10 minutes preset 5 minutes countdown and third press for 10 minutes Light will turn off when pressed and blowers will decelerate to Lo speed Once a desired time i
16. t 5 Remove top pre mounted transition piece Leave attached gasket in its original place 7 Mount Starting Collar provided at rear discharge opening with gasket previously removed Cap opening with 6 cap provided OR use option 2 if cabinet base is not recessed 15 INSTALLATION 3 1 4 x 10 Rear Discharge Option 2 for flush cabinet base Mount rectangular cap previously removed on top of Mount rectangular transition piece at opening with transition adaptor gasket as shown INSTALLATION 16 INSTALLATION NOTES Step 6 A damper not included should be installed to prevent back draft where needed A damper might also be required local codes in order to qualify for building inspections You can purchase dampers from most hardware stores or call our service line to order When a damper is not installed a starting collar is provided in order to increase and raise the duct opening clearance above the cabinet s base Snap the adaptor s smaller end to hood s duct opening and secure by drilling 2 pilot holes and fasten with screws as shown on step 6 page 10 Step 9 The hood should NEVER be installed so that the front is tilting downward This will cause grease to back flow to the front instead of the rear ALWAYS level the hood or slightly tilt front of hood upward Some models includes 2 pre installed b
17. tion and exhausting of gases through the flue chimney of fuel burning equipment to prevent back drafting Follow the heating equipment manufacturer s guideline and safety standards such as those published by the National Fire Protection Association NFPA and the American Society for Heating Refrigeration and Air Conditioning Engineers ASHRAE and the local code authorities c When cuttig or drilling into wall or ceiling do not damage electrical wiring and other hidden utilities d Ducted fans must always vent to the outdoors e If this unit is to be installed over a tub or shower it must be marked as appropriate for the application and be connected to a GFCL Ground Fault Interrupter protected branch circuit g NEVER place a switch where it can be reached from a tub or shower h Make sure the power is off before installing wiring or maintenancing WARNING TO REDUCE THE RISK OF FIRE USE ONLY METAL DUCTWORK CAUTION To reduce risk of fire and to properly exhaust air outside Do not vent exhaust air into spaces within walls ceilings attics crawl spaces or garages WARNING TO REDUCE THE RISK OF SHOCK THIS FAN MUST BE INSTALLED WITH AN ISOLATING WALL CONTROL SWITCH OPERATION Always leave safety grills and filters in place Without these components operating blowers could catch onto hair fingers and loose clothing NOTE Please check www zephyronline com for revisions before doing any custom work PRODUCT
18. tions When product is used commercially or other than its intended purpose Damaged because of improper connection with equipment of other manufacturers Repaired or modified by anyone other than Zephyr s Authorized Agents What is Not Covered Consumable parts such as light bulbs filters and fuses Services outside of service area and the labor cost incurred in connection with the removal shipping and reinstallation cost nor does it cover any other contingent expenses The natural wear of finish and wear due to improper maintenance use of corrosive and abrasive cleaning products pads and oven cleaner products Chips dents or cracks due to abuse misuse freight damage or improper installation Service trips to your home to teach you how to use the product Damage of product caused by accident fire floods or act of God This warranty is valid in the United States and Canada It is non transferable and applies only to the original purchaser and does not extend to subsequent owners of this product Any applicable implied waranties including the warranty of merchantability are limited in duration to a period of express warranty as provided herein beginning with the date of original purchase at retail and no warranties whether express or implied shall apply to this product thereafter Have your product proof of purchase with date ready for warranty issues Or write to Zephyr Corporation Service and Warranty Department 395 Mendell St
19. umpers on the rear or top to aid the hood front tilt upward when installed Remove the bumpers simply by peeling off if hood is preferred to be installed leveled refer diagram Step 12 A connector locking the electrical wiring on the electrical box is recommended and might be required by local codes Check with local inspectors purchase and install the appropriate connector in order to meet all mandatory codes Call our service line to order connector WIEX TOD QN0000000000 TROUBLE SHOOTING Upon completion of installation nothing works Light is on but blowers are not turning at all or seems to be scraping on something When blowers are on something seems to be loose and spinning around inside Vibration when blowers are on Blowers noise Light is not working No grease is collected in the residue containers No grease is collected in the residue containers after self cleaning Safety grill are dirty Blowers seemed weak Check if unit has been plugged in make sure that all power has been turned back on and all electrical wiring are properly connected Blower blade unit might have been mounted too low and scraping the bottom or jammed Loosen hex screw on blade unit and adjust to proper height There might have been foreign partic
20. ze of the surface element e Keep fan filters and grease laden surfaces clean f Use high setting on hood only when necessary g Don t leave hood unattended when cooking h Always use cookware and utensils appropriate for the type of and amount of food being prepared WARNING TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP FIRE OBSERVE THE FOLLOWING a SMOTHER FLAMES with a close fitting lid cookie sheet or metal tray then turn off the burner BE CAREFUL TO PREVENT BURNS If the flames do not go out immediately EVACUATE AND CALL THE FIRE DEPARTMENT b NEVER PICK UP A FLAMING PAN You may be burned DO NOT USE WATER including wet dishcloths or towels a violent steam explosion will result Rev 0605 www zephyronline com Important Safety Notice Read and save these instructions MODEL AK2000 AK6000 AK9800 d Use an extinguisher ONLY if 1 You know you have a Class ABC extinguisher and you already know how to operate it 2 The fire is small and contained in the area where it started 3 The fire department is being called 4 You can fight the fire with your back to an exit WARNING TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK OR INJURY TO PERSONS OBSERVE THE FOLLOWING a Installation work and electrical wiring must be done by qualified person s in accordance with all applicable codes and standards Including fire rated construction b Sufficient air is needed for power combus
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