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Yamaha 2011 V Star 250 Owner's Manual

1. 4 2 Starter choke 4 8 Starting and warming up a cold engine e erre eerie 6 1 Start switch rette 4 3 Steering checking Steering lock Storage 8 8 Supporting the motorcycle 7 35 Swingarm pivots lubricating 7 29 T Tail brake light bulb replacing 7 34 Throttle grip and cable checking and l bricatitigii erro rris 7 27 Throttle grip free play checking 7 16 TIIGS zr rechner 7 17 Tool kit es 7 2 Troubleshooting 7 39 Troubleshooting chart 7 41 Turn signal indicator light 4 1 Turn signal light bulb replacing 7 35 INDEX Turn signal switch sss 4 3 V Valve clearance 7 17 Vehicle Emission Control Information Warranty 10 9 Warranty limited 10 7 Wheel bearings checking 7 30 Wheel front See your Authorized YAMAHA Dealer for a Genuine YAMAHA Service Manual PRINTED IN JAPAN 2010 05 0 3x1 CR E
2. YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY YAMAHA EXTENDED SERVICE VE S rente ee nen 10 9 TABLE OF CONTENTS LOCATION OF IMPORTANT LABELS EAU10384 Read and understand all of the labels on your vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer AWARNING BEFORE YOU OPERATE THIS VEHICLE READ THE OWNER S MANUAL AND ALL LABELS ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protective clothing 5GK 2118K 00 NOTICE Read owner s manual before servicing battery Electrolyte will damage metal parts or paint If electrolyte spills wash area with fresh water immediately Be sure to connect breather hose after installing battery 10D 2815N 00 TIRE INFORMATION Cold tire normal pressure should be set as follows Up to 90 kg 198 Ibs load FRONT 175 kPa 1 75 kgf cm 25psi REAR 200 kPa 2 00 kgf cm 29psi 90 kg 198 Ibs maximum load FRONT 200 kPa 2 00 kgf cm 29psi REAR 225 kPa 2 25 kgf cm 33psi 3CK 21668 A1 LOCATION OF IMPORTANT LABELS 4 California only EMISSION HOSE ROUTING FROM FUEL_TANK CANISTER TO ATMOSPHERE 4YN 21686 00 AIR FILTER 3B
3. 4 11 FOR YOUR SAFETY PRE OPERATION CHECKS OPERATION AND IMPORTANT RIDING POINTS Starting and warming up a cold oen a Starting a warm engine Engine break in Parking inertes PERIODIC MAINTENANCE AND ADJUSTMENT Owner s tool kit Periodic maintenance chart for the emission control system General maintenance and lubrication chart Removing and installing the Checking the spark plugs Canister for California only Engine oil and oil filter element Cleaning the air filter element Carburetor Checking the engine idling Speed Checking the throttle grip free play Valve clearance amp d dee ees 7 17 Spoke wheels 7 19 Adjusting the clutch lever free play 7 19 Adjusting the brake lever free Play iiie 7 20 Adjusting the brake pedal height and free 7 21 Brake light switches 7 22 Checking the front brake pads and rear brake shoes 7 22 Checking the brake fluid level 7 23 Changing the bra
4. 1 Locknut 2 Brake lever free play adjusting screw 3 Brake lever free play The brake lever free play should mea sure 2 0 5 0 mm 0 08 0 20 in as shown Periodically check the brake le ver free play and if necessary adjust it as follows 1 2 Loosen the locknut at the brake le ver To increase the brake lever free play turn the brake lever free play adjusting screw in direction a To decrease the brake lever free play turn the adjusting screw in direc tion b 7 20 3 Tighten the locknut e After adjusting the brake lever EWA10630 free play check the free play and make sure that the brake is working properly A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hy draulic system have a Yamaha dealer bleed the system before operating the motorcycle Air in the hydraulic system will dimin ish the braking performance which may result in loss of con trol and an accident EAU22202 Adjusting the brake pedal height and free play 1 Footrest 2 Distance between brake pedal and footrest 3 Brake pedal free play EWA10670 It is advisable to have a Yamaha dealer make these adjustments Brake pedal height The top of the brake pedal should be positioned approximately 60 0 mm 2 36 in above the top of the footrest as shown Periodically check the brake pedal height and if necessary adjust it as follows
5. YAMAHA ps mn E ONT 24 lt C ms EAU10042 A WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm YAMAHA LIT CALIF 65 01 A Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold INTRODUCTION EAU10083 Congratulations on your purchase of the Yamaha XV250A1 C This model is the result of Yamaha s vast experience in the production of fine sporting touring and pacesetting racing machines It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields This manual will give you an understanding of the operation inspection and basic maintenance of this motorcycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at the date of manufacture Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle To maintain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha continually seeks advancements in product design and quality Therefore
6. 1 Throttle grip free play The throttle grip free play should mea sure 3 0 5 0 mm 0 12 0 20 in at the inner edge of the throttle grip Periodi cally check the throttle grip free play and if necessary have a Yamaha deal er adjust it EAU21401 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart PERIODIC MAINTENANCE AND ADJUSTMENT EAU32524 Tires To maximize the performance durabil ity and safe operation of your motorcy cle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride Operation of this vehicle with im proper tire pressure may cause se vere injury or death from loss of control The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature e The tire air pressure must be ad justed in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model EWA10503 7 17 Tire air pressure measured on cold tires 0 90 kg 0 198 Ib Front 175 kPa 1 75 kgf cm 25 psi Rear 200 kPa 2 00 kgf cm 29 psi XV250A1
7. Replace if necessary Idle speed Check and adjust engine idle speed Exhaust system Check for leakage Tighten if necessary Replace gasket s if necessary PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL 600 mi 1000 km or ROUTINE ODOMETER READINGS 1 month 4000 mi 6000 km or 6 months 7000 mi 11000 km or 12 months 10000 mi 16000 km or 18 months 13000 mi 21000 km or 24 months 16000 mi 26000 km or 30 months Evaporative emis sion control system for California only Check control system for dam age Replace if necessary 7 4 EI PERIODIC MAINTENANCE AND ADJUSTMENT General maintenance and lubrication chart ROUTINE INITIAL ODOMETER READINGS EAU32165 600 mi 1000 km or 1 month 4000 mi 6000 km or 6 months 7000 mi 11000 km or 12 months 10000 mi 16000 km or 18 months 13000 mi 21000 km or 24 months 16000 mi 26000 km or 30 months Air filter element Clean with solvent Replace if necessary EI EI EI EI Battery Check specific gravity and breath er hose for proper operation EI EI Clutch Check operation Adjust or replace cable Front brake Check operation fluid level and for fluid leakage Adjust brake lever free play and replace brake pads if necessary Re
8. Avoid Carbon Monoxide Poisoning All engine exhaust contains carbon monoxide a deadly gas Breathing car bon monoxide can cause headaches dizziness drowsiness nausea confu sion and eventually death Carbon Monoxide is a colorless odor less tasteless gas which may be present even if you do not see or smell any engine exhaust Deadly levels of carbon monoxide can collect rapidly and you can quickly be overcome and unable to save yourself Also deadly levels of carbon monoxide can linger for hours or days in enclosed or poorly ventilated areas If you experience any symptoms of carbon monoxide poison ing leave the area immediately get fresh air and SEEK MEDICAL TREAT MENT Do not run engine indoors Even if you try to ventilate engine exhaust with fans or open windows and doors carbon monoxide can rap idly reach dangerous levels A SAFETY INFORMATION e Do not run engine in poorly venti lated or partially enclosed areas such as barns garages or car ports e Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors Loading Adding accessories or cargo to your motorcycle can adversely affect stabili ty and handling if the weight distribution of the motorcycle is changed To avoid the possibility of an accident use ex treme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added c
9. Periodically check the operation of the ignition circuit cut off system according to the following procedure TIP This check is most reliable if performed with a warmed up engine 4 11 INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off 1 Move the sidestand down 2 Make sure that the engine stop switch is set to RUN 3 Turn the key on 4 Shift the transmission into the neutral position 5 Push the start switch Does the engine start With the engine still running 6 Move the sidestand up 7 Keep the clutch lever pulled 8 Shift the transmission into gear 9 Move the sidestand down Does the engine stall After the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden 4 12 If a malfunction is noted have a Yamaha dealer check the system before riding The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer FOR YOUR SAFETY PRE OPERATION CHECKS EAU15596 Inspect your vehicle each time you use it to make sure the vehicle is in saf
10. 7 9 EAU19545 Checking the spark plugs The spark plugs are important engine components which are easy to check Since heat and deposits will cause any spark plug to slowly erode the spark plugs should be removed and checked in accordance with the periodic mainte nance and lubrication chart In addition the condition of the spark plugs can re veal the condition of the engine To remove a spark plug 1 Remove the spark plug cap 1 Spark plug cap 2 Remove the spark plug as shown with the spark plug wrench includ ed in the owner s tool kit PERIODIC MAINTENANCE AND ADJUSTMENT 1 Spark plug wrench To check the spark plugs 1 Check that the porcelain insulator around the center electrode on each spark plug is a medium to light tan the ideal color when the vehicle is ridden normally Check that all spark plugs installed in the engine have the same color TIP If any spark plug shows a distinctly dif ferent color the engine could be oper ating improperly Do not attempt to diagnose such problems yourself In stead have a Yamaha dealer check the vehicle 3 Check each spark plug for elec trode erosion and excessive car bon or other deposits and replace it if necessary Specified spark plug NGK C6HSA DENSO U20FS U 4 Measure the spark plug gap with a wire thickness gauge and if nec essary adjust the gap to specifica tion 1 Spark plug gap Spark plug gap 0 6
11. Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician EWA10770 EYES Flush with water for 15 minutes and seek prompt medical attention e Batteries produce explosive hy drogen gas Therefore keep sparks flames cigarettes etc away from the battery and pro vide sufficient ventilation when charging it in an enclosed space e Take care not to spill electrolyte on the drive chain as this may weaken it shorten chain life and possibly result in an accident e KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN To check the electrolyte level 1 Place the vehicle on a level sur face and hold it in an upright posi tion TIP Make sure that the vehicle is positioned straight up when checking the electro lyte level 2 Check the electrolyte level in the battery PERIODIC MAINTENANCE AND ADJUSTMENT TIP The electrolyte should be between the minimum and maximum level marks UPPER LEVEL LOWER LEVEL 1 Maximum level mark 2 Minimum level mark 3 If the electrolyte is at or below the minimum level mark add distilled water to raise it to the maximum level mark NOTICE Use only distilled water as tap water con tains minerals that are harmful to the battery ECA10611 Check and if necessary tighten the battery lead connections and correct the breather hose routing 7 31 1 Batte
12. PERIODIC MAINTENANCE AND ADJUSTMENT ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 6000 km or 6 months 7000 mi 11000 km or 12 months 10000 mi 16000 km or 18 months 13000 mi 21000 km or 24 months 16000 mi 26000 km or 30 months Lights signals and switches TIP Check operation Adjust headlight beam EI EI Y EI EI EI EAU17620 e The air filter needs more frequent service if you are riding in unusually wet or dusty areas e Hydraulic brake system When disassembling the master cylinder or caliper cylinder always replace the brake fluid Check the brake fluid level regularly and fill as required Replace the oil seals on the inner parts of the master cylinder and caliper cylinder every two years Replace the brake hoses every four years or if cracked or damaged 7 8 EAU18751 Removing and installing the panel The panel shown needs to be removed to perform some of the maintenance jobs described in this chapter Refer to this section each time the panel needs to be removed and installed 1 PanelA EAU19510 Panel A To remove the panel Pull the rear of the panel out and then slide the panel forward to release it in the front PERIODIC MAINTENANCE AND ADJUSTMENT To install the panel Secure the front of the panel and then push the rear of the panel in
13. With tube Size 130 90 15 66P Manufacturer model CHENG SHIN C 915 Loading Maximum load XV250A1 196 kg 432 Ib XV250A1C 195 kg 430 Ib Total weight of rider passenger cargo and accessories Tire air pressure measured on cold tires Loading condition 0 90 kg 0 198 Ib Front 175 kPa 1 75 kgf cm 25 psi Rear 200 kPa 2 00 kgf cm 29 psi Loading condition XV250A1 90 196 kg 198 432 Ib XV250A1C 90 195 kg 198 430 Ib Front 200 kPa 2 00 kgf cm 29 psi Rear 225 kPa 2 25 kgf cm 33 psi Front wheel Wheel type Spoke wheel Rim size 18x1 60 Rear wheel Wheel type Spoke wheel Rim size 15M C x MT2 75 Front brake Type Single disc brake 9 2 SPECIFICATIONS Operation Right hand operation Recommended fluid DOT 4 Rear brake Type Drum brake Operation Right foot operation Front suspension Type Telescopic fork Spring shock absorber type Coil spring oil damper Wheel travel 140 0 mm 5 51 in Rear suspension Type Swingarm Spring shock absorber type Coil spring oil damper Wheel travel 100 0 mm 3 94 in Electrical system Ignition system TCI Charging system AC magneto Battery Model YB10L A Voltage capacity 12 V 10 0 Ah SPECIFICATIONS Headlight Bulb type Halogen bulb Bulb voltage wattage x quantity Headlight 12 V 60 W 55 W x 1 Tail brake light 12 V 8 0 W 27 0 W x 1 Front turn signal position light 12 V 27 W 8 0 W x 2 Rear turn s
14. on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corrosive in combination with water carry out the following steps after each ride in the rain near the sea or on salt sprayed roads 8 2 TIP Salt sprayed on roads in the winter may remain well into spring 1 Clean the motorcycle with cold wa ter and a mild detergent after the engine has cooled down NOTICE Do not use warm water since it increases the corrosive action of the salt 2 After drying the motorcycle apply a corrosion protection spray on all metal including chrome and nick el plated surfaces to prevent cor rosion After cleaning 1 Dry the motorcycle with a chamois or an absorbing cloth 2 Immediately dry the drive chain and lubricate it to prevent it from rusting 3 Use a chrome polish to shine chrome aluminum and stainless steel parts including the exhaust system Even the thermally in duced discoloring of stainless steel exhaust systems can be re moved through polishing MOTORCYCLE CARE AND STORAGE 4 To prevent corrosion it is recom mended to apply a corrosion pro tection spray on all metal including chrome and nickel plat ed surfaces Use spray oil as a universal clean er to remove any remaining dirt Touch up minor paint damage caused by stones etc Wax all painted surfaces Let the motorcycle dry completely before storing or
15. while this manual contains the most cur rent product information available at the time of printing there may be minor discrepancies between your motorcycle and this manual If there is any question concerning this manual please consult a Yamaha dealer E Please read this manual and the YOU AND YOUR MOTORCYCLE RIDING TIPS booklet carefully before operating this motorcycle Do not attempt to operate this motorcycle until you have attained adequate knowledge of its con trols and operating features Regular inspections and careful maintenance along with good operating techniques will help ensure that you safely enjoy the capabilities and reliability of this motorcycle EWA10011 IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations NOTICE TIP This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer IMPORTANT MANUAL INFORMATION EAU10193 XV250A1 C OWNER S MANUAL 2010 by Yamaha Motor Corporation U S
16. 0 7 mm 0 024 0 028 in 7 10 To install a spark plug 1 Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads 2 Install the spark plug with the spark plug wrench and then tight en it to the specified torque Tightening torque Spark plug 13 Nm 1 3 m kgf 9 4 ft lbf TIP If a torque wrench is not available when installing a spark plug a good estimate of the correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to the speci fied torque as soon as possible 3 Install the spark plug cap PERIODIC MAINTENANCE AND ADJUSTMENT P ERU 19681 e Make sure that the canister breath Bours Canister for California only er is not blocked and if necessary Engine oil and oil filter ele clean it ment 1 Canister cover 2 Canister breather 3 Canister This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere Before operating this vehicle make sure to check the fol lowing Check each hose connection Check each hose and canister for cracks or damage Replace if dam aged The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter ele ment replaced at the intervals specified in the periodic maintenance and lubri cation chart To check the engine oil level 1 Place the veh
17. 6 1 for start ing instructions prior to starting the en gine 4 8 EAU12820 Clutch lever 1 Clutch lever The clutch lever is located at the left handlebar grip To disengage the clutch pull the lever toward the handle bar grip To engage the clutch release the lever The lever should be pulled rapidly and released slowly for smooth clutch operation The clutch lever is equipped with a clutch switch which is part of the igni tion circuit cut off system See page 4 11 INSTRUMENT AND CONTROL FUNCTIONS EAU12871 EAU12890 EAU12941 Shift pedal Brake lever Brake pedal 1 Shift pedal 1 Brake lever 1 Brake pedal The shift pedal is located on the left The brake lever is located at the right The brake pedal is on the right side of side of the motorcycle and is used handlebar grip To apply the front the motorcycle To apply the rear combination with the clutch lever when brake pull the lever toward the handle brake press down on the brake pedal shifting the gears of the 5 speed con bar grip stant mesh transmission equipped on this motorcycle 4 4 4 1 Fuel tank cap INSTRUMENT AND CONTROL FUNCTIONS EAU13041 Fuel tank cap MT Lj 2 Unlock To open the fuel tank cap Insert the key into the lock and turn it 1 4 turn clockwise The lock will be re leased and the fuel tank cap can be opened To close the fuel tank cap 1 Push the fuel tank cap into position with the key i
18. 90 196 kg 198 432 Ib XV250A1C 90 195 kg 198 430 Ib Front 200 kPa 2 00 kgf cm 29 psi Rear 225 kPa 2 25 kgf cm 33 psi Maximum XV250A1 196 kg 432 Ib XV250A1C 195 kg 430 Ib Total weight of rider passenger car go and accessories Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident EWA10511 PERIODIC MAINTENANCE AND ADJUSTMENT Tire inspection 1 Tire sidewall 2 Tire wear indicator 3 Tire tread depth Always check the tires before operating the motorcycle If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked con tact a Yamaha dealer immediately and have the tire replaced Minimum tire tread depth front and rear 1 0 mm 0 04 in EWA10562 e It is dangerous to ride with a worn out tire When a tire tread begins to show crosswise lines have a Yamaha dealer replace the tire immediately The replacement of all wheel and brake related parts includ ing the tires should be left to a Yamaha dealer who has the necessary professional knowl edge and experience It is not recommended to patch a punctured tube If unavoid able however patch the tube very carefully and replace it as soon as possible with a high quality product Ride at moderate speeds after changing a tire since the tire surface must first be broken in for
19. A 1st edition May 2010 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 24 28 TABLE OF CONTENTS LOCATION OF IMPORTANT LABELS nene pete 1 1 SAFETY INFORMATION 2 1 DESCRIPTION 3 1 Left view 3 1 Right view 3 2 Controls and instruments 3 3 INSTRUMENT AND CONTROL FUNCTIONS 4 1 Main switch 4 1 Indicator lights 4 1 Speedometer unit 4 2 Handlebar switches 4 2 Clutch lever 4 3 Shift pedal 4 4 Brake lever 4 4 Brake pedal 4 4 Fuel tank cap 4 5 RUC Aiea tae 4 5 Fuel 4 7 Starter choke lever 4 8 Steering lock 4 8 Rider seat 4 9 Helmet holder 4 9 Adjusting the shock absorber assemblies 4 10 Sidestand 4 10 Ignition circuit cut off system
20. CONTROL FUNCTIONS EAU13630 Starter choke lever 1 Starter choke lever Starting a cold engine requires a richer air fuel mixture which is supplied by the starter choke Move the lever in direction a to turn on the starter choke Move the lever in direction b to turn off the starter choke EAU13730 Steering lock 1 Steering lock To lock the steering 1 Turn the handlebar all the way to the right 2 Open the steering lock cover and then insert the key 3 Turn the key 1 8 turn counterclock wise push it in while turning the handlebar slightly to the left and then turn the key 1 8 turn clock wise 4 Check that the steering is locked remove the key and then close the lock cover 4 8 To unlock the steering 1 Open the steering lock cover and then insert the key 2 Push the key in turn it 1 8 turn counterclockwise so that it moves out and then release it 3 Remove the key and then close the lock cover INSTRUMENT AND CONTROL FUNCTIONS EAU14220 Rider seat To remove the rider seat Remove the bolts and then pull the rid er seat off AZZ IK 1 Projection 2 Seat holder 2 Place the rider seat in the original position and then tighten the bolts TIP Make sure that the rider seat is properly secured before riding To install the rider seat 1 Insert the projection on the front of the rider seat into the seat holder as shown 4 9 EA
21. PERIODIC MAINTENANCE AND ADJUSTMENT 1 Loosen the locknut at the brake pedal 2 To raise the brake pedal turn the adjusting bolt in direction a To lower the brake pedal turn the ad justing bolt in direction b 1 Locknut 2 Brake pedal height adjusting bolt 3 Tighten the locknut After adjusting the brake pedal height the brake pedal free play must be adjusted EWA11231 7 21 Brake pedal free play The brake pedal free play should mea sure 20 0 30 0 mm 0 79 1 18 in at the brake pedal end Periodically check the brake pedal free play and if neces sary adjust it as follows To increase the brake pedal free play turn the adjusting nut at the brake rod in direction a To decrease the brake pedal free play turn the adjusting nut in direction b 1 Brake pedal free play adjusting nut EWA10680 e After adjusting the drive chain slack or removing and installing the rear wheel always check the brake pedal free play PERIODIC MAINTENANCE AND ADJUSTMENT e If proper adjustment cannot be obtained as described have a Yamaha dealer make this ad justment e After adjusting the brake pedal free play check the operation of the brake light EAU22273 Brake light switches 6 Ly LA Wey i b 1 Rear brake light switch 2 Rear brake light switch adjusting nut The brake light which is activated by the brake pedal and brake lever should come on just before braking takes
22. by a Competition or racing use b Installation of parts or accessories that are not qualitatively equivalent to genuine Yamaha parts c Abnormal strain neglect or abuse d Lack of proper maintenance e Accident or collision damage f Modification to original parts SPECIFIC EXCLUSIONS from this warranty shall include parts replaced due to normal wear or routine maintenance THE CUSTOMER S RESPONSIBILITY under this warranty shall be to 1 Operate and maintain the motorcycle as specified in the appropriate Owner s Manual and 2 Give notice to an authorized Yamaha motorcycle dealer of any and all apparent defects within ten 10 days after discovery and make the machine available at that time for inspection and repairs at such dealer s place of business WARRANTY TRANSFER To transfer the warranty from the original purchaser to any subsequent purchaser it is imperative that the machine be inspected and registered for warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and registration fee will be charged for this service EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Yamaha motorcycle covered by this warranty with a displacement of 50cc or greater that the vehicle is d
23. centerstand Check and if necessary correct the tire air pressure and then lift the motorcycle so that both of its wheels are off the ground Alterna tively turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot Coverthe muffler outlets with plas tic bags to prevent moisture from entering them Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place less than 0 C 30 F or more than 30 8 4 C 90 F For more information on storing the battery see page 7 30 Make any necessary repairs before storing the motorcycle SPECIFICATIONS Dimensions Overall length 2190 mm 86 2 in Overall width 815 mm 32 1 in Overall height 1140 mm 44 9 in Seat height 685 mm 27 0 in Wheelbase 1490 mm 58 7 in Ground clearance 145 mm 5 71 in Minimum turning radius 2800 mm 110 2 in Weight With oil and fuel XV250A1 147 kg 324 Ib XV250A1C 148 kg 326 Ib Engine Engine type Air cooled 4 stroke SOHC Cylinder arrangement V type 2 cylinder Displacement 249 cm Bore x stroke 49 0 x 66 0 mm 1 93 x 2 60 in Compression ratio 10 00 1 Starting system Electric starter Lubrication system Wet sump Engine oil Recommended brand YAMALUBE Type SAE 10W 30 10W 40 10W 50 15W 40 20W 40 or 20
24. ef fect If necessary adjust the rear brake light switch as follows but the front brake light switch should be adjusted by a Yamaha dealer Turn the rear brake light switch adjust ing nut while holding the rear brake light switch in place To make the brake light come on earlier turn the adjusting nut in direction a To make the brake light come on later turn the adjusting nut in direction b 7 22 EAU22380 Checking the front brake pads and rear brake shoes The front brake pads and the rear brake shoes must be checked for wear at the intervals specified in the periodic main tenance and lubrication chart EAU22420 Front brake pads 2 1 Brake pad wear indicator groove Each front brake pad is provided with a wear indicator groove which allows you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator groove If a brake pad has worn to the point that the wear indicator groove has almost disap peared have a Yamaha dealer replace the brake pads as a set EAU22540 Rear brake shoes 1 Brake shoe wear indicator 2 Brake shoe wear limit line The rear brake is provided with a wear indicator which allows you to check the brake shoe wear without having to dis assemble the brake To check the brake shoe wear check the position of the wear indicator while applying the brake If a brake shoe has worn to the point that the wear in
25. from the overall appearance of a motor cycle Frequent and proper care does not only comply with the terms of the warranty but it will also keep your mo torcycle looking good extend its life and optimize its performance Before cleaning 1 Cover the muffler outlets with plas tic bags after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod 8 1 ucts onto seals gaskets sprock ets the drive chain and wheel axles Always rinse the dirt and de greaser off with water Cleaning ECA10772 NOTICE e Avoid using strong acidic wheel cleaners especially on spoked wheels If such products are used on hard to remove dirt do not leave the cleaner on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a cor rosion protection spray e Improper cleaning can damage plastic parts such as cowlings panels windshields headlight lenses meter lenses etc and the mufflers Use only a soft clean cloth or sponge with wa ter to clean plastic However if the plastic parts cannot be thor oughly cleaned with water di luted mild detergent with water may be used Be sure to rinse off a
26. it to develop its optimal characteristics EWA10461 The front and rear tires should be of the same make and design other wise the handling characteristics of the vehicle may be different which could lead to an accident After extensive tests only the tires list ed below have been approved for this model by Yamaha Motor Co Ltd Front tire Size 3 00 18 47P Manufacturer model CHENG SHIN C 916 Rear tire Size 130 90 15M C 66P Manufacturer model CHENG SHIN C 915 Tire information This motorcycle is equipped with spoke wheels and tube tires 7 18 EAU21942 Spoke wheels The wheels on this model are not de signed for use with tubeless tires Do not attempt to use tubeless tires on this model EWA10610 To maximize the performance durabil ity and safe operation of your motorcy cle note the following points regarding the specified wheels e The wheel rims should be checked for cracks bends or warpage and the spokes for looseness or dam age before each ride If any dam age is found have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced e The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life PERIODIC MAINTENANCE AND ADJUSTMENT EAU48372 Adjusti
27. page 4 9 Shock absorber assembly spring preload adjusting ring page 4 10 Main switch page 4 1 3 1 9 Fuel cock page 4 7 10 Shift pedal page 4 4 DESCRIPTION EAU10410 DESCRIPTION Right view ANOaARWDND Tail brake light page 7 34 Rear turn signal lights page 7 35 Rider seat page 4 9 Air filter element page 7 14 Front turn signal position lights page 7 35 Brake pedal page 4 4 Footrest Rear brake light switch page 7 22 3 2 EAU10420 9 Owner s tool kit page 7 2 10 Shock absorber assembly spring preload adjusting ring page 4 10 DESCRIPTION EAU10430 Controls and instruments 1 2 34 C Las 9S y WG t Qa LA AN j o NON N VZS KS PSA 9 QS A Clutch lever page 4 3 Left handlebar switches page 4 2 Speedometer unit page 4 2 Indicator lights page 4 1 Right handlebar switches page 4 2 Brake lever page 4 4 Throttle grip page 7 16 Fuel tank cap page 4 5 3 3 INSTRUMENT AND CONTROL FUNCTIONS EAU10450 Main switch The main switch controls the ignition and lighting systems The various main switch positions are described below EAU10510 ON All electrical systems are supplied with power and the headlight meter light ing taillight and position lights com
28. rusting and cause interfer ence with cable movement Replace damaged cables as soon as possi ble to prevent unsafe conditions EWA10711 Recommended lubricant Yamaha Chain and Cable Lube or engine oil EAU49920 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated by a Yamaha dealer at the intervals speci fied in the periodic maintenance chart PERIODIC MAINTENANCE AND ADJUSTMENT EAU44272 Checking and lubricating the brake and shift pedals Brake pedal The operation of the brake and shift pedals should be checked before each ride and the pedal pivots should be lu bricated if necessary 7 27 Recommended lubricant Lithium soap based grease PERIODIC MAINTENANCE AND ADJUSTMENT EAU23142 Checking and lubricating the brake and clutch levers Brake lever Clutch lever s ACT The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Recommended lubricants Brake lever Silicone grease Clutch lever Lithium soap based grease 7 28 EAU23202 Checking and lubricating the sidestand The operation of the sidestand should be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary If the sidestand does not move
29. up and down smoothly have a Yamaha dealer check or repair it Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control Recommended lubricant Lithium soap based grease EWA10731 EAUM1651 Lubricating the swingarm piv ots The swingarm pivots must be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Recommended lubricant Lithium soap based grease PERIODIC MAINTENANCE AND ADJUSTMENT EAU23272 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over ewaio751 2 While applying the front brake push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly 7 29 ECA10590 NOTICE If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it PERIODIC MAINTENANCE AND ADJUSTMENT EAU23283 Checking the steering Worn or loose steering bearings may cause danger Therefore the operati
30. G 21684 A0 A SAFETY INFORMATION EAU10287 Be a Responsible Owner As the vehicle s owner you are respon sible for the safe and proper operation of your motorcycle Motorcycles are single track vehicles Their safe use and operation are de pendent upon the use of proper riding techniques as well as the expertise of the operator Every operator should know the following requirements before riding this motorcycle He or she should e Obtain thorough instructions from a competent source on all aspects of motorcycle operation Observe the warnings and mainte nance requirements in this Own er s Manual e Obtain qualified training in safe and proper riding techniques e Obtain professional technical ser vice as indicated in this Owner s Manual and or when made neces sary by mechanical conditions Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage See page 5 1 for a list of pre operation checks e This motorcycle is designed to car ry the operator and a passenger e The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be v
31. ONSEQUENTIAL DAMAGES SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE YAMAHA MOTOR CORPORATION U S A P O Box 6555 Cypress California 90630 CONSUMER INFORMATION PO PO gt gt WARRANTY QUESTIONS AND ANSWERS What costs are my responsibility during the warranty period The customer s responsibility includes all costs of normal maintenance services non warranty repairs accident and collision damages and oil oil filters air filters Spark plugs and brake shoes What are some examples of abnormal strain neglect or abuse These terms are general and overlap each other in areas Specific examples include Running the machine out of oil sustained high rpm full throttle operating the machine with a broken or damaged part which causes another part to fail damage or failure due to improper or careless transportation and or tie down If you have any specific questions on operation or maintenance please contact your dealer for advice Does the warranty cover incidental costs such as towing or transportation due to a failure No The warranty is limited to repair of the machine itself May perform or all of the recommended maintenance shown in the Owner s Manual instead of having the dealer do them Yes if you are a qualified mechanic and follow the procedures s
32. T EAU25080 Rear wheel EAU32752 To remove the rear wheel To avoid injury securely support the vehicle so there is no danger of it falling over EWA10821 1 Remove the axle nut cotter pin 2 Fully loosen the chain puller lock nut and the drive chain slack ad justing nut on both ends of the swingarm 1 Axle nut 2 Axle nut cotter pin 3 Drive chain puller locknut 4 Drive chain slack adjusting nut 1 2 3 4 5 3 Loosen the axle nut and the brake torque rod nut at the brake shoe plate 4 Lift the rear wheel off the ground according to the procedure on page 7 35 5 Remove the brake pedal free play adjusting nut and then disconnect the brake rod at the brake cam shaft lever 6 Disconnect the brake torque rod from the brake shoe plate by re moving the nut and the bolt Brake torque rod Brake torque rod bolt and nut Brake rod Brake pedal free play adjusting nut Brake camshaft lever 7 38 7 Push the wheel forward and then remove the drive chain from the rear sprocket TIP The drive chain does not need to be disassembled in order to remove and install the rear wheel 8 Remove the axle nut 9 Pull the wheel axle out and then remove the wheel EAU32765 To install the rear wheel 1 Install the drive chain onto the rear sprocket and then install the wheel by inserting the wheel axle from the right hand side 2 Install the brake rod into the brake
33. U 14282 Helmet holder 1 Helmet holder 2 Unlock To open the helmet holder insert the key into the lock and then turn the key as shown To lock the helmet holder place it in the original position and then remove the key WARNING Never ride with a helmet attached to the helmet hold er since the helmet may hit objects causing loss of control and possibly an accident ewatoisy EAU14882 Adjusting the shock absorber assemblies Always adjust both shock absorber assemblies equally otherwise poor handling and loss of stability may result EWA10210 Each shock absorber assembly is equipped with a spring preload adjust ing ring ECA10101 NOTICE To avoid damaging the mechanism do not attempt to turn beyond the maximum or minimum settings Adjust the spring preload as follows To increase the spring preload and thereby harden the suspension turn the adjusting ring on each shock ab sorber assembly in direction a To de crease the spring preload and thereby soften the suspension turn the adjust ing ring on each shock absorber as sembly in direction b INSTRUMENT AND CONTROL FUNCTIONS Align the appropriate notch in the ad justing ring with the position indicator on the shock absorber A t b E 1 Spring preload adjusting ring 2 Position indicator a Spring preload setting Minimum soft 1 Standard 2 Maximum hard 5 4 10 EAU15304 Sidestand The side
34. W 50 0 10 30 50 70 90 110130 F 1 1 1 1 1 1 1 1 ISAE10W 30 10W 40 SAE 10W 50 SAE 15W 40 SAE 20W 40 TE SAE 20W 50 1 1 1 1 1 1 1 20 10 0 10 20 30 40 50 C Recommended engine oil grade API service SG type or higher JASO standard MA Engine oil quantity Without oil filter element replacement 1 40 L 1 48 US qt 1 23 Imp qt With oil filter element replacement 1 60 L 1 69 US qt 1 41 Imp qt Air filter Air filter element Wet element Fuel Recommended fuel Unleaded gasoline only Fuel tank capacity XV250A1 9 5 L 2 51 US gal 2 09 Imp gal XV250A1C 9 2 L 2 43 US gal 2 02 Imp gal Fuel reserve amount 2 6 L 0 69 US gal 0 57 Imp gal Carburetor Type x quantity BDS26 x 1 Spark plug s Manufacturer model NGK C6HSA Manufacturer model DENSO U20FS U Spark plug gap 0 6 0 7 mm 0 024 0 028 Clutch Clutch type Wet multiple disc Transmission Primary reduction system Spur gear Primary reduction ratio 72 23 3 130 Secondary reduction system Chain drive Secondary reduction ratio 45 16 2 812 Transmission type Constant mesh 5 speed Operation Left foot operation Gear ratio 1st 37 14 2 643 2nd 32 19 1 684 3rd 29 23 1 261 4th 26 26 1 000 5th 23 28 0 821 Chassis Frame type Double cradle Caster angle 32 00 Trail 120 0 mm 4 72 in Front tire Type With tube Size 3 00 18 47P Manufacturer model CHENG SHIN C 916 Rear tire Type
35. aha Accessories Choosing accessories for your vehicle is an important decision Genuine Yamaha accessories which are avail able only from a Yamaha dealer have been designed tested and approved by Yamaha for use on your vehicle Many companies with no connection to Yamaha manufacture parts and acces Sories or offer other modifications for Yamaha vehicles Yamaha is not in a position to test the products that these aftermarket companies produce Therefore Yamaha can neither en dorse nor recommend the use of ac cessories not sold by Yamaha or modifications not specifically recom mended by Yamaha even if sold and installed by a Yamaha dealer Aftermarket Parts Accessories and Modifications While you may find aftermarket prod ucts similar in design and quality to genuine Yamaha accessories recog nize that some aftermarket accessories or modifications are not suitable be cause of potential safety hazards to you or others Installing aftermarket prod ucts or having other modifications per formed to your vehicle that change any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the perfor mance of your motorcyc
36. ar brake Check operation Adjust brake pedal free play and replace brake shoes if necessary Check for cracks or damage EI Replace Every 4 years Wheels Check runout spoke tightness and for damage Tighten spokes if necessary EI Check tread depth and for dam age Replace if necessary Check air pressure Correct if necessary 7 5 PERIODIC MAINTENANCE AND ADJUSTMENT ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 6000 km or 6 months 7000 mi 11000 km or 12 months 10000 mi 16000 km or 18 months 13000 mi 21000 km or 24 months 16000 mi 26000 km or 30 months Wheel bearings Check bearings for smooth oper ation Replace if necessary Swingarm pivot bushes Check bush assemblies for loose ness Lubricate with lithium soap based grease Drive chain Check chain slack alignment and condition Adjust and thoroughly lubricate chain with Yamaha chain and ca ble lube Every 300 mi 500 km and after washing the motorcycle and riding in the rain or wet areas Steering bearings Check bearing assemblies for looseness Moderately repack with lithium soap based grease every 10000 mi 16000 km or 18 months Chassis fasteners Check all chassis fitting and fas ten
37. argo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator pas senger accessories and cargo must not exceed the maximum load limit Operation of an overloaded vehicle could cause an accident Maximum load XV250A1 196 kg 432 Ib XV250A1C 195 kg 430 Ib When loading within this weight limit keep the following in mind e Cargo and accessory weight should be kept as low and close to the motorcycle as possible Se curely pack your heaviest items as close to the center of the vehicle as possible and make sure to distrib ute the weight as evenly as possi ble on both sides of the motorcycle to minimize imbalance or instabili ly e Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely attached to the motorcycle before riding Check accessory mounts and cargo restraints frequently Properly adjust the suspension for your load suspension ad justable models only and check the condition and pres sure of your tires 2 3 Never attach any large or heavy items to the handlebar front fork or front fender These items including such cargo as sleeping bags duffel bags or tents can create unstable han dling or a slow steering re sponse This vehicle is not designed to pull a trailer or to be attached to a sidecar Genuine Yam
38. camshaft lever and then install the brake pedal free play adjusting nut onto the brake rod 3 Connect the brake torque rod to the brake shoe plate by installing the bolt and nut 4 Install the axle nut 5 Lower the rear wheel so that it is on the ground and then put the sidestand down 6 Tighten the brake torque rod nut to the specified torque Tightening torque Brake torque rod nut 23 Nm 2 3 m kgf 17 ft Ibf Adjust the drive chain slack See page 7 24 Tighten the locknuts and then tighten the axle nut to the specified torques Tightening torques 9 Drive chain puller locknut 16 Nm 1 6 m kgf 12 ft Ibf Axle nut 105 Nm 10 5 m kgf 76 ft Ibf Insert a new cotter pin into the axle nut and then bend its ends as shown WARNING Always use a new cotter pin for the axle nut EWA10701 PERIODIC MAINTENANCE AND ADJUSTMENT 1 Cotter pin TIP Make sure that two notches in the axle nut are aligned with the hole through the wheel axle otherwise further tight en the axle nut until they are 10 Adjust the brake pedal free play See page 7 21 After adjusting the brake pedal free play check the operation of the brake light EWA10660 7 39 EAU25851 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory trouble may occur dur ing operation Any problem in the fuel compression or ignition systems f
39. covering it EWA11131 Contaminants on the brakes or tires can cause loss of control Make sure that there is no oil or wax on the brakes or tires If necessary clean the brake discs and brake linings with a regular brake disc cleaner or ac etone and wash the tires with warm water and a mild deter gent Before riding at higher speeds test the motorcycle s braking performance and cor nering behavior ECA10800 NOTICE TIP Apply spray oil and wax spar ingly and make sure to wipe off any excess Never apply oil or wax to any rubber and plastic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint Consult a Yamaha dealer for ad vice on what products to use Washing rainy weather or humid climates can cause the headlight lens to fog Turning the headlight on for a short period of time will help remove the moisture from the lens 8 3 EAU32642 Storage Short term Always store your motorcycle in a cool dry place and if necessary protect it against dust with a porous cover Be sure the engine and the exhaust sys tem are cool before covering the motor cycle ECA10810 NOTICE Storing the motorcycle in a poorly ventilated room or cover ing it with a tarp while it is still wet will allow water and humid ity to seep in and cause rust To prevent corrosion avoid damp cellars stables because of the prese
40. derstand ask your Yamaha dealer EWA10271 A WARNING Failure to familiarize yourself with the controls can lead to loss of con trol which could cause an accident or injury OPERATION AND IMPORTANT RIDING POINTS EAU32625 Starting and warming up a cold engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met The transmission is in the neutral position The transmission is in gear with the clutch lever pulled and the sidestand up See page 4 11 for more informa tion Turn the fuel cock lever to ON Turn the key to ON and make sure that the engine stop switch is set to RUN 3 Shiftthe transmission into the neu tral position The neutral indicator light should come on If not ask a Yamaha dealer to check the elec trical circuit 4 Turn the starter choke on and completely close the throttle See page 4 8 5 Start the engine by pushing the start switch Nm 6 1 If the engine fails to start release the start switch wait a few sec onds and then try again Each starting attempt should be as short as possible to preserve the bat tery Do not crank the engine more than 10 seconds on any one at tempt 6 After starting the engine move the starter choke back halfway 7 When the engine is warm turn the starter choke off TIP The engine is warm when it responds quickly to the throttle with the start
41. dicator reaches the wear limit line have a Yamaha dealer replace the brake shoes as a set PERIODIC MAINTENANCE AND ADJUSTMENT EAU32344 Checking the brake fluid level Use only the recommended quality brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking perfor mance Recommended brake fluid DOT 4 Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking performance Be careful that water does not en ter the master cylinder when refill ing Water will significantly lower the boiling point of the fluid and may result in vapor lock e Brake fluid may deteriorate paint ed surfaces or plastic parts Al ways clean up spilled fluid immediately e As the brake pads wear it is nor mal for the brake fluid level to grad ually go down However if the brake fluid level goes down sud denly have a Yamaha dealer check the cause 1 Minimum level mark Insufficient brake fluid may allow air to enter the brake system possibly caus ing it to become ineffective Before riding check that the brake fluid is above the minimum level mark and replenish if necessary A low brake fluid level may indicate worn brake pads and or brake system leakage If the brake fluid level is low be sure to check the brake pads for wear and the brake system for leakage Observe these precautions e When checking the fluid leve
42. e on and the engine can be started The key cannot be removed EAU45751 OFF All electrical systems are off The key can be removed EWA10072 Never turn the key to OFF while the vehicle is moving otherwise the electrical systems will be switched off which may result in loss of con trol or an accident EAU10810 P Parking The taillight and position lights are on but all other electrical systems are off The key can be removed The key must be pushed in from the OFF position to be turned to ECA11020 NOTICE Do not use the parking position for an extended length of time other wise the battery may discharge 4 1 EAU10981 Indicator lights 1 High beam indicator light HIGH BEAM 2 Neutral indicator light NEUTRAL 3 Turn signal indicator light TURN EAU11040 Turn signal indicator light TURN This indicator light flashes when the turn signal switch is pushed to the left or right EAU11070 Neutral indicator light NEUTRAL This indicator light comes on when the transmission is in the neutral position EAU11090 High beam indicator light HIGH BEAM This indicator light comes on when the high beam of the headlight is switched on INSTRUMENT AND CONTROL FUNCTIONS EAU11630 Speedometer unit 1 Odometer 2 Tripmeter 3 Tripmeter reset knob 4 Speedometer The speedometer unit is equipped with a speedometer an odometer and a tripmet
43. e operating condition Always follow the inspection and maintenance procedures and schedules described in the Owner s Manual Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage Do not operate the vehicle if you find any problem If a problem cannot be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha dealer EWA11151 Before using this vehicle check the following points ITEM CHECKS PAGE Check fuel level in fuel tank Fuel Refuel if necessary 4 5 Check fuel line for leakage Check oil level in engine Engine oil If necessary add recommended oil to specified level 7 11 Check vehicle for oil leakage Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check lever free play Adjust if necessary Front brake Check brake pads for wear 7 20 7 22 7 23 Replace if necessary Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydraulic system for leakage Check operation Lubricate cable if necessary Check pedal free play Adjust if necessary Rear brake 7 21 7 22 5 1 FOR YOUR SAFETY PRE OPERATION CHECKS CHECKS Clutch Check operation Lubricate cable if necessary Check lever free play Adjust if necessary Throttle grip Make sure that operation
44. en loosen the axle nut 3 Loosen the drive chain puller lock nut at each end of the swingarm 4 To tighten the drive chain turn the drive chain slack adjusting nut at each end of the swingarm in direc tion a To loosen the drive chain turn the adjusting nut at each end of the swingarm in direction b and then push the rear wheel for ward NOTICE Improper drive chain slack will overload the en gine as well as other vital parts of the motorcycle and can lead to chain slippage or breakage To prevent this from occurring keep the drive chain slack with in the specified limits caos TIP Using the alignment marks on each side of the swingarm make sure that both drive chain pullers are in the same position for proper wheel alignment PERIODIC MAINTENANCE AND ADJUSTMENT Axle nut Axle nut cotter pin Drive chain puller locknut Drive chain slack adjusting nut Alignment marks Drive chain puller 5 Tighten the locknuts and then tighten the axle nut to the specified torques Tightening torques Drive chain puller locknut 16 Nm 1 6 m kgf 12 16 Axle nut 105 Nm 10 5 m kgf 76 ft Ibf 7 25 6 Insert a new cotter pin into the axle nut and then bend its ends as shown WARNING Always use a new cotter pin for the axle nut EWA10701 1 Cotter pin TIP Make sure that two notches in the axle nut are aligned with the hole through the
45. er choke turned off To avoid the possi bility of excessive exhaust emissions never leave the starter choke on long er than necessary The time necessary for starter choke use depends upon the ambient temperature Tempera tures above 10 C 50 F require about 7 seconds of starter choke use and temperatures below 10 C 50 F re quire about 35 seconds with the starter choke turned on then about 2 5 min utes with the starter choke in the half way position OPERATION AND IMPORTANT RIDING POINTS ECA11042 NOTICE For maximum engine life never ac celerate hard when the engine is cold EAU16640 Starting a warm engine Follow the same procedure as for start ing a cold engine with the exception that the starter choke is not required when the engine is warm 6 2 EAU16671 Shifting 1 Shift pedal 2 Neutral position Shifting gears lets you control the amount of engine power available for starting off accelerating climbing hills etc The gear positions are shown in the il lustration TIP To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it ECA10260 NOTICE Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated on
46. er The speedometer shows riding speed The odometer shows the total distance traveled The tripmeter shows the distance traveled since it was last set to zero with the reset knob The tripmeter can be used to estimate the distance that can be traveled with a full tank of fuel This information will en able you to plan future fuel stops 4 2 Handlebar switches Left 1 Dimmer switch LIGHTS 2 Turn signal switch TURN 3 Horn switch HORN Right 1 Engine stop switch ENGINE STOP 2 Start switch START EAU12348 INSTRUMENT AND CONTROL FUNCTIONS EAU12410 Dimmer switch LIGHTS Set the switch to HI for the high beam and to LO for the low beam EAU12440 Turn signal switch TURN To signal a right hand turn push this switch to the right To signal a left hand turn push this switch to the left When released the switch returns to the cen ter position To cancel the turn signal lights push the switch in after it has re turned to the center position EAU12510 Horn switch HORN Press this switch to sound the horn EAU12650 Engine stop switch ENGINE STOP Set this switch to RUN before starting the engine Set this switch to OFF to stop the engine in case of an emergen Cy Such as when the vehicle overturns or when the throttle cable is stuck EAU12691 Start switch START Push this switch to crank the engine with the starter See page
47. ers Correct if necessary Brake lever pivot shaft Apply silicone grease lightly Brake pedal pivot shaft Apply lithium soap based grease lightly Clutch lever pivot shaft Apply lithium soap based grease lightly PERIODIC MAINTENANCE AND ADJUSTMENT ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 6000 km or 6 months 7000 mi 11000 km or 12 months 10000 mi 16000 km or 18 months 13000 mi 21000 km or 24 months 16000 mi 26000 km or 30 months Shift pedal pivot shaft Apply lithium soap based grease lightly EI EI EI EI EI Sidestand pivot Check operation Apply lithium soap based grease lightly Sidestand switch Check operation and replace if necessary Front fork Check operation and for oil leak age Replace if necessary Shock absorber as semblies Check operation and for oil leak age Replace if necessary Engine oil Change warm engine before draining Engine oil filter ele ment Replace Front and rear brake switches Check operation Control and meter cables Apply Yamaha chain and cable lube or engine oil thoroughly Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip housing 7 7
48. ery effective in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when you are approaching passing through intersections since in tersections are the most likely places for motorcycle accidents to occur 2 1 Ride where other motorists can see you Avoid riding in another motorist s blind spot Many accidents involve inexperi enced operators In fact many op erators who have been involved in accidents do not even have a cur rent motorcycle license Make sure that you are qualified and that you only lend your mo torcycle to other qualified opera tors Know your skills and limits Staying within your limits may help you to avoid an accident We recommend that you prac tice riding your motorcycle where there is no traffic until you have become thoroughly famil iar with the motorcycle and all of its controls Many accidents have been caused by error of the motorcycle opera tor A typical error made by the op erator is veering wide on a turn due to excessive speed or under cornering insufficient lean angle for the speed Always obey the speed limit and never travel faster than warrant ed by road and traffic conditions Always signal before turning or changing lanes Make sure that other motorists can see you The posture of the operator and passenger is important for proper control The operator should keep both hands on t
49. esigned built and equipped so as to conform at the time of sale with all U S emissions standards applicable at the time of manufacture and that it is free from defects in materials and workmanship which would cause it not to meet these standards within the period listed immediately below Failures other than those resulting from defects in material or workmanship which arise solely as a result of owner abuse and or lack of proper maintenance are not covered by this warranty 10 7 Engine Displacement Period Under 50cc 6 000 km 3 750 miles or five years whichever occurs first 50cc to 169cc 12 000 km 7 465 miles or five years whichever occurs first 170cc to 279cc 18 000 km 11 185 miles or five years whichever occurs first 280cc and over 30 000 km 18 641 miles or five years whichever occurs first YAMAHA MOTOR CORPORATION U S A MAKES NO OTHER WARRANTY OF ANY KIND EXPRESSED OR IMPLIED ALL IMPLIED WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA MOTOR CORPORATION U S A AND EXCLUDED FROM THIS WARRANTY SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU ALSO EXCLUDED FROM THIS WARRANTY ARE ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING LOSS OF USE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR C
50. formance capabilities and to provide the best combination of handling brak ing and comfort Other tires rims siz es and combinations may not be appropriate Refer to page 7 17 for tire specifications and more information on replacing your tires Transporting the Motorcycle Be sure to observe following instruc tions before transporting the motorcy cle in another vehicle e Remove all loose items from the motorcycle A SAFETY INFORMATION Check that the fuel cock if equipped is in the OFF position and that there are no fuel leaks e Point the front wheel straight ahead on the trailer or in the truck bed and choke it in a rail to pre vent movement e Shift the transmission in gear for models with a manual transmis sion Secure the motorcycle with tie downs or suitable straps that are attached to solid parts of the mo torcycle such as the frame or up per front fork triple clamp and not for example to rubber mounted handlebars or turn signals or parts that could break Choose the lo cation for the straps carefully so the straps will not rub against painted surfaces during transport The suspension should be com pressed somewhat by the tie downs if possible so that the mo torcycle will not bounce excessive ly during transport 2 5 Left view Headlight page 7 33 Steering lock page 4 8 Fuel tank page 4 5 Battery page 7 30 Fuses page 7 32 Helmet holder
51. ge 4 9 The Vehicle Emission Control Informa Record the information on this label in tion label is affixed at the location in the the space provided This information illustration This label shows specifica will be needed when ordering spare tions related to exhaust emissions as parts from a Yamaha dealer required by federal law state law and Environment Canada 10 2 CONSUMER INFORMATION EAU26551 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying Yamaha Motor Corporation U S A If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrator NHTSA 400 Seventh Street SW Washington DC 20590 You can also obtain other information about motor vehicle safety from http www safercar gov 10 3 CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Federal law prohibits the following acts or t
52. h vehicle ser vice have a Yamaha dealer perform service EWA10321 PERIODIC MAINTENANCE AND ADJUSTMENT EWA15121 Turn off the engine when performing maintenance unless otherwise specified e A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires e Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 1 for more in formation about carbon monox ide Brake discs calipers drums and linings can become very hot during use To avoid possible burns let brake components cool before touching them EWA15460 7 1 EAU17302 Emission controls not only function to ensure cleaner air but are also vital to proper engine operation and maximum performance In the following periodic maintenance charts the services relat ed to emissions control are grouped separately These services require specialized data knowledge and equipment Maintenance replacement or repair of the emission control devic es and systems may be performed by any repair establishment or individual that is certified if applicable Yamaha dealers are trained and equipped to perform these particular services PERIODIC MAINTENANCE AND ADJUSTMENT EAU17341 Owner s tool kit 1 Owners tool kit The owner s tool kit is located behind panel A See page 7 9 The service i
53. he bulb 1 Headlight coupler 2 Headlight bulb cover lens 1 Screw Do not use a headlight bulb ofa 2 Disconnect the headlight coupler Headlight bulb holder wattage higher than specified and then remove the bulb cover 4 Place a new headlight bulb into po sition and then secure it with the bulb holder 7 33 PERIODIC MAINTENANCE AND ADJUSTMENT 5 6 Have a Yamaha dealer adjust the EAU24133 Replacing the tail brake light bulb 1 Remove the tail brake light lens by removing the screws Install the headlight bulb cover and then connect the coupler Install the headlight unit by install ing the screws headlight beam if necessary 1 Screw 2 Remove the burnt out bulb by pushing it in and turning it counter clockwise 7 34 1 Tail brake light bulb 3 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 4 Install the lens by installing the screws NOTICE Do not over tighten the screws otherwise the lens may break tecatose1 EAU24212 Replacing a turn signal light bulb 1 Remove the turn signal lens by re moving the screws 1 Screw 2 Remove the burnt out bulb by pushing it in and turning it counter clockwise 1 Turn signal light bulb 3 Insert a new bulb into the socket push it in and then turn it clock wise until it stops Install the lens by installing the screws NOTICE Do not over
54. he cause Turn the engine off and then check the oil level and correct it if necessary PERIODIC MAINTENANCE AND ADJUSTMENT EAU32738 Cleaning the air filter element The air filter element should be cleaned or replaced at the intervals specified in the periodic maintenance and lubrica tion chart Clean or if necessary re place the air filter element more frequently if you are riding in unusually wet or dusty areas 1 Remove the bolts and loosen the air filter case joint clamp screw 1 Air filter case joint clamp screw 2 Air filter case cover 3 Air filter case 2 Disconnect the hoses from the air filter case and then remove the air filter case 1 Bolt 1 Hose 2 Air filter case 7 14 3 Remove the air filter case cover by removing the screws 1 Screw 4 Remove the air filter element by removing the wing nut 1 Wing nut 2 Air filter element 5 Remove the sponge material from the air filter element frame clean it with solvent and then squeeze the remaining solvent out WARNING Use only a dedicated parts cleaning solvent To avoid the PERIODIC MAINTENANCE AND ADJUSTMENT engine should never be operat ed without the air filter element installed otherwise the ton s and or cylinder s may become excessively worn ECA10481 risk of fire or explosion do not 9 Install the air filter case cover by in use gasoline or solvents with a stalling the screws
55. he causing thereof 1 The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new ve hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Exhaust system Muffler Exhaust pipe Silencer Intake system Air cleaner case Air cleaner element ntake duct 10 4 CONSUMER INFORMATION EAU26611 Maintenance record Copies of work orders and or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty The chart below is printed only as a reminder that maintenance work is required It is not acceptable proof of maintenance work Maintenance Date of Mileage Servicing dealer Remarks interval service name and address 600 mi 1000 km or 1 month 4000 mi 6000 km or 6 months 7000 mi 11000 km or 12 months 10000 mi 16000 km or 18 months 13000 mi 21000 km or 24 months 16000 mi 26000 km or 30 months 19000 mi 31000 km or 36 month
56. he handlebar and both feet on the operator foot rests during operation to main tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs A SAFETY INFORMATION e This motorcycle is designed for on road use only It is not suitable for off road use Protective Apparel The majority of fatalities from motorcy cle accidents are the result of head in juries The use of a safety helmet is the single most critical factor in the preven tion or reduction of head injuries e Always wear an approved helmet e Wear a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard e The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations e Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Always wear protective clothing that covers your legs ankles and feet The engine or exhaust sys tem become very hot during or af ter operation and can cause burns 2 2 A passenger should also observe the above precautions
57. icle on a level sur face and hold it in an upright posi tion A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil set tles and then check the oil level through the check window located at the bottom right side of the crankcase TIP The engine oil should be between the minimum and maximum level marks PERIODIC MAINTENANCE AND ADJUSTMENT 1 Engine oil level check window 2 Maximum level mark 3 Minimum level mark 4 If the engine oil is below the mini mum level mark add sufficient oil of the recommended type to raise it to the correct level To change the engine oil with or without oil filter element replace ment 1 Start the engine warm it up for several minutes and then turn it off 2 Place an oil pan under the engine to collect the used oil 3 Remove the engine oil filler cap the engine oil drain bolt and its gasket to drain the oil from the crankcase VA 1 Engine oil filler 1 Engine oil drain bolt 2 Gasket 7 12 TIP Skip steps 4 6 if the oil filter element is not being replaced 4 Remove the oil filter element cover by removing the screws 1 Screw 2 Oil filter element cover 5 Remove and replace the oil filter element and O ring ZAN 1 Oil filter element 2 O ring 6 Install the oil filter element cover by i
58. ignal light 12 V 27 0Wx2 Meter lighting 14V 3 0W x 1 Neutral indicator light 14 V 3 09W x 1 High beam indicator light 12V 1 72W x 1 Turn signal indicator light 14 V 3 09W x 1 Fuses Main fuse 20 0A Signaling system fuse 10 0A EAU26352 Identification numbers Record the key identification number vehicle identification number and mod el label information in the spaces pro vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi cle is stolen KEY IDENTIFICATION NUMBER VEHICLE IDENTIFICATION NUMBER p MODEL LABEL INFORMATION CONSUMER INFORMATION EAU26390 Key identification number 1 Key identification number The key identification number is stamped into the key Record this num ber in the space provided and use it for reference when ordering a new key 10 1 EAU26400 Vehicle identification number 1 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area CONSUMER INFORMATION EAU26470 EAU48061 Model label Vehicle Emission Control Informa tion label 1 Model label The model label is affixed to the frame under the rider seat See pa
59. is smooth Check throttle grip free play If necessary have Yamaha dealer adjust throttle grip free play and lubricate cable and grip housing 7 16 7 27 Control cables Make sure that operation is smooth Lubricate if necessary Drive chain Check chain slack Adjust if necessary Check chain condition Lubricate if necessary Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary Brake and shift pedals Make sure that operation is smooth Lubricate pedal pivoting points if necessary Brake and clutch levers Make sure that operation is smooth Lubricate lever pivoting points if necessary Sidestand Make sure that operation is smooth Lubricate pivot if necessary Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle FOR YOUR SAFETY PRE OPERATION CHECKS ITEM CHECKS PAGE Check fluid level Battery e Fill with distilled water if necessary EAU15951 Read the Owner s Manual carefully to become familiar with all controls If there is a control or function you do not un
60. ke fluid 7 24 Drive chain slack 7 24 Cleaning and lubricating the drive chain 7 26 Checking and lubricating the cables 7 26 Checking and lubricating the throttle grip and cable 7 27 Checking and lubricating the brake and shift pedals 7 27 Checking and lubricating the brake and clutch levers 7 28 Checking and lubricating the sidestand 7 28 Lubricating the swingarm DIVOIS i iae id cod 7 29 Checking the front fork 7 29 Checking the steering 7 30 Checking the wheel bearings 7 30 Battery ieties ia Replacing the fuses Replacing the headlight bulb Replacing the tail brake light Replacing turn signal light D lD i 5 m ettet Supporting the motorcycle Front Rear wheel Troubleshooting Troubleshooting chart MOTORCYCLE CARE AND STORAGE hes Matte color caution EUER Storage SPECIFICATIONS CONSUMER INFORMATION Identification numbers Reporting safety defects Motorcycle noise regulation Maintenance record
61. l make sure that the top of the mas ter cylinder is level by turning the handlebars 7 23 PERIODIC MAINTENANCE AND ADJUSTMENT EAU22721 Changing the brake fluid Have a Yamaha dealer change the brake fluid at the intervals specified in the TIP after the periodic maintenance and lubrication chart In addition have the oil seals of the brake master cylin der and caliper as well as the brake hose replaced at the intervals listed be low or whenever they are damaged or leaking Oil seals Replace every two years Brake hose Replace every four years EAU22760 Drive chain slack The drive chain slack should be checked before each ride and adjusted if necessary EAU22773 To check the drive chain slack 1 Place the motorcycle on the side stand TIP When checking and adjusting the drive chain slack there should be no weight on the motorcycle 2 Shift the transmission into the neu tral position 3 Move the rear wheel by pushing the motorcycle to locate the tight est portion of the drive chain and then measure the drive chain slack as shown Drive chain slack 30 0 40 0 mm 1 18 1 57 7 24 1 Drive chain slack 4 If the drive chain slack is incorrect adjust it as follows EAU22863 To adjust the drive chain slack 1 Loosen the brake pedal free play adjusting nut i 1 Brake pedal free play adjusting nut 2 Remove the cotter pin from the axle nut and th
62. le Care fully inspect the accessory before using it to make sure that it does not in any way reduce ground A SAFETY INFORMATION clearance or cornering clearance limit suspension travel steering travel or control operation or ob scure lights or reflectors Accessories fitted to the handle bar or the front fork area can create instability due to improper weight distribution or aerody namic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody namic effects Wind may at tempt to lift the motorcycle or the motorcycle may become un stable in cross winds These ac cessories may also cause instability when passing or being passed by large vehicles Certain accessories can dis place the operator from his or her normal riding position This improper position limits the free dom of movement of the opera 2 4 tor and may limit control ability therefore such accessories are not recommended Use caution when adding electri cal accessories If electrical acces sories exceed the capacity of the motorcycle s electrical system an electric failure could result which could cause a dangerous loss of lights or engine power Aftermarket Tires and Rims The tires and rims that came with your motorcycle were designed to match the per
63. le can now be operated nor mally ECA10270 NOTICE If any engine trouble should occur during the engine break in period immediately have a Yamaha dealer check the vehicle 6 4 EAU17213 Parking When parking stop the engine and then remove the key from the main switch e Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned e Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire e Do not park near grass or other flammable materials which might catch fire EWA10311 EAU17243 Periodic inspection adjustment and lu brication will keep your vehicle in the safest and most efficient condition pos sible Safety is an obligation of the vehi cle owner operator The most important points of vehicle inspection adjust ment and lubrication are explained on the following pages The intervals given in the periodic maintenance charts should be simply considered as a general guide under normal riding conditions However de pending on the weather terrain geo graphical location and individual use the maintenance intervals may need to be shortened Failure to properly maintain the ve hicle or performing maintenance ac tivities incorrectly may increase your risk of injury or death during service or while using the vehicle If you are not familiar wit
64. low flash point waiss NOTICE 10 Connect the hoses to the air filter To avoid damaging the foam case material handle it gently and Apply oil ofthe recommended type 41 Push the air filter case onto the air carefully and do not twist or to the entire surface of the sponge filler case joint and then tighten wring it tecarosi1 material and then squeeze the ex the clamp screw cess oil out 12 Install the air filter case bolts TIP The air filter element should be wet but not dripping Recommended oil Yamaha foam air filter oil or other quality foam air filter oil 7 Pull the sponge material over the air filter element frame 8 Insert the element into the air filter case and then tighten the wing nut NOTICE Make sure that the air filter element is properly seated in the air filter case The 1 Sponge material 2 Air filter element frame 7 15 PERIODIC MAINTENANCE AND ADJUSTMENT EAU21251 Carburetor The carburetor is an important part of the engine and its emission control sys tem which requires very sophisticated adjustment Therefore carburetor ad justments should be left to Yamaha dealer who has the necessary profes sional knowledge and experience EAU44734 Checking the engine idling speed Check the engine idling speed and if necessary have it corrected by a Yamaha dealer Engine idling speed 1350 1450 r min 7 16 EAU21384 Checking the throttle grip free play
65. ly when the engine is running Inade quate lubrication may damage the transmission Always use the clutch while changing gears to avoid damag ing the engine transmission and drive train which are not designed to withstand the shock of forced shifting EAU16681 To start out and accelerate 1 2 Pull the clutch lever to disengage the clutch Shift the transmission into first gear The neutral indicator light should go out Open the throttle gradually and at the same time release the clutch lever slowly OPERATION AND IMPORTANT RIDING POINTS 4 TIP At the recommended shift points shown in the following table close the throttle and at the same time quickly pull the clutch lever in Shift the transmission into second gear Make sure not to shift the transmission into the neutral posi tion Open the throttle part way and gradually release the clutch lever Follow the same procedure when shifting to the next higher gear When shifting gears in normal operat ing conditions use the recommended shift points EAU16700 To decelerate 1 2 Apply both the front and the rear brakes to slow the motorcycle Shift the transmission into first gear when the motorcycle reaches 20 km h 12 mi h If the engine is about to stall or runs very roughly pull the clutch lever in and use the brakes to stop the motorcycle 6 3 3 Shiftthe transmission into the neu tral
66. m Hotn SWICh notes 4 3 Identification numbers 10 1 Ignition circuit cut off system 4 11 Indicator lights 4 1 K Key identification number 10 1 L Labels location 1 1 M Main switch 4 1 Maintenance and lubrication periodic 7 5 Maintenance emission control system 7 3 Maintenance record 10 5 Matte color 8 1 Model label eene 10 2 N Neutral indicator light 4 1 Noise regulation 10 4 P Panel removing and installing 7 9 Parking ertet 6 4 Part locations 3 1 R Rider seat 4 9 S Safety defects reporting 10 3 Safety 2 1 Shifting Shift pedal Shock absorber assemblies adjusting iier te 4 10 4 10 Sidestand checking and lubricating 7 28 Spark plugs checking 7 9 9 1 Speedometer
67. nce of ammonia and areas where strong chemi cals are stored Long term Before storing your motorcycle for sev eral months 1 Follow all the instructions in the Care section of this chapter 2 Turn the fuel cock lever to ON 3 Drain the carburetor float cham bers by loosening the drain bolts this will prevent fuel deposits from building up Pour the drained fuel into the fuel tank Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating Perform the following steps to pro tect the cylinders piston rings etc from corrosion a Remove the spark plug caps and spark plugs b Pour a teaspoonful of engine oil into each spark plug bore c Install the spark plug caps onto the spark plugs and then place the spark plugs on the cylinder head so that the electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder walls with oil WARNING To prevent dam age or injury from sparking make sure to ground the MOTORCYCLE CARE AND STORAGE spark plug electrodes while turning the engine over EWA10951 e Remove the spark plug caps from the spark plugs and then install the spark plugs and the spark plug caps Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand
68. nch bolt 3 Lift the front wheel off the ground according to the procedure on page 7 35 4 Pull the wheel axle out and then remove the wheel NOTICE Do not apply the brake after the wheel has been removed to gether with the brake disc oth erwise the brake pads will be forced shut eca11071 EAU24933 To install the front wheel 1 Install the speedometer gear unit into the wheel hub so that the pro jections mesh with the slots 1 Speedometer gear unit 2 Lift the wheel up between the fork legs TIP Make sure that there is enough space between the brake pads before insert ing the brake disc and that the slot in the speedometer gear unit fits over the retainer on the fork leg ________ ____ BERIODIC MAINTENANCE AND ADJUSTMENT por 1 Speedometer gear unit 2 Retainer 3 Speedometer cable 3 Insert the wheel axle 4 Lower the front wheel so that it is on the ground and then put the sidestand down 5 Tighten the wheel axle to the spec ified torque Tightening torque Wheel axle 59 Nm 5 9 m kgf 43 ft Ibf 6 Tighten the front wheel axle pinch bolt to the specified torque Tightening torque Front wheel axle pinch bolt 20 Nm 2 0 m kgf 14 ft Ibf 7 37 7 While applying the front brake push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly 8 Connect the speedometer cable PERIODIC MAINTENANCE AND ADJUSTMEN
69. nformation included in this manual and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you 7 2 TIP PERIODIC MAINTENANCE AND ADJUSTMENT EAU48470 e From 19000 mi 31000 km or 36 months repeat the maintenance intervals starting from 7000 mi 11000 km or 12 months e Items marked with an asterisk require special tools data and technical skills have a Yamaha dealer perform the service Periodic maintenance chart for the emission control system ROUTINE INITIAL ODOMETER READINGS EAU17581 600 mi 1000 km or 1 month 4000 mi 6000 km or 6 months 7000 mi 11000 km or 12 months 10000 mi 16000 km or 18 months 13000 mi 21000 km or 24 months 16000 mi 26000 km or 30 months Fuel line Check fuel and vacuum hoses for cracks or damage Replace if necessary Spark plugs Check condition Adjust gap and clean Replace every 7000 mi 11000 km or 12 months Replace Replace Valve clearance Check and adjust valve clearance when engine is cold Crankcase breather system Check breather hose for cracks or damage
70. ng the clutch lever free play 1 Clutch lever free play 2 Locknut 3 Clutch lever free play adjusting bolt 4 Rubber cover The clutch lever free play should mea sure 10 0 15 0 mm 0 39 0 59 in as shown Periodically check the clutch le ver free play and if necessary adjust it as follows 1 Slide the rubber cover back at the clutch lever 2 Loosen the locknut 3 To increase the clutch lever free play turn the clutch lever free play adjusting bolt in direction a To 7 19 decrease the clutch lever free play turn the adjusting bolt in direction b TIP If the specified clutch lever free play could be obtained as described above skip steps 4 7 4 Fully turn the adjusting bolt in di rection a to loosen the clutch ca ble 5 Slide the rubber cover back further down the clutch cable and then loosen the locknut 1 Locknut 2 Clutch lever free play adjusting nut crank case 3 Rubber cover play turn the clutch lever free play adjusting nut in direction a To decrease the clutch lever free play turn the adjusting nut in direction b Tighten the locknut at the clutch cable and then slide the rubber cover to its original position Tighten the locknut at the clutch le ver and then slide the rubber cov er to its original position PERIODIC MAINTENANCE AND ADJUSTMENT 6 To increase the clutch lever free EAU22093 Adjusting the brake lever free play
71. nserted in the lock 2 Turn the key counterclockwise to the original position and then re move it TIP The fuel tank cap cannot be closed un less the key is in the lock In addition the key cannot be removed if the cap is not properly closed and locked Make sure that the fuel tank cap is properly closed after filling fuel Leaking fuel is a fire hazard EWA11091 4 5 EAU13212 Fuel Make sure there is sufficient gasoline in the tank Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling follow these instructions EWA10881 1 Before refueling turn off the en gine and be sure that no one is sit ting on the vehicle Never refuel while smoking or while in the vi cinity of sparks open flames or other sources of ignition such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank Stop filling when the fuel reaches the bottom of the filler tube Because fuel expands when it heats up heat from the engine or the sun can cause fuel to spill out of the fuel tank 1 Fuel tank filler tube 2 Maximum fuel level 3 Wipe up any spilled fuel immedi ately NOTICE Immediately wipe off spilled fuel with a clean dry soft cloth since fuel may deteri orate painted surfaces or plastic parts ECA10071 4 Be sure to securely close the fuel tank cap Gasoline is poisonous and can cause injur
72. nstalling the screws then tighten ing them to the specified torque Tightening torque Oil filter element cover screw 10 Nm 1 0 m kgf 7 2 ft lbf TIP Make sure that the O ring is properly seated 7 Install the engine oil drain bolt and its new gasket and then tighten the bolt to the specified torque PERIODIC MAINTENANCE AND ADJUSTMENT Tightening torque Engine oil drain bolt 34 Nm 3 4 m kgf 25 ft Ibf 8 Refill with the specified amount of the recommended engine oil and then install and tighten the oil filler cap Recommended engine oil See page 9 1 Oil quantity With oil filter element replacement 1 60 L 1 69 US qt 1 41 Imp qt Without oil filter element replace ment 1 40 L 1 48 US qt 1 23 Imp qt TIP Be sure to wipe off spilled oil on any parts after the engine and exhaust sys tem have cooled down ECA11620 NOTICE In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci 7 13 10 fication of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the crankcase Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking im mediately turn the engine off and check for t
73. ny detergent residue using plenty of water as it is harmful to plastic parts Do not use any harsh chemical products on plastic parts Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products solvent or thinner fuel gasoline rust re movers or inhibitors brake flu id antifreeze or electrolyte Do not use high pressure wash ers or steam jet cleaners since they cause water seepage and deterioration in the following ar eas seals of wheel and swing arm bearings fork and brakes electric components couplers connectors instruments switches and lights breather hoses and vents For motorcycles equipped with a windshield Do not use strong cleaners or hard sponges as they will cause dulling or scratching Some cleaning com pounds for plastic may leave scratches on the windshield MOTORCYCLE CARE AND STORAGE Test the product on a small hid den part of the windshield to make sure that it does not leave any marks If the windshield is scratched use a quality plastic polishing compound _ after washing After normal use Remove dirt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or
74. o OFF and turn off the electrical circuit in question Remove the blown fuse and then install a new fuse of the specified amperage WARNING Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive dam age to the electrical system and possibly a fire tewatsia1 7 32 Specified fuses Main fuse 20 0A Signaling system fuse 10 0A Turn the key to ON and turn on the electrical circuit in question to check if the device operates If the fuse immediately blows again have a Yamaha dealer check the electrical system PERIODIC MAINTENANCE AND ADJUSTMENT EAU23783 Replacing the headlight bulb This model is equipped with a quartz bulb headlight If the headlight bulb burns out replace it as follows ECA10650 NOTICE Take care not to damage the follow ing parts Headlight bulb Do not touch the glass part of the headlight bulb to keep itfree 1 Remove the headlight unit by re from oil otherwise the transpar moving the screws 3 Remove the headlight bulb holder ency ofthe glass the luminosity by turning it counterclockwise and of the bulb and the bulb life will then remove the burnt out bulb be adversely affected Thor oughly clean off any dirt and fin gerprints on the headlight bulb using a cloth moistened with al cohol or thinner e Headlight lens Do not affix any type of tinted film or stickers to the headlight 1 Do not touch the glass part of t
75. on of the steering must be checked as fol lows at the intervals specified in the pe riodic maintenance lubrication chart 1 Place a stand under the engine to raise the front wheel off the ground See page 7 35 for more information WARNING To avoid injury securely support the vehicle so there is no danger of it falling over ies 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steering EAU23291 Checking the wheel bearings fe M N The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings 7 30 EAU50280 Battery The battery is located under the rider seat See page 4 9 A poorly maintained battery will corrode and discharge quickly The electrolyte level battery lead connections and breather hose routing should be checked before each ride and at the in tervals specified in the periodic mainte nance and lubrication chart Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL
76. on record in accordance with federal law CONSUMER INFORMATION EAU26750 YAMAHA EXTENDED SERVICE Y E S Keep your Yamaha protected even after your warranty e In addition Travel and Recreation Interruption Protection expires with genuine Yamaha Extended Service Y E S TRIP is included at no extra cost TRIP gives you up to e Y E S is designed and administered by Yamaha Motor Corporation to provide maximum owner satisfaction You get uninterrupted factory backed coverage for extra peace of mind e Y E S is flexible You choose the plan that s right for you 12 months 24 months 36 months or on certain models even 48 months beyond your warranty period e Y E S is designed and administered by the same Yamaha people who handle your warranty and it shows in the comprehensive coverage benefits There are no mileage limitations Coverage isn t limited to moving parts or the drive train like many other plans And Y E S covers manufacturing defects just like the warranty See the sample contract at your Yamaha dealer to see how comforting uninterrupted factory backed protection can be e You don t have to pay anything for covered repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs 10 9 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle ren
77. oof of the original date of purchase If a question or problem arises regarding the warranty first contact the owner of the dealership Since all warranty matters are handled at the dealer level this person is in the best position to help you IF you are still not satisfied and require additional assistance please write to YAMAHA MOTOR CORPORATION U S A CUSTOMER RELATIONS DEPARTMENT P O Box 6555 Cypress California 90630 When contacting Yamaha Motor Corporation U S A don t forget to include any important information such as names addresses model V l N frame number dates and receipts CHANGE OF ADDRESS The federal government requires each manufacturer of a motor vehicle to maintain a complete up to date list of all first purchasers against the possibility of a safety related defect and recall This list is compiled from the purchase registrations sent to Yamaha Motor Corporation U S A by the selling dealer at the time of your purchase If you should move after you have purchased your new motorcycle please advise us of your new address by sending a postcard listing your motorcycle model V I N frame number dealer number or dealer s name as it is shown on your warranty card your name and new mailing address Mail to YAMAHA MOTOR CORPORATION U S A P O Box 6555 Cypress California 90630 Attention Warranty Department This will ensure that Yamaha Motor Corporation U S A has an up to date registrati
78. or example can cause poor starting and loss of power The following troubleshooting chart represents a quick and easy procedure for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferi or have a shorter service life and can lead to expensive repair bills When checking the fuel system do not smoke and make sure there are no open flames or sparks in the ar ea including pilot lights from water EWA15141 PERIODIC MAINTENANCE AND ADJUSTMENT heaters or furnaces Gasoline or gasoline vapors can ignite or ex plode causing severe injury or property damage 7 40 PERIODIC MAINTENANCE AND ADJUSTMENT EAU25932 Troubleshooting chart 1 Fuel r1 There is enough fuel Check the compression Check the fuel level in the fuel tank Th ine d t start engine does not start There is no fuel Supply fuel Check the compressoin 2 Compression m There is compression Check the ignition Operate the electric starter gt Have a Yamaha dealer check the vehicle Wipe off with a dry cloth and correct the Open the throttle halfway and ope
79. pecified in the Owner s and Service Manual We do recommend however that items requiring Special tools or equipment be done by a Yamaha motorcycle dealer Q Will the warranty be void or cancelled if do not operate or maintain my new motorcycle exactly as specified in the Owners Manual A No The warranty on a new motorcycle cannot be voided or cancelled However Po PO if a particular failure is caused by operation or maintenance other than as described in the Owner s Manual that failure may not be covered under warranty What responsibility does my dealer have under this warranty Each Yamaha motorcycle dealer is expected to 1 Completely set up every new machine before sale 2 Explain the operation maintenance and warranty requirements to your satisfaction at the time of sale and upon your request at any later date 3 Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the policy to remain effective 10 8 CUSTOMER SERVICE If your machine requires warranty service you must take it to any authorized Yamaha motorcycle dealer within the continental United States Be sure to bring your warranty registration card or other valid pr
80. position when the motorcycle is almost completely stopped The neutral indicator light should come on EAU16720 Recommended shift points The recommended shift points during acceleration and deceleration shown in the table below Shift up points 1st 2nd 16 km h 10 mi h 2nd 3rd 24 km h 15 mi h 3rd 4th 32 km h 20 mi h 4th gt 5th 40 km h 25 mi h Shift down points 5th gt 4th 20 km h 12 mi h 4th gt 3rd 20 km h 12 mi h 2nd 20 km h 12 mi h 2nd 1st 20 km h 12 mi h OPERATION AND IMPORTANT RIDING POINTS EAU16841 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU17023 0 1000 km 0 600 mi Avoid prolonged operation above 1 3 throttle NOTICE After 1000 km 600 mi of operation the engine oil must be changed and the oil filter car tridge or element replaced 1000 1600 km 600 1000 mi Avoid prolonged operation above 1 2 throttle 1600 km 1000 mi and beyond The vehic
81. rake and shift pedals checking and lubricating eene 7 27 Brake fluid changing 7 24 Brake fluid level checking 7 23 Brake lever wed Brake lever free play adjusting 7 20 Brake light switches 7 22 Brake pads and shoes checking 7 22 Brake 4 4 Brake pedal height and free play 7 21 C Cables checking and lubricating 7 26 Canister for California only 7 11 Carburetor Care D Dimmer switch 4 3 Drive chain cleaning and lubricating 7 26 Drive chain slack 7 24 E Engine break in 6 4 Engine idling speed checking 7 16 Engine oil and oil filter element 7 11 Engine starting a warm zs Engine stop switch F Front fork 7 29 El ste acct ier AI LL 4 5 Fuel cock 4 7 Fuel tank cap we A Fuses 7 32 H Handlebar switches 4 2 Headlight bulb replacing 7 33 Helmet holder es 4 9 High beam indicator light
82. rate spark plug gaps or replace the spark plugs the electric starter Wet Have a Yamaha dealer check the vehicle ihe engine does not start Check the battery 4 Battery The engine turns over quickly There is no compression 3 3 Ignition Remove the spark plugs and check the electrodes I The battery is good The engine does not start Operate the electric starter I Have a Yamaha dealer Check the electrolyte and battery check the vehicle lead connections and charge the battery if necessary The engine turns over slowly 7 41 MOTORCYCLE CARE AND STORAGE EAU37833 Matte color caution ECA15192 NOTICE Some models are equipped with matte colored finished parts Be sure to consult a Yamaha dealer for advice on what products to use be fore cleaning the vehicle Using a brush harsh chemical products or cleaning compounds when cleaning these parts will scratch or damage their surface Wax also should not be applied to any matte colored fin ished parts EAU26044 Care While the open design of a motorcycle reveals the attractiveness of the tech nology it also makes it more vulnera ble Rust and corrosion can develop even if high quality components are used A rusty exhaust pipe may go un noticed on a car however it detracts
83. ry 2 Battery breather hose To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the battery be sure the key is turned to OFF then discon nect the negative lead before disconnecting the positive lead ECA16302 If the battery will be stored for more than two months check the specif ic gravity of the electrolyte at least once a month and fully charge the battery whenever necessary stallation NOTICE When install ing the battery be sure the key is turned to OFF then con nect the positive lead before connecting the negative lead ECA16840 After installation make sure that the battery leads are properly con nected to the battery terminals and that the breather hose is properly routed in good condition and not obstructed NOTICE If the breather hose is positioned in such a way that the frame is ex posed to electrolyte or gas ex pelled from the battery the frame could suffer structural and external damages ic PERIODIC MAINTENANCE AND ADJUSTMENT 3 Fully charge the battery before in EAU23601 Replacing the fuses 1 Main fuse 2 Spare main fuse 3 Signaling system fuse The main fuse and the signaling sys tem fuse holders are located under the rider seat See page 4 9 If a fuse is blown replace it as follows 1 2 Turn the key t
84. s 22000 mi 36000 km or 42 months 25000 mi 41000 km or 48 months 10 5 CONSUMER INFORMATION Maintenance Date of Servicing dealer _ Mileage Remarks interval service 9 name and address 28000 mi 46000 km or 54 months 31000 mi 51000 km or 60 months 10 6 CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation U S A hereby warrants that new Yamaha motorcycles will be free from defects in material and workmanship for the period of time stated herein subject to certain stated limitations THE PERIOD OF WARRANTY for Yamaha motorcycles originally equipped with headlight stoplight and turn signals shall be one 1 year from the date of purchase with no mileage limitation MODELS EXCLUDED FROM WARRANTY include those used for non Yamaha authorized renting leasing or other commercial purposes and TZ models DURING THE PERIOD OF WARRANTY any authorized Yamaha motorcycle dealer will free of charge repair or replace any part adjudged defective by Yamaha due to faulty workmanship or material from the factory Parts used in warranty repairs will be warranted for the balance of the products warranty period All parts replaced under warranty become property of Yamaha Motor Corporation U S A GENERAL EXCLUSIONS from this warranty shall include any failures caused
85. stand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding the vehicle upright TIP The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situations See page 4 11 for an explanation of the ignition circuit cut off system The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control Yamaha s ignition circuit cut off system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check EWA10241 INSTRUMENT AND CONTROL FUNCTIONS this system regularly and have a laniti it cut off tem Yamaha dealer repair it if it does not function properly The ignition circuit cut off system com prising the sidestand switch clutch switch and neutral switch has the fol lowing functions e It prevents starting when the trans mission is in gear and the side stand is up but the clutch lever is not pulled e It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down e Itcutsthe running engine when the transmission is in gear and the sidestand is moved down
86. system or vehicle performance problems INSTRUMENT AND CONTROL FUNCTIONS EAU13581 Fuel cock This model is equipped with a negative pressure fuel cock The fuel cock sup plies fuel from the tank to the carburetor while also filtering it The fuel cock lever positions are ex plained as follows and shown in the il lustrations 1 Arrow mark positioned over ON With the fuel cock lever in this position fuel flows to the carburetor when the engine is running Turn the fuel cock le ver to this position when starting the en gine and riding RES 1 Arrow mark positioned over RES This indicates reserve With the fuel cock lever in this position the fuel re serve is made available Quickly turn the fuel cock lever to this position if you run out of fuel while riding otherwise the engine may stall and will have to be primed see PRI After turning the fuel cock lever to RES refuel as soon as possible and be sure to turn the fuel cock lever back to ON 4 7 PRI 1 Arrow mark positioned over PRI This indicates prime With the fuel cock lever in this position the engine can be primed Turn the fuel cock lever to this position when the engine has been al lowed to run out of fuel This sends fuel directly to the carburetor which will make starting easier After the engine has started be sure to turn the lever to ON or RES if you have not refueled yet INSTRUMENT AND
87. tal emergency towing phone calls even food and lodging when you are away from home This superb coverage goes into effect when you purchase Y E S so it applies to any warranty repairs as well as covered repairs during your entire Y E S plan period Y E S coverage is honored at any authorized Yamaha dealer nationwide e Y E S coverage is transferable to a new owner if you sell or trade in That can make your Yamaha much more valuable This excellent Y E S plan coverage is only available to Yamaha owners like you and only while your Yamaha is still within the Yamaha Limited Warranty period So visit your authorized Yamaha dealer to get all the facts He can show you how easy it is to protect your investment with Yamaha Extended Service CONSUMER INFORMATION We urge you to act now You ll get the excellent benefits of TRIP coverage right away and you ll rest easy knowing you ll have strong factory backed protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be YAMAHA EXTENDED SERVICE happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 10 10 A Air filter element cleaning 7 14 B Battery ease eges 7 30 Brake and clutch levers checking and lubricating cerne 7 28 B
88. tighten the screws otherwise the lens may break ecatose1 7 35 PERIODIC MAINTENANCE AND ADJUSTMENT EAU24350 Supporting the motorcycle Since this model is not equipped with a centerstand follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up right Check that the motorcycle is ina stable and level position before starting any maintenance A strong wooden box can be placed under the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcycle by using a motorcycle stand or if an additional motorcycle stand is not available by placing a jack un der the frame in front of the rear wheel 2 Raise the front wheel off the ground by using a motorcycle stand To service the rear wheel Raise the rear wheel off the ground by using a motorcycle stand or if a motor cycle stand is not available by placing PERIODIC MAINTENANCE AND ADJUSTMENT a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm EAU24360 Front wheel EAU24601 To remove the front wheel To avoid injury securely support the vehicle so there is no danger of it falling over EWA10821 1 Disconnect the speedometer ca ble from the front wheel 1 Speedometer cable 2 Loosen the front wheel axle pinch bolt then the wheel axle 7 36 1 Wheel axle 2 Front wheel axle pi
89. wheel axle otherwise further tight en the axle nut until they are 7 Adjust the brake pedal free play See page 7 21 PERIODIC MAINTENANCE AND ADJUSTMENT EWA10660 After adjusting the brake pedal free play check the operation of the brake light EAU23016 Cleaning and lubricating the drive chain The drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrica tion chart otherwise it will quickly wear out especially when riding in dusty or wet areas Service the drive chain as follows ECA10583 NOTICE The drive chain must be lubricated after washing the motorcycle riding in the rain or riding in wet areas 1 Remove all dirt and mud from the drive chain with a brush or cloth TIP For a thorough cleaning have a Yamaha dealer remove the drive chain and soak it in solvent 2 Spray Yamaha Chain and Cable Lube or a high quality spray type drive chain lubricant on the entire chain making sure that all side plates and rollers have been suffi ciently oiled 7 26 EAU23093 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace it WARNING Damage to the outer housing of cables may result in in ternal
90. y or death Handle gaso line with care Never siphon gaso line by mouth If you should swallow some gasoline or inhale a lot of gas oline vapor or get some gasoline in your eyes see your doctor immedi EWA15151 INSTRUMENT AND CONTROL FUNCTIONS ately If gasoline spills on your skin wash with soap and water If gaso line spills on your clothing change your clothes EAU13313 Recommended fuel Unleaded gasoline only Fuel tank capacity XV250A1 9 5 L 2 51 US gal 2 09 Imp gal XV250A1C 9 2 L 2 43 US gal 2 02 Imp gal Fuel reserve amount 2 6 L 0 69 US gal 0 57 Imp gal ECA11400 NOTICE Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a research octane number of 91 or higher If 4 6 knocking or pinging occurs use a gasoline of a different brand or premi um unleaded fuel Use of unleaded fuel will extend spark plug life and reduce maintenance costs Gasohol There are two types of gasohol gaso hol containing ethanol and that contain ing methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 E10 Gas ohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel

Yamaha 2011 V Star 250 Owner's Manual

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