Zanussi GAS HOB ZGF 982 Instruction Booklet
Contents
1. area of 50 cm is required while if the volume exceeds 11 m no air vent is required However if the room has a door which opens directly to the outside no air vent is required even if the volume is between 5 m and 11 m If there are other fuel burning appliances in the same room B S 5440 Part 2 Current Edition should be consulted to determine the requisite air vent requirements Location The hob may be located in a kitchen a kitchen diner or bed sitting room but not in a bathroom or shower room Before making the cut out in the worktop ensure that the edges of the hob that are to be near either a side or rear wall have a minimum distance of 55 mm between the edge of the hob and the wall The minimum distance combustible material can be fitted above the hob is 400 mm If it is fitted below 400 mm a space of 50 mm must be allowed from the edges of the hob The minimum distance combustible material can be fitted directly above the hob is 700 mm A minimum distance of 100 mm must be left between the side edges of the hob and any adjacent cabinets or walls FITTING THE GAS HOB WITHOUT A COOKER HOOD ABOVE FITTING THE GAS HOB WITHA COOKER HOOD ABOVE 600 mm Installation IMPORTANT This hob must be installed by a competent person to the relevant Gas Standards Any gas installation must be carried out by a competent person The manufacturer will not accept liability should the above instructions or a2. chain saws and lawn mowers are sold each year to a value of approx USD 14 billion in more than 150 countries around the world 35672 5604 01 05 Grafiche MDM Forli
3. meter set on Q Ohms x 1 scale and adjust zero if necessary NO YES a Testleads from any appliance earth point to earth pin on plug Resistance should be less than 0 1 Q Ohm check all earth wires for continuity and all contacts are clean and tight ne B INSULATION CHECK Appliance electrically Inlet wiring f faulty disconnected all switches ON Rectify any a meter set on Q Ohms x 1 scale fault Test leads from L to N in appliance terminal block If meter reads 0O then there is a short circuit b meter set on Q Ohm x 100 scale Repeat test with leads from L to E If meter reads less than infinity there is a fault Isolate appliance and NOTE Should it be found that the fuse has failed sah ee Bane but no fault is indicated a detailed continuity check Insulation CNECK Rectity any fault i e by disconnecting and checking each component is required to trace the faulty component It is possible that a fault could occur as a result of local burning arcing but no fault could be found under test However a detailed visual inspection should reveal evidence of burning around the fault including replacing fuses as necessary 13 Ignition System Gas Ignition Ignitor does not spark ES Check gas supply at burner NO Check plug top fuse and Light burner manually replace if necessary Check polarity and earth continuity of supply point Check by pass simmer adjusted Check pos
4. rapid Heat Input 2 0 kW 6824 BTU HR Front Right Burner rapid Heat Input 3 0 kW 10236 BTU HR Central Burner Ultra rapid Triple crown Heat Input 4 0 kW 13652 BTU HR AUXILIARY ULTRA RAPID triple crown POSITION MAX MIN NOMINAL THERMAL POWER kW NOMINAL FLOW RATE m h 37 78 MJ m Ws 50 7 MJ m 20 mbar NATURAL GAS W z gt NOZZLE REFERENCE 1 100 mm MAX MIN MAX MIN MAX MIN NOMINAL THERMAL POWER kW NOMINAL FLOW RATE g h LPG GAS 28 30 37 mbar 49 92 MJ Kg NOZZLE REFERENCE 1 100 mm VALUE Burner Dia Tap By pass 1 100 mm Auxiliary Semi rapid Rapid Ultra rapid 56 Aeration adjustment none APPLIANCE CLASS 3 APPLIANCE CATEGORY II2H3 APPLIANCE GAS SUPPLY Natural gas G20 20mbar Important safety requirements This hob must be installed in accordance with the Gas Safety Installation and Use Regulations Current Edition and the IEE Wiring Regulations Current Edition Provision for ventilation Detailed recommendations are contained in the following British Standards Codes Of Practice B S 6172 B S 5440 Part 2 and B S 6891 Current Editions The hob should not be installed in a bed sitting room with a volume of less than 20 m If it is installed in a room of volume less than 5 m an air vent of effective area of 110 cm is required If it is installed in a room of volume between 5 m and 10 m an air vent of effective
5. serious safety shock hazard Ensure that the cut off plug is disposed of safely 12 Permanent Connection In the case of a permanent connection it is necessary that you install a double pole switch between the hob and the electricity supply mains with a minimum gap of 3 mm between the switch contacts and of a type suitable for the required load in compliance with the current electric regulations The switch must not break the yellow and green earth cable at any point Ensure that the hob supply cable does not come into contact with surfaces with temperatures higher than 50 deg C Supply cable replacement The cable used to connect the hob to the electrical supply must comply to the specifications given below Min size Cable flex Cable flex type Fuse GREEN amp YELLOW 3 AMP FUSE CABLE CLAMP Wiring Diagram A IGNITOR SWITCH B IGNITOR UNIT Fault Finding Preliminary Electrical Systems PLUG with cover SOCKET Check removed face view Earth Wire Brown Blue Green Yellow START Isolate appliance Neutral Wirell and carry out Blue A Earth Continuity check Brown Green Yellow YE Carry out Electricity supply ha z paean check D Resistance to should now be i y Earth check satisfactory A EARTH CONTINUITY CHECK Appliance must Has inlet fuse blown be electrically disconnected
6. ZANUSSI GAS HOB ZGF 982 INSTRUCTION BOOKLET Please read this instruction booklet before using the appliance A Important Safety Information Installation This appliance must be installed and serviced by a competent person as stated in the Gas Safety Installation and Use Regulations Current Editions and the IEE Wiring Regulations Remove all packaging before using the hob Ensure that the gas and electrical supply complies with the type stated on the rating plate located near the gas supply pipe Do not attempt to modify the hob in any way Child Safety This hob is designed to be operated by adults Do not allow children to play near or with the hob The hob gets hot when it is in use Children should be kept away until it has cooled Children can also injure themselves by pulling pans or pots off the hob During Use This hob is intended for domestic cooking only It is not designed for commercial or industrial purposes This appliance is not connected to a combustion products evacuation device It must be installed and connected in accordance with current installation regulations Particular attention shall be given to the relevant requirements regarding ventilation When in use a gas cooking appliance will produce heat and moisture in the room in which it has been installed Ensure there is a continuous air supply keeping air vents in good condition or installing a cooker hood with a venting hose W
7. applicable collection point for the recycling of electrical and electronic equipment By ensuring this product is disposed of correctly you will help prevent potential negative consequences for the environment and human health which could otherwise be caused by inappropriate waste handling of this product For more detailed information about recycling of this product please contact your local city office your household waste disposal service or the shop where you purchased the product Keep this instruction book for future reference and ensure it is passed on to any new owner Guide to Use the instructions The following symbols will be found in the text to guide you throughout the Instructions N sev Instructions a Step by step instructions for an operation i Hints and Tips Yv Environmental Information Contents For the User Important Safety Information Description of the Hob Operation Maintenance and Cleaning Something Not Working Guarantee Conditions CE This appliance complies with the following E E C Directives 73 23 90 683 Low VoltageDirective 93 68 General Directives 89 336 Electromagnetical Compatibility Directive 90 396 Gas Appliances and subsequent modifications N DO nO FW DY For the Installer Instructions for the Installer Important safety requirements Installation Building In Electrical connections Wiring Diagram Fault Finding Commissioning Co
8. by a qualified electrician or competent person in accordance with the current regulations A THIS HOB MUST BE EARTHED The manufacturer declines any liability should these safety measures not be observed This hob is designed to be connected to a 230 V 50 Hz AC electrical supply Before switching on make sure the electricity supply voltage is the same as that indicated on the hob rating plate The rating plate is located on the bottom of the hob Acopy is attached on the back cover of this book The hob is supplied with a 3 core flexible supply cable incorporating a 3amp plug fitted In the event of having to change the fuse a 3amp ASTA approved BS 1362 fuse must be used Should the plug need to be replaced for any reason the wires in the mains lead are coloured in accordance with the following code Green and Yellow Earth Blue Neutral Brown Live Connect the green and yellow earth wire to the terminal in the plug which is marked with the letter E or the earth symbol Oor coloured green and yellow Connectthe blue neutral wire to the terminal in the plug which is marked with the letter N or coloured black Connect the brown live wire to the terminal in the plug which is marked with the letter L or coloured red Upon completion there must be no cut or stray strands of wire present and the cable clamp must be secure over the outer sheath A cut off plug inserted into a 13 amp socket is a
9. difficult to remove After cleaning be sure to wipe dry with a soft cloth Ignition electrode The electric ignition is obtained through a ceramic and metal electrode Fig 1 letter C Keep these components very clean to avoid lighting difficulties and check that the burner crown holes are not obstructed Cast Iron Pan Supports The hob has cast iron pan supports Take care when removing them They are very heavy and could damage the hob or your kitchen furniture if you let them fall down To keep the pan supports in the correct position they are hooked into hinges at the back of the hob When removing the pan supports lift them up as shown in the diagram Never turn the pan supports on the hinges this could damage them Wash the pan supports using hot soapy water If necessary a paste cleaner or a soap impregnated steel wool pad can be used with caution After cleaning be sure to wipe dry with a soft cloth Something Not Working If the hob is not working correctly please carry out the following checks before contacting your local Service Force Centre SYMPTOM SOLUTION E There is no spark when lighting the gas Check that the unit is plugged in and the electrical supply is switched on Check that the RCCB has not tripped if fitted Check the mains fuse has not blown Check the burner cap and crown have been replaced correctly e g after cleaning Check the main jet is not blocked and the burn
10. er crown is clear of food particles E The gas ring burns unevenly Check the burner cap and crown have been replaced correctly e g after cleaning If after all these checks your hob still does not operate In guarantee customers should ensure that the correctly contact your local Service Force Centre above checks have been made as the engineer will make a charge if the fault is not a mechanical or Please note that it will be necessary to provide proof of electrical breakdown purchase for any in guarantee service calls Customer Care Department For general enquiries concerning your Zanussi appliance or for further information on Zanussi products please contact our Customer Care Department by letter or tel ephone at the address below or visit our website at Wwww zanussi co uk Customer Care Department ZANUSSI 55 77 High Street Slough Berkshire SL1 1DZ 08705 727727 calls to this number may be recorded for training purposes Guarantee Conditions Zanussi Guarantee conditions We Zanussi undertake that if within 24 months of the date of the purchase this Zanussi appliance or any part thereof is proved to be defective by any reason only of faulty workmanship or materials we will at our option repair or replace the same FREE OF ANY CHARGE for labour materials or carriage on condition that The appliance has been correctly installed and used only on the gas and electricity supply stated on
11. hen using the hob for a long period time the ventilation should be improved by opening a window or increasing the extractor speed Do not use this hob if it is in contact with water Do not operate the hob with wet hands Ensure the control knobs are in the OFF position when not in use When using other electrical appliances ensure the cable does not come into contact with the hot surfaces of the cooking appliance Unstable or misshapen pans should not be used on the hob as unstable pans can cause an accident by tipping or spillage Never leave the hob unattended when cooking with oil and fats You MUST read these warnings carefully before installing or using the hob If you need assistance contact our Customer Care Department on 08705 727727 Never use plastic or aluminium foil dishes on the hob Perishable food plastic items and areosols may be affected by heat and should not be stored above or below the hob unit Service This hob should only be repaired or serviced by an authorised Service Engineer and only genuine approved spare parts should be used Y Environmental Information After installation please dispose of the packaging with due regard to safety and the environment When disposing of an old appliance make it unusable by cutting off the cable The symbol on the product or on its packaging indicates that this product may not be treated as household waste Instead it shall be handed over to the
12. ition of the Check earth continuity electrode of appliance Check continuity from the tip of each electrode to the terminals 1 to 4 on the ignitor unit Check continuity from N on the Check fitting of burners mains connector block and O on the ignitor unit Check continuity from L on the Check for breaks in the mains connector block and the insulation taps ignition switches of the HT leads Check continuity from ignition Change the taps ignition switches connector to ignitor unit switches Change the ignitor unit 14 Commissioning When the hob has been fully installed it will be necessary to check the minimum flame setting To do this follow the procedure below Turn the gas tap to the MAX position and ignite Set the gas tap to the MIN flame position then turn the control knob from MIN to MAX several times If the flame is unstable or is extinguished follow the procedure below Procedure Re ignite the burner and set to MIN Remove the control knob To adjust use a thin bladed screwdriver and turn the adjustment screw see diagram until the flame is steady and does not extinguish when the knob is turned from MIN to MAX Repeat this procedure for all burners Pressure Testing Ee Remove left hand pan support and front left burner cap and crown Fit manometer tube over the injector Turn on the burner gas supply and ignite another burner The pressure reading should be nominally 20
13. mbar and must be between 17 mbar and 25mbar Turn off the burner supplies Minimum adjustment screw Conversion from Natural Gas to LPG IMPORTANT The replacement conversion of the gas hob should only be undertaken by a competent person It is important to note that this model is designed for use with natural gas but can be converted for use with butane or propane gas providing the correct injectors are fitted The gas rate is adjusted to suit Method e Ensure that the gas taps are in the OFF position e Isolate the hob from the electrical supply e Remove all pan supports burner caps rings crowns and control knobs e With the aid ofa 7mm box spanner the burner injectors can then be unscrewed and replaced by the appropriate LPG injectors To adjust the gas rate With the aid of a thin bladed screwdriver completely tighten down the by pass adjustment screw Upon completion stick the replacement rating plate on the under side of the hob 15 CUSTOMER CARE ZANUSSI 55 77 High Street Slough Berkshire SL1 1DZ Tel 08705 727727 Long Mile Road Dublin 12 Republic of Ireland Tel 353 0 1 4090751 Electrolux plc 2003 H From the Electrolux Group The world s No 1 choice The Electrolux Group is the world s largest producer of powered appliances for kitchen cleaning and outdoor use More than 55 million Electrolux Group products such as refrigerators cookers washing machines vacuum cleaners
14. nd to the same extent for labour and parts as exist in the new country of use for this brand or range of products This guarantee relates to you and cannot be transferred to another user Your new home is within the European Community EC or European Free Trade Area The product is installed and used in accordance with our instructions and is only used domestically i e a normal household The product is installed taking into account regulations in your new country Before you move please contact your nearest Customer Care centre listed below to give them details of your new home They will then ensure that the local Service Organisation is aware of your move and able to look after you and your appliances France Senlis 33 0 3 44 62 29 29 Germany N rnberg 49 0 800 234 7378 Italy Pordenone 39 0 0434 39 4700 Sweden Stockholm 46 0 8 672 53 90 UK Slough 44 0 1753 219897 Instructions for the Installer Engineers technical data OVERALL DIMENSIONS Width 860 mm Depth 510mm CUT OUT DIMENSIONS Width 830 mm Depth 480 mm SUPPLY CONNECTIONS Gas R 1 2 inch 1 2 inch male Rear right hand corner Electric 230 V 50 Hz supply 3 core flexible cable with non rewireable plug fitted with a 3 amp cartridge fuse RAPID large SEMI RAPID medium small Rear Left Burner semi rapid Heat Input 2 0 kW 6824 BTU HR Front Left Burner auxiliary Heat Input 1 0 kW 3413 BTU HR Rear Right Burner semi
15. nversion from Natural Gas to LPG Description of the Hob Auxiliary Burner Semi rapid Burners Rapid Burner go PF WN gt Control knobs Ultra rapid Triple crown Burner 10 11 12 13 13 15 15 Operation Hob burners Ee To light a burner e turn the relevant control knob anticlockwise to the maximum position then push it down to ignite the burner e then check the flame is regular and adjust it as required If you cannot light the flame even after several attempts check the cap and crown see Fig 1 letter A and B are in the correct position To put the flame out turn the knob to the symbol When switching on the mains after installation or a power cut it is quite normal for the spark generator to be activated automatically To ensure maximum burner efficiency you should only use pots and pans with a flat bottom fitting the size of the burner used see table minimum maximum diameter diameter Ultra rapid triple crown Large rapid Medium semi rapid Small auxiliary If you use a saucepan which is smaller than A the recommended size the flame will spread beyond the bottom of the vessel causing the handle to overheat A Take care when frying food in hot oil or fat as the overheated splashes could easily ignite As soon as a liquid starts boiling turn down the flame so that it will barely keep the liquid simmering If the control knobs become difficult to tu
16. ny of the other safety instructions incorporated in this book be ignored WHEN THE HOB IS FIRST INSTALLED Once the hob has been installed it is important to remove any protective materials which were put on in the factory On the end of the shaft which includes the G 1 2 threaded elbow adjustment is fixed so that the washer is fitted between the components as shown in the diagram Screw the parts together without using excessive force Gas Connection Connection to the gas supply should be with either rigid or semi rigid pipe i e steel or copper The connection should be suitable for connecting to R 1 2 1 2 BSP male thread When the final connection has been made itis essential that a thorough leak test is carried out on the hob and installation Ensure that the main connection pipe does not exert any strain on the hob Cut Out Size The dimensions of the cut out are given in the diagram 10 FO 0814 A End of shaft with nut B Washer C Elbow It is important to install the elbow correctly with the shoulder on the end of the thread fitted to the hob connecting pipe Failure to ensure the correct assembly will cause leakage of gas Rectangular cut out size for hob Dimensions are given in mm FO 2349 Building In Building over a cupboard or drawer If the hob is to be installed above a cupboard or drawer it will be necessary to fit a heat resistant board below the base of the hob
17. on the underside of the work surface It is also recommended to carry out the electrical connection to the hob as shown in diagrams 1 and 2 Dimensions are given in mm ON OFF SWITCH ON OFF SWITCH Building over a kitchen unit with door Proper arrangements must be taken in designing the furniture unit in order to avoid any contact with the bottom of the hob which can be heated when it is operated The recommended solution is shown in diagram 3 The panel fitted under the hob a should be easily removable to allow easy access if technical assistance is needed The space behind the kitchen unit b can be used for connections FLEX OUTLET Fitting the Hob into the worktop Carry out the building in of the hob as follows K place the seals supplied with the hob on the side edges of the cut out and at 8 mm from the front and rear edges as shown in the diagram taking care that the seals meet without overlapping e place the hob in the cut out taking care that it is centred e fix the hob with the relevant fixing clamps and screws as shown in the diagram When the screws have been tightened the excess seal can be removed The edge of the hob forms a double seal which prevents the ingress of liquids fs SS a a a FO 0199 Electrical connections Any electrical work required to install this hob A should be carried out
18. rn please contact your local Service Force Centre Using the Wok Stand A wok stand is provided to enable you to use a round bottomed wok on the hob The wok stand must only be used on the central burner and should not be used with any other type of wok or pan When fitting the wok stand ensure the recesses in the frame fit securely onto the bars of the pan supports as shown in the diagram Fig 1 A Burner cap B Burner crown C Ignition electrode Maintenance and Cleaning Before any maintenance or cleaning can be carried AN out you must DISCONNECT the hob from the electricity supply The hob is best cleaned whilst it is still warm as spillage can be removed more easily than if it is left to cool The Hob Top Regularly wipe over the hob top using a soft cloth well wrung out in warm water to which alittle washing upliquid has been added Avoid the use of the following household detergent and bleaches impregnated pads unsuitable for non stick saucepans steel wool pads bath sink stain removers Should the hob top become heavily soiled it is recommended that a cleaning product such as Hob Brite or Bar Keepers Friend is used The Burners The burner caps and crowns can be removed for cleaning Wash the burner caps and crowns using hot soapy water and remove marks with a mild paste cleaner A well moistened soap impregnated steel wool pad can be used with caution if the marks are particularly
19. the rating plate The appliance has been used for normal domestic purpose only and in accordance with the manufacturer s instructions The appliance has not been serviced maintained repaired taken apart or tampered with by any person not authorised by us All service work under this guarantee must be undertaken by a Zanussi Service Centre Any appliance or defective part replaced shall become the Company s property This guarantee is in addition to your statutory and other legal rights Home visits are made between 8 30am and 5 30pm Monday to Friday Visits may be available outside these hours in which case a premium will be charged Exclusions This guarantee does not cover Damage or calls resulting from transportation improper use or neglect the replacement of any light bulbs or removable parts of glass or plastic Costs incurred for calls to put right an appliance which is improperly installed or calls to appliance outside the United Kingdom Appliances found to be in use within a commercial or similar environment plus those which are the subject to rental agreements Products of Zanussi manufacture which are not marketed by Zanussi European Guarantee If you should move to another country within Europe then your guarantee moves with you to your new home subject to the following qualifications The guarantee starts from the date you first purchased your product The guarantee is for the same period a
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