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York DJ 300 User's Manual

1. 261660 YTG D 0708 TABLE 23 SUPPLY FAN VFD WEIGHTS IN LBS TABLE 24 ELECTRIC HEAT CORRECTION SUPPLY FAN MOTOR 230V 460V 575V FACTORS W O MANUAL BYPASS NOMINAL VOLTAGE VOLTAGE kW MULTI 5 0 hp 25 25 30 PLIER 7 5 hp 30 30 30 208 208 1 00 10 0 hp 30 30 35 240 230 0 92 15 0 hp 30 30 40 480 460 0 92 W MANUAL BYPASS 600 575 0 92 5 0 hp 30 30 35 7 5 hp 35 35 35 10 0 35 35 40 15 0 hp 40 35 45 CONTROL WIRING COOLING HEATING 24 VOLT THERMOSTAT THERMOSTAT UNIT TERMINAL COOLING ONLY 24 VOLT THERMOSTAT TERMINALS BLOCK 1TB2 THERMOSTAT EN T TERMINALS UNIT TERMINAL vM BOCK1TER 000 27 N71 ADD 1 777777 JMPER gx of ADD misi JUMPER AE TRANSFORMER 124 Volt Thermostat 2TH04701024 or 2TH04701524 with Subbase 2TB04700324 Terminal strip 1 located on relay board in 24 volt section of the unit control box 3Second stage heating is not required on units with a single stage electric heater POWER WIRING LINE VOLTAGE Li 7 Referto the TERMINAL L2 77 ELECTRICAL DATA BLOCK 2TB Lr tables to size the IN CONTROL BOX power wiring the fuses and the disconnect switch O GROUND LUG 1 29 LI ADD JUMPER A2 F 2 i TO REMOTE SENSOR 2THO4702224 IF USED Electronic programmable thermostat 2ET0470022
2. 15x15 18x15 18x15 18x15 5 0 7 5 7 5 15 4 13 5 25 24 24 30 30 1 3 1 3 3 4 3 4 4 000 4 000 5 000 5 000 2 20 63 8 2 12 24 23 0 24 0 23 8 23 8 23 8 24 0 23 8 23 8 2650 2460 2740 2760 2860 2500 2780 2800 2900 260 160 245 150 25 30 35 40 10 See Table 23 185 45 55 90 220 Johnson Controls Unitary Products 261660 YTG D 0708 TABLE 21 DJ VOLTAGE LIMITATIONS VOLTAGE LIMITATIONS POWER VOLTAGE SUPPLY MIN MAX 208 230 3 60 460 3 60 414 506 575 3 60 VOLTAGE LIMITATIONS 1 Utilization Range A in accordance with ARI Standard 110 TABLE 22 PHYSICAL DATA MODELS EVAPORATOR ENTRIFUGAL DX Wd BLOWER FAN MOTOR HP ROWS DEEP FINS PER INCH FACE AREA Sq Ft PROPELLER DIA In Each FAN MOTOR HP Each NOM CFM TOTAL Each ROWS DEEP MET FINS PER INCH FACE AREA Sq Ft COMPRESSOR Qty Per Unit SOROL QUANTITY PER UNIT 12 X 24 X 2 FILTERS TOTAL FACE AREA Sq Ft REFRIGERANT SYSTEM No 1 FHARGE 22 Lb Oz SYSTEM No 2 COOLING ONLY PASIENT GAS ELECTRIC DOUBLE WALL ECONOMIZER ECONOMIZER WITH POWER EXHAUST MOTORIZED DAMPER OPTIONS OPERATING ELECTRIC HEATER LBS HOT GAS BYPASS SUPPLY FAN VFD ROOF CURB n BAROMETRIC DAMPER 5 ECONOMIZER 7 MOTORIZED 2 DAMPER RAIN HOOD ECONOMIZER 7 POWER 9 EXHAUST RAIN HOOD WOOD SKID 28
3. 261660 YTG D 0708 They shall have built in field convertible duct connections for down discharge supply return or horizontal discharge supply return and be available with factory installed options or field installed accessories The units shall be factory wired piped charged with R 22 refrigerant and factory tested prior to ship ment All unit wiring shall be both numbered and color coded All units shall be manufactured in a facility certified to ISO 9001 standards and the cooling performance shall be rated in accordance with DOE and ARI test procedures Units shall be ETL amp CGA listed classified to ANSIZ21 47 standards UL 1995 CAN CSA 236 M90 conditions UNIT CABINET Unit cabinet shall be constructed of G90 galvanized steel with exterior surfaces coated with a non chalking powdered paint finish certified at 1000 hours salt spray test per ASTM B117 standards Indoor blower section shall be insulated with a min imum 1 2 thick insulation coated on the airside Aluminum foil faced insulation shall be used in the furnace compartment and be fastened with ridged fasteners to prevent insulation from entering the air stream Cabinet panels shall be large size easily removable for servicing and maintenance Full perimeter base rails shall be provided to assure reliable transit of equip ment overhead rigging and proper sealing on roof curb appli cations Disposable 2 filters shall be furnished and be accessible thro
4. SENSOR Senses CO levels and automatically overrides the economizer when levels rise above the present limits COIL GUARD Customers can purchase a coil guard kit to protect the condenser coil from damage This is not a hail guard kit PHASE MONITORS Designed to prevent unit damage The phase monitor will shut the unit down in an out of phase condition Johnson Controls Unitary Products 261660 YTG D 0708 FIELD INSTALLED ACCESSORIES SINGLE INPUT ELECTRONIC ENTHALPY ECONO MIZERS Includes a slide in plug in damper assembly with fully modulating spring return motor actuator capa ble of introducing up to 10096 outdoor air with nominal 1 leakage type dampers The enthalpy system contains one sensor that monitors the outdoor air and determines when the air is cool enough and dry enough to provide free cooling The rainhood is painted to match the basic unit and must be field assembled before installing MOTORIZED OUTDOOR AIR INTAKE DAMPER Includes a slide in plug in damper assembly with a 2 position spring return motor actuator which opens to some pre set position whenever the supply air blower is operating and will drive fully closed when the blower unit shuts down The rain hood is painted to match the basic unit and must be field assembled before installing ROOF CURBS Fourteen inch high roof curbs provide a water tight seal between the unit and the finished roof These full perimeter curbs meet th
5. an Outside Air IAQ sensor Con struction mode operation 365 day real time clock with 7 day programming plus holiday scheduling is built in Two different modes of demand ventilation are achieved through the INTELLI Comfort using sensors It Johnson Controls Unitary Products 261660 YTG D 0708 VAV power exhaust is energized by means of a binary out put signal from the unit s VAV control board The exhaust fan motor and controls are installed and wired at the factory The rain hood must be assembled and installed in the field The power exhaust option can only be used on bot tom duct configurations MOTORIZED OUTDOOR AIR INTAKE DAMPER Includes a slide in plug in damper assembly with a 2 position spring return motor actuator which opens to a pre set position whenever the supply air blower is oper ating and will drive fully closed when the blower unit shuts down The rain hood is painted to match the basic unit and must be field assembled before installing BAROMETRIC RELIEF DAMPER This damper option can be used to relieve internal building air pressure on units with an economizer without power exhaust This accessory includes a rain hood a bird screen and a fully assembled damper With bottom duct connections the damper should be mounted over the opening in the return air panel With horizontal ductwork the accessory should be mounted on the return air duct PHENOLIC COATED EVAPORATOR AND CON DE
6. 230 460 575 VOLT AND STANDARD DRIVE 870 6 0 0 4 2 1 1 8 0 1 2 3 2 0 900 5 0 0 8 3 2 2 7 0 5 3 5 2 9 0 2 3 8 3 2 930 4 0 121 4 1 3 4 0 9 4 5 3 8 0 6 4 9 4 1 0 1 5 1 4 3 950 3 5 1 3 4 6 3 9 1 1 5 1 43 0 8 5 5 4 6 0 4 5 9 5 0 980 2 5 1 6 5 3 4 5 1 4 5 8 4 9 1 2 6 3 5 3 0 7 6 9 5 8 0 2 7 3 6 1 1015 1 5 1 9 5 9 5 0 1 7 6 5 5 5 1 5 7 0 5 9 1 0 f 6 5 0 6 8 2 6 9 1025 1 0 2 0 6 1 5 1 1 8 6 6 5 6 1 6 7 3 6 1 1 1 7 9 6 7 0 7 8 6 7 3 230 460 575 VOLT AND HIGH STATIC DRIVE 950 6 0 1 3 4 6 3 9 1 1 5 1 4 3 0 8 5 5 4 6 0 4 5 9 5 0 980 5 0 1 6 5 3 4 5 1 4 5 8 4 9 1 2 6 3 5 3 0 7 6 9 5 8 0 2 7 3 6 1 1015 4 0 1 9 5 9 5 0 1 7 6 5 5 5 1 5 7 0 5 9 1 0 7 7 6 5 0 6 8 2 6 9 1035 3 5 2 0 6 2 5 2 1 9 6 8 5 7 1 7 7 4 6 2 1 2 8 1 6 8 0 7 8 6 7 3 1050 3 0 2 1 6 4 5 4 2 0 7 0 5 9 1 8 7 6 6 4 1 3 8 3 7 0 1080 2 0 2 3 6 6 5 5 2 1 4 2 6 0 1 9 7 8 6 6 1 5 8 6 7 2 1100 15 2 4 6 7 5 6 2 2 7 3 6 1 2 1 7 9 6 7 1120 1 0 2 5 6 8 5 7 2 3 7 4 6 2 2 2 8 1 6 8 NOTES 1 Blower performance includes fixed outdoor air 2 T A filters a dry evaporator coil and no electric heat 2 Refer to Table 13 for additional static resistances ESP External Static Pressure available for the supply and return air duct system All internal unit resistances have been deducted from the total static pressure of the blower Do NOT close the pulley below 1 turn open Factory setting 18 Johnson Controls Unitary Pr
7. 4 FILTERS wA IS OPTIONAL 3 M CONDENSATE DRAIN BELT DRIVE FILTER DRIER BLOWER MOTOR SOLID CORE 14 GAUGE BASE RAILS WITH LIFTING HOLES FIGURE 1 UNIT CUTAWAY with aluminized steel or optional stainless steel tubes a redundant gas valve spark ignition power venting an ignition module for 100 shut off and all of the safety controls required to meet the latest ANSI standards The gas supply piping can be routed into the heating compartment through a hole in the base pan of the unit or through a knockout in the piping panel on the front of the unit Electric Heat Operation All electric heat models fac tory installed only are wired for a single power source and include a bank of nickel chromium elements mounted at the discharge of the supply air blower to pro vide a high velocity and uniform distribution of air across the heating elements Every element is fully protected against excessive current and temperature by fuses and two thermal limit switches The power supply wiring can be routed into the control box through a threaded pipe connection in the base pan of the unit or through a knockout in the wiring panel on the front of the unit BAS Controls York s Magnum series units offer fac tory mounted BAS controls such as S implicity Intelli Comfort Novar Honeywell Johnson York Commercial Comfort System YCCS and CPC FACTORY INSTALLED OPTIONS SINGLE INPUT ELECTRONIC E
8. FIGURE 5 REAR VIEW DIMENSIONS NOTE Units are shipped with the bottom duct openings covered An accessory flange kit is available for connecting side ducts For bottom duct applications Remove the side panels from the supply and return air compartments to gain access to the bottom supply and return air duct covers Remove and discard the bottom duct covers Duct openings are closed with sheet metal covers except when the unit includes a power exhaust option The covering consists of a heavy black paper composition Replace the side supply and return air compartment panels m Johnson Controls Unitary Products NOTE ELEC ELEC Models Units and ductwork are approved for zero clearance to combustible material when equipped with electric heaters GAS ELEC Models A 1 clearance must be provided between any combustible material and the supply air ductwork for a distance of 3 feet from the unit The products of combustion must not be allowed to accumulate within a confined space and recirculate Locate unit so that the vent air outlet hood is at least Three 3 feet above any force air inlet located within 10 horizontal feet excluding those integral to the unit Four 4 feet below four horizontal feet from or one foot above any door or gravity air inlet into the building Four 4 feet from electric and gas meters regulators and relief equipment ECONOMIZER MOTORIZED DAMPER AND POWER EXHAUST R
9. 29 79 293 6 293 6 278 1 240 8 203 6 166 3 129 0 57 277 0 29 68 277 0 277 0 276 1 238 9 164 3 127 1 67 7500 62 57 67 8750 62 57 67 10000 62 57 67 11250 62 57 67 12500 62 57 1 The capacities gross ratings For net capacity deduct air blower motor MBh 3 415 x kW Refer to the appropriate Blower Performance table for the kW of the supply air blower motor These ratings include the condenser fan motors total 1 KW and the compressor motors but not the supply air blower motor Johnson Controls Unitary Products 13 order to use the indoor blower tables for high altitude applica tions certain corrections are necessary A centrifugal fan is a constant volume device This means that if the rpm remains constant the CFM delivered is the same regardless of the density of the air However since the air at high altitude is less dense less static pressure will be generated and less power will be required than a similar application at sea level Air density correction factors are shown in Table 8 and Figure 2 ALTITUDE FEET 4000 5000 6000 7000 8000 9000 10000 0 916 0 882 0 849 0 818 0 788 0 758 0 729 0 898 0 864 0 832 0 802 0 772 0 743 0 715 0 880 0 848 0 816 0 787 0 757 0 729 0 701 0 864 0 832 0 801 0 772 0 743 0 71
10. DJ210N S DJ240N S DJ300N S 230 COOLING WITH ELECTRIC HEAT DJ180E18 178 DJ180E36 178 DJ180E54 176 DJ180E72 176 0 10 208 206 208 DJ210E54 206 DJ210E72 206 DJ240E18 230 DJ240E36 230 DJ240E54 228 DJ240E72 228 DJ300E18 292 DJ300E36 292 DJ300E54 290 DJ300E72 290 1 ment certification program which is based on ARI Stan EER Energy Efficiency Ratio at full load the cooling dard 340 360 capacity in Btu s per hour Btuh divided by the power input in watts expressed in Btuh per watt Btuh watt 3 Integrated Part Load Value Johnson Controls Unitary Products 261660 YTG D 0708 TABLE 4 COOLING CAPACITIES FOR DJ180 emperature of Air on Condenser Col Air on Evaporator Coil 2 85 F 95 F WB otal Total Sensible Capacity MBH Total Total Sensible Capacity MBH CFM F Cap Input Return Dry Bulb F Input Return Dry Bulb F MBH kW 86 83 80 77 74 71 68 MBH KW 86 83 80 77 74 71 68 a 9C 55 TOS ST 90 77754417 4500 67 178 1 12 70 144 6 131 8 119 0 106 1 93 3 80 5 6 62 161 7 12 49 161 7 157 0 144 2 131 4 118 5 105 7 92 9 57 163 4 12 53 163 4 160 3 147 5 134 7 121 8 109 0 96 2 OT 06 2 7 07 0 02 4 167 5250 67 182 8 12 78 159 2 144 0 128 8 113 7 98 5 83 3 68 2 62 166 0 12 57
11. 121 7 93 6 62 8 1 3 7 236 6 18 53 236 6 236 6 236 6 208 6 180 6 152 6 124 6 57 18 89 243 2 243 2 243 2 215 1 187 1 159 1 131 4225 711085 91 TT 6000 67 21 43 181 2 164 1 147 0 129 9 112 8 95 7 78 6 62 21 09 190 2 188 9 171 8 154 7 137 6 120 5 103 4 57 21 28 202 2 198 2 181 1 164 0 146 9 129 8 112 7 7000 67 21 50 199 2 179 0 158 8 138 6 118 4 98 1 77 9 62 21 16 194 8 194 1 185 6 165 41 7 7 21 35 207 0 205 1 195 7 175 4 155 2 135 0 114 8 8 7 1491 1260 1027 794 8000 67 21 58 217 3 193 9 170 6 147 3 123 9 100 6 77 3 62 21 24 199 4 199 4 199 4 176 0 152 7 129 4 106 1 57 21 43 211 9 211 9 210 2 186 9 163 5 140 2 116 9 87 0 161 6 110 0 84 8700 67 21 85 228 5 209 3 183 6 157 9 132 2 106 6 80 9 62 21 51 206 6 206 6 206 6 180 9 155 2 9 57 21 70 219 5 219 5 218 7 193 0 167 3 141 7 116 0 43 201 21145 2 82 9400 67 22 13 239 7 224 6 196 6 168 6 140 5 112 5 84 5 62 21 78 213 8 213 8 213 8 185 7 157 7 129 7 7 57 21 98 227 2 227 2 227 2 199 2 171 1 143 1 115 1 67 6000 62 57 67 7000 62 57 67 8000 62 57 67 8700 62 57 67 9400 62 57 1 The capacities are gross ratings For net capacity deduct air blower motor MBh 3 415 x kW Refer to the appropriate Blower Performance table for the kW of the supply air blower motor These ratings include the condenser fan motors total 1 KW and the compressor motors but not the supply air blowe
12. 166 0 163 6 156 2 141 0 125 9 110 7 95 5 57 167 7 12 61 167 7 166 2 159 8 144 6 129 4 114 3 99 1 06 2 714 1140 0 5710517575 170 6000 67 187 5 12 86 173 7 156 2 138 7 121 2 103 7 86 2 68 7 62 170 2 12 65 170 2 170 2 168 2 150 7 133 2 11 5 7 98 2 57 172 0 12 69 172 0 172 0 172 0 154 5 137 0 119 5 102 0 E 0 4 0 51520 T 6600 67 192 0 12 93 185 1 166 7 147 2 127 7 108 2 88 8 3 62 174 3 12 72 174 3 174 3 173 3 153 8 134 4 114 9 95 4 57 176 2 12 76 176 2 176 2 176 2 156 7 137 2 117 7 98 3 6 4 160 0 100 4 OT 96 4 OT 5 7200 67 196 6 13 01 196 6 177 1 155 7 134 2 112 8 91 3 69 8 62 178 5 12 80 178 5 178 5 178 5 157 0 135 6 114 1 92 6 57 180 4 12 84 180 4 180 4 180 4 158 9 137 4 116 0 94 5 173 7 15 93 106 8 94 0 81 2 68 3 55 5 4500 67 157 7 15 68 135 4 122 6 109 7 96 9 84 1 71 2 4 62 144 1 15 50 144 1 141 0 128 2 115 4 102 5 89 7 76 9 57 147 3 15 53 147 3 143 9 131 1 118 3 105 4 92 6 79 8 5 9 6 A4 58 5250 67 161 8 15 70 150 1 134 9 119 8 104 6 89 4 74 3 59 1 62 147 8 15 52 147 8 146 3 139 9 124 8 109 6 94 4 3 57 151 2 15 55 151 2 149 5 143 1 127 9 112 7 97 6 82 4 82 8 2 5 96017851610 z 6000 67 166 0 15 72 164 8 147 3 129 8 112 3 94 8 77 3 59 8 62 151 6 15 54 151 6 151 6 151 6 134 11 116 6 99 1 81 6 57 155 0 15 56 155 0 155 0 155 0 137 5 120 0 102 6 85 1 87 6 07 141 61102 11 82 6 63 z 6600 6
13. 25 TON 136 25 475 15 17 5 20 25 TOM FIGURE 7 UNIT CENTER OF GRAVITY ROOF JACK INSTALLATION ROOF CURB INSTALLATION PM d T 5 SLAB 4 GROUND I INSTALLATION FIGURE8 TYPICAL UNIT APPLICATIONS Johnson Controls Unitary Products 261660 YTG D 0708 FIGURE 9 FOUR AND SIX POINT LOADS TABLE 27 FOUR AND SIX POINT LOADS Total 4 Point Loads Ibs D wegu P Weight A s i 180 Gas 474 210 510 240 Gas 516 300 Gas 531 180 Elec 438 210 Elec 476 240 Elec 481 300 Elec 496 Total 6 Point Loads Ibs Weight r 180 Gas 434 210 Gas 488 240 Gas 493 300 Gas 508 180 Elec 401 210 Elec 455 240 Elec 460 300 Elec 474 NOTE These weights with economizer and high option heat gas or electric 34 Johnson Controls Unitary Products 261660 YTG D 0708 MIN ROOF OPENING 39 7 8 Wide X 61 7 8 Long OUTDOOR COIL END OF UNIT 14 126 1 4 Supply and Return Air including duct support rails as shown aed applications For location of horizontal duct applications on back of unit refer to Unit Dimension details FRONT OF UNIT 2 The 58 1 2 overall dimension of the ducts allows duct work penetration between roof joists that are spaced on 72 centers Note Ducts can be installed into the curb from the roof All electrical and gas line connections can be made inside the curb 3 4 1 1 4
14. POWERED GFI CONVENIENCE OUTLET NON POWERED GFI CONVENIENCE OUTLET BAS CONTROLS 5 implicity Intelli C omfort CPC JOHNSON HONEYWELL NOVAR YORK COMMER CIAL COMFORT SYSTEM YCCS BAS READY ECONOMIZER 2 10 V D C Actuator with out a controller HINGED FILTER DOOR ACCESS AND TOOL FREE ACCESS PANELS HINGED TOOL FREE BLOWER BLOWER MOTOR FILTER AND ELECTRICAL ACCESS PANELS HIGH STATIC DRIVE 2 PLEATED FILTERS 4 THROW AWAY FILTERS DISCONNECT SWITCH SUPPLY AIR SMOKE DETECTOR RETURN AIR SMOKE DETECTOR 261660 YTG D 0708 Supersedes 261660 YTG C 0707 PROPANE CONVERSION KIT Contains new orifices and gas valve parts to convert from natural to L P gas One per unit required HIGH ALTITUDE NATURAL GAS Contains orifices required for applications between 2000 and 6000 feet altitude HIGH ALTITUDE PROPANE GAS Contains orifices required for applications between 2000 and 6000 feet altitude Must be used with propane conversion kit BURGLAR BARS Designed to work with above roof curbs depending on unit model Fits duct openings of curb supply and return air openings SIDE DUCT FLANGE Supply and return air duct flanges for side duct applications Do not use on units with power exhaust HIGH STATIC DRIVE Includes blower pulley and belt for higher CFM and or static pressure requirements WOOD SKID Allows unit to be handled with 90 forks ECONOMIZER MOTORIZED DAMPER RAIN HOOD DJN E C300 only Contai
15. 1 4 3 0 8 6 0 5 1 0 2 6 9 5 8 980 5 0 1 9 4 5 3 8 1 5 5 4 4 5 1 0 6 3 5 3 0 4 72 1 995 4 5 2 1 46 3 9 1 6 5 5 4 7 14 6 4 5 4 0 5 7 5 6 3 1015 4 0 2 2 4 8 4 0 1 7 5 7 4 8 1 2 6 6 5 6 0 6 7 8 6 6 1025 3 5 23 4 9 4 1 1 8 5 8 4 9 1 3 6 7 5 7 0 7 8 0 6 7 1050 3 0 2 5 5 1 4 3 2 0 6 1 5 1 1 4 7 1 6 0 0 9 8 4 7 0 1065 2 5 2 6 5 3 4 4 2 1 6 3 53 1 5 7 3 6 2 1 0 8 6 7 2 1100 1 5 2 9 5 6 4 7 2 3 6 8 4 7 1 8 7 9 6 6 1120 1 0 3 1 5 8 4 9 2 5 7 0 5 9 1 9 8 3 6 9 NOTES 1 Blower performance includes a gas fired heat exchanger fixed outdoor air two inch T A filters and a dry evaporator coil 2 Refer to the additional Static Resistances table ESP External Static Pressure available for the supply and return air duct system All internal unit resistances have been deducted from the total static pressure of the blower Do NOT close the pulley below 1 turn open Factory setting 20 Johnson Controls Unitary Products 261660 YTG D 0708 TABLE 14 SUPPLY AIR BLOWER PERFORMANCE 20 TON GAS HEAT 240 MBH BOTTOM DUCT CONNECTIONS BLOWER PULLEY FM SPEED TURNS 6000 7000 8000 9000 9400 RPM OPEN BHP KW ESP BHP KW ESP BHP KW ESP BHP KW ESP BHP KW 208 VOLT AND STANDARD DRIVE 870 6 0 1 3 3 6 3 0 0 7 4 3 3 7 0 2 5 1 4 3 900 5 0 1 4 3 8 3 2 0 9 4 7 4 0 0 4 5 6 4 7 930
16. 1 43 3 84 6 100 230 22 4 164 2 1 15 4 10 0 6 36 0 2 86 6 138 8 150 54 54 0 2 129 9 160 4 175 180 72 72 0 2 173 2 203 7 225 15 0 0 41 1 50 18 18 0 1 21 7 42 3 50 460 10 9 100 1 1 7 2 5 0 E36 36 0 2 43 3 69 4 70 E54 54 0 2 65 0 80 2 90 72 72 0 2 86 6 101 9 110 0 0 z 5 32 2 40 E18 18 0 1 17 8 34 0 40 575 8 3 78 0 9 5 9 4 0 6 36 0 2 34 6 55 7 60 54 54 0 2 52 0 64 3 70 72 72 0 2 69 3 81 7 90 0 0 96 0 0 E18 13 5 1 37 5 96 0 110 25 6 190 2 1 20 0 10 0 6 27 0 2 75 1 131 2 150 E54 40 6 2 112 6 178 4 200 E72 54 1 2 150 1 187 7 200 None 0 0 2 96 0 110 E18 18 0 1 43 3 96 0 110 25 6 190 2 1 20 0 10 0 E36 36 0 2 86 6 145 8 150 E54 54 0 2 129 9 167 4 175 210 E72 72 0 2 173 2 210 7 225 17 1 2 None 0 0 48 2 60 E18 18 0 1 21 7 48 2 60 460 12 8 95 1 1 10 0 5 0 E36 36 0 2 43 3 72 9 80 E54 54 0 2 65 0 83 7 90 E72 72 0 2 86 6 105 4 110 None 0 0 39 0 45 E18 18 0 1 17 3 39 0 45 575 10 3 75 0 9 8 2 4 0 6 36 0 2 34 6 58 6 60 54 54 0 2 52 0 67 2 70 72 72 0 2 69 3 84 5 90 NOTE 1 HACR NEC 26 Johnson Controls Unitary Products 261660 YTG D 0708 TABLE 20 DJ ELECTRICAL DATA WITH POWERED CONVENIENCE OUTLET CONTINUED OMPR OH HEATER OPTION MAX MODEL Lower CONV FUSE TON VOLTAGE RLA LRA MOTORS OUTLET BRKR
17. 2 7 6 8 0 8 3 8 7 9 1 9 5 9 2 9 7 10 1 10 6 11 1 11 6 12 1 CFM 10000 BHP 10 2 10 6 11 1 11 6 11 2 11 8 12 3 12 9 13 5 14 1 14 7 8 8 9 2 9 7 10 2 10 6 11 1 11 6 11 2 11 8 12 3 12 9 13 5 14 1 14 7 1 6 1 9 2 2 2 9 2 7 3 0 3 3 KW 6 0 6 3 6 7 7 0 7 3 7 6 8 0 7 7 8 1 8 5 9 0 9 4 9 9 10 3 6 0 6 3 6 7 7 0 7 3 7 6 8 0 7 7 8 1 8 5 9 0 9 4 9 9 10 3 8750 BHP 7 8 7 7 8 1 8 5 8 9 9 3 9 7 9 4 9 9 10 4 11 0 11 5 12 0 12 6 7 8 7 7 8 1 8 5 8 9 9 3 9 7 9 4 9 9 10 4 11 0 11 5 12 0 12 6 ESP 5 0 0 7 0 9 14 1 3 1 6 1 8 1 6 1 9 2 1 24 2 7 3 0 3 2 1 0 1 2 1 4 1 6 1 8 2 0 2 2 2 1 2 8 2 6 2 9 3 1 3 4 3 7 KW 4 9 5 1 5 4 5 7 6 0 6 3 6 6 6 3 6 7 7 0 7 4 7 8 8 2 8 6 4 9 5 1 5 4 5 7 6 0 6 3 6 6 6 3 6 7 7 0 7 4 7 8 8 2 8 6 BLOWER PULLEY SPEED TURNS 7500 RPM OPEN BHP 208 VOLT AND STANDARD DRIVE 975 6 0 1 2 5 9 1005 5 0 1 4 6 2 1040 4 0 1 6 6 6 1070 3 0 1 8 6 9 1100 2 0 2 0 7 3 1135 1 0 2 2 7 7 1165 0 0 2 4 8 0 208 VOLT AND HIGH STATIC DRIVE 1140 6 0 2 2 7 7 1180 5 0 2 5 8 2 1215 4 0 2 7 8 6 1255 3 0 3 0 9 1 1290 2 0 3 2 9 5 1330 1 0 3 5 10 0 1365 0 0 3 7 10 5 230 460 575 VOLT AND STANDARD DRIVE 975 6 0 1 4 5 9 1005 5 0 1 6 6 2 1040 4 0 1 8 6 6 1070 3 0 2 0 6 9 1100 2 0 2 1 3 1135 1 0 2 4 7 7 1165 0 0 2 6 8 0 230 460 575 VOLT AND
18. 3 9 230 460 575 VOLT AND STANDARD DRIVE 870 6 0 1 0 2 4 915 5 0 14 2 6 965 4 0 1 2 2 9 980 3 5 1 3 3 0 1040 2 0 1 5 3 2 1065 1 0 1 6 3 3 230 460 575 VOLT AND HIGH STATIC DRIVE 980 6 0 1 3 2 9 1040 4 5 1 5 3 2 1065 4 0 1 6 3 4 1095 3 5 1 7 3 5 1130 2 5 1 9 3 7 1170 1 5 2 1 3 9 1190 1 0 2 2 4 0 udes fixed outdoor air 2 T A filters a dry evaporator coil and no electric heat ESP External Static Pressure available for the supply and return air duct system All internal unit resistances have been deducted from the total static pressure of the blower Do NOT close the pulley below 1 turn open Johnson Controls Unitary Products Factory setting NOTES 1 Blower performance inc 2 Refer to Table 13 for additional static resistances 16 261660 YTG D 0708 KW 9000 BHP KW 3 2 4 1 4 6 5 3 5 9 4 6 5 3 5 8 6 0 6 2 6 4 6 6 6 7 3 2 4 1 4 6 5 3 5 9 6 1 4 6 5 3 5 9 6 2 6 4 6 6 6 7 6 8 TABLE 10 SUPPLY AIR BLOWER PERFORMANCE 17 5 TON COOLING ONLY 210 MBH BOTTOM DUCT CONNECTIONS 8000 BHP 3 8 4 9 5 5 6 3 7 0 5 5 6 3 6 9 7 1 7 4 7 6 7 8 7 9 3 8 4 9 5 5 6 3 7 0 7 8 5 5 6 3 7 0 7 4 7 6 7 8 7 9 8 1 0 8 1 2 1 5 1 7 1 8 1 9 2 1 2 2 KW 2 0 2 9 3 8 4 3 4 9 5 5 4 3 4 9 5 3 5 5 5 7 5 9 6 0 6 1 2 0 2 9 3 8 4 3 4
19. 9 5 5 5 6 4 3 4 9 5 5 5 7 5 9 6 0 6 1 6 2 7000 BHP 23 3 5 4 5 54 5 8 6 5 54 5 8 6 3 6 5 6 8 7 0 7 2 7 8 23 3 5 4 5 54 5 8 6 5 6 6 54 5 8 6 5 6 8 7 0 7 2 7 8 7 4 ESP 0 1 0 5 0 9 1 1 1 4 1 7 1 1 1 4 1 7 1 8 1 9 2 0 2 1 2 2 0 1 0 5 0 9 1 1 1 4 1 7 1 8 1 1 1 4 1 7 1 9 2 0 21 22 23 KW 1 8 2 7 3 4 3 9 4 5 5 0 3 9 4 5 4 9 5 1 52 5 4 5 5 5 6 1 8 27 3 4 3 9 4 5 5 0 54 3 9 4 5 5 0 52 5 4 5 5 5 6 5 7 BLOWER 0109 BREED UNS 6000 HPM OPEN ESP BHP 208 VOLT AND STANDARD DRIVE 870 60 04 2i 900 50 08 32 930 10 11 41 950 30 13 16 980 20 6 53 1015 10 19 53 208 VOLT AND HIGH STATIC DRIVE 950 6 0 13 46 980 50 6 53 1010 40 18 58 1020 35 19 61 1035 30 20 62 1050 25 2i 64 1075 20 23 6 1100 10 24 67 230 460 575 VOLT AND STANDARD DRIVE 870 60 04 21 900 50 08 32 930 40 11 41 950 35 13 16 980 25 T6 53 1015 15 19 53 1025 10 20 61 230 460 575 VOLT AND HIGH STATIC DRIVE 950 6 0 13 16 980 50 T6 53 1015 40 19 53 1035 35 20 6 2 1050 30 21 64 1080 20 23 6 6 1100 15 24 67 1120 10 25 68 17 NOTES 1 Blower performance includes fixed outdoor air 2 T A filters a dry evaporator coil and no electric heat 2 Refer to Table 13 for additional static resistances ESP External Static Pressure available for the supply and return air duct system All internal unit resistances have been deducted fro
20. E18 E36 E54 E72 None E18 E36 E54 E72 None E18 E36 E54 E72 None E18 E36 E54 E72 None E18 E36 E54 E72 None E18 E36 E54 E72 CONV OUTLET AMPS 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ID BLOWER MOTOR FLA 7 2 5 9 20 0 20 0 8 2 MOTORS FLA EACH 2 1 2 1 0 9 2 1 2 1 1 1 0 9 LRA EACH 164 164 100 78 190 190 95 75 OMPH MODEL TON VOLTAGE RLA NAGE EACH 208 224 230 224 180 15 460 10 9 575 8 3 B 25 6 210 17 1 2 460 12 8 575 10 3 NOTE 1 HACR per 24 261660 YTG D 0708 TABLE 19 DJ ELECTRICAL DATA WITHOUT POWERED CONVENIENCE OUTLET CONTINUED OMPR HEATER OPTION MAX MODEL FAN Lower CONV FUSE TON VOLTAGE RLA LRA MOTORS OUTLET BRKR NAGE EACH EACH FLA EACH pd AMPS MODEL KW STAGES AMPS SIZE AMPS None 0 0 E 0 4 E18 13 5 1 37 5 110 4 125 208 33 6 225 3 7 20 0 0 0 E36 27 0 2 75 1 118 7 125 E54 40 6 2 112 6 165 9 175 E72 54 1 2 150 1 175 2 200 None 0 0 2 110 4 125 E18 18 0 1 43 3 110 4 125 230 33 6 225 3 7 20 0 0 0 E36 36 0 2 86 6 133 3 150 E54 54 0 2 129 9 154 9 175 240 E72 72 0 2 173 2 198 2 225 20 None 0 0 56 5 70 E18 18 0 1 21 7 56 5 70 460 17 3 114 1 9 10 0 0 0 E36 36 0 2 43 3 66 6 70 E54 54 0 2 65 0 77 5 90 E72 72 0
21. HIGH STATIC DRIVE 1140 6 0 2 4 7 7 1180 5 0 2 7 8 2 1215 4 0 2 9 8 6 1255 3 0 3 2 9 1 1290 2 0 3 4 9 5 1330 1 0 3 7 10 0 1365 0 0 3 9 10 5 udes a gas fired heat exchanger fixed outdoor air two inch T A filters and a dry evaporator coil able ESP External Static Pressure available for the supply and return air duct system All internal unit resistances have been deducted from the total static pressure of the blower Do NOT close the pulley below 1 turn open Johnson Controls Unitary Products Factory setting NOTES 1 Blower performance inc 2 Refer to the additional Static Resistances 22 261660 YTG D 0708 TABLE 16 BLOWER MOTOR AND DRIVE DATA BELT 1 ADJUSTABLE MOTOR PULLEY FIXED BLOWER PULLEY BLOWER MOTOR JUS OTOR PU U NOTCHED DRIVE RANGE OUTSIDE PITCH OUTSIDE PITCH PITCH DESIG DESIG DESIG RPM FRAME DIA DIA DIA DIA LENGTH QTY 96 NATION IN IN IN NATION IN IN IN NATION IN Standard 850 1065 BK90 8 75 8 4 1 BX81 82 8 1 i 5 184T 83 1VP56 5 35 5 32 8 ME 965 1190 2253 8680 775 74 1 08 798 1 Standard 870 1025 BK120 11 75 114 1 316 BX83 84 8 1 High 7 5 213T 89 1VP68 6 75 5 5 6 52 8 Static 950 1120 BK110 10 75 10 4 1 3 16 BX81 82 8 1 Standard 975 1165 1 5 110 11 3 111 1 7 16 5 860 86 0
22. age type dampers Actuator requires 2 10 VDC input from an external source such as a field installed or factory installed BAS controller BAS ready actuators have an adjustable auxil iary end switch for optional power exhaust control For units with optional or Simplicity Intelli Com fort control a factory installed dry bulb sensor deter mines if outdoor air temperature is low enough to provide free cooling operation Field installed humidity sensors for either outdoor air or outdoor amp return air streams are available for single enthalpy and differential enthalpy configurations respectively The rainhood is painted to match the basic unit and must be field assembled before installing POWER EXHAUST Our single economizer options are available with power exhaust Whenever the outdoor air intake dampers are opened for free cooling the exhaust fan will be energized to prevent the conditioned space from being over pressurized during economizer opera tion BAS ready economizer actuators have an adjustable auxiliary end switch to provide a range of damper positions available to energize power exhaust For units with optional COMPRESSORS LONG LASTING POWDER PAINT 20 GAUGE ALUMINIZED STEEL TUBULAR HEAT EXCHANGERS STAINLESS STEEL OPTIONAL SLIDE IN PLUG IN INTERNAL ECONOMIZER OPTIONAL SIDE AND BOTTOM SUPPLY amp RETURN OPENINGS SIDE X SIDE 2 a DISPOSABLE N FILTERS
23. circuit includes an expansion valve a liquid line filter drier a discharge line high pressure switch and a suction line with a freezestat and low pressure loss of charge switch to protect all system components A hot gas bypass option consisting of an adjustable compressor discharge bypass valve is available for low cooling load applications Simplicit amp Controls 5 implicity control boards have standardized a number of features previously available only as options or by utilizing additional controls 261660 YTG D 0708 HIGH EFFICIENCY SCROLL COPPER TUBE ALUMINUM FIN CONDENSER COILS 110 VOLT CONVENIENCE OUTLET POWERED OR NON 5 4 77 POWERED OPTIONAL gt a DISCONNECT LOCATION OPTIONAL DISCONNECT SWITCH SIMPLICITY CONTROL BOARD BOTTOM POWER amp CONTROL WIRING ENTRY POWER VENTOR MOTOR ELECTRIC HEATER LOCATIO OPTIONAL ELECTRIC ELECTRIC UNITS LOCATION OF VFD Optional LOCATION OF VFD BYPASS Optional The enthalpy system contains one sensor that monitors the outdoor air and determines when the air is cool enough and dry enough to provide free cooling The rainhood is painted to match the basic unit and must be field assembled before installing BAS READY ECONOMIZER Includes a slide in plug in damper assembly with fully modulating spring return motor actuator with zero to 95 degree rotation capable of introducing up to 100 outdoor air with nominal 196 leak
24. details of each system This constitutes and expectation to any specification or guarantee requiring a dBA value or sound data in any other form than sound power level ratings 240 320 240 320 240 320 240 320 TABLE 3 GAS HEAT RATIINGS MODEL MBH INPUT DJ180N S24 300 DJ180N S32 400 DJ210N S24 300 DJ210N S32 400 DJ240N S24 300 DJ240N S32 400 DJ300N S24 300 DJ300N S32 400 NOTE gas units are two stage heating First stage is 5096 of total S S E Steady State Efficiency 8096 output divided by input If there are VAV boxes present in the duct sys tem the boxes must be driven to the full open position using a customer supplied power source to assure adequate airflow across elec tric heating elements or gas heat exchanger CAUTION For units with VFD and electric or gas heat the speed of the indoor blower motor continues to be controlled by duct static pressure via the VAV control board tubes IPLV3 12 0 12 0 12 5 12 5 12 2 12 2 12 7 12 7 12 4 12 4 12 0 12 0 11 7 11 7 11 2 11 2 11 0 11 0 Certified in accordance with the Unitary Large Equip At a distance of 10 feet from the blower EER 11 3 11 3 12 0 12 0 11 8 11 8 11 7 11 7 11 5 11 5 11 3 11 3 114 114 10 5 10 5 10 3 10 3 2 TABLE 2 CAPACITY RATINGS ARI 360 MODEL MBH COOLING ONLY DJ210C E00 DJ240C E00 DJ300C E00 COOLING WITH GAS HEAT 230
25. nailer shipped knocked down 100 BAROMETRIC RELIEF DAMPER Contains a rain hood air inlet screen exhaust damper and mount ing hardware Used to relieve internal air pressure through the unit 39 ELECTRIC HEATING DJ C E MODELS Nickel chromium electric heating elements shall be provided as required by the application with 1 or 2 stage control as required from 13 5 KW to 72 KW capacities The heating section shall have a primary limit control s and automatic reset to prevent the heating element system from operating at an excessive temperature Units with Electric Heating shall be wired for a single point power supply with branch circuit fusing where required UNIT OPERATING CHARACTERISTICS Unit shall be capable of starting and running at 125 outdoor temperature exceeding maximum load criteria of ARI Standard 340 360 The compressor with standard controls shall be capable of operation down to 25 F outdoor temperature Accessory low ambient kit shall be available for operation 0 F Unit shall be provided with fan time delay to prevent cold air delivery before heat exchanger warms up Gas heat only ELECTRICAL REQUIREMENTS All unit power wiring shall enter unit cabinet at a single factory provided location and be capable of side or bottom entry to minimize roof penetrations and avoid unit field modifications Separate side and bottom openings shall be provided for the control wiring STANDARD LIMI
26. of a button Lead Lag An integrated Lead Lag option allows equal run time hours on all compressors thereby extending the life of all compressors This option is selectable on the unit control board FanDelays Fan on and fan off delays are fully pro grammable Furthermore the heating and cooling fan delay times are independent of one another All units are programmed with default values based upon their configuration of cooling and heat Safety Monitoring The control board monitors the high and low pressure switches the freezestats the gas valve if applicable and the temperature limit Switch on gas and electric heat units The unit con trol board will alarm on ignition failures compressor lockouts and repeated limit switch trips Nuisance Trip Protection and Strikes To prevent nuisance trouble calls the control board uses a three times you re out philosophy The high and low pressure switches and the freezestats must trip three times within two hours before the unit control board will lock out the associated compressor On Board Diagnostics Each alarm will energize trouble light on the thermostat if so equipped and flash an alarm code on the control board LED Each high and low pressure switch alarm as well as each freezestat alarm has its own flash code The control board saves the five most recent alarms in memory and these alarms can be reviewed at any time Alarms and programmed values are re
27. power exhaust are suitable for bottom duct connections only For bottom duct remove the sheet metal panels from the supply and return air openings through the base of the unit For horizontal duct replace the supply and return air panels on the rear of the unit with a side duct flange accessory All supply air blowers are equipped with a belt drive that can be adjusted to meet the exact requirements of the job Each unit shall have 4 condenser fan motors A high static drive option is available for applications with a higher CFM and or static pressure requirement All compressors include crankcase heat and internal pressure relief Every refrigerant circuit includes an expansion valve a liquid line filter drier a discharge line high pressure switch and a suction line with a freezestat and low pressure loss of charge switch The unit control circuit includes a 75 VA transformer a 24 volt circuit breaker and a relay board with two compressor lockout cir cuits a terminal strip for thermostat wiring plus an additional set of pin connectors to simplify the interface of additional field controls All units have long lasting powder paint cabinets with 1000 hour salt spray test approval under ASTM B1 17 proce dures All 208 230 and 460 volt models are ETL approved All 208 230 and 575 volt models are CGA approved All models include a 1 year limited warranty on the complete unit Com pressors and electric heater elements carry an additional 4 yea
28. setting 1 2 Johnson Controls Unitary Products 23 FUSE BRKR SIZE AMPS 90 90 125 175 200 90 90 150 175 225 45 45 70 90 110 35 35 70 90 110 125 175 200 110 110 150 175 225 50 50 70 90 110 45 45 60 70 90 MIN CIRCUIT AMPACITY AMPS 74 2 112 9 160 1 169 4 73 2 73 2 126 3 147 9 191 2 36 1 36 1 63 1 74 0 95 6 28 2 29 0 50 7 59 3 76 7 86 0 86 0 118 7 165 9 175 2 86 0 86 0 133 3 154 9 198 2 43 2 43 2 66 6 5 99 1 35 0 35 0 53 6 62 2 79 5 AMPS 37 5 75 1 112 6 150 1 43 3 86 6 129 9 173 2 21 7 43 3 65 0 86 6 17 3 34 6 52 0 69 3 37 5 75 1 112 6 150 1 43 3 86 6 129 9 173 2 21 7 43 3 65 0 86 6 17 3 34 6 52 0 69 3 261660 YTG D 0708 TABLE 19 DJ ELECTRICAL DATA WITHOUT POWERED CONVENIENCE OUTLET H OPTION STAGES mo ro ro 2 N N N PO rN ro N N N 2 N POY IO POY PO Johnson Controls Unitary Products A KW 0 0 13 5 27 0 40 6 54 1 0 0 18 0 36 0 54 0 72 0 0 0 18 0 36 0 54 0 72 0 0 0 18 0 36 0 54 0 72 0 0 0 13 5 27 0 40 6 54 1 0 0 18 0 36 0 54 0 72 0 0 0 18 0 36 0 54 0 72 0 0 0 18 0 36 0 54 0 72 0 MODEL None E18 E36 E54 E72 None E18 E36 E54 E72 None
29. 0 90 0 964 0 929 0 897 0 864 100 0 946 0 912 0 880 0 848 The examples below will assist in determining the airflow per formance of the product at altitude Example 1 What are the corrected CFM static pressure and BHP at an elevation of 5 000 ft if the blower performance data is 6 000 CFM 1 5 IWC and 4 0 BHP Solution At an elevation of 5 000 ft the indoor blower will still deliver 6 000 CFM if the rpm is unchanged However Table 8 must be used to determine the static pressure and BHP Since no temperature data is given we will assume an air temperature of 70 F Table 8 shows the correction factor to be 0 832 Corrected static pressure 1 5 x 0 832 1 248 IWC Corrected BHP 4 0 x 0 832 3 328 Example 2 A system located at 5 000 feet of elevation is to deliver 6 000 CFM at a static pressure of 1 5 Use the unit 14 261660 YTG D 0708 Altitude Temperature Conversion Factor 1 100 1 000 SEA LEVEL 1000 ft lt LL 0 900 2000 lt 3000 4000 O 5000 m 0 800 es c c 7000 8000 0 9000 10 000 0 600 40 50 60 70 80 00 100 TEMPERATURE F FIGURE 2 ALTITUDE TEMPERATURE CONVERSION FACTOR Johnson Controls Unitary Products 15 KW 7200 BHP KW 3 7 3 9 4 2 4 3 4 7 4 9 6750 4 1 44 47 4 8 5 3 5 5 261660 YTG D 0708 TABLE 9 SUPPLY AIR BLOWER PERFORMANCE 15 TON COOLING ONLY 180 MBH BOTTOM DUCT CONNECT
30. 1 High 15 254T 91 1VP75X 7 5 6 2 7 42 8 Static 1140 1365 14 9 7 9 5 1 7 16 5 840 84 0 1 MODEL SIZE 15 TON 17 5 8 20 TON 25 TON motors have a nominal speed of 1800 RPM a 1 15 service factor and a solid base They can operate to the limit of their service factor because they are located in the moving air upstream of any heating device Do NOT close this pulley below 1 turn open 1 2 TABLE 17 STATIC RESISTANCES DESCRIPTION 18 KW 36 KW 54 KW 72 KW Deduct these resistance values from the available external static pressures shown in the respective Blower Performance Table See Note 2 for exception Since the resistance to air flow will be less for horizontal duct connections than for bottom duct connections add these pressures to the ESP values on the respective unit s blower performance table WET INDOOR COIL ELECTRIC HEAT OPTIONS ECONOMIZER OPTION HORIZONTAL DUCT CONNECTIONS TABLE 18 POWER EXHAUST PERFORMANCE STATIC RESISTANCE OF RETURN DUCTWORK IWG MOTOR SbEEDI 0 2 0 3 0 4 0 5 0 6 CFM kW CFM kW CFM kW CFM kW CFM kW HIGH 5250 0 83 4500 0 85 4200 0 88 3750 0 93 3000 0 99 MEDIUM 4900 0 77 3900 0 79 3500 0 82 2900 0 85 LOW 4400 0 72 3700 0 74 3000 0 78 2 2 Power exhaust motor is a 3 4 PSC type with sleeve bearings 48 frame and inherent protection The factory
31. 138 6 119 9 101 1 82 4 57 168 8 18 69 168 8 168 8 160 3 141 5 122 8 104 0 85 2 6 9 9 095 890 68 6 5 7000 67 196 6 19 32 194 4 174 0 153 6 133 2 112 7 92 3 71 9 62 189 3 19 20 189 3 189 3 171 7 151 3 130 9 110 5 90 0 57 174 8 18 82 174 8 174 8 174 8 154 4 134 0 113 6 93 2 9 85 165 7 142 9 21 96 0 7875 67 198 1 19 40 197 0 186 8 167 3 144 0 120 8 97 5 3 62 190 7 19 28 190 7 190 7 181 9 158 6 135 4 112 1 88 9 57 176 1 18 90 176 1 176 1 176 1 152 9 129 6 106 4 83 1 E 9 94 T8T 9011029176851 z 8750 67 199 5 19 48 199 5 199 5 181 0 154 9 128 8 102 7 76 6 62 192 1 19 36 192 1 192 1 192 1 166 0 139 9 113 8 87 8 57 177 4 18 98 177 4 177 4 177 4 151 3 125 2 99 1 73 1 67 6000 62 57 67 6500 62 57 67 7000 62 57 67 7875 62 57 67 8750 62 57 1 The capacities gross ratings For net capacity deduct air blower motor MBh 3 415 x kW Refer to the appropriate Blower Performance table for the kW of the supply air blower motor These ratings include the condenser fan motors total 1 KW and the compressor motors but not the supply air blower motor Johnson Controls Unitary Products 11 261660 YTG D 0708 TABLE 6 COOLING CAPACITIES FOR DJ240 emperature of Air on Condenser Col Air on E
32. 2 86 6 99 1 110 None 0 0 Di 44 6 50 18 18 0 1 17 3 44 6 50 575 13 5 80 1 5 8 2 0 0 E36 36 0 2 34 6 53 6 60 E54 54 0 2 52 0 62 2 70 E72 72 0 2 69 3 79 5 90 None 0 0 gt 9 4 00 E18 13 5 1 37 5 159 4 200 47 1 245 3 7 38 6 0 0 E36 27 0 2 75 1 159 4 200 E54 40 6 2 112 6 189 1 200 E72 54 1 2 150 1 198 4 225 None 0 0 2 159 4 200 18 18 0 1 43 3 159 4 200 47 1 245 3 7 38 6 0 0 E36 36 0 2 86 6 159 4 200 E54 54 0 2 129 9 178 2 200 300 E72 72 0 2 178 2 221 5 250 25 None 0 0 71 0 90 18 18 0 1 21 7 71 0 90 460 19 6 125 1 9 19 3 0 0 E36 36 0 2 43 3 78 3 90 E54 54 0 2 65 0 89 1 100 E72 72 0 2 86 6 110 7 125 None 0 0 e E 57 0 70 E18 18 0 1 17 3 57 0 70 575 15 8 100 1 5 15 4 0 0 E36 36 0 2 34 6 62 6 70 E54 54 0 2 52 0 71 2 80 E72 72 0 2 69 3 88 5 100 NOTE 1 HACR Type per NEC Johnson Controls Unitary Products 25 261660 YTG D 0708 TABLE 20 DJ ELECTRICAL DATA WITH POWERED CONVENIENCE OUTLET OMPR OH HEATER OPTION MAX MODEL lg CONV FUSE TON VOLTAGE RLA LRA MOTORS OUTLET BRKR NAGE EACH EACH FLA EACH MOTOR AMPS MODEL Kw STAGES AMPS SIZE FLA AMPS AMPS None 0 0 gt 5 84 00 E18 13 5 1 37 5 84 2 100 208 22 4 164 2 1 15 4 10 0 E36 27 0 2 75 1 125 4 150 E54 40 6 2 112 6 172 6 175 E72 54 1 2 150 1 181 9 200 None 0 0 83 2 100 18 18 0
33. 26 7 193 5 160 3 57 302 7 24 36 302 7 302 7 296 5 263 2 230 0 196 8 163 6 43 96 4 z 9 8 42 E 5 m 12500 67 323 0 25 25 320 0 282 8 245 5 208 2 171 0 133 7 96 5 62 318 4 24 74 318 4 318 4 305 5 268 2 231 0 193 7 156 5 57 309 0 24 58 309 0 309 0 309 0 271 7 234 4 197 2 159 9 9 0 0 6 0 4 9 4 92 0 7500 67 272 6 29 81 231 6 210 3 188 9 167 5 146 1 124 7 103 3 62 266 0 28 91 266 0 245 2 223 8 202 4 181 0 159 6 138 3 57 250 9 28 79 250 9 243 6 222 2 200 8 179 4 158 1 136 7 86 9 23020 195 1 169 5 1119 3 9490 z 8750 67 280 1 29 98 253 1 227 9 202 6 177 3 152 0 126 8 101 5 62 273 3 29 07 273 3 262 9 240 0 214 8 189 5 164 2 138 9 57 257 9 28 96 257 9 254 2 238 3 213 1 187 8 162 5 137 3 94 6 30 38 71185 14 2106 0 z 10000 67 287 6 30 16 274 6 245 5 216 3 187 1 158 0 128 8 99 7 62 280 7 29 24 280 7 280 7 256 3 227 1 198 0 168 8 139 6 57 264 8 29 13 264 8 264 8 254 5 225 3 196 2 167 0 137 8 01 4 30 66 31 194 1 160 9 7 94 5 11250 67 294 3 30 44 287 8 258 7 225 5 192 3 159 1 125 9 92 7 62 287 2 29 52 287 2 287 2 267 2 234 0 200 8 167 6 134 3 57 270 9 29 40 270 9 270 9 265 3 232 1 198 9 165 7 132 5 08 2 130 95 242 0 204 8 167 02 930 z 12500 67 300 9 30 72 300 9 272 0 234 7 197 4 160 2 122 9 85 7 62 293 6
34. 261660 YTG D 0708 DESCRIPTION YORK Sunline Magnum units are convertible single pack age high efficiency rooftops All models have independent dual refrigerant circuits for efficient part load operation Although the units are primarily designed for curb mounting on a roof they can also be slab mounted at ground level or set on steel beams above a finished roof units include Powder Paint finish that meets ASTM B 117 1000 hour salt spray standards Two stage cooling provided by dual independent refrigeration circuits with expansion valves filter driers high and low pressure loss of charge switches and freezestats Scroll compressors Two stage heating provided by dual independent heat exchangers with aluminized steel tubes redundant gas valves spark ignition with induced draft logic Permanently lubricated motors Bottom or side air discharge configuration capability field convertible Belt Drive Blower Motor with high static drive option Constant supply air volume CV with optional variable air volume VAV Manufactured under the quality standards of ISO9001 S implicity amp Control Board Zero 25 fixed air damper with hood Copper tube aluminum fin coils Hinged filter access and tool free latched doors Hinged tool free blower blower motor filters and electri cal panel access Rigging holes in base rails for lifting Single point power connection Complete factory package tested charged and wired CSA agen
35. 3 4 3 9 4 0 4 5 4 9 5 0 3 5 3 6 3 7 3 8 4 0 4 2 4 5 3 8 4 4 4 5 5 0 5 5 5 6 0 4 0 5 0 6 0 7 0 8 0 9 14 07 1 0 14 14 1 6 17 2 7 2 8 2 9 3 0 3 2 3 3 3 5 3 0 3 4 3 5 3 9 4 2 4 3 3 0 3 1 3 2 3 4 3 6 3 7 3 9 34 3 8 3 9 44 47 48 0 7 0 8 0 9 1 0 14 1 2 1 4 1 0 1 3 1 4 1 7 1 8 1 9 2 2 2 4 2 5 2 6 2 7 2 8 3 0 2 6 2 9 3 0 3 2 3 5 3 6 6 0 1 0 2 5 5 0 1 1 2 6 4 0 1 2 2 7 3 5 1 3 2 9 2 5 1 4 3 0 1 5 1 5 3 1 1 0 1 6 3 4 VOLT AND HIGH STATIC DRIVE 6 0 1 3 2 9 4 5 1 6 3 2 4 0 1 7 3 4 2 5 1 9 3 6 1 5 2 1 3 9 1 0 2 2 4 0 870 915 965 980 1015 1050 1065 230 460 575 980 1045 1065 1125 1170 1190 19 udes a gas fired heat exchanger fixed outdoor air two inch T A filters and a dry evaporator coil able NOTES 1 Blower performance inc 2 Refer to the additional Static Resistances ESP External Static Pressure available for the supply and return air duct system All internal unit resistances have been deducted from the total static pressure of the blower Do NOT close the pulley below 1 turn open Factory setting Johnson Controls Unitary Products 261660 YTG D 0708 TABLE 13 SUPPLY AIR BLOWER PERFORMANCE 17 5 TON GAS HEAT 210 MBH BOTTOM DUCT CONNECTIONS B
36. 4 includes subbase Terminal block 1TB located on relay board in 24 volt section of the unit control box 3Second stage heating is not required on units with a single stage electric heater Terminals A1 and A2 provide a relay output to close the outdoor economizer dampers when the thermostat switches to the set back position NOTE Fans switch must be in ON position for minimum ventilation during heater operation FIGURE3 TYPICAL DJ FIELD WIRING DIAGRAM Johnson Controls Unitary Products 261660 YTG D 0708 ECONOMIZER MOTORIZED DAMPER FIXED OUTDOOR INTAKE AIR AND p d POWER EXHAUST RAIN HOODS See detail Y BLOWER MOTOR ACCESS Location BLOWER ACCESS BLOWER of Optional VFD Bypass Location of COMPARTMENT Optional VFD gt ACCESS ZA 2 COMPRESSOR ACCESS Auxiliary Tes DOT PLUG 52 58 s For pressure drop reading GAS OR ELECTRIC HEAT ACCESS COIL VENT AIR GUARD OUTLET KIT HOODS COMBUSTION AIR INLET HOOD SUPPLY ENTRY CONDENSER COILS A CONTROL WIRING 92 ENTRY 136 1 4 DISCONNECT SWITCH CONTROL BOX LOCATION ACCESS B POWER WIRING ENTRY BOTTOM SUPPLY AND RETURN AIR OPENINGS See Note UNIT BASE RAILS Shown separately to illustrate Bottom Duct openings Power D and Gas Piping Connection GAS SUPPLY location ENTRY NOTE For curb mounted units refer to the curb hanger dim
37. 4 0 1 6 4 1 3 4 1 1 5 0 4 2 0 6 5 9 5 0 0 1 6 7 5 7 950 3 0 1 7 4 2 3 6 1 3 5 1 4 3 0 8 6 0 5 1 0 2 6 9 5 8 980 2 0 1 9 4 5 3 8 1 5 5 4 4 5 1 0 6 3 5 3 0 4 7 2 6 1 0 1 8 5 7 1 995 1 5 2 1 4 6 3 9 1 6 5 5 4 7 1 1 6 4 5 4 0 5 7 5 6 3 0 2 8 6 7 3 1015 1 0 2 2 4 8 4 0 1 7 4 7 4 8 1 2 6 6 5 6 0 7 7 8 6 6 208 VOLT AND HIGH STATIC DRIVE 950 6 0 1 7 4 2 3 6 1 3 5 1 4 3 0 8 6 0 5 1 0 2 6 9 5 8 980 5 0 1 9 4 5 3 8 1 5 5 4 4 5 1 0 6 3 5 3 0 4 7 2 6 1 0 1 8 5 7 1 995 4 5 2 1 4 5 3 9 1 6 5 5 4 7 1 1 6 4 5 4 0 5 7 5 6 3 0 2 8 6 7 3 1025 3 5 2 3 4 9 4 1 1 8 5 8 4 9 1 3 6 7 5 7 0 7 8 0 6 7 1050 2 5 2 5 5 1 4 3 2 0 6 1 5 1 1 4 7 1 6 0 0 9 8 4 7 0 1065 2 0 2 6 5 3 4 4 2 1 6 3 5 3 1 5 7 3 6 2 1 0 8 6 7 2 1100 1 0 2 9 5 6 4 7 2 3 6 8 5 7 1 8 7 9 6 6 230 460 575 VOLT AND STANDARD DRIVE 870 6 0 1 3 3 6 3 0 0 7 4 3 87 0 2 5 1 4 3 900 5 0 1 4 3 8 3 2 0 9 4 7 4 0 0 4 5 6 4 7 930 4 0 1 6 4 1 3 4 1 1 5 0 4 2 0 6 5 9 5 0 0 1 6 7 5 7 950 3 5 1 7 4 2 3 6 1 3 5 1 4 3 0 8 6 0 5 1 0 2 6 9 5 8 965 2 5 1 9 4 5 3 8 1 5 5 4 4 5 1 0 6 3 5 3 0 4 7 2 6 1 0 1 8 5 7 1 995 2 0 2 1 4 6 3 9 1 6 5 5 4 7 1 1 6 4 5 4 0 5 7 5 6 3 0 2 8 6 7 3 1015 1 5 2 2 4 8 4 0 1 7 5 7 4 8 1 2 6 6 5 6 0 6 7 8 6 6 1025 1 0 2 3 4 9 4 1 1 8 5 8 4 9 1 3 6 7 5 7 0 7 8 0 6 7 230 460 575 VOLT AND HIGH STATIC DRIVE 950 6 0 1 7 4 2 3 6 1 3 5 1 4 3 0 8 6 0 5 1 0 2 6 9 5 8 980 5 0 1 9 4 5 3 8 1 5 5 4 4 5 1 0 6 3 5 3 0
38. 4 7 2 6 1 0 1 8 5 7 1 995 45 2 1 4 6 3 9 1 6 5 5 4 7 1 4 6 4 4 5 7 5 6 3 0 2 8 6 7 3 1015 4 0 2 2 4 8 4 0 1 7 5 7 4 8 1 2 6 6 5 6 0 6 7 8 6 6 1025 35 2 3 4 9 4 1 1 8 5 8 4 9 1 3 6 7 5 7 0 7 8 0 6 7 1050 3 0 2 5 5 1 4 3 2 0 6 1 5 1 1 4 7 1 6 0 0 9 8 4 7 0 1065 2 5 2 6 5 3 4 4 2 1 6 3 5 3 1 5 7 3 6 2 1 0 8 6 7 2 1100 1 5 2 9 5 6 4 7 2 3 6 8 4 7 1 8 7 9 6 6 1120 1 0 3 1 5 8 4 9 2 5 7 0 5 9 1 9 8 3 6 9 NOTES 1 Blower performance includes a gas fired heat exchanger fixed outdoor air two inch T A filters and a dry evaporator coil 2 Refer to the additional Static Resistances table ESP External Static Pressure available for the supply and return air duct system All internal unit resistances have been deducted from the total static pressure of the blower Do NOT close the pulley below 1 turn open Factory setting Johnson Controls Unitary Products 21 12500 BHP KW 14 3 11 7 14 9 12 2 15 5 12 7 15 0 12 3 15 8 12 9 16 4 13 5 17 2 14 1 0 2 0 4 0 7 KW 11 2 11 7 12 3 12 8 13 4 13 9 8 9 9 4 9 8 10 2 10 6 11 0 10 7 11 2 11 7 12 3 12 8 13 4 13 9 11250 BHP 261660 YTG D 0708 TABLE 15 SUPPLY AIR BLOWER PERFORMANCE 25 TON GAS HEAT 300 MBH BOTTOM DUCT CONNECTIONS 1 1 1 4 1 7 2 0 2 2 2 6 2 9 KW 10 1 10 6 11 1 11 6 12 1 7
39. 5 0 688 0 848 0 817 0 787 0 758 0 730 0 702 0 676 0 833 0 802 0 772 0 744 0 716 0 689 0 663 0 817 0 787 0 758 0 730 0 703 0 676 0 651 blower tables to select the blower speed and the BHP requirement Solution As in the example above no temperature informa tion is given so 70 F is assumed The 1 5 static pressure given is at an elevation of 5 000 ft The first step is to convert this static pressure to equivalent sea level conditions Sea level static pressure 1 5 832 1 80 Enter the blower table at 6000 sCFM and static pressure of 1 8 The rpm listed will be the same rpm needed at 5 000 ft Suppose that the corresponding BHP listed in the table is 3 2 This value must be corrected for elevation BHP at 5 000 ft 3 2 x 832 6 Johnson Controls Unitary Products 261660 YTG D 0708 CFM STATIC PRESSURE AND POWER ALTI TUDE AND TEMPERATURE CORRECTIONS The information below should be used to assist in application of product when being applied at altitudes at or exceeding 1000 feet above sea level The air flow rates listed in the standard blower performance tables are based on standard air at sea level As the altitude or temperature increases the density of air decreases In TABLE 8 ALTITUDE CORRECTION FACTORS 0 1000 2000 3000 40 1 060 1 022 0 986 0 950 50 1 039 1 002 0 966 0 931 60 1 019 0 982 0 948 0 913 70 1 000 0 964 0 930 0 896 80 0 982 0 947 0 913 0 88
40. 7 169 9 15 82 169 3 157 5 138 1 118 6 99 1 79 6 60 1 62 155 2 15 64 155 2 155 2 155 2 135 7 116 2 96 8 3 57 158 7 15 66 158 7 158 7 158 7 139 2 119 7 100 3 80 8 9T 6 18 97110921968 65 5 z 7200 67 173 8 15 93 173 8 167 8 146 3 124 9 103 4 81 9 5 62 158 8 15 74 158 8 158 8 158 8 137 3 115 9 94 4 9 57 162 4 15 77 162 4 162 4 162 4 140 9 119 4 98 0 76 5 67 4500 62 57 67 5250 62 57 67 6000 62 57 67 6600 62 57 67 7200 62 57 1 The capacities gross ratings For net capacity deduct air blower motor MBh 3 415 x kW Refer to the appropriate Blower Performance table for the kW of the supply air blower motor These ratings include the condenser fan motors total 1 KW and the compressor motors but not the supply air blower motor 10 Johnson Controls Unitary Products 261660 YTG D 0708 TABLE 5 COOLING CAPACITIES FOR DJ210 3 emperature of Air on Condenser Col Air on Evaporator Coil P 85 F 95 F WB otal Total Sensible Capacity MBH Total Total Sensible Capacity MBH CFM F Cap Input Return Dry Bulb F Input Return Dry Bulb F kW 86 83 80 77 74 71 68 MBH kW 86 83 80 77 74 71 68 T 5 7 R C
41. 9 113023 052108 6000 67 76 0 207 1 15 38 172 8 155 7 138 6 121 5 104 4 87 2 70 1 62 197 6 15 09 197 61181 0 163 8 146 7 129 6 112 5 4 57 186 0 15 06 186 0 181 8 164 7 147 6 130 5 113 4 96 3 R 911145 one 719341746 6500 67 215 4 15 48 189 4 170 7 151 9 133 2 114 4 95 6 76 9 62 205 5 15 19 205 5 197 1 179 6 160 9 142 1 123 4 104 6 57 193 5 15 15 193 5 191 3 180 6 161 8 143 1 124 3 105 5 10 6 00 152511422 10110767187 7000 67 223 6 15 57 206 1 185 7 165 3 144 8 124 41 104 0 83 6 62 213 3 15 28 213 3 213 3 195 4 175 0 154 6 8 57 200 9 15 24 200 9 200 9 196 4 176 0 155 6 135 2 114 8 243 3 16 09 176 8 153 6 130 3 107 1 83 8 5 7875 67 226 0 15 65 217 3 199 8 176 5 153 3 130 0 106 8 83 5 62 215 6 15 36 215 6 215 6 206 7 183 4 160 2 136 9 113 7 57 203 0 15 32 203 0 203 0 200 8 177 6 154 3 131 1 107 8 75 0 16 50 0 104 5 6 86 8750 67 228 4 15 73 228 4 1213 9 187 8 161 7 135 6 109 5 83 5 62 217 9 15 43 217 9 217 9 217 9 191 8 165 8 139 7 113 6 57 205 2 15 40 205 2 205 2 205 2 179 1 153 0 126 9 100 9 97 6 119 49 51108 3 9T T Oo 6000 67 183 1 19 04 162 2 145 1 128 0 110 9 93 8 76 7 59 6 62 176 3 18 92 176 3 160 2 143 1 126 0 108 9 91 8 7 57 162 8 18 55 162 8 162 8 145 7 128 6 111 5 94 4 77 3 04 8 19 6 1119 11100 2 81 6 628 P 6500 67 189 9 19 18 178 3 159 5 140 8 122 0 103 3 84 5 8 62 182 8 19 06 182 8 174 8 157 4
42. AIN HOODS FIXED OUTDOOR AIR o INTAKE HOOD located on Return Air Compartment 1 CONDENSATE DRAIN Must be trapped LH VIEW on Outdoor Air Compartment 28 3 16 M 92 261660 YTG D 0708 TABLE 26 MINIMUM CLEARANCES LOCATION CLEARANCE Front 36 24 Less Economizer Rear 49 With Economizer 24 Less Economize r 36 With Economizer Left Side Filter Access Right Side Cond Coil 36 Below Unit 0 72 With 36 Maximum Above Unit Horizontal Overhang For Condenser Air Discharge 1 Units may be installed on combustible floors made from wood or class A B or C roof covering material 2 Units must be installed outdoors Overhanging structures or shrubs should not obstruct condenser air discharge outlet 3 If economizer is factory installed the unassembled rain hood must be removed from its ride along position in front of evapora tor coil or in the outdoor air compartment prior to final installa tion ECONOMIZER MOTORIZED SUPPLY AIR POWER EXHAUST DAMPER COMPARTMENT RAIN HOOD RAIN HOOD on Return Air Compartment REAR VIEW DETAIL Y UNIT WITH RAIN HOODS FIGURE 6 UNIT DIMENSIONS DJ180 210 240 amp 300 RAINHOOD Johnson Controls Unitary Products 32 261660 YTG D 0708 33 APPROXMATE BACK CONDENSER or 45 15 TON FRONT 467 17 5 20
43. AY 5 12 SUPPLY AIR BLOWER PERFORMANCE 15 TON 2 ALTITUDE TEMPERATURE CONVERSION GAS HEAT 180 MBH BOTTOM DUCT FACTOR ee tiec pala 15 roads 13 13 SUPPLY BLOWER PERFORMANCE 17 5 TYPICAL DJ FIELD WIRING DIAGRAM 2 ims meee GAS HEAT 210 MBH BOTTOM DUCT 4 FRONT VIEW 30 CONNECTIONS 20 5 VIEW DIMENSIONS 31 14 SUPPLY AIR BLOWER PERFORMANCE 20 TON 6 UNIT DIMENSIONS DJ180 210 240 8 0 GAS HEAT 240 MBH BOTTOM DUCT i ua uy 32 CONNECTIONS 21 7 UNIT CENTER OF 33 15 SUPPLY AIR BLOWER PERFORMANCE 25 TON GAS HEAT 300 MBH BOTTOM DUCT 8 TYPICAL UNIT APPLICATIONS 33 CONNECTIONS Eie T 9 FOUR SIX POINT 10 05 JE BLOWER NOTOR 33 TTE Bor STATIC RESIS UNGES 2 23 TE TROOP OIRR 35 18 POWER EXHAUST PERFORMANCE 23 12 CUT AWAY OF ROOF CURB 85 DATASUITHOUF POWERED 13 TYPICAL SIMPLICITY9 WIRING DIAGRAM 36 CONVENIENCE OUTLET 24 20 DJ ELECTRICAL DATA WITH POWERED LIST OF TABLES CONVENIENCE 26 21 DJVOLTAGE LIMITATIONS 28 1 SOU
44. CONVENIENCE OUTLET This 110 volt outlet can be powered by the unit with a stepdown transformer or you may order the unit with a non powered conve nience outlet that can be wired in the field DISCONNECT SWITCH For gas heat units and cooling units with electric heat a HACR breaker sized to the unit is provided For cooling only units a switch sized to the largest electric heat available for the particular unit is provided Factory installed option only DOUBLE WALL CONSTRUCTION Optional double wall construction is available to provide smooth inner surfaces for easy and effective cleaning to reduce risk of dirt and bacterial accumulation Fiberglass insulation is sandwiched between heavy gauge steel sheets to form a durable rigid casing to withstand higher working pres sures and impact forces The heavy duty construction provides excellent acoustic and thermal insulation and eliminates erosion of insulation material and contamina tion of the air stream BAS Building Automation System Controls avail able on two system cooling product only S implicity amp INTELLI Comfort CONTROL The York 5 implicity amp INTELLI Comfort control is factory installed It includes a supply air sensor a return air sensor and an outside air sensor There are provisions for a field installed dirty filter indicator switch an air proving switch an Out side Air Humidity sensor a Return Air Humidity sensor an Inside IAQ sensor
45. ELLI Comfort with ModLINC CON TROL The York 5 implicity amp INTELLI Comfort with ModLINC control is factory installed It includes all the features of the INTELLI Comfort control with an addi tional control to translate communications from MOD BUS to the BACnet MSTP protocol Novar amp BAS CONTROL The Novar amp ETC 3 building automation system controller is factory installed Includes supply air sensor return air sensor dirty filter indicator switch and air proving switch JOHNSON CONTROLS BAS CONTROL The Johnson Control YK UNT 1126 building automation system con troller is factory installed Includes supply air sensor return air sensor dirty filter indicator switch and air prov ing switch CPC BAS CONTROL The Computer Process Controls Model 810 3060 ARTC Advanced Rooftop building auto mation system controller is factory installed Includes supply air sensor return air sensor dirty filter indicator switch and air proving switch HONEYWELL BAS CONTROL The Honeywell W7750C building automation system controller is factory installed Includes air supply sensor return air sensor dirty filter indicator switch and air proving switch YORK COMMERCIAL COMFORT SYSTEM YCCS Provides rooftop system integration for YCCS single zone change over bypass and VAV systems SMOKE DETECTORS supply air amp return air The smoke detectors stop operation of the unit by interrupting Johnson Controls Unitary P
46. IONS ESP 0 2 0 3 0 5 0 6 0 9 1 0 KW 2 9 3 1 3 3 3 6 3 7 3 8 4 0 3 6 3 7 4 0 4 2 4 4 4 6 4 9 3 1 3 3 3 6 3 7 4 0 4 2 3 7 4 0 4 2 4 4 4 6 4 9 5 1 6000 3 2 3 5 3 7 4 0 4 1 4 2 4 5 4 0 4 1 4 5 4 7 4 9 5 1 5 5 3 5 3 7 4 0 4 1 4 5 4 7 4 1 4 5 47 4 9 5 1 5 5 5 7 ESP 0 5 0 6 0 7 0 8 0 9 1 0 14 0 8 0 9 14 1 2 1 3 1 5 1 8 0 6 0 7 0 8 0 9 14 1 2 0 9 11 1 2 1 3 1 5 1 8 2 0 KW 2 7 2 8 3 0 3 2 3 3 3 4 3 5 3 2 3 3 3 5 3 6 3 8 4 0 4 2 2 8 3 0 3 2 3 3 3 5 3 6 3 3 3 5 3 6 3 8 4 0 4 2 4 3 5250 3 0 3 1 3 4 3 6 3 7 3 8 3 9 3 6 3 7 3 9 4 0 4 2 4 5 4 7 3 1 3 3 3 6 3 7 3 9 4 0 3 7 3 9 4 0 4 2 4 5 4 7 4 8 ESP 0 7 0 8 0 9 1 0 1 1 1 2 1 3 1 0 11 1 3 1 4 1 5 1 7 2 0 0 8 0 9 1 0 1 1 1 3 1 4 1 1 1 3 1 4 1 5 1 7 2 0 2 1 KW 2 2 23 24 26 2 7 2 8 2 9 2 6 2 7 2 9 3 0 3 1 3 3 3 5 2 2 2 4 2 6 2 7 2 9 3 0 2 6 2 9 3 0 3 1 3 3 3 5 3 6 BLOWER BULLET SPEED TURNS 4500 RPM OPEN BHP 208 VOLT AND STANDARD DRIVE 850 6 0 0 9 2 4 870 5 5 1 0 2 5 915 4 5 1 1 2 6 965 3 5 1 2 2 9 980 3 0 1 3 3 0 1010 2 0 1 4 3 1 1040 1 0 1 5 3 2 208 VOLT AND HIGH STATIC DRIVE 965 6 0 1 2 2 9 980 5 5 1 3 3 0 1025 4 5 1 5 3 2 1065 3 5 1 6 3 4 1095 3 0 1 7 3 5 1130 2 0 1 9 3 7 1170 1 0 2 1
47. LOWER PULLEY CEM SPEED TURNS 6000 7000 8000 9000 RPM OPEN ESP BHP KW ESP BHP KW ESP BHP KW ESP BHP KW 208 VOLT AND STANDARD DRIVE 870 6 0 1 3 3 6 3 0 0 7 4 3 3 7 0 2 5 1 4 3 900 5 0 1 4 3 8 3 2 0 9 4 7 4 0 0 4 5 6 4 7 930 4 0 1 6 4 1 3 4 14 5 0 4 2 0 6 5 9 5 0 0 1 6 7 5 7 950 3 0 1 7 4 2 3 6 1 3 5 4 4 3 0 8 6 0 5 1 0 2 6 9 5 8 980 2 0 1 9 4 5 3 8 1 5 5 4 4 5 1 0 6 3 5 3 0 4 7 2 6 1 995 1 5 2 1 4 6 3 9 1 6 5 5 4 7 1 1 6 4 5 4 0 5 7 5 6 3 1015 1 0 2 2 4 8 4 0 1 7 4 7 4 8 1 2 6 6 5 6 0 7 7 8 6 6 208 VOLT AND HIGH STATIC DRIVE 950 6 0 1 7 4 2 3 6 1 3 5 1 43 0 8 6 0 5 1 0 2 6 9 5 8 980 5 0 1 9 4 5 3 8 1 5 5 4 4 5 1 0 6 3 5 3 0 4 7 2 6 1 995 4 5 2 1 4 5 3 9 1 6 5 5 4 7 1 1 6 4 5 4 0 5 7 5 6 3 1025 3 5 23 4 9 4 1 1 8 5 8 4 9 13 6 7 5 7 0 7 8 0 6 7 1050 2 5 2 5 5 1 4 3 2 0 6 1 5 1 1 4 7 1 6 0 0 9 8 4 7 0 1065 2 0 2 6 5 3 4 4 2 1 6 3 5 3 1 5 7 3 6 2 1 0 8 6 7 2 1100 1 0 2 9 5 6 4 7 2 3 6 8 57 1 8 7 9 6 6 230 460 575 VOLT AND STANDARD DRIVE 870 6 0 1 3 3 6 3 0 0 7 4 3 3 7 0 2 5 1 4 3 900 5 0 1 4 3 8 3 2 0 9 4 7 4 0 0 4 5 6 4 7 930 4 0 1 6 4 1 3 4 31 5 0 4 2 0 6 5 9 5 0 0 1 6 7 5 7 950 3 5 1 7 4 2 3 6 1 3 5 1 4 3 0 8 6 0 5 1 0 2 6 9 5 8 965 2 5 1 9 4 5 3 8 1 5 5 4 4 5 1 0 6 3 53 0 4 7 2 6 1 995 2 0 2 1 46 3 9 1 6 5 5 4 7 14 6 4 5 4 0 5 7 5 6 3 1015 1 5 2 2 4 8 4 0 1 7 5 7 4 8 1 2 6 6 5 6 0 6 7 8 6 6 1025 1 0 2 3 4 9 4 1 1 8 5 8 4 9 1 3 6 7 5 7 0 7 8 0 6 7 230 460 575 VOLT AND HIGH STATIC DRIVE 950 6 0 1 7 4 2 3 6 1 3 5
48. N24 240 MBH Output Aluminized Steel N32 320 MBH Output Aluminized Steel S24 240 MBH Output Stainless Steel 532 320 MBH Output Stainless Steel Electric Heat Options E18 18 KW E36 36 KW E54 54 KW E72 72 KW A Std Drive i a Std Drive Single Input Econo econd Generation C Std Drive Single Input Econo Power Exhaust Downflow Only Additional Options D Std Drive Motorized Damper E Std Drive Motorized Damper Barometric Relief J Std Drive Single Input Econo Barometric Relief Standard Cabinet Hinged Filter Door amp Tool Free Access Cabinet Simplicity IntelliComfort Controller w ModLinc York Commercial Comfort System YCCS Rtu Controller Hot Gas Bypass Standard on VAV Optional on CV Variable Air Volume VFD not available with factory installed BAS options Variable Air Volume VFD with ModLINC not available with factory installed BAS options Variable Air Volume VFD and Manual Bypass not available with factory installed BAS options Variable Air Volume VFD and Manual Bypass with ModLINC not available with factory installed BAS options Variable Air Volume VFD BAS ready Variable Air Volume VFD and Manual Bypass BAS ready Variable Air Volume VFD Ready for customer provided field installed drive Variable Air Volume VFD Ready with ModLINC for customer provided field installed drive 2 Pleated filters 4 Pleated filters BAS Ready Economizer 2 10 V D C Act
49. NAGE EACH EACH FLA EACH pd AMPS MODEL KW STAGES AMPS SIZE AMPS None 0 0 lt 0 4 0 E18 13 5 1 37 5 120 4 150 208 33 6 225 3 7 20 0 10 0 E36 27 0 2 75 1 131 2 150 E54 40 6 2 112 6 178 4 200 E72 54 1 2 150 1 187 7 200 None 0 0 120 4 150 E18 18 0 1 43 3 120 4 150 230 33 6 225 3 7 20 0 10 0 E36 36 0 2 86 6 145 8 150 E54 54 0 2 129 9 167 4 175 240 E72 72 0 2 173 2 210 7 225 20 None 0 0 61 5 70 E18 18 0 1 21 7 61 5 70 460 17 3 114 1 9 10 0 5 0 E36 36 0 2 43 3 72 9 80 E54 54 0 2 65 0 83 7 90 E72 72 0 2 86 6 105 4 110 None 0 0 48 6 60 E18 18 0 1 17 3 48 6 60 575 13 5 80 1 5 8 2 4 0 E36 36 0 2 34 6 58 6 60 E54 54 0 2 52 0 67 2 70 E72 72 0 2 69 3 84 5 90 None 0 0 5 69 4 00 E18 18 5 1 37 5 169 4 200 47 1 245 3 7 38 6 10 0 E36 27 0 2 75 1 169 4 200 E54 40 6 2 112 6 201 6 225 E72 54 1 2 150 1 210 9 225 None 0 0 169 4 200 E18 18 0 1 43 3 169 4 200 47 1 245 3 7 38 6 10 0 E36 36 0 2 86 6 169 4 200 E54 54 0 2 129 9 190 7 225 300 E72 72 0 2 173 2 234 0 250 25 None 0 0 76 0 90 18 18 0 1 21 7 76 0 90 460 19 6 125 1 9 19 3 5 0 E36 36 0 2 43 3 84 5 90 E54 54 0 2 65 0 95 3 110 E72 72 0 2 86 6 117 0 125 None 0 0 e 61 0 70 E18 18 0 1 17 3 61 0 70 575 15 8 100 1 5 15 4 4 0 E36 36 0 2 34 6 67 6 70 E54 54 0 2 52 0 76 2 90 E72 72 0 2 69 3 93 5 100 NOTE 1 HACR Type per NEC Johnson Controls Unitary Products 27
50. ND POWERRATING 9 22 PHYSICALDATA 28 2 CAPACITY RATINGS ARI 360 9 23 SUPPLY FAN VFD WEIGHTS IN LBS 29 GAS HEAT 9 24 ELECTRIC HEAT CORRECTION FACTORS 29 4 COOLING CAPACITIES FOR DJ180 10 25 UTILITIES ENTRY DATA 30 5 COOLING CAPACITIES FOR 210 11 26 MINIMUM 32 6 COOLING CAPACITIES FOR 240 12 27 FOUR AND SIX POINTLOADS 34 7 COOLING CAPACITIES FOR DJ300 13 Johnson Controls Unitary Products 261660 YTG D 0708 PRODUCT NOMENCLATURE 15 25 Ton Magnum Model Number Nomenclature D J 180 N24 2 AA 1 0 1 2 4 A Product Style A 7 Style A Configuration Options not required for all units Product Category D Single Pkg 2 Product Identifier These four digits will not be assigned until a quote is requested or an order placed 0 SS Drain Pan Nominal Cooling Capacity 180 15 Ton 210 17 5 Ton CPC Controller DFS APS Johnson Controller UNT 1126 2 protocol DFS APS Honeywell Controller DFS APS Novar Controller DFS APS Simplicity IntelliComfort Controller 240 20 Ton 300 25 Ton Heat Type and Nominal Heat Capacity C00 Cooling Only No field installed electric heat Gas Heat Options
51. NSER COILS Special coating process that utilizes Technicoat 10 1 processes Coating is applied by total immersion of the complete coil for maximum protection ELECTRIC HEATERS wired for single point power sup ply These nickel chromium heater elements are pro vided with limit and automatic reset capability to prevent operation at excessive temperatures VARIABLE AIR VOLUME VAV A factory installed variable frequency drive VFD mounted in the Blower Access compartment is used to control the speed of the indoor blower motor in order to maintain a constant static pressure in the supply duct A pressure transducer and VAN control board are mounted inside the control box The drive comes completely wired and pre programmed from the factory An optional factory installed manual bypass switch available with factory installed VFD can be found in the Blower Motor Access compartment The switch can be used to either route power to the VFD for modulating control of the blower motor to bypass the drive and oper ate the motor at full speed or to power the drive and not the motor for diagnostic purposes Due to space limitations VAV is not available with any of the factory installed BAS options described below but is available with BAS ready models Terminal blocks are provided in the control box for field wiring of the cus tomer installed BAS A VFD ready option provides the provisions for a cus tomer installed drive
52. NTHALPY ECONO MIZERS Includes a slide in plug in damper assembly with fully modulating spring return motor actuator capa ble of introducing up to 10096 outdoor air with nominal 1 leakage type dampers Johnson Controls Unitary Products bracket the maximum recommended drive dimensions are as follows For 5 hp motor applications 19 Hxe Wx7 D For 7 5 thru 15 hp motor applications 13 8 Wx 8 D If the drive will not fit in the allotted space then it will have to be mounted elsewhere either within the building on a perpendicular wall which is not subjected to exces sive temperature vibration humidity dust corrosive gas explosive gas etc or within an appropriate enclo sure rated for outside installation to safeguard against moisture dust and excessive heat A terminal block located in the control box is provided for field connection of the VFD controls HOT GAS BYPASS To allow for low cooling load oper ation a direct acting pressure modulating bypass control valve installed on the system 1 discharge line is used to divert high temperature high pressure refrigerant around the TXV in order to maintain a desired minimum evapo rator pressure HGBP is standard on all units with VAV and optional with CV units FILTER OPTIONS Standard units are shipped with 2 throw away filters installed 2 pleated and 4 pleated fil ters are offered as a factory installed option
53. TED WARRANTIES Compressor 5 Years Heat Exchanger 10 Years Electric Heat Element 5 Years e Other Parts 1 Year OPTIONAL OUTDOOR AIR Shall be made available by either or ELECTRONIC ENTHALPY AUTOMATIC ECONO MIZER Outdoor and return air dampers that are inter locked and positioned by a fully modulating spring return damper actuator The maximum leakage rate for the outdoor air intake dampers shall not exceed 296 when dampers are fully closed and operating against a pressure differential of 0 5 IWG A unit mounted potenti ometer shall be provided to adjust the outdoor and return air damper assembly to take in CFM of outdoor air to meet the minimum ventilation requirement of the condi tioned space during normal operation During econo mizer operation a mixed air temperature control shall modulate the outdoor and return air damper assembly to prevent the supply air temperature from dropping below 55 F Changeover from compressor to economizer oper ation shall be provided by an integral electronic enthalpy control that feeds input into the basic module The out door intake opening shall be covered with a rain hood that matches the exterior of the unit Water eliminator fil Johnson Controls Unitary Products STAINLESS STEEL HEAT EXCHANGER STAINLESS STEEL DRAIN PAN TECHNICOAT PHENOLIC COATED CONDENSER AND EVAPORATOR COIL ELECTRONIC SINGLE ENTHALPY ECONOMIZER DIRTY FILTER SWITCH DOUBLE WALL PHASE MONITOR COIL GUARD
54. The unit comes with a mounting bracket installed in the Blower Access compartment which may accommodate other vendor s drives depend ing on their size In order to utilize the unit s mounting 261660 YTG D 0708 power to the control board if smoke is detected within the air compartment A WARNING Factory installed smoke detectors in the return air may be subjected to freezing temperatures during off times due to outside air infiltration These smoke detectors have an operation limit of 32 F to 131 Smoke detectors installed in areas that could be outside those limitations will have to be moved to prevent having false alarms COIL GUARD Customers can purchase a coil guard kit to protect the condenser coil from damage This is not a hail guard kit STAINLESS STEEL HEAT EXCHANGER For applica tions in corrosive environments this option provides a full stainless steel heat exchanger assembly STAINLESS STEEL DRAIN PAN An optional rust proof stainless steel drain pan is available to provide years of trouble free operation in corrosive environ ments PHASE MONITORS Designed to prevent unit damage The phase monitor will shut the unit down in an out of phase condition HIGH STATIC DRIVE Includes a belt and blower pulley upgrade to enhance blower performance DIRTY FILTER SWITCH This kit includes a differential pressure switch that energizes the fault light on the unit thermostat indicating that there i
55. WIDE GASKETING FOR CURB FRAME AND ALL DUCT SUPPORT SURFACES T UNIT BASE WOOD NAILER 14 8 MIN ABOVE FINISHED ROOF CURB CANT STRIP 4 INSULATION AND ROOFING MATERIAL INSULATION FIGURE 12 CUT AWAY OF ROOF CURB 35 SUPPLY AIR BACK OF UNIT DUCT SIZES Supply Air 22 1 2 x 35 5 8 Return Air 32 7 8 x 35 5 8 FIGURE 10 UNIT ROOF CURB DIMENSIONS 126 1 4 7 DUCT 1 Th SUPPORT RAILS FIGURE 11 ROOF CURB DUCT OPENINGS DIMENSION 1 The2 space between the ducts allows for jumping an existing roof joist Johnson Controls Unitary Products THERMOSTAT CONTROL TERMINALS TERMINAL BLOCK Smoke Detector TER R unes l TERMINALS ON ALIMITED NUMBER OF THERMOSTATS Second stage heating not required on single stage heating units Second stage cooling not required on single stage cooling units Jumper is required if there is no Smoke Detector circuit Jumper is required for any combination of R RC or RH OCC is an output from the thermostat to indicate the Occupied condition Xis an input to the thermostat to display Error Status conditions ej 261660 YTG D 0708 FIGURE 13 TYPICAL SIMPLICITY WIRING DIAGRAM Johnson Controls Unitary Products 36
56. cy approvals on all units WARRANTY One year parts warranty A Five year parts warranty on the compressors and electric heat elements Ten year parts warranty on the gas fired heat exchangers gM ANCE TIFIED ARI Standard 340 360 Commercial and industrial Unitary Ait Conditioning Equipment e ud YORK Heating and Air Conditioning TECHNICAL GUIDE SINGLE PACKAGE GAS ELECTRIC UNITS AND SINGLE PACKAGE AIR CONDITIONERS DJ 180 210 240 amp 300 15 amp 25 NOMINAL TONS 12 00 EER 15 TONS 11 70 EER 17 5 TONS 11 3 EER 20 TONS 10 5 EER 25 TONS 0 CERTIFIED C US FOR DISTRIBUTION USE ONLY NOT TO BE USED AT POINT OF RETAIL SALE 261660 YTG D 0708 TABLE OF CONTENTS DESCRIPTION 1 TbL Pg PRODUCT NOMENCLATURE 3 8 ALTITUDE CORRECTION FACTORS 14 9 SUPPLY AIR BLOWER PERFORMANCE 15 TON FEATURES EO Eus 4 COOLING ONLY 180 MBH BOTTOM DUCT FACTORY INSTALLED OPTIONS 5 CONNECTIONS 16 10 SUPPLY AIR BLOWER PERFORMANCE 17 5 TON FIELD INSTALLED ACCESSORIES 8 COOEINQIONIS O18 ZBOTTONOBUCT GUIDE SPECIFICATIONS 37 CONNECTIONS 17 11 SUPPLY AIR BLOWER PERFORMANCE 20 TON ESPOEEIGUHES COOLING ONLY 240 MBH BOTTOM DUCT Fig amp Pg CONNECTIONS 18 qs UNIT CUTAW
57. e requirements of the National Roofing Contractors Association NRCA and are shipped knocked down for field assembly They re designed to fit inside the base rails of the unit and include both a wood nailing strip and duct hanger supports HIGH ALTITUDE NATURAL GAS Burner orifices and pilot orifices are provided for proper furnace operation at altitudes up to 6 000 feet PROPANE Burner orifices pilot orifices and gas valve parts are provided to convert a natural gas furnace to propane HIGH ALTITUDE PROPANE Burner orifices and pilot orifices are provided for proper furnace operation at alti tudes up to 6 000 feet This accessory supplements the basic propane conversion kit 261660 YTG D 0708 SWL Eu dB A 10Ft 89 56 92 59 98 65 The MBH OUTPUT 8 000 67 70 76 SOUND POWER db 10 12 Watts Octave Band Centerline Frequency Hz 250 500 1 000 2 000 4 000 89 82 84 77 72 92 85 87 80 75 98 91 93 86 81 125 99 102 108 63 99 102 108 TABLE 1 SOUND POWER RATING UNIT BLOWER SIZE RPM BHP 180 6 000 1 080 4 60 210 240 8 000 1 120 6 65 300 10 000 1160 12 5 1 These values have been accessed using a model of sound propagation from a point source into the hemispheric free field dBA values provided are to be used for reference only Calculation of dBA values cover matters of system design and the fan manufacture has no way of knowing the
58. ed on compressor 1 discharge line to provide cooling in low load applications HGBP shall be a standard feature on VAV models and an optional feature on CV models UNIT CONTROLS a Unit shall be complete with self contained low volt age control circuit protected by a resetable circuit breaker on the 24 volt transformer side 38 261660 YTG D 0708 ters shall be provided Simultaneous economizer com pressor operation is also possible Dampers shall fully close on power loss BAS READY ECONOMIZER Outdoor and return air dampers that are interlocked and positioned by a fully modulating spring return damper actuator The maxi mum leakage rate for the outdoor air intake dampers shall not exceed 2 when dampers are fully closed and operating against a pressure differential of 0 5 IWG For units with optional or Simplicity Intelli Com fort control free cooling shall be available while the outdoor dry bulb temperature OAT remains below a programmable set point of the controller Field installed humidity sensors for either outdoor air or outdoor amp return air streams are available to provide free cooling based on single enthalpy or dual enthalpy configura tions respectively If free cooling is available a call for cooling shall modulate the economizer in order to main tain a supply air temperature SAT programmable set point With the use of a field installed indoor air quality sensor the controller shall pr
59. ensions of the curb for proper size of the supply and return air duct connections ENTRY A CONTROL WIRING ENTRY FIGURE 4 FRONT VIEW DIMENSIONS TABLE 25 UTILITIES ENTRY DATA OPENING SIZE HOLE DIA USED FOR A BEES Control Wirin 3 4 5 9 3 5 8 Side B Power Wiring 3 NPS Fem Bottom 0 2 3 8 KO Gas Piping Front D 1 11 16 Hole Gas Piping Bottom 2 1 One inch gas piping NPT required e Opening in the bottom of the unit can be located by the slice in the insulation NOTE All entry holes should be field sealed to prevent rain water entry into the building 30 Johnson Controls Unitary Products 261660 YTG D 0708 EVAPORATOR SECTION DOT PLUG For pressure drop reading FILTER l4 ACCESS 0 II gt OUTDOOR AIR 9 40 1 2 1 NPT FEMALE COND DRAIN CONNECTION OUTDOOR AIR COMPARTMENT ACCESS EN For side duct applications Replace the side panels on the supply and return air compartments with the side duct flange accessory kit panels Connect ductwork to the flanges on those panels 31 1 5 1 8 40 3 8 2 SUPPLY OS AIR 8 SS FAS 5 ACCESS SUPPLY AIR Dimensions listed are for side duct flange openings see RETURN AIR ACCESS REAR VIEW Field Accessories for Side Duct Flange Kit
60. inged Filter Door amp Tool Free Access Panels ZZ If desired option combination is not listed above ZZ will be assigned and configuration options will be located in digits 15 18 Installation Options No Options Installed N Options 2 8 3 B Option 1 P Options 2 8 4 C Option 2 Q Options 2 3 amp 4 D 7 Options 1 amp 2 R Options 3 8 4 E Option 3 S Option 5 F Option 4 T Options 1 8 5 G Options 1 amp 3 U Options 1 3 8 5 H Options 1 8 4 V Options 1 4 8 5 4 Options 1 2 amp 3 W Options 1 3 4 amp 5 K Options 1 2 amp 4 Options 3 8 5 L Options 1 3 8 4 Y Options 4 8 5 M Options 1 2 3 amp 4 Z Options 3 4 8 5 1 Disconnect 4 Smoke Detector R A 2 Non Pwr d Conv Outlet 5 Pwrd Conv Outlet 3 Smoke Detector S A Johnson Controls Unitary Products 3 Low Ambient An integrated low ambient control allows all units to operate in the cooling mode down to O F outdoor ambient without additional assis tance Optionally the control board can be pro grammed to lockout the compressors when the outdoor air temperature is low or when free cooling is available Anti Short Cycle Protection To aid compressor life an anti short cycle delay is incorporated into the standard controls Compressor reliability is further ensured by programmable minimum run times For testing the anti short cycle delay can be temporarily overridden with the push
61. l duct you replace the supply and return air panels on the rear of the unit with 8 side duct flange accessory models are available with these factory mounted outdoor air damper options Single enthalpy economizer with or without power exhaust e BAS ready economizer with or without power exhaust Motorized outdoor air damper Barometric Relief Damper A fixed outdoor air intake assembly will be shipped in the return air compartment of all units ordered without an econo mizer or motorized outdoor air damper option The assembly includes a rain hood with a damper that can be set for 10 15 or 25 outdoor air With bottom duct connections the intake damper assembly should be mounted over the opening in the return air panel With horizontal ductwork it should be mounted on the return air duct All supply air blowers are equipped with a belt drive that can be adjusted to meet the exact requirements of the job A high static drive option is available for applications with a higher CFM and or static pressure requirement A variable air vol ume VAV option using a variable frequency drive is available for applications requiring a constant supply duct pressure A differential pressure transducer is used to monitor supply duct static pressure and return a speed reference signal to the VFD to control the output of the indoor blower motor All compressors include scroll compressors and internal pres sure relief Every refrigerant
62. lt codes in non volatile memory which will not be lost in the event of a power loss GAS HEATING SECTION DJ N MODELS Shall be designed with induced draft combustion with post purge logic and energy saving direct spark ignition redun dant main gas valve Ventor wheel shall be constructed of stainless steel for corrosion resistance The heat exchanger shall be of the tubular type constructed of T1 40 aluminized steel for corrosion resistance and allowing minimum mixed air entering temperature of 25 F Burners shall be of the in shot type constructed of aluminum coated steel and contain air mixture adjustments All gas piping shall enter the unit cabinet at a single location through either the side or curb without any field modifications An integrated control board shall provide timed control of evaporator fan functioning and burner ignition Heating section shall be provided with the fol lowing minimum protection a Primary and auxiliary high temperature limit switches b Induced draft motor speed sensor c Flame roll out switch automatic reset d Flame proving controls Unit shall have two inde pendent stages of capacity Johnson Controls Unitary Products 261660 YTG D 0708 OUTDOOR CONDENSER FAN ASSEMBLY The outdoor fans shall be of the direct driven propeller type discharge air vertically have aluminum blades riveted to cor rosion resistant steel spider brackets and shall be dynami cally balanced for sm
63. m the total static pressure of the blower Do close the pulley below 1 turn open Factory setting Johnson Controls Unitary Products 261660 YTG D 0708 TABLE 11 SUPPLY AIR BLOWER PERFORMANCE 20 TON COOLING ONLY 240 MBH BOTTOM DUCT CONNECTIONS BLOWER PULLEY CFM SPEED TURNS 6000 7000 8000 9000 9400 RPM OPEN BHP KW ESP BHP KW ESP BHP KW ESP BHP KW ESP BHP KW 208 VOLT AND STANDARD DRIVE 870 6 0 0 4 2 1 1 8 0 1 2 3 2 0 900 5 0 0 8 3 2 2 7 0 5 3 5 2 9 0 2 3 8 3 2 930 4 0 1 1 4 1 3 4 0 9 4 5 3 8 0 6 4 9 4 1 0 1 5 1 4 3 950 3 0 1 3 4 6 3 9 1 1 5 1 43 0 8 5 5 4 6 0 4 5 9 5 0 980 2 0 1 6 5 3 4 5 1 4 5 8 4 9 1 2 6 3 5 3 0 7 6 9 5 8 0 2 7 3 6 1 1015 1 0 1 9 5 9 5 0 1 7 6 5 5 5 1 5 7 0 5 9 1 0 7 7 6 5 0 6 8 2 6 9 208 VOLT AND HIGH STATIC DRIVE 950 6 0 1 3 4 6 3 9 1 1 54 4 3 0 8 5 5 4 6 0 4 5 9 5 0 980 5 0 1 6 5 3 4 5 1 4 5 8 4 9 1 2 6 3 5 3 0 7 6 9 5 8 0 2 7 3 6 1 1010 4 0 1 8 5 8 4 9 1 7 6 3 5 3 1 5 6 9 5 8 1 0 5 3 0 5 7 9 6 7 1020 35 1 9 6 1 5 1 1 8 6 5 5 5 1 6 7 1 6 0 14 7 8 6 6 0 6 8 3 7 0 1035 3 0 2 0 6 2 5 2 1 9 6 8 5 7 1 7 7 4 6 2 1 2 8 1 6 8 0 7 8 6 7 3 1050 2 5 2 1 6 4 5 4 2 0 7 0 5 9 1 8 7 6 6 4 1 3 8 3 7 0 1075 2 0 2 3 6 6 5 5 2 1 7 2 6 0 1 9 7 8 6 6 1 5 8 6 7 2 1100 1 0 24 6 7 5 6 2 2 7 3 6 1 2 1 7 9 6 7
64. ns all hood panels and the hardware for assembling ANTI RECYCLE TIMER Assures 5 minute off time between compressor cycles LOW AMBIENT KIT Provides unit cooling operation down to O F COIL GUARD KIT Guard for cooling coil OTHER FACTORY INSTALLED OPTIONS POWER EXHAUST OPTION To work in conjunction with economizers Subject to change without notice Printed in U S A Copyright 2008 by Johnson Controls Inc All rights reserved Johnson Controls Unitary Products 5005 York Drive Norman OK 73069
65. oducts 261660 YTG D 0708 KW 4 5 4 6 4 8 5 0 4 5 7200 BHP 5 0 5 1 5 4 5 6 5 0 0 2 0 3 0 4 0 6 0 2 TABLE 12 SUPPLY AIR BLOWER PERFORMANCE 15 TON GAS HEAT 180 MBH BOTTOM DUCT CONNECTIONS KW 3 0 3 1 3 2 3 3 3 4 3 6 3 9 3 3 3 4 3 5 3 6 3 7 3 8 4 0 4 4 3 7 ESP 0 3 0 4 0 5 0 6 0 7 0 8 1 0 0 6 KW 2 6 2 7 2 8 2 9 3 0 3 2 3 4 2 9 5250 BHP 2 9 3 0 3 1 3 2 3 4 3 6 3 8 3 2 ESP 0 6 0 7 0 8 0 9 1 0 14 1 3 0 9 KW 2 1 2 2 24 25 26 2 7 2 9 2 5 BLOWER SPEED RPM 1010 1040 208 VOLT A 965 4 6 4 9 5 1 5 5 0 3 0 4 6750 BHP KW 4 1 3 7 4 4 3 0 4 5 4 0 4 7 4 2 5 0 4 5 4 4 3 9 4 5 4 0 4 8 4 3 5 1 46 5 8 5 2 3 4 3 7 4 0 4 5 4 9 3 8 4 1 4 5 5 0 5 5 0 7 0 9 1 1 1 4 1 6 3 0 3 2 3 5 3 9 4 2 3 4 3 6 3 9 4 4 4 7 1 0 1 2 1 4 1 7 1 9 2 6 2 8 3 0 3 2 3 5 MOTOR TURNS 4500 OPEN BHP ND STANDARD DRIVE 6 0 0 9 24 5 5 1 0 2 5 4 5 14 2 6 3 5 12 27 3 0 1 3 2 9 20 14 3 0 1 0 1 6 3 2 ND HIGH STATIC DRIVE 6 0 12 27 5 5 1 3 2 9 4 5 14 81 3 5 1 6 3 4 20 1 9 3 6 1 0 21 3 9 980 1025 1065 1125 1170 230 460 575 4 1 3 7 4 4 3 9 4 5 4 0 4 7 4 2 4 9 4 4 5 1 4 6 4 5 4 0 5 0 4 5 5 1 4 6 5 8 5 2 3 1 3 2 3 3 3 4 3 6 3 8 4 0
66. ooth operation The 4 outdoor fan motors shall be totally enclosed with permanently lubricated bearings internally protected against overload conditions and staged independently REFRIGERANT COMPONENTS Compressors a Shall be Scroll compressors internally protected with internal high pressure relief and over temperature protection b Shall have internal spring isolation and sound muf fling to minimize vibration and noise and be exter nally isolated on a dedicated independent mounting Coils a Evaporator and condenser coils shall have alumi num plate fins mechanically bonded to seamless internally enhanced copper tubes with all joints brazed Special Phenolic coating shall be available as a factory option b Evaporator and Condenser coils shall be of the direct expansion draw thru design Refrigerant Circuit and Refrigerant Safety Components shall include a Balance port thermostatic expansion valve with independent circuit feed system b Filter drier strainer to eliminate any moisture or for eign matter C Accessible service gage connections on both suc tion and discharge lines to charge evacuate and measure refrigerant pressure during any necessary servicing or troubleshooting without losing charge d refrigeration system shall provide at least 15 of sub cooling at design conditions e All models shall have two independent circuits f Hot gas bypass option shall be factory install
67. ovide Demand Ventilation by modulating the economizer dampers to allow more outside airflow upon detection of elevated indoor concentrations above a programmable set point With an additional field installed outdoor air quality sensor Differ ential Demand Ventilation shall be provided The outdoor intake opening shall be covered with a rain hood that matches the exterior of the unit Water elimina tor filters shall be provided Simultaneous economizer compressor operation is also possible Dampers shall fully close on power loss MOTORIZED OUTDOOR AIR DAMPERS Outdoor and return air dampers that are interlocked and positioned by a 2 position spring return damper actuator The maxi mum leakage rate for the outdoor air intake dampers shall not exceed 2 when dampers are fully closed and operating against a pressure differential of 0 5 IWG A unit mounted potentiometer shall be provided to adjust the outdoor and return air damper assembly to take in the design CFM of outdoor air to meet the ventilation requirements of the conditioned space during normal operation Whenever the indoor fan motor is energized the dampers open up to one of two pre selected posi tions regardless of the outdoor air enthalpy Dampers return to the fully closed position when the indoor fan motor is de energized Dampers shall fully close on power loss OTHER PRE ENGINEERED ACCESSORIES AVAILABLE ROOF CURB 14 high full perimeter curb with wood
68. r motor 12 Johnson Controls Unitary Products 261660 YTG D 0708 TABLE 7 COOLING CAPACITIES FOR DJ300 emperature of Air on Condenser Col Air on Evaporator Coil 2 859 95 F WB otal Total Sensible Capacity MBH Total Total Sensible Capacity MBH CFM F Cap Input Return Dry Bulb F Input Return Dry Bulb MBH KW 86 83 80 77 74 71 68 MBH kW 86 83 80 77 74 71 68 z R 3 72 42 TOT 0 21 140 0 0 67 305 5 24 73 245 9 224 5 203 1 181 7 160 4 139 0 117 6 62 301 1 24 23 295 5 274 2 252 8 231 4 210 0 188 6 167 2 57 292 2 24 07 292 2 277 1 255 7 234 3 212 9 191 5 170 1 6 8 46 207 82 06 4 8750 67 307 7 24 76 264 9 239 6 214 4 189 1 163 8 138 5 3 62 303 3 24 26 300 5 289 8 266 7 241 5 216 2 190 9 165 7 57 294 3 24 10 294 3 286 7 269 8 244 5 219 3 194 0 168 7 9 49 94 4 OO 0 06 9 x 10000 67 309 9 24 79 283 9 254 7 225 6 196 4 167 3 138 1 108 9 62 305 5 24 29 305 5 305 5 280 7 251 6 222 4 193 2 164 1 57 296 4 24 13 296 4 296 4 283 9 254 8 225 6 196 5 3 C 8 9 205 9 3 106 z 11250 67 316 4 25 02 302 0 268 8 235 5 202 3 169 1 135 9 102 7 62 311 9 24 52 311 9 311 9 293 1 259 9 2
69. r warranty Aluminized steel tubular heat exchangers carry an additional 9 year warranty DESCRIPTION Units shall be factory assembled single packaged DJ N Electric Cooling Gas Heat DJ C E Electric Cooling Optional Electric Heat designed for outdoor mounted instal lation The 15 17 5 and 20 ton units shall have minimum EER ratings of 11 1 The 25 ton unit shall have a minimum EER rating of 10 5 Johnson Controls Unitary Products b Unit shall incorporate a lockout circuit which pro vides reset capability at the space thermostat or base unit should any of the following standard safety devices trip and shut off compressor Loss of charge Low pressure switch 1 High pressure switch 2 Freeze protection thermostat evaporator coil If any of the above safety devices trip a LED light emitting diode indicator shall flash diagnostic code that indicates which safety switch has tripped d Unit shall incorporate AUTO RESET compressor over temperature over current protection e Unit shall operate with conventional thermostat designs and have a low voltage terminal strip for easy hook up f Unit control board shall have on board diagnostics and fault code display 0 Standard controls shall include anti short cycle and low voltage protection and permit cooling operation down to 0 F h Control board shall monitor each refrigerant safety switch independently i Control board shall retain last 5 fau
70. roducts SIDE DUCT FLANGES One inch flanges replace the supply and return air panels on the rear of the unit to accommodate horizontal duct connections These flanges can also be used individually for bottom supply horizontal return or horizontal supply bottom return They cannot be used on units with power exhaust BAROMETRIC RELIEF DAMPER This damper acces sory can be used to relieve internal building air pressure on units with an economizer without power exhaust This accessory includes a rain hood a bird screen and a fully assembled damper With bottom duct connections the damper should be mounted over the opening in the return air panel With horizontal ductwork the accessory should be mounted on the return air duct HIGH STATIC DRIVE A smaller blower pulley and a shorter belt increase the speed of the supply air blower for applications with a higher CFM and or static pressure requirements ENTHALPY ACCESSORY CONTROL KIT This kit contains the required components to convert a single enthalpy economizer to dual enthalpy BURGLAR BARS Mount in the supply and return openings to prevent entry into the duct work FLUE EXHAUST EXTENSION KIT In locations with wind or weather conditions which may interfere with proper exhausting of furnace combustion products this kit can be installed to prevent the flue exhaust from entering nearby fresh air intakes WOOD SKID Allows unit to be handled with 90 forks
71. s an abnormally high pressure drop across the filters Factory installed option or field installed accessory HINGED FILTER DOOR TOOL FREE BLOWER AND ACCESS PANELS not hinged This option allows for easy access and maintenance NOTE Knobs are shipped separately within the unit to prevent shipping damage These must be field installed for tool free operation HINGED TOOL FREE BLOWER BLOWER MOTOR FILTER AND ELECTRIC ACCESS PANELS This option allows for complete hinged and tool free access to the unit s blower blower motor filters and electrical panel sections uses an inside sensor to perform Demand Ventila tion It can also use an Outside CO sensor to perform Dif ferential Demand Ventilation It uses a Patented Comfort Ventilation algorithm to provide comfortable ventilation air temperature The patented economizer loading algorithm will protect the equipment when harsh operating condi tions exist Humidity in the occupied space or return duct can be monitored and controlled via humidity sensors and the on board connection for hot gas re heat system It uses the INTELLI Start algorithm to maximize energy savings by recovering the building from the Unoccupied Setpoints to the Occupied Setpoints just in time for the Occupied Time Period to begin The S implicity amp INTELLI Comfort balances space temperature ventilation air temperature and humidity for ultimate comfort 5 implicity amp INT
72. sducer shall provide a 0 5 VDC output signal to a VAV control board which in turn shall provide a2 10 VDC speed reference signal to the VFD The con trol board shall operate using factory installed Supply Air Return Air and Outside Air Temperature Sensors Units equipped with VFD s shall have factory installed manual bypass as an option 37 GUIDE SPECIFICATIONS GENERAL Units shall be manufactured by York International Unitary Products Group in an ISO 9001 certified facility York s Sunline Magnum units are convertible single pack age units All models have dual independent refrigerant cir cuits for efficient part load operation and maximum comfort control Although the units are primarily designed for curb mounting on a roof they can also be slab mounted at ground level or set on steel beams above a finished roof Cooling only cooling with gas heat and cooling with electric heat models are available with a wide variety of factory mounted options and field installed accessories to make them suitable for almost every application All units are self contained and assembled on full perimeter base rails with holes in the four corners for overhead rigging Every unit is completely piped wired charged and tested at the factory to simplify the field installation and to provide years of dependable operation All models including those with an economizer are suitable for either bottom or horizontal duct connections Models with
73. tained through the loss of power All units have long lasting powder paint cabinets with 1000 hour salt spray test approval under ASTM B1 17 procedures All models are CSA approved Warranty All models include a one year limited parts warranty on the complete unit Compressors and electric heater elements carry a five year warranty Gas heat exchangers carry a 10 year parts warranty Gas Heat Operation All gas heat units are built with two heating sections for two equal stages of capacity control Each section includes a durable heat exchanger Johnson Controls Unitary Products 261660 YTG D 0708 FEATURES All models are available with a wide variety of factory mounted options such as stainless steel heat exchangers phase monitor dirty filter switch and coil guard to make them suitable for almost every application All units are self contained and assembled on full perimeter base rails with holes in the four corners for overhead rigging Every unit is completely piped wired charged and tested at the factory to simplify the field installation and to provide years of dependable operation All models including those with an economizer are suitable for either bottom or horizontal duct connections Models with factory installed power exhaust are suitable for bottom duct connections only For bottom duct you remove the sheet metal panels from the supply and return air openings through the base of the unit For horizonta
74. uator without a controller Double Wall Construction Any Combination of Additional Options that Don t Have an Option Code Pre assigned N Hi Static Drive P Hi Static Drive Single Input Econo Hi Static Drive Single Input Econo Power Exhaust Downflow Only R Hi Static Drive Motorized Damper K Hi Static Drive Motorized Damper Barometric Relief S Hi Static Drive Single Input Econo Barometric Relief AA None BA Hinged Filter Door amp Tool Free Access Panels AB Phase Monitor BB Phase Monitor Hinged Filter Door amp Tool Free AC Coil Guard Access Panels AD Dirty Filter Switch BC Coil Guard Hinged Filter Door amp Tool Free AE Phase Monitor amp Coil Guard Access Panels AF Phase Monitor amp Dirty Filter Switch BD Dirty Filter Switch Hinged Filter Door amp AG Coil Guard amp Dirty Filter Switch Tool Free Access Panels Phase Monitor Coil Guard amp Dirty Filter Switch BE Phase Monitor amp Coil Guard Hinged Filter RC Coil Guard amp American Flag Door amp Tool Free Access Panels TA 7 Technicoat Condenser Coil BF Phase Monitor amp Dirty Filter Switch Hinged 2 208 230 3 60 TJ Technicoat Evaporator Coil Filter Door amp Tool Free Access Panels 4 460 3 60 TS Technicoat Evaporator amp Condenser Coils BG Coil Guard amp Dirty Filter Switch Hinged Filter 5 575 3 60 Door amp Tool Free Access Panels BH Phase Monitor Coil Guard amp Dirty Filter Switch H
75. ugh a removable access door sealed airtight Units filter track shall be designed to accommodate either 1 or 2 filters Fan performance measuring ports shall be provided on the outside of the cabinet to allow accurate air measure ments of evaporator fan performance without removing panels or creating air by pass of the coils Condensate pan shall be internally sloped and conform to ASHRAE 62 89 self draining standards Condensate connection shall be a minimum of 1 I D female and be a ridged mount connection Unit shall incor porate a fixed outdoor air damper with an outdoor air intake opening covered with a bird screen and a rain hood painted to match the exterior of the unit INDOOR EVAPORATOR FAN ASSEMBLY Fan shall be a belt drive assembly and include an adjustable pitch motor pulley Job site selected B H P brake horsepower shall not exceed the motors nameplate horsepower rating plus the service factor Units shall be designed not to operate above service factor Fan wheel shall be double inlet type with for ward curved blades dynamically balanced to operate smoothly throughout the entire range of operation Airflow design shall be constant air volume A variable air volume VAV option using a variable frequency drive VFD is available for applications requiring a constant supply duct static pressure Units equipped for VAV shall be controlled by a duct pressure transducer with a 0 5 WC pres sure range The pressure tran
76. vaporator Coil 2 85 F 95 F WB otal Total Sensible Capacity MBH Total Total Sensible Capacity MBH CFM F Cap Input Return Dry Bulb F Input Return Dry Bulb F MBH kW 86 83 80 77 74 71 68 MBH kW 86 83 80 77 74 71 68 8 4 0 0 2 6000 67 E E 17 83 192 3 175 1 158 0 140 9 123 8 106 7 89 6 62 j i 3 215 2 17 64 215 2 200 8 183 7 166 6 149 5 132 4 115 3 57 0 0 0 s 221 2 17 98 221 2 213 2 196 11 179 0 161 8 144 7 127 6 7000 67 z I 244 2 17 89 213 1 192 9 172 7 152 4 132 2 112 0 91 8 62 f I al 2 221 5 17 70 221 5 214 31 200 7 180 5 160 3 140 0 119 8 57 i 5 3 227 6 18 04 227 6 223 6 214 2 194 0 173 8 153 5 133 3 8 58 TO4 1 160 8 AHTAT S08 8000 67 I 251 0 17 95 233 9 210 6 187 3 164 0 140 6 117 3 94 0 62 0 F H i 0 227 7 17 76 227 7 227 7 217 7 194 4 171 0 147 7 124 4 57 s A i P 234 0 18 10 234 0 234 0 232 3 209 0 185 7 162 4 139 0 8700 67 i I 2 i 256 0 18 33 247 4 222 2 196 5 170 8 145 2 119 5 93 8 62 z R I 4 OF 232 2 18 14 232 2 232 2 227 2 201 5 175 8 150 1 124 5 57 r 8 i f i 238 6 18 50 238 6 238 6 237 7 212 1 186 4 160 7 135 0 8 82 9 19 38 2070 179 0 0 019497 9400 67 I j 8 260 9 18 72 260 9 1233 7 205 7 177 7 149 7

York DJ 300 User's Manual

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