Zenoah G3100T User's Manual
Contents
1. OP8 L needle CHECKING OIL SUPPLY After starting the engine run the chain at medium speed and see if chain oil is scattered off as shown in the figure OP6 The oil tank should become nearly empty by the time fuel in the tank is used up Be sure to refill the oil tank every time when refueling the saw il STOPPING ENGINE 1 Release the throttle lever and let the engine run at low speed for a moment 2 Put the ignition switch to the O position OP7 In case of emergency turn off the switch without idling the engine mg ADJUSTING CARBURETOR OP8 The carburetor on your unit has been factory adjusted but may require fine tuning due to change in operating conditions Before adjusting the carburetor make sure that provided are clean air fuel filters and fresh properly mixed fuel When adjusting take the following steps Be sure to adjust the carburetor with the bar chain attached 1 H and L needles are restricted within the number of turn as shown below H needle 1 4 L needle 1 4 2 Start engine and allow it to warm up in low speed for a few minutes 3 Turn idle adjusting screw T counter clockwise so that saw chain does not turn If idling speed is too slow turn the screw clockwise 7 Operation OP9 4 Make a test cut adjust the H needle for best cutting power not for maximum speed CHAIN BRAKE The chain brake is a device designed to stop the2. Felling cut should stop immediately with the engine at full speed If the chain is slow to stop or does not stop then replace the brake band and clutch drum before use It is extremely important that the chain brake be checked for proper operation before each use and that the chain be sharp in order to maintain the kickback safety level of this saw Removal of the safety devices inadequate maintenance or incorrect replacement of the bar or chain may increase the risk of serious personal injury due to kickback SA1 E FELLING A TREE SA2 WARNING When you fell a tree be sure to warn your neighboring workers of the danger 1 Decide the felling direction considering the wind lean of the tree location of heavy branches ease of job after felling and other factors While clearing the area around the tree arrange a good foothold and retreat path Make a notch cut one third of the way into the tree on the felling side Make a felling cut from the opposite side of the notch and at a level slightly higher than the bottom of the notch il LOGGING AND LIMBING WARNING 1 2 3 Always ensure your foothold as well as stability of the tree Be alert to the rolling over of a cut log Read the instructions in For safe operation to avoid kickback of the saw Before starting work check the direction of bending force inside the log to be cut Always finish cutting from the opposite s
3. saw chain quickly when kickback occured The brake system equipped on the G3100T units is designed to work automatically by sensing reaction force It can also be activated manually by pushing the brake lever front hand guard down forward A yellow cone popping up from the base of the brake lever indicates that the brake is on Releasing the Brake Pull the brake lever up toward the front handle until it clicks OP9 e When the brake worked immediately release the throttle lever and slow down the engine speed Running the engine at high speed while braking the saw chain can cause clutch failures Before starting the day s job check the condition of the brake system as follows 1 Start the engine and grasp the handles securely with both hands 2 While pulling the throttle lever slowly push the brake lever front hand guard forward with the back of your left hand 3 Check that the brake works normally then release the throttle lever 4 Pull the brake lever back to the OFF position 8 Sawing Before proceeding to your job read For Safe Operation section It is recommended to first practice sawing easy logs This also helps you get accustomed to your unit It is not necessary to force the saw into the cut Apply only light pressure while running the engine at full throttle Racing the engine with the chain seized in a cutaway can damage the clutch system When the saw chain is caught in the cut do
4. 7 Operation psc 11 8 SAWING 14 9 Maintenance 17 10 Storage ons Rb smart 20 11 Parts ISl uu un rr 21 1 Parts location Guide Bar Saw Chain Front Guard Front Handle Rear Handle Starter Cover Fuel Tank Cap Oil Tank Cap Primer Bulb G ND 2 Specifications mg G3100T Power unit Displacement eere 1 9 30 1 cu in cm sess D Mixture Gasoline 50 2 cycle oil 1 Fuel tank capacity e 7 44 0 22 fl oz Chain oil ss nent ena ga cose Oed e Sas pre ek aO a PE ee SE seals Motor oil SAE 10W 30 Oil tank capacity 4 40 0 13 fl oz 0 Carburetor ecceri anioia ee a OC LI Diaphragm type Ignition system eee Solid state Spark plug TTE III IL Champion RCJ 8Y Oil feeding System Hee Mechanical plunger pump Sprocket Pitch No Of teeth se 3 8in 9 38mm 6T Dimensions L W H ueris ioa re eoa aero 10 6 265 x9 8 245 x9 2 230 in mm Dry weight enne enne 7 8 3 5 Ibs kg Cutting attachment Guide bar Type nose 14 35 in cm Saw chain Type Pitch Gauge Oregon 91SG 3 8 9 375 0 050 1 25 in mm Specifications are subject to change without notice 3 Symbols on the machine IMPORTANT ENGINE INFORMATION
5. THIS ENGINE CONFORMS TO US EPA PH1 FOR SMALL OFF ROAD ENGINES ENGINE FAMILY 3E8XS 0304TH ENGINE DISPLACEMENT 30 1cm MANUFACTURED REFER TO OWNER S MANUMAL FOR MAINTE NANCE SPECIFICATIONS AND ADJUSTMENTS KOMATSU ZENOAH CU ZENORH RedMax MADE IN ITALY THIS SAW IS FOR TRAINED TREE WARNING SERVICE OPERATORS ONLY SEE INSTRUCTION HANDBOOK GASSAD For safe operation and maintenance symbols are on the machine According to these indications please be careful not to take a mistake a The port to refuel the MIX GASOLINE Position fuel tank cap b The port to refuel the CHAIN OIL Position oil cap c The indication regarding the switch Flipping the engine switch to the O STOP direction the engine stops Position upper part of the unit d The indication regarding the choke Pulling out the choke knob the choke closes Position front of the chain cover e The position of H needle The position of L needle The position of idle adjusting screw Position Front of the chain cover f It shows the directions that the chain brake is released for the white arrow and activated for the black arrow Position Front of the chain cover INFORMATION IMPORTANTE CONCERNANT LE MOTEUR CE MOTEUR CONFORMC AUX NORMCS U S EPA PH1 POUR LES PETITS MOTEURS TOUT TERRAIN TYPE DE MOTEUR 3E8XS 0304TH CYLINDR E DU MOTEUR 30 1cm MANUFACTURE SE REFERER AU MANUEL DE L UTILISATEUR POUR LESSP
6. WORKMANSHIP THIS IS THE EXCLUSIVE REMEDY THE PURCHASER SHALL BEAR COSTS OF TRANSPORTING THE UNIT TO AND FROM THE RedMax DEALER THE PURCHASER SHALL NOT BE CHARGED FOR DIAGNOSTIC LABOR WHICH LEADS TO THE DETERMINATION THAT A WARRANTED PART IS DEFECTIVE IF THE DIAGNOSTIC WORK IS PERFORMED AT THE RedMax DEALER THE PURCHASER OR OWNER IS RESPONSIBLE FOR THE PERFORMANCE OF THE REQUIRED MAINTENANCE AS DEFINED BY THE MANUFACTURER IN THE OWNER OPERATOR MANUAL ANY WARRANTED PART WHICH IS NOT SCHEDULED FOR REPLACEMENT AS REQUIRED MAINTENANCE OR WHICH IS SCHEDULED ONLY FOR REGULAR INSPECTION TO THE EFFECT OF REPAIR OR REPLACE AS NECESSARY SHALL BE WARRANTED FOR THE WARRANTY PERIOD ANY WARRANTED PART WHICH IS SCHEDULED FOR REPLACEMENT AS REQUIRED MAINTENANCE SHALL BE WARRANTED FOR THE PERIOD OF TIME UP TO THE FIRST SCHEDULED REPLACEMNET POINT FOR THE PART ANY REPLACEMENT PART THAT IS EQUIVALENT IN PERFORMANCE AND DULABILITY MAY BE USED IN NON WARRANTY MAINTENANCE OR REPAIRS AND SHALL NOT REDUCE THE WARRANTY OBLIGATION OF THE COMPANY THE COMPANY IS LIABLE FOR DAMAGES TO OTHER ENGINE COMPONENTS CAUSED BY THE FAIRURE OF A WARRANTED PARTS STILL UNDER WARRANTY THE WARRANTY DOES NOT APPLY TO THOSE UNITS WHICH HAVE BEEN DAMAGED BY NEGLIGENCE OF INSTRUCTION LISTED IN THE OWNER OPERATOR MANUAL FOR PROPER USE AND MAINTENANCE OF THE UNITS ACCIDENT MISHANDLING ALTERATION ABUSE IMPROPER LUBULICATION USE OF ANY PARTS OR ACCESSARIES OTHER THAN THOSE S
7. container to avoid mixing up with gasoline or other containers 6 Indicate the contents on outside of container for easy identification E FUELING THE UNIT 1 Untwist and remove the fuel cap Rest the cap on a dustless place 2 Put fuel into the fuel tank to 80 of the full capacity 3 Fasten the fuel cap securely and wipe up any fuel spillage around the unit WARNING 1 Select bare ground for fueling 2 Move at least 10 feet 3 meters away from the fueling point before starting the engine 3 Stop the engine before refueling the unit FOR YOUR ENGINE LIFE AVOID 1 FUEL WITH NO OIL RAW GASOLINE It will cause severe damage to the internal engine parts very quickly 2 GASOHOL It can cause deterioration of rubber and or plastic parts and disruption of engine lubrication 3 OIL FOR 4 CYCLE ENGINE USE or WATER COOLED 2 CYCLE ENGINE USE It can cause spark plug fouling exhaust port blocking or piston ring sticking 4 Mixed fuels which have been left unused for a period of one month or more may clog the carburetor and result in the engine failing to operate properly E CHAIN OIL Use motor oil SAE 10W 30 all year round or SAE 30 40 in summer and SAE 20 in winter Do not use waste or regenerated oil that can cause damage to the oil pump 7 Operation Side button OP5 E FUELING THE UNIT OP1 1 Remove the fuel tank cap and pour fuel into the tank up to 80
8. de n importe quel revendeur RedMax r parera gratuitement ou remplacera gratuitement pour l acheteur initial et chaque acheteur successif toute s pi ce s se r v lant de constitution et ou de montage d fectueux pendant deux 2 ans a compter de la date initiale de livraison d une unit Les pi ces en rapport avec les missions de gaz d chappement sont l assemblage carburateur l assemblage bobine le rotor la bougie le filtre air le filtre carburant la tubulure d admission et les joints Toutes autres pi ces except es celles mentionn es ci dessus La soci t par l interm diaire de n importe quel revendeur RedMax r parera gratuitement ou remplacera gratuitement pour l acheteur initial toute s pi ce s se r v lant de constitution et ou de montage d fectueux pendant deux 2 ans en cas d utilisation priv e un 1 an pour toute autre utilisation et trois 3 mois dans le cas d une utilisation en location compter de la date de livraison initiale d une unit Telles sont les limites de la garantie Le co t du transport de l unit jusqu au revendeur RedMax et depuis celui ci sera la charge de l acheteur L acheteur ne supportera pas le co t de main d oeuvre du diagnostic qui am ne la conclusion qu une pi ce garantie est d fectueuse si ce diagnostic est effectu chez le revendeur RedMax L acheteur ou propri taire a pour responsabilit d effectuer l entretien obligatoire tel que d fini par le fabr
9. following OREGON BAR 14 inch S N DOUBLE GUARD BAR Mount code A041 OREGON CHAIN 91SG MA8 AIR FILTER A clogged air filter can reduce the engine performance Daily check the filter elements and tap off attached saw dust When cleaning use warm soapy water and dry completely before installing When the element is broken or shrunk replace with a new one MA7 OILING PORT Dismount the guide bar and check the oiling port for blocking by sawdust MA8 GENERAL Inspect the entire unit for fuel leakage loose fastenings and damage to major parts especially handle joints and guide bar mounting When 9 Maintenance MA10 Oil strainer MA11 025 in 0 6 mm MA12 anything wrong be found make sure to have it repaired before next usage il MONTHLY MAINTENANCE FUEL FILTER When the engine runs short of fuel supply check the fuel filter for blockage MA9 OIL STRAINER Drain the oil tank and remove the oil strainer located near the spark plug Check the condition and clean if necessary MA10 SPARK PLUG Starting failure and mis firing are often caused by a fouled spark plug Periodically clean the spark plug and check that the spark gap is in the correct range MA11 For a replacement plug use Champion RCJ 8Y noise proof or CJ 8Y or NGK BPMR6A DRIVE SPROCKET Periodically check the drive sprocket for wear and damage and replace wh
10. it cool before refueling the unit Select outdoor bare ground for fueling and move at least 3m 10ft away from the fueling point before starting the engine The RedMax engines are lubricated by oil specially formulated for air cooled 2 cycle gasoline engine use If RedMax oil is not available use an anti oxidant added quality oil expressly labeled for air cooled 2 cycle engine use JASO FC GRADE OIL or ISO EGC GRADE RECOMMENDED MIXING RATIO GASOLINE 50 OIL 1 Exhaust emission are controlled by the fundamental engine parameters and components eq carburation ignition timing and port timing without addition of any major hardware or the introduction of an inert material during combustion These engines are certified to operate on unleaded gasoline Make sure to use gasoline with a minimum octane number of 90 ROZ USA Canada pump octane min 87 Unleaded gasoline is recommended to reduce the contamination of the air for the sake of your health and the environment Poor quality gasolines or oils may damage sealing rings fuel lines or fuel tank of the engine E HOW TO MIX FUEL 1 2 Measure out the quantities of gasoline and oil to be mixed Put some of the gasoline into a clean approved fuel container Pour in all of the oil and agitate well Pour in the rest of gasoline and agitate again for at least one minute Put a clear indication on the outside of the 9 6 Fuel and Chain oil amp
11. not attempt to pull it out by force but use a wedge or a lever to open the cut GUARD AGAINST KICKBACK e This saw is equipped with a special low kickback chain that greatly reduces the severty of kickback should it occur The saw chain has been tested in accordance with American National Standard Safety Specifications for gasoline powered chain saw ANSI B175 1 1985 as having an acceptable low kickback level On this saw never use any chain other than those recommended on page 18 of this manual or which is not designated as meeting the ANSI B175 1 kickback levels on this saw Low kickback saw chains are chains which have met the kickback requirements of ANSI B175 1 when tested on the representative samples of chain saws below 3 8 C I D specified in ANSI B175 1 The guide bar supplied with this saw has an under 1 2 inch radius sprocket nose which produces a specific kickback energy Never use a bar with a larger nose radius Use only those recommended on page 18 The length of bars has a great effect on kickback Use only those length as specified on page 18 This saw is also equipped with a chain brake that will stop the chain in the event of kickback if operating properly You must check the chain brake operation before each usage by running the saw at full throttle for 1 or 2 seconds and pushing the front hand guard forward The chain 8 Sawing SA2 Felling direction Notch cut
12. of full capacity 2 Fasten the fuel cap securely and wipe up any fuel spillage around the unit 3 Remove the oil tank cap and pour chain oil into the tank Fasten the cap securely WARNING 1 Select bare ground for fueling 2 Move at least 10 feet 3 meters away from the fueling point before starting the engine 3 Stop the engine before refueling the unit mg STARTING ENGINE WARNING Keep clear of the saw chain as it will start rotating upon starting of the engine Continuously push the priming bulb until fuel comes in the bulb OP2 Put the ignition switch to I position OP2 While holding the throttle lever together with the throttle interlock push in the side button and release the throttle lever to hold it at the start position OP3 Pull out the choke knob to the closed position OP4 EF NOTE When restarting immediately after stopping the engine leave the choke knob at the open position O PN 5 While holding the saw unit securely on the ground pull the starter rope vigorously OP5 WARNING Do not start the engine while hanging the chain saw with a hand The saw chain may touch your body It s very dangerous 6 When engine has ignited first push in the choke knob and pull the rope again to start the engine 7 Allow the engine to warm up with the throttle lever pulled slightly 11 7 Operation 22 s OP6 NSG OP7
13. 16 0287 9 L 1N3N373 01968 0282 ZSL L LAN oLves osee 86 L ayo 0S918 0892 tb L H3NV31O 1198 0892 191 L 02189 79021 6 L 1735 1Szzz 0zez v L ONIN dVNS 0 000 80 0 091 mauos 019 0892 96 L ASSY 3ATVA 01916 0692 ev L GONM ozies oe9z 61 L ONIHdS HAAOO 96 L Nid 01 16 0 LP L ASSY H3AOO 00586 0 97 srt L jwvug ONIHdS 0975 0297 v6 L 3dld OLPSS z6vL or L IBIWWOHS oleee ozee PL L Opive 9see e6 L Jdid olrse zert 6 L 34OHO LL Z8 089Z L GNV8 01SrS 2Z8Z Z6 L Y31714 osele oe92 8 L a 1SWWOHD Lzzz8 5287 91 L WHV 11799 07392 16 L 0 818 829Z Z L W LSWWOHD 01228 05692 vvL L Nid oSers 1sez 06 L LAWWOHD 12616 08692 96 L TAWWOHD 09128 0892 ert L 43437 109 1982 68 L ASSY 3dld 110 0018 8292 6 L 31110HHL 191 8 8 L LAN teees olee 88 L ASSY H3H1V3t8 oo1o8 1ee ve z 0 128 0892 IPL L H3HSVM 0LS0Z LY9LO 8 L LAWWOHD OG LE Z5021 e L 31V1d 34OHO 0ZLZ8 SZ9Z ort L ONIHdS 0 279 1982 98 L Moda ozere osee Z L H3HSVAA 1 8 6el L ONIHdS ogzvs zz8z7 68 z 9110 o9rse o9zl L ASSvuOl3un8uVO 00018 rS0Z1 BEL L 1HOIIM ozzvs zzez v8 L ASSY H311l3 0098 0581 oe L qaavi 081SZ rS0Z1 L L H32VdS 11278 05685 e8 L Jdid OLvSS z6vL 62 v M
14. 3HOS 0961 0892 9E1 L HIDVdS Orlys zzez 8 L ASSY 3dld 1an4 00ZLE ZSOZL 82 L Mauos 01966 0 97 SEL L AA3HOS oesos e9zo 18 L JAVA orste ozez zz L H3AOO 0L9S E 82 rel L SNIHdS 0ZLYS 228Z 08 L 3SVO aNION3 loolie e 82 92 L Ma4HOS OLSG2 287 eel L quvn 0L LYS OS02L 62 L 13MSV9 1 1 0 8 L H3HSVAA 01797 6 82 Z L L ASSY AMVHENIVHO 000PS PS0Z1 8Z L 13MSV9 Lizzz ozez p L ONIHdS 02252 287 rel L DNIHdS OSZLS 028Z ZZ L ASSY z0Lee 0 82 lez L JONY 02PSZ 0S0ZL 08 I L 3ivid orgs6 ezez 92 L HJAOO roisi ceoz 22 L 3dOH osisz ezez 621 L ASSY HOLNTO 00215 0 82 S z 1108 ozzSl oeee LZ L 0129 6 82 821 L ONIHV38 0LELS 287 vZ L 13MSV9 LLZSI 0c9z loz L izisz oeee 221 L WNNHA HOLNTO 11119 2782 jez L HalsduHuvoiHvds osisi ecoz 6 L 3SVO 001SZ 0S0Z1 9ZL L OSzer ezez ZZ L 3144ng8 06191 0892 81 L ASSY HALHVIS 00052 05021 91 L H3HSVM orzer ezez LZ L 02191 6692 21 L Huvas OLLEZ 9LZL ZL L LAN Oezer e287 L asya 01191 6692 91 z 1108 ostzz o1ee eel 9 mauos oLloce oceez 69 L ASSY HA144NW OOLSL eE9Z 91 c u3ovds 09127 0099 221 1108 oesee orez 89 L IV3S 110 01212 6912 vi L HOLIMS SHIM OL9ZZ 0 92 at 14 6 1 OZSEE Ez82 9 L ONIY dVNS ZL2 0 S90v0 L L HlIHV3 GHOO OZzLLZ vE9Z OZ
15. ECIFICATIONS D ENTRETIEN ET LES REGLAGES ZENORH KOMATSU ZENDAH CO RedMax MADE IN ITALY Cette tronconneuse est r serv e a ATTENTION l usage exclusif de b cherons exp riment s Voir Manuel d utilisation GAGEA 4 For safe operation 1 Never operate a chain saw when you are fatigued ill or upset or under the influence of medication that may make you drowsy or if you are under the influence of alcohol or drugs Use safety footwear snug fitting clothing and eye hearing and head protection devices Always use caution when handling fuel Wipe up all spills and then move the chain saw at least ten 10 feet three 3 m from the fueling point before starting the engine 3a Eliminate all sources of sparks or flame ie smoking open flames or work that can cause sparks in the areas where fuel is mixed poured or stored 3b Do not smoke while handling fuel or while operating the chain saw Do not allow other persons to be near the chain saw when starting the engine or cutting a wood Keep bystanders and animals out of the work area Children pets and bystanders should be a minimum of thirty 30 feet away when you start or operate the chain saw Never start cutting until you have a clear work area secure footing and planned retreat path from the falling tree Always hold the chain saw firmly with both hands when the engine is running Use a firm grip with thumb and fi
16. EN EQUIPMENT ENGINE OWNER YOU SHOULD BE AWARE HOWEVER THAT KOMATSU ZENOAH Co MAY DENY YOU WARRANTY COVERAGE IF YOUR LAWN AND GARDEN EQUIPMENT ENGINE OR A PART HAS FAILED DUE TO ABUSE NEGLECT IMPROPER MAINTENANCE OR UNAPPROVED MODIFICATION YOU ARE RESPONSIBLE FOR PRESENTING YOUR LAWN AND GARDEN EQUIPMENT ENGINE TO A KOMATSU ZENOAH Co DISTRIBUTION CENTER AS SOON AS A PROBLEM EXISTS THE WARRANTY REPAIRS SHOULD BE COMPLETED IN A REASONABLE AMOUNT OF TIME NOT TO EXCEED 30 DAYS IF YOU HAVE ANY QUESTIONS REGARDING YOU WARRANTY RIGHTS AND RESPONSIBILITIES YOU SHOULD CONTACT KOMATSU ZENOAH AMERICA INC AT 770 381 5147 RedMax 2 YEAR LIMITED WARRANTY EMISSION RELATED PARTS FOR TWO 2 YEARS FROM THE DATE OF ORIGINAL DELIVERY KOMATSU ZENOAH AMERICA INC THE COMPANY THROUGH ANY RedMax DEALER WILL REPAIR OR REPLACE FREE OF CHARGE FOR THE ORIGINAL AND EACH SUBSEQUENT PURCHASER ANY PART OR PARTS FOUND TO BE DEFECTIVE IN MATERIAL AND OR WORKMANSHIP EMISSION RELATED PARTS ARE THE CARBURETOR ASSY COIL ASSY ROTOR SPARKPLUG AIR FILTER FUEL FILTER INTAKE MANIFOLD AND THE GASKETS ALL OTHER PARTS EXCEPT ABOVE PARTS FOR TWO 2 YEARS OF HOME USE ONE 1 YEAR FOR ANY OTHER USE AND THREE 3 MONTHS FOR RENTAL USE FROM THE DATE OF ORIGINAL ANY DELIVERY THE COMPANY THROUGH ANY RedMax DEALER WILL REPAIR OR REPLACE FREE OF CHARGE FOR THE ORIGINAL PURCHASER ANY PART OF PARTS FOUND TO BE DEFECTIVE IN MATERIAL AND OR
17. L L quvH g LNIOr LLSEE 0 92 99 L 091 089 13S HOLIMS L1290 v692 6LL Mauos 05616 0 9 69 z ONIHV38 L0290 0 090 L L L Zan 0zerLz ZISI1 811 L H3AOO OLvEe 0S0ZL vo L 14VHSMNVHO zooev 0 8z OL L ONIHdS 02127 0061 211 L nav cseee ocee 9 z H3HSVM OLSLb OS9L 6 L avo OLIZZ 00SS 911 L Nid 2S00 620p0 29 L ONIHV38 OLvrLP OL EE 8 L olLtZ ve9z SLL L ONIHdS Lzeee 9see 19 z ONIH dVNS 0zelt OLEE z c Nid Oviiz ezez L H3A3131L1OHHI Lieee ezez 09 L Nid 01 9 z ONIHdS 06LLZ 6287 L tzzee ores 69 L ONIH 01219 61 9 z Imvde OZLLZ 28Z7 211 L ONIHdS z9zes oLee 89 L NOLSId 1119 0482 P L ASSY HOLOH 00LIZ 287 LLL L HaddOLS oszes oseg S v 1108 0 s0e eszto c mauos 0561 069 011 L 31aNvH 00 LE6 0507 1 96 L ASVOMNVHO OLLLZ OSOZL Z L H3AOO zZless oe9z 601 z MOS 0L928 0 97 99 L HJANITAD OLLZL 0S0Z21 L uagunniuva 409 aLon LNG u3GNNN Luvd aron H38WnN 1 23 11 Parts list oa Fig 2 CARBBURETOR COMPONENTS amp ACCESSORIES S N 0723010001 and up 24 G3100T Fig 2 CARBBURETOR COMPONENTS amp ACCESSORIES S N 0723010001 and up Key PART NUMBER DESCRIPTION
18. LITY AND LAWN AND GARDEN EQUIPMENT ENGINES MUST BE DESIGNED BUILT AND EQUIPPED TO MEET THE STATE S STRINGENT ANTI SMOG STANDARDS KOMATSU ZENOAH Co MUST WARRANT THE EMISSION CONTROL SYSTEM ON YOUR LAWN AND GARDEN EQUIPMENT ENGINE FOR THE PERIODS OF TIME LISTED BELOW PROVIDED THERE HAS BEEN NO ABUSE NEGLECT OR IMPROPER MAINTENANCE OF YOUR LAWN AND GARDEN EQUIPMENT ENGINE YOUR EMISSION CONTROL SYSTEM MAY INCLUDE PARTS SUCH AS THE CARBURETOR THE IGNITION SYSTEM AND CATALYTIC CONVERTER ALSO INCLUDED MAY BE THE HOSES BELTS CONNECTORS AND OTHER EMISSION RELATED ASSEMBLIES WHERE A WARRANTABLE CONDITION EXISTS KOMATSU ZENOAH Co WILL REPAIR YOUR LAWN AND GARDEN EQUIPMENT ENGINE AT NO COST TO YOU INCLUDING DIAGNOSIS PARTS AND LABOR MANUFACTURER S WARRANTY COVERAGE THE 1995 AND LATER UTILITY AND LAWN AND GARDEN EQUIPMENT ENGINES ARE WARRANTED FOR TWO YEARS IF ANY EMISSION RELATED PART ON YOUR ENGINE IS DEFECTIVE THE PART WILL BE REPAIRED OR REPLACED BY KOMATSU ZENOAH Co OWNER S WARRANTY RESPONSIBILITIES AS THE LAWN AND GARDEN EQUIPMENT ENGINE OWNER YOU ARE RESPONSIBLE FOR THE PERFORMANCE OF THE REQUIRED MAINTENANCE LISTED IN YOUR OWNER S MANUAL KOMATSU ZENOAH Co RECOMMENDS THAT YOU RETAIN ALL RECEIPTS COVERING MAINTENANCE ON YOUR LAWN AND GARDEN ENGINE BUT KOMATSU ZENOAH Co CAN NOT DENY WARRANTY SOLELY FOR THE LACK OF RECEIPTS OR FOR YOUR FAILURE TO ENSURE THE PERFORMANCE OF ALL SCHEDULED MAINTENANCE AS THE LAWN AND GARD
19. PECIFIED BY THE COMPANY OR OTHER CAUSES BEYOND THE CONPANY S CONTROL THIS WARRANTY DOES NOT COVER THOSE PARTS REPLACED BY NORMAL WEAR OR HARMLESS CHANGES IN THEIR APPEARANCE THERE ARE NO OTHER EXPRESS WARRANTIES IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO TWO 2 YEARS OF HOME USE ONE 1 YEAR FOR ANY OTHER USE AND THREE 3 MONTHS FOR RENTAL USE FROM THE ORIGINAL DELIVERY DATE LIABILITIES FOR INCIDENTAL OR CONSEQUENTIAL DAMAGE UNDER ANY AND ALL WARRANTIES ARE EXCLUDED SOME STATES DO NOT ALLOW LIMITATION ON HOW LONG AN IMPLIED WARRANTY LASTS OR EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMINATION OR EXCLUSION MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE IF YOU NEED TO OBTAIN INFORMATION ABOUT THE NEAREST SERVICE CENTER PLEASE CALL KOMATSU ZENOAH AMERICA INC AT 770 381 5147 IMPORTANT YOU WILL RECEIVE A WARRANTY REGISTRATION CARD AT TIME OF PURCHASE PLEASE FILL OUT THE CARD AND SEND IT TO RedMax KOMATSU ZENOA AMERICA WITHIN SEVEN 7 DAYS BE SURE TO KEEP A COPY FOR YOUR RECORDS KOMATSU ZENOAH AMERICA INC ai 4344 Shackleford Road Suite 500 Norcross Georgia 30093 RedMax Garantie limit e 2 ans Pi ces en rapport avec les missions de gaz d chappement KOMATSU ZENOAH AMERICA INC par l interm diaire
20. T2054 93110 212 OWNER OPERATOR MANUAL G3100T A WARNING WARNING A Before using our products please read this manual carefully to understand the proper use of your The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm unit APPLICABLE SERIAL NUMBERS 0723010001 and up SAFETY FIRST Instructions contained in warnings within this manual marked with a symbol concern critical points which must be taken into consideration to prevent possible serious bodily injury and for this reason you are requested to read all such instructions carefully and follow them without fail E WARNINGS IN THE MANUAL WARNING This mark indicates instructions which must be followed in order to prevent accidents which could lead to serious bodily injury or death IMPORTANT This mark indicates instructions which must be followed or it leads to mechanical failure breakdown or damage This mark indicates hints or directions useful in the use of the product CONTENTS 1 Parts location rr rns 4 2 Specifications 4 3 Symbols on the machine 5 4 For safe operation 6 5 Installing guide bar and saw chain 8 6 Fuel and chain oil 9
21. a NOTE Key PART NUMBER DESCRIPTION ra NOTE 1 T2054 81000 CARBURETOR ASS Y 2 12052 81120 e PUMP COVER 3 3310 81130 SCREW 4 3310 81280 COVER 5 1480 81420 e PLUG 6 3350 81380 SPRING 7 2630 81330 SCREW 8 2880 81470 SCREW 9 3310 81341 VALVE 10 2670 81410 SPRING 11 2875 81370 SHAFT ASS Y 12 2630 81440 e LEVER 13 1148 81390 RING 14 3310 81351 SCREW 15 2050 06020 e GASKET KIT e PUMP gasket PUMP diaphragm e GASKET e DIAPHRAGM 16 3306 81380 SCREEN 17 3356 81310 VALVE inlet 18 2841 81270 SPRING 19 3310 81250 PIN 20 3310 81230 e LEVER 21 3310 81240 SCREW oe ca c c ca c c ca ca pon ca ca ca c psp c ca ca c ca ca 31 G0011 BAR 14 350mm 32 9150 52 CHAIN 91SG 52E 33 3617 97110 PROTECTOR 34 3320 91140 WRENCH c c c cl cl cll 35 3320 96410 STOPPER OP 36 3330 97310 GUAGE OP 37 2670 96210 WRENCH OP 38 2670 96240 WRENCH OP 39 2670 96410 WRENCH TORX T20xT25xT25 OP 40 3304 97611 WRENCH TORX B3xB4xB5 OP CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS THE CALIFORNIA AIR RESOURCES BOARD AND KOMATSU ZENOAH Co ARE PLEASED TO EXPLAIN THE EMISSION CONTROL SYSTEM WARRANTY ON YOUR 1995 AND LATER LAWN AND GARDEN EQUIPMENT ENGINE IN CALIFORNIA NEW UTI
22. d free of oil or fuel mixture 4 For safe operation 16 17 18 Operate the chain saw only in well ventilated areas Never start or run the engine inside a closed room or building Exhaust fumes contain dangerous carbon monoxide Do not operate a chain saw in a tree 19 When transporting your chain saw make sure the appropriate guide bar scabbard is in place 20 This chain saw is equipped with a spark arrester built in muffler Periodically check the arrester to keep it in good unless specially trained to do so order Guard against kickback Kickback is the upward motion of the guide bar which occurs when the saw chain at the nose of the guide bar contacts an object Kickback can lead to dangerous loss of control of the chain saw KICKBACK SAFETY PRECAUTIONS FOR CHAIN SAW USERS WARNING Kickback may occur when the nose or tip of the guide bar touches an object or when the wood closes in and pinches the saw chain in the cut Tip contact in some cases may cause a lightning fast reverse reaction kicking the guide bar up and back towards the operator Pinching the saw chain along the top of the guide bar may push the guide bar rapidly back towards the operator Either of these reactions may cause you to lose control of the saw which could result in serious personal injury Do not rely exclusively on the safety devices built into your saw As a chain saw user you should take several steps to kee
23. en the teeth have worn over 0 04 inch or when any damage has been observed MA12 HANDLE MOUNTING JOINTS Inspect the handle mounting joints and replace when any adhered part is peeled off or a crack is observed on the rubber part Also replace when the inside of the rear damper metal has worn remarkably 9 Maintenance MA13 ARRESTER 10 Storage SPARK ARRESTER RedMax engines are equipped with a spark arresting screen at the exhaust port Periodically check and keep it in good condition In the State of California it is required by law Section 4442 of the California Public Resources Code to have a spark arrester when a gas powered tool is used in any forest covered brush covered or grass covered unimproved land MA13 1 Empty the fuel tank and run the engine out of fuel 2 Empty the oil tank 3 Clean the entire unit 4 Store the unit in a dry place out of the reach of children 11 Parts list G3100T NOTE 1 Use KOMATSU ZENOAH genuine parts as specified in the parts list for repair and or replacement 2 KOMATSU ZENOAH does not warrant the machines which have been damaged by the use of any parts other than those specified by the company 3 When placing parts orders for repair and or replacement check if the model name and the serial number are applicable to those specified in the parts list then use parts number described in the parts list 4 The contents described
24. icant dans le manuel du propri taire de l utilisateur Toute pi ce garantie dont le remplacement n est pas pr vu dans le cadre de l entretien obligatoire ou pour laquelle est seulement pr vue une inspection p riodique pour remplacement ou r paration si n cessaire sera garantie pour la p riode de garantie Toute pi ce garantie arriv e l ch ance de son premier remplacement pr vu sera garantie jusqu celui ci Toute pi ce de rechange quivalente en performance ou en durabilit peut tre utilis e pour l entretien hors garantie ou les r parations hors garantie et ce sans r duire l obligation de garantie incombant la soci t La soci t sera tenue responsable des dommages aux autres composants du moteur caus s par la d faillance de pi ce s garantie s en p riode de garantie La garantie ne s applique pas aux unit s endommag es par suite de n gligence dans la mise en oeuvre des instructions sp cifi es dans le manuel du propri taire de l utilisateur en vue d une utilisation et d un entretien correct fausse manceuvre accidentelle modification utilisation abusive lubrification incorrecte utilisation de pi ces ou d accessoires autres que ceux sp cifi s par la soci t ou autres causes hors du contr le de la soci t Cette garantie ne couvre pas les pi ces remplac es en raison de leur usure normale ou de changements d apparence sans effets II n existe aucune autre garantie explicite Les garant
25. ide 15 8 Sawing SA3 SA4 SA5 SA6 of bending direction to prevent the guide bar from being caught in the cutaway Cutting an unpillowed log Saw down halfway then roll the log over and cut from the opposite side SA3 Cutting a pillowed log In the area A in the picture right above saw up from the bottom one third and finish by sawing down from the top In the area B saw down from the top one third and finish by sawing up from the bottom SA4 Limbing a felled tree WARNING Be alert to the spring back of a cut limb First check which way the limb is bent Then make a shallow cut into the compressed side to prevent the limb from being torn Cut through from the tensed side SA5 Pruning WARNING 1 Do not use an unstable foothold or a stepladder 2 Do not overreach 3 Do not cut above shoulder height 4 Always use both hands to grip the saw Cut up from the bottom finish down from the top SA6 9 Maintenance MA1 MA2 X 300 MA3 Cutter length 255 ok 30e B angle ET Ba Side plate angle Top plate cutting angle MA4 Appropriate gauge checker Depth gauge standard 025 0 6 mm Make the shoulder round WARNING Make sure to stop the engine before inspecting and or servicing the unit E DAILY MAINTENANCE SAW CHAIN It is one of the esse
26. ies implicites celles de n gociabilit du produit et de son adaptabilit un usage d fini incluses sont limit es deux 2 ans pour un usage priv un 1 an pour toute autre utilisation et trois 3 mois dans le cas d une utilisation en location compter de la date initiale de livraison Les responsabilit s pour les dommage cons quents ou incidents sont exclues de toutes les garanties Certaines provinces n autorisant pas les limitations la dur e des garanties implicites ou les exclusions ou limitations relatives aux dommages incidents ou cons quents la limitation indiqu e ci dessus peut ne pas vous tre applicable Cette garantie vous donne des droits juridiques sp cifiques et vous pouvez galement jouir d autres droits variant d une province l autre Si vous d sirez obtenir des informations sur le centre de service le plus proche veuillez appeler KOMATSU ZENOAH AMERICA INC au 770 381 5147 Note importante vous recevrez une carte d enregistrement de garantie au moment de l achat Veuillez la remplir et l adresser RedMax KOMATSU ZENOAH AMERICA sous sept 7 jours en prenant soin de conserver une copie pour vous KOMATSU ZENOAH AMERICA INC ax 4344 Shackleford Road Suite 500 Norcross Georgia 30093 Printed in Japan
27. in the parts list may change due to improvement 5 The parts for the machine shall be supplied seven 7 years after the machine is discontinued It is possible that some specific parts may be subject to change of their delivery term and list price within the limit of seven 7 years after the machine is discontinued It is also possible that some parts may be available even after the limit of seven 7 years Jan 2003 APPLICABLE SERIAL NUMBERS 0723010001 and up 11 Parts list G3100T 3 Z5 x is tc E S 8 amp e 2 Do amp wow G3100T Fig 1 POWER UNIT S N 0723010001 and up L vas iszse oeez 801 L mauos 1 s L WHOM 31V1d 1129 0692 201 L MauOS OZLze oe9z es z MauOS 9Lv00 L920 901 L HaddOLS ISIZ 0c92 29 L WHOM HV3D 091SS 0e9z 901 L WLNIOP 1212 0892 LS L ogri8 pS0Z1 891 L ASSY dWnd TIO zo1ss oe9z 0 L ASSY 31aNvH LNOtid ooLze ezez 0S L o1szs zsoz 291 L Mauos ozize og9z 0L z Mauos 0961 0892 6r L 00618 098 991 L H3HOLVO elves ocoz 201 L INOH4 H3AOO 8618 0892 gr L 1091 1782 991 L VINN Ozees ez8z LOL z 13 5 9 ozsle oe9z Zr L 3did 09ZLE ZSOZL 791 L M3uos oeees oceoe 001 ASSY dvo 0081 Lr8e or L Olple rsoz est L W a1vid oless ozez 66 v 9LXSN M3HOS 092
28. ngers encircling the chain saw handles Keep all parts of your body away from the saw chain when the engine is running 8 10 11 12 13 14 15 Before you start the engine make sure the saw chain is not contacting anything Always carry the chain saw with the engine stopped the guide bar and saw chain to the rear and the muffler away from your body Always inspect the chain saw before each use for worn loose or changed parts Never operate a chain saw that is damaged improperly adjusted or is not completely and securely assembled Be sure that the saw chain stops moving when the throttle control trigger is released All chain saw service other than the items listed in the Operators Manual should be performed by competent chain saw service personnel e g if improper tools are used to remove the flywheel or if an improper tool is used to hold the flywheel in order to remove the clutch structural damage to the flywheel could occur which could subsequently cause the flywheel to disintegrate Always shut off the engine before setting it down Use extreme caution when cutting small size brush and saplings because slender material may catch the saw chain and be whipped toward you or pull you off balance When cutting a limb that is under tension be alert for spring back so that you will not be struck when the tension in the wood fibers is released Keep the handles dry clean an
29. ntial factors for smooth and safe operation to keep the cutters always in good condition It s time to reform the cutters when 1 Sawdust has become powder like 2 You need extra force to saw in 3 The cutaway tends to curve by itself 4 The unit vibrates abnormally when sawing 5 Fuel consumption has increased REFORMING CUTTER 1 Wear work gloves 2 Use 5 32 inch 3 9mm round file 3 Hold the guide bar and the saw chain firmly 4 Place the file on the cutter and push straight forward while keeping the file angles and the height as shown in the picture 5 Make sure that every cutter has the same length and the edge angles as shown in the picture 6 After every cutter has been set check the depth gauge and file it to the proper level as necessary Do not file off beyond the specified level or the cutting edge can be damaged very quickly 9 Maintenance MA6 Grease port Sprocket GUIDE BAR 1 Remove sawdust in the bar groove and the oiling port MA5 2 Grease the nose sprocket from the feeding port on the tip of the guide bar MA6 3 Periodically turn over the guide bar when mounting it to the unit in order to prevent partial wear WARNING This saw is equipped with one of the following low kickback bar chain combinations RedMax Part Number Bar Size Guide Bar Saw Chain 14 inch G0011 91SG52X 35cm For replacement use only above bar and chain or the
30. p cutting jobs free from accident or injury 1 With a basic understanding of kickback you can reduce or eliminate the element of surprise Sudden surprise contributes to accidents 2 Keep a good grip on the saw with both hands the right hand on the rear handle and the left hand on the front handle when the engine is running Use a firm grip with thumbs and fingers encircling the chain saw handles A firm grip will help you reduce kickback and maintain control of the saw Don t let go 3 Make certain that the area in which you re cutting is free from obstructions Do not let the nose of the guide bar contact a log branch or any other obstruction which could be hit while you are operating the saw Cut at high engine speeds Do not overreach or cut above shoulder height Follow manufacturers sharpening and maintenance instructions for saw chain Only use replacement bars and chains specified by the manufacturer or the equivalent 4 5 6 7 ee I I NS 5 Installing guide bar and saw chain SE1 Power unit Guide bar AN E SE2 Rotating direction em VER LT R mn Gan OS 249 owg SKO Oko ENS T SE4 A standard saw unit package contains the items as shown SE1 Open the box and install the guide bar and the saw chain to the power unit as follows WARNING The saw chain has very sharp edges Use thick protective glo
31. ves to avoid injury 1 Loosen a nut and remove the chain cover 2 Mount the guide bar and fit the saw chain around the bar and the drive sprocket Pay attention to the correct direction of the saw chain SE2 3 Fit the chain tensioner nut into the lower hole of the guide bar then install the chain cover and fasten the mounting nut to finger tightness SES When installing the chain cover be sure to fit the hook completely at the rear end of the cover SE4 4 While holding up the tip of the bar adjust the chain tension by turning the tensioner screw until the tie straps just touch the bottom side of the bar rail SE5 5 Keep holding the guide bar up tighten the mounting nut firmly with the attached socket wrench 6 Rotate the saw chain by hand wearing a protective glove to see if it turns smoothly without noticeable gap between the tie straps and the guide bar A new chain will expand its length in the beginning of use Check and readjust the tension frequently as a loose chain can easily derail or cause rapid wear of itself and the guide bar 6 Fuel and chain oil 50 1 MIXING CHART GASOLINE gal 1 2 3 4 5 2 CYCLE OIL fl oz 2 6 5 2 7 8 10 4 13 GASOLINE liter 1 2 3 4 5 2 CYCLE OIL ml 20 40 60 80 100 WARNING Gasoline is very flammable Avoid smoking or bringing any flame or sparks near fuel Make sure to stop the engine and allow
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