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Yard-Man OGST-2806 User's Manual

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6. When rebuilding gear box fill one housing half completely with grease 838 0168 Pour remonter la bo te d engrenages remplissez compl tement une moiti avec de la graisse no 838 0168 22 REF PART NO NO N DE N DE REF PIECE DESCRIPTION DESCRIPTION 1 736 0159 Flat Washer 344 ID x 875 OD Rondelle plate 0 344 DI x 0 875 DE 2 710 0597 Hex Scr 1 4 20 x 1 00 Gr 5 Vis a t te hex 1 4 20 x 1 00 po de Ig Qual 5 3 736 0169 Lockwasher 3 8 ID Rondelle frein 3 8 DI 5 720 0284 Handle Knob Assembly Bouton 7 710 3008 Hex Hd Cap Scr 5 16 18 x 75 Gr 5 Vis a t te hex 5 16 18 x 0 75 Qual 5 8 784 5711 Chute Bracket Support d vacuation 9 737 0168 Shell Alvania Grease 3 oz Graisseur 2 10 731 0903D Extended Lovver Black Plastic Chute Partie inf noir de la bouche d evacuation plastique 11 721 0328 Ultra Grey Loctite 5699 Loctite n 5699 12 731 0846C Upper Black Plastic Chute Partie sup noir de la bouche d evacuation 13 710 0276 Carriage Bolt 5 16 18 x 1 00 Lg Boulon ordinaire 5 16 18 x 1 00 po de lg 14 741 0475 Plastic Bushing 380 ID Coussinet plastique 0 380 DI 15 784 5123 Chute Brkt Support de la bouche d vacuation 16 731 1696A Chute Adapter Adaptateur 17 736 0242 Cupped Washer 345 ID x 88 OD x 06 Rondelle creuse 0 345 DI x 0 88 DE x 0 06 18 710 0528 Hex Screw 5 16 18 x 1 25 Vis a t te hex 516 18 x 1 25 19 712 04064 Hex Flange L Nut 1 4 20 Gr F Nylon Contre crou hex 1 4 20 Qual F
7. g R zoua1ddy uoq 1 sn hinos el SEPUBWLUOD s l s lno 281 snoA Z SLE U E I L NINASSILHIAVY 45114 1441105 V1 30 SSGNVWIWOD 3 1 S ABI sainssajq s p s sne je n ud np ajuel ej uolsoldx i ned n ud Hoddns 9 ins H ss l np np s10 zod q o g in M dns l Z9U2019921 1 lqg ne n l ap snid nod NISS X Uolssaid un sneud s sno Sje du09 sino S101 P109921 9 INS 1 Bp os p suep oje6s uolss d oun s nolno z u luleiy Ud S19A BHEDO G N0199 Z SS A god q 06 sassedap siewel yop au sn ud s p W OL eyewxew uolsseid e7 NAIWSASSILYSAV aujne nb snjd 909 un p anbsu aulyoew ej Sn ud s sno suep aje6a sed jsa u uolssaid el IS ANOYUVINAY god qi 71 18 01 n e ZouejuIeu sn ud s p olss ld El Z HH A H ss H uonipedxe A jueweaIsse9xe S HUOB 405 sneud s puoooeu anbyewnaud snaug snaud sap uolssaig ej 110A 5eoolq no199 anod posses 189 ulos q IS 0 8 np SUEP q PIO99E1 l z ssnOdc sjuswejsnile s p 18119949 inod s u p o id Bj 110A ANSuUOHOe Yoddns np suon n nsul s l Zoo de s LE BPUBWLUOD El
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9. lloq ET ap ayog YL 1 110A UORES n D s n y SZ Se s no no UOSIES Jed sio un SUIOW ne 02 10 2 Z 991d o l ulnu 4 9 55 24 El x U uOlSSIUISUEN Op ZOHUANT UOISSILUSUL WNIUILUN e ua JUSWEUEIUE p nbeid ei ins je nov inos zu w yo el ins linu Z PAJ LNYLHYOdINI pL El 110A 18S10deA g 81 112 UN no in oul g linu un z siln UOSIES Jed sio un SUIOWW ne SS HA JUBLUaHUBYO BUsIUedEeW l 1 s u wajno suouBid souleyo s z lHiqn uoneEs IMn p sanay GZ s s ino no UOSIES Jed sioj un SuloW ne 0080 l 22140 ss JUIWAHUeYS JUaWAUIesUI p AWSIULIIN uonesuuqn 9990S 410 159 BUBUUOINOG nb u ud z linS l Z HH A sn Hinos 24 PARCS SIIENES ue1q JNOd juewenbipouod syu wa snfe suleH 1885 09 S UOHeEsiIn p nou n suononinsul s l UOJAS sn lilnos hop sn esilmn l oquesef ap u ul ul ld s r y u q anod n esilmn l Wed ej ap un p no snqe un p lqo l We quo inb s ld je s pe s
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12. REF PART NO NO N DE N DE REF PIECE DESCRIPTION DESCRIPTION 1 720 0232 Shift Knob Bouton 2 710 0351 Truss Mach B Tapp Scr 10 16 x 50 Gr 5 Vis de renforcement taraud e no 10 16 x 0 50 Qual 5 3 705 5218 Engagement Handle RH Black Poign e d entrainement CD noir 4 705 5219 Engagement Handle LH Black Poign e d entrainement CG noir 5 747 0877 Cam Rod Tige de came 6 748 0362 Cam Handle Lock Came 7 684 0102 Handle Panel Ass y w tilt Panneau 7 684 0103 Handle Panel Support Ass y w o slot Ensemble de support de panneau sans fente 8 710 0599 Hex Wash S Tapp Scr 1 4 20 x 50 Vis autotaraudeuse a rondelle hex de 1 4 20 x 0 50 9 711 0653 Clevis Pin 31 Dia x 1 0 Lg Axe d attelage 0 31 Dia x 1 0 po de lg 10 712 0116 Hex Nut 3 8 24 Gr 5 Ecrou hexagonal 3 8 24 Qual 5 11 712 3010 Hex Nut 5 16 18 hd Gr 5 Ecrou hexagonal 5 16 18 Qual 5 12 748 0363 Cam Lock Pawl Cliquet 13 712 0324 Hex Ins Locknut 1 4 20 Ecrou de blocage 1 4 20 14 714 0507 Cotter Pin 3 32 x 75 Goupille fendue 3 32 x 0 75 15 732 0184 Extension Spring Ressort d extension 16 732 0193 Compression Spring 39 ID x 88 Lg Ressort de compression 0 39 DI x 0 88 po de lg 18 735 0199A Rubber Bumper Pare chocs en caoutchouc 19 736 0105 Cupped Washer 401 ID x 870 OD x 063 Rondelle creuse 0 401 DI x 0 870 DE x 0 063 21 732 0145 Compression Spring 36 DIA x 1 0 LG Ressort de compression 0 36 Dia x 1 0 po de Ig 22 746 0952 Clutch Cable Cable d embrayage 23 746 0950A Tr
13. aaubiod El ANS Gale ej gj 18198 lqissod 189 1115 5 1405 g 1 JOE gj IS ej ap uonoseloid SUBS El zawad nb ague g s nbolq g Issne h s Se inod el Z U E71 Seno S JaAeIqua puculuo El 20 oouBiod g ins ano1 s BPUBLUWOD 9799 319142 l ap apuewwod b ap Juawauie qua ap pucululo9 LL nla senoi epuewwoy El ll AIUB N yo juowabeBbap no ono l p ayojnoy abeAeiqua nnu p 10109 uengues IIOMOSOH UOSIBUI OUL p aPUeWIWIOD gt N 21812 e S SS A 181497 mu Z 7 s no s p BPUBLILOD ayoueW US ayau ap JUBA S SnOA Z SLE UME juewedinbe 31407 snosSap 19 UOITesSNIII Z812dW09 SOPUBLUWOD S no juowopidei 18 21q9p R 1
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17. 00 04 l ld NO APIA 10 eu naow 27 uonnlos s sneo 49VNNVd3 40 301 9 6 44114VH9 QUODIIIS no linu p q no un p sajqeo ja sju w jnos suossal sauleyo S saynojed sulyoew zasinouzZ ej sabajoid ej u iq ap 019 jeu no anbijyjejaw uqe suep inajow g 0 1 aun JOSIWAs D 105 Z U ld ANOHVINAH eidoid 19 09S 1I01PUS un suep sn lilnos el z sod nuz Gi el g uohnpPoLuqni SJUELISUPIESUE S ZBAINS sn lllnos El ep an M x ins siiq p SE no Z A jUJ 61 esne ynos 21104 uBEdulo228 inb Anejouu np uonesiln p 291OU SUEP 501 suolonu sul SO UOJAS USP ej 2 sunol o ep snid juepusd 21 9 HOP INDJOW BJ IG ZE e il redde anne no 5 un ne u no un ineyelpes un nee ajjneyuo UN P sn llI A no ll un un no un O AB 1981002 UD HU A JUANG s n dea Sel IS 1 enb pe sed 1S U UOREB U A El IS S UL SJOIPUS s p SUEP no IN8lI9JUI e 1I0M9S91 l SUP JUBINGUeD np oane 1N9JOU srewe z sod nu N LNANASSILHIAY v JOVSINAY 30 SNOILINYLSNI 8 4 9z
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22. 45 po Robuste avec tuyau 684 04008 684 04151 684 04152 738 04159 784 5696B with or without grease fititngs avec ou sans raccords de graissage 24 N A Not available N D Non disponible Torque to 21 ft lbs max imum cupped washer should be flat Serrez un couple de 21 pi lb maximum La REF PART NO NO N DE N DE REF PIECE DESCRIPTION DESCRIPTION 1 712 0717 Nut Insert 3 8 16 UNC Ecrou ins rer 3 8 16 UNC 2 712 04063 Hex Fig L Nut 5 16 18 Gr F Nylon Contre crou embase 5 16 18 Qual F nylon 3 618 0281A Brake Bracket Ass y 900 Series Support du frein s ries 900 4 710 0459A Hex Scr 3 8 24 x 1 50 Gr 5 Vis a t te hexagonale 3 8 24 x 1 50 Qual 5 5 711 0677 Adjustment Ferrule Virole de r glage 6 712 0116 Hex Nut 3 8 24 Gr 5 Ecrou hexagonal 3 8 24 Qual 5 7 714 0104 Int Cotter Pin 072 x 1 13 Lg Goupille fendue 0 072 x 1 13 po de lg 8 732 0858 Extension Spring 470 Dia x 4 75 Ressort d extension 9 736 0174 Wave Washer 625 ID x 885 OD x 015 Rondelle ondul e 0 625 D x 0 885 DE x 0 015 10 736 3008 Flat Washer 344 ID x 75 OD x 120 Rondelle plate 0 344 DI x 0 75 DE x 0 120 11 738 0281 Shoulder Scr 625 Dia x 170 Vis paulement dia 0 625 x 0 170 po 12 747 0980 Auger Idler Rod Tige de tension de la tari re 13 756 0178 Flat Idler Pulley Poulie de tendeur plate 14 784 0385A Auger Idler Bracket Support de tensi
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28. 634 0225 634 0226 634 0225 634 0226 16 x 6 5 x 8 X Trac 16 x 6 5 x 8 X Trac 16 5 x 4 8 Snow Hog 16 x 6 5 x 8 X Trac 16 x 6 5 x 8 X Trac 16 x 6 5 x 8 X Trac 16 x 6 5 x 8 X Trac 16 x 6 5 Snow Hog 16 x 6 5 x 8 X Trac 16 x 6 5 x 8 X Trac 16 x 6 5 x 8 X Trac 16 x 6 5 x 8 X Trac 16 x 6 5 x 8 X Trac 16 x 6 5 x 8 X Trac 28 734 2031 734 1124 734 2031 734 1124 734 1530 734 1532 734 2031 734 1124 734 2031 734 1124 734 2031 734 1124 734 2031 734 1124 734 1525 734 1124 734 2031 734 1124 734 2031 734 1124 734 2031 734 1124 734 2031 734 1124 734 2031 734 1124 734 2031 734 1124 XXXX 5 26 04 Engine is for reference only and may not resemble the en gine on your snowthrower Le moteur est repr sent a ti tre indicatif seulement et peut ne pas resembler au moteur de votre souffleuse 35 F Torque to 325 550 in lbs Couple de 325 550 2 Torque to 200 450 in lbs Couple de 200 450 po lb REF PART NO NO N DE N DE REF PIECE DESCRIPTION DESCRIPTI
29. Be familiar with all controls and their proper operation Know how to stop the machine and disengage them quickly Never allow children under 14 years old to operate this machine Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent Never allow adults to operate this machine without proper instruction Thrown objects can cause serious personal injury Plan your snow throwing pattern to avoid discharge of material toward roads bystanders and the like Keep bystanders helpers pets and children at least 75 feet from the machine while it is in operation Stop machine if anyone enters the area Exercise caution to avoid slipping or falling especially when operating in reverse Preparation 1 Thoroughly inspect the area where the equipment is to be used Remove all door mats newspapers sleds boards wires and other foreign objects which could be tripped over or thrown by the auger impeller Always wear safety glasses or eye shields during operation and while performing an adjustment or repair to protect your eyes Thrown objects which ricochet can cause serious injury to the eyes Do not operate without wearing adequate winter outer garments Do not wear jewelry long scarves or other loose clothing which could become entangled in moving parts Wear footwear which will improve footing on slippery surfaces Use a gro
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31. LIMITED i YARD MAN KITCHENER ON N2G 4 Copy the serial number here ll 1 800 668 1238 www mtdcanada com ENGINE INFORMATION The engine manufacturer is responsible for all engine related issues with regards to performance power rating specifications warranty and service Please refer to the engine manufacturer s Owner s Operator s Manual packed separately with your unit for more information CALLING CUSTOMER SUPPORT Please do NOT return the unit to the retailer from which it was purchased without first contacting Customer Support If you have difficulty assembling this product or have any questions regarding the controls operation or g maintenance of this unit please call a Customer Support Representative For US Customers 1 330 220 4MTD 4683 or 1 800 800 7310 For Canadian Customers 1 800 668 1238 Please have your unit s model number and serial number ready when you call See previous section to locate this information You will be asked to enter the serial number in order to process your call SECTION 1 IMPORTANT SAFE OPERATION PRACTICES A A A see this symbol heed its warning instructions could result in serious injury or death Training 1 7 Read understand and follow all instructions on the machine and in the manual s before attempting to assemble and operate Keep this manual in a safe place for future and regular reference and for ordering replacement parts
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33. devices in place and working Never run an engine indoors or in a poorly ventilated area Engine exhaust contains carbon monoxide an odorless and deadly gas 10 11 12 13 14 15 16 17 18 19 20 Do not operate machine while under the influence of alcohol or drugs Muffler and engine become hot and can cause a burn Do not touch Exercise extreme caution when operating on or crossing gravel surfaces Stay alert for hidden hazards or traffic Exercise caution when changing direction and while operating on slopes Plan your snow throwing pattern to avoid discharge towards windows walls cars etc To avoid property damage or personal injury caused by a ricochet Never direct discharge at children bystanders and pets or allow anyone in front of the machine Do not overload machine capacity by attempting to clear snow at too fast of a rate Never operate this machine without good visibility or light Always be sure of your footing and keep a firm hold on the handles Disengage power to the auger impeller when transporting or not in use Never operate machine at high transport speeds on slippery surfaces Look down and behind and use care when in reverse If the machine should start to vibrate abnormally stop the engine disconnect the spark plug and ground it against the engine Inspect thoroughly for damage Repair any damage before starting and operating Disengage the control handle and stop
34. do not meet the original equipment specifications may lead to improper performance and compromise safety Check controls periodically to verify they engage and disengage properly and adjust if necessary Refer to the adjustment section in this operators manual for instructions Maintain or replace safety and instruction labels as necessary Observe proper disposal laws and regulations for gas oil etc to protect the environment Prior to storing run machine a few minutes to clear snow from machine and prevent freeze up of auger impeller Never store the machine or fuel container inside where there is an open flame spark or pilot light such as a water heater furnace clothes dryer etc Always refer to the operator s manual for proper instructions on off season storage Your Responsibility Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine 4 DANGER an EZ PEA ALPS 6 NEVER PUT HAND IN CHUTE CAN AMPUTATE HANDS AND FINGERS STOP ENGINE AND AUGER BEFORE USING CLEAN OUT TOOL OR STICK NE PLACEZ JAMAIS VOS MAINS DANS LA GOULOTTE LES PIECES EN MOUVEMENT PEUVENT AMPUTER MAINS ET DOIGTS ARRETEZ LE MOTEUR ET LA TARIERE AVANT D UTILISER L OUTIL DE DEGAGEMENT DE LA GOULOTTE OU UN BATON SECTION 2 ASSEMBLING YOUR SNOW THROWER NOTE This Operators Man
35. equipment especially any chains springs bearings and cables Problem Cause Remedy Engine fails to start 1 Fuel tank empty or stale fuel 1 Fill tank with fresh gasoline 2 Blocked fuel line 2 Clean the fuel line 3 Choke not in ON position 3 Move switch to ON position 4 Faulty spark plug 4 Clean adjust gap or replace 5 Safety key not in ignition switch on engine 5 Insert the key fully into the switch 6 Spark plug wire disconnected 6 Connect spark plug wire 7 Primer button not being used properly 7 Refer to the engine manual Engine runs erratic 1 Unit running on CHOKE 1 Move choke lever to OFF position 2 Blocked fuel line or stale fuel 2 Clean fuel line and fill tank with clean fresh gasoline 3 Water or dirt in fuel system 3 Drain fuel tank and carburetor Refill with fresh fuel 4 Carburetor out of adjustment 4 Refer to the engine manual Loss of povver Spark plug vvire loose 2 Gas cap vent hole plugged 3 Exhaust port plugged Connect and tighten spark plug vvire 2 Remove ice and snovv from gas cap Be certain vent hole is clear 3 Refer to the engine manual Engine overheats Carburetor not adiusted properly Refer to the engine manual or have the carburetor adiusted by an authorized engine service dealer to propel itself 2 Drive belt loose or damaged Excessive vibration 1 Loose parts or damaged auger 1 Stop engine immediately a
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38. nylon 20 731 0851A Chute Flange Keeper Garde bride de la goulotte 21 736 0271 Lockwasher 5 16 ID Rondelle frein 5 16 DI 22 712 3004A Flange L Nut 5 16 18 Gr 5 Nylon Contre crou a embase 5 16 18 23 710 0726 Hex Wash HD Tap Scr 5 16 18 x 75 Vis a t te hex et rondelle 5 16 18 x 0 75 24 714 04040 Bow Tie Cotter Pin Goupille fendue 26 731 05163 Spacer 1 5 x 1 0 ID x 1 0 Lg Entretoise 1 5 x 1 0 DI x 1 0 po de lg 27 731 05162 Spacer 1 5 x 1 0 ID x 2 5 Lg Entretoise 1 5 x 1 0 DI x 2 5 po de lg 28 741 0494 Flange Bushing 1 05 ID x 1 16 OD Coussinet 1 05 DI x 1 16 DE 29 714 0126 9 HI Pro Key 3 16 x 3 4 Dia HT Clavette Hi Pro n 9 3 16 x 3 4 diam 30 741 04024 Self Aligning Bearing 875 ID Roulement autoaligner 0 875 DI 31 712 04063 Hex Flg L Nut 5 16 18 Gr F Nylon Contre ecrou a embase 5 16 18 Qual F nylon 32 736 03046A Flat VVasher 1 010 x 1 88 x 060 Rondelle plate 1 010 x 1 88 x 0 06 33 05244A Bearing Housing Boitier de roulement 34 711 0640 Belt Keeper Studs 3 8 16 x 2 75 Goujons du protecteur de la courroie 3 8 16 x 2 75 38 710 0451 Carriage Bolt 5 16 18 x 75 Boulon ordinaire 5 16 18 x 0 75 43 790 00181 Drift Cutter Virole de reglage 45 Snowthrower Housing Ass y Logement du chasse neige 46 Shave Plate Grattoir 48 737 0318 Arctic Grease Graisse Arctic 52 710 3168 Carriage Bolt 3 8 16 x 1 00 Gr 5 Boulon ordinaire 3 8 16 x 1 00 Qual 5 53 710 0389 Carriage Bolt 3 8 16 x 75 Lg Boulon ordinaire 3 8 16 x 0 75 54 784 5710 Gear Housing
39. on it clogged discharge chute Shut off engine and remain behind handles until all moving parts have stopped before unclogging 0 WARNING Never use your hand to clear a SECTION 4 OPERATING YOUR SNOW THROWER Before Starting Read and understand all instructions and warnings on the machine and in this manual before operating Gas amp Oil Fill Up e Service the engine with gasoline and oil as instructed in the separate engine manual shipped with the snow thrower WARNING Use extreme care when handling gasoline Gasoline is extremely flammable and the vapors are explosive Never fuel machine indoors or while the engine is hot or running Extinguish cigarettes cigars pipes an other sources of ignition To Start Engine NOTE f unit shows any sign of motion drive or augers with the clutch grips disengaged shut engine off immediately Readjust as instructed in the Final Adjustments in the Assembly Section Attach spark plug wire to spark plug e Make certain the auger and drive clutch levers are in the disengaged released position See Figure 6 e Move throttle control up to FAST position Insert ignition key into slot Be certain it snaps into place Do not turn key NOTE Engine will not start unless ignition key is inserted into ignition slot in carburetor cover Electric Starter optional A WARNING The electric starter is equipped with a grounded three wire power cord and plug and is design
40. or place a piece of plastic under the gas cap Tipthe snow thrower up and forward so that it rests on the housing Remove six screws from the frame cover underneath the snow thrower Remove the left wheel from the axle Using a 7 8 wrench hold the hex shaft and remove the hex bolts and cupped washer and bearing from left side of the frame Refer to Figure 14 e Holding the friction wheel assembly slide the hex shaft out of the left side of the unit The spacer on the right side of the hex shaft will fall and the sprocket should remain hanging lose in the chain See Figure 24 Shift Arm Assembly Sprocket vn Figure 24 Liftthe friction wheel assembly out between the axle shaft and the drive shaft assemblies Remove four screws securing the friction wheel rubber between the friction wheel plates See Figure 25 Discard old rubber Reassemble the new friction wheel rubber to the friction wheel assembly tightening the four screws in rotation and with equal force SeeFigure 25 It is important to assemble the rubber on the friction wheel symmetrically for proper functioning Insert the pin from the shift arm assembly into the friction wheel assembly and hold assembly in position Refer to Figure 24 Bearing Screws Friction Wheel Rubber Figure 25 Slide the hex shaft through the left side of the housing and through the friction wheel assembly Insert the hex shaft
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44. 0 688 DE x 0 065 83 747 0997 Upper Shift Rod Tige de changement de la vitesse sup rieur 84 710 3015 Hex Screw 1 4 20 x 75 Lg Gr 5 Vis t te hex 1 4 20 x 0 75 po de lg Qual 5 87 747 0624 Upper Chute Crank Assembly Manivelle de la goulotte sup rieure 89 720 0284 Wingnut Knob 5 16 18 Bouton 5 16 18 90 705 5266 Upper Chute Crank Support Support de la manivelle de la goulotte sup rieure 91 784 5123 Lower Chute Crank Brkt Support de la manivelle de la goulotte inf rieur 92 736 0242 Cupped Washer 340 ID x 872 OD x 06 Rondelle creuse 0 340 DI x 0 872 DE x 0 060 93 710 0572 Carriage Bolt 5 16 18 x 2 50 Boulon ordinaire 5 16 18 x 2 50 94 750 0963 Connector Shift Rod Raccord tige de changement de la vitesse 98 732 0746 Torsion Spring 44 ID Ressort de torsion 0 44 DI 99 710 0459A Hex Scr 3 8 24 x 1 50 Gr 5 Vis t te hexagonale 3 8 24 x 1 50 Qual 5 100 725 0157 Cable Tie Attache cable 101 646 0012 Auger Drive Cable Assembly Ensemble de cable d embrayage commande 102 710 1879 Hex Screw 3 8 16 x 880 Gr 5 Vis a t te hex 3 8 16 x 0 880 Qual 5 103 710 0597 Hex Screw 1 4 20 x 1 00 Gr 5 Vis a t te hex 1 4 20 x 1 0 Qual 5 21 9009 fid 4 22 05 Torque to 20 30 in Ibs a Serrez a un couple de 20 30 po lb Q Shave plate should ride slightly above ashpalt Set to 88 maximum for gravel driveways La plaque de r clage doit tre legerement au dessus du goudron Reglez la au maximum en cas d all es gravillonn es
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46. 33 po et 45 po seulement 102 731 2635 Cleanout Tool Mount Support outil de d gagement de la goulotte 103 731 2643 Cleanout Tool Outil de d gagement de la goulotte 104 710 0458 Carriage Bolt 5 16 18 x 1 75 Boulon ordinaire 5 16 18 x 1 75 31A 8012 4 29 05 AUGER HOUSING COMPONENTS COMPOSANTS DU LOGEMENT DES TARIERES SIZE DESCRIPTION AUGER LH AUGERS RH AUGERS AUGER SHAFT SHAVE TAILLE HOUSING TARIERES TARIERES ARBRE DES PLATE LOGEMENT GAUCHE DROIT TARIERES PLAQUE DE DES TARIERES RACLAGE 2 Standard Housing 28 28 po Logement Standard 684 0091B 684 04151 684 04152 738 04156 784 5716A Heavy Duty w brace 28 28 po Robuste avec tuyau 684 0164A 684 04151 684 04152 738 04156 784 5716A Standard Housing 30 30 po Logement Standard 684 0092B 684 04151 684 04152 738 04157 784 5715A 2 Heavy Duty vv brace 30 30 po Robuste avec tuyau 684 0165A 684 04151 684 04152 738 04157 784 5715A Troy Bilt Housing 30 30 po Logement Troy Bilt 684 04006 684 04151 684 04152 738 04157 784 5715A i Standard Housing 33 33 po Logement Standard 684 0093B 684 04151 684 04152 738 04158 784 5714A s Heavy Duty w brace 33 33 po Robuste avec tuyau 684 0166A 684 04151 684 04152 738 04158 784 5714A Troy Bilt Heavy Duty w brace 337 33 po Logement robuste avec tuyau 684 04015 684 04151 684 04152 738 04158 784 5714A Troy Bilt 4 Heavy Duty w brace 45 45 po Robuste avec tuyau 684 0155A 684 04151 684 04152 738 04159 784 5696B Troy Bilt Heavy Duty w brace 45
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51. MPORTANT Avoid spillage of oil on rubber friction wheel and aluminum drive plate Gear Shaft e Lubricate the gear shaft with 6 in 1 grease part number 737 0170 at least once a season or after every 25 hours of operation Refer to Figure 14 IMPORTANT Keep all grease and oil off the rubber friction wheel and drive plate Engine Refer to the engine manual for instructions Gear Case The gear case is lubricated with grease at the factory and it does not require checking e f disassembled for any reason lubricate with 2 ounces of Shell Alvania grease EPROO part number 737 0168 Before reassembling remove old sealant and apply new sealant IMPORTANT Do not overfill the gear case since damage to the seals could result Be sure the vent plug is free of grease in order to relieve pressure Auger Shaft e Atleast once a season remove the shear pins from the auger shaft and spray lubricant inside the shaft See Figure 16 Shear Pin Figure 16 Discharge Chute The base of the discharge chute and the spirals on the chute crank should be lubricated at least every 25 hours of use Apply the lubricant under the base of the chute and where the spirals contact the discharge chute See Figure 17 Lube Under Chute Base Chute Crank Spirals Figure 17 Auger Bearings and Shaft Every season lubricate the auger bearings and the bearings on the side of the fra
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56. ON 1 629 0071 Extension Cord 10 Ft Corde 10 pied de lg 2 710 1008 Hex L Wash TT Scr 3 8 16 x 1 8 Vis taraud e 3 8 16 x 1 80 we 710 0502A Hex Washer Scr 3 8 16 x 1 25 Vis taraud e 3 8 16 x 1 25 po 3 710 0607 Hex Wash HD S Tapp Scr 5 16 18 x 50 Vis auto taraudeuse hexagonal 5 16 18 x 0 50 4 731 2531 Plastic Belt Cover Couvercle de courroie 5 736 0264 Flat Washer 330 ID x 630 OD x 0635 Rondelle plate 0 330 DI x 0 630 DE x 0 0635 6 712 04064 Hex Flg L Nut 1 4 20 Gr F Nylon Contre crou embase 1 4 20 Qual F nylon 7 710 0602 Hex Wash Hd Tapp Scr 5 16 18 x 1 00 Vis auto fileteuse t te hex et rondelle 5 16 18 8 732 0705 Cable Control Wire Fil de commande de la c ble 9 736 0173 Flat Washer 28 ID x 74 OD x 063 Rondelle plate 0 28 DI x 0 74 DE x 0 063 11 736 0322 Flat Washer 450 ID x 1 250 OD x 164 Rondelle plate 0 450 DI x 1 25 DE x 0 164 12 710 0191 Hex Screw 3 8 24 x 1 25 Gr 8 Special Vis a t te hexagonale 3 8 24 x 1 25 Qual 8 sp c 13 710 0237 Hex Screw 5 16 24 x 625 Gr 5 Vis a t te hexagonale 5 16 24 x 0 625 Qual 5 14 712 0116 Hex Nut 3 8 24 Gr 5 Nylon Ecrou hexagonal 3 8 24 Qual 5 nylon 15 710 0672 Hex HD Cap Scr 5 16 24 x 1 25 Lg Gr 5 Vis a t te hexagonal 5 16 24 x 1 25 po de Ig Qual 5 710 1245 Hex Screw 5 16 24 x 875 Gr 5 Lock Vis a t te hexagonale 5 16 24 x 0 875 Qual 5 17 714 0118 Square Key 1 4 x 1 4 x 1 50 Lg Clavette 1 4 x 1 4 x 1 50 po de Ig 18 732 0303 Brake Return Ext Spring 3 18 Lg Ressort d
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58. Support Plate 1 x 3 16 Support du carter d engrenages 1 x 3 16 x 4 3 8 56 712 04065 Hex Flange L Nut 3 8 16 Gr F Nylon Contre crou hex 3 8 16 Qual F nylon 58 715 0118 Spring Spirol Pin Heavy 5 16 dia x 1 7 Goupille en spirale 5 16 dia x 1 75 po de Ig 59 684 0090A Blower Fan Ass y Complete Ventilateur du chasse neige complet 60 784 5076 Gear Housing Support Bracket Support du carter d engrenage 61 721 0325 Barbed Plug Bouchon 63 Spiral Axle Essieu en spirale 65 618 0246 Gear Housing Half RH Carter d engrenage au moiti droit 67 714 0126 9 HI Pro Key 3 16 x 3 4 Dia HT Clavette Hi Pro n 9 3 16 x 3 4 diam 68 711 1133 Auger Drive Shaft Arbre d entrainement 69 716 0111 Snap Ring for 875 dia shaft Jonc d arr t pour arbre de 0 875 dia 70 721 0145 Oil seal for 875 ID Garlock 76 x 6133 Joint d tanch it d huile 76 x 6133 71 741 0217 Sleeve Bearing 875 ID Palier a douille 0 875 DI 72 741 0184 Thrust Bearing 88 ID x 1 44 OD x 078 Palier a but e 0 88 DI x 1 44 DE x 0 078 73 736 0291 Flat Washer 88 ID x 1 4 OD x 125 Rondelle plate 0 88 DI x 1 4 DE x 0 125 74 717 0299 VVorm Gear LH Double Thread Vis sans fin a double filetage gauche 76 736 0266 Flat Washer 1 5 ID x 2 0 OD x 03 Rondelle plate 1 5 DI x 2 0 DE x 0 03 77 717 1425 VVorm Gear LH Double Thread Bronze Vis sans fin a double filetage gauche bronze 78 738 0275 VVorm Gear Shaft Support du carter d engrenage 79 714 0135 91 Woodruff Key 1 4 x 3 4 Dia Clavet
59. YARD MAN Operators Manual Two Stage Snow Thrower IMPORTANT Read safety rules and instructions carefully before operating equipment MTD Products Ltd P 0 BOX 1386 KITCHENER ONTARIO N2G 441 PRINTED IN U S A FORM NO OGST 2806 6 2005 TABLE OF CONTENTS Content Page Content Page Customer Support 2 Ajustments 12 Important Safe Operation Practices 3 Maintenance 13 Assembly 5 Servicing 15 Knowing Your Snow Thrower 8 Off Season Storage 18 Operatiing Your Snow Thrower 10 Warranty 19 Illustrated Parts List 20 FINDING MODEL NUMBER This Operator s Manual is an important part of your new snow thrower It will help you to assemble prepare and maintain the unit for best performance Please read and understand what it says Before you start assembling your new snow thrower please locate the model plate on the equipment and copy the information from it in the space provided below The information on the model plate is very important if you need help from our Customer Support Department or an authorized dealer You can locate the model number by standing behind the unit in the operating position and looking down at the dash panel A sample model plate is explained below For future reference please copy the model number and the serial number of the equipment in the space below Model Number Serial Number Num ro de modele Num ro de s rie Copy the model number here XXXXXXXXXX XXXXXXXXXXX r MTD PRODUCTS
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61. able Bracket Guide Support 75 784 0403 Shift Bracket Support 76 784 0404 Bearing Retaining Bracket Support de retenue de la roulement 77 790 00162 Transmission Frame Ass y 900 Bati 900 78 784 0406 Frame Support Bracket Support 79 784 0407 Axle Brg Support Bracket Support de roulement 80 738 1164A Axle 995 x 14 10 Lg 30 amp 33 Essieu 0 995 x 14 10 Lg 30 po amp 33 po 738 1165A Axle 995 x 12 6 Lg 28 Essieu 0 995 x 12 0 Lg 28 po 738 1166A Axle 995 x 20 4 Lg 45 Essieu 0 995 x 20 4 Lg 45 po 81 See chart belovv Voir le tableau ci dessous 82 714 0151A Klik Pin Goupille a declique 83 741 0246A Bearing 1 0 ID x 1 127 OD x 1 00 Roulement 1 0 DI x 1 127 DE x 1 00 84 734 0255 Air Valve Soupape a air 85 05244A Bearing Housing Boitier de roulement 86 712 04065 Flange L Nut 3 8 16 Gr F Nylon Contre crou a embase 3 8 16 Qual F nylon 87 712 04063 Flange L Nut 5 16 18 Gr F Nylon Contre crou a embase 5 16 18 Qual F nylon Model Modele VVheel Assembiy Ensemble de roue Description Description Tire Rim Roue dante 831 9154 5 22 05 9 9 6 9 6 31AE P3I S1AE9P3J 634 0225 LH 634 0226 734 1531 634 0225 634 0226 634 0225 634 0226 734 1593 634 0225 634 0226
62. ach cable is attached to its actuator bracket Upper Handle Steering Cable Tighten these Wing Nuts Lower Handle Shift Rod Connector Cupped Washer Carriage V ing Bolt Nut Lower Shift Rod NOTE Support Tubes are omitted from the illustration for clarity Figure 2 Secure the upper handle and lower handle with the two plastic wing nuts cupped washers and carriage bolts previously removed Tighten the two wing nuts already in place on the upper holes and secure the handles firmly Slide the shift rod connector down over the end of the lower shift rod Tap the connector until it locks over the lower shift rod See Figure 2 NOTE f the connector is not properly assembled the shift rod will pivot and you will not be able to change speeds or direction Attaching the Chute Assembly NOTE Your chute assembly may or may not be assembled If it requires assembly use the following instructions Chute Assembly Hex Screw Hex Lock Nut Chute Flange Keeper Figure 3 e Place chute assembly over chute opening with the opening in the chute assembly facing the front of the unit Place chute flange keepers beneath lip of chute assembly with the flat side of chute flange keeper facing downward Insert hex cap screws up through chute flange keeper and chute assembly as shown in Figure 3 Secure with hex flange locknuts Tighten with two 7 16 wrenches Do not over tight
63. al 5 19 712 0271 Sems Hex Nut 1 4 20 Ecrou Sems hex 1 4 20 20 712 3010 Hex Nut 5 16 18 hd Gr 5 Ecrou hexagonal 5 16 18 Qual 5 21 725 0586 Lamp Housing Logement du phare 22 725 1300 Sealed Beam 18 Watt CGE 4414 1 Phare scelle CGE no 4414 1 18 watt 23 736 0119 L Wash 5 16 ID Rondelle frein 5 16 DI 25 736 0329 L Wash 1 4 ID Rondelle frein 1 4 DI 26 Ground Wire Fil de terre 27 725 1301 Top Mount 18 watt Lamp Ass y sealed beam Phare 18 watt 28 625 0007 Top Mounting Halogen Lamp Assembly Phare a iode 31 731 1364 Halogen Lamp Housing Boitier du phare a iode 32 710 1240 Phillips Pan Hd Scr M4 x 16mm Vis Phillips a t te cylindrique M4 x 16mm 33 712 04063 Hex Flange Locknut 5 16 18 Gr F Nylon Contre crou a embase 5 16 fil 18 Qual F 34 725 1669 Lamp Lens Housing Ass y Boitier du phare optique 36 710 0451 Carriage Bolt 5 16 18 x 75 Boulon ordinaire 5 16 18 x 0 75 38 735 0225 Grommet 38 ID X 50 OD X 12 Grummet 0 38 DI x 0 50 DE x 0 12 39 705 5217 Lamp Mounting Brkt Support de montage du phare 40 736 0226 Flat Washer 474 ID x 879 OD x 064 Rondelle plate 0 474 DI x 0 879 DE x 0 064 vv light cut out and chute tilt cut out avec ouvertures pour phare et pour goulotte inclinable xx vv light cut out amp w o chute tilt cut out avec ouvertures pour phare sans ouverture pour goulotte inclinable EH w hole for top mounting light avec trou de montage du phare w hole for top mounting light and chute tilt
64. al Cotter Pin Goupille fendue Int 36 714 0104 Int Cotter Pin 5 16 DIA Goupille fendue 5 16 DIA 37 714 0115 Cotter Pin 1 8 x 1 0 Goupille fendue 1 8 x 1 0 38 714 0388 No 61 Hi Pro Key 3 16 x 5 8 Clavette Hi Pro No 61 3 16 x 5 8 39 716 0136 E ring 875 diam Bague 0 875 dia 40 717 0302 Aluminum Drive Plate Plaque d entrainement en aluminium 41 732 0121 Idler Extension Spring Ressort ext rieur de tendeur 42 732 0209 Extension Spring 47 OD x 2 03 Lg Ressort d extension 0 47 DE x 2 03 po de Ig 43 736 0119 L Wash 5 16 ID Rondelle frein 5 16 DI 44 736 0158 Lockwasher 5 16 ID Rondelle frein 5 16 DI 45 736 0160 Flat Washer 531 ID x 930 OD Rondelle plate 0 531 DI x 0 930 DE 46 736 0163 Flat Washer 1 03 ID x 1 62 OD x 03 Rondelle plate 1 03 DI x 1 62 DE x 03 47 736 0217 Lockwasher Heavy 3 8 ID Rondelle frein 3 8 DI 48 736 0242 Cupped Washer 345 ID x 88 OD x 06 Rondelle creuse 0 345 DI x 0 88 DE x 0 060 49 736 0300 Flat Washer 385 ID x 87 OD x 06 Rondelle plate 0 385 DI x 0 87 DE x 0 06 50 736 0329 L Wash 1 4 ID Rondelle frein 1 4 DI 51 736 0623 Flat Washer 64 ID x 1 24 OD x 06 Rondelle plate 0 64 DI x 1 24 DE x 0 06 52 737 04027 Lubricant LPS 2 Industrial Strength Lubrifiant LPS Industriel 53 737 0318 Grease Arctic EP NLGI 1 58F Graisse 54 737 3000 Grease Fitting Raccord de graissage 55 738 0143 Shid Scr 500 Dia x 335 Lg Vis a epaulement dia 0 500 po x 0 335 po de Ig 56 738 0279 Drive Plate Spindle Fusee de plaque d entrainem
65. alimentation 3 8 x 3 18 20 736 0217 Lockvvasher Heavy 3 8 ID Rondelle frein 3 8 DI 21 736 0242 Cupped Washer 340 ID x 872 OD x 06 Rondelle creuse 0 340 DI x 0 872 DE x 0 060 22 737 0318 Grease Arctic Graisse 23 738 0982 Shoulder Screw 498 x 3 245 x 3 8 16 Vis paul e 0 498 x 3 245 x 3 8 16 FE 738 0215A Shoulder Screw 498 Dia x 3 00 Vis paulement 0 498 Dia x 3 00 24 748 0234 Shoulder Spacer 25 THK Entretoise paul e 25 754 0131 V Belt 3 8 x 35 5 Lg Courroie trap zoidale 3 8 x 35 5 po de lg 26 756 0240 Flat Idler w flanges 3 0 OD Tendeur plate avec collet 3 0 DE 27 756 0241B Double Groove Engine Pulley Poulie moteur double gorges 28 684 0123A Belt Cover Bracket Ass y Support de la couvercle de courroie 29 784 5726 Idler Bracket Support de tendeur 33 748 0418 Spacer 33 ID x 1 01 OD x 36 Entretoise 0 33 DI x 1 01 DE x 0 36 ae 736 0159 Flat Washer 349 ID x 879 OD x 063 Rondelle plate 0 349 DI x 0 879 DE x 0 063 34 750 1148A Spacer 1 02 x 1 63 x 1425 Entretoise 1 02 x 1 63 x 0 1425 35 717 0882A Engine Spacer 560 Thick Entretoise du moteur paisseur 0 560 310 9002 5 22 05 For 10 amp 11 HP pour 10 et 11 HP For 12 amp 13 HP pour 12 et 13 HP 29 Hole for mounting heated grip toggle La i Chuten eigau mi N pow Ouvertures pour goulotte inclinable o x 6 poign es chauff es Attache to loose hangine wire under fuel tank on engine A attacher au fil m tallique qui 34 pend dessous l
66. b to FULL choke position cold engine start If engine is warm place choke in OFF position instead of FULL e Push primer button two or three times If engine is warm push primer button once only Always cover vent hole in primer button when pushing At temperatures below 15 F additional priming may be necessary Grasp starter handle and pull rope out slowly until it pulls slightly harder Let rope rewind slowly e Pull starter handle rapidly Do not allow handle to snap back Allow it to rewind slowly while keeping a firm hold on the starter handle e Repeat the previous steps until engine starts To Prime Vent Hole Stop Engine Run engine for a few minutes before stopping to help dry off any moisture on the engine e To prevent possible freeze up of starter Electric Starter Connect power cord to switch box on engine then to 120 volt AC receptacle With the engine running push starter button and spin the starter for several seconds The unusual sound made by spinning the starter will not harm engine or starter Disconnect the power cord from recepta cle first and then from switch box Recoil Starter With engine running pull starter rope with a rapid continuous full arm stroke three or four times Pulling the starter rope will produce a loud clattering sound which is not harmful to the engine or starter Move throttle control to stop or off position Remove ignition key Do not turn ke
67. crease tension NOTE The brake puck must always be firmly seated in the pulley groove when auger control is disengaged Drive Belt Unhook the extension spring from the belt cover plate See Figure 23 Remove drive belt from the engine pulley and bottom drive pulley Replace belt and reassemble in reverse order Brake Bracket Assembly Auger Belt Idler Pulley n Belt Auger Keepers Pulley a a a ET 1 Hex Screw Cupped Washer Figure 22 Belt Cover Extension Spring Drive Belt Figure 23 Reassemble the two halves of the unit hooking the lower portion of the auger housing over the stationary shoulder bolts in the frame assembly Secure the two halves with the two bolts and lock washers removed earlier Attach the Z fitting of the cable into the brake bracket assembly Refer to Figure 21 Slip the auger control belt over engine pulley Insert ferrule on auger idler rod into bracket assembly and secure with flat washer and cotter pin Reassemble the large shoulder bolt and lock washer Refer to Figure 20 Reassemble belt cover and chute crank Changing Friction Wheel Rubber The rubber on the friction wheel is subject to wear and should be checked after the first 25 hours of operation and periodically thereafter Replace the friction wheel rubber if any signs of wear or cracking are found Drain the gasoline from the snow thrower
68. cur when gasoline is spilled on yourself or your clothes which can ignite Wash your skin and change clothes immediately a Use only an approved gasoline container b Extinguish all cigarettes cigars pipes and other sources of ignition c Never fuel machine indoors d Never remove gas cap or add fuel while the engine is hot or running e Allow engine to cool at least two minutes before refueling f Never over fill fuel tank Fill tank to no more than Y inch below bottom of filler neck to provide space for fuel expansion g Replace gasoline cap and tighten securely h If gasoline is spilled wipe it off the engine and equipment Move machine to another area Wait 5 minutes before starting the engine i Never store the machine or fuel container inside where there is an open flame spark or pilot light e g furnace water heater space heater clothes dryer etc j Allow machine to cool at least 5 minutes before storing Operation 1 Do not put hands or feet near rotating parts in the auger housing or discharge chute Contact with the rotating parts can amputate hands and feet The auger control handle is a safety device Never bypass its operation Doing so makes the machine unsafe and may cause personal injury The control handle must operate easily in both directions and automatically return to the disengaged position when released Never operate with a missing or damaged discharge chute Keep all safety
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70. delle hex de 1 4 20 x 0 50 14 710 0726 Hex Wash Hd Tap Scr 5 16 18 x 75 Vis autotaraudeuse 5 16 18 x 0 75 po 15 710 0788 Hex Bolt 1 4 20 x 1 00 Vis a t te hex 1 4 20 x 1 00 16 710 1652 Hex Wash Hd TT Scr 1 4 20 x 625 Vis taraud e 1 4 20 x 0 625 17 710 1879 Hex Hd C Sunk Scr 3 8 16 x 880 Gr 5 Vis a t te hex 3 8 16 x 0 880 Qual 5 18 710 3001 Hex Hd C Sunk Scr 3 8 16 x 880 Gr 5 Vis a chapeau a six pans de 3 8 16 x 0 880 po de Ig 19 710 3008 Hex Bolt 5 16 18 x 75 Lg Gr 5 Boulon hex 5 16 18 x 0 75 po de lg Qual 5 20 710 3103 Hex Hd Cap Scr 5 16 18 x 2 0 Gr 5 Vis a t te hex 5 16 18 x 2 0 Qual 5 21 710 3180 Hex Screw 5 16 18 x 1 75 Lg Vis t te hex 5 16 18 x 1 75 po de lg 22 711 04279 Hex Drive Shaft Arbre d entrainement 23 711 1193 Actuator Shaft Arbre 24 711 1194 Actuator Drive Shaft Arbre d entrainement 25 712 0116 Hex Nut 3 8 24 Ecrou hexagonal 3 8 24 26 712 0138 Hex Nut 1 4 28 Ecrou hexagonal 1 4 28 27 712 0413 Hex Jam Locknut 5 8 18 Gr 5 Nylon Contre ecrou de blocage 5 8 18 Qual 5 29 712 0717 Nut Insert 3 8 16 UNC Ecrou inserer 3 8 16 UNC 30 712 3017 Hex Nut 3 8 16 Ecrou hex 3 8 16 31 712 3010 Hex Nut 5 16 18 hd Gr 5 Ecrou hexagonal 5 16 18 Qual 5 32 713 0284 41 Chain 1 2 pitch x 36 links Endless Cha ne n 41 pas de 1 2 po x 36 maillons 33 713 0286 420 Chain 1 2 pitch x 40 links Endless Cha ne n 420 pas de 1 2 po x 40 maillons 34 713 04015 10T Sprocket 41 x 500 Pignon 10 dents 35 714 0101 Intern
71. e r servoir du moteur Ground wire Fil de terre 30 REF PART NO NO N DE N DE R F PIECE DESCRIPTION DESCRIPTION STYLE 3 2 731 1737A Black Handle Panel Panneau noir 731 0061 Black Handle Panel mm Panneau noir mm 731 1873A Yellow Handle Panel mm Panneau jaune mm 731 2564 Yellow Handle Panel Panneau jaune 731 2606 Black Handle Panel Panneau noir STYLE 6 3 731 2516 Grey Handle Panel Panneau gris 731 2519 Grey Handle Panel mm Panneau gris mm 731 2298 Black Handle Panel mm Panneau noir mm 731 1582A Black Handle Panel Panneau noir 4 731 04068 Black Handle Panel Panneau noir 5 725 1658 Bulb 890 12 V 27 Watt Bulbe n 890 725 1759 Bulb 886 12 V 50 Watt Style 3 w heated grips Bulbe n 886 style 3 avec poign e chauff e 6 712 0693 Hex Nut Ecrou a six pans 7 725 1672 Headlight Housing Phare carter 8 629 0059 Wire Harness Faisceau de fil 9 747 1136 Retainer Attache 10 710 1003 Hex Tapp Wash Hd Scr 10 x 5 8 Vis n 10 x 5 8 12 716 0398 Lock Ring Toggle Switch Bague commutateur a culbuteur 13 725 1756 Toggle Switch Single Throw heated grips Commutateur a culbuteur 15 13359 Mounting Lamp Bracket Support de phare 16 710 0276 Carriage Bolt 5 16 18 x 1 00 Lg Boulon ordinaire de 5 16 18 x 1 00 po de Ig 17 710 0559 Hex Screw 1 4 28 x 1 75 Gr 5 Vis a t te hex 1 4 28 x 1 75 Qual 5 18 712 0138 Hex Nut 1 4 28 Gr 5 Ecrou hexagonal 1 4 28 Qu
72. ead the cable in or out as necessary Retighten the jam nut to secure the cable when correct adjustment is reached Reassemble the frame cover Ifyou placed plastic film under the gas cap earlier remove it now Shift Arm Trigger Cables Drive Actuator ra Bracket Auger Actuator Bracket B Hex Nut amp upped do Hex Gear Shaft Washer A Rubber Friction Wheel Na Drive Figure 14 Auger Control Refer to instructions on page 7 to adjust the auger control Make certain to check for correct adjustment as instructed before operating the snow thrower Chute Assembly The distance snow is thrown can be adjusted by adjusting the angle of the chute assembly Refer to page 9for instructions The remote chute control cables have been pre adjusted at the factory Move the remote chute lever on the control panel back and forward to adjust angle of the chute assembly Skid Shoe The space between the shave plate and the ground can be adjusted by raising or lowering the skid shoes For close snow removal as when using on a smooth concrete or asphalt driveway place the skid shoes in the low position Use the middle or high position when the area to be cleared is uneven When operating on gravel always put skid shoes in the high position See Figure 15 Adjust skid shoes as follows Loosen but do not remove the hex flange lock
73. eater distance tilt down for less distance Chute Crank J The chute crank is located on the left side of the snow thrower Use it to change the direction in which snow is thrown Avoid targetting persons DISCHARGE LEFT animals or cars and buildings COUNTER CLOCKWISE Chute Tilt Control The distance snow is thrown can be changed by adjusting the angle of the chute assembly Move the chute tilt control forward to decrease the distance toward the rear to increase Wheel Steering Controls The left and right wheel steering X controls are located on the underside ZA of the handles e Squeeze the right control to turn right squeeze the left control to turn left NOTE Operate the snow thrower in open areas until you are familiar with these controls Skid Shoe The skid shoe position is determined by the condition of the ground from where snow has to be removed Higher the snow level lower will be the skid shoe Adjust it accordingly Headlight The headlight is on whenever the engine is running Throttle Control The throttle control is located on the engine It regulates the speed of the engine Safety Ignition Key The safety ignition key must be fully inserted in the switch before the unit will start Remove key when snow thrower is not in use Do not attempt to turn the key Chute Clean Out Tool The chute clean out tool is designed to clear a clogged discharge chute Refer to page 11 for instructions
74. ed to operate on 120 volt AC household current It must be used with a properly grounded three prong receptacle at all times to avoid the possibility of electric shock Follow all instructions carefully prior to operating the electric starter Determine that your house wiring is a three wire grounded system Ask a licensed electrician if you are not certain If your house wiring system is not a three wire grounded system do not use this electric starter under any conditions If your home electrical system is grounded but a three hole receptacle is not available one should be installed by a licensed electrician before using the electric starter If you have a grounded three prong receptacle proceed as follows e Connect power cord to switch box on engine Plug the other end of power cord into a three hole grounded 120 volt AC receptacle e Rotate choke knob to ON position Push primer button three times as instructed in the engine manual making sure to cover vent hole when pushing e Push starter button on top of the engine to crank engine As you crank the engine move choke knob to FULL choke position When engine starts release starter button and move choke gradually to OFF If engine falters move choke immediately to FULL and then gradually to OFF When disconnecting the power cord always unplug from the three prong receptacle first and then from the snow thrower Recoil Starter Rotate choke kno
75. en Attaching Chute Crank Remove the hairpin clip from the upper chute crank and slide the upper chute crank through the upper chute crank bracket and into the lower chute crank A pair of pliers may help in this job Upper Chute Crank ES S i Chute 4 Crank Bracket h N arpin Clip Lower Chute Crank Figure 4 HAlign the two holes on both chute cranks and secure with the hairpin clip removed earlier See Figure 4 e With the hex nuts loosened on the lower chute crank bracket see Figure 5 adjust the bracket so that the spiral on the chute crank fully engages the teeth on the chute assembly Tighten the nuts on the lower chute crank bracket securely Chute Directional Control Chute Assembly Lower Chute Bracklet Lock Nuts Figure 5 The cable ties normally are loosely installed on each side of the lower handle at the factory Pull the cable ties tight to secure Trim excess from the ends of cable ties e If not already attached slip the cables that run from the handle panel to the discharge chute into the cable guide located on top of the engine See Figure 6 Cables Figure 6 Wrap the wire from the head lamp down the right handle until the wire can be plugged into the alternator lead wire under the fuel tank Alternator Lead Lamp Wire NOTE Wheels are omitted from illustration for clarity Figure 7 Chute Clean Out Tool The chute clean ou
76. engine before you leave the operating position behind the handles Wait until the auger comes to a complete stop before unclogging the discharge chute making any adjustments or inspections Never put your hand in the discharge or collector openings Always use a clearing tool to unclog the discharge opening Use only attachments and accessories approved by the manufacturer If situations occur which are not covered in this manual use care and good judgment Call customer assistance for the name of your nearest servicing dealer A DANGER co Maintenance And Storage 1 2 10 11 Never tamper with safety devices Check their proper operation regularly Disengage the control handle and stop engine Wait until the auger impeller come to a complete stop Disconnect the spark plug wire and ground against the engine to prevent unintended starting before cleaning repairing or inspecting Check bolts and screws for proper tightness at frequent intervals to keep the machine in safe working condition Also visually inspect machine for any damage Do not change the engine governor setting or over speed the engine The governor controls the maximum safe operating speed of the engine Snow thrower shave plates and skid shoes are subject to wear and damage For your safety protection frequently check all components and replace with original equipment manufacturer s O E M parts only Use of parts which
77. ent 57 738 0924 Hex Shld Scr 1 4 28 x 375 Vis a paulement 1 4 28 x 0 375 58A 741 0163A Bearing Hsg Ass y Boitier a roulement a billes 58B 08253B Brg Housing 1 85 ID Logement du roulement 1 85 D 58 741 0919 Ball Bearing 787 ID x 1 85 OD x 56 Roulement a billes 0 787 DI x 1 85 DE x 0 56 27 Continued on next page Suite a la page prochaine REF PART NO NO N DE N DE REF PIECE DESCRIPTION DESCRIPTION 59 741 04025 Self aligning brg 1 0 ID Palier a alignement automatique 60 741 0225 Hex Flange Bearing 630 ID Roulement a bride hex de 0 630 DI 61 741 0563 Ball Bearing w snap ring Roulement a billes avec bague 62 741 04076 Ball Bearing 5625 ID x 1 3750 x 437 Roulement a billes 0 5625 DI x 1 3750 x 0 437 63 741 0748 Flange Bushing 500 ID x 627 OD Coussinet 0 500 DI x 0 627 DE 64 746 0949A Steering Cable Cable 65 746 0951 Auger Idler Cable Cable 66 747 0973 Drive Clutch Rod Tige d entrainement 67 750 0903 Split Spacer 1 2 x 5 8 x 2 69 Entretoise 1 2 x 5 8 x 2 69 68 750 0997 Spacer 625 ID x 1 0 OD x 23 Entretoise 0 625 DI x 1 0 DE x 0 23 69 750 1302A Spacer 6725ID x 1 1250D x 2 485 Entretoise 0 6725 DI x 1 125 DE x 2 485 po de lg 70 756 0344 1 2 V Pulley 625 ID x 7 50 OD Poulie de 1 2 PO 0 625 DI x 7 50 DE 71 756 0625 Cable Guide Roller Galet de guidage 72 784 0379 Upper Frame Cover Couvercle du chassis sup rieur 73 784 0380 Lovver Frame Cover Couvercle du chassis inf rieur 74 784 0384 Auger C
78. fter it falls Discharge snow downwind whenever possible Slightly overlap each previous path Set the skid shoes 1 4 below the shave plate for normal usage Adjust it upward for hard packed snow and downward when using on gravel or crushed rock Chute Clean Out Tool The chute clean out tool is conveniently fastened to the rear of the auger housing with a mounting clip Never use your hand to clean a clogged chute or chute opening use this clean out tool instead Release both the wheel drive control and the auger drive control levers Stop the engine by removing the ignition key Remove the chute clean out tool from the clip which secures it to the rear of the auger housing See Figure 12 Use the shovel shaped end of the clean out tool to remove any snow and ice in the discharge chute Re fasten the clean out tool to the mounting clip on the rear of the auger housing and restart engine e While standing in the operator s position behind the snow thrower engage the auger clutch lever for a few seconds to clear any remaining snow or ice from the discharge chute before continuing to clear snow Chute Clean Out Tool a SECTION 5 MAKING ADJUSTMENTS WARNING NEVER attempt to clean chute or make any adjustments while engine is running Shift Rod Remove the hairpin clip and flat washer from the shift handle under the handle panel See Figure 13 e Place shift lever in sixth 6
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81. hoes The shave plate and skid shoes on the bottom of the snow thrower are subject to wear These should be checked periodically and replaced when necessary NOTE The skid shoes on this machine have two wear edges When one side wears out they can be rotated 180 to use the other edge Remove the six carriage bolts and hex flange locknuts which attach two skid shoes to the snow thrower on two sides See Figure 15 Reassemble new skid shoes with the hardware removed earlier Make certain the skid shoes are adjusted to be level To remove the shave plate remove the carriage bolts and hex flange locknuts which attach shave plate to the snow thrower housing See Figure 19 Reassemble the new shave plate with heads of carriage bolts to the inside of the housing Tighten securely Support Tube Bolt Disconnect the chute crank assembly at the discharge chute end by removing the hairpin clip and the flat washer Remove the plastic belt cover located near the engine by removing the three self tapping screws and flat washers that secure it See Figure 19 Remove the large shoulder bolt and washer on the left hand side of the engine pulley See Figure 20 Belt Cover Flat Washer Hairpin Clip Belt Cover Bolts 3 Upper Bolt remove Shoulder Bolt do not remove Figure 19 Auger Belt Remove the hairpin clip and flat washer from the ferrule in order to disconnect the auger idler rod from the brake bracket asse
82. igger Assembly Cable a chenilles de direction 24 747 0983A Lower Shift Rod Tige de changement de la vitesse inf rieur 25 736 0509 Washer special Rondelle sp ciale 26 784 5619A Shift Lever Levier de changement de la vitesse 27 784 5679 LH Handle Support Brkt 5 8 Support de guidon gauche 5 8 po 28 784 5680 RH Handle Support Brkt 5 8 Support de guidon droit 5 8 po 29 784 5681 LH Handle Support Brkt 3 8 Support de guidon gauche 3 8 po 30 784 5682 RH Handle Support Brkt 3 8 Suppport de guidon droit 3 8 po 31 710 0458 Carriage Bolt 5 16 18 x 1 75 Lg Boulon a collet carr 5 16 18 x 1 75 po de Ig 32 749 0989A LH Upper Handle Guidon sup rieur CG 33 710 0805 Hex Cap Ser 5 16 18 x 1 50 Lg Gr 5 Vis a tete hex 5 16 18 x 1 50 po de Ig Qual 5 34 749 0990A RH Upper Handle Guidon superieur CD 35 749 0991 Lovver Handle Guidon inf rieur 36 710 0276 Carriage Bolt 5 16 18 x 1 00 Lg Boulon ordinaire de 5 16 18 x 1 00 po de lg 37 731 0851A Chute Flange Keeper Garde bride de la goulotte 38 710 0895 Hex HL Index Washer Screw 1 4 15 X 75 Vis taraud e a t te hexagonale 1 4 15 x 0 75 40 731 0846C Upper Chute Remote Tilt Partie sup rieur noir de la bouche d vacuation 41 731 1313C Cable Guide Guide de la cable 42 731 0903D Lower Chute Remote Tilt Partie inf rieur noir de la bouche d vacuation 44 736 0159 Flat Washer 349 ID x 879 OD x 063 Rondelle plate 0 349 DI x 0 879 DE x 0 063 46 746 0902 Chute Control Cable 66 Cable de la commande de
83. l Auger Figure 11 Drive Control Auger Control Lock simultaneously with the drive control the operator can The drive control is located on the right handle release the auger control on the left handle and the Squeeze the drive control to engage the wheel drive augers will remain engaged Release the drive control Release to stop to stop the augers and wheel drive the auger control This same lever also locks the auger control so you can must also be released operate the chute crank without interrupting the snow IMPORTANT Always release the drive control before throwing process If the auger control is engaged changing speeds Auger Control The auger control is located on the left handle Squeeze the auger control to engage the augers Release to stop the snow throwing action The drive control must also be released in order to stop auger Shift Lever The shift lever is located in the center of the handle panel and is used to determine ground speed and direction of travel It can be moved into any of eight positions IMPORTANT Always release drive control before changing speeds Forward The snow thrower has six forward F speeds Position one 1 is the slowest and position six 6 is the fastest Reverse The snow thrower has two reverse R speeds R1T is the slower of the two Discharge Chute The angle of the discharge chute controls the distance that the snow is thrown Tilt the discharge chute up for gr
84. la bouche d vacuation 66 47 746 0903 Chute Control Cable w clip Cable de la commande de la bouche d vacuation 48 784 5594 Cable Bracket Chute Tilt Support de cable 49 784 5604 Chute Tilt Handle Poign e de la bouche d vacuation 50 684 0053B Lower Chute Crank Manivelle de la goulotte 51 714 0104 Int Cotter Pin 072 x 1 13 Lg Goupille fendue 0 072 x 1 13 po de lg 52 710 0451 Carriage Bolt 5 16 18 x 75 Gr 2 Boulon ordinaire 5 16 18 x 0 75 Qual 2 53 720 0201A Knob 1 0 x 3 2 Bouton 1 0 x 3 2 54 726 0100 Push Nut 3 8 Rod Ecrou pour tige de 3 8 po 56 736 0185 Flat Washer 375 ID x 738 OD X 063 Rondelle plate 0 375 DI x 0 738 DE x 0 063 57 714 0101 Internal Cotter Pin Goupille fendue Int 58 736 0231 Flat Washer 344 ID x 1 125 OD x 125 Rondelle plate 0 344 DI x 1 125 DE x 0 125 61 712 04064 Hex Flg L Nut 1 4 20 Gr F Nylon Contre crou a embase 1 4 20 Qual F nylon 62 711 0677 Adjustment Ferrule Virole de r glage 63 710 1625 Oval C Sunk Screw 10 24 x 1 75 Vis No 10 24 x 1 75 77 741 0475 Plastic Bushing 380 ID Manchon en plastique de 0 38 po de D I 78 710 1878 Hex Screw 3 8 16 x 1 75 Gr 5 w patch Vis a t te hex 3 8 16 x 1 75 Qual 5 avec pastille 79 736 0506A Contour Washer Rondelle 80 712 04063 Hex Flg L Nut 5 16 18 Gr F Nylon Contre crou a embase 5 16 18 Qual F nylon 81 712 3027 Hex L Flanged Nut 1 4 20 Gr F Contre crou a embase 1 4 20 Qual F 82 736 0275 Flat Washer 344 ID x 688 OD x 065 Rondelle plate 0 344 DI x
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86. mbly See Figure 21 Slip the auger control belt the front belt off the engine pulley See Figure 21 Pull the brake bracket assembly towards the cable guide roller and unhook the auger cable Z fitting Remove the upper bolts and lock washers which attach the auger housing assembly to the frame assembly using a 9 16 wrench Refer to Figure 19 Separate auger housing from the frame by tilting the housing forward and pulling up the handles Using a 1 2 wrench remove the hex screw and cupped washer from the center of the pulley on the auger housing Lift the brake bracket assembly out of the pulley groove and remove the pulley See Figure 22 Be careful not to lose the key Remove and replace auger belt inside belt keepers Shoulder Bolt and Washer Engine Pulley Auger Control Belt Auger Idler Brake Bracket Assembly Cable Roller Z Fitting Guide Figure 21 Reassemble pulley to auger housing with hex screw and cupped washer cupped side toward the pulley Make sure key is in place on shaft and brake puck is seated in the pulley groove Reassemble belt cover and chute directional control Proper Adjustment With the auger clutch lever in the disengaged position the top surface of the new belt should be even with the outside diameter of the pulley e To adjust disconnect ferrule from brake bracket assembly and thread ferrule in towards idler to increase tension on belt and out to de
87. me with light oil See to Figure 16 Use oil or spray lubricant into the bearings at the wheels at least once a season Remove the wheels one side at a time and clean and coat axles with multi purpose automotive grease e Lubricate the auger shaft at least once a season To do this Remove the shear pins on the auger shaft e Oil or spray lubricant inside shaft e Carefully spin the auger around by hand to disperse the lubricant Reinstall the shear pins Wheel Drive Control Auger Control Lock The cams on the ends of the control rods which interlock the wheel drive and auger drive controls must be lubricated at least once a season or every 25 hours of operation using a multi purpose automotive grease The cams can be accessed beneath the handle panel See Figure 18 Handle Panel Control Rods Figure 18 Friction Wheel Rubber Follow the instructions below to check the condition of the friction wheel rubber every 25 hours of operation Remove the six self tapping screws from the frame cover underneath the snow thrower Visually inspect the friction wheel rubber for excessive wear cracks or loose fit on the friction wheel drive hub e Also engage the traction control and check if the friction wheel is making contact with friction plate Refer to Figure 14 If it does not make contact adjust the traction drive cable and recheck the friction wheel Replace friction wheel rubber if necessary Refe
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89. nd disconnect spark plug wire Tighten all bolts and nuts If vibration continues have unit serviced by an authorized service dealer Unit fails 1 Traction control cable in need of adjustment 1 Adjust traction control cable Refer to Adjustments 2 Replace drive belt Unit fails to discharge snow Discharge chute clogged 2 Foreign object lodged in auger 4 Auger belt loose or damaged 5 Shear bolt s sheared 3 Auger control cable in need of adjustment 3 Stop engine immediately and disconnect spark plug wire Clean discharge chute and inside of auger housing 2 Stop engine immediately and disconnect spark plug wire Remove object from auger Refer to Final Adjustments in Assembly Section 4 Refer to Adjustments 5 Replace shear bolt s NOTE For repairs beyond minor adjustments listed above contact the local dealer TWO YEAR SUPREME WARRANTY For two years from date of retail purchase within Canada MTD PRODUCTS LIMITED will at its option repair or replace for the original purchaser free of charge any part or parts found to be defective in material or workmanship This warranty covers units which have been operated and maintained in accordance with the owner s instructions furnished with the unit and which have not been subject to misuse abuse commercial use neglect accident improper maintenance or alteration Normal wear parts or components thereof are subject to special terms a
90. nt in the Adjustment Section of this manual Auger Control Check the adjustment of the auger control as follows e When the auger control is released and in the disengaged up position the cable should have very little slack but should NOT be tight See Figure 8 Released Disengaged Position Figure 8 WARNING Do not over tighten the cable Over tightening may prevent the auger from disengaging and compromise the safety of the snow thrower n a well ventilated area start the snow thrower engine as instructed on page 10 Make sure the throttle is set in the fast position While standing in the operator s position behind the snow thrower engage the auger e Allow the auger to remain engaged for approximately ten seconds before releasing the auger control Repeat this several times e With the engine running in the fast position and the auger control lever in the disengaged up position walk to the front of the machine Confirm that the auger has completely stopped rotating and shows no signs of motion IMPORTANT If the auger shows any signs of rotating immediately return to the operator s position and shut off the engine Wait for all moving parts to stop before readjusting the auger control cable To readjust the control cable unhook the spring found on the end of the auger cable from the auger actuator bracket See Figure 9 Push the cable coupler through the end of the spring
91. nuts which fasten the skid shoe to the auger housing Raise or lower the skid shoe to desired position Retighten the hex nuts loosened earlier NOTE Make certain the bottom surface of skid shoe is flat against the ground to avoid uneven wear Repeat on the other side of the snow thrower 2 2 Hex Flange Locknuts Shoes Figure 15 SECTION 6 MAINTAINING YOUR SNOW THROWER WARNING Before lubricating repairing or inspecting disengage all clutch levers and stop engine Wait until all moving parts have come to a complete stop Disconnect the spark plug wire and ground it against the engine to prevent unintended starting A General Recommendations Always observe safety rules when performing any maintenance The warranty on this snow thrower does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain the snow thrower as instructed in this manual Some adjustments will have to be made periodically to maintain your unit properly e Periodically check all fasteners and hardware to make sure these are tight Lubrication Drive and Shifting Mechanism Atleast once a season or after every 25 hours of operation remove rear cover Lubricate any chains sprockets gears bearings shafts and the shifting mechanism at least once a season Use engine oil or a spray lubricant Refer to Figure 14 I
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93. of of purchase through your lo cal MTD Authorized Service Dealer If you do not know the dealer in your area please write to the Service Department of MTD PRODUCTS LIMITED P O BOX 1386 KITCHENER ONTARIO N2G 4J1 The return of a complete unit will not be accepted by the factory unless prior written permission has been extended by MTD PRODUCTS LIMITED Other Warranties All other warranties express or implied including any implied warranty of merchantability is limited in its duration to that set forth in this express limited warranty The provisions as set forth in this warranty provide the sole and exclusive remedy of MTD PROD UCTS LIMITED obligations arising from the sale of its products MTD PRODUCTS LIMITED will not be liable for incidental or consequential loss or damage Flats 6 parallel to rear when installing engagement 14 handles in the engaged position as shown Placez les parties plates 6 parall lement l arri re 5 lors de l installation des manettes d enclenchement a la position engag e representee For information on lights and handle 79 1 panels refer to pages 30 and 31 g 14 Voir les pages 30 et 31 pour tout renseignement concernant le tableau de bord et les phares Refer to assembly instructions in the owners manual for correct adjustment Consultez les instructions concernant le r glage correct dans la notice d utilisation
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95. on de la tari re 15 754 0222A V Belt 1 2 x 44 Lg Courroie trap zoldale 1 2 x 44 po de Ig 16 756 0243 1 2 V Pulley 875 ID x 10 12 OD Poulie de 1 2 po 0 875 DI x 10 12 DE 17 736 0242 Cupped Washer 345 ID x 88 OD x 06 Rondelle creuse 0 345 DI x 0 88 DE x 0 06 18 710 0371 Hex Screw 5 16 18 x 88 Vis a t te hexagonale 5 16 18 x 0 88 19 736 0169 Lockwasher 3 8 ID Rondelle frein 3 8 DI 20 711 0640 Belt Keeper Studs 3 8 16 x 2 75 Goujons du protecteur de la courroie 3 8 16 x 2 75 25 31A 9003 4 22 05 80 26 REF PART NO NO N DE N DE REF PIECE DESCRIPTION DESCRIPTION 1 618 0279 LH Dog Assembly Bride gauche 2 618 0280 RH Dog Assembly Bride droite 3 618 0282D Steering Shaft Assembly Arbre de direction 4a 618 04178 Wheel Ass y Bearing 6 0 OD Roulement 6 0 po diam 4b 718 04034 Friction Wheel Bonded Roue de friction 4c 710 0896 Hex Wash Hd TT Scr 1 4 14 x 625 Vis taraud e 1 4 14 x 0 625 5 684 04103 Shift Ass y Rod Tige de commande 6 684 0118 Actuator Auger Bracket Ass y Support 7 684 0119 Actuator Drive Bracket Ass y Support 8 684 0122 32T Sprocket Ass y Pignon 32 dents 9 684 0161 Shift Arm Ass y Bras de commande 10 684 0162 Support Bracket Ass y Support 11 710 0195 Hex Scr 1 4 28 x 625 Lg Vis a t te hexagonale 1 4 28 x 0 625 po lg 12 710 0538 Hex L Bolt 5 16 18 x 62 Boulon hex 5 16 18 x 0 62 13 710 0599 Hex Wash S Tapp Scr 1 4 20 x 50 Vis autotaraudeuse a ron
96. position or fastest forward speed e Push shift arm assembly down as far as it will go Rotate the ferrule up or down on the shift rod as necessary until the ferrule lines up with the upper hole in the shift lever See Figure 13 Insert ferrule from the left side of the snow thrower into the upper hole Reinstall the hairpin clip and the washer IMPORTANT Before operating the snow thrower make sure the shift rod is adjusted according to instructions on page 7 NOTE For adjustment of auger control skid shoe and chute assembly refer to Final Adjustments in Section 2 Shift Lever ee p 27 Arm 2 wt PY Clutch Rod Connector Figure 13 Wheel Drive Control If you are uncertain about correct adjustment proceed as follows Drain the gasoline out of your snow throvver s engine and place a piece of plastic film under the gas cap to avoid spillage Tip the snow thrower forward allowing it to rest on the auger housing Remove the frame cover underneath the snow thrower by removing six self tapping screws With the wheel drive control released check if there is clearance between friction wheel and drive plate in all positions of the shift lever See Figure 14 e With the traction control lever engaged check if the friction wheel solidly contacts the drive plate See Figure 14 If not adjust as follows Loosen the jam nut on the traction drive cable and thr
97. r to instructions on page 17 Drive Belts Follow the instructions below to check the condition of the drive belts every 50 hours of operation Remove the plastic belt cover on the front of the engine by removing the three self tapping screws e Visually inspect for frayed cracked or excessively worn out belts e Replace belts as necessary as outlined in Service Section on page 15 Engine Follow accompanying engine manual for all engine related maintenance issues SECTION 7 SERVICING YOUR SNOW THROWER Replacing Belts A WARNING Before servicing repairing or inspecting disengage all clutch levers and stop engine Wait until all moving parts have come to a complete stop Disconnect spark plug wire and ground it against the engine to prevent unintended starting Augers The augers are secured to the spiral shaft with two shear pins and cotter pins If you hit a foreign object or ice jam the snow thrower is designed so that the pins may shear Refer to Figure 16 If the augers do not turn check if the pins have sheared Two replacement shear pins and cotter pins have been provided with the snow thrower When replacing pins spray an oil lubricant into shaft before inserting new pins IMPORTANT NEVER replace the auger shear pins with standard hex bolts Any damage to the auger gearbox or other components as a result of doing so will NOT be covered by your snow thrower s warranty Shave Plate and Skid S
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99. s noted be low in the NO FAULT Ninety Day Consumer Warranty clause The engine starter motor or component parts thereof carry separate warranties from their man ufacturers Please refer to the applicable manufacturer s warranty policy for these items NO FAULT Ninety Day Consumer Warranty on Normal Wear Parts All normal wear part fail ures will be covered on this product for a period of 90 days regardless of cause After 90 days but within the two year warranty period normal wear part failures will be covered if caused by defects in material or workmanship of other component parts Normal wear parts are defined as batteries belts blades blade adaptors grass bags rider deck wheels seats tires and clutch parts friction wheels Full Ninety Day Warranty on Battery For ninety 90 days from the date of retail purchase if any battery included with this unit proves defective in material or workmanship and our testing determines the battery will not hold a charge MTD PRODUCTS LIMITED will replace the battery at no charge to the original purchaser Additional Limited Thirty Day Warranty on Battery After ninety 90 days but within one hun dred twenty 120 days from the date of purchase MTD PRODUCTS LIMITED will replace the defective battery for the original purchaser for a cost of one half 72 of the current retail price of the battery in effect at the date of return How to Obtain Service Warranty service is available with pro
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101. t tool is conveniently fastened to the rear of the auger housing with a mounting clip Use the clean out tool to clear snow and ice which may lodge in the discharge chute during operation Refer to the Operation section for more detailed information regarding the chute clean out tool Final Adjustments Make these final adjustments before operating your snow thrower for the first time Failure to follow these instructions may cause damage to the snow thrower Wheel Drive Control amp Shift Lever Perform the following test to determine need for adjustment Move the shift lever into sixth 6 position See Figure 11 e With the drive control released push the snow thrower forward then pull it back The machine should move freely Engage the drive control and attempt to move the machine both forward and back resistance should be felt Move the shift lever into the fast reverse R2 position and repeat the previous two steps If you experienced resistance rolling the unit either when repositioning the shift lever from 6 to R2 or when attempting to move the machine with the drive control released adjust the drive control immediately To adjust proceed as follows Loosen the jam nut on the traction control cable and unthread the cable one full turn e Recheck adjustment Retighten the jam nut to secure the cable when correct adjustment is reached NOTE For more details refer to Wheel Drive Control Adjustme
102. te VVoodruff no 91 1 4 x 3 4 See chart on next page Voir le tableau a la page prochaine 23 Continued on next page Suite a la page prochaine REF NO NO N DE N DE REF PIECE DESCRIPTION DESCRIPTION 80 618 0247 Gear Housing Half LH Carter d engrenages moiti gauche 618 0435 Gear Housing Half LH w grease fitting hole Carter d engrenages moiti gauche avec trou pour raccord graisse Vis a t te hexagonale 5 16 24 x 0 75 Contre crou de blocage 5 16 18 Clavette Woodruff n 91 1 4 x 3 4 Entretoise Roulement a bride Boulon de cisaillement 5 16 18 x 1 75 Boitier de roulement Boitier de roulement Roulement a brides Raccord de graisse en option Boite d assemblage de vis sans fin Boite d assemblage de vis sans fin avec raccord graisse Sabot coulissant r versible 81 710 1260A 82 712 0429 83 714 0135 84 750 04020 85 741 0192 87 738 04155 90 05845C 784 0315A 91 741 0192 92 737 3000 96 618 0257 618 0436 Hex Flange Scr 5 16 18 x 75 Hex Ins L Nut 5 16 18 91 Woodruff Key 1 4 x 3 4 Dia Spacer Flange Bearing Shear Bolt 5 16 18 x 1 75 Bearing Housing Bearing Housing Flange bearing w flats Grease Fitting optional Worm Gear Box Ass y Worm Gear Box Ass y w grease fitting 98 784 5697 Reversible Slide Shoe 100 Augers Tari res 101 749 1117 Support Tubing 33 amp 45 Only Tuyau
103. through the sprocket and the spacer Make certain that the chain engages both the large and the small sprocket NOTE f the sprocket fell from the snow thrower while removing the hex shaft place the sprocket on the hex shaft Position the hex hub of the sprocket toward the friction wheel when sliding the sprocket on to the hex shaft See Figure 26 NO N Sprocket j Je ie hit N aft D Z a 4 Hub li Spacer 7 dra Figure 26 Secure with the cupped washer and hex bolt removed earlier Secure the frame cover with six self tapping screws Put the snow thrower down to its normal operating position NOTE f you placed plastic film under the gas cap be certain to remove it SECTION 8 OFF SEASON STORAGE WARNING Never store engine with fuel in A tank indoors or in poorly ventilated areas where fuel fumes may reach an open flame spark or pilot light as on a furnace water heater clothes dryer or other gas appliance If unit is to be stored over 30 days prepare engine for storage as instructed in the engine manual SECTION 9 TROUBLESHOOTING Remove all debris from the exterior of equipment Follow lubrication recommendations on page 13 Always store the snow thrower in a clean dry area NOTE When storing any type of power equipment in an unventilated or metal storage shed care should be taken to rust proof the equipment Using a light oil or silicone coat the
104. to expose the lock nut See Figure 10 Thread the lock nut outward down the coupler three full turns to provide more slack in the cable and reattach the spring to the bracket Repeat auger control test to verify for proper adjustment Repeat previous steps to adjust more if necessary VAI Auger Auger RO Spring Actuator Bracket ARON Figure 9 Tire Pressure Pneumatic Tires Coupler The tires are overinflated for shipping purposes N e Check tire pressure Maintain pressure between 10 Spring and 14 psi NOTE f the tire pressure is not equal in all tires the unit may pull to one side or the other Lock Nut WARNING Maximum tire pressure under A any circumstance is 30 psi Equal tire pressure should be maintained at all times Excessive Figure 10 pressure over 30 psi when seating beads may cause tire rim assembly to burst with force sufficient to cause serious injury SECTION 3 KNOWING YOUR SNOW THROWER WARNING Be familiar with all the controls on the snow thrower and their proper operation Know how to stop the machine and disengage them quickly Compare the Figure below with your equipment and be familiar with its controls before starting it Headlight Shift Lever Wheel DriveControl Auger Control Lock fC ht Tilt Control Fuel Tank Auger Drive Control Oil Fill Discharge Chute Chute Crank Chute Clean Out Tool VVheel Steering Contro
105. ual covers several models Snow thrower features vary by model Not all features discussed in this manual are applicable to all snow thrower models Loose Parts The augers are secured to the auger shaft with two shear pins and bow tie cotter pins If you hit a foreign object or ice jam the snow thrower is designed so that the pins may shear Two replacement shear pins and cotter pins are provided for your convenience See Figure 1 Store these safely until needed Cotter Pins Nat Shear Pins 2222 Figure 1 IMPORTANT NEVER replace the auger shear pins with standard hex bolts Any damage to the auger gearbox or other components from using standard bolts will not be covered by your snow thrower s warranty r Items Required For Assembly 1 Pair of pliers 2 Engine oil 3 Fresh gasoline Before Assembly WARNING Disconnect the spark plug wire and ground it against the engine to prevent unintended starting NOTE Reference to the right hand or left hand side of machine are observed from the operating position Assembling Handle Remove the lower plastic wing nut cupped washer and carriage bolt from each side of the lower handle See Figure 2 e Raise the upper handle assembly until it locks over the lower handle Look at the lower rear of the snow thrower frame to be sure all the cables are aligned with the cable roller guides Make sure the spring found at the end of e
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107. unded extension cord and receptacle for all units with electric start engines Adjust collector housing height to clear gravel or crushed rock surfaces Disengage the control handle before starting the engine Never attempt to make any adjustments while engine is running except where specifically recommended in the WARNING This symbol points out important safety instructions which if not followed could endanger the personal safety and or property of yourself and others Read and follow all instructions in this manual before attempting to operate this machine Failure to comply with these instructions may result in personal injury When you WARNING Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm DANGER This machine was built to be operated according to the rules for safe operation in this manual As with any type of power equipment carelessness or error on the part of the operator can result in serious injury This machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety operator s manual Let engine and machine adjust to outdoor temperature before starting to clear snow To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Serious personal injury can oc
108. y Disconnect the spark plug wire from the spark plug to prevent accidental starting while equipment is unattended NOTE Keep key in a safe place Engine will not start without ignition key e Wipe all snow and moisture from the carburetor cover in the area of the control levers Also move control levers back and forth several times To Engage Wheel Drive With the engine running near top speed move shift lever to one of the eight positions to set desired speed and direction Select speed appropriate for the snow conditions that exist NOTE Use slower speeds in higher snow and or until you are familiar with the snow thrower operation Squeeze wheel drive control against the right handle to move the snow thrower release it to stop IMPORTANT NEVER move the shift lever without first releasing the wheel drive control Doing so will cause premature wear on the drive system s friction wheel To Engage Augers To engage augers and start snow throwing squeeze the auger control against the left handle To disengage power to the augers release both the auger control and the wheel drive control if engaged Operating Tips NOTE Allow the engine to warm up for a few minutes The engine will not develop full power until it reaches operating temperature A WARNING The temperature of the muffler and the surrounding areas may exceed 150 F 65 C Avoid these areas f possible remove snow immediately a

Yard-Man OGST-2806 User's Manual

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