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Zebra P1013372-001 User's Manual

1. P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 26 Installation and Setup Loading the Laminate Laminating Contact Smart Cards The laminate for the top surface of a contact smart card has a repeating pattern of an index hole and a rectangular cutout to expose the card s electrical contacts electrical contacts rectangular cutout index hole Step 1 Remove the Upper Laminate Cassette see Page 20 Step 2 Open the cassette and remove the laminate if present Step 3 Load the smart card laminate into the cassette see Page 22 Step 4 Cut the laminate splitting the index hole as shown Cut the laminate splitting the index hole P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 27 28 Installation and Setup Loading the Laminate Step 5 Rotate the core to adjust the laminate overhang Stop when the end of the laminate not the edge of the index hole is even with the edge of the lips of the cassette Step 6 Install the cassette see Page 25 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Installation and Setup Loading the Laminate Using Partial Width Laminate gt Note Since partial width laminates are only used for the back i e lower surface of the y 7j card this section only a
2. Make the appropriate Card Type selection Note that PVC is the default 48 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Operation Printing a Sample Card Printing a Sample Card Sample card designs are installed with the printer driver To print a sample card 1 Access the Card Setup Tab select Start gt Printers and Faxes Right click on the Zebra ZXP Series 6 Card Printer listing and select Printing Preferences Card Setup amp Zebra ZXP Series 8 USB Card Printer Printing Preferences PR p Card Setup Encoding Black Panel K Optimization About Card info Card source Card feeder Card Destination Output hopper Card type in use lve Printing options Orientation Landscape v Print on both sides yes v Rotate 180 None b Copies 19 Print front image on back side No Test Print Ribbon info Ribbon type wa Ribbon combination YMCK Front YMCKBack v Laminator info Top Laminate E mil full clear top Bottom Laminate E mil full clear bot Laminate sides Both Image Control Restore Defaults 2 Ensure that cards are in the Input Hopper 3 Click of the Test Print button circled above Note It is normal for the Printer to warm up to operating temperature before printing 4 The printer will feed in a card and start printing 5 Once the printing job is complete the card is ejected from the printer into the Outp
3. MESSAGE DESCRIPTION ALARM An error message needs to be cleared before normal operations can resume CANCELING The Cancel button was pressed and the current operation is being terminated CONFIG DATA Configuration data is being transferred from the computer to the printer CONTACT OPERATION Contact Smart Card is being encoded i e the card is in position and data is being transferred CONTACTLESS OPERATION Contactless Smart Card is being encoded i e the card is in position and data is being transferred COOLING Ready to accept a print job rollers cooling e g when switching from 2 sided printing to 1 sided printing COOLING Print job received cooling rollers to temperature PRINT JOB WAITING COOLING Cooling printhead to temperature PRINTHEAD TEMPERATURE COOLING Ready to accept a print job laminator cooling e g when WAITING TO LAMINATE switching from 2 sided laminating to 1 sided laminating DIAGNOSTIC Diagnostic testing in progress JOB DATA Data is being transferred from the computer to the printer LAMINATING Print job received laminating in process MAG OPERATION A Magnetic Stripe Card is being encoded i e card is in position and data is being transferred MANUALLY INSERT CARD Waiting for manual card feed this function is set via the Card PRINTHEAD TEMPERATURE FROM FRONT Setup Tab on page 73 OFFLINE Status toggled off
4. 32 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Installation and Setup Connecting the Printer to your Computer Ethernet Connection Step 1 Connect the Ethernet Port on the rear of the printer to an Ethernet Network Port Step 2 Turn the printer s power switch to the ON position 4 4 I 10 100base T A MK P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 33 Installation and Setup Installing the Windows Printer Driver Installing the Windows Printer Driver Initial Steps Each computer that will use the printer must have the Printer Driver installed If not already done connect power to the printer and connect the printer to the computer e For USB Driver installation turn the printer OFF Q For Ethernet Driver installation turn the printer ON To install the Printer Driver insert the User Documentation and Drivers CD included with your printer into the host computer and the InstallShield Wizard will walk you through the required installation steps The InstallShield Wizard will Automatically install the User Interface when the driver CD is inserted Autorun must be enabled for your CD If Autorun is disabled a Insert the Driver CD into the CD ROM drive b Atthe root top level of the CD double click on the RunCD exe file Start the installation process when the Inst
5. From the Browse window locate and select a PRN file Click on the Open button View the PRN file ao B WwW NM When satisfied with the selection click on the Print button Successfully printing the PRN file indicates that the printer and data communications to the printer are set up and configured properly P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 105 106 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Cleaning Caution PROTECT YOUR FACTORY WARRANTY The recommended cleaning procedures must be performed to maintain your factory warranty Other than the recommended cleaning procedures described in 4 this manual allow only Zebra authorized technicians to service the Printer NEVER loosen tighten adjust bend etc any part or cable inside the printer NEVER use a high pressure air compressor to remove particles in the printer Cleaning the Printer Clean your Printer using the Cleaning Cards provided The regular use of these cards will clean and maintain important parts of your printer that cannot be reached including the Printhead Transport Rollers and optional Magnetic Encoder Station When to Clean X Roller and Y Roller cleaning should occur every 5 000 cards Heated Roller cleaning should occur every 20 000 cards Note that a Heated Roller Cleaning Card is not supplied with the printer order Zebra Cleaning Card Kit P N 105999 801
6. 00 00 0200 cece eee eee 182 POOLig y us es i ROL EPL LEE ADR DEEPSEA Eee Ke Riche Kwa ew Re 189 P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 181 Network Operations Adding a Network Printer Use this procedure if you have already installed an ethernet printer on your system refer to Section 2 and you want to install a second ethernet printer on the network via the Microsoft Add Printer Wizard Step 1 Click on the Start button select Control Panel gt Printers and Faxes gt Add a printer Step 2 Observe the Add Printer Wizard window open Add Printer Wizard Welcome to the Add Printer Wizard This wizard helps you install a printer or make printer connections i If you have a Plug and Play printer that connects through a USB port or any other hot pluggable port such as IEEE 1384 infrared and so on you do not need to use this wizard Click Cancel to close the wizard and then plug the printer s cable into your computer or point the printer toward your computer s infrared port and turn the printer on Windows will automatically install the printer for you To continue click Next Step 3 Click on the Next button and observe the Local or Network Printer window Add Printer Wizard Local or Network Printer The wizard needs to know which type of printer to set up Select the option that describes the printer you want to use Local printer attached to this computer
7. e Print atest card f Examine the test card see Section B 3 e If there is noticeable improvement continue decreasing the back transfer temperature by 5 printing a test card and examining the resulting card Stop when the problem is corrected or there is no more improvement If the problem is corrected no more adjustment is required otherwise go to Step 2 e If there is no noticeable improvement return the temperature to its default setting and go to Step 2 P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 175 176 Setting Custom Card Specifications Adjustments Step 2 Increase Transfer Output Speed a From the Card Specifications window make a note of the default transfer output speed settings b Increase the appropriate single or double transfer output speed by 0 2 c Click on the OK button Transfer speed Single Double Input Output Input Output 130 1 30 1 30 1 30 d Print a test card e Examine the test card e If there is noticeable improvement continue increasing the transfer output speed by 0 2 printing a test card and examining the resulting card Stop when the problem is corrected or there is no more improvement If the problem is corrected no more adjustment is required otherwise go to Step 3 e If there is no noticeable improvement return the transfer output speed to its default setting and go to Step 3 Zebra ZXP Series 8 Card Printer wi
8. P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 199 Smart Card Options Encoding and Reading Smart Cards Encoding data onto Smart Cards and reading the data previously encoded on them is totally under control of the application software no operator action is required If you experience any problems with encoding or reading data refer to the users manual or other documentation for the application software Driver Setting The Card Setup tab allows the user to specify the Smart Card Type in use Based on your selection the printer automatically adjusts various printer properties for optimum printer performance If your card type is not listed in the drop down menu select Custom and fill out the Card Specifications pop up screen To access the Card Setup Tab select Start gt Printers and Faxes Right click on the Zebra ZXP Series 8 Card Printer listing and select Printing Preferences Card Setup amp zebra ZXP Series 8 USB Card Printer Printing Preferences x Card Setup Encoding Black Panel K Optimization About Card info Card source Card feeder Card Destination Cardtypeinuse f pyc Custom 1 Printing options Custom 2 Orientation Print on both sidef pyc S1E4428 PVC MIFARE ULTRALIGHT GEL PVC MIFARE DESFIRE PVC MIFARE 1K Copies PVC MIFARE 4K PVC SLE4442 Print front image PUC SLES528 PVC SLESS42 Ribbon info PVC COMPOSITE 1 PVC COMPOSITE HICO Ribbon type P
9. P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 149 150 Setting Custom Card Specifications Adjustments Step 2 Decrease Transfer Input Speed a From the Card Specifications window make a note of the default transfer input speed settings b Decrease the appropriate single or double transfer input speed by 0 2 c Click on the OK button Trangfer speed Y Single Double Input Output Input Output 1 30 1 30 1 30 130 d Print a test card e Examine the test card e If there is noticeable improvement continue decreasing the transfer input speed by 0 2 printing a test card and examining the resulting card Stop when the problem is corrected or there is no more improvement If the problem is corrected no more adjustment is required otherwise go to Step 3 e If there is no noticeable improvement return the speed to its default setting and go to Step 3 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Setting Custom Card Specifications Adjustments Step 3 Decrease Transfer Output Speed a From the Card Specifications window make a note of the default transfer output speed settings b Decrease the appropriate single or double transfer output speed by 0 2 c Click on the OK button Transfer speed Single Double Input Output Input Output 11 30 1 30 1 30 130 d Print a test card e Examine the test card e If there i
10. To continue click Next Cancel Step 10 Be sure that your printer is turned on and the network is connected and configured Step 11 Click on the Next button P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 183 Network Operations Step 12 Observe a second Add Standard TCP IP Port Wizard window Note You can get the IP Address via the OCP INFO button gt NETWORK INFO gt IP Add Standard TCP IP Printer Port Wizard Add Port For which device do you want to add a port Enter the Printer Name or IP address and a port name for the desired device Printer Name or IP Address 10 1 2 154 Port Name IP_10 1 2 154 Step 13 Enter the IP Address of your printer Note that the Port Name will automatically be filled in when you enter the IP Address Do not change the Port Name Step 14 Click on the Next button and observe the Additional Port Information Required window Add Standard TCP IP Printer Port Wizard Additional Port Information Required The device could not be identified The device is not found on the network Be sure that 1 The device is tumed on 2 The network is connected 3 The device is properly configured 4 The address on the previous page is correct If you think the address is not correct click Back to retum to the previous page Then correct the address and perform another search on the network If you are sure the address is correct select the device typ
11. Zebra ZXP Series 8 Card Printer with Laminator User s Manual Y A P1013372 001 Rev A ZEBRA TECHNOLOGIES Copyright Notice 2010 ZIH Corp This document contains information proprietary to Zebra Technologies Corporation This document and the information contained within is Copyrighted by Zebra Technologies Corporation and may not be duplicated in full or in part by any person without written approval from Zebra While every effort has been made to keep the information contained within current and accurate as of the date of publication no guarantee is given that the document is error free or that it is accurate with regard to any specification Zebra Technologies Corporation reserves the right to make changes for the purpose of product improvement at any time Trademarks ZXP Series 8 is a trademark and Zebra is a registered trademark of Zebra Technologies Corporation Windows is a registered trademark of Microsoft Corporation in the United States and other countries All other trademarks or registered trademarks are marks of their respective holders Product Disposal X Product Disposal Information Do not dispose of this product in unsorted municipal waste This product is recyclable and should be recycled according to your local standards For more information please see our web site at http www zebra com environment Contents ulgseo DS 1 Components s ici bey e MeI Centre ep RaeXux exped dee e
12. a Replace the top halogen bulb b Contact Zebra Technical Support LAMINATOR TOP TEMP SENSOR FAIL The top temperature thermopile sensor has failed Contact Zebra Technical Support P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 123 Troubleshooting OCP Error Messages ERROR MESSAGE LAMINATOR TOP TEMPERATURE HIGH POSSIBLE CAUSE If the top roller temperature ever exceeds a fixed temperature threshold the over temp error occurs POSSIBLE SOLUTION a Power cycle the printer b Contact Zebra Technical Support LAMINATOR UNKNOWN ERROR An unknown error has occurred this is an indication of a FW problem and should not occur Press RETRY on the OCP LAMINATOR WARMING This warning will be cleared when the heaters attain their temperature targets No action necessary MAG MOTION ERROR Mag card positioning error encountered Retry writing and reading MAG READ ERROR Encoding error Defective magnetic stripe a Ensure that you are using the correct card type b Check that the cards are loaded with the magnetic stripe in the correct orientation normally stripe down and toward the rear of the printer c Ensure that the cards are set up correctly in the printer driver coercivity setting d Ensure that the data conforms to ISO Specifications e Retry reading MAG WRITE ERROR Encoding error Defective
13. 139 Appendix C Network Operations eee eee eee eens 181 Appendix D Magnetic Card Encoder Llsssses 191 Appendix E Smart Card Options eee eee 199 Appendix F Packing the Printer for Shipment 205 Appendix G Worldwide Support 00 cee seen eee 209 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A 1 Introduction This manual contains installation and operation information for the Zebra P810i amp P820i Card Printer manufactured by Zebra Technologies Corporation Zebra ZXP Series 8 Card Printers are available without lamination or with a single or dual side lamination The Single Sided Laminator lays down and seals a laminating film on the top surface of the printed card for added security the Dual Sided Laminator lays down and seals laminating film on both the top and bottom surfaces of the printed card A variety of Laminating Films are available for specific uses see the ZXP Series 8 Media List This User s Manual describes dual sided ZXP Series 8 Card Printers with either a single or dual sided Laminator ZXP Series 8 Card Printers that do not include lamination are described in Zebra ZXP Series 6 Card Printer User s Manual P1011091 xx1 References to the laminator in this document apply to either the single sided or the dual sided Laminator P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 1 Int
14. 7 4 CUSTOM If a custom format is desired the ISO standard format may be used as a starting point The standard format can then be modified by assigning different values to any or all of the density character and sentinel attributes If any of these attributes is missing its corresponding value in the standard ISO format will be substituted BINARY The binary option allows the user to specify directly the value for each bit on the mag stripe In this direct binary mode it is the host s responsibility to fully populate the magnetic stripe i e the hex data provided by the host must include the leading zeroes start sentinel data end sentinel LRC and trailing zeroes Note that the magnetic stripe is encoded from the right hand end as viewed from the stripe side with the stripe uppermost The least significant bit of the data is encoded first A sufficient number of leading zeroes should be prepended to offset the start sentinel by approximately 0 3 7 5 mm from the right hand end as in the ISO format Care should be taken to ensure that the payload data does not exceed the capacity of the tracks at their specified recording densities In the binary mode out of range data is not recorded and no error condition will result A CR 80 size card has a nominal capacity of 252 bits per track at 75 BPI and 708 bits at 210 BPI These capacities equate approximately to 31 hex bytes 248 binary bits and 88 hex
15. C Automatically detect and install my Plug and Play printer Ov A network printer or a printer attached to another computer O To set up a network printer that is not attached to a print server J use the Local printer option Step 4 Select Local printer attached to this computer Ensure Automatically detect and install my Plug and Play printer is NOT checked Step 5 Click on the Next button 182 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Network Operations Step 6 Observe the Select a Printer Port window Add Printer Wizard Select a Printer Port Computers communicate with printers through ports Select the port you want your printer to use If the port is not listed you can create a new port O Use the following por PT 1 Recommended Printer Port Create a new port Type of port Adobe PDF Port Monitor Adobe PDF Port Monitor Local Port Microsoft Document Imaging Writer Monitor aliu Standard TCP IP Port a Step 7 Click on the Create a new port radio button Step 8 From the dropdown menu select Standard TCP IP Port Step 9 Click on the Next button and observe the Add Standard TCP IP Port Wizard window Add Standard TCP IP Printer Port Wizard Welcome to the Add Standard TCP IP Printer Port Wizard You use this wizard to add a port for a network printer Before continuing be sure that 1 The device is turned on 2 The network is connected and configured
16. GetLogEventHistory xml GetLogServiceHistory xml Zebra ZXP Series 8 Card Printer with Laminator 91 ZXP Series Toolbox Configuration Save Restore When you set up a printer you can save the printer and driver configuration settings then when you restore or add additional printers you can use the saved configuration to ensure configuration consistency Note that the Saved Restored Settings circled below are for the Printer ZXP Toolbox Zebra ZXP Series 8 USB Card Printer Information Printer Sensors Media Laminator Configuration Image Control JobLog Save Restore Q Firmware and Settings Cleaning Clean Printer Clean Laminator Print Test Card Print Sample Card Technology Magnetic Encoding Smart Card Advanced Security Configure Security Security Roles Print Viewer Print PRN File e The Save buttons save the Driver Settings and or Printer Settings in an XML file format Save Restore Save Driver Settings Printer Settings Save The default location where the configuration files are saved is C Documents and Settings 4ll Users ZMotifiContig Restore Driver Settings Restore Printer Settings Restore 9Eved Restored Settings lt xml version 1 0 encoding UTF 8 gt configuration lt physical_address gt 00 00 00 00 00 00 lt physical_address gt
17. Indicates that the Laminator Media Feed Rollers need cleaning see Cleaning the Laminator Section 6 Indicates that the Laminator Transfer Path Heated Rollers needs cleaning see Cleaning the Laminator Section 6 CLEAN SIDE CARD PATH Indicates that the Side Card Path X Drive Rollers needs cleaning see Cleaning the Printer Section 6 CLEAN TRANSFER PATH PRINT RIBBON LOW Indicates that the Transfer Path Heated Rollers needs cleaning see Cleaning the Printer Section 6 Indicates that the Print Ribbon spool is low see Loading a Print Ribbon Section 2 TOP LAMINATE LOW Indicates that the Top Laminate cassette is low see Loading the Laminate Section 2 TRANSFER FILM LOW Error Messages Indicates that the Transfer Film spool is low see Loading the Transfer Film Section 2 Errors are displayed when a situation causes the printer to stop operating Depending on the cause of the error message restarting the printer or clearing the displayed error may return the printer to operational status or the printer may require troubleshooting and repair Refer to Section 7 Troubleshooting for a list of the error messages possible causes and possible solutions Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Operation Operator Control Panel OCP Printer Menu Information Info Menu INFO Button Operating Mode Display BTM LAMINATE INFO Disp LAM TEMP
18. and Blue Sharpening Filter options are None Normal and High Note that these adjustments have no effect on the preview image Depending on the radio button selected you can use the color matching profile selected in Properties Color Management or you can disable the color matching profile The Save button saves your image control settings The Restore Defaults button restores the image control default values P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 89 ZXP Series Toolbox Configuration Job Log Note Job Logs and Printer Logs are stored in the following default location C Documents and Settings All Users ZMotif The Job Log is a utility that builds a database of card transactions in the printer s host computer The Job Log records the data encoded on the card s magnetic stripe together with date time and the printer s serial number The data set can be uploaded at any time to a central archive thus providing a means for security officers to validate a card by comparing it with tamper proof real data 1 ZXP Toolbox Zebra ZXP Series 8 USB Card Printer Information Job Log Printer i ing Sensors Log File Definition Media Create new log file each day Laminator Filename Configuration a Separator iel Delete Log Files Image Control JobLog Log File Contents Save Restore Time Firmware and Settings 7 Date Cleaning Printer se
19. b Reinstall the print ribbon c Repair the break in the print ribbon and reinstall ROLLERS OVER TEMP Heated Rollers used to transfer the image from the transfer film to the Card are too hot for proper operation Turn off power and contact Zebra Technical Support ROLLERS UNDER TEMP SMARTCARD POS ERROR Heated Rollers used to transfer the image from transfer film to Card are not hot enough for proper operation Faulty card Incorrect card orientation Card feed error Mechanical alignment issue Turn off power and contact Zebra Technical Support e Try another card e Try another card check orientation Check card path Contact Zebra Technical Support e e SYSTEM ERROR Internal logic error a Power cycle the printer a Contact Zebra Technical Support P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 125 Troubleshooting OCP Error Messages ERROR MESSAGE SYSTEM NOT READY POSSIBLE CAUSE A problem was detected during printer start up POSSIBLE SOLUTION a Power cycle the printer b Contact Zebra Technical Support TOP LAMINATE FEED Top laminate cartridge is not installed properly Cartridge is not removed when that side of the card is not being laminated Amis cut piece of laminate rare is obscuring the media sensor Remove reposition and re install the top laminate cartridge Re
20. on the OK button to install the firmware otherwise click on the Cancel button to abandon the firmware installation OCP This section allows you to change the Language displayed in the Operator Control Panel English French Spanish German Brazilian Portuguese or Italian and adjust the LCD Contrast level selected the level ranges from 20 to 50 Network Configuration This section allows you to change the various network configuration parameters DHCP IP address Gateway Subnet mask and MAC address Print Performance Setting Performance options from the dropdown menu include Optimized for performance e Standard performance and error handling Optimized for error recovery Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A ZXP Series Toolbox Configuration Temperature and Position Settings Advanced Security a Transfer Temperature Offset Configure Security Top single 0 do Bottom single 0 3G Security Roles Top double D C Bottom double 9 c Print Viewer Li Print Position Print PRN File E Film print X offset 0 dots Film print Y offset 0 mils Save Settings Advanced Setting Transfer Temperature Offset Note While you will not see a change in card parameters for a given card type when using the Transfer Temperature Offsets you will see the change in the OCP Info screen that shows the temperature set points and current temperatures Transfer Temperature
21. orientation normally stripe down and toward the rear of the printer OUT OF CARDS The Input Hopper is empty a Load cards into the Input Hopper Cardis stuck in Input Hopper b Re seat the Input Hopper OUT OF FILM The transfer film has run out Load new roll of transfer film OUT OF RIBBON The print ribbon has run out Load a new roll of print ribbon PRINTHEAD MOTION ERR Printhead did not move to proper position during initialization a Power cycle the printer b Contact Zebra Technical Support PRINTHEAD TOO COLD PRINTHEAD TOO HOT Printhead temperature out of proper range COLD Printhead temperature out of proper range HOT Turn off power and contact Zebra Technical Support Turn off power and contact Zebra Technical Support REJECT ERROR A problem during the reject process Contact Zebra Technical Support RIB COLOR DETECT ERR RIBBON ADC ERROR Print ribbon is not installed correctly Possible hardware issue Reinstall the print ribbon Contact Zebra Technical Support RIBBON BEMF ERROR Problem with the Back EMF BEMF of the ribbon motors Contact Zebra Technical Support RIBBON JAM The print ribbon is jammed a Check the print ribbon b Reinstall the print ribbon c Repair the break in the print ribbon and reinstall RIBBON MOTION ERROR Ribbon not correctly responding to motion commands a Check the print ribbon
22. CIIM Spanish German Brazilan Portuguese or lalan C Deletes all pending print jobs in the printer 7 Toggles printer Online Offline A See Clean Printer Menu on page 60 Een SET SLEEP TIMER Sets sleep timer function value SET SCREEN CONTRAST Adjusts the OCP display contrast Advanced Settings Menu UP DOWN SELECT Press the UP button to move up the menu list Press the DOWN button to move down the menu list Press the SELECT button to select the item from the list P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 59 60 Operation Operator Control Panel OCP Clean Printer Menu Advanced Settings Menu RETURN 1 Refer to Section 6 Cleaning for detailed cleaning instructions CLEAN SIDE CARD PATH he X Roller Cleaning Card and step through the cleaning process CLEAN FRONT CARD PATH he Y Roller Cleaning Card and step through the cleaning process CLEAN HEATER ROLLERS l he Hot Roller Cleaning Card and step through the cleaning process CLEAN LAMINATOR l he Laminator Cleaning Card and step through the cleaning process CLEAN LAM ROLLERS l he Cleaning Swab and step through the cleaning process CLEAN LAM OVEN l Use the Laminator Hot Roller Cleaning Card with adhesive and step Jj through the cleaning process Clean Printer Menu UP DOWN SELECT e Press the UP button to move up the menu list Press the DOWN button to move down the menu list Press the SELECT
23. Card Specifications Adjustments Step 3 Increase Transfer Output Speed a From the Card Specifications window make a note of the default transfer output speed settings b Increase the appropriate single or double transfer output speed by 0 2 c Click on the OK button Transfer speed Single Double Input Output Input Output 1 30 1 30 1 30 1 30 d Print a test card e Examine the test card e If there is noticeable improvement continue increasing the transfer output speed by 0 2 printing a test card and examining the resulting card Stop when the problem is corrected or there is no more improvement If the problem is corrected no more adjustment is required otherwise go to Step 4 e If there is no noticeable improvement return the speed to its default setting and go to Step 4 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Setting Custom Card Specifications Adjustments Step 4 Increase Transfer Input Speed a From the Card Specifications window make a note of the default transfer input speed settings b Increase the appropriate single or double transfer input speed by 0 2 c Click on the OK button Trangfer speed Y Single Double Input Output Input Output 11 30 1 30 1 30 130 d Print a test card e Examine the test card e If there is noticeable improvement continue increasing the transfer input speed by 0 2 printing a test
24. Configure Security Security Roles Print Viewer Print PRN File 5 ZXP Toolbox Zebra ZXP Series B USB Card Printer Media Ribbon Details Type 101 Description YMCUVK Zebra partnumber 800133480 Transfer Film Details Type 104 Description Standard Zebra partnumber 800133 600 Top Laminate Details Type 166 Description 1 mil full clear top Zebra partnumber 800084 914 Bottom Laminate Details Type 167 Initial size Images remaining Initial size Images remaining Initial Size Images Remaining Initial Size Description 1 mil full clear bot Images Remaining Zebra partnumber 800084 918 Zebra ZXP Series 8 Card Printer with Laminator Ribbon Details include Type Description Zebra part number Initial size Images remaining Eo amp y C 55535 Panels 250 Panels 0 65535 Panels 250 Panels 0 625 Panels 624 Panels 100 625 Panels 624 Panels 100 Transfer Film Details include Type Description Zebra part number Initial size Images remaining Top Laminate Details include Type Description Zebra part number Initial size Images remaining Bottom Laminate Details include Type Description Zebra part number Initial size Images remaining 87 88 ZXP Series Toolbox Information Laminator This information cannot be edited or changed by the user however this information may be useful for Zebra trained and certified personnel in diagnosing o
25. Options pop up window select Start gt Printers and Faxes Right click on the Zebra ZXP Series 8 Card Printer listing and select Printing Preferences gt Card Setup Select Ribbon info gt K Front or K Back The figure below shows settings for the front side of the card settings for the back side of the card are identical Black Panel Options Front Select black panel extraction type Apply black extraction on O Disable black extraction Black text Print YMC composite and K black Black graphics O Print all black data Black monochrome bitmaps Black extraction From color images Print black with K panel Black level Set limits on RGB values defined as black 0 to 5 Rjo 2 S L B Defined areas undefined areas Ful card Area manager Orientation Landscape Units inches xj X dimension 0 00 X offset 0 00 Y dimension 0 00 Y offset 0 00 OK Cancel Restore Defaults Help Set black panel extraction type Disable black extraction treats all non black specified elements as composite black YMC Print YMC black under K is used to print composite black YMC under the K panel When selected the operator can choose to do this by selecting certain areas or types of data e g text graphics etc via the Area manager Print all black data specifies all black data to be printed with K Apply black extraction on Specify Black text Black graph
26. Output Hopper Single Card Feed Slot Lower Laminate Cassette dual sided laminator only P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 119 Troubleshooting OCP Error Messages OCP Error Messages ERROR MESSAGE POSSIBLE CAUSE POSSIBLE SOLUTION BOTTOM LAMINATE FEED Bottom laminate cartridge is not installed properly Cartridge is not removed when that side of the card is not being laminated Remove reposition and re install the bottom laminate cartridge Remove the bottom laminate cartridge BOTTOM LAMINATE OUT The bottom laminate has run out Load new roll of laminate BOTTOM LAMINATE REGISTRATION Improperly prepared registered laminate Media misfeed Patch length improperly set Unexpected end of laminate roll detected Remove and recut laminate in the center of the index notch re install and retry CARD CLEAN ERROR Faulty Card Cleaning Roller if error during single card feed Faulty Card Cleaning Cartridge if cards fed from Input Hopper Replace the Card Cleaning Roller or Card Cleaning Cartridge as appropriate CARD EJECT ERROR CARD FEED ERROR Card from previous job is stuck in the exit area Card is jammed in Input Hopper Remove the card from the exit area a Clear the card jam in the Input Hopper and re seat the Input Hopper b Ensure that cards are not stuck together and that they are th
27. RMA number Repack the equipment in the original packing material and mark the RMA number clearly on the outside Ship the equipment freight prepaid to either address listed below Zebra Technologies Asia Pacific Pte Ltd No 5 Changi North Way Level 3 Singapore 498771 Agility Building Phone 65 6546 2670 ext 3203 and 3204 Fax 65 6546 5328 Email APACRepair zebra com Zebra Website www zebracard com P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 211 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A
28. Restore Defaults button restores Black Panel default values P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 81 82 Printer Settings and Adjustments Card Printer Printing Preferences About Tab The About Tab shows the copyright and the driver version for the Zebra ZXP Series 8 Card Printer To access the About Tab select Start Printers and Faxes Right click on the Zebra ZXP Series 8 Card Printer listing and select Printing Preferences About zebra ZXP Series 8 USB Card Printer Printing Preferences PR Card Setup Encoding Black Panel K Optimization About av Zebra Zebra ZXP Series 8 Card Printer Driver Version DZ8CG XX XX XX For Windows XP 2003 and Vista Copyright Zebra Technologies Inc 2007 2009 All Rights Reserved Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A ZXP SeriesToolbox Introduction Important Use of the ZXP Series Toolbox is intended only for advanced users and system administrators The ZXP Series Toolbox provides advanced configuration capabilities and tools to manage the operation of your printer Note that the ZXP Series Toolbox is a separate application that works independently from the printer driver P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 83 ZXP Series Toolbox ZXP Series Toolbox Access ZXP Series Toolbox Access 84 To access the ZXP Series Toolbox from the printer driver s
29. Series 8 Card Printer with Laminator 145 Setting Custom Card Specifications Adjustments B 4 2 Partial Transfer Light or missing transfer on Spotty transfer anywhere on Light transfer on entire card the sides the card Front of card Partial transfer is usually caused by lack of energy being transferred to the card i e the temperatures are too low or the speeds are too fast Step 1 Increase Front Transfer Temperature a From the Card Specifications window make a note of the default front transfer temperature settings see Section B 3 b Increase the appropriate single or double side front transfer temperature by 5 c Click on the OK button Transfer temperature C Single side Double side Y printing printing Front 175 Back 75 Front 170 Back 160 d Print a test card see Section B 3 e Examine the test card e If there is noticeable improvement continue increasing the front transfer temperature by 5 printing a test card and examining the resulting card Stop when the problem is corrected or there is no more improvement If the problem is corrected no more adjustment is required otherwise go to Step 2 e If there is no noticeable improvement return the temperature to its default setting and go to Step 2 146 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Setting Custom Card Specifications Adjustments Step 2 Decrease Transfer Input Spe
30. Special Cases Flash on Smart Card Chip Step 1 Decrease Front Transfer Temperature a Goto the Card Specifications window see Section B 3 b Make a note of the default front transfer temperature settings c Decrease the appropriate single or double side front transfer temperature by 5 d Click on the OK button Transfer temperature C Single side Double side printing printing Front 175 Back 75 Front i70 Back 160 e Printa test card f Examine the test card see Section B 3 e If there is noticeable improvement continue decreasing the front transfer temperature by 5 printing a test card and examining the resulting card Stop when the problem is corrected or there is no more improvement If the problem is corrected no more adjustment is required otherwise go to Step 2 e If there is no noticeable improvement return the temperature to its default setting and go to Step 2 P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 171 172 Setting Custom Card Specifications Adjustments Step 2 Decrease Back Transfer Temperature a Goto the Card Specifications window b Make a note of the default back transfer temperature settings c Decrease the appropriate single or double side back transfer temperature by 5 d Click on the OK button Transfer temperature C Single side Double side printing printing Front 175 Back 75 Front 170 Back 160 e Prin
31. Supply Spindle hes di u 00 AREEN eae Supply Spindle l GRAY ERIT N N 7 i ne d P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator Installation and Setup Loading the Transfer Film Step 2 Step 3 Step 4 Step 5 Step 6 Step 7 Unroll about one foot from the full roll of transfer film supply spool and wind it 2 wraps onto the empty take up spool Load transfer film supply spool onto the supply spindles green flange side to the left Load the empty take up spool onto the take up spindles white flange side to the right Make sure the spring loaded spindles on the right seat into the spools Make sure the transfer film comes off the bottom of the supply spool and feeds to the bottom of the take up spool The figure below shows the proper installation of the transfer film Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Installation and Setup Loading a Print Ribbon Loading a Print Ribbon The ZXP Series 8 printer is designed to work only with Zebra True Colours i Series Ribbons in order to achieve rich vibrant image production over the full color spectrum Step 1 Locate the print ribbon supply spindles and the print ribbon take up spindles Note that the Flanges and Spindles are color coded blue to blue purple to purple Take up Spindle Take up Spool ids Take up Spind
32. The Halogen Controller Board HCB is unable to pulse the upper and lower heaters to bring the upper and lower rollers to the proper temperature Contact Zebra Technical Support HCB SENSOR ERROR The Halogen Controller Board HCB is unable to detect temperature of the upper or lower rollers Contact Zebra Technical Support INVALID BOTTOM LAMINATE P1013372 001 Rev A Laminate does not match the type allowed in the laminator or top and or bottom has been swapped a Verify that the top and bottom laminate cassettes are installed in the correct locations b Verify the part number of the laminate is correct on OCP c Power cycle the printer Zebra ZXP Series 8 Card Printer with Laminator 121 Troubleshooting OCP Error Messages ERROR MESSAGE INVALID CARD TYPE POSSIBLE CAUSE Encoding error POSSIBLE SOLUTION a Ensure that you are using the correct card type b Ensure that the card orientation is correct for the card type c In the Encoding tab of the driver check that the settings are correct for the cards you are using d Ensure that the data conforms to ISO Specifications e Retry writing and reading INVALID FILM Transfer film does not match the printer a Verify the part number of the transfer film is correct on OCP b Power cycle the printer INVALID RIBBON Print ribbon does not match the printer a Verify the part number of the print rib
33. Zebra ZXP Series 8 USB Card Printer _ ZXP Toolbox Information Printer Sensors Media Laminator Configuration Image Control JobLog Save Restore Cleaning Clean Printer Clean Laminator Print Test Card Prnt Sample Card Technology Magnetic Encoding Smart Card Advanced Security Configure Security Security Roles Print Viewer Print PRN File Firmware and Settings Select Firmware to Download Firmware source path Check Firmware Updates Internet connection required V Keep downloaded file locally Downloaded file path C Documents and Settings All Users ZMoatifiFirmware Check Updates 0 OCP Language English Network Configuration Enable DHCP IP address 10 1 97 191 Subnet mask Print Performance Setting 255 255 0 0 LCD Contrast 35 Gateway 101 02 MAC address 00 00 00 00 00 00 Performance option Transfer Temperature Offset Top single 0 Top double 0 Print Position Film print X offset Optimized for error recovery Bottom single oO i 2 Cc c Bottom double 0 FimprintYoffset 0 mils Save Settings Advanced Setting Select Firmware to Download Use this option to install the firmware downloaded from the Zebra web site to a directory on your computer 1 Click on the Downloa
34. bits per inch encoding in the International Air Transport Association IATA format of 79 alphanumeric characters at 7 bits per character Track 2 uses 75 BPI encoding to store 40 numeric characters at 5 bits per character in American Banking Association ABA format e Track 3 uses 210 BPI encoding of 107 numeric characters at 5 bits per character in THRIFT format The ISO data formats include a preamble all zeros a start character data 7 bit or 5 bit as specified by ISO a stop character and a longitudinal redundancy check LRC character The 7 bit data format has 6 bits of encoded data and a parity bit The 5 bit data format has 4 bits of encoded data and a parity bit The ISO data formats include a data field separator or delimiter that allows parsing of the encoded track data An example of separate data fields would be the ABA data format Track 2 that includes a Primary Account Number PAN field and an account information field for expiration date country code etc P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 195 Magnetic Card Encoder AAMVA Alpha numeric characters on Tracks 1 and 3 numerals only on Track 2 Track Density Bits per Character Length LRC Start End Start sentinel bits per character parity characters parity sentinel sentinel offset inch inches mm 1 210 7 Odd 79 Even 0 293 7 4 2 75 5 Odd 37 Even 0 293 7 4 3 210 7 Odd 79 Even 0 293
35. button to select the item from the list Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Operation Ethernet Indicators Detail Ethernet Indicators Detail e aulis Ethernet o T WA Connector E z S 1 Sle Link Activity Speed LED LED Link Activity Indicator Green Off No link disconnected On Network link has been established Blinking Network activity has been detected Speed Indicator Orange Off No link disconnected 1 Blink The LED blinks once one blink pause one blink etc when a 10Base link has been established 2 Blinks The LED blinks twice two blinks pause two blinks etc when a 100Base link has been established P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 61 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A 4 Printer Settings and Adjustments Introduction This section describes settings and adjustments that can be made to your Windows ZXP Series 8 Printer Driver This consists of two major topics Card Printer Properes icon eee ne ex e Rack ek or Fen ice REUS OR aN ERA 64 Card Printer Panne Pertenece eas qaa sad aoeaesded acd dba ad dete a e des T2 P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 63 Printer Settings and Adjustments Card Printer Prop
36. bytes respectively 196 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Magnetic Card Encoder Encoder Macro Commands With ZXP Series 8 printers we provide support for pass through mag encoding commands The application developer or user can use a preamble or Macro to indicate to the driver that the data following the Preamble or Macro is to be mag encoded The user can have encoding and printing data on the same card and the driver will filter out the encoding data from the printing data The user does not have to know job control syntax or ZMotif commands to send mag encoding commands to the printer Supported Macro commands are 1 COI Track1 Data C02 lt Track2 Data C03 lt Track3 Data 2 1 lt Track1 data gt 2 lt Track2 data gt 3 lt Track3 data gt 3 1 lt Track1 data 2 lt Track2 data 3 lt Track3 data P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 197 198 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A APPENDIX E Smart Card Options Introduction This Appendix contains information on the additional operations of a Printer equipped with one or more of the available Smart Card options Smart Card Encoder optional Smart Cards can have a built in microcomputer and or memory to store fingerprints voice recognition patterns medical records and other such data All other printer operations remain the same
37. card and examining the resulting card Stop when the problem is corrected or there is no more improvement If the problem is corrected no more adjustment is required If the problem persists contact Zebra Technical Support e If there is no noticeable improvement return the transfer input speed to its default setting and contact Zebra Technical Support P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 165 Setting Custom Card Specifications Adjustments B 4 5 Flash Flash is usually caused by too much energy being transferred to the card i e temperatures are too high or input speed is too slow and not allowing enough time for the cards to cool while exiting the transfer station 1 e exit speed is too fast Side Edge Step 1 Decrease Front Transfer Temperature a Goto the Card Specifications window see Section B 3 b Make a note of the default front transfer temperature settings c Decrease the appropriate single or double side front transfer temperature by 5 d Click on the OK button Transfer temperature C Single side Double side printing printing Front 175 Back 75 Front 170 Back 160 e Print atest card see Section B 3 f Examine the test card e If there is noticeable improvement continue decreasing the front transfer temperature by 5 printing a test card and examining the resulting card Stop when the problem is corrected or there is no mo
38. cursor diagonally across the card area dashed outline to define the location of the zone Note that multiple zones can be defined Dimensions are referenced to the upper left corner of the card The Restore Defaults button restores Advanced Black Panel Options default values P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 77 78 Printer Settings and Adjustments Card Printer Printing Preferences Inhibit Pop Up The Inhibit pop up window allows you to select the inhibit panel area for mag stripe signature panel or other non printing areas of a card This window is available only when using ribbons with an inhibitor panel e g YMCKi To access the Inhibit pop up window select Start gt Printers and Faxes Right click on the Zebra ZXP Series 8 Card Printer listing and select Printing Preferences gt Card Setup Select Ribbon info gt Front Inhibit or Back Inhibit The figure below shows settings for the front side of the card settings for the back side of the card are identical Front Inhibit Select the inhibit panel area Custom file based inhibit area Bitmap based inhibit panel area Select the inhibit panel area Disable Inhibit Default Inhibit printing on magnetic stripe Places a no print zone arounnd the mag stripe area Inhibit printing on smartcard contact Places a no print zone arounnd the smartcard chip area Custom file based inhibit area See below Bit
39. halves of the cassette seat together Step 6 If the exposed end of the laminate is uneven or crinkled cut it as square as you can with scissors P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 20 Installation and Setup Loading the Laminate Step 7 Rotate the core to adjust the laminate overhang Stop when the end of the laminate is just beyond the lip of the cassette as shown below Important Check for laminate overhang any time the locking lever is pressed or the cassette is removed 0 0 5 mm 0 1 32 w n l 0 0 5 mm 0 1 32 m Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Installation and Setup Loading the Laminate Installing the Laminate Cassette s Step 1 Slide the cassette onto the spindle Step 2 Ensure the cassette is fully seated on the spindle Gently press the cassette until it is flush against the laminator frame P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 25 Installation and Setup Loading the Laminate Step 3 Rotate each cassette in the direction indicated in the figure below until it stops e f MUN Step 4 Observe the locking lever snap into place
40. have its own printer driver installed Now when you print to the main printer that is whichever printer you right clicked in Printers and Faxes to get to this screen this printer will get print jobs until it has buffered as many jobs as it can take Remaining jobs will then spill over to other printers until all printers in the pool are busy P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 67 Printer Settings and Adjustments Card Printer Properties Advanced Tab The Advanced tab determines the spooling queuing of print jobs and determines how spooled jobs are handled relative to the most recent job To access the Advanced tab select Start Printers and Faxes Right click on the Zebra ZXP Series 8 Card Printer listing Select Properties Advanced amp Zebra ZXP Series 8 USB Card Printer Properties PR Color Management Security Device Information General Sharing Ports Advanced Always available O Available from Priority 1 vij Diver Zebra ZXP Series 8 USB Card Printer v Spool print documents so program finishes printing faster O Start printing after last page is spooled Start printing immediately O Print directly to the printer C Hold mismatched documents Print spooled documents first C Keep printed documents Enable advanced printing features Printing Defaults Jl Print Processor Separator Page To enable spooling Select t
41. lt ethemet gt lt ip_addres s gt 10 1 97 191 lt ip_address gt lt gateway gt 10 1 0 2 lt gateway gt lt subnet_mask gt 255 255 0 0 lt subnet_ mask dhcp disabled lt dhep gt lt ethemet gt lt ocp_language gt lt type gt 0 lt type gt lt name gt English lt nam_ e gt lt ocp_language gt lt eror_controb gt high lt error_control gt lt usage_counters gt lt num_cards_printed gt 47 num cards printed num lines printed 85194 num lines printed usage counters st andb y timeout B0 lt standby timeoub imaging parameters printhead resistance minz 2975 max 4025 gt 3500 printhead 1 resistance m g power adjustments yellow min 50 100 yellow magenta min 50 max l magenta cyan min 50 50 100 cyan k resin front minz 50 maxz 150 100 k resin front k resin back max 150 gt 100 lt k tesin_back gt lt k dye mine 50 maxe 150 100 k dye overlay i P max 50 100 overlay uv front min 50 max 150 gt 100 lt uy_front gt lt uv_back E gt 100 lt uv back mfg power adjustments user power adjustments yellow maxz 120 100 yellow magenta min 80 max 120 gt 100 magenta cyan mi max 120 100 cyan ck resin f front min B max 120 100c k Tesin front k resin id min 80 max 120 gt 100 lt k resin_back gt lt k dye min 80 max 120 gt TO0 lt k dye gt lt overlay min 80 max 120 g
42. of 000 to print with the K resin panel This allows the range to be expanded up to 555 Area manager This option is enabled when either the Defined areas extract inside the zone or the Undefined areas extract outside the zone radio button is selected Note that a defined area 1s a zone This option is used when a particular area of the card has text or other elements that you want treated as Print black with K panel e Orientation Set the card orientation to either Portrait or Landscape e Units Set the units to either inches or mm millimeters e Area Use to define select move or resize a zone use to draw a zone and use to delete a selected zone To create a zone drag the cursor diagonally across the card area dashed outline to define the location of the zone Note that multiple zones can be defined Dimensions are referenced to the upper left corner of the card The Restore Defaults button restores Advanced Black Panel Options default values P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 75 Printer Settings and Adjustments Card Printer Printing Preferences Uv Panel Pop Up A Uv Panel is a resin based coating similar to a K panel and is used to print invisible images text or graphics that will glow in the visible spectrum when exposed to a Black Light The Uv Panel pop up window allows you to manage and configure printing with a Uv Panel This window is only available when u
43. single or double side front transfer temperature by 5 d Click on the OK button Transfer temperature C Single side Double side Y printing printing Front 175 Back 75 Front 170 Back 160 e Print atest card see Section B 3 f Examine the test card e If there is noticeable improvement continue decreasing the front transfer temperature by 5 printing a test card and examining the resulting card Stop when the problem is corrected or there is no more improvement If the problem is corrected no more adjustment is required otherwise go to Step 2 e If there is no noticeable improvement return the temperature to its default setting and go to Step 2 158 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Setting Custom Card Specifications Adjustments Step 2 Decrease Back Transfer Temperature a Goto the Card Specifications window b Make a note of the default back transfer temperature settings c Decrease the appropriate single or double side back transfer temperature by 5 d Click on the OK button Transfer temperature C Single side Double side printing printing Front 175 Back 75 Front 170 Back 160 e Printa test card f Examine the test card e If there is noticeable improvement continue decreasing the back transfer temperature by 5 printing a test card and examining the resulting card Stop when the problem is corrected or there is no more
44. the Card Type is selected in the Card Setup Tab on page 73 Magnetic encoder verification When selected the protocol is 1 Write mag data 2 Verify mag data 3 If this fails verify again 4 If the second verify fails rewrite and verify 5 If this cycle fails eject the card Magnetic encoding type Selections are ISO AAMVA CUSTOM and BINARY for details see Magnetic Encoding Type on page 195 The Restore Defaults button restores Encoding default values Note For advanced settings see Section 5 ZXP Series Toolbox 80 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Printer Settings and Adjustments Card Printer Printing Preferences Black Panel K Tab The Black Panel K Tab is used when black resin printing for text logos and or barcode is required To access the Black Panel K Tab select Start gt Printers and Faxes Right click on the Zebra ZXP Series 8 Card Printer listing and select Printing Preferences gt Black Panel K amp zebra ZXP Series 8 USB Card Printer Printing Preferences PR Card Setup Encoding Black Panel K Optimization About Front side black panel Optimize For OText O Barcode O Pictures S Mixed Back side black panel Optimize For Otext O Barcode O Pictures 9 Mixed Restore Defaults OK Cancel I Apply Help Select the appropriate radio button Text Barcode Pictures or Mixed for optimized print quality The
45. the same image repeatedly e Single sided Front Only YMC 190 cph YMCK 160 cph e Dual sided Front and Back YMCK YMC Front K Back 170 cph YMCKK YMCK Front K Back 150 cph Photo quality image e Over the edge printing on standard CR80 media e Microsoft Windows Certified drivers Single card feed capability e 150 card capacity feeder 30 mil e 15 card reject hopper 30 mil e 100 card output hopper 30 mil e i Series intelligent media technology Auto calibration of media e 21 character soft menu LCD text operator display 304 dpi 12 0 dots mm print resolution e 64MB memory standard e 2 year unlimited warranty on printer lifetime limited warranty on printhead with Genuine Zebra Supplies P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 131 Technical Specifications Specifications Specifications Encoding Options Smart card contact encoder ISO 7816 PC SC Compliant Magnetic stripe encoder ISO 7811 and JIS II new and re encoded tracks 1 2 and 3 high and low coercivity stripe down 30 40 mil card thickness Contact smart card encoder EMV level 1 certified SO 14443 MIFARE 13 56 MHz and ISO 7816 contact encoder combo Communications Interfaces USB V2 0 1 1 protocol USB supports plug n play printer identification USB and internal 10 100 Ethernet Standard Software Microsoft Windows Certified Printer Drivers Supported Windows XP Windows Vista
46. unblock the exit sensor in the specified time Card and laminate have jammed inside heater assembly often due to mis positioned laminate patch sticking to heated rollers a Check for card jammed in the exit area b Assure that the sliding exit door is not partially blocking the exit path Remove the oven and inspect for stuck cards LAMINATOR POLL TIMEOUT The laminator expects the printer to periodically send commands to it within a specified time period If it fails to do so it assumes that something is wrong with the communication link or that the printer is down Activation of the PollTimeout fault also results in the laminator being forced into Powersave mode and operations in progress will be halted This error may occur if the printer to laminator communications is having intermittent problems a Power cycle the printer b Contact Zebra Technical Support LAMINATOR TOP CUTTER FAIL Top cutter has failed Contact Zebra Technical Support LAMINATOR TOP CUTTER STALL Top cutter blade is obstructed or top cutter mechanism is damaged Contact Zebra Technical Support LAMINATOR TOP HEATER FAIL Top heater did not turn on after being instructed to do so When the heater is enabled the controller will wait a certain specified amount of time for it to attain the set target temperature If the heater fails to reach the target in the specified time the TopHeaterFail fault will be set
47. 0 Close the Laminator Door P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 113 Cleaning Cleaning the Laminator Cleaning Heater Assembly Rollers The default cleaning interval is once every 20 000 cards Step 1 Select Clean Lam Oven to run the Laminator Oven Cleaning Routine Step 2 Observe the OCP and wait until the laminator temperature goes below 60 Step 3 Liftthe Laminator Door to its upright position Step 4 Remove the four thumb screws circled below holding the Heater Assembly in place Step 5 Slide the Heater Assembly out of the Laminator arrow above Step 6 Use the Laminator Hot Roller Cleaning Card with adhesive in the Laminator Cleaning Kit Step 7 Prepare the card for use Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Cleaning Cleaning the Laminator Step 8 Insert the card into the slot arrow below adhesive side down Step 9 Pull the card all the way through the Heater Assembly thereby cleaning the heater rollers Step 10 Remove the card from the Heater Assembly Step 11 Turn the card over adhesive side up and repeat Step 8 Step 9 and Step 10 Step 12 Reinstall the Heater Assembly Step 13 Close the Laminator Door Step 14 Press Exit on the OCP when done P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminato
48. 1 Rev A Installation and Setup Installing the Windows Printer Driver Step 19 When the InstallShield Wizard Complete window appears select the Yes I want to restart my computer now radio button and click the Finish button Zebra ZXP Series B Card Printer InstallShield Wizard InstallShield Wizard Complete ard Printer Before you InstallShield Step 20 This completes Ethernet driver installation Step 21 To use the Printer you would select it just like you would any other printer connected to the Ethernet s Note You may need to change the card setup card type orientation etc encoding and or black panel settings via the Printer Driver Card Printer Printing Preferences on page 72 P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 45 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Operation Introduction Printing with the Card Printer is similar to printing with any other printer in a Windows environment The Printer Driver Software is installed on your computer see Section 2 The Printer is connected to the power source and the computer see Section 2 The Printer is selected by either the Operating System or the appropriate application software program Printer Properties are set the factory default values will be appropriate for many applications e Set the Card Type Print a Test Card Card printing is directed by the appropriat
49. 252 eens Spe ee Rui pe Led 166 olde Edge 334 webusadquecnt ete ceeded duh oo NP a b wae 166 Leading Edg6eis issssesccerbri4 xq x RRPSWq UPC 169 Special Cases o sss RR rua 171 Flash on Smart Card Chip usa o Ro RR Ren C EE 171 Flash on Magnetic Stripe 0 0 02 175 Excess Leading Edge Flash on Mag Cards 179 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Setting Custom Card Specifications Adjustments B 4 1 Adjustment Overview When making adjustments be aware that interdependencies exist between parameters e g to fix the upward warpage the first step is to decrease the front side transfer temperatures but this could affect the partial transfer and possibly the flash To compensate for interdependency issues adjust the parameters in the following order Step 1 Start by correcting any partial transfer issues using the same procedure outlined in Section B 4 2 Step 2 Then attempt to improve warpage Section B 4 3 and indentations Section B 4 4 Start with the acceptable settings from Step 1 While adjusting parameters ensure that the transfer quality remains acceptable Do not continue reducing temperatures or increasing speeds if the transfer quality becomes unacceptable Step 3 Then attempt to improve flash Section B 4 5 Start with the acceptable settings from Step 2 While adjusting parameters ensure transfer and warpage remain acceptable P1013372 001 Rev A Zebra ZXP
50. 30 volts 60 50 Hertz Limit excess current draw to 16 amps or less using an associated circuit breaker or other such device Never operate the Printer in a location where operator computer or printer can get wet Personal injury could result The Printer must be connected to an earthed electrical power source and properly protected against electrical surges and grounding faults the electrical reliability of the Printer is based on the reliability of the mains power source and with the earth connection The Printer s power supply is an internal unit that can only be serviced or replaced by trained and authorized personnel o Ur tE le zx em ES Em Go eI Hj 4I F Step 1 Place the Printer s power switch in the OFF position Step 2 Depending on your local AC voltage plug the appropriate power cord into the Printer s power connector and a grounded AC power source connection DO NOT SWITCH THE PRINTER ON P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 31 Installation and Setup Connecting the Printer to your Computer Connecting the Printer to your Computer Important Use either the USB connection or the Ethernet connection but not both at the same time USB Connection Step 1 Connect the USB cable to the printer and the computer Step 2 Ensure that the printer s power switch in the OFF position 5
51. 4 Setting Custom Card Specifications Adjustments Step 4 Increase Transfer Input Speed a From the Card Specifications window make a note of the default transfer input speed settings b Increase the appropriate single or double transfer input speed by 0 2 c Click on the OK button Trangfer speed Y Single Double Input Output Input Output 11 30 1 30 1 30 130 d Print a test card e Examine the test card If there is noticeable improvement continue increasing the transfer input speed by 0 2 printing a test card and examining the resulting card Stop when the problem is corrected or there is no more improvement If the problem is corrected no more adjustment is required If the problem persists contact Zebra Technical Support e If there is no noticeable improvement return the transfer input speed to its default setting and contact Zebra Technical Support Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Setting Custom Card Specifications Adjustments Flash on Magnetic Stripe Step 1 Decrease Back Transfer Temperature a Goto the Card Specifications window see Section B 3 b Make a note of the default back transfer temperature settings c Decrease the appropriate single or double side back transfer temperature by 5 d Click on the OK button Transfer temperature C Single side Double side printing printing Front 175 Back 75 Front 170 Back 160
52. 70 Back 160 e Printa test card f Examine the test card see Section B 3 If there is noticeable improvement continue decreasing the front transfer temperature by 5 printing a test card and examining the resulting card Stop when the problem is corrected or there is no more improvement If the problem is corrected no more adjustment is required If the problem persists contact Zebra Technical Support e If there is no noticeable improvement return the front transfer temperature to its default setting and contact Zebra Technical Support Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Setting Custom Card Specifications Adjustments Excess Leading Edge Flash on Mag Cards Use image with black printed line or text above the mag stripe arrows below Zebra Technologies Corporation Printed on Zebra ZXP Series 8 Retransfer Card Printer www zebracard com zxpseries8 v www zebracard com 1 800 452 4056 a Zebra To assist with this issue you can use the Inhibit pop up window which allows you to select the inhibit panel area for the mag stripe signature panel or other non printing areas of a card see Inhibit Pop Up on page 78 for details P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 179 180 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Appendix C Network Operations This section covers Adding a Network Printer
53. 8 in 711 mm deep that can support the weight of the Printer additional space preferred Allow a 4 inch clearance minimum on all sides Vertical clearance at least 32 in 813 mm Temperature within the range of 59 to 77 F 15 to 25 C Relative Humidity 20 to 80 inclusive non condensing AC power accessible Step 7 Remove the protective plastic bag from the Printer P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 9 Installation and Setup Installing the Card Hoppers Installing the Card Hoppers Input Hopper The Input Hopper is positioned on the right side of the Printer and holds the cards to be printed Step 1 Install the Input Hopper by sliding the hopper into the receptacle on the right side of the Printer Step 2 Ensure that the Input Hopper locks securely in place Output Hopper The Output Hopper is positioned on the left side of the Printer and receives the printed cards Step 1 Install the Output Hopper by inserting the four tabs on the right side of the hopper into the four slots on the left side of the Printer Step 2 Ensure that the Output Hopper locks securely in place 10 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Installation and Setup Loading Cards Loading Cards Caution DO NOT bend cards or touch print surfaces as this can reduce print quality A The surface of the cards must remain clean and dust free Always store cards in an enclosed c
54. ERATURE INFO Disp PREV NEXT EXIT lays MCB FW Ver HCB FW Ver MAB FW Ver MSN Machine Serial Number PH S N Printhead Serial Number lays DHCP IP Mask GW and MAC lays P N Type Images and Remaining lays P N Type Images and Remaining lays Card Count and Printhead Lines RAM Single or Dual Sided and Options Installed Mag Encoder Laminator lays Settings Top and Bottom temperature and Current Top and Bottom temperature ays LCB MAB Sides single or dual Top installed yes no Bottom installed yes no jays P N Type Images and Remaining jays P N Type Images and Remaining ays Settings Top and Bottom temperature and Current Top and Bottom temperature on days Top on days Bottom on days Laminated Processed Press the PREV button to move up the menu list e Press the NEXT button to move down the menu list Press the EXIT button to return to the Operating Mode Display P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 55 56 Operation Operator Control Panel OCP Main Menu MENU Button Operating Mode Display e NETWORK SETTINGS l ADVANCED SETTINGS l See Print Test Cards Menu on page 57 See Network Settings Menu on page 58 See Advanced Settings Menu on page 59 UP DOWN SELECT e Press the UP button to move up the menu list Press the DOWN button to move down the menu
55. ES 003 class A requirements Cet quipement est conforme ICES 003 classe A de la Norme Industrielle Canadienne P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 135 136 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A APPENDIX A Printer Configurations Introduction The Part Number of a particular printer is shown on a label affixed to the bottom of the printer that Part Number identifies the specific configuration for that printer The chart on the following page shows the configurations that are available P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 137 Printer Configurations Part Numbers PART NUMBER DESCRIPTION Base Unit Dual sided printing with single sided lamination Dual sided printing with dual sided lamination Smart Card Options None Contact Encoder Contactless MIFARE Contact Station Mag Encoders None ISO HiCo LoCo Mag S W Selectable Security Options None Enclosure Lock Interface USB and 10 100 Ethernet Software Kit None Media Starter Kit includes 1 YMCK ribbon kit 1 roll of InTM 200 PVC cards Miscellaneous None Made in America Custom Code Reserved for future options Custom Code Reserved for future options 138 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Appendix B Setting Custom Card Specifica
56. Laminator 203 204 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Packing the Printer for Introduction Appendix F Shipment If the printer is to be shipped it is important to use the original packing and shipping material to prevent damage to the Printer If the original material is lost a replacement Shipping Kit can be ordered from Zebra see the Spare Part Kits listing in the Service Manual or check the Partner Zone on www zebracard com Procedure gt Note The specifics of the shipment and the printer s condition may influence which of the y 7 following steps are followed common sense should prevail Step 1 Remove any cards from the Input and Output Hoppers Step 2 If the printer still has power applied and is turned on and is still connected to the host computer set the printer s power switch on the back of the printer to the OFF Q position and disconnect the interface and power cables to the printer Step 3 Open the printer Door Step 4 Remove the Print Ribbon and Transfer Film If you wish to save the print ribbon and film for future use you may want to put them in a plastic bag for storage Step 5 Remove the Cleaning Cartridge and Cleaning Roller and place them in the foam insert Step 6 Close the printer Door P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 205 Packing the Printer for Shipment Step 7 Open the laminator Door Step 8 Remov
57. Offset is provided to globally change the temperature of the heated rollers If you have a single card type that you want to change the roller temperatures you would use custom card type If the printer seems to be running too cold or too hot for every card type you would use this adjustment to raise or lower the heated roller temperature for all cards This will not affect what you see in the card parameters for a given defined card type see Note above The adjustment range is Minimum 10 Maximum 10 Print Position Film print X offset dots This is the number of dots 300 dpi 3 mils dot to shift the image to align it on the card Increasing these values move the image right while decreasing them moves the image left This parameter can be used to center the image on the card or to align it with an edge The adjustment range is Minimum 50 Maximum 50 Film print Y offset mils This is the number of mils to shift the image to align it on the card Increasing these values moves the image up while decreasing them moves the image down This parameter can be used to center the image on the card or to align it with an edge The adjustment range is Minimum 100 Maximum 100 The Save Settings button saves any changes you have made to this screen The Advanced Setting button provides access to service related tests and adjustments Use is password protected and limited to Zebra authorized service personnel P1013372 001 Rev A Zeb
58. On the Sharing tab Sharing Property Page you can choose to share the printer over the network and install additional drivers to accommodate different operating systems To access the Sharing tab select Start gt Printers and Faxes Right click on the Zebra ZXP Series 8 Card Printer lis ng Select Properties Sharing amp Zebra ZXP Series 8 USB Card Printer Properties PR Color Management Security Device Information General Sharing Ports Advanced LA You can share this printer with other users on your network To Sa enable sharing for this printer click Share this printer Do not share this printer O Share this printer Drivers If this printer is shared with users running different versions of Windows you may want to install additional drivers so that the users do not have to find the print driver when they connect to the shared printer Additional Drivers Printer sharing tasks that you can perform include e To share a printer select the Share this printer radio button and specify a name for the shared resource Click OK when you re finished e To change the shared name simply enter a new name in the Share name field and click OK To quit sharing a printer select the Do not share this printer radio button Click OK when you re finished Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Printer Settings and Adjustments Card Printer Properties Ports Tab Use t
59. P Series 8 Card Printer with Laminator 13 Installation and Setup Installing the Cleaning Roller Installing the Cleaning Roller The Cleaning Roller cleans the cards entering the Printer from either the Input Hopper or the Single Feed Input Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Step 7 Step 8 Remove the Cleaning Roller from its packaging To avoid contamination always hold the roller by the ends Peel the protective wrapper from the Cleaning Roller Open the Printer Door by pressing the Door Release button on the top of the Printer Locate the area where the Cleaning Roller will be installed circled below Hold the Cleaning Roller by the ends Position the ends of the Cleaning Roller in the slots Push down until the roller fully seats and latches Close the Printer s Door Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Installation and Setup Loading the Transfer Film Loading the Transfer Film The ZXP Series 8 printer is designed to work only with Zebra True Colours i Series Transfer Film for near photographic print resolution and over the edge printing Step 1 Locate the transfer film supply spindles and the transfer film take up spindles Note that the Flanges and Spindles are color coded white to white green to green Take up Spool WHITE e Flange N GU mn Take up Spindle GRAY WHITE j Se N l N u ae Flange
60. P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 107 Cleaning Cleaning the Printer Cleaning the Rollers Note Do not use previously used cleaning cards Step 1 To initiate the cleaning process a Press the MENU button on the Operator Control Panel OCP The OCP will display the Main Menu b Scroll through the Main Menu and select Advanced Settings The OCP will display the Advanced Settings Menu c Scroll through the Advanced Settings Menu and select Clean Printer The OCP will display the Clean Printer Menu Step 2 To clean the X Drive Rollers a Select Clean Side Card Path to run the X Roller Cleaning Routine b Usethe X Roller Cleaning Card c Follow the OCP instructions d When complete the OCP will return to the Clean Printer Menu 108 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Cleaning Cleaning the Printer Step 3 To clean the Y Drive Rollers a Select Clean Front Card Path to run the Y Roller Cleaning Routine b Usethe Y Roller Cleaning Card c Follow the OCP instructions d When complete the OCP will return to the Clean Printer Menu Step 4 To clean the Heated Rollers a Select Clean Transfer Path to run the Heated Roller Cleaning Routine b Usethe Hot Roller Cleaning Card c Follow the OCP instructions d When complete the OCP will return to the Clean Printer Menu e Thenuse the Hot Roller Cleaning Card to clean the Platen
61. Printer Driver Step 17 The Congratulations window will appear Zebra ZXP Series B Card Printer InstallShield Wizard Congratulations on installing the printer drivers your printer settings InstallShield Step 18 At this point turn on your printer and then click the Next button The Windows New Hardware Found wizard will find the printer Step 19 When the InstallShield Wizard Complete window appears select the Yes want to restart my computer now radio button and click the Finish button Zebra ZXP Series 8 Card Printer InstallShield Wizard InstallShield Wizard Complete nputer later ives and then click Finis InstallShield Step 20 This completes USB driver installation Step 21 To use the Printer you would select it just like you would any other printer connected to a Windows system Note You may need to change the card setup card type orientation etc encoding and or black panel settings via the Printer Driver Card Printer Printing Preferences on page 72 P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 39 Installation and Setup Installing the Windows Printer Driver Installing the Ethernet Printer Driver Note To install the USB driver see Page 35 Important The Ethernet Network must be configured correctly with the Printer and the host computer on the same subnet mask Use the printer s default configured DHCP address there must be a DHCP server on
62. Step 19 Select the Manufacturer Zebra Technologies Inc and the Printers Zebra ZXP Series 8 Network Card Printer Step 20 Click on the Next button P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 185 Network Operations Step 21 Observe the Use Existing Driver window Add Printer Wizard Use Existing Driver driver is already installed for this printer You can use or replace the existing driver Zebra ZXP Series 8 Network Card Printer Do you want to keep the existing driver or use the new one Keep existing driver recommended O Replace existing driver Step 22 Select the Keep existing driver radio button Step 23 Click the Next button and observe the Name Your Printer window Add Printer Wizard Name Your Printer You must assign a name to this printer Type a name for this printer Because some programs do not support printer and server name combinations of more than 31 characters it is best to keep the name as short as possible Printer name Mike s Printer Do you want to use this printer as the default printer OYes 9 Na Step 24 Enter the printer name use the default name or add more information to indicate the printer location e g Mike s Office Hallway Room 33 etc Step 25 Select the appropriate radio button in answer to the question Do you want to use this printer as the default printer Step 26 Click the Next button 186 Zebra ZXP Serie
63. VC COMPOSITE Z6 YMCKI PVC COMPOSITE Z6 HICO TESLIN COMPOSITE Ribbon combinatic YMCKI Front Yi Laminator info Top Laminate 1 mil full clear top Bottom Laminate 1 mil full clear bot Laminate sides Both Image Control J Restore Defaults J OK Cancel l Apply Help J Make the appropriate Smart Card Type selection 200 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Smart Card Options Contact Smart Cards Contact Smart Cards have a pad of contacts on the surface of the card that connect to the circuitry embedded into the card The printer responds to commands that position the card at the contact location where the printer connects to the contacts on the Smart Card Data to be encoded onto the Smart Card and data read from the Smart Card can interface via a connector on the printer s rear panel Contact Station or encoding decoding can be performed by logic on the printer s Main PCBA Contact Encoder All other printer operations remain the same Media Loading Orientation for Contact Smart Cards Place the cards in the Input Hopper in the correct orientation as shown with the gold plated Smart Card contacts at the top surface of the card and facing to the left Ensure that the cards are seated properly the hopper P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 201 202 Smart Card Options Contact Stati
64. VC sLESS28 PVC SLESS42 PVC COMPOSITE PVC COMPOSITE HICO PVC COMPOSITE Z6 PVC COMPOSITE Z6 HICO TESLIN COMPOSITE PET PETG amp zebra ZXP Series B USB Card Printer Printing Preferences AEA v v v 1 mil full clear top 1 mil full clear bot Both Image Control J Restore Defaults J OK Cancel Ha Apply Help J Make the appropriate Magnetic Encoder Card Type selection 192 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Magnetic Card Encoder Media Loading Orientation Note ONLY USE cards that comply with ISO 7810 and 7811 standards for magnetic stripe cards The magnetic stripe must be flush to the surface of the card to work properly Never use cards which have taped on magnetic stripes Place the cards in the Input Hopper in the correct orientation as shown with the magnetic stripe down and facing to the rear Ensure that the cards are seated properly the hopper P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 193 Magnetic Card Encoder Magnetic Encoder Cleaning 194 N The Magnetic Encoder is cleaned as part of the printer cleaning process see Section 6 If the frequency of encoding errors increases the head may need additional cleaning To clean only use foam tipped swabs Caution Never use a sharp object or any abrasive to scrape deposits from the Magnetic Encoder Perman
65. Windows 7 Windows Server 2003 32 bit and 64 bit certified Driver Features Graphical card orientation setting to visualize card printing setup and configuration e Card type setting eliminates unnecessary setup and configuration settings Complete graphical control over area and element selection of black extraction parameters insures true black and color printing exactly where you want it on the card Auto sensing of print ribbon type Optional driver password protection setting to prevent accidental or unauthorized driver configuration changes ZXP Toolbox Printer configuration tools and utilities for complete control over all printer functions and features e User role based features enables true security printer operations Complete technology card management enables setup and testing of all printer and encoder features and functionality Printer test cards and diagnostics utilities ensure error free printing and fast troubleshooting capabilities 132 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Technical Specifications Specifications Card Compatibility e Card Thickness 30 40 mil Card Size ISO 7810 format Type ID 1 CR 80 e Card Material ABS PVC Composite TESLIN Composite PET PETG Polycarbonate PVC Agency Approvals Zebra ZXP Series 8 Card Printer complies with following applicable directives and standards for the ITE Residential Commercial amp Light Industry env
66. Zebra ZXP Series 8 Card Printer with Laminator 207 208 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A APPENDIX G Worldwide Support For Technical Support or Repair Services contact the appropriate facility listed below North America and Latin America Technical Support Phone 1 877 ASK ZEBRA 877 275 9327 1 847 913 2259 email ts zebra com North America and Latin America Repair Services Before returning any equipment to Zebra Technologies Corporation for in warranty or out of warranty repair contact Repair Services for a Repair Order RO number Mark the RO number clearly on the outside of the box Ship the equipment freight prepaid to the address listed below Zebra Technologies Repair Services 333 Corporate Woods Parkway Vernon Hills IL 60061 webform www zebra com repair Phone 1 877 275 9327 email repair zebra com P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 209 Worldwide Support Europe Middle East and Africa Technical Support Language Phone Email German 49 0 2159 676 870 zebratechDE zebra com French 433 0 1 53 48 12 74 zebratechFR zebra com English 44 0 1628 556 225 zebratechUK G zebra com For further assistance contact Zebra Technologies Card Printer Solutions Dukes Meadow Millboard Road Bourne End Buckinghamshire SL8 5XF UK Phone 44 0 1628 556 025 FAX 44 0 1628 556 001 e ma
67. a power connector power switch and interface connector s on the rear panel OCP Display OCP Buttons Power Switch Ethernet 4 Connector Power Connector Security DB 9 Connector Link Activity Speed Cable Slot location for Smart ee cee Card Contact Station Option Ethernet Connector Connector P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator Introduction Icons Icons A LA gt Throughout this manual different icons highlight important information as follows Note Indicates information that emphasizes or supplements important points of the main text Important Advises you of information that is essential to complete a task or points out the importance of specific information in the text Provides an example or scenario to demonstrate or clarify a section of text Electrostatic Discharge Caution Warns you of the potential for electrostatic discharge Electric Shock Caution Warns you of a potential electric shock situation Hot Surface Warns you of a situation where excessive heat could cause a burn Caution Advises you that failure to take or avoid a specific action could result in physical harm to you or could result in physical damage to the hardware Zebra Supplies Genuine Zebra supplies meet stringent quality standards and are recommended for optimal printing quality and proper printer p
68. able improvement continue decreasing the front transfer temperature by 5 printing a test card and examining the resulting card Stop when the problem is corrected or there is no more improvement If the problem is corrected no more adjustment is required otherwise go to Step 2 e If there is no noticeable improvement return the temperature to its default setting and go to Step 2 162 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Setting Custom Card Specifications Adjustments Step 2 Decrease Back Transfer Temperature a Goto the Card Specifications window b Make a note of the default back transfer temperature settings c Decrease the appropriate single or double side back transfer temperature by 5 d Click on the OK button Transfer temperature C Single side Double side printing printing Front 175 Back 75 Front 170 Back 160 e Printa test card f Examine the test card e If there is noticeable improvement continue decreasing the back transfer temperature by 5 printing a test card and examining the resulting card Stop when the problem is corrected or there is no more improvement If the problem is corrected no more adjustment is required otherwise go to Step 3 e If there is no noticeable improvement return the temperature to its default setting and go to Step 3 P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 163 164 Setting Custom
69. ails the value of each printer sensor Sensors Sensor States Film takeup encoder unknown Ribbon payoutencoder moving Door open No Card edge blocked No Tti color state yellow Sensor Values Voltage 24 24 242 V Voltage AC 110v Voltage RAW 744A V Mag Track 517 Mag Track2 515 Mag Track3 515 Print head temp 38 C Mag head type 507 Ribbon Take up Motor so 33 3 RPM Ma 0 0012 mA min2 in Ib rev2 Mb 0 09 mA min in Ib rev Kb 0 34 m amp min rev Head cam blocked Film strip blocked Film strip2 blocked Card feeder blocked Tri color error Ribbon BEMF Tri color any Tri color red Tri color green Tri color blue Top transfer temp Bottom transfer temp 131 4982 mAlin Ib 76 0966 mA 0 0077 m amp min2frev2 0 mAN Ribbon Take up Motor lists various electrical characteristics of the motor Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Media ZXP Series Toolbox Information This screen displays ribbon transfer film and laminate details This data is automatically read and updated from the installed media in the printer P1013372 001 Rev A Information Printer Sensors Laminator Configuration Image Control JobLog Save Restore Firmware and Settings Cleaning Clean Printer Clean Laminator Print Test Card Print Sample Card Technology Magnetic Encoding Smart Card Advanced Security
70. al Tab The General tab shows the selected printer and lists the features of the printer To access the General tab select Start Printers and Faxes Right click on the Zebra ZXP Series 8 Card Printer listing Select Properties gt General E Zebra ZXP Series 8 USB Card Printer Properties Color Management Security Device Information General Sharing Ports Advanced ka Sa Zebra ZXP Series 8 USB Card Printer Location Comment Model Zebra ZXP Series 8 LISB Card Printer Features Color Yes Paper available Double sided Yes Staple No Speed 1 ppm Maximum resolution 300 dpi Printing Preferences Print Test Page Location Lets you specify where the printer is located Comment Lets you specify general information about the printer such as the type of print device and who is responsible for it Once set these fields can be displayed by applications e Model Specifies the name of the printer driver installed Features Specifies whether various options are available on the printer The Printing Preferences button takes you to Printing Preferences used to set selected configuration parameters see Card Printer Printing Preferences on page 72 The Print Test Page button sends the standard Windows test page to the printer P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 65 66 Printer Settings and Adjustments Card Printer Properties Sharing Tab
71. alibration look up table Density Setup Grid On Gray 2 Used to measure mid and max densities Less stressful version of the grid on gray target Density level of mid gray and black Colored ribbon wrinkles in the black area or clear white transfer film wrinkles in the gray area 128 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Troubleshooting Ethernet Issues Ethernet Issues If both LEDs are off the printer has not detected the presence of a network cable To solve the problem Ethernet Connector Link Activity Speed LED LED e Verify that the network cable is appropriate and has an RJ 45 connector Remove the network cable from the printer Plug the network cable back in until you hear a positive click Check the other end of the cable in the same manner If the printer still does not detect a cable then continue Connect the printer to a known good network If the printer is still unable to detect the network cable contact Technical Support for assistance P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 129 130 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Technical Specifications Standard Features e Thermal transfer and dye diffusion to transfer film e Full color or monochrome reverse transfer printing e Single and dual sided printing Maximum print speed batch mode i e
72. all Printer Driver menu item is selected from the Main Menu Card Printers Zebra Printing Solutions for Business Improvement Printer Driver Install Printer Driver 9 Driver README Documentation FAQ User s Manual Printer Only Printer With Laminator Warranty Support Register Your Product Media List Install Other Software 9 Adobe Acrobat tt Requires taomet Connection Contact Us www zebracard com 2009 ZIH Corp All Rights Reserved Detect previous versions of the driver If a previous version is detected you will be prompted to remove it reboot and then restart the install process Install the new driver files USB on Page 35 and or Ethernet on Page 40 34 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Installation and Setup Installing the Windows Printer Driver Installing the USB Printer Driver Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Step 7 Step 8 P1013372 001 Rev A Note To install the Ethernet driver see Page 40 If not already done connect power to the printer Do not turn power ON Connect the USB port on the rear of the printer to the computer s USB port Ensure that the Printer s power switch is in the OFF position Insert the User Documentation and Drivers CD into the CD drive of the host computer The Main Menu will open From the drop down menu in the upper right corner of
73. aminator and Laminator MAB and the version of the Driver 1 ZXP Toolbox Zebra ZXP Series 8 USB Card Printer Information a Printer Firmware and Driver Q Sensors Firmware version FZ8ME 01 05 08 Laminator version FZ8LE 00 90 00 Q Media HCB version FZ8HE 01 02 00 Laminator MAB version FZ8RE 01 00 00 Laminator MAB version FZ8RE 01 00 00 Driver version DZ8CG 01 01 31 Configuration Other Q Image Control Interface USB Transfer type Double sided JobLog Card type in use PYC MIFARE 4K RAM 10240 KB Save Restore Printer serial no 06C093500053 Laminator serial no 06C093500054 Firmware and Settings Options Cleaning Magnetic encoding Iso Contact smartcard No Clean Printer Contactless smartcard None Laminator type Double sided Clean Laminator Status Print Test Card p Warnings Input double 1 3 Inches Sec Print Sample Card Faults Output double 1 8 Inches Sec Status Top transfer temp OPG Technology a Bottom transfertemp 70 C Magnetic Encoding e Sx Network Configuration IP address 10 1 5 71 Gateway 10 1 5 1 Advanced Security Subnet mask 255 255 255 0 MAC address 00 07 4d 36 82 93 lo e Configure Security OCP Odometer L Security Roles Language English Card printed 460 LCD contrast 35 Printhead lines printed 364176 Print Viewer Print PRN File Other shows the Interface the Transfer type and the Card type in use RAM Printer ser
74. aminator temperature goes below 60 Remove the card hopper and click Ok Insert the Laminator Cleaning Card in the side slot where the card hopper was located Click Ok after inserting the cleaning card Wait until the cleaning process completes The card will eject through the laminator side slot Observe the message Laminator cleaning successful Open the laminator cover install the laminate top and bottom spools and close the cover Heater Rollers see Cleaning Heater Assembly Rollers section on page 114 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Print Test Card Print Sample Card ZXP Series Toolbox Print Test Card 3 Note The sample cards in the Test Card Library are bmp images stored in the following default location C Documents and Settings All Users ZMotif Library 1 View the Test Card Library Use the scrollbar to view all the selections Information Printer Sensors Media Laminator Configuration Image Control JobLog Save Restore Firmware and Settings Cleaning Clean Printer Clean Laminator Print Test Card R Technology Magnetic Encoding Smart Card Advanced Security Configure Security Security Roles Print Viewer Print PRN File 2 Setthe front side d 1 ZXP Toolbox Zebra ZXP Series 8 USB Card Printer PrintSample Card Test Card Library Ba
75. aturation Red Green and Blue Sharpening filter options are None Normal and High Note that these adjustments have no effect on the preview image Color Management Depending on the radio button selected you can use the color matching profile selected in Properties gt Color Management or disable the color matching profile The OK button saves your settings The Cancel button returns you to the Setup Tab Changes made are abandoned P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 79 Printer Settings and Adjustments Card Printer Printing Preferences Encoding Tab The Encoding screen allows the user to set various magnetic and smart card encoding options To access the Encoding Tab select Start gt Printers and Faxes Right click on the Zebra ZXP Series 8 Card Printer listing and select Printing Preferences Encoding amp zebra ZXP Series 8 USB Card Printer Printing Preferences PR Card Setup Encoding Black Panel K Optimization About Magnetic encoding Disable magnetic encoding mmm Encode only v Magnetic encoder verification Coercivity None Set via card type from Card Setup tab Magnetic encoding type ISO v Smart card encoding Disable smart card encoding Type O Contact Contactless Encoding side None v Restore Defaults OK Cancel I Apply Help Although these options are user selectable they are set automatically when
76. be installed by you you may install one copy of the installable Software on one hard disk or other storage device for one printer do not accept the terms ol Install simi oo Conceal Step 13 This will bring up the Customer Information window Enter User Name and Company Name and then click the Next button Zebra ZXP Series 8 Card Printer InstallShield Wizard Customer Information ur information User Name t y Name Zebra Technologies C A Install Shi cnar Meo 0 cm P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 37 Installation and Setup Installing the Windows Printer Driver Step 14 This will bring up the Choose Destination Location window e To accept the default destination location where setup will install the files click the Next button or e Select a folder where setup will install the files and click the Next button Zebra ZXP Series B Card Printer InstallShield Wizard Choose Destination Location etup wil install file InstallShield Step 15 This will bring up the Ready to Install the Program window To continue click the Install button Zebra ZXP Series 8 Card Printer InstallShield Wizard lation settings click Back Click Cancel to exit the InstallShield Step 16 Observe the Setup Status window 38 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Installation and Setup Installing the Windows
77. bon is correct on OCP b Power cycle the printer INVALID TOP LAMINATE Laminate does not match the printer a Verify the part number of the laminate is correct on OCP b Power cycle the printer LAMINATOR BOTTOM CUTTER FAIL Bottom cutter has failed Contact Zebra Technical Support LAMINATOR BOTTOM CUTTER STALL Bottom cutter blade is obstructed or bottom cutter mechanism is damaged Contact Zebra Technical Support LAMINATOR BOTTOM HEATER FAIL Bottom heater did not turn on after being instructed to do so When the heater is enabled the controller will wait a certain specified amount of time for it to attain the set target temperature If the heater fails to reach the target in the specified time the BotHeaterFail fault will be set a Replace the bottom halogen bulb b Contact Zebra Technical Support LAMINATOR BOTTOM TEMP SENSOR FAIL The bottom temperature thermopile sensor has failed Contact Zebra Technical Support LAMINATOR BOTTOM TEMPERATURE HIGH If the bottom roller temperature ever exceeds a fixed temperature threshold the over temp error occurs a Power cycle the printer b Contact Zebra Technical Support LAMINATOR CARD FEED Printer has not fed the card far enough into laminator mechanism for infeed rollers to grab it Open the Laminator and printer doors to check for jammed stuck cards LAMINATOR COVER OPEN This warning will be display
78. ck Side lil E uni bc38 bmp bc 128 C bmp Crystal3 bmp Add Printing Preferences Print Sample Card Mi Print Configuration Test Card JI Reprint Last Card Preview MetroRail d John Smith 004 234 567 gt Valid 6 09 6 10 thansitypass TOLD ADU Front Side MNNM Code 39 Back Side Select click on a card from the Test Card Library Click on the Set As Front button View the selected card in the Preview Note that to remove the selected card from the Preview click on the Set As Front button To change your selection repeat Steps Step a through Step c 3 Set the back side same as Step Step 2 except click on the Set As Back button 4 When satisfied with your selection click on the Print button to print the sample card The Printing Preferences button takes you to the Printer Preferences Card Setup Tab The Print Configuration Test Card button provides printer configuration data on a card The Reprint Last Card button sends a command to the printer to print the last card P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 99 ZXP Series Toolbox Technology Technology Note Magnetic Encoding and Smart Card default values are set via the Card type in use option in the Card Setup tab see page 73 Magnetic Encoding The Magnetic Encoding screen allows the user to test various magnetic encoding options For more information on magnetic enc
79. cludes operation and maintenance requirements for Printers with the optional magnetic card stripe encoder Mag Encoder optional behind the idler roller assembly door The magnetic encoder can be set for either high or low coercivity which must match the cards being used Use the printer driver to change the encoder setting P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 191 Magnetic Card Encoder Driver Setting The Card Setup tab allows the user to specify the Magnetic Encoder Card Type in use Based on your selection the printer automatically adjusts various printer properties for optimum performance If your card type is not listed in the drop down menu select Custom and fill out the Card Specifications pop up screen To access the Card Setup Tab select Start gt Printers and Faxes Right click on the Zebra ZXP Series 8 Card Printer listing and select Printing Preferences Card Setup Card info Card source Card Destination Card type in use Printing options Orientation Print on both side Rotate 180 Copies Print Front image Ribbon info Ribbon type YMCKI Ribbon combinati YMCKI Front f Laminator info Top Laminate Bottom Laminate Laminate sides Card Feeder Card Setup Encoding Black Panel K Optimization About Out PVC Custom 1 Custom 2 PVC IPVC LOCO PVC SLE4428 PVC MIFARE ULTRALIGHT PYC MIFARE DESFIRE PYC MIFARE 1K PYC MIFARE 4K PYC SLE4442 P
80. crease the appropriate single or double transfer output speed by 0 2 c Click on the OK button Transfer speed Single Double Input Output Input Output 11 30 1 30 1 30 130 d Print a test card e Examine the test card e If there is noticeable improvement continue decreasing the transfer output speed by 0 2 printing a test card and examining the resulting card Stop when the problem is corrected or there is no more improvement If the problem is corrected no more adjustment is required If the problem persists contact Zebra Technical Support e If there is no noticeable improvement return the transfer output speed to its default setting and contact Zebra Technical Support Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Setting Custom Card Specifications Adjustments Leading Edge Step 1 Decrease Front Transfer Temperature a Goto the Card Specifications window see Section B 3 b Make a note of the default front transfer temperature settings c Decrease the appropriate single or double side front transfer temperature by 5 d Click on the OK button Transfer temperature C Single side Double side printing printing Front 175 Back 75 Front 170 Back 160 e Print atest card f Examine the test card see Section B 3 e If there is noticeable improvement continue decreasing the front transfer temperature by 5 printing a test card and examining the
81. d button 2 From the Browse window find the downloaded firmware BIN file type and click on the Open button 3 Read the ZXP Toolbox caution message If you are satisfied with the download click on the OK button to install the firmware otherwise click on the Cancel button to abandon the firmware installation Zebra ZXP Series 8 Card Printer with Laminator 93 94 ZXP Series Toolbox Configuration Check Firmware Updates To use this option you must have an internet connection Check Firmware Updates Internet connection required Configuration A Image Control JobLog Save Restore Check Updates 0 onn e v Keep downloaded file locally Downloaded files are available in C Documents and Settings All Users ZMotif Firmware Click on the Check Updates button Enter the Server name User name and Password in the Ftp Login pop up and click on the OK button Observe the firmware update file s displayed in the Filename listing Select the desired update file from the list Click on the Download File button As the file is downloaded observe the complete bar If you selected the the Keep downloaded file locally checkbox the update file will also be saved to your computer at C Documents and Settings ZMotif Firmware Click the OK button when the Download completed pop up appears Read the ZXP Toolbox caution message If you are satisfied with the download click
82. e application software program P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 47 Operation Card Type Selection Card Type Selection The Card Setup tab allows you to to specify the card type in use Based on your selection the printer automatically adjusts various printer properties for optimum print quality To access the Card Setup Tab select Start gt Printers and Faxes Right click on the Zebra ZXP Series 8 Card Printer listing and select Printing Preferences Card Setup Important If your card type is not listed in the drop down menu select Custom and fill out the Card Specifications pop up screen see Appendix B for details Zebra ZXP Series 8 USB Card Printer Printing Preferences PR Card Setup Encoding Black Panel K Optimization About Card info Card source Card feeder Card Destination output hopper Card type in use Printing options Orientation Print on both sides PVC SLE4428 PVC MIFARE ULTRALIGHT PVC MIFARE DESFIRE Copies PVC MIFARE 1K PVC MIFARE 4K P C SLE4442 P C SLESS28 PVC SLES542 Ribbon info PVC COMPOSITE PVC COMPOSITE HICO PVC COMPOSITE Z6 YMCKI PVC COMPOSITE Z6 HICO Ribbon combination RES SOR eae YMCKI Front YMPETG Rotate 180 Print Front image on Ribbon type Laminator info Top Laminate 1 mil full clear top Bottom Laminate 1 mil full clear bot Laminate sides Both Image Control Restore Defaults
83. e below Device Type Standard Generic Network Card v O Custom Step 15 Click on the Standard radio button and from the dropdown menu select Generic Network Card Step 16 Click on the Next button 184 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Network Operations Step 17 Observe the Completing the Add Standard TCP IP Printer Port Wizard window Add Standard TCP IP Printer Port Wizard Completing the Add Standard TCP IP Printer Port Wizard You have selected a port with the following characteristics SNMP No Protocol RAW Port 9100 Device 10 1 2 154 Port Name IP 10 1 2 154 Adapter Type Generic Network Card To complete this wizard click Finish Cem Step 18 Click on the Finish button and observe the Install Printer Software window Add Printer Wizard Install Printer Software The manufacturer and model determine which printer software to use z X Select the manufacturer and model of your printer If your printer came with an installation disk click Have Disk If your printer is not listed consult your printer documentation for compatible printer software Manufacturer Printers Xante Zebra ZXP Series 8 USB Card Printer Xerox Zebra ZXP Series 8 Network Card Printer Zebra Zebra Technologies Zebra Technologies Inc v This driver is not digitally signed Windows Update Have Disk Tell me why driver sianing is important
84. e correct thickness 30 40 mil CARD JAM CARD NOT DETECTED Card is jammed in Card Transport or Transfer Station Card did not reach card sensor or is jammed in Input Hopper or Card Transport Check the card path a Idler Roller Assembly open door b Transfer Station rotate the eject roller CCW c Check printer to laminator area for a jammed card a Clear the card jam in the Input Hopper and re seat the Input Hopper b Ensure that cards are not stuck together and that they are the correct thickness c Check Idler Roller Assembly open door CARD NOT INSERTED Card was not fed into Single Card Feed Slot within nominal 30 second period Retry and feed card into the Single Card Feed Slot or cancel the operation CONTACT READ ERROR Faulty card ncorrect card orientation ncorrect Mode or Protocol setting Faulty reader Try another card Try another card check orientation Correct the Mode or Protocol setting Contact Zebra Technical Support 120 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Troubleshooting OCP Error Messages ERROR MESSAGE CONTACT WRITE ERROR POSSIBLE CAUSE Faulty card ncorrect card orientation ncorrect Mode or Protocol setting Faulty writer POSSIBLE SOLUTION Try another card Try another card check orientation Correct the Mode or Protocol setting Con
85. e panels remaining The ZXP Toolbox button takes you to the ZXP Toolbox which provides advanced configuration capabilities and tools to manage the operation of your printer see Section 5 for details Note that the ZXP Toolbox is a separate application that works independently from the printer driver P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 71 Printer Settings and Adjustments Card Printer Printing Preferences Card Printer Printing Preferences To access the Card Printer Printing Preferences select Start Printers and Faxes Right click on the Zebra ZXP Series 8 Card Printer listing and select Printing Preferences Card Setup Tab Allows user to adjust selected card parameters amp Zebra ZXP Series 8 USB Card Printer Printing Preferences PR Card Setup Encoding Black Panel K Optimization About Card info Card source Card feeder Card Destination Output hopper Card type in use PVC Printing options Orientation Landscape v Front Print on both sides Yes Rotate 180 None Copies 119 Print Front image on back side No Test Print Ribbon info Ribbon type en Ribbon combination YMCK Front YMCK Back v K Back Laminator info Top Laminate 1 mil full clear top Bottom Laminate 1 mil full clear bot Laminate sides Both l Image Control Restore Defaults OK Cancel l Apply ia Help Encoding Tab Allows the user to
86. e the Laminate Cassette s If you wish to save the laminate for future use you may want to put the cassette s in a plastic bag for storage Step 9 Close the laminator Door Step 10 Remove the Input and Output Hopper and place them in the foam insert Step 11 Place the Printer in its protective plastic bag Step 12 Place the lower foam insert in the Shipping Carton Note In the following two illustrations the protective plastic bag has been omitted for clarity Note that the strap loops have been colored blue green and red for clarity Step 13 Attach the carrying strap around the Printer in the following order a Place loop 1 around the rear of the Printer b Place loop 2 around the Laminator c Place loop 3 around the Card Input and OCP Assembly 206 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Packing the Printer for Shipment Caution The Printer weighs approximately 44 lbs 20 kg use two people to lower it into the shipping carton Step 14 With two people holding the carrying strap carefully lift and place the Printer into the recess in the lower foam insert Step 15 Place the upper foam insert onto the Printer and gently press it down so it makes a snug fit on the Printer the top of the upper foam insert should be even with the upper edge of the Shipping Carton Step 16 Close the Shipping Carton Step 17 Tape the Shipping Carton securely P1013372 001 Rev A
87. ead the terms of this End User License Agreement the Agreement arefully The Agreement is a legal agreement between you either an individual or a single Mor firmware accompanying this End User License Agreement and any associated media ied materials and any online or electronic documentation collectively Software By installing or using the Software you agree to be bound by the terms of this Agreement If you do not agree to the terms of this Agreement you may not install or use the Software Grant of License The Software is protected by copyright and other sociated Zebra printer s and for no other purpose To the extent that any portion of the Software is provided to you in a manner that is designed to be installed by you you may install one copy of the installable Software on one hard disk or other storage device for one printer InstallShield Step 13 This will bring up the Customer Information window Enter your name and the name of the company for which you work and then click the Next button Zebra ZXP Series 8 Card Printer InstallShield Wizard Customer Information User Name IS Department Company Name Zebra Technologies m a9 Insta is EE 42 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Installation and Setup Installing the Windows Printer Driver Step 14 Identify the printer Clickon the Search button arrow below to search for all the Ethernet pri
88. eaning process completes The card will eject through the side slot Observe the message Side card path cleaning successful N Oo R 9 This concludes the side card path cleaning process 96 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A ZXP Series Toolbox Cleaning Front Card Path When you click on the Clean button instructions will appear in the following sequence 1 Insert the Y Roller Cleaning Card in the front feed slot Click Ok after inserting the card Wait until the cleaning process completes The card will eject through the front feed slot Flip the cleaning card Insert the card through front feed slot Click Ok Wait until the cleaning process completes The card will eject through the front feed slot Observe the message Front card path cleaning successful This concludes the front card path cleaning process Heater Rollers When you click on the Clean button instructions will appear in the following sequence 1 2 P1013372 001 Rev A Open the printer cover remove the transfer film and close the cover Then click Ok Observe the top and bottom transfer temperatures cool Wait until the transfer temperatures fall below 70 C before proceeding to the next step Remove the backing from the Hot Roller Cleaning Card Insert the card in the front feed slot Click Ok Wait until the cleaning process is completed The card will eject through the front feed slot Fl
89. ed a From the Card Specifications window make a note of the default transfer input speed settings b Decrease the appropriate single or double transfer input speed by 0 2 c Click on the OK button Trangfer speed Y Single Double Input Output Input Output 130 1 30 1 30 1 30 d Print a test card e Examine the test card e If there is noticeable improvement continue decreasing the transfer input speed by 0 2 printing a test card and examining the resulting card Stop when the problem is corrected or there is no more improvement If the problem is corrected no more adjustment is required otherwise go to Step 3 e If there is no noticeable improvement return the speed to its default setting and go to Step 3 P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 147 148 Setting Custom Card Specifications Adjustments Step 3 Decrease Transfer Output Speed a From the Card Specifications window make a note of the default transfer output speed settings b Decrease the appropriate single or double transfer output speed by 0 2 c Click on the OK button Transfer speed Single Double Input Output Input Output 11 30 1 30 1 30 130 d Print a test card e Examine the test card e If there is noticeable improvement continue decreasing the transfer output speed by 0 2 printing a test card and examining the resulting card Stop when the prob
90. ed eld 2 Controls Connectors and Indicators 000 eee eee 5 ICONS PETI 6 Zebra Supplies 0 0 0 0 ct n 6 2 Installation and Setup 000 e eee eee eee eee 7 General Information liess ee 7 Unpacking the Printer llli 8 Installing the Card Hoppers 0 0000 e eee ee 10 Loading Cards eee bea hee a beds ond Dor a GE dede ris 11 Opening the Printer Door 000 eee ee 12 Installing the Cleaning Cartridge llle 13 Installing the Cleaning Roller llle 14 Loading the Transfer Film aa 0 0 0 0 cee ee BR 15 Loading a Print Ribbon sepat insae ee eee 17 Loading the Laminate llis 19 Connecting Power 000 cece n 31 Connecting the Printer to your Computer 0 00000 eee eens 32 Installing the Windows Printer Driver llle 34 3 DDSIGIDE uis om Ge eR Eh nex ARI d E Rei eR IER dri editams 47 nigro ei UD 47 Card Type Selection 0 00 eects 48 Printing a Sample Card 1 2 2 0 0 cece tees 49 Manual Card Feed 000 ns 50 Operator Control Panel OCP 0 0000 e eee eee 52 Ethernet Indicators Detail llle 61 P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator Contents 4 Printer Settings and Adjustments Llslsssese 63 Introduction uei detta orem LR PRA Rude Y eee 63 Card Printer Properties liliis sees 64 Card Printer Printi
91. ed if the cover protecting the laminator is opened This warning will be cleared when the laminator cover is closed LAMINATOR EARLY CARD JAM Card did not make it to the staging rollers Remove the card and or laminate that is stuck in the laminator staging cutting area 122 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Troubleshooting OCP Error Messages ERROR MESSAGE LAMINATOR EEPROM DEFAULT POSSIBLE CAUSE The parameters stored in EEPROM have been reset to their default values This will not normally happen but could be seen with certain FW upgrades when new parameters have been added by Engineering It could also indicate a problem with the Laminator s EEPROM POSSIBLE SOLUTION a Press RETRY on the OCP when this error occurs b Power cycle the unit LAMINATOR FAILED INIT A Laminator was detected by the printer but was unable to communicate to it Contact Zebra Technical Support LAMINATOR FAN FAIL This should only happen if one or both cooling fans fail or the cooling vents near the heated roller assembly are blocked or the fan s have failed a Check for blocked vents b Contact Zebra Technical Support LAMINATOR INITIALIZING This warning will be displayed after the laminator door is closed and laminate spools are re read detected No action needed LAMINATOR LATE CARD JAM LAMINATOR MIDDLE CARD JAM Card did not
92. edia List on the User Documentation and Drivers CD supplied with this printer Installation of the Card Cleaning Cartridge is described in Section 2 and is not repeated in detail here Note Before replacing the Card Cleaning Cartridge or its adhesive roller clean the Printer using the Cleaning Cards as described earlier in this chapter Roller The Card Cleaning Roller cleans the cards entering and exiting the Transfer Station To ensure print quality the card cleaning roller requires periodic replacement A new card cleaning roller is included with each print ribbon or may be purchased separately To reorder refer to the Media List on the User Documentation and Drivers CD supplied with this printer Installation of the Card Cleaning Roller is described in Section 2 and is not repeated in detail here P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 117 118 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Troubleshooting The table on the next page offers causes and solutions to symptoms related to improper operation Check the table when experiencing any loss of operation or print quality Use the following figure in conjunction with the table to help locate the possible cause and effect a solution Upper Laminate Cassette single sided and dual sided laminators Transfer Station Printhead Card Cleaning Roller Input Hopper Heater Card Cleaning
93. el a Apply Help Card Info allows the user to select the Card Source Card Destination and Card Type Card type in use allows the user to specify the card type in use Based on your selection the printer automatically adjusts various printer properties for optimum print quality Printing options allows the user to select the card orientation to print on both sides of the card to rotate the card 180 and to specify the number of copies to print The Test Print button prints a test card Ribbon info Ribbon type is the color ribbon installed in the printer This is not user selectable Ribbon combination allows you to apply color or black or both to either side of the card e Laminator options Top Laminate Bottom laminate Laminate side and Laminate type The Image Control button brings up the Image Control window see next page The Restore Defaults button restores Card Setup default values P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 73 Printer Settings and Adjustments Card Printer Printing Preferences Advanced Black Panel Options Pop Up The Advanced Black Panel Options pop up window allows you to manage and configure Black Extraction This window is available when using Black Panel K Panel ribbons e g YMCK YMCKK etc This window controls how the driver selects the text and or graphics to be printed with the Black Panel To access the Advanced Black Panel
94. elect Start gt Printers and Faxes Then right click on the Zebra ZXP Series 8 Card Printer listing and select Properties gt Device Information ZXP ToolBox amp Zebra ZXP Series 8 USB Card Printer Properties PR General Sharing Ports Advanced Color Management Security Device Information Device information Model ZXP Series 8 Printer Type Double Sided Main board Fw FZ8ME 01 05 09 Laminator Yes HCB Fw FZ8HE 01 02 00 Internal Memory 65536 KB MAB Fw FZ8RE 01 00 00 IP address 10 1 5 71 Laminator Fw FZ8LE 00 90 00 External me 6384 KB Laminator MAB Fw FZ8RE 01 00 00 Printer status Ready Driver version DZ8CG 01 01 30 MAC address 00 15 60 cc 05 9e Printer S N 060093500053 Laminator S N O6C093500054 Security Host authentication Disabled Data security password Disabled Passkey protection Disabled Printer usage Total no of cards printed Total no of cards laminated The ZXP Series Toolbox can also be accessed via Start gt All Programs gt Zebra ZXP Series 8 Card Printer gt ZXP ToolBox Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A ZXP Series Toolbox Information Information Printer This information cannot be edited or changed by the user however this information may be useful for Zebra trained and certified personnel in diagnosing or evaluating printer status Firmware and Driver lists the versions of the Firmware Firmware version HCB MAB L
95. ent amp Zebra ZXP Series 8 USB Card Printer Properties General Sharing Ports Advanced Color Management Security Device Information printer Color profiles control the color on your printer based on the type of media being used and the printer configuration la These settings let you associate color profile s with your color Automatic Windows will automatically select the best color profile from the list of associated color profiles Recommended O Manua Manually select the default color profile for all output from this device from the list of associated color profiles Default color profile None Color Profiles currently associated with this printer The following settings let you associate color profiles with your printer The Automatic radio button lets Windows select the best color profile from the list of associated profiles default The Manual radio button lets you select the appropriate profile from the list shown in the Color Profile window You can manage Color Profiles currently associated with your printer as follows The Add button allows you to add additional profiles to the color profile list The Remove button allows you to remove profiles from the color profile list e The Set As Default button allows you to set the selected profile as the default profile P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 69 70 Printer Settings and Adjustments Card Pr
96. ent damage to the Magnetic Head will result Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Open the Door Open the idler roller assembly door Bend the Cleaning Swab to release the cleaning fluid Clean the Magnetic Encoder by moving Cleaning Swab tip side to side across the head elements To re order Cleaning Swabs see the Media List on the User Documentation and Drivers CD supplied with this printer Close the idler roller assembly door Close the Door Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Magnetic Card Encoder Magnetic Encoding Type ISO Default The encoder reads and writes standard ISO track data formats in standard ISO track locations The following shows the three standard ISO tracks n Track 1 210 BPI Track 2 75 BPI Track 3 210 BPI Each track can be encoded and decoded with ASCII characters in the standard default ISO data formats Track Density Bits per Character Length LRC Start End Start sentinel bits per character parity characters parity sentinel sentinel offset inch inches mm 1 210 7 Odd 76 Even 0 293 7 4 2 75 5 Odd 37 Even 0 293 7 4 3 210 5 Odd 104 Even 0 293 7 4 The magnetic encoder can read or encode up to 3 tracks of digital information onto CR 80 cards incorporating a HiCo or LoCo magnetic stripe in the ISO 7811 format Encoding for the three tracks uses the ISO 7811 format Track 1 uses 210 BPI
97. ep 4 When complete the OCP will return to the Clean Printer Menu P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 111 Cleaning Cleaning the Laminator Cleaning Laminator Media Feed Rollers The default cleaning interval is once every 5000 cards Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Step 7 112 Select Clean Lam Rollers to run the Laminator Roller Cleaning Routine Lift the Laminator Door to its upright position Remove the Laminate Cassette s Leave the Laminator Door open Use the Cleaning Swab in the Laminator Cleaning Kit Bend the swab to release the cleaning fluid Press Next when ready then press Top Clean the top media roller circled below by moving swab tip side to side as it turns five full revolutions Only use moderate force Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Cleaning Cleaning the Laminator Step 8 For the dual sided laminator only a Locate the roller circled below for the lower cassette b Useasecond Cleaning Swab in the Laminator Cleaning Kit Bend the swab to release the cleaning fluid C Press Bottom d Clean the bottom media roller by moving swab tip side to side as it turns five full revolutions Only use moderate force e When the operation is complete press Exit Step 9 Reinstall the Laminate Cassette s Step 1
98. erature 59 to 77 F 15 to 25 C Storage Temperature 23 to 131 F 5 to 55 C Operating Humidity 20 to 80 non condensing Storage Humidity 10 to 90 non condensing Shipping Temperature 40 to 140 F 40 to 60 C Shipping Humidity 10 to 9096 non condensing 134 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Technical Specifications Declarations of Conformity Declarations of Conformity ZEBRA TECHNOLOGIES CORPORATION Declares that the following Information Technology Equipment Zebra ZXP Series 8 Card Printer complies with following applicable directives and standards for the ITE Residential Commercial amp Light Industry environments C Applicable Directives and Supporting Standards 2004 108 EC EMC Directive EN55022 2006 Class A EN55024 1998 AD1 2001 AD2 2003EN 61000 3 2 2006 EN61000 3 3 1995 AD1 2001 2006 95 EC LVD Directive EN60950 1 2001 CB Scheme RFID Enabled Applicable Directives and Supporting Standards 99 5 EC R amp TTE Directive EN 301 489 3 V1 4 1 2002 08 EN 300 220 2 V2 1 2 2007 06 For a formal certificate please contact the Compliance Office at Zebra s Camarillo facility EUROPE Norway Only This product is also designed for IT power system with phase to phase voltage 230V Earth grounding is via the polarized 3 wire power cord FI Laite on liitett v suojamaadoitus koskettimilla varustettuun pistorasiaan SE Apparaten skall anslutas t
99. erformance The ZXP Series 8 printer is designed to work only with Zebra True Colours i Series Ribbons and True Colours i Series Transfer Film Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Installation and Setup General Information This section will guide you through the installation and setup of your Card Printer This consists of the following procedures which should be performed in the order presented Unpacking the Printer 0 00 00 ee 8 e Installing the Card Hoppers 0 000 00 eee ees 10 Loading Cards isses ed REREM ERRARE Ed Pat SR d R4 Vo RP ds 11 Opening the Printet DOOE erpa queso d dedo OR A E doe 12 e Installing the Cleaning Cartridge leslie esses 13 e Installing the Cleaning Roller 0 000 000 000000005 14 Loading the Transfer Film 00 0 eee eee eee 15 Loading a Print Ribbon 0 00 00 eee eee 17 Loading the Laminate 0 0 02 cece ee eee 18 Connecting Powel s pa bua dese ERR NEHEEEPRREEA CHEERS REF NEA 31 e Connecting the Printer to your Computer 0 0002 22 e Installing the Windows Printer Driver eese 34 The procedure to be followed for Packing the Printer for Shipment is given at the end of this section P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 7 Installation and Setup Unpacking the Printer Unpacking the Printer Step 1 Inspect the ship
100. eries Toolbox Configuration Configuration Image Control The Image Control window lets you make color adjustments to compensate for camera or lighting conditions Keep in mind that these color adjustments modify how the pictures print The adjustments do not affect the image files That type of adjustment would be made in an image processing application program 1 ZXP Toolbox Zebra ZXP Series B USB Card Printer Information Image Control Printer Monochrome Conversions Sensors Dither error diffusion Media Laminator Full Color Printing BrightnessO Configuration JobLog Save Restore Firmware and Settings Cleaning Red F Clean Printer gt Green a YM g E Clean Laminator Blue c vj 9 Sharpening Filter no effect on preview Print Test Card Print Sample Card None 9 Normal O High Technology Magnetic Encoding rd u Use color matching profile selected in Smart Card E 9 Disable color matching profile Advanced Security Configure Security Preview Security Roles Restore Defaults Print Viewer Print PRN File The Monochrome Conversions dropdown menu lets you select Dither error diffusion Dither halftoning or Dither pure black on white Full Color Printing adjustments 25 to 425 range include Brightness Contrast Gamma Saturation Red Green
101. erties Card Printer Properties To access the Card Printer Properties select Start gt Printers and Faxes Right click on the Zebra ZXP Series 8 Card Printer listing then select Properties amp Zebra ZXP Series 8 USB Card Printer Properties Color Management Security Device Information General Sharing Ports Advanced yw exa Zebra ZXP Series 8 USB Card Printer Location Comment Model Zebra ZXP Series 8 USB Card Printer Features Color Y es Paper available Double sided Yes Staple No Speed 1 ppm Maximum resolution 300 dpi Printing Preferences Print Test Page General Tab Displays printer information of a general nature includes selection for Printing Preferences and Print Test Page i e the standard Windows test page Sharing Tab Operating System OS feature where the printer can be shared with other clients on a network Ports Tab OS feature displays available communication ports Advanced Tab OS feature to select printer availability and spooling options Color Management Tab Allows user to define color profile s with color printers Security Tab OS feature where permissions to printers can be defined Device Information Tab Allows user to make basic printer adjustments and access advanced printer controls 64 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Printer Settings and Adjustments Card Printer Properties Gener
102. etting Custom Card Specifications Adjustments Step 3 Increase Transfer Output Speed a From the Card Specifications window make a note of the default transfer output speed settings b Increase the appropriate single or double transfer output speed by 0 2 c Click on the OK button Transfer speed Single Y Double Y Input Output Input Output 1 30 1 30 1 30 130 d Print a test card e Examine the test card e If there is noticeable improvement continue increasing the transfer output speed by 0 2 printing a test card and examining the resulting card Stop when the problem is corrected or there is no more improvement If the problem is corrected no more adjustment is required If the problem persists contact Zebra Technical Support e If there is no noticeable improvement return the transfer output speed to its default setting and contact Zebra Technical Support P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 157 Setting Custom Card Specifications Adjustments Irregular Warpage Note Irregular warpage is more common with Smart Cards Warpage is usually caused by too much energy being transferred to the card i e the temperatures are too hot or the speeds are too slow Step 1 Decrease Front Transfer Temperature a Goto the Card Specifications window see Section B 3 b Make a note of the default front transfer temperature settings c Decrease the appropriate
103. he Ports tab to specify the computer port to which the printer is connected This will have been established at the initial installation of the printer and will not normally require attention To access the Ports tab select Start Printers and Faxes Right click on the Zebra ZXP Series 8 Card Printer listing Select Properties gt Ports Zebra ZXP Series 8 USB Card Printer Properties PR Color Management Security Device Information General Sharing Ports Advanced Zebra ZXP Series 8 USB Card Printer Print to the following port s Documents will print to the first free checked port Port Description Printer O COM2 Serial Port L COM3 Serial Port O COM4 Serial Port Ll FILE Print to File O ZPR Zebra ZxP Series USB Virtual printer port fo Zebra ZXP Series 8 USB Ca O USB Virtual printer port fo Zebra P120i Card Printer USB Add Port f Delete Port Configure Port Enable bidirectional support C Enable printer pooling An exception to this is if you wish to use printer pooling the ability to distribute print jobs to multiple printers see Pooling on page 189 for details To enable printer pooling check the Enable printer pooling box then check the additional ports boxes Each port should have a single Zebra printer installed on it All the pooled printers must be identical models with the same configuration e g all with YMC front K back and each must
104. he radio button labeled Spool print documents so program finishes printing faster Select Start printing after last page is spooled if you want the entire document to be spooled before printing begins This option ensures that the entire document is sent to the print queue before printing If for some reason printing is canceled or not completed the job will not be printed Select Start printing immediately if you want printing to begin immediately when the print device is not already in use This option is preferable when you want print jobs to be completed faster or when you want to ensure that the application returns control to users as soon as possible To disable spooling Select the radio button labeled Print directly to the printer radio button 68 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Printer Settings and Adjustments Card Printer Properties Color Management Tab Important The optimal color profile is automatically selected when the card type is selected see the Printing Preferences Card Setup Tab Color Management settings allow you to associate color profiles on the printer based on the type of media being used and printer configuration The Add button allows the operator to add additional profiles to the color profile list To access the Color Management tab select Start gt Printers and Faxes Right click on the Zebra ZXP Series 8 Card Printer listing Select Properties gt Color Managem
105. ial no and Laminator serial no Options shows the options installed Magnetic encoding Contact smartcard Contactless smartcard and Laminator type Status displays Warnings Faults and Status Input and Output speeds single and double Top and Bottom transfer temperatures Network Configuration lists the IP address Gateway Subnet mask and MAC address e OCP shows the Language displayed in the Operator Control Panel and the LCD contrast level selected Odometer shows the number of Cards printed and the number of Printhead lines printed P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 85 ZXP Series Toolbox Information Sensors 86 These characteristics cannot be edited or changed by the user however this information may be useful for Zebra trained and certified personnel in diagnosing or evaluating printer sensors status Sensor States details the state of each printer sensor 5 ZXP Toolbox Zebra ZXP Series 8 USB Card Printer Information Q Printer Media Laminator Configuration Image Control JobLog Save Restore Firmware and Settings Cleaning Clean Printer Clean Laminator Print Test Card Print Sample Card Technology Magnetic Encoding Smart Card Advanced Security Configure Security Security Roles Print Viewer Print PRN File Sensor Values det
106. ics or Black monochrome bitmaps The driver will automatically determine the best K Panel setting based on the card design elements 74 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Printer Settings and Adjustments Card Printer Printing Preferences Black extraction from color images Black Panel Options Front Select black panel extraction type Apply black extraction on CO Disable black extraction v Black text Print YMC composite and K black Black graphics O Print all black data Black monochrome bitmaps Black extraction From color images Print black with K panel Black level Set limits on RGB values defined as black 0 to 5 R o 3 G 0 2 OFull card p o 3 Defined areas O Undefined areas Area manager n Orientation Landscape v A n X dimension 0 50 x Units inches v X offset 2 30 Ydimension 0 76 C Y offset 0 98 OK Restore Defaults Help Print black with K panel Specify the zones as Defined areas Undefined areas or Full card Black level The driver evaluates the RGB values of the card design and looks for an RGB value of 000 in order to determine what should be printed in Black Using the Black Panel Options specify what text or graphics within your card design are to be printed via composite YMC black K Resin black or both Then use Black Level to select RGB values higher than the default
107. iewer Print Viewer When you print a PRN file you print directly to the printer bypassing computer applications and associated printer drivers This utility can be used to ensure that your printer is working properly by isolating it from driver related and communication related issues Print PRN file Note Sample PRN files are stored in the following default directory folder C Documents and Settings All Users ZMotif Library To send a PRN file to the printer 1 Click on the Browse button 1 ZXP Toolbox Zebra ZXP Series B USB Card Printer Information Print PRN file Printer sensar COE Media s Zebra Technologies Corpot Laminator Printed on Zebra ZXP Series 8 Configuration r1 Image Control ern d JobLog Save Restore Firmware and Settings PRN file Settings Card Type PVC Copies 1 EIN Required no Delete no Thickness 30 Cleaning Clean Printer Clean Laminator Front Side Back Side Orientation Landscape Rotation no Orientation Landscape Rotation no Print Test Card lere seen Sharpness normal Print Type YMC Sharpness normal Print Type K tint Sample Can Technology Select a File to View Q Magnetic Encoding Selecta PRN file CADocuments and Settings All UsersiZ Browse Print Smart Card Advanced Security A Configure Security Security Roles Print Viewer Li
108. il cardts 9 zebra com Europe Middle East and Africa Repair Services Before returning any equipment to Zebra Technologies Corporation for in warranty or out of warranty repair contact your supplier for a Return Materials Authorization RMA number or contact one ot the following repair centers for support and instructions Type of repair and location Phone Email Depot Repair in Germany Austria Switzerland 49 0 2159 676 870 zebracareDE zebra com Depot Repair in France 33 0 1 53 48 12 74 zebracareFR zebra com Depot and On Site Repair in UK 44 0 1628 556 225 zebracareUK zebra com and Ireland Depot Repair in South Africa 27 0 11 201 7777 Depot Repair in the Middle East 971 0 46058220 support dxb emitac ae For further assistance contact For assistance anywhere in the EMEA contact After Sales Customer Services at Phone 44 0 177 2 69 3069 email ukrmaQ zebra com 210 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Worldwide Support Asia Pacific Technical Support Zebra Technologies Asia Pacific Pte Ltd 120 Robinson Road 106 01 Parakou Building Singapore 068913 Phone 65 6858 0722 Fax 65 6885 0838 Email tsasiapacific zebra com Asia Pacific Repair Services Before returning any equipment to Zebra Technologies Corporation for in warranty or out of warranty repair contact Repair Services for a Return Materials Authorization
109. ill jordat uttag NO Apparatet m tilkoples jordet stikkontakt FCC Regulations The Zebra ZXP Series 8 Card Printer has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and operated in accordance with the User s Manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Pursuant to Part 15 21 of the FCC Rules any changes or modifications to this equipment not expressly approved by Zebra may cause harmful interference and void the FCC authorization to operate this equipment FCC Radiation Exposure Statement applicable to 15 247 device only This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment This equipment should be installed and operated with minimum 20 cm between the radiator and your body This transmitter must not be collocated or operating in conjunction with any other antenna or transmitter unless authorized to do so by the FCC Industry Canada Notice This device complies with Industry Canada IC
110. improvement If the problem is corrected no more adjustment is required otherwise go to Step 3 e If there is no noticeable improvement return the temperature to its default setting and go to Step 3 P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 159 160 Setting Custom Card Specifications Adjustments Step 3 Increase Transfer Output Speed a From the Card Specifications window make a note of the default transfer output speed settings b Increase the appropriate single or double transfer output speed by 0 2 c Click on the OK button Transfer speed Single Double Input Output Input Output 1 30 1 30 1 30 1 30 d Print a test card e Examine the test card e If there is noticeable improvement continue increasing the transfer output speed by 0 2 printing a test card and examining the resulting card Stop when the problem is corrected or there is no more improvement If the problem is corrected no more adjustment is required otherwise go to Step 4 e If there is no noticeable improvement return the transfer output speed to its default setting and go to Step 4 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Setting Custom Card Specifications Adjustments Step 4 Increase Transfer Input Speed a From the Card Specifications window make a note of the default transfer input speed settings b Increase the appropriate single or double transfe
111. in the black area or clear grid underneath white transfer film wrinkles in the gray area Cyan Stripes Horizontal cyan stripes alongside vertical lighter cyan box Non uniformity or horizontal banding within cyan box on right of card density image 2 Pixel Grid 2 pixel wide grid lines on Mis registration between color planes white Mid Magenta Flat uniform mid density Motion artifacts banding platen defects density magenta level uniformity Dark Cyan Maximum cyan only Motion artifacts transfer artifacts scratches dirt density image EJ Max Gray Maximum CMY black Wrinkles snapping noise during printing ribbon transfer film tears or breaks flash card positioning Offset Dots Individual C M and Y dots spaced at regular intervals Motion artifacts on specific color planes mis registration Smear Gray with full density Color smear artifacts YMCK blocks near top Min Magenta Flat uniform low density Motion artifacts banding platen defects density magenta level uniformity bead position White Max Gray Max density areas on sides with tilted white center Ribbon wrinkle Max Gray White Same as above with slant direction changed Ribbon wrinkle Motion amp Registration Uniform cyan with registration marks on sides Banding mis registrations motion artifacts Gradient Boxes 3 sets of light to dark grayscale ramps Used to create color c
112. inter Properties Security Tab This is the standard Windows security screen showing user access to various printer control options Both Print and Manage Printers must be checked for full functionality of the printer To access the Security tab select Start gt Printers and Faxes Right click on the Zebra ZXP Series 8 Card Printer listing Select Properties Security Zebra ZXP Series 8 USB Card Printer Properties General Sharing Ports Color Management Security Device Group or user names PK Advanced Information T Administrators 01WXPRRINGWALD Administrators ff CREATOR OWNER Everyone n Power Users 01 WXPRRINGWALD Power Users Permissions for Administrators Remove Deny Print Manage Printers Manage Documents Special Permissions For special permissions or for advanced settings click Advanced The Security tab allows you to assign the actual permissions that apply to the print queue You can apply permissions to both users and to groups It is usually considered a better practice to only apply security to groups The Advanced Security Settings properties sheet allows you to assign a more comprehensive set of permissions than the basic Security tab found on the printer s properties sheet does Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Printer Settings and Adjustments Card Printer Properties Device Informa
113. ip the cleaning card Insert card in the front feed slot Click Ok Wait until cleaning process is completed The card will eject through the front feed slot Replace the transfer film Observe the message Transfer roller cleaning successful This concludes the heater roller cleaning process Zebra ZXP Series 8 Card Printer with Laminator 97 98 ZXP Series Toolbox Cleaning Clean Laminator The Clean Laminator screen gives you the option to clean the laminator via the Toolbox refer to Section 6 for cleaning via the OCP ZXP Toolbox Zebra ZXP Series 8 USB Card Printer Information Clean Laminator Q Printer Card Transport Rollers Heater Rollers Q Sensors Cards since last cleaning 0 Media Cards since last cleaning Cleaning Interval o Cleaning Interval 0 Save Laminator Configuration le Image Control JobLog Save Restore Firmware and Settings Cleaning Clean Printer Print Test Card a Print Sample Card Technology Magnetic Encoding Smart Card Advanced Security a Configure Security Security Roles Print Viewer Print PRN File Card transport Rollers When you click on the Clean button instructions will appear in the following sequence 1 Open the laminator cover remove the laminate top and bottom cassettes and close the cover Then click Ok Wait until the l
114. ironments For US Canada Mexico Australia amp NZ e FCC Class A cfr47 Part 15 Subpart J e FCC 15 257 2008 Part15 Subpart C Canadian STD RSS 210 e NOM ETL Mexico e EN60950 2000 Safety Standard TUV amp RTL e C Tick Australia Electromagnetic Radiation Standard e For Europe e Applicable Directives and Supporting Standards 2004 108 EC EMC Directive EN55022 2006 Class A EN55024 1998 AD1 2001 AD2 2003 EN61000 3 2 2006 EN61000 3 3 1995 AD1 2001 2006 95 EC LVD Directive EN60950 1 2001 CB Scheme WLAN Enabled Applicable Directives and Supporting Standards 99 5 EC R amp TTE Directive EN 301 489 17 V1 2 1 2002 08 EN 300 328 V1 7 1 2006 10 RFID Enabled Applicable Directives and Supporting Standards 99 5 EC R amp TTE Directive EN 301 489 3 V1 4 1 2002 08 EN 300 220 2 V2 1 2 2007 06 P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 133 Technical Specifications Specifications Electrical e Auto switching Single phase AC power 90V 264V AC RMS and 47 63 HZ 50 60 Hz nominal Power consumption gt Note Osprey printer setup temperature for composite card top 9 175C amp bottom 180C 7 7 then laminator setup for both sides lamination 140C Power with 120VAC 60HZ Idle 160 W Printing 340 W Initializing Warm up 570 W Sleep 20 W Physical Height 11 62 295 mm Width 25 2 640 mm Depth 20 82 529 mm e Weight 44 lbs 20 kg Environmental Operating Temp
115. izard Select Featu Sele int to install InstallShield Step 11 Ensure that the Printer s power switch in the OFF position and then click the OK button ZMotif InstallShield Wizard Ic Please make sure that your printer is turned off After installation of the driver you would be prompted to turn on your printers Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Installation and Setup Installing the Windows Printer Driver Step 12 This will bring up the License Agreement window To proceed with the installation select the Z accept the terms of the license agreement option and then click the Next button Zebra ZXP Series B Card Printer InstallShield Wizard License Agreement Plea Please read the terms of this End User License Agreement the Agisement aref lly The Agreement is a legal agreement between you either an individual or a single or firmware accompanying this End User License Agreement and any associated media jed materials and any online or electronic documentation collectively Software By g or using the Software you agree to be bound by the terms of this Apeenent Ifyou do not agree to the terms of this Agreement you may not install or use the Grant af License The Software is protected by copyright and other sociated Zebra printex s and for no other purpose To the extent that any portion of the Software is provided to you in a manner that is designed to
116. le BLUE GRAY Flange Supply Spool PURPLE Supply Spindle PURPLE P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator Installation and Setup Loading a Print Ribbon Step 2 Step 3 Step 4 Step 5 Step 6 Load the print ribbon supply spool onto the supply spindles purple flange side to the left Load the empty take up spool onto the take up spindle blue flange side to the right Make sure the spring loaded spindles on the left seat into the spools Make sure the print ribbon comes off the bottom of the supply spool and feeds to the bottom of the take up spool The figure below shows the proper installation of the print ribbon Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Installation and Setup Loading the Laminate Loading the Laminate Opening the Laminator Door Step 1 Grasp the Door at the bottom front Step 2 Lift the Door to its upright position It will remain in that position Note that the Lower Laminate Cassette is only present on the dual sided laminator P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 19 20 Installation and Setup Loading the Laminate Removing the Laminate Cassette s Step 1 Rotate the locking lever maximum in the direction indicated in the figure below Zebra ZXP Series 8 Card Printe
117. le or double transfer output speed by 0 2 c Click on the OK button Transfer speed Single Double Input Output Input Output 11 30 1 30 1 30 130 d Print a test card e Examine the test card e If there is noticeable improvement continue increasing the transfer output speed by 0 2 printing a test card and examining the resulting card Stop when the problem is corrected or there is no more improvement If the problem is corrected no more adjustment is required If the problem persists contact Zebra Technical Support e If there is no noticeable improvement return the transfer output speed to its default setting and contact Zebra Technical Support Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Setting Custom Card Specifications Adjustments Edges curled up Warpage is usually caused by too much energy being transferred to the card i e the temperatures are too hot or the speeds are too slow Step 1 Decrease Front Transfer Temperature a Goto the Card Specifications window see Section B 3 b Make a note of the default front transfer temperature settings c Decrease the appropriate single or double side front transfer temperature by 5 d Click on the OK button Transfer temperature C Single side Double side printing printing Front 175 Back 75 Front 170 Back 160 e Print atest card see Section B 3 f Examine the test card e If the
118. lem is corrected or there is no more improvement If the problem is corrected no more adjustment is required If the problem persists contact Zebra Technical Support e If there is no noticeable improvement return the transfer output speed to its default setting and contact Zebra Technical Support Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Setting Custom Card Specifications Adjustments Back of card Partial transfer is usually caused by lack of energy being transferred to the card i e the temperatures are too low or the speeds are too fast Step 1 Increase Back Transfer Temperature a From the Card Specifications window make a note of the default back transfer temperature settings see Section B 3 b Increase the appropriate single or double side back transfer temperature by 5 c Click on the OK button Transfer temperature C Single side Double side printing printing Front 175 Back 75 Front 170 Back 160 d Print a test card see Section B 3 e Examine the test card e If there is noticeable improvement continue increasing the back transfer temperature by 5 printing a test card and examining the resulting card Stop when the problem is corrected or there is no more improvement If the problem is corrected no more adjustment is required otherwise go to Step 2 e If there is no noticeable improvement return the temperature to its default setting and go to Step 2
119. line online via the OCP Advanced Settings Menu PRINTING Print job received printing in process READY Ready and at temperature STANDBY Printer is in sleep mode i e power save mode WAIT Performing a self test on startup INITIALIZING WARMING Ready to accept a print job rollers heating e g at startup or when switching from 1 sided printing to 2 sided printing WARMING Print job received warming rollers to temperature PRINT JOB WAITING WARMING Ready to accept a print job laminator warming e g when WAITING TO LAMINATE switching from 1 sided laminating to 2 sided laminating WARMING Warming printhead to temperature WARNING Indicates that additional OCP instructions need to be performed e g PRINT RIBBON LOW etc Zebra ZXP Series 8 Card Printer with Laminator 53 Operation Operator Control Panel OCP Warning Messages 54 Warnings alert the operator to action that should be taken the printer will generally continue operation WARNING Printer will still operate DESCRIPTION BOTTOM LAMINATE LOW Indicates that the Bottom Laminate cassette is low see Loading the Laminate Section 2 CLEAN FRONT CARD PATH Indicates that the Front Card Path Y Drive Rollers needs cleaning see Cleaning the Printer Section 6 CLEAN LAMINATOR Indicates that the Laminator Path needs cleaning see Cleaning the Laminator Section 6 CLEAN LAM ROLLERS CLEAN LAM OVEN
120. list Press the SELECT button to select the item from the list Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Operation Operator Control Panel OCP Print Test Cards Menu 1 Grid On Gray Sets the number of Test Cards to be printed 1 5 10 100 Selects single sided or double sided card printing Selects the type of card e g Custom PVC PET PETG etc Selects Test Card to be printed see OCP Test Card Images on page 127 Grid On Gray 2 Print Test Cards Menu UP DOWN SELECT Press the UP button to move up the menu list Press the DOWN button to move down the menu list Press the SELECT button to select the item from the list P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 5r Operation Operator Control Panel OCP Network Settings Menu C om RETURN WITHOUT SAVE SAVE SETTINGS NE DRESS Enable or disable the DHCP Mode SET IP AD Change the IP Address Change the Subnet Mask SET SUBNET MASK SET DEFAULT GATEWAY l Network Settings Menu UP DOWN SELECT Change the GW Gateway Press the UP button to move up the menu list Press the DOWN button to move down the menu list Press the SELECT button to select the item from the list Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Operation Operator Control Panel OCP Advanced Settings Menu w H
121. magnetic stripe a Ensure that you are using the correct card type b Check that the cards are loaded with the magnetic stripe in the correct orientation normally stripe down and toward the rear of the printer c Ensure that the cards are set up correctly in the printer driver coercivity setting d Ensure that the data conforms to ISO Specifications e Retry writing MISSING HCB There is a problem with the HCB a Power cycle the printer Halogen Controller Board b Contact Zebra Technical Support MISSING LAMINATOR An error occurred when trying to a Power cycle the printer MAB communicate to the Laminator MAB b Contact Zebra Technical Support Media Authentication Board MISSING MAB An error occurred when reading the a Check print ribbon orientation RFID Tag by the MAB Media b Verify part number of the print ribbon Authentication Board c Power cycle the printer d Contact Zebra Technical Support MOTOR VOLTAGE ERROR Incorrect voltage detected at one or a Power cycle the printer several motors in the unit b Contact Zebra Technical Support 124 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Troubleshooting OCP Error Messages ERROR MESSAGE NO MAG STRIPE POSSIBLE CAUSE Mag stripe not detected POSSIBLE SOLUTION a Ensure that you are using the correct card type b Check that the cards are loaded with the magnetic stripe in the correct
122. map based inhibit panel area This option is enabled when Custom file based inhibit area see above is selected To locate the bitmap click on the Browse button to bring up a dialog for choosing the file Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Printer Settings and Adjustments Card Printer Printing Preferences Image Control Option The Image Control button brings up the Image Control window which lets you make color adjustments to compensate for camera or lighting conditions Keep in mind that these color adjustments modify how the pictures print The adjustments do not affect the image files That type of adjustment would be made in an image processing application program Image Control Multi tone printing with one color ribbon Dither error diffusion Full color printing Brightness Contrast Gamma mid range darkness Saturation vividness Red Green o 0 E3 0 9x 0 4 4 4 4 4 4 4 akaka kaka kaka Blue Sharpening Filter no effect on preview Restore Defaults Onone Normal O High S Use color matching profile selected in Properties gt Color Management O Disable color matching profile The Multi tone printing with one color ribbon dropdown menu lets you select Dither error diffusion Dither halftoning or Dither pure black on white Full color printing adjustments 25 to 25 range include Brightness Contrast Gamma S
123. move the top laminate cartridge Remove the mis cut piece of laminate TOP LAMINATE OUT The top laminate has run out Load new roll of laminate TOP LAMINATE REGISTRATION Improperly prepared registered laminate Media misfeed Patch length improperly set Unexpected end of laminate roll detected Remove and recut laminate in the center of the index notch re install and retry TRANSFER ERROR A problem was detected during the transfer process print ribbon to film Contact Zebra Technical Support 126 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Troubleshooting OCP Test Card Images OCP Test Card Images See detailed Test Card descriptions on the following page Mid Gray Grid On Gray Cyan Stripes J 2 Pixel Grid Mid Magenta Dark Cyan Max Gray Offset Dots Smear 255 255 Min Magenta White Max Gray Max Gray White Tapa LIC ES Motion amp Registration Gradient Boxes Density Setup Grid On Gray 2 P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 127 Troubleshooting Test Card Descriptions Test Card Descriptions Image Description Print artifacts to look for with this image Mid Gray Flat uniform gray Motion artifacts banding platen defects transfer artifacts dirt overall density level Grid On Gray Solid black on top gray Colored ribbon wrinkles
124. nd Halftone are enabled when Bitmap based Uv varnish see above is selected Rotate 180 Grayscale Halftone Double pass Use this option to optimize the quality of the Uv image This is a two step process 1 print and transfer the card without the Uv image 2 print and transfer the card a second time with the Uv image only on top of the existing print image Note that this option uses an additional transfer panel Bitmap based Uv varnish This option is enabled when Bitmap based Uv varnish see above is selected To locate the bitmap click on the Browse button to bring up a dialog for choosing the file Area manager Note that this option is enabled when either the Defined areas or the Undefined areas radio button is selected A defined area is a zone UV Back Panel Select the Uv type Selected Area Uv varnish Uy printing options Rotate 180 Double pass Halftone Bitmap based Uy varnish File Name Area manager I Orientation Landscape vix Units inches M a l X dimension 0 56 z X offset 2 66 M Y dimension 1 62 Y offset 0 16 m Cancel Restore Defaults Orientation Set the card orientation to either Portrait or Landscape Units Set the units to either inches or mm millimeters Area Use to define select move or resize a zone use to draw a zone and use XX to delete a selected zone To create a zone drag the
125. ng Preferences liliis 72 5 ZXP Serles TOOIDOX 2 6 ces ese ee hh RR RR RRRRER ERR 83 Introducllorte uuu o eub RR RE EEERO RUE E EMEN RE EM 83 ZXP Series Toolbox Access slsslssilleeeeee eese 84 Information e e craca eraa eiria aa OEE E A E rh 85 Configurations 2 five bi eit ea ea a e a eed a kd PE ees eee a 89 Cleaning enr RR Ru RRESUAEER RISE eR REED 96 Print Test Gard cs 4dasnwetetivecaeiu vedas Sedans PEE RU dad dE e 99 Technology 2 arden xx tuu FA ERA CHF GERE UR EEG CENTRE RES 100 Advanced Security 00 0 cece eee 102 Print VOW arsa i EET 105 rie lj nnnm 107 Cleaning the Printer 0 00 c eects 107 Cleaning the Laminator llli ee 111 Cleaning the Printhead liliis 116 Card Cleaning Cartridge llli 117 Cleaning Roller lslssllseeslleeee eh 117 7 TROUDIGSHOOIING euisusneaii e raa Rad sess ERA RE RARO RES 119 OCP Error Messages 0000 e eee eens 120 OCP Test Card ImageS 0 00 c cece 127 Test Card Descriptions 0 00 cece eee 128 Ethernet ISSUCS iit deena RR Ede eee atte Face ei beds 129 8 Technical Specifications 2 o dest tr unen ues 131 Standard Features 1 2 0 0 0 ccc ses 131 Specifications 2 wicca ead et Sen kee qoae dux eats 132 Declarations of Conformity 0 0 000s 135 Appendix A Printer Configurations 0000e cece eee 137 Appendix B Setting Custom Card Specifications
126. ning Apply Clean Printer Advanced Password Clean Laminator Advanced printer settings are protected by a separate password Enter it here to access advanced printer settings Print Test Card Password Print Sample Card Technology Appl Technology a pply Magnetic Encoding Last Print job options Smart Card Erase job data following successful card printing A Retain job data after card printing Save Advanced Security T Configure Security Security Roles Print Viewer Print PRN File 2 Repeat the password in the Confirm password field 3 Click on the Apply button 102 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A ZXP Series Toolbox Advanced Security To change the Password 1 Enter your password in the Old password field 1 ZXP Toolbox Zebra ZXP Series 8 USB Card Printer Information a Configure Security Q Printer Toolbox Password Mitten Unauthorized changes to printer settings cannot be made if the ZXPToolbox is Media password protected Leminstor The password is case sensitive eight characters minimum If this is the first use of a password enter itin New password Configuration Display characters Image Control JobLog Old password t Save Restore New password Q Firmware and Settings Cleaning ess Clean Printer D Clean lane Ad
127. nters on the network select the desired printer and then click the Next button or e Enter the Printer IP Address directly example circled below and click the Next button Zebra ZXP Series B Card Printer InstallShield Wizard vol Broadcom NetXtreme 57xx Gigabit Controller v InstallShield Step 15 Enter the location of the printer and add any applicable comments and then click the Next button Zebra ZXP Series 8 Card Printer InstallShield Wizard Zebra ZXP Series 8 Card Printer InstallShield Wizard C Comment Install Shield P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 43 Installation and Setup Installing the Windows Printer Driver Step 16 This will bring up the Choose Destination Location window e To accept the default destination location where setup will install the files click the Next button 0r e Click the Change button select a folder where setup will install the files and click the Next button Zebra ZXP Series 8 Card Printer InstallShield Wizard InstallShield Step 17 This will bring up the Ready to Install the Program window To continue click the Install button Zebra ZXP Series 8 Card Printer InstallShield Wizard Ready to Install the Program egin installation n settings click Back Click Cancel to exit the InstallShield Step 18 Observe the Setup Status window 44 Zebra ZXP Series 8 Card Printer with Laminator P1013372 00
128. oding refer to Appendix D 1 ZXP Toolbox Zebra ZXP Series B USB Card Printer Information Magnetic Encoding Q Printer Settings Printer Sensors I Enable EIN required inventory number pre encoded on magnetic stripe Media Disable error polling when EIN required Laminator Enable EIN readback from magnetic stripe Configuration Track 1 Track2 Track 3 Image Control JobLog Save Restore Firmware and Settings Cleaning Clean Printer Clean Laminator Print Test Card Print Sample Card Bit density bpi 210 Character size Fj LRC parity Start sentinel Start sentinel offset x0 001 End sentinel Encode Read Data Coercivity High M Track 1 Save v Track2 E j v Track3 Smart Card Read J Encode J Get EIN Printing Preferences Advanced Security Configure Security Security Roles Print Viewer Print PRN File Settings EIN options not implemented Read Data e Coercivity Select either High or Low e Track selection Forencoding Click on the checkboxes to select Track 1 Track 2 and or Track 3 enter the data to be written and click on the Encode button Forreading Click on the checkboxes to select Track 1 Track 2 and or Track 3 click on the Read button and validate the data read 100 Zebra ZXP Series 8 Card Printer with Laminato
129. on Smart Card Interface When a command to the printer interface sends a card to the Smart Card Contact Station the printer connects the Smart Card Contact Station to the female DB 9 connector on the rear of the printer WW DB 9 Connector location for Smart Card Contact Station An attached external Smart Card Programmer can be used to program Smart Card chips The following table shows the Smart Card Contact Points Smart Card Contact Points C1 VCC Smart Card Contact Points C6 Vpp C2 Reset C7 I O 2 3 4 C3 Clock Zebra ZXP Series 8 Card Printer with Laminator C8 RFU C4 RFU 9 GND when chip 5 C5 GND is at station P1013372 001 Rev A Smart Card Options Contactless Smart Cards Rather than using a contact pad Contactless Smart Cards use various short range radio technologies to connect to the printer The printer moves the card to an antenna location on the card path and the encoding or decoding occurs All other printer operations remain the same Media Loading Orientation for Contactless Smart Cards For Contactless Smart Cards orientation is not a consideration Printing on Contactless Smart Cards With reverse transfer printing technology there are no restrictions when designing material to be printed on Contactless Smart Cards P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with
130. ontainer Ideally use cards as soon as possible Step 1 Remove the wrapping from the card deck Holding the card deck by the sides do not touch the print surfaces hold it vertically against a flat surface such as a desktop If the deck is too thick for your hand to hold it comfortably use about half a deck at a time Step 3 Push the stack back and forth to an angle of about 45 from vertical so as to separate all of the cards Step 2 Note Static charges and edge burrs from the card die cutting process can render individual cards stuck together with significant adhesion force These cards must be physically separated from each other before inserting into the feeder if not separated feeding or printing problems may occur Step 4 Restore the card stack to its original squared off condition Step 5 Open the Input Hopper Door ALI j LW TH j AL i Ii n T IN Place the cards in the Input Hopper in the orientation as shown smartcard contacts if present up and toward the body of the printer mag stripe if present down and to the rear Ensure that the cards are seated flat on the bottom of the hopper Step 6 Step 7 Close the Input Hopper Door 11 P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator Installation and Setup Opening the Printer Door Opening the Printer Door Step 1 Press the Door Release button on the top of the Printer Step 2 Ob
131. orrected no more adjustment is required otherwise go to Step 2 e If there is no noticeable improvement return the temperature to its default setting and go to Step 2 152 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Setting Custom Card Specifications Adjustments Step 2 Increase Front Transfer Temperature a From the Card Specifications window make a note of the default front transfer temperature settings b Increase the appropriate single or double side front transfer temperature by 5 c Click on the OK button Transfer temperature C Single side Double side printing printing Front 175 Back 75 Front 170 Back 160 d Print a test card e Examine the test card e If there is noticeable improvement continue increasing the front transfer temperature by 5 printing a test card and examining the resulting card Stop when the problem is corrected or there is no more improvement If the problem is corrected no more adjustment is required otherwise go to Step 3 e If there is no noticeable improvement return the temperature to its default setting and go to Step 3 P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 159 154 Setting Custom Card Specifications Adjustments Step 3 Increase Transfer Output Speed a From the Card Specifications window make a note of the default transfer output speed settings b Increase the appropriate sing
132. ping container to ensure that no damage has occurred during shipment If any damage is apparent file a claim with the shipper Step 2 Open the shipping container Step 3 Remove the packing material and accessories from around the top of the Printer be moved or shipped If the original material is lost or damaged a replacement Shipping Kit Important Save all the packing material and the shipping carton in case the Printer needs to can be ordered from Zebra Step 4 Make sure the following items are included with your Printer Quick Start Guide CD ROM with InstallWizard Cleaning Cartridge USB r4 Cleaning Roller P X Power Cable Single and Dual sided Dual sided only Laminate Cassette s Input Hopper Output Hopper If any items are missing please contact your dealer To reorder please refer to Appendix G of this manual 8 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Installation and Setup Unpacking the Printer the shipping carton Caution The Printer weighs approximately 44 Ibs 20 kg use two people to lift it out of Step 5 With two people holding the carrying strap colored blue green and red for clarity carefully lift the Printer out of the recess in the lower foam insert Step 6 Place the Printer in a location that meets the following requirements A reasonably dust and dirt free environment Flat surface at least 38 in 965 mm wide x 2
133. pplies to the dual sided laminator Laminates come in three widths Full Width laminate is 2 in 51 mm wide The full width laminate is used on the front i e upper or back i e lower surface of the card Partial Width laminate is available in two widths e 1 66 in 42mm wide laminate is used for cards with a writable signature panel e 1 33 in 33 mm wide laminate is used for cards with a magnetic stripe For either partial width laminate a collar on the spool keeps the laminate positioned correctly Full Width Y 1 66 BACK CARD Signature Panel Magnetic Stripe P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 29 Installation and Setup Loading the Laminate Step 1 Remove the Lower Laminate Cassette see Page 20 Step 2 Open the cassette and remove the laminate if present Step 3 Load the partial width laminate into the cassette Note that the collar on the laminate spool is on the end opposite the geared flange Collar Step 4 Trim the partial width laminate Step 5 Rotate the core to adjust the laminate overhang Stop when the end of the laminate is even with the edge of the lips of the cassette Step 6 Install the cassette see Page 25 30 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Installation and Setup Connecting Power Connecting Power A Electric Shock Caution Limit AC power supplied to the Printer to 100 2
134. r 115 Cleaning Cleaning the Printhead Cleaning the Printhead 116 Printhead cleaning removes deposits when print anomalies persist To avoid deposits only use foam tipped swabs or pens Printhead Permanent damage to the Printhead will result i Caution Never use a sharp object or any abrasive to scrape deposits from the Caution Do not touch the Printhead if the printer has been in service in the last 10 minutes It could be very hot and cause a burn Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Place the printer power switch in the OFF O position Open the Door and remove the print ribbon Bend the Cleaning Swab to release the cleaning fluid Clean Printhead by moving Cleaning Swab tip side to side across the Printhead elements Only use moderate force To re order Cleaning Swabs see the Media List on the User Documentation and Drivers CD supplied with this printer Reinstall the print ribbon and close the Door Place the printer power switch in the ON position Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Cleaning Card Cleaning Cartridge Card Cleaning Cartridge Cleaning The Card Cleaning Cartridge cleans the cards entering the printer through the card feeder To ensure print quality the card cleaning roller requires periodic replacement New card cleaning rollers are included with each print ribbon or may be purchased separately To reorder refer to the M
135. r P1013372 001 Rev A ZXP Series Toolbox Technology Smart Card The Smart Card screen allows the user to test various smart card encoding options For more information on smart card encoding refer to Appendix E 5 ZXP Toolbox Zebra ZXP Series 8 USB Card Printer 5 amp y C Information A Smart Card Printer Card Readers Sensors eM Hd eda Contact Contactless Laminator Card Types Configuration le Image Control JobLog Save Restore Firmware and Settings Cleaning Clean Printer Clean Laminator mm Messages M Print Test Card a Prnt Sample Card Technology Magnetic Encoding Advanced Security Ei Configure Security Security Roles Print Viewer Print PRN File Card Readers Select the card reader from the drop down menu Card Option Select either Contact or Contactless Card Types Select the card type from the drop down menu The Feed Card button feeds the card into the printer Input Data includes address length input and PIN e Click on the Set PIN button to set the security code for the card Click on the Read button to read data from the card Click on the Write button to write data to the card e Click on the Write Raw Data button to write raw data to a card The Get ATR button returns the ATR Answer To Reset result from the card reader This is
136. r evaluating laminator status Status information includes Warnings and Faults Communications AC Power and Heated Rollers Top Surface and Ambient and Bottom Surface and Ambient temperatures and Line Voltage and Line Frequency ZXP Toolbox Zebra ZXP Series 8 USB Card Printer _ZXP Toolbox Information Laminator Printer Status Sensors Status unknown Q Media Warnings None Faults None Configuration A Firmware Image Control LCB Version FZBLE 00 90 00 JobLog Save Restore Sensors Entry blocked Firmware and Settings Staging blocked Cleaning Exit blocked Clean Printer Odometer Clean Laminator Total up time 0 days PrinbXest Gerd Top bulb on time 0 days Bottom bulb on time 0 days Print Sample Card Technology Magnetic Encoding Smart Card Advanced Security Configure Security Security Roles Print Viewer Print PRN File Firmware lists the version of the Firmware Sensors details the state of each laminator sensor Top surface Bottom surface Line Voltage MAB Version Door open Top Laminate A D Bottom Laminate ID 699 Cards processed Cards laminated FZ8RE 01 00 00 e Odometer shows Total up time Heater on time the number of Cards processed and the number of Cards laminated Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A ZXP S
137. r input speed by 0 2 c Click on the OK button Trangfer speed Y Single Double Input Output Input Output 11 30 1 30 1 30 130 d Print a test card e Examine the test card e If there is noticeable improvement continue increasing the transfer input speed by 0 2 printing a test card and examining the resulting card Stop when the problem is corrected or there is no more improvement If the problem is corrected no more adjustment is required If the problem persists contact Zebra Technical Support e If there is no noticeable improvement return the transfer input speed to its default setting and contact Zebra Technical Support P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 161 Setting Custom Card Specifications Adjustments B 4 4 Card Indentation Indentations are usually caused by too much energy being transferred to the card i e the temperatures are too hot or the speeds are too slow Step 1 Decrease Front Transfer Temperature a Goto the Card Specifications window see Section B 3 b Make a note of the default front transfer temperature settings c Decrease the appropriate single or double side front transfer temperature by 5 d Click on the OK button Transfer temperature C Single side Double side printing printing Front 175 Back 75 Front 170 Back 160 e Printa test card see Section B 3 f Examine the test card e If there is notice
138. r specified in the Logfile Definition Separator Log File Contents selections include Time Logs the time a which the card was sent to the printer in the HH MM SS format The 24 hour clock is used so 13 00 00 1 00 pm and 05 00 00 5 00 am Date Logs the date the card was sent to the printer in the MM DD YYYY format Printer serial number Logs the serial number of the printer that printed the card Static text Adds to the record text in the box at right 16 characters maximum IP address Logs the IP address of the PC that sent the card to the printer Magnetic Track 1 2 3 Data Logs the data sent to the printer to be encoded on the card s magnetic stripe EIN data from Mag Track 2 Not implemented Application will send data with L2xxx TextOut Allows third party applications to send data to be logged in much the same way as they would send magnetic data Spooler job number Logs the number which the card print job was assigned in the Windows print spooler User name Logs the username of the person submitting the card print job ZML Job ID Logs the UUID or in a Windows environment the GUID C Documents and Settings All Users ZMotif 4 Note Job Logs and Printer Logs are stored in the following default location The Save Job Log Settings button saves the Job Log settings The Save Printer Log Files button creates the following XML Log Files P1013372 001 Rev A GetLogCleanHistory xml GetLogErrors xml
139. r with Laminator P1013372 001 Rev A Installation and Setup Loading the Laminate Step 3 Remove the cassette s by pulling each cassette straight out from its spindle Step 4 Open the cassette s like a clam shell by separating its two halves Grasp the two halves firmly with your fingers then pull it apart Do NOT use tools Upper Laminate Cassette shown Step 5 Ifthere is an empty laminate core in the cassette remove it P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 21 Installation and Setup Loading the Laminate Loading the Laminate Cassette s Step 1 Remove the new roll of laminate from its packaging Important The geared flange on the laminate spool is removable but do not remove it If it does come off snap it back onto the end of the spool Step 2 ree UTTE M Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Installation and Setup Loading the Laminate Step 3 Carefully following the guidelines in the following figure place the laminate in the cassette e Upper Laminate Cassette present on both the single sided laminator and dual sided laminator e Lower Laminate Cassette only present on the dual sided laminator 4 Step 4 Pull out an inch or two of laminate past the lip of the cassette Step 5 Close the cassette by firmly pressing the clamshell together You will hear a click and feel a detent when the
140. ra ZXP Series 8 Card Printer with Laminator 95 ZXP Series Toolbox Cleaning Cleaning Clean Printer The Clean Printer screen gives you the option to clean the printer via the Toolbox refer to Section 6 for cleaning via the OCP 1 ZXP Toolbox Zebra ZXP Series B USB Card Printer Information Clean Printer Q Printer Side Card path Front Card Path Q Sensors Cards since last cleaning 47 Cards since last cleaning a7 Media Cleaning intervel 5000 Cleaning Interval j 5000 Laminator gt Save Clean Save Clean Configuration Image Control Heater Rollers JobLog Cards since last cleaning 47 Save Restore Cleaning Interval 20000 Firmware and Settings Cleanin ES eii Li Clean Laminator Print Test Card Print Sample Card Technology a Magnetic Encoding Smart Card Advanced Security Configure Security Security Roles Print Viewer Print PRN File Side Card Path When you click on the Clean button instructions will appear in the following sequence 1 Remove the card hopper and click Ok 2 Insert the X Roller Cleaning Card in the side slot where the card hopper was located Click Ok after inserting the cleaning card Wait until the cleaning process completes The card will eject through the side slot Flip the cleaning card Insert the card through the side slot Click Ok Wait until the cl
141. re improvement If the problem is corrected no more adjustment is required otherwise go to Step 2 e If there is no noticeable improvement return the temperature to its default setting and go to Step 2 166 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Setting Custom Card Specifications Adjustments Step 2 Decrease Back Transfer Temperature a Goto the Card Specifications window b Make a note of the default back transfer temperature settings c Decrease the appropriate single or double side back transfer temperature by 5 d Click on the OK button Transfer temperature C Single side Double side printing printing Front 175 Back 75 Front 170 Back 160 e Printa test card f Examine the test card e If there is noticeable improvement continue decreasing the back transfer temperature by 5 printing a test card and examining the resulting card Stop when the problem is corrected or there is no more improvement If the problem is corrected no more adjustment is required otherwise go to Step 3 e If there is no noticeable improvement return the temperature to its default setting and go to Step 3 P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 167 168 Setting Custom Card Specifications Adjustments Step 3 Decrease Transfer Output Speed a From the Card Specifications window make a note of the default transfer output speed settings b De
142. re is noticeable improvement continue decreasing the front transfer temperature by 5 printing a test card and examining the resulting card Stop when the problem is corrected or there is no more improvement If the problem is corrected no more adjustment is required otherwise go to Step 2 e If there is no noticeable improvement return the temperature to its default setting and go to Step 2 P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 155 156 Setting Custom Card Specifications Adjustments Step 2 Increase Back Transfer Temperature a From the Card Specifications window make a note of the default back transfer temperature settings b Increase the appropriate single or double side back transfer temperature by 5 c Click on the OK button Transfer temperature C Single side Double side printing printing Front 175 Back 75 Front 170 Back 160 d Printa test card e Examine the test card If there is noticeable improvement continue increasing the back transfer temperature by 5 printing a test card and examining the resulting card Stop when the problem is corrected or there is no more improvement If the problem is corrected no more adjustment is required otherwise go to Step 3 e If there is no noticeable improvement return the temperature to its default setting and go to Step 3 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A S
143. rences PR Card info Card source Card Destination Card type in use Printing options Orientation Print on both sides Rotate 180 Copies Ribbon info Ribbon type YMCKI Print Front image on back side No v Card Setup Encoding Black Panel K Optimization About Card feeder v Output hopper v e Landscape Front Back Yes v o aao fem None v 1 g Test Print Front Inhibit K Front Ribbon combination YMCKI Front YMCKI Back x Back Inhibit K Back Laminator info Top Laminate Bottom Laminate 1 mil full clear top 1 mil full clear bot Laminate sides Both Image Control Restore Defaults OK Cancel lf Apply Help The quality of the test card will determine whether or not to continue the process P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 143 B 4 Adjustments 144 Setting Custom Card Specifications Adjustments Problems addressed in this section include B 4 2 B 4 3 B 4 4 B 4 5 B 4 6 Partial Transfer 222eo re ve eee ee x 146 Front of card asas bocce ed bnew etd da ede a a 146 Back of card 149 Warpage 2 cece ec eee eee n nnn 152 Edges curled down 0 0 eee ee eee 152 Edges curled up 0 cee eee eee eee 155 Irregular Warpage 0 eee eee 158 Card Indentation 00 e eee eee 162 Flash i
144. resulting card Stop when the problem is corrected or there is no more improvement If the problem is corrected no more adjustment is required otherwise go to Step 2 e If there is no noticeable improvement return the temperature to its default setting and go to Step 2 P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 169 170 Setting Custom Card Specifications Adjustments Step 2 Decrease Back Transfer Temperature a Goto the Card Specifications window b Make a note of the default back transfer temperature settings c Decrease the appropriate single or double side back transfer temperature by 5 d Click on the OK button Transfer temperature C Single side Double side printing printing Front 175 Back 75 Front 170 Back 160 J e Print atest card f Examine the test card e If there is noticeable improvement continue decreasing the back transfer temperature by 5 printing a test card and examining the resulting card Stop when the problem is corrected or there is no more improvement If the problem is corrected no more adjustment is required If the problem persists contact Zebra Technical Support e If there is no noticeable improvement return the back transfer temperature to its default setting and contact Zebra Technical Support Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Setting Custom Card Specifications Adjustments B 4 6
145. rial number Clean Printer DoSeits CY Clean Laminator IP address Magnetic Track 1 Data Print Test Card r i t E Print Sample Card Magnetic Track 2 Data Magnetic Track 3 Data c HE Application will send data with L ox TextOut Magnetic Encoding Smart Card Spoolerjob number Username Advanced Security ZMJ Job ID Configure Securit rN The various log files will be stored at C Documents and Settingsvill UserslZ Motif Security Roles directory Save Job Log Settings Save Printer Log Files Print Viewer Print PRN File Enable logging If this box is checked the logging feature is enabled Log File Definition Choose one of the following options Ifthe Create new log file each day box is unchecked the data is saved to a log file of your choice Filename If the box is checked the data is saved to log file ZXPLog with the day s date e g ZXPLog 2009 3 4 In addition to the Filename you may wish to enter a special field Separator Character The default field Separator Character is 90 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A ZXP Series Toolbox Configuration LogFile Contents The Log File Contents group selects the data to be logged in the file you specified above The data will be logged in the order displayed on the screen each field being separated by the characte
146. roduction Components Components Front View Covers Closed Laminator Printer Printer Cover Release Button Output Hopper Single Card Feed Slot Zebra ZXP Series 8 Card Printer with Laminator Input Hopper Operator Control Panel P1013372 001 Rev A Introduction Components Front View Printer Cover Open The following figure shows components of the Printer Transfer Station Transfer Film Printhead Under Print Print Ribbon Ribbon Card Cleaning Card Cartridge Cleaning Roller M Reject Bin auem Under Feed Tray Mag Encoder and or Smart Card Options If Installed Components Under This Cover P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator Introduction Components Front View Laminator Cover Open The following figure shows components of the Laminator Upper Laminate Cassette Latch Upper Laminate Cassette single sided and dual sided laminators single sided and dual sided laminators Heater Output Hopper Enclosure 4 Roo Lock QW 10L NN optional Manual Advance Tool Lower Laminate Cassette Latch Lower Laminate Cassette dual sided laminator only dual sided laminator only Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Introduction Controls Connectors and Indicators Controls Connectors and Indicators Your printer has an LCD Display Panel and three Panel Buttons on the front and
147. s 8 Card Printer with Laminator P1013372 001 Rev A Network Operations Step 27 Observe the Printer Sharing window Add Printer Wizard Printer Sharing You can share this printer with other network users If you want to share this printer you must provide a share name You can use the suggested name or type a new one The share name will be visible to other network users Do not share this printer O Share name Step 28 Select the appropriate radio button in answer to the question Do you want to share this printer Enter the Share name if applicable Step 29 Click the Next button and observe the Print Test Page window Add Printer Wizard Print Test Page To confirm that the printer is installed properly you can print a test page Do you want to print a test page Yes O No Step 30 Select the appropriate radio button in answer to the question Do you want to print a test page Step 31 Click the Next button P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 187 Network Operations Step 32 Observe the Completing the Add Printer Wizard window Add Printer Wizard Completing the Add Printer E Wizard You have successfully completed the Add Printer Wizard You specified the following printer settings Name Mike s Printer Share name lt Not Shared gt Port IP 10 1 4 91 Model Zebra ZXP Series 8 Network Card Printer Default No Test page No To close this wi
148. s noticeable improvement continue decreasing the transfer output speed by 0 2 printing a test card and examining the resulting card Stop when the problem is corrected or there is no more improvement If the problem is corrected no more adjustment is required If the problem persists contact Zebra Technical Support e If there is no noticeable improvement return the transfer output speed to its default setting and contact Zebra Technical Support P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 154 Setting Custom Card Specifications Adjustments B 4 3 Warpage Edges curled down Warpage is usually caused by too much energy being transferred to the card i e the temperatures are too hot or the speeds are too slow Step 1 Decrease Back Transfer Temperature a Goto the Card Specifications window see Section B 3 b Make a note of the default back transfer temperature settings c Decrease the appropriate single or double side back transfer temperature by 5 d Click on the OK button Transfer temperature C Single side Double side printing printing Front 175 Back 75 Front 170 Back 160 e Printa test card see Section B 3 f Examine the test card e If there is noticeable improvement continue decreasing the back transfer temperature by 5 printing a test card and examining the resulting card Stop when the problem is corrected or there is no more improvement If the problem is c
149. screen prompts At the end of the upgrade process you will be asked to re boot your computer Re boot your computer The upgrade is complete b Select Remove to remove the older printer driver click the Next button and follow the screen prompts At the end of the uninstall process you will be asked to re boot your computer Re boot your computer and start over with Step 1 Step 9 The InstallShield Wizard window will open To proceed with the installation click the Next button Zebra ZXP Series B Card Printer InstallShield Wizard Welcome to the InstallShield Wizard for Zebra ZXP Series 8 Card Printer InstallShield Zebra ZXP Series 8 Card Printer InstallShield Wizard Select Features jaar cne Web m cancer P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 41 Installation and Setup Installing the Windows Printer Driver Step 11 Ensure that you have powered ON the network printer and it is reachable from the PC and then click the OK button Zebra ZXP Series 8 Card Printer InstallShield Wizard d Ensure that you have powered on the network printer and it is reachable from the PC Step 12 This will bring up the License Agreement window To proceed with the installation select the accept the terms of the license agreement option and then click the Next button Zebra ZXP Series B Card Printer InstallShield Wizard License Agreement END USER LICENSE AGREEMENT Please r
150. see Page 110 Exit the Printer Menus by selecting RETURN at each menu level Clean Printer Menu Advanced Settings Menu and Main Menu P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 109 Cleaning Cleaning the Printer Cleaning the Platen Step 1 Open the printer Door Step 2 Remove the Transfer Film Step 3 Manually run the Hot Roller Cleaning Card over the Platen Platen 22e Step 4 Re install the Transfer Film Step 5 Close the printer Door 110 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Cleaning Cleaning the Laminator Cleaning the Laminator s Note To order a Laminator Cleaning Kit see the Media List on the User Documentation y j and Drivers CD supplied with this printer Initiate the cleaning process Step 1 Press the MENU button on the Operator Control Panel OCP The OCP will display the Main Menu Step 2 Scroll through the Main Menu and select Advanced Settings The OCP will display the Advanced Settings Menu Step 3 Scroll through the Advanced Settings Menu and select Clean Printer The OCP will display the Clean Printer Menu Cleaning Laminator The default cleaning interval is once every 5000 cards Step 1 Select Clean Laminator to run the Laminator Cleaning Routine Step 2 Use the Laminator Cleaning Card in the Laminator Cleaning Kit Step 3 Follow the OCP instructions St
151. serve that the Door releases and pops up approximately half an inch Step 3 Grasp the Door at the bottom front Step 4 Lift the Door to its upright position It will remain in that position 12 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Installation and Setup Installing the Cleaning Cartridge Installing the Cleaning Cartridge The Cleaning Cartridge cleans the cards entering the Printer from the Input Hopper The Cleaning Cartridge consists of a Cartridge Frame and an Adhesive Roller which are packed together Step 1 Remove the Cartridge Frame and the Adhesive Roller from their packaging Step 2 Insertthe Adhesive Roller into the Cartridge Frame To avoid contamination always hold the frame and the roller by the ends Step 3 Peel the protective wrapper from the Adhesive Roller Step 4 Open the Printer Door by pressing the Door Release button on the top of the Printer Step 5 Locate the area where the Cleaning Cartridge will be installed adjacent to the Input Hopper circled below Step 6 Step 7 Step 8 Step 9 P1013372 001 Rev A Hold the Cleaning Cartridge by the extended handle With the cartridge at about a 30 angle pointing downward insert the lip of the cartridge into the slot until the cartridge seats against the back wall Press the front of the cartridge down until it seats all the way down and latches with an audible click Close the Printer s Door Zebra ZX
152. set various magnetic encoding options Black Panel K Tab Displays available options for Black Extraction About Tab Displays copyright and driver version information about the printer driver The OK button saves your settings The Cancel button abandons changes made The Apply button applies your settings The Help button will enable you to view a corresponding page of help information T2 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Printer Settings and Adjustments Card Printer Printing Preferences Card Setup Tab Card Setup tab allows the user to adjust selected card and print job parameters To access the Card Setup Tab select Start Printers and Faxes Right click on the Zebra ZXP Series 8 Card Printer listing and select Printing Preferences Card Setup amp Zebra ZXP Series 8 USB Card Printer Printing Preferences PR Card Setup Encoding Black Panel K Optimization About Card info Card source Card feeder Card Destination E Card type in use PYC Printing options Orientation Landscape v Print on both sides yes v Rotate 180 None v Copies 11 Print front image on back side No Test Print Ribbon info Ribbon type Ribbon combination YMCKFront YMCKBack w K Back Laminator info Top Laminate 1 mil Full clear top Bottom Laminate 1 mil Full clear bot Laminate sides Both Image Control Restore Defaults OK Canc
153. sing Uv ribbons e g YMCUVK and is automatically enabled in the driver when a recognized YMCUVK ribbon is installed To access the Uv Panel pop up window select Start Printers and Faxes Right click on the Zebra ZXP Series 8 Card Printer listing and select Printing Preferences Card Setup Select Ribbon info Front Uv or Back Uv The figure below shows settings for the front side of the card settings for the back side of the card are identical UV Back Panel Select the Uv type Bitmap based Uv varnish Uv printing options Rotate 180 Double pass Bitmap based Uv varnish File Name Area manager Select the Uv type 76 Halftone Browse Ok J Cancel Restore Defaults Disable Uv Default no Uv panel will be applied Full Uv varnish Prints the entire card with full Uv panel Selected area blank Using the Area Manager described on next page allows you to create one or more rectangles to exclude from Uv print Selected area Uv varnish Using the Area Manager described on next page allows you to create one or more rectangles to print Bitmap based Uv varnish Allows you to import a bitmap image to print on the Uv panel e g import a security seal Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Printer Settings and Adjustments Card Printer Printing Preferences Uv printing options Note that Rotate 180 Grayscale a
154. t 100 lt overlay gt lt uv_t front min 80 max 20 100 uv front uv back min 80 max 120 100 7uv 1 back gt lt user ower r adjustments imaging parameters ribbon motor p arameters ctakeup molor S0 min 0000 max 50 0000 33 3000 50 K0 os E 0000 max 150 0000 gt 63 0000 lt KO gt lt Kb min 1 5000 max 1 5000 gt 0 3400 lt Kb gt lt Ka 0 1000 max 0 1000 gt 0 0077 lt Ka gt lt MO min 50 0000 max 300 0000 gt 128 OUD0c MO Mb Note The configuration files are stored in an XML format in the following default location C Documents and Settings All Users ZMotif Config The printer configuration settings are stored as P filename The driver configuration settings are stored as D filename The Restore buttons restore the Driver Settings and or Printer Settings saved in the XML file format above 1 Click on the Restore button and observe the list of files in the browser window 2 Select the desired file and click on the Open button 3 The configuration settings will be restored and displayed 92 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Firmware and Settings ZXP Series Toolbox Configuration The Firmware Download screen allows you to download firmware and firmware updates Note that firmware updates can also be found at http zebracard com under Drivers amp Downloads P1013372 001 Rev A 1 ZXP Toolbox
155. ta test card f Examine the test card e If there is noticeable improvement continue decreasing the back transfer temperature by 5 printing a test card and examining the resulting card Stop when the problem is corrected or there is no more improvement If the problem is corrected no more adjustment is required otherwise go to Step 3 e If there is no noticeable improvement return the temperature to its default setting and go to Step 3 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Setting Custom Card Specifications Adjustments Step 3 Increase Transfer Output Speed a From the Card Specifications window make a note of the default transfer output speed settings b Increase the appropriate single or double transfer output speed by 0 2 c Click on the OK button Transfer speed Single Double Input Output Input Output 1 30 1 30 1 30 1 30 d Print a test card e Examine the test card e If there is noticeable improvement continue increasing the transfer output speed by 0 2 printing a test card and examining the resulting card Stop when the problem is corrected or there is no more improvement If the problem is corrected no more adjustment is required otherwise go to Step 4 e If there is no noticeable improvement return the transfer output speed to its default setting and go to Step 4 P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 173 17
156. tablish security roles i e grant and restrict access to various ZXP Series Toolbox screens The list of users in the drop down menu e g Guest HelpAssistant Local User localfix etc is derived from the list of users on the system To set security access roles 1 Select a user from the drop down menu ZXP Toolbox Zebra ZXP Series 8 USB Card Printer Information Printer Sensors Media Laminator Configuration Security Roles Selectuser ZGNwringwald E Available zx P NET Guest E Job Log HelpAssistant EJ Save Res Local User EJ Firmware localfix Restricted Features 104 SUPPORT_388945a0 Image Control ZGNtringwald JobLog Save Restore Firmware and Settings Cleaning Clean Printer Clean Laminator Print Test Card Print Sample Card Technology a Magnetic Encoding Smart Card Advanced Security Configure Security Security Roles Print Viewer Print PRN File 2 Use the arrow buttons gt gt gt lt and lt lt to make specific features available to or restrict specific features from the selected user role 3 When satisfied with the selection click on the Save button At the next log in the user will only see or have access to the features previously granted Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A ZXP Series Toolbox Print V
157. tact Zebra Technical Support CONTACTLESS READ ERR Faulty card ncorrect Mode or Protocol setting Faulty reader Try another card Correct the Mode or Protocol setting Contact Zebra Technical Support CONTACTLESS WRITE ERR Faulty card ncorrect Mode or Protocol setting Faulty writer Try another card Correct the Mode or Protocol setting Contact Zebra Technical Support COVER OPEN Door is ajar Verify the Door is completely closed EP SCRIPT ERROR Internal logic error a Power cycle the printer b Contact Zebra Technical Support ETHERNET COMM ERROR Ethernet communication problem Disconnect and reconnect the network cable w Power cycle the printer Contact Zebra Technical Support FILM JAM The transfer film is jammed Check the transfer film Reinstall the transfer film oO 0m o o Repair the break in the transfer film and reinstall FILM MOTION ERROR Transfer film not correctly responding to motion commands Check the transfer film a b Reinstall the transfer film c Power cycle the printer d Contact Zebra Technical Support FW UPGRADE ERROR Invalid firmware version selected Verify the version and retry updating the firmware GENERAL MEMORY ERROR There is a problem when accessing memory a Power cycle the printer b Contact Zebra Technical Support HCB BULB ERROR
158. ter F Quest FlashJet serie Zebra ZXP Series 8 Zebra ZXP Series 8 Zebra ZXP Se esB w a Add Port Delete Port Configure Port C Enable bidirectional support 3 Enable printer pooling PX Step 3 Select the Enable printer pooling checkbox arrow above Step 4 Select the three printers by clicking on the associated checkbox circle above P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 189 Network Operations Using the Printer Pool Note Send print jobs to the printer pool not to an individual printer When the first printer has taken as many jobs as it can handle that being two jobs one to be printed immediately the other waiting the following jobs spill over to the second printer and then to the third printer Note that if you are only printing two jobs they would both go to the first printer Pooling is a spill over methodology It does not balance printer usage Once the pool has been set up maintenance and configuration changes should be done through the menus for each individual printer not through the pool which can produce undesirable results Important The effect of any maintenance and or changes can and should be tested by sending print jobs separately to each printer not to the pool 190 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Appendix D Magnetic Card Encoder Introduction This Appendix in
159. th Laminator P1013372 001 Rev A Setting Custom Card Specifications Adjustments Step 3 Increase Transfer Input Speed a From the Card Specifications window make a note of the default transfer input speed settings b Increase the appropriate single or double transfer input speed by 0 2 c Click on the OK button Trangfer speed Y Single Double Input Output Input Output 1 30 1 30 1 30 1 30 d Print a test card e Examine the test card e If there is noticeable improvement continue increasing the transfer input speed by 0 2 printing a test card and examining the resulting card Stop when the problem is corrected or there is no more improvement If the problem is corrected no more adjustment is required If the problem is corrected no more adjustment is required otherwise go to Step 4 e If there is no noticeable improvement return the transfer input speed to its default setting and go to Step 4 P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 177 178 Setting Custom Card Specifications Adjustments Step 4 Decrease Front Transfer Temperature a Goto the Card Specifications window b Make a note of the default front transfer temperature settings c Decrease the appropriate single or double side front transfer temperature by 5 d Click on the OK button Transfer temperature C Single side Double side printing printing Front 175 Back 75 Front 1
160. the Main Menu choose the appropriate language for your system From the Main Menu click Install Printer Driver If an older Printer and Driver is installed on your computer the Welcome window will be displayed otherwise go to Step 9 Zebra ZXP Series B Card Printer InstallShield Wizard Wel program This program lets lect new program features to add or select currently installed features to remove emove all installed features In the Welcome window choose the maintenance operation to be performed a Select Modify to upgrade the older printer driver click the Next button and follow the screen prompts At the end of the upgrade process you will be asked to re boot your computer Re boot your computer The upgrade is complete b Select Remove to remove the older printer driver click the Next button and follow the screen prompts At the end of the uninstall process you will be asked to re boot your computer Re boot your computer and start over with Step 1 Zebra ZXP Series 8 Card Printer with Laminator 35 36 Installation and Setup Installing the Windows Printer Driver Step 9 The InstallShield Wizard window will open To proceed with the installation click the Next button Zebra ZXP Series B Card Printer InstallShield Wizard Welcome to the InstallShield Wizard for Zebra ZXP Series 8 Card Printer will install Zel E computer To InstallShield Zebra ZXP Series 8 Card Printer InstallShield W
161. the network or set the Printer to a Static IP address see Network Settings Menu on page 58 If you are not sure how to verify this or change the configuration consult someone knowledgeable on Ethernet Networks Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Step 7 40 If not already done connect power to the printer Turn power ON Connect the Ethernet port on the rear of the printer to the Ethernet network connection or directly to the computer s Ethernet port Ensure that the Printer s power switch in the ON position Insert the User Documentation and Drivers CD into the CD drive of the host computer The Main Menu will open From the drop down menu in the upper right corner of the Main Menu choose the appropriate language for your system From the Main Menu click Install Printer Driver If an older Printer and Driver is installed on your computer the Welcome window will be displayed otherwise go to Step 9 Zebra ZXP Series B Card Printer InstallShield Wizard Wel lect new program features to add or select currently installed features to remove Remove all installed features Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Installation and Setup Installing the Windows Printer Driver Step 8 In the Welcome window choose the maintenance operation to be performed a Select Modify to upgrade the older printer driver click the Next button and follow the
162. the slot in the correct orientation Do not feed more than one card at a time Caution DO NOT bend cards or touch print surfaces as this can reduce print quality A The surface of the cards must remain clean and dust free Always store cards in an enclosed container Ideally use cards as soon as possible Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A 51 Operation Operator Control Panel OCP Operator Control Panel OCP The printer is equipped with an OCP Display and three OCP Buttons which give access to the printer menus The menus can be accessed when the printer status shows READY ZXP Series 8 REA DY Message RE Me Su Button Functions gt e Buttons Press the MENU button to access the Main Menu Press the INFO button to access and view the Printer Settings Menu Press the CANCEL button to cancel the current print job in the printer Messages Your printer is equipped with an OCP Display to provide printer status information The readout is controlled by three OCP Buttons directly below the OCP Display The messages displayed fall into three categories e Operational see Page 53 e Warning see Page 54 Error see Page 54 52 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A P1013372 001 Rev A Operational Operation Operator Control Panel OCP Operational Messages are displayed during the Printer s normal operation
163. tion Tab The Device Information tab provides device information security status and printer usage Access to Media Info and ZXP ToolBox is included To access the Device Settings tab select Start gt Printers and Faxes Right click on the Zebra ZXP Series 8 Card Printer listing Select Properties gt Device Information amp zebra ZXP Series 8 USB Card Printer Properties PR General Sharing Ports Advanced i Color Management Security Device Information Device information Model ZXP Series 8 Printer Type Double Sided Main board Fw FZ8ME 01 05 09 Laminator Yes HCB Fw FZ8HE 01 02 00 Internal Memory 65536 KB MAB Fw FZ8RE 01 00 00 IP address 10 1 5 71 Laminator Fw FZ8LE 00 90 00 Laminator MAB Fw FZ8RE 01 00 00 Printer status Ready Driver version DZ8CG 01 01 30 MAC address 00 15 60 cc 05 3c Printer S N 06C093500053 Laminator S N 06C033500054 Security Host authentication Disabled Data security password Disabled Passkey protection Disabled Printer usage Total no of cards printed Total no of cards laminated The Media Info button takes you to the Media Info screen which shows The color ribbon type part number and the number of color panel sets remaining The transfer film type part number and the number of transfer film panels remaining The top laminate type part number and the number of laminate panels remaining The bottom laminate type part number and the number of laminat
164. tions B 1 Introduction This document is to be used for setting the specifications for cards not listed in the Card type in use dropdown menu circled below Setting the specifications for a non listed card type is a three step process that uses the Card Setup Tab Note To access the Card Setup Tab select Start gt Printers and Faxes Right click on the Zebra ZXP Series 8 Card Printer listing and select Printing Preferences Card Setup Zebra ZXP Series 8 USB Card Printer Printing Preferences PR Card Setup Encoding Black Panel K Optimization About Card info Card source Card feeder Card Destination Output hopper Card type in use PVC Printing options Orientation Landscape Print on both sides Yes Rotate 180 None Copies 1 E Print front image on back side No v Test Print Ribbon info Ribbon type YMCKK K Front Ribbon combination YMCK Front YMCK Back Laminator info Top Laminate 1 mil full clear top Bottom Laminate 1 mil full clear bot Laminate sides Both Image Control Restore Defaults OK Cancel l Apply Help P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 139 Setting Custom Card Specifications Process Flowchart B 2 Process Flowchart select card type print card examine card partial adjust transfer adjust transfer transfer temperature speed Refer to Section B 4 2 Refer
165. to Section B 4 3 adjust transfer adjust transfer temperature speed Refer to Section B 4 4 card 4 yes adjust transfer adjust transfer indentation temperature speed Refer to Section B 4 5 and Section B 4 6 yes adjust transfer adjust transfer temperature speed no 140 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A B 3 3 Step Process Step 1 Select the Card Type Setting Custom Card Specifications 3 Step Process From the Card type in use dropdown menu select Custom I or Custom 2 and click OK Note that Custom 1 or Custom 2 have adjustable transfer temperature and transfer speed tables the other card types do not amp zebra ZXP Series 8 USB Card Printer Printing Preferences PR Card info Card source Card Destination Card Setup Encoding Black Panel K Optimization About Card feeder Output hopper Card type in use Orientation Print on both sides Rotate 180 Copies Print Front image on Ribbon info Ribbon type wma Custom 1 PVC PVC LOCO PVC HICO PVC SLE4428 PVC MIFARE ULTRALIGHT PVC MIFARE DESFIRE PVC MIFARE 1K PVC MIFARE 4K PVC SLE4442 PVC SLES528 PVC SLES542 PVC COMPOSITE PVC COMPOSITE HICO PVC COMPOSITE 26 PVC COMPOSITE Z6 HICO Ribbon combination YMCKI Front YM Laminator info TESLIN COMPOSITE PET PETG Back lt I Top Laminate 1 mil Full clear top Bottom Laminate 1 mil f
166. ull clear bot Laminate sides Both Image Control Restore Defaults OK Cancel I P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 141 142 Setting Custom Card Specifications 3 Step Process Step 2 Make adjustments Note Before making any adjustments print and examine a test card Step 3 The quality of the test card will determine whether or not to continue the process After selecting Custom 1 or Custom 2 the Card Specifications window will appear Make the recommended transfer temperature and or transfer speed adjustment Section B 4 and click OK Card Specifications Card type Part number Thickness 30 00 Oinches Coercivity Mag stripe Contact encode Cal table ansfer temperature C Single side Double side printing printing Front 170 Back 75 Front 170 Back 160 Transfer speed Single Double Input Output Input Output 1 50 1 75 1 50 1 75 Lamination adjustments Temperature adjustments Top Bottom Speed adjustment v o 0 00 The Card Specifications window will close Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Setting Custom Card Specifications Step 3 Print and examine Test Card 3 Step Process From the Card Setup tab print click on the Test Print button circled below and examine a test card amp Zebra ZXP Series 8 USB Card Printer Printing Prefe
167. useful to identifying the type of smart card inserted into the printer The Eject Card button ejects the card Click on the Messages checkbox to show the output in hex format P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 101 ZXP Series Toolbox Advanced Security Advanced Security Configure Security Important To manage this section you are required to be the administrator of the local computer or have administrative privileges Enabling driver password protection prevents unauthorized persons from changing the printer configuration settings Access to various printer screens can be selectively disabled based on the Windows User Login Textbox Password To enter a new password 1 Enter the new password on the New password field The password is case sensitive eight characters minimum ZXP Toolbox Zebra ZXP Series 8 USB Card Printer acea ZXP Toolbox Information Configure Security Printer Printer Sensors Toolbox Password Unauthorized changes to printer settings cannot be made if the ZXPToolbox is Media password protected Laminator The password is case sensitive eight characters minimum If this is the first use of a password enter itin New password Configuration E Display characters Image Control Q JobLog Old password Save Restore New password emn Firmware and Settings Confirm password Srtrieieicipieieintoee Clea
168. ut Hopper P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 49 Operation Manual Card Feed Manual Card Feed A Manual Feed Slot is available for feeding single cards The Input Hopper must be empty for single card feeding to work properly 1 Access the Card Setup Tab Select Start gt Printers and Faxes Right click on the Zebra ZXP Series 8 Card Printer listing and select Printing Preferences Card Setup amp Zebra ZXP Series 8 USB Card Printer Printing Preferences PR Card Setup Encoding Black Panel K Optimization About Card info Card source Single card feed slot Card Destination Card type in use Printing options Orientation Landscape v Front Print on both sides Yes m Rotate 180 None Copies ig Print front image on back side No Test Print Ribbon info Ribbon type wa Ribbon combination YMCK Front YMCKBack v Laminator info Top Laminate 1 mil Full clear top Bottom Laminate 1 mil full clear bot Laminate sides Both Image Control Restore Defaults 2 From the Card Info gt Card source dropdown menu select the Single card feed slot circled above 3 Click on the Apply button and then click on the OK button 4 Ensure that there are no cards in the Input Hopper 50 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Operation Manual Card Feed 5 Insert a single card into
169. vanced Password Advanced printer settings are protected by a separate password Enter it here to access advanced printer settings Print Test Card Pi d Print Sample Card a died Appl Technology 4 pply Magnetic Encoding Last Print job options Q Smart Card Erase job data following successful card printing Retain job data after card printing Save Advanced Security Configure Security Security Roles Print Viewer Print PRN File 2 Enter the new password in the New password and the Confirm password fields 3 Click on the Apply button Advanced Password This password provides access to service related tests and adjustments via the Advanced Setting button see Firmware and Settings on page 93 Use is limited to Zebra authorized service personnel Last Print job option The Erase job data following successful card printing option erases the print job after successful card printing The Retain job data after card printing option allows the print job to remain in memory for multiple prints via the OCP The Save button saves your selection P1013372 001 Rev A Zebra ZXP Series 8 Card Printer with Laminator 103 ZXP Series Toolbox Advanced Security Establish Security Roles B Important To manage this section you are required to be the administrator of the local computer or have administrative privileges Use this section used to es
170. zard click Finish Cancel Step 33 Click on the Finish button to complete the Add Printer Wizard You have successfully installed the network printer 188 Zebra ZXP Series 8 Card Printer with Laminator P1013372 001 Rev A Pooling Setting Up Printer Pooling Network Operations Printer Pooling is a standard feature of Windows which lets you spread your printed output across a pool of several printers In this example we will install and setup the three network printers to be used for pooling Step 1 Before proceeding to pool the printers test them individually and be sure they are configured similarly Specifically check the following e Ribbon panel configuration ribbon type and what prints on which side of the card e Mag encoding configuration e Black extraction configuration if applicable Step 2 Access the Ports Tab To access the Ports tab select Start gt Printers and Faxes Right click on the Zebra ZXP Series 8 Card Printer listing Select Properties gt Ports Zebra ZXP Series 8 USB Card Printer Properties Color Management Security Device Information General Sharing en checked port Port Description O FILE Print to File Standard TC Sa Zebra ZXP Series 8 USB Card Printer L1 useoo1 Virtual printe Standard TC 10 1 2 154 Standard TC 10 1 4 91 Standard TC Parts Advanced Print to the following port s Documents will print to the first free Prin

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