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Yamaha 2009 Midnight Warrior Owner's Manual

1. Dry Have a Yamaha dealer check the vehicle Check the battery 4 Battery The engine turns over _ the battery is good quickly The engine does not start Operate the electric starter Have a Yamaha dealer al The engine turns over lg Check the battery lead connections check the vehicle slowly and charge the battery if necessary 7 39 MOTORCYCLE CARE AND STORAGE A EAU37833 Matte color caution ECA15192 NOTICE Some models are equipped with matte colored finished parts Be sure to consult a Yamaha dealer for advice on what products to use be fore cleaning the vehicle Using a brush harsh chemical products or cleaning compounds when cleaning these parts will scratch or damage their surface Wax also should not be applied to any matte colored fin ished parts EAU26073 Care While the open design of a motorcycle reveals the attractiveness of the tech nology it also makes it more vulnera ble Rust and corrosion can develop even if high quality components are used A rusty exhaust pipe may go un noticed on a car however it detracts from the overall appearance of a motor cycle Frequent and proper care does not only comply with the terms of the warranty but it will also keep your motorcycle looking good extend its life and optimize its performance Before cleaning 1 Cover the muffler outlet with a plastic bag after the engine has
2. eee 6 1 SIMULA AE 6 2 Engine break in ceecee 6 3 Parking ei oinarri anaiai iaa 6 4 PERIODIC MAINTENANCE AND ADJUSTMENT 0 00 7 1 Owner s tool kit 2 a 7 2 Periodic maintenance chart for the emission control system 7 3 General maintenance and lubrication chart eec 7 4 Checking the spark plugs 7 9 Canister for California only 7 10 Engine oil and oil filter cartridge 7 10 Transfer case Oil 0 0 eee 7 14 Replacing the air filter elements 7 14 Checking the engine idling SPOSA aitriai ained EE is 7 18 Checking the throttle cable free play pirana 7 18 Valve clearance cccseeeeeeeeeeees 7 18 TIES anaa NA 7 19 Gast Wheels airis Ack nididd eid 7 21 Adjusting the clutch lever free play tironina eA 7 21 Adjusting the brake lever free play iona 7 22 Adjusting the rear brake light SWIC sosiete iaia 7 23 Checking the front and rear brake PAS E TE 7 23 Checking the brake fluid level 7 24 Changing the brake fluid 7 25 Drive belt Slack ccecce 7 26 Checking and lubricating the cables 0 0 0 eeeseeeeneeeeeees 7 27 Checking and lubricating the throttle grip and cable 7 28 Checking and lubricating the brake and shift pedals 7 28 Checking and lubricating the brake and clutch levers 7 29 Checking and lubricating the sidestand eee 7 29 Lubricating the swingarm PIVOUS T E AT 7 30 Lubricating the rear suspens
3. Adjust the spring preload as follows 1 Spring preload adjusting bolt 4 11 To increase the spring preload and thereby harden the suspension turn the adjusting bolt on each fork leg in di rection a To decrease the spring pre load and thereby soften the suspension turn the adjusting bolt on each fork leg in direction b Align the appropriate groove on the ad justing mechanism with the top of the front fork cap bolt 1 Current setting 2 Front fork cap bolt Spring preload setting Minimum soft 8 Standard Maximum hard 1 INSTRUMENT AND CONTROL FUNCTIONS Sees Eausi063 2 To increase the spring preload and Adjusting the shock absorber thereby harden the suspension assembly turn the adjusting nut in direction This shock absorber assembly is a To decrease the spring pre equipped with a spring preload adjust load and thereby soften the sus ing nut and a rebound damping force pension turn the adjusting nut in adjusting knob direction b ECA10101 e Use the special wrench in NOTICE _ cluded in the owner s tool kit To avoid damaging the mechanism to make the adjustment do not attempt to turn beyond the The spring preload setting is maximum or minimum settings determined by measuring dis ne aS tance A shown in the illustra Spring preload tion The longer distance A is the lower the spring preload the shorter distance A is the higher the spring preload With
4. To signal a left hand turn push this switch to lt When re leased the switch returns to the center position Since this model is equipped with a self canceling system the turn signal lights will self cancel after the vehicle has traveled both about 150 m 490 ft and for approximately 15 seconds However the turn signal lights can also be canceled manually by pushing the switch in after it has returned to the cen ter position TIP The self canceling system only oper ates when the vehicle is moving so that the turn signal lights will not self cancel while you are stopped at an intersec tion EAU12500 Horn switch p gt Press this switch to sound the horn EAU12660 Engine stop switch ON Set this switch to CQ before starting the engine Set this switch to gR to stop the engine in case of an emergen cy such as when the vehicle overturns or when the throttle cable is stuck EAU12711 Start switch Push this switch to crank the engine with the starter See page 6 1 for start ing instructions prior to starting the en gine EAU41700 The engine trouble warning light will come on when the key is turned to ON and the start switch is pushed but this does not indicate a malfunction 4 6 EAU12820 Clutch lever 1 Clutch lever The clutch lever is located at the left handlebar grip To disengage the clutch pull the lever toward the handle bar gri
5. 2 2 Imp qt of the specified amount of recommended engine oil through the filler hole insert the dipstick and then tighten the oil fill er cap 12 Start the engine rev it several times and then turn it off 13 Remove the engine oil filler cap and then gradually fill the oil tank with the remaining oil quantity while regularly checking the oil lev el on the dipstick Recommended engine oil See page 9 1 Oil quantity Without oil filter cartridge replace ment 3 70 L 3 91 US qt 3 26 Imp qt With oil filter cartridge replacement 4 10 L 4 33 US qt 3 61 Imp qt TIP Be sure to wipe off spilled oil on any parts after the engine and exhaust sys tem have cooled down ECA11620 NOTICE e In order to prevent clutch slip page since the engine oil also lubricates the clutch do not PERIODIC MAINTENANCE AND ADJUSTMENT mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the crankcase 1 CD specification 2 ENERGY CONSERVING II 14 Install the engine oil filler cap 15 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking im mediately turn the engine off and check for the cause 7 13 16 17 Turn the engine o
6. Insert the key into the seat lock and then turn it counterclockwise 1 Seat lock 2 Unlock 2 While holding the key in that posi tion lift the front of the seat up and then pull the seat off To install the rider seat 1 Insert the projection on the rear of the seat into the seat holder as shown 1 Projection 2 Seat holder 2 Push the front of the seat down to lock it in place 3 Remove the key TIP Make sure that the seat is properly se cured before riding 4 10 EAU14321 Helmet holder 1 Helmet holder The helmet holder is located under the rider seat To secure a helmet to the helmet holder 1 Remove the rider seat See page 4 10 2 Attach the helmet to the helmet holder and then securely install the seat WARNING Never ride with a helmet attached to the helmet holder since the helmet may hit objects causing loss of control and possibly an acci dent wa10161 To release the helmet from the hel met holder Remove the rider seat remove the hel met from the helmet holder and then install the seat INSTRUMENT AND CONTROL FUNCTIONS EAU14721 Adjusting the front fork Always adjust both fork legs equal ly otherwise poor handling and loss of stability may result EWA10180 This front fork is equipped with spring preload adjusting bolts ECA10101 NOTICE To avoid damaging the mechanism do not attempt to turn beyond the maximum or minimum settings
7. U S A 1st edition May 2008 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 22 34 TABLE OF CONTENTS LOCATION OF IMPORTANT LABELS carierei decane tivo 1 1 SAFETY INFORMATION 2 1 DESCRIPTION o on 3 1 Left VieW icici aiiaales 3 1 Right ViOw cccseeeesseeeesereeeeeees 3 2 Controls and instruments 3 3 INSTRUMENT AND CONTROL FUNCTIONS 0 00 aaaeeeaa 4 1 Main switch steering lock 4 1 Indicator and warning lights 4 2 Speedometer eeceeeeeeeeeseeeenees 4 3 Tachometer unit aeee 4 3 Handlebar switches s e 4 5 Clutch lever assessoires 4 6 Shift pedal 0 0 eeeeeeeseseeseeeeeeenees 4 7 Brake lever ccesccceeeeseeeeeeeereees 4 7 Brake pedal eeeeeeeeeeeeeeeseeeeenes 4 7 Fuel tank cap neee 4 8 Fuel EE dite ei eideciiehiancadss 4 8 Rider seat seesesseeeseeeeserereneee 4 10 Helmet holder ecce 4 10 Adjusting the front fork 0 0 0 4 11 Adjusting the shock absorber assembly picisan 4 12 Sidestand cceeceeeseeeeeeeeeeeeseeeees 4 13 Ignition circuit cut off system 4 14 FOR YOUR SAFETY PRE OPERATION CHECKS 5 1 Pre operation check list 5 2 OPERATION AND IMPORTANT RIDING POINTS ceeeeeeeeees 6 1 Starting the engine
8. get fresh air and SEEK MEDICAL TREAT MENT Do not run engine indoors Even if you try to ventilate engine exhaust with fans or open windows and doors carbon monoxide can rap idly reach dangerous levels A SAFETY INFORMATION e Do not run engine in poorly venti lated or partially enclosed areas such as barns garages or car ports Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors Loading Adding accessories or cargo to your motorcycle can adversely affect stabili ty and handling if the weight distribution of the motorcycle is changed To avoid the possibility of an accident use ex treme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator pas senger accessories and cargo must not exceed the maximum load limit Operation of an overloaded vehicle could cause an accident Maximum load 185 kg 408 Ib When loading within this weight limit keep the following in mind e Cargo and accessory weight should be kept as low and close to the motorcycle as possible Se curely pack your heaviest items as close to the center of the vehicle as possible and make sure to distrib ute the weight
9. MOTORCYCLE HELMET eye protection and protective clothing TIRE INFORMATION Cold tire normal pressure should be set as follows Up to 90 kg 198 Ibs load FRONT 250 kPa 2 50 kgf cm 36psi REAR 250 kPa 2 50 kgf cm 36psi 90 kg 198 Ibs maximum load FRONT 250 kPa 2 50 kgf cm 36psi REAR 290 kPa 2 90 kgf cm 42psi California only 5JW 21668 00 EMISSION HOSE ROUTING THROTTLE BODY CANI TO ATMOSPHERE STER FROM FUEL TANK 5SPX 21686 00 5GK 2118K 00 LOCATION OF IMPORTANT LABELS 2 A WARNING This unit contains high pressure nitrogen gas Mishandling can cause explosion Read owner s manual for instructions Do not incinerate puncture or open 4AA 22259 80 California only 4 VACUUM HOSE ROUTING AYN 21684 00 A SAFETY INFORMATION EAU10283 Be a Responsible Owner As the vehicle s owner you are respon sible for the safe and proper operation of your motorcycle Motorcycles are single track vehicles Their safe use and operation are de pendent upon the use of proper riding techniques as well as the expertise of the operator Every operator should know the following requirements before riding this motorcycle He or she should Obtain thorough instructions from a competent source on all aspects of motorcycle operation Observe the warnings and mainte nance requirements in this Own ers Manual Obtain qualified training in sa
10. Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the pe riodic maintenance and lubrication chart 1 Place a stand under the engine to raise the front wheel off the ground See page 7 37 for more information WARNING To avoid injury securely support the vehicle so there is no danger of it falling over ewaio751 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steering EAU23290 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings PERIODIC MAINTENANCE AND ADJUSTMENT EAU33653 1 Negative battery lead black 2 Battery 3 Positive battery lead red This model is equipped with a VRLA Valve Regulated Lead Acid battery There is no need to check the electro lyte or to add distilled water However the battery lead connections need to be checked and if necessary tightened EWA10760 A WARNING e Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes
11. and registered for warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and registration fee will be charged for this service EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Yamaha motorcycle covered by this warranty with a displacement of 50cc or greater that the vehicle is designed built and equipped so as to conform at the time of sale with all U S emissions standards applicable at the time of manufacture and that it is free from defects in materials and workmanship which would cause it not to meet these standards within the period listed immediately below Failures other than those resulting from defects in material or workmanship which arise solely as a result of owner abuse and or lack of proper maintenance are not covered by this warranty 10 7 EAU26663 Engine Displacement Period Under 50cc 6 000 km 3 750 miles or five years whichever occurs first 50cc to 169cc 12 000 km 7 465 miles or five years whichever occurs first 170cc to 279cc 18 000 km 11 185 miles or five years whichever occurs first 280cc and over 30 000 km 18 641 miles or five years whichever occurs first YAMAHA MOTOR CORPORATION U S A MAKES NO OTHER WARRANTY OF ANY KIND EXPRESSED OR IMPLIED ALL IMP
12. and then return to zero in order to test the electrical cir cuit 4 3 EAU34035 Tachometer unit Tachometer 1 2 Clock 3 Odometer tripmeter fuel reserve tripmeter 4 RESET button 5 SELECT button The LCD tachometer allows the rider to monitor the engine speed and keep it within the ideal power range When the key is turned to ON all of the display segments of the LCD ta chometer will appear one after the oth er across the r min range and then disappear in order to test the electrical circuit The tachometer unit is equipped with the following an odometer which shows the to tal distance traveled INSTRUMENT AND CONTROL FUNCTIONS two tripmeters which show the distance traveled since they were last set to zero a fuel reserve tripmeter which shows the distance traveled since the fuel level warning light came on a meter lighting control a clock a self diagnosis device Be sure to turn the key to ON be fore using the SELECT and RE SET buttons To switch the odometer the trip meters and the fuel reserve trip meter displays between kilometers and miles press the SELECT button for at least two seconds a a N 1 Tachometer red zone ECA11551 NOTICE Do not operate the engine in the ta chometer red zone If operated in the red zone the tachometer segments will start flashing to notify the rider Red zone 5000 r min and a
13. dealer at the time of your purchase If you should move after you have purchased your new motorcycle please advise us of your new address by sending a postcard listing your motorcycle model name V I N frame number dealer number or dealer s name as it is shown on your warranty card your name and new mailing address Mail to YAMAHA MOTOR CORPORATION U S A P O Box 6555 Cypress California 90630 Attention Warranty Department This will ensure that Yamaha Motor Corporation U S A has an up to date registration record in accordance with federal law CONSUMER INFORMATION EAU26750 YAMAHA EXTENDED SERVICE Y E S Keep your Yamaha protected even after your warranty e In addition Travel and Recreation Interruption Protection expires with genuine Yamaha Extended Service Y E S TRIP is included at no extra cost TRIP gives you up to e Y E S is designed and administered by Yamaha Motor Corporation to provide maximum owner satisfaction You get uninterrupted factory backed coverage for extra peace of mind e Y E S is flexible You choose the plan that s right for you 12 months 24 months 36 months or on certain models even 48 months beyond your warranty period e Y E S is designed and administered by the same Yamaha people who handle your warranty and it shows in the comprehensive coverage benefits There are no mileage limitations Coverage isn t limited to moving parts or the drive train like m
14. each complete turn of the adjusting nut distance A is changed by 1 5 mm 0 06 in 1 Distance A Spring preload Minimum hard 1 Locknut Distance A 163 mm 6 42 in 2 Spring preload adjusting nut Standard Distance A 172 mm 6 77 in 1 Loosen the locknut Maximum soft Distance A 174 mm 6 85 in 4 12 3 Tighten the locknut to the specified torque NOTICE Always tighten the locknut against the adjust ing nut and then tighten the locknut to the specified torque ECA11241 Tightening torque Locknut 50 Nm 5 0 m kgf 36 ft Ibf Rebound damping force 1 Rebound damping force adjusting knob To increase the rebound damping force and thereby harden the rebound damp ing turn the adjusting knob in direction a To decrease the rebound damping INSTRUMENT AND CONTROL FUNCTIONS force and thereby soften the rebound damping turn the adjusting knob in di rection b Rebound damping setting Minimum soft 20 click s in direction b Standard 10 click s in direction b Maximum hard 3 click s in direction b With the adjusting knob fully turned in direction a TIP To obtain a precise adjustment it is ad visable to check the actual total number of clicks or turns of the damping force adjusting mechanism This adjustment range may not exactly match the spec ifications listed due to small differences in production 4 13 EAU15301 Sidest
15. level warning light m This warning light comes on when the fuel level drops below approximately 3 0 L 0 79 US gal 0 66 Imp gal When this occurs refuel as soon as possible The electrical circuit of the warning light can be checked by turning the key to ON If the warning light does not come on for a few seconds and then go off have a Yamaha dealer check the elec trical circuit TIP This model is also equipped with a self diagnosis device for the fuel level de tection circuit If a problem is detected in the fuel level detection circuit the fol lowing cycle will be repeated until the malfunction is corrected The fuel level warning light will flash eight times and then go off for 3 0 seconds If this oc curs have a Yamaha dealer check the vehicle EAU11482 Engine trouble warning light This warning light comes on if a prob lem is detected in the electrical circuit monitoring the engine If this occurs have a Yamaha dealer check the self diagnosis system The electrical circuit of the warning light can be checked by turning the key to ON If the warning light does not come on for a few seconds then go off have a Yamaha dealer check the electrical circuit INSTRUMENT AND CONTROL FUNCTIONS EAU11601 Speedometer 1 Speedometer The speedometer shows the riding speed When the key is turned to ON the speedometer needle will sweep once across the speed range
16. make sure to wipe off any excess e Never apply oil or wax to the drive belt e Never apply oil or wax to any rubber and plastic parts but treat them with a suitable care product e Avoid using abrasive polishing compounds as they will wear away the paint TIP Consult a Yamaha dealer for advice on what products to use 8 3 EAU26281 Storage Short term Always store your motorcycle in a cool dry place and if necessary protect it against dust with a porous cover ECA10810 NOTICE e Storing the motorcycle in a poorly ventilated room or cover ing it with a tarp while it is still wet will allow water and humid ity to seep in and cause rust e To prevent corrosion avoid damp cellars stables because of the presence of ammonia and areas where strong chemi cals are stored Long term Before storing your motorcycle for sev eral months 1 Follow all the instructions in the Care section of this chapter 2 Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating 3 Perform the following steps to pro tect the cylinders piston rings etc from corrosion a Remove the spark plug caps and spark plugs b Pour a teaspoonful of engine oil into each spark plug bore c Install the spark plug caps onto the spark plugs and then place the spark plugs on the cylinder head so that the electrodes are grounded
17. set Insufficient brake fluid may allow air to enter the brake system possibly caus ing it to become ineffective 7 24 Before riding check that the brake fluid is above the minimum level mark and replenish if necessary A low brake fluid level may indicate worn brake pads and or brake system leakage If the brake fluid level is low be sure to check the brake pads for wear and the brake system for leakage Observe these precautions When checking the fluid level make sure that the top of the brake fluid reservoir is level Use only the recommended quality brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking perfor mance Recommended brake fluid DOT 4 Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking performance PERIODIC MAINTENANCE AND ADJUSTMENT e Be careful that water does not en ter the brake fluid reservoir when refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock e Brake fluid may deteriorate paint ed surfaces or plastic parts Al ways clean up spilled fluid immediately e As the brake pads wear it is nor mal for the brake fluid level to grad ually go down However if the brake fluid level goes down sud denly have a Yamaha dealer check the cause 7 25 EAU22731 Changing the brake fluid Have a Yamaha deal
18. system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned e Do not park ona slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire e Do not park near grass or other flammable materials which might catch fire EWA10311 6 4 EAU17232 Periodic inspection adjustment and lu brication will keep your vehicle in the safest and most efficient condition pos sible Safety is an obligation of the vehi cle owner operator The most important points of vehicle inspection adjust ment and lubrication are explained on the following pages Failure to properly maintain the ve hicle or performing maintenance ac tivities incorrectly may increase your risk of injury or death during service or while using the vehicle If you are not familiar with vehicle ser vice have a Yamaha dealer perform service Turn off the engine when performing maintenance unless otherwise specified EWA10321 EWA15121 PERIODIC MAINTENANCE AND ADJUSTMENT A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 1 for more in formation about carbon monox ide 7 1 EAU17302 Emission controls not only function to en
19. 00 km or 30 months Fuel line e Check fuel hoses for cracks or damage e Replace if necessary Spark plugs e Check condition e Adjust gap and clean e Replace every 8000 mi 13000 km or 12 months Replace Replace Valve clearance e Check and adjust valve clearance when engine is cold e Adjust if necessary Every 16000 mi 25000 km Crankcase breather system e Check breather hose for cracks or damage e Replace if necessary Fuel injection e Check and adjust engine idle speed and synchronization Exhaust system e Check for leakage e Tighten if necessary e Replace gasket s if necessary Evaporative emis sion control system For California only Since these items require special tools data and technical skills have a Yamaha dealer perform the service e Check control system for dam age e Replace if necessary 7 3 PERIODIC MAINTENANCE AND ADJUSTMENT General maintenance and lubrication chart ROUTINE INITIAL ODOMETER READINGS EAU32185 600 mi 1 month 4000 mi 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Air filter element e Replace Every 24000 mi 37000 km Clutch e Check operation e Adjust or replace cable J Ni Front brake e Check operatio
20. 665 mm 65 6 in Ground clearance 155 mm 6 10 in Minimum turning radius 3400 mm 133 9 in Weight With oil and fuel 295 0 kg 650 Ib Engine Engine type Air cooled 4 stroke OHV Cylinder arrangement V type 2 cylinder Displacement 1670 0 cm8 Bore x stroke 97 0 x 113 0 mm 3 82 x 4 45 in Compression ratio 8 36 1 Starting system Electric starter Lubrication system Dry sump Engine oil Type YAMALUBE 4 20W 50 or SAE 20W 50 Recommended engine oil grade API service SG type or higher JASO standard MA Engine oil quantity Without oil filter cartridge replacement 3 70 L 3 91 US qt 3 26 Imp qt With oil filter cartridge replacement 4 10 L 4 33 US qt 3 61 Imp qt Transfer gear oil Type SAE 80 API GL 4 Hypoid gear oil Quantity 0 40 L 0 42 US qt 0 35 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Unleaded gasoline only Fuel tank capacity 15 0 L 3 96 US gal 3 30 Imp gal Fuel reserve amount 3 0 L 0 79 US gal 0 66 Imp gal Fuel injection Throttle body Manufacturer MIKUNI Type quantity AC40 2 9 1 Spark plug s Manufacturer model NGK DPR7EA 9 Manufacturer model DENSO X22EPR U9 Spark plug gap 0 8 0 9 mm 0 031 0 035 in Clutch Clutch type Wet multiple disc Transmission Primary reduction system Spur gear Primary reduction ratio 72 47 1 532 Secondary reduction system Chain belt drive Secondary reduction ratio 35 32
21. 75W Manufacturer model DUNLOP D220 ST BRIDGESTONE BT020R FRONT and REAR Tire air valve TR412 Valve core 9100 original This motorcycle is fitted with super high speed tires Note the following points in order to make the most ef ficient use of these tires e Use only the specified replace ment tires Other tires may run the danger of bursting at super high speeds e Brand new tires can have a rela tively poor grip on certain road surfaces until they have been EWA10600 broken in Therefore it is ad visable before doing any high speed riding to ride conserva tively for approximately 100 km 60 mi after installing a new tire The tires must be warmed up before a high speed run Always adjust the tire air pres sure according to the operating conditions PERIODIC MAINTENANCE AND ADJUSTMENT EAU21960 Cast wheels To maximize the performance durabil ity and safe operation of your vehicle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends or warpage be fore each ride If any damage is found have a Yamaha dealer re place the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened ti
22. LIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA MOTOR CORPORATION U S A AND EXCLUDED FROM THIS WARRANTY SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU ALSO EXCLUDED FROM THIS WARRANTY ARE ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING LOSS OF USE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE YAMAHA MOTOR CORPORATION U S A P O Box 6555 Cypress California 90630 CONSUMER INFORMATION PO PO gt O gt 0O WARRANTY QUESTIONS AND ANSWERS What costs are my responsibility during the warranty period The customer s responsibility includes all costs of normal maintenance services non warranty repairs accident and collision damages and oil oil filters air filters spark plugs and brake shoes What are some examples of abnormal strain neglect or abuse These terms are general and overlap each other in areas Specific examples include Running the machine out of oil sustained high rpm full throttle operating the machine with a broken or damaged part which causes another part to fail damage or f
23. N CONSUMER INFORMATION EAU26381 Key identification number 1 Key identification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key 10 1 EAU26400 Vehicle identification number 1 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motor cycle with the licensing authority in your area CONSUMER INFORMATION EAU26470 Model label 1 Model label The model label is affixed to the frame under the rider seat See page 4 10 Record the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer 10 2 CONSUMER INFORMATION EAU26551 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying Yamaha Motor Corporation U S A If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in
24. RIODIC MAINTENANCE AND ADJUSTMENT 2 Ifthe battery will be stored for more Replacina the f ree avoid causing extensive dam than two months check it at least eplacing the ruses age to the electrical system and once a month and fully charge it if The main fuse and the fuse box which possibly a fire tewaisis1 contains the fuses for the individual cir necessary 3 Fully charge the battery before in cuits are located under the rider seat stallation See page 4 10 If a fuse is blown replace it as follows 1 Unhook the battery band and then remove the battery cover 4 After installation make sure that the battery leads are properly con nected to the battery terminals ECA16530 NOTICE Always keep the battery charged Storing a discharged battery can cause permanent battery damage 1 Main fuse 2 Spare main fuse 1 Battery band 2 Battery cover 2 Turn the key to OFF and turn off the electrical circuit in question 3 Remove the blown fuse and then install a new fuse of the specified amperage WARNING Do not use a fuse of a higher amperage rating than recommended to 7 33 PERIODIC MAINTENANCE AND ADJUSTMENT ANOaARWDND Headlight fuse Signaling system fuse Ignition fuse Fuel injection system fuse Backup fuse for odometer and clock Auto decompression fuse Spare fuse ECU Electronic Control Unit fuse Specified fuses Main fuse 30 0A Headlight fu
25. This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder walls with oil WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10951 e Remove the spark plug caps from the spark plugs and then MOTORCYCLE CARE AND STORAGE Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand Check and if necessary correct the tire air pressure and then lift the motorcycle so that both of its wheels are off the ground Alterna tively turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot Cover the muffler outlet with a plastic bag to prevent moisture from entering it Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place less than 0 C 30 F or more than 30 C 90 F For more information on storing the battery see page 7 32 install the spark plugs and the TIP spark plug caps Make any necessary repairs before storing the motorcycle 8 4 SPECIFICATIONS Dimensions Overall length 2385 mm 93 9 in Overall width 935 mm 36 8 in Overall height 1120 mm 44 1 in Seat height 730 mm 28 7 in Wheelbase 1
26. YAMAHA f annssnctmus MPa Ca BY J A A AVIY EAU10042 A WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm YAMAHA LIT CALIF 65 01 A Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold INTRODUCTION EAU10081 Congratulations on your purchase of the Yamaha XV17PCY C XV17PCMY C This model is the result of Yamaha s vast experience in the production of fine sporting touring and pacesetting racing machines It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields This manual will give you an understanding of the operation inspection and basic maintenance of this motorcycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at the date of manufacture Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle To maintain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha continually seeks advancements in product de
27. a lot of gas oline vapor or get some gasoline in your eyes see your doctor immedi EWA15151 INSTRUMENT AND CONTROL FUNCTIONS ately If gasoline spills on your skin wash with soap and water If gaso line spills on your clothing change your clothes EAU13362 Recommended fuel UNLEADED GASOLINE ONLY Fuel tank capacity 15 0 L 3 96 US gal 3 30 Imp gal Fuel reserve amount when the fuel level warning light comes on 3 0 L 0 79 US gal 0 66 Imp gal ECA11400 NOTICE Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a research octane number of 91 or higher If knocking or pinging occurs use a gasoline of a different brand or premi 4 9 um unleaded fuel Use of unleaded fuel will extend spark plug life and reduce maintenance costs Gasohol There are two types of gasohol gaso hol containing ethanol and that contain ing methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 E10 Gas ohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems INSTRUMENT AND CONTROL FUNCTIONS EAU34042 Rider seat To remove the rider seat 1
28. ace damaged cables as soon as possi ble to prevent unsafe conditions EWA10711 Recommended lubricant Yamaha Chain and Cable Lube or engine oil PERIODIC MAINTENANCE AND ADJUSTMENT EAU23111 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated at the intervals specified in the periodic maintenance chart EAU44271 Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals should be checked before each ride and the pedal pivots should be lu bricated if necessary 7 28 Recommended lubricant Lithium soap based grease PERIODIC MAINTENANCE AND ADJUSTMENT EAU23142 EAU23202 Checking and lubricating the ieee certs lubricants Checking and lubricating the brake and clutch levers Si ones sidestand Clutch lever Lithium soap based grease Brake lever The operation of the sidestand should Clutch lever be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary EWA10731 A WARNING If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair it Otherwise ee the sidestand could contact the ground and distract the operator re The operation of the brake and clutch sulting in a possible loss of control levers should be checked before each ride and
29. ad adjusting bolt page 4 11 Engine oil filter cartridge page 7 10 Rear brake light switch page 7 23 Brake pedal page 4 7 DESCRIPTION EAU10420 9 Engine oil drain bolt oil tank page 7 10 10 Shock absorber assembly spring preload adjusting nut page 4 12 11 Shock absorber assembly rebound damping force adjusting knob page 4 12 DESCRIPTION Controls and instruments ANoOaRKRWD Clutch lever page 4 6 Left handlebar switches page 4 5 Speedometer page 4 3 Tachometer unit page 4 3 Main switch steering lock page 4 1 Right handlebar switches page 4 5 Throttle grip page 7 18 Brake lever page 4 7 3 3 EAU10430 INSTRUMENT AND CONTROL FUNCTIONS EAU10460 Main switch steering lock The main switch steering lock controls the ignition and lighting systems and is used to lock the steering The various positions are described below EAU10540 ON All electrical circuits are supplied with power and the meter lighting taillight license plate light and position lights come on and the engine can be start ed The key cannot be removed TIP The headlight comes on automatically when the engine is started and stays on until the key is turned to OFF even if the engine stalls EAU10661 OFF All electrical systems are off The key can be removed Never turn the key to OFF or LOCK while the vehicle is moving Otherwi
30. ailure due to improper or careless transportation and or tie down If you have any specific questions on operation or maintenance please contact your dealer for advice Does the warranty cover incidental costs such as towing or transportation due to a failure No The warranty is limited to repair of the machine itself May perform any or all of the recommended maintenance shown in the Owner s Manual instead of having the dealer do them Yes if you are a qualified mechanic and follow the procedures specified in the Owner s and Service Manual We do recommend however that items requiring special tools or equipment be done by a Yamaha motorcycle dealer Q Will the warranty be void or cancelled if do not operate or maintain my new PO PO motorcycle exactly as specified in the Owner s Manual No The warranty on a new motorcycle cannot be voided or cancelled However if a particular failure is caused by operation or maintenance other than as described in the Owner s Manual that failure may not be covered under warranty What responsibility does my dealer have under this warranty Each Yamaha motorcycle dealer is expected to 1 Completely set up every new machine before sale 2 Explain the operation maintenance and warranty requirements to your satisfaction at the time of sale and upon your request at any later date 3 Each Yamaha motorcycle dealer is held responsible for his setu
31. ake light come on earlier turn the adjusting nut in direction a To make the brake light come on later turn the adjusting nut in direction b 7 23 EAU22390 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart EAU36890 Front brake pads 1 Brake pad wear indicator Each front brake pad is provided with wear indicators which allows you to check the brake pad wear without hav ing to disassemble the brake To check the brake pad wear check the position of the wear indicators while applying the brake If a brake pad has worn to PERIODIC MAINTENANCE AND ADJUSTMENT the point that a wear indicator almost 7 EAU22580 touches the brake disc have a Yamaha Checking the brake fluid level dealer replace the brake pads as a set Front brake EAU34090 Rear brake pads 1 Remove the brake caliper bolt and then tilt the caliper forward 1 Lining thickness 3 Install the brake caliper bolt and then tighten it to the specified torque 1 Minimum level mark Rear brake Tightening torque Brake caliper bolt 1 Brake caliper bolt 27 Nm 2 7 m kgf 19 fbt 2 Check each brake pad for damage and measure the lining thickness If a brake pad is damaged or if the lining thickness is less than 0 8 mm 0 03 in have a Yamaha dealer replace the brake pads as a T Miniman level mark
32. always warm the engine up before starting off Never accelerate hard when the engine is cold tecaiii31 If the engine fails to start release the start switch wait a few sec onds and then try again Each starting attempt should be as short as possible to preserve the bat tery Do not crank the engine more than 10 seconds on any one at tempt OPERATION AND IMPORTANT RIDING POINTS 2 Shift the transmission into the neu EAU16671 Shifting 1 Shift pedal 2 Neutral position Shifting gears lets you control the amount of engine power available for starting off accelerating climbing hills etc The gear positions are shown in the il lustration TIP To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it 6 2 ECA10260 NOTICE e Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is running Inade quate lubrication may damage the transmission Always use the clutch while changing gears to avoid damag ing the engine transmission and drive train which are not designed to withstand the shock of forced shifting EAU16681 To start out and accelerate 1 2 Pull the clutch lever to disengage the clutch Shift t
33. and The sidestand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding the vehicle upright TIP The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situations See further down for an explanation of the ignition circuit cut off system The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control Yamaha s_ ignition circuit cut off system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly as described EWA10240 INSTRUMENT AND CONTROL FUNCTIONS below and have a Yamaha dealer re laniti z it cut off tem pair it if it does not function proper gni ion circuli cut oif Syste ly The ignition circuit cut off system com prising the sidestand switch clutch switch and neutral switch has the fol lowing functions t prevents starting when the trans mission is in gear and the side stand is up but the clutch lever is not pulled t prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down Itcuts the running engine when the transmission is in gear a
34. any other plans And Y E S covers manufacturing defects just like the warranty See the sample contract at your Yamaha dealer to see how comforting uninterrupted factory backed protection can be You don t have to pay anything for covered repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs 10 9 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing phone calls even food and lodging when you are away from home This superb coverage goes into effect when you purchase Y E S so it applies to any warranty repairs as well as covered repairs during your entire Y E S plan period e Y E S coverage is honored at any authorized Yamaha dealer nationwide e Y E S coverage is transferable to a new owner if you sell or trade in That can make your Yamaha much more valuable This excellent Y E S plan coverage is only available to Yamaha owners like you and only while your Yamaha is still within the Yamaha Limited Warranty period So visit your authorized Yamaha dealer to get all the facts He can show you how easy it is to protect your investment with Yamaha Extended Service CONSUMER INFORMATION We urge you to act now You ll get the excellent benefits of TRIP coverage right away and you ll rest easy knowing you ll have strong
35. art the engine warm it up for several minutes and then turn it off 3 Place an oil pan under the oil tank to collect the used oil 4 Remove the engine oil filler cap and drain bolt to drain the oil from the oil tank 7 11 1 Engine oil drain bolt oil tank 5 Place an oil pan under the engine to collect the used oil 6 Remove the engine oil drain bolt to drain the oil from the crankcase 1 Engine oil drain bolt crankcase PERIODIC MAINTENANCE AND ADJUSTMENT TIP Skip steps 7 9 if the oil filter cartridge is not being replaced 7 Remove the oil filter cartridge with an oil filter wrench 1 Oil filter cartridge 2 Oil filter wrench TIP An oil filter wrench is available at a Yamaha dealer 8 Apply a thin coat of clean engine oil to the O ring of the new oil filter cartridge 1 O ring TIP Make sure that the O ring is properly seated 9 Install the new oil filter cartridge with an oil filter wrench and then tighten it to the specified torque with a torque wrench 7 12 1 Oil filter cartridge 2 Torque wrench Tightening torque Oil filter cartridge 17 Nm 1 7 m kgf 12 ft lbf 10 Install the engine oil drain bolts and then tighten them to the spec ified torques Tightening torques Engine oil drain bolt crankcase 43 Nm 4 3 m kgf 31 ft lbf Engine oil drain bolt oil tank 43 Nm 4 3 m kgf 31 ft lbf 11 Pour only 2 5 L 2 6 US qt
36. as evenly as possi ble on both sides of the motorcycle to minimize imbalance or instabili ty Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely attached to the motorcycle before riding Check accessory mounts and cargo restraints frequently e Properly adjust the suspension for your load Suspension ad justable models only and check the condition and pres sure of your tires Never attach any large or heavy items to the handlebar front fork or front fender These 2 3 items including such cargo as sleeping bags duffel bags or tents can create unstable han dling or a slow steering re sponse e This vehicle is not designed to pull a trailer or to be attached to a sidecar Genuine Yamaha Accessories Choosing accessories for your vehicle is an important decision Genuine Yamaha accessories which are avail able only from a Yamaha dealer have been designed tested and approved by Yamaha for use on your vehicle Many companies with no connection to Yamaha manufacture parts and acces sories or offer other modifications for Yamaha vehicles Yamaha is not in a position to test the products that these aftermarket companies produce Therefore Yamaha can neither en dorse nor recommend the use of ac cessories not sold by Yamaha or modifications not specifically recom mended by Yamaha even if sold and installed by a Yamaha dealer Aftermarket Parts Accessor
37. bove Odometer and tripmeter modes Pushing the SELECT button switches the display between the odometer mode ODO and the tripmeter modes TRIP 1 and TRIP 2 in the following order ODO gt TRIP 1 gt TRIP 2 ODO 4 4 If the fuel level warning light comes on see page 4 2 the odometer display will automatically change to the fuel re serve tripmeter mode TRIP F and start counting the distance traveled from that point In that case pushing the SELECT button switches the dis play between the various tripmeter and odometer modes in the following order TRIP F gt TRIP 1 gt TRIP 2 gt ODO gt TRIP F To reset a tripmeter select it by push ing the SELECT button and then push the RESET button for at least one second If you do not reset the fuel reserve tripmeter manually it will reset itself automatically and the display will return to the prior mode after refueling and 90 seconds have passed Meter lighting control mode 1 Turn the key to OFF 2 Push and hold the SELECT but ton 3 Turn the key to ON and then af ter five seconds release the SE LECT button 4 Push the RESET button to select the desired brightness 5 Push the SELECT button to set the brightness level 6 Turn the key to OFP TIP When adjusting the meter lighting the odometer display will indicate the brightness level Clock mode To
38. cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod 8 1 ucts onto seals gaskets the drive belt and wheel axles Always rinse the dirt and degreaser off with wa ter Cleaning ECA10771 NOTICE e Avoid using strong acidic wheel cleaners especially on spoked wheels If such products are used on hard to remove dirt do not leave the cleaner on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a cor rosion protection spray e Improper cleaning can damage plastic parts such as cowlings panels windshields headlight lenses meter lenses etc Use only a soft clean cloth or sponge with mild detergent and water to clean plastic e Do not use any harsh chemical products on plastic parts Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products solvent or thinner fuel gasoline rust re movers or inhibitors brake flu id antifreeze or electrolyte Do not use high pressure wash ers or steam jet cleaners since they cause water seepage and deterioration in the following ar eas seals of wheel and swing arm bearings fork and brakes
39. e the brake fluid PERIODIC MAINTENANCE AND ADJUSTMENT e Replace the brake hoses every four years and if cracked or damaged EAU19642 Checking the spark plugs The spark plugs are important engine components which should be checked periodically preferably by a Yamaha dealer Since heat and deposits will cause any spark plug to slowly erode they should be removed and checked in accordance with the periodic mainte nance and lubrication chart In addition the condition of the spark plugs can re veal the condition of the engine The porcelain insulator around the cen ter electrode of each spark plug should be a medium to light tan the ideal color when the vehicle is ridden normally and all spark plugs installed in the en gine should have the same color If any spark plug shows a distinctly different color the engine could be operating im properly Do not attempt to diagnose such problems yourself Instead have a Yamaha dealer check the vehicle If a spark plug shows signs of electrode erosion and excessive carbon or other deposits it should be replaced PERIODIC MAINTENANCE AND ADJUSTMENT Specified spark plug NGK DPR7EA 9 DENSO X22EPR U9 Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification 1 Spark plug gap Spark plug gap 0 8 0 9 mm 0 031 0 035 in Clean the surface of the spark plug gasket and its mati
40. e tire has a nail or glass fragments in it or if the sidewall is cracked con tact a Yamaha dealer immediately and have the tire replaced Minimum tire tread depth front and rear 1 0 mm 0 04 in PERIODIC MAINTENANCE AND ADJUSTMENT EWA10580 It is dangerous to ride with a worn out tire When a tire tread begins to show crosswise lines have a Yamaha dealer replace the tire immediately The replacement of all wheel and brake related parts includ ing the tires should be left to a Yamaha dealer who has the necessary professional knowl edge and experience Tire information g i x 1 Tire air valve 2 Tire air valve core 3 Tire air valve cap with seal This motorcycle is equipped with cast wheels and tubeless tires with valves EWA10481 A WARNING e The front and rear tires should be of the same make and de sign otherwise the handling characteristics of the motor cycle may be different which could lead to an accident e Always make sure that the valve caps are securely installed to prevent air pressure leakage e Use only the tire valves and valve cores listed below to avoid tire deflation during a high speed ride After extensive tests only the tires list ed below have been approved for this model by Yamaha Motor Co Ltd 7 20 Front tire Size 120 70 ZR18M C 59W Manufacturer model DUNLOP D220F ST G BRIDGESTONE BT020F G Rear tire Size 200 50 ZR17M C
41. ed to document that maintenance has been completed in accordance with the emissions warranty The chart below is printed only as a reminder that maintenance work is required It is not acceptable proof of maintenance work Maintenance Date of Mileage Servicing dealer Remarks interval service name and address 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 24000 mi 37000 km or 36 months 28000 mi 43000 km or 42 months 32000 mi 49000 km or 48 months 10 5 CONSUMER INFORMATION Maintenance interval Mileage Servicing dealer name and address Remarks 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months 10 6 CONSUMER INFORMATION YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation U S A hereby warrants that new Yamaha motorcycles will be free from defects in material and workmanship for the period of time stated herein subject to certain stated limitations THE PERIOD OF WARRANTY for Yamaha motorcycles originally equipped with headlight stoplight and turn signals shall be one 1 year from the date of purchase with no mileage limitation MODELS EXCLUDED FROM WARRANTY include those used for non Yamaha authori
42. electric components couplers connectors instruments switches and lights breather hoses and vents For motorcycles equipped with a windshield Do not use strong cleaners or hard sponges as they will cause dulling or scratching Some cleaning com pounds for plastic may leave scratches on the windshield Test the product on a small hid den part of the windshield to make sure that it does not leave any marks If the windshield is MOTORCYCLE CARE AND STORAGE scratched use a quality plastic polishing compound _ after washing After normal use Remove dirt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corrosive in combination with water carry out the following steps after each ride in the rain near the sea or on salt sprayed roads TIP Salt sprayed on roads in the winter may remain well into spring 8 2 1 Clean the motorcycle with cold wa ter and a mild detergent after the engine has cooled down NOTICE Do not use warm water since it increases the corrosive action of the salt teca1o791 After drying the motorcycle appl
43. ement 4 Install a new air filter element by in serting it into the air filter case NOTICE Make sure that the air filter element is properly seated in the air filter case The engine should never be operated with out the air filter element in stalled otherwise the piston s and or cylinder s may become excessively worn tecatoss1 Install the silencer case air filter cover by installing the screws Install the fuel tank See steps 16 18 under Air filter case ele ment PERIODIC MAINTENANCE AND ADJUSTMENT EAU44732 Checking the engine idling speed Check the engine idling speed and if necessary have it adjusted by a Yamaha dealer at the intervals speci fied in the periodic maintenance and lu brication chart Engine idling speed 850 950 r min EAU21382 Checking the throttle cable free play 1 Throttle cable free play The throttle cable free play should mea sure 4 0 6 0 mm 0 16 0 24 in at the throttle grip Periodically check the throttle cable free play and if neces sary have a Yamaha dealer adjust it 7 18 EAU21401 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart EAU21751 Tires To maximize the performance durabil ity and safe operation
44. emperature of 60 C 140 F let it continue to idle for ten sec onds and then turn the engine off TIP To achieve the proper engine oil tem perature for an accurate oil level read ing the engine must have first 7 10 completely cooled down and then warmed up again for several minutes to normal operating temperature 4 Wait a few minutes until the oil set tles remove the oil filler cap wipe the dipstick clean insert it back into the oil filler hole without screwing it in and then remove it again to check the oil level TIP The engine oil should be between the minimum and maximum level marks Engine oil filler cap 1 Maximum level mark 2 Minimum level mark 3 Dipstick 5 If the engine oil is at or below the minimum level mark add sufficient oil of the recommended type to raise it to the correct level TIP When adding oil be careful not to over fill the engine oil tank the oil level rises faster starting from the half level portion on the dipstick 6 Insert the dipstick into the oil filler hole and then tighten the oil filler cap 7 Install the rider seat PERIODIC MAINTENANCE AND ADJUSTMENT ECA10900 NOTICE Make sure that the oil filler cap is se curely tightened otherwise oil may seep out when the engine is run ning To change the engine oil with or without oil filter cartridge replace ment 1 Remove the rider seat See page 4 10 2 St
45. er should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferi or have a shorter service life and can lead to expensive repair bills When checking the fuel system do not smoke and make sure there are no open flames or sparks in the ar ea including pilot lights from water EWA15141 heaters or furnaces Gasoline or gasoline vapors can ignite or ex plode causing severe injury or property damage 7 38 PERIODIC MAINTENANCE AND ADJUSTMENT EAU42601 Troubleshooting chart 1 Fuel j There is enough fuel Check the compression Check the fuel level in the fuel tank Tk ae Tean There i fuel e engine does not start Mle ee Supply fu l Check the compression 2 Compression m There is compression Check the ignition Operate the electric starter gt There is no compression gt havea Yamaha dealer check the vehicle 3 Ignition al Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs gt Wet Operate the electric starter Remove the spark plugs 1 and check the electrodes The engine does not start
46. er change the brake fluid at the intervals specified in the TIP after the periodic maintenance and lubrication chart In addition have the oil seals of the master cylinders and calipers as well as the brake hoses re placed at the intervals listed below or whenever they are damaged or leak ing Oil seals Replace every two years Brake hoses Replace every four years PERIODIC MAINTENANCE AND ADJUSTMENT EAU23040 Drive belt slack The drive belt slack should be checked and adjusted at the intervals specified in the periodic maintenance and lubri cation chart EAU23062 To check the drive belt slack 1 Place the vehicle on the sidestand 2 Note the current position of the drive belt using the marks near the drive belt check hole TIP The marks near the drive belt check hole are 5 0 mm 0 2 in apart 1 Drive belt 2 Marks 3 Drive belt slack 3 Note the position of the drive belt with a force of 45 N 4 5 kgf 10 Ibf applied to the belt with a belt ten sion gauge as shown TIP A belt tension gauge is available at a Yamaha dealer 1 Belt tension gauge 4 Calculate the drive belt slack by subtracting the measurement not ed in step 2 from the measurement noted in step 3 Drive belt slack 6 0 8 0 mm 0 24 0 31 in 5 If the drive belt slack is incorrect adjust it as follows 7 26 EAU23081 To adjust the drive belt slack 1 Loosen the axle nut and the brake calipe
47. factory backed protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be YAMAHA EXTENDED SERVICE happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 10 10 A Brake and clutch levers checking and lubricating 0 0 7 29 Brake and shift pedals checking and lubricating 0 7 28 Brake fluid changing x Brake fluid level checking 0 Brake lever cceeceeeseeesecseesseesseeseeeeoees Brake lever free play adjusting 3 Brake pedal ceseeseeesceesseesseeseeneoeee Cc Cables checking and lubricating Canister for California only Clutch leVer cescessseeseeeseseseseaeeeseeees Clutch lever free play adjusting D Dimmer SWitCH ooo eee cece e reece 4 6 Drive belt Slack oo eee eens 7 26 E Engine break in ou cece eeeeeneeeeeee Engine idling speed checking Engine oil and oil filter cartridge a Engine stop sWitch 0 cece Engine trouble warning light F Front and rear brake pads checking 7 23 Front fork adjusting Front fork checking Fuel tank Cap cece eeee eee eeeees 4 8 Fuses replacing ee cece eee eee eee 7 33 H Handlebar switche
48. fe and proper riding techniques Obtain professional technical ser vice as indicated in this Owner s Manual and or when made neces sary by mechanical conditions Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage See page 5 1 for a list of pre operation checks This motorcycle is designed to car ry the operator and a passenger e The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore e Wear a brightly colored jacket e Use extra caution when you are approaching and _ passing through intersections since in tersections are the most likely places for motorcycle accidents to occur 2 1 e Ride where other motorists can see you Avoid riding in another motorist s blind spot Many accidents involve inexperi enced operators In fact many op erators who have been involved in accidents do not even have a cur rent motorcycle license e Make sure that you are qualified and that you only lend your motorcycle to other qualified op erators e Kn
49. ff and then check the oil level and correct it if necessary Install the rider seat PERIODIC MAINTENANCE AND ADJUSTMENT EAU20051 Transfer case oil The transfer case must be checked for oil leakage before each ride If any leakage is found have a Yamaha deal er check and repair the vehicle In addi tion the transfer case oil level should be checked and the oil must be changed by a Yamaha dealer at the in tervals specified in the periodic mainte nance and lubrication chart EAU34104 Replacing the air filter ele ments This model is equipped with two air fil ter elements one of which is located in the air filter case the other is located in the silencer case The air filter elements should be re placed at the intervals specified in the periodic maintenance and lubrication chart Replace the air filter elements more frequently if you are riding in un usually wet or dusty areas Air filter case element To replace the air filter element 1 Remove the rider seat See page 4 10 2 Remove the air induction system cover by removing the bolts 7 14 1 Bolt 2 Air induction system cover 3 Remove the fuel tank as follows a Disconnect fuel hose A from the joint as shown NOTICE Place a towel or cloth under the fuel hose joints when dis connecting hoses A and B to prevent fuel from spilling onto the vehicle Make sure that no foreign material en ters the fuel hose joints when the hoses are discon
50. ft the motorcycle or the motorcycle may become un stable in cross winds These ac cessories may also cause instability when passing or being passed by large vehicles Certain accessories can dis place the operator from his or her normal riding position This improper position limits the free dom of movement of the opera 2 4 tor and may limit control ability therefore such accessories are not recommended e Use caution when adding electri cal accessories If electrical acces sories exceed the capacity of the motorcycle s electrical system an electric failure could result which could cause a dangerous loss of lights or engine power Aftermarket Tires and Rims The tires and rims that came with your motorcycle were designed to match the performance capabilities and to provide the best combination of handling brak ing and comfort Other tires rims siz es and combinations may not be appropriate Refer to page 7 19 for tire specifications and more information on replacing your tires DESCRIPTION Left view 3 1 Engine oil drain bolt crankcase page 7 10 2 Shift pedal page 4 7 3 Fuel tank cap page 4 8 4 Helmet holder page 4 10 5 Fuses page 7 33 6 Owner s tool kit page 7 2 Right view ANoOaRKRWD Rear brake fluid reservoir page 7 24 Battery page 7 32 Engine oil filler cap page 7 10 Air filter element page 7 14 Front fork spring prelo
51. he transmission into first gear The neutral indicator light should go out Open the throttle gradually and at the same time release the clutch lever slowly 4 At the recommended shift points shown in the following table close the throttle and at the same time quickly pull the clutch lever in 5 Shift the transmission into second gear Make sure not to shift the transmission into the neutral posi tion 6 Open the throttle part way and gradually release the clutch lever 7 Follow the same procedure when shifting to the next higher gear TIP When shifting gears in normal operat ing conditions use the recommended shift points EAU16700 To decelerate 1 Apply both the front and the rear brakes to slow the motorcycle 2 Shift the transmission into first gear when the motorcycle reaches 25 km h 16 mi h If the engine is about to stall or runs very roughly pull the clutch lever in and use the brakes to stop the motorcycle OPERATION AND IMPORTANT RIDING POINTS 3 Shift the transmission into the neu tral position when the motorcycle is almost completely stopped The neutral indicator light should come on EAU16720 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below Shift up points 1st 2nd 20 km h 13 mi h 2nd 3rd 30 km h 19 mi h 3rd 4th 40 km h 25 mi h 4th gt 5th 50 km h 31 mi h Shift d
52. hers and the nuts dampers PERIODIC MAINTENANCE AND ADJUSTMENT EAU24350 Supporting the motorcycle Since this model is not equipped with a centerstand follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up right Check that the motorcycle is in a stable and level position before starting any maintenance A strong wooden box can be placed under the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcycle by using a motorcycle stand or if an additional motorcycle stand is not available by placing a jack un der the frame in front of the rear wheel 2 Raise the front wheel off the ground by using a motorcycle stand To service the rear wheel Raise the rear wheel off the ground by using a motorcycle stand or if a motor cycle stand is not available by placing 7 37 a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm PERIODIC MAINTENANCE AND ADJUSTMENT EAU25851 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory trouble may occur dur ing operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting chart represents a quick and easy procedure for checking these vital systems your self Howev
53. horoughly 7 6 PERIODIC MAINTENANCE AND ADJUSTMENT ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Throttle grip hous ing and cable e Check operation and free play e Adjust the throttle cable free play if necessary e Lubricate the throttle grip housing and cable Lights signals and switches Since these items require special tools data and technical skills have a Yamaha dealer perform the service TIP e Check operation e Adjust headlight beam From 24000 mi 37000 km or 36 months repeat the maintenance intervals starting from 8000 mi 13000 km or 12 months TIP EAU17640 e Air filters This model s air filters are equipped with disposable oil coated paper elements which must not be cleaned with com pressed air to avoid damaging them e The air filter elements need to be replaced more frequently when riding in unusually wet or dusty areas e Hydraulic brake service e After disassembling the brake master cylinders and calipers always change the fluid Regularly check the brake fluid levels and fill the reservoirs as required e Every two years replace the internal components of the brake master cylinders and calipers and chang
54. ies and Modifications While you may find aftermarket prod ucts similar in design and quality to genuine Yamaha accessories recog nize that some aftermarket accessories or modifications are not suitable be cause of potential safety hazards to you or others Installing aftermarket prod ucts or having other modifications per formed to your vehicle that change any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories e Never install accessories or carry cargo that would impair the perfor mance of your motorcycle Care fully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance A SAFETY INFORMATION limit suspension travel steering travel or control operation or ob scure lights or reflectors e Accessories fitted to the handle bar or the front fork area can create instability due to improper weight distribution or aerody namic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody namic effects Wind may at tempt to li
55. individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http Awww safercar gov or write to Administrator NHTSA 400 Seventh Street SW Washington DC 20590 You can also obtain other information about motor vehicle safety from http www safercar gov 10 3 CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Federal law prohibits the following acts or the causing thereof 1 The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new ve hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Exhaust system e Muffler e Exhaust pipe e Silencer Intake system e Air cleaner case e Air cleaner element e Intake duct 10 4 CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and or receipts for parts purchased and installed on your vehicle will be requir
56. injuries The use of a safety helmet is the single most critical factor in the pre vention or reduction of head injuries Always wear an approved helmet e Wear a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations e Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Always wear protective clothing that covers your legs ankles and feet The engine or exhaust sys tem become very hot during or af ter operation and can cause burns 2 2 e A passenger should also observe the above precautions Avoid Carbon Monoxide Poisoning All engine exhaust contains carbon monoxide a deadly gas Breathing car bon monoxide can cause headaches dizziness drowsiness nausea confu sion and eventually death Carbon Monoxide is a colorless odor less tasteless gas which may be present even if you do not see or smell any engine exhaust Deadly levels of carbon monoxide can collect rapidly and you can quickly be overcome and unable to save yourself Also deadly levels of carbon monoxide can linger for hours or days in enclosed or poorly ventilated areas If you experience any symptoms of carbon monoxide poison ing leave the area immediately
57. ion 7 30 Checking the front fork 0 7 30 Checking the steering 4 7 31 Checking the wheel bearings 7 31 Battery scisisstessatentersioaviitnesee 7 32 Replacing the fuses 0 0 7 33 Replacing the headlight bulb 7 34 Tail orake light oossoo 7 35 Replacing a turn signal light DUD niare Reatacitian Replacing a license plate light Lot e SEE E E EE Supporting the motorcycle Troubleshooting seeen Troubleshooting chart seee MOTORCYCLE CARE AND STORAGE ccccccccccceeceeeceeeeeeeeees Matte color caution 00 CO eas EE ee ee Storage A masa a eee SPECIFICATIONS 0 0 CONSUMER INFORMATION Identification numbers Reporting safety defects Motorcycle noise regulation Maintenance record YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY noaoae YAMAHA EXTENDED SERVICE YES J dorra Gete TABLE OF CONTENTS LOCATION OF IMPORTANT LABELS EAU10383 Read and understand all of the labels on your vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer AWARNING BEFORE YOU OPERATE THIS VEHICLE READ THE OWNER S MANUAL AND ALL LABELS ALWAYS WEAR AN APPROVED
58. ke lever free play adjusting screw 3 Brake lever free play The brake lever free play should mea sure 2 0 5 0 mm 0 08 0 20 in as shown Periodically check the brake le ver free play and if necessary adjust it as follows 1 Loosen the locknut at the brake le ver 2 To increase the brake lever free play turn the brake lever free play adjusting screw in direction a To decrease the brake lever free play turn the adjusting screw in direc tion b 3 Tighten the locknut e After adjusting the brake lever free play check the free play and make sure that the brake is working properly e A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hy draulic system have a Yamaha dealer bleed the system before Operating the motorcycle Air in the hydraulic system will dimin ish the braking performance which may result in loss of con trol and an accident EWA10630 PERIODIC MAINTENANCE AND ADJUSTMENT EAU22271 Adjusting the rear brake light switch 1 Rear brake light switch 2 Rear brake light switch adjusting nut The rear brake light switch which is ac tivated by the brake pedal is properly adjusted when the brake light comes on just before braking takes effect If necessary adjust the brake light switch as follows Turn the rear brake light switch adjust ing nut while holding the rear brake light switch in place To make the br
59. key cannot be removed if the cap is not properly closed and locked Make sure that the fuel tank cap is properly closed after filling fuel Leaking fuel is a fire hazard EWA11091 4 8 EAU13221 Fuel Make sure there is sufficient gasoline in the tank Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling follow these instructions EWA10881 1 Before refueling turn off the en gine and be sure that no one is sit ting on the vehicle Never refuel while smoking or while in the vi cinity of sparks open flames or other sources of ignition such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank When refueling be sure to insert the pump nozzle into the fuel tank filler hole Stop filling when the fuel reaches the bottom of the filler tube Because fuel expands when it heats up heat from the engine or the sun can cause fuel to spill out of the fuel tank 1 Fuel tank filler tube 2 Fuel level 3 Wipe up any spilled fuel immedi ately NOTICE Immediately wipe off spilled fuel with a clean dry soft cloth since fuel may deteri orate painted surfaces or plastic parts ECA10071 4 Be sure to securely close the fuel tank cap Gasoline is poisonous and can cause injury or death Handle gaso line with care Never siphon gaso line by mouth If you should swallow some gasoline or inhale
60. n fluid level and for fluid leakage e Adjust brake lever free play and replace brake pads if necessary Rear brake e Check operation fluid level and for fluid leakage e Replace brake pads if necessary Brake hoses e Check for cracks or damage Ni Ni e Replace Every 4 years Wheels e Check runout and for damage e Replace if necessary Ni Ni e Check tread depth and for dam age e Replace if necessary e Check air pressure e Correct if necessary Wheel bearings e Check bearings for smooth oper ation e Replace if necessary ROUTINE INITIAL ODOMETER READINGS PERIODIC MAINTENANCE AND ADJUSTMENT 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Swingarm pivot bearings e Check bearing assemblies for looseness e Moderately repack with lithium soap based grease Repack Drive belt e Check belt tension e Adjust if necessary Every 2500 mi 4000 km Steering bearings e Check bearing assemblies for looseness e Moderately repack with lithium soap based grease every 16000 mi 25000 km or 24 months Repack Chassis fasteners e Check all chassis fitting and fas teners e Correct if necessary Brake lever pivot shaf
61. nance procedures and schedules described in the Owner s Manual Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage Do not operate the vehicle if you find any problem If a problem cannot be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha dealer EWA11151 Before using this vehicle check the following points 5 1 FOR YOUR SAFETY PRE OPERATION CHECKS Pre operation check list CHECKS EAU15605 e Check fuel level in fuel tank e Refuel if necessary e Check fuel line for leakage Engine oil e Check oil level in oil tank e If necessary add recommended oil to specified level e Check vehicle for oil leakage Transfer case oil e Check vehicle for oil leakage Front brake e Check operation e If soft or spongy have Yamaha dealer bleed hydraulic system e Check lever free play e Adjust if necessary e Check brake pads for wear e Replace if necessary e Check fluid level in reservoir e If necessary add recommended brake fluid to specified level e Check hydraulic system for leakage 7 22 7 23 7 24 Rear brake e Check operation e If soft or spongy have Yamaha dealer bleed hydraulic system e Check brake pads for wear e Replace if necessary e Check fluid level in reservoir e If necessary add recommended brake fluid to specified level e Check hydraulic system fo
62. nd the sid estand is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure 4 14 INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off 1 Move the sidestand down If a malfunction is noted have a Yamaha 2 Make sure that the engine stop switch is turned on dealer check the system before riding 3 Turn the key on 4 Shift the transmission into the neutral position 5 Push the start switch Does the engine start The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer With the engine still running 6 Move the sidestand up 7 Keep the clutch lever pulled 8 Shift the transmission into gear 9 Move the sidestand down Does the engine stall The sidestand switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer After the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The clutch switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The system is OK The motorcycle can be ridden 4 15 FOR YOUR SAFETY PRE OPERATION CHECKS EAU15595 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition Always follow the inspection and mainte
63. nected ECA11531 PERIODIC MAINTENANCE AND ADJUSTMENT a ZE H f 1 OS RE A VS 1 Fuel hose A 1 Fuel hose B 1 Foam damper b Remove the nuts d Remove the hoses as shown and then remove the fuel tank by pulling it upward 4 Remove the air filter case bolts 1 Nut 1 Air filter case 2 Bolt c Disconnect fuel hose B from the joint as shown es 5 Loosen the air filter case joint clamp bolt and then pull off the air filter case e Remove the foam damper 7 15 PERIODIC MAINTENANCE AND ADJUSTMENT 1 Air filter case joint clamp bolt 1 Air filter element ae 2 Screw 6 Remove the air filter case cover by removing the screws 8 Install a new air filter element by in serting it into the air filter case then installing the screws NOTICE Make sure that the air filter element is properly seated in the air filter case The engine should never be operated with out the air filter element in stalled otherwise the piston s and or cylinder s may become excessively worn tecatoss1 1 8 pean a 9 Remove the air filter check hose 7 Remove the air filter element by from the air filter check hose hold removing the screws er 10 Remove the clamp from the check hose and then remove the plug to drain any accumulated water 7 16 1 Air filter check hose 2 Air filter check hose holder 3 Clam
64. ng surface and then wipe off any grime from the spark plug threads 7 9 Tightening torque Spark plug 17 5 Nm 1 75 m kgf 12 7 ft lbf TIP If a torque wrench is not available when installing a spark plug a good estimate of the correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to the speci fied torque as soon as possible PERIODIC MAINTENANCE AND ADJUSTMENT EAU19681 Canister for California only THROTTLE BODY FROM FUEL TANK CANIS TO ATMOSPHERE This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere Before operating this vehicle make sure to check the fol lowing Check each hose connection Check each hose and canister for cracks or damage Replace if dam aged Make sure that the canister breath er is not blocked and if necessary clean it EAU46270 Engine oil and oil filter car tridge The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter car tridge replaced at the intervals speci fied in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the vehicle on a level sur face and hold it in an upright posi tion A slight tilt to the side can result in a false reading 2 Remove the rider seat See page 4 10 3 Start the engine warm it up until the engine oil has reached a nor mal t
65. of your motor cycle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride Operation of this vehicle with im proper tire pressure may cause se vere injury or death from loss of control e The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature e The tire air pressure must be ad justed in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model EWA10501 PERIODIC MAINTENANCE AND ADJUSTMENT Tire air pressure measured on cold tires 0 90 kg 0 198 Ib Front 250 kPa 2 50 kgf cm 36 psi Rear 250 kPa 2 50 kgf cm 36 psi 90 185 kg 198 408 Ib Front 250 kPa 2 50 kgf cm 36 psi Rear 290 kPa 2 90 kgf cm 42 psi High speed riding Front 250 kPa 2 50 kgf cm 36 psi Rear 250 kPa 2 50 kgf cm 36 psi Maximum load 185 kg 408 Ib Total weight of rider passenger car go and accessories Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident EWA10511 7 19 Tire inspection 1 Tire sidewall 2 Tire wear indicator 3 Tire tread depth Always check the tires before operating the motorcycle If a tire tread shows crosswise lines minimum tread depth if th
66. ow your skills and limits Staying within your limits may help you to avoid an accident e We recommend that you prac tice riding your motorcycle where there is no traffic until you have become thoroughly famil iar with the motorcycle and all of its controls Many accidents have been caused by error of the motorcycle opera tor A typical error made by the op erator is veering wide on a turn due to excessive speed or under cornering insufficient lean angle for the speed e Always obey the speed limit and never travel faster than warrant ed by road and traffic conditions e Always signal before turning or changing lanes Make sure that other motorists can see you The posture of the operator and passenger is important for proper control e The operator should keep both hands on the handlebar and both feet on the operator foot rests during operation to main tain control of the motorcycle e The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs A SAFETY INFORMATION This motorcycle is designed for on road use only It is not suitable for off road use Protective apparel The majority of fatalities from motor cycle accidents are the result of head
67. own points 5th gt 4th 25 km h 16 mi h 4th gt 3rd 25 km h 16 mi h 3rd 2nd 25 km h 16 mi h 2nd gt 1st 25 km h 16 mi h 6 3 EAU16841 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU17112 0 1000 km 0 600 mi Avoid prolonged operation above 2500 r min NOTICE After 1000 km 600 mi of operation the engine oil and transfer case oil must be changed and the oil filter cartridge or element replaced ECA10892 1000 1600 km 600 1000 mi Avoid prolonged operation above 3500 r min OPERATION AND IMPORTANT RIDING POINTS 1600 km 1000 mi and beyond The vehicle can now be operated nor mally ECA10310 NOTICE e Keep the engine speed out of the tachometer red zone If any engine trouble should oc cur during the engine break in period immediately have a Yamaha dealer check the vehi cle EAU17213 Parking When parking stop the engine and then remove the key from the main switch e Since the engine and exhaust
68. p 4 Air filter check hose plug 11 12 13 14 15 16 Install the plug and the clamp Install the air filter check hose Install the air filter case cover by in stalling the screws Install the air filter case by pushing it onto the air filter case joint and then tightening the clamp bolt Install the air filter case by install ing the bolts Install the fuel tank as follows a Install the foam damper b Place the fuel tank in the origi nal position and then connect fuel hose B and the hoses shown Make sure that the fuel hoses are properly connected and routed and are not pinched WARNING Before installing the fuel tank make sure that the fuel hoses are not damaged If any fuel hose is damaged do not start the engine but have a Yamaha dealer replace the hose otherwise fuel may leak creating a fire hazard EWA10421 1 Hose 17 18 Install the nuts d Connect fuel hose A Install the air induction system cover by installing the bolts Install the rider seat PERIODIC MAINTENANCE AND ADJUSTMENT Silencer case air filter element To replace the air filter element 1 Remove the fuel tank See steps 1 3 under Air filter case ele ment 2 Remove the silencer case air filter cover by removing the screws 1 Silencer case air filter cover 2 Screw 3 Remove the silencer case air filter element 7 17 C 5 1 Silencer case air filter el
69. p To engage the clutch release the lever The lever should be pulled rapidly and released slowly for smooth clutch operation The clutch lever is equipped with a clutch switch which is part of the igni tion circuit cut off system See page 4 14 INSTRUMENT AND CONTROL FUNCTIONS EAU12870 EAU12890 EAU12941 Shift pedal Brake lever Brake pedal 1 Shift pedal 1 Brake lever 1 Brake pedal The shift pedal is located on the left The brake lever is located at the right The brake pedal is on the right side of side of the engine and is used incom handlebar grip To apply the front the motorcycle To apply the rear bination with the clutch lever when brake pull the lever toward the handle brake press down on the brake pedal shifting the gears of the 5 speed con bar grip stant mesh transmission equipped on this motorcycle 4 7 INSTRUMENT AND CONTROL FUNCTIONS EAU13074 Fuel tank cap 1 Fuel tank cap lock cover 2 Unlock To open the fuel tank cap Open the fuel tank cap lock cover in sert the key into the lock and then turn it 1 4 turn clockwise The lock will be re leased and the fuel tank cap can be opened To close the fuel tank cap 1 Push the fuel tank cap into position with the key inserted in the lock 2 Turn the key counterclockwise to the original position remove it and then close the lock cover TIP The fuel tank cap cannot be closed un less the key is in the lock In addition the
70. p service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the policy to remain effective 10 8 CUSTOMER SERVICE If your machine requires warranty service you must take it to any authorized Yamaha motorcycle dealer within the continental United States Be sure to bring your warranty registration card or other valid proof of the original date of purchase If a question or problem arises regarding the warranty first contact the owner of the dealership Since all warranty matters are handled at the dealer level this person is in the best position to help you IF you are still not satisfied and require additional assistance please write to YAMAHA MOTOR CORPORATION U S A CUSTOMER RELATIONS DEPARTMENT P O Box 6555 Cypress California 90630 When contacting Yamaha Motor Corporation U S A don t forget to include any important information such as names addresses model V I N frame number dates and receipts CHANGE OF ADDRESS The federal government requires each manufacturer of a motor vehicle to maintain a complete up to date list of all first purchasers against the possibility of a safety related defect and recall This list is compiled from the purchase registrations sent to Yamaha Motor Corporation U S A by the selling
71. pe Coil spring oil damper Wheel travel 135 0 mm 5 31 in Rear suspension Type Swingarm link suspension Spring shock absorber type Coil spring gas oil damper Wheel travel 110 0 mm 4 33 in Electrical system Ignition system TCI digital Charging system AC magneto Battery Model GT14B 4 Voltage capacity 12 V 12 0 Ah Headlight Bulb type Halogen bulb SPECIFICATIONS Bulb voltage wattage x quantity Headlight 12 V 60 W 55 0 W x 1 Tail brake light LED Front turn signal position light 12 V 23 W 8 0 W x 2 Rear turn signal light 12V 21 0Wx2 License plate light 12V 38Wx2 Meter lighting LED Neutral indicator light LED High beam indicator light LED Turn signal indicator light LED Fuel level warning light LED Engine trouble warning light LED Fuses Main fuse 30 0A Headlight fuse 15 0 A Signaling system fuse 10 0 A Ignition fuse 10 0 A ECU Electronic Control Unit fuse 10 0 A Fuel injection system fuse 15 0 A Backup fuse 7 5A Auto decompression fuse 15 0 A 9 3 EAU26351 Identification numbers Record the key identification number vehicle identification number and mod el label information in the spaces pro vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi cle is stolen KEY IDENTIFICATION NUMBER Ee VEHICLE IDENTIFICATION NUMBER oo MODEL LABEL INFORMATIO
72. r bracket bolt 1 Brake caliper bracket bolt 2 Loosen the locknut on each side of the swingarm 3 To tighten the drive belt turn the adjusting bolt on each side of the swingarm in direction a To loos en the drive belt turn the adjusting bolt on each side of the swingarm in direction b and then push the rear wheel forward NOTICE Im proper drive belt slack will over load the engine Keep the drive belt slack within the specified range tecatoss1 TIP Using the alignment marks on each side of the swingarm make sure that both belt pullers are in the same posi tion for proper wheel alignment 1 Locknut 2 Drive belt slack adjusting bolt 3 Alignment marks PERIODIC MAINTENANCE AND ADJUSTMENT 4 Tighten the locknuts the axle nut and the brake caliper bracket bolt to the specified torques Tightening torques Locknut 16 Nm 1 6 m kgf 11 ft Ibf Axle nut 150 Nm 15 0 m kgf 110 ft Ibf Brake caliper bracket bolt 30 Nm 3 0 m kgf 22 ft Ibf 7 27 EAU23093 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace it WARNING Damage to the outer housing of cables may result in in ternal rusting and cause interfer ence with cable movement Repl
73. r leakage 7 23 7 24 Clutch e Check operation e Lubricate cable if necessary e Check lever free play e Adjust if necessary 5 2 FOR YOUR SAFETY PRE OPERATION CHECKS CHECKS PAGE e Make sure that operation is smooth e Check cable free play i x Throttle grip e If necessary have Yamaha dealer adjust cable free play and lubricate cable and 12187 28 grip housing e Make sure that operation is smooth Contolcabies e Lubricate if necessary er e Check for damage Wheels and tires e Check tire condition and tread depth 7 19 7 21 e Check air pressure e Correct if necessary Brake and shift pedals e Make sure that operation is smooth 7 28 e Lubricate pedal pivoting points if necessary Brake and clutch levers Make ure that operation S smooth 7 29 e Lubricate lever pivoting points if necessary Sidestand Make sure that operation is smooth 7 29 e Lubricate pivot if necessary Chassis fasteners Make sure that all nuts bolts and screws are properly tightened e Tighten if necessary Instruments lights signals e Check operation and switches e Correct if necessary r A e Check operation of ignition circuit cut off system E Sidestand switch e If system is not working correctly have Yamaha dealer check vehicle ae 5 3 EAU15951 Read the Owner s Manual carefully to become familiar with all controls If there is a control or function you do not unders
74. re life e Ride at moderate speeds after changing a tire since the tire sur face must first be broken in for it to develop its optimal characteris tics 7 21 EAU22041 Adjusting the clutch lever free play 1 Locknut 2 Clutch lever free play adjusting bolt 3 Clutch lever free play The clutch lever free play should mea sure 10 0 15 0 mm 0 39 0 59 in as shown Periodically check the clutch le ver free play and if necessary adjust it as follows 1 2 Loosen the locknut at the clutch le ver To increase the clutch lever free play turn the adjusting bolt in di rection a To decrease the clutch lever free play turn the adjusting bolt in direction b PERIODIC MAINTENANCE AND ADJUSTMENT TIP If the specified clutch lever free play could be obtained as described above tighten the locknut and skip the rest of the procedure otherwise proceed as follows 3 Fully turn the adjusting bolt at the clutch lever in direction a to loos en the clutch cable 4 Loosen the locknut at the crank 1 Clutch lever free play adjusting nut crank case Locknut N 5 6 To increase the clutch lever free play turn the adjusting nut in direc tion a To decrease the clutch le ver free play turn the adjusting nut in direction b Tighten the locknut at the clutch le ver and the crankcase 7 22 EAU22093 Adjusting the brake lever free play 1 Locknut 2 Bra
75. s s es Headlight bulb replacing Helmet holder cece eee eeeeeseeeeees High beam indicator light Horn SWItCH ooo eee eee e eee eeeeeeseeeeaeeeees l Identification numbers eee 10 1 Ignition circuit cut off system 4 14 Indicator and warning lights 0 4 2 K Key identification number 000 10 1 L Labels location ccccccccccssestseeeeeeeees 1 1 License plate light bulb replacing 7 36 M Main switch steering lock ee 4 1 Maintenance and lubrication periodic 7 4 Maintenance emission control system 7 3 Maintenance record Matte color caution Model label ccccecccceeeessssteeeeeeeeeee Neutral indicator light ee 4 2 Noise regulation Parking innargentate 6 4 Part locations 3 1 Pre operation check list eee 5 2 Rear brake light switch adjusting 7 23 Rear suspension lubricating Rider seat eee eee eee eeneeeeeeeee 4 10 S Safety defects reporting Safety information SHIMING arenino aanas Shift Pedal aisssrriiniarenirinisridi s Shock absorber assembly adjusting 4 12 Sidestand cc ccccaieccseserentinecrecnecaedeeaeess 4 13 Sidestand checking and lubricating 7 29 Spark plugs Checking e eee 7 9 Specifications cece eee 9 1 Speedometer D Starting the engine eee 6 1 Start SwitCh is ccseseisiectedeavisevessecsneiiens 4 6 S
76. se 15 0A Signaling system fuse 10 0A Ignition fuse 10 0A Fuel injection system fuse 15 0A ECU Electronic Control Unit fuse 10 0A Auto decompression fuse 15 0A Backup fuse 7 5A Turn the key to ON and turn on the electrical circuit in question to check if the device operates If the fuse immediately blows again have a Yamaha dealer check the electrical system Install the battery cover and then hook the battery band onto the holder 7 34 EAU23794 Replacing the headlight bulb This model is equipped with a quartz bulb headlight If the headlight bulb burns out replace it as follows ECA10660 NOTICE Do not touch the glass part of the headlight bulb to keep it free from oil otherwise the transparency of the glass the luminosity of the bulb and the bulb life will be adversely af fected Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with al cohol or thinner 1 Do not touch the glass part of the bulb 1 Remove the headlight unit by re moving the screws PERIODIC MAINTENANCE AND ADJUSTMENT EAU24181 Tail brake light This model is equipped with an LED type tail brake light If the tail brake light does not come on have a Yamaha dealer check it 1 Screw 1 Headlight bulb holder 2 Disconnect the headlight coupler 4 Place a new headlight bulb into po and then remove the bulb cover sition and then secure it
77. se the electrical systems will be switched off which may result in loss of control or an accident EWA10061 EAU10681 LOCK The steering is locked and all electrical systems are off The key can be re moved 4 1 To lock the steering 1 Push 2 Turn 1 Turn the handlebars all the way to the left 2 Push the key in from the OFF po sition and then turn it to LOCK while still pushing it 3 Remove the key INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering EAU11003 Indicator and warning lights 70 80 SORT TT 100 oo En 70 ho GGA lon Merl ae eo 200 Aao OLLA 2 IN Pp Ne EE 1 Push 2 Turn 1 High beam indicator light O 2 Right turn signal indicator light 5 gt Push the key in and then turn it to 3 Fuel level warning light i OFF while still pushing it 4 Engine trouble warning light 5 Left turn signal indicator light lt a 6 Neutral indicator light N EAU11030 Turn signal indicator lights lt and gt The corresponding indicator light flash es when the turn signal switch is pushed to the left or right EAU11060 Neutral indicator light N This indicator light comes on when the transmission is in the neutral position 4 2 EAU11080 High beam indicator light o This indicator light comes on when the high beam of the headlight is switched on EAU11363 Fuel
78. set the clock 1 Push the SELECT button and RESET button together for at least two seconds 2 When the hour digits start flashing push the RESET button to set the hours 3 Push the SELECT button and the minute digits will start flashing 4 Push the RESET button to set the minutes 5 Push the SELECT button and then release it to start the clock Self diagnosis device This model is equipped with a self diag nosis device for various electrical cir cuits INSTRUMENT AND CONTROL FUNCTIONS If a problem is detected in any of those circuits the engine trouble warning light will come on and the clock display will indicate a two digit error code If the clock display indicates such an er ror code note the code number and then have a Yamaha dealer check the vehicle ECA11540 NOTICE If the clock display indicates an error code the vehicle should be checked as soon as possible in order to avoid engine damage 4 5 EAU12347 Handlebar switches Left 1 Dimmer switch 20 20 2 Turn signal switch lt g c gt 3 Horn switch pe Right 1 Engine stop switch O R 2 Start switch INSTRUMENT AND CONTROL FUNCTIONS EAU12400 Dimmer switch 0 20 Set this switch to o for the high beam and to zo for the low beam EAU12430 Turn signal switch lt gt To signal a right hand turn push this switch to 2 gt
79. sign and quality Therefore while this manual contains the most cur rent product information available at the time of printing there may be minor discrepancies between your motorcycle and this manual If there is any question concerning this manual please consult a Yamaha dealer Please read this manual and the YOU AND YOUR MOTORCYCLE RIDING TIPS booklet carefully before operating this motorcycle Do not attempt to operate this motorcycle until you have attained adequate knowledge of its con trols and operating features Regular inspections and careful maintenance along with good operating techniques will help ensure that you safely enjoy the capabilities and reliability of this motorcycle EWA10011 IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations NOTICE TIP This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer IMPORTANT MANUAL INFORMATION EAU10193 XV17PCY C XV17PCMY C OWNER S MANUAL 2008 by Yamaha Motor Corporation
80. sure cleaner air but are also vital to proper engine operation and maximum performance In the following periodic maintenance charts the services relat ed to emissions control are grouped separately These services require specialized data knowledge and equipment Maintenance replacement or repair of the emission control devic es and systems may be performed by any repair establishment or individual that is certified if applicable Yamaha dealers are trained and equipped to perform these particular services PERIODIC MAINTENANCE AND ADJUSTMENT EAU17361 Owner s tool kit 1 Owner s tool kit The owners tool kit is located under the rider seat See page 4 10 The service information included in this manual and the tools provided in the owners tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you 7 2 Periodic maintenance chart for the emission control system PERIODIC MAINTENANCE AND ADJUSTMENT ROUTINE INITIAL ODOMETER READINGS EAU17600 600 mi 1 month 4000 mi 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 310
81. t e Apply silicone grease lightly Brake pedal pivot shaft e Apply lithium soap based grease lightly Clutch lever pivot shaft e Apply lithium soap based grease lightly Shift pedal pivot shaft e Apply lithium soap based grease lightly Sidestand pivot e Check operation e Apply lithium soap based grease lightly 7 5 ROUTINE INITIAL PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Sidestand switch e Check operation and replace if necessary J Ni Ni Ni Ni Ni Front fork e Check operation and for oil leak age e Replace if necessary Shock absorber as sembly e Check operation and for oil leak age e Replace if necessary Rear suspension link pivots e Apply lithium soap based grease lightly Engine oil e Change warm engine before draining Engine oil filter car tridge e Replace Transfer case oil e Check for leakage e Change at initial 600 mi 1000 km or 1 month and thereafter every 16000 mi 25000 km or 24 months Front and rear brake switches e Check operation Control cables e Apply Yamaha chain and cable lube or engine oil t
82. tand ask your Yamaha dealer EWA10271 A WARNING Failure to familiarize yourself with the controls can lead to loss of con trol which could cause an accident or injury OPERATION AND IMPORTANT RIDING POINTS EAU45310 TIP This model is equipped with a lean an gle sensor to stop the engine in case of a turnover To start the engine after a turnover be sure to turn the main switch to OFF and then to ON Fail ing to do so will prevent the engine from starting even though the engine will crank when pushing the start switch 6 1 EAU16244 Starting the engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met The transmission is in the neutral position The transmission is in gear with the clutch lever pulled and the sid estand up See page 4 14 for more informa tion 1 Turn the key to ON and make sure that the engine stop switch is set to O The following warning lights should come on for a few seconds then go off Fuel level warning light Engine trouble warning light ECA15482 NOTICE If a warning light does not go off see page 4 2 for the corresponding warning light circuit check tral position See page 6 2 The neutral indicator light should come on If not ask a Yamaha dealer to check the electrical circuit Start the engine by pushing the start switch NOTICE For maxi mum engine life
83. teering checking 7 31 S 0 0 ore 8 3 Supporting the motorcycle 7 37 Swingarm pivots lubricating 0 7 30 T Tachometer Unit eee 4 3 Tail brake light eee eee 7 35 Throttle cable free play checking 7 18 Throttle grip and cable checking and lubricating 0 0 7 28 TIES veces riia iriri as TOO kitni ii nena Transfer case oil Troubleshooting ssseeseereeseeeerneren Troubleshooting chart Turn signal indicator lights Turn signal light bulb replacing i Turn signal switch eee V Valve Clearance eee eee eeeeeees 7 18 INDEX Vehicle identification number 10 1 W Warranty extended Warranty limited Wheel bearings checking 0 7 31 See your Authorized YAMAHA Dealer for a Genuine YAMAHA Service Manual PRINTED IN JAPAN 2008 05 0 5x1 CR E
84. the lever pivots should be lu bricated if necessary Recommended lubricant Lithium soap based grease 7 29 PERIODIC MAINTENANCE AND ADJUSTMENT EAUM1650 EAU23250 EAU23272 Lubricating the swingarm piv Lubricating the rear suspen Checking the front fork ots sion The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur The swingarm pivots must be lubricat The pivoting points of the rear suspen face and hold it in an upright posi ed at the intervals specified in the peri sion must be lubricated at the intervals tion WARNING To avoid injury odic maintenance and lubrication chart specified in the periodic maintenance securely support the vehicle so and lubrication chart there is no danger of it falling Recommended lubricant over fewato751 Lithium soap based grease Recommended lubricant 2 While applying the front brake Lithium soap based grease push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly 7 30 ECA10590 NOTICE If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it PERIODIC MAINTENANCE AND ADJUSTMENT EAU23283 Checking the steering
85. when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician EYES Flush with water for 15 minutes and seek prompt medical attention e Batteries produce explosive hy drogen gas Therefore keep sparks flames cigarettes etc away from the battery and pro vide sufficient ventilation when charging it in an enclosed space e KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharged Keep in mind that the 7 32 battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories ECA16520 NOTICE To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery If you do not have access to a con stant voltage battery charger have a Yamaha dealer charge your battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the battery be sure the key is turned to OFF then discon nect the negative lead before disconnecting the positive lead ECA16302 PE
86. with the bulb holder 5 Install the headlight bulb cover and then connect the coupler 6 Install the headlight unit by install ing the screws 7 Have a Yamaha dealer adjust the headlight beam if necessary 1 Headlight coupler 2 Headlight bulb cover 3 Unhook the headlight bulb holder and then remove the burnt out bulb 7 35 PERIODIC MAINTENANCE AND ADJUSTMENT EAU24212 Replacing a turn signal light bulb 1 Remove the turn signal lens by re moving the screws 1 1 Turn signal light bulb 3 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 4 Install the lens by installing the fees screws NOTICE Do not over 2 Remove the burnt out bulb by tighten the screws otherwise pushing it in and turning it counter the lens may break caise clockwise 7 36 1 EAU24323 Replacing a license plate light bulb Remove the license plate light unit by removing the nuts washers and rubber dampers 1 Nut 2 Washer 3 Rubber damper 4 License plate light unit 2 3 Remove the license plate light lens by removing the nuts and washers Remove the burnt out bulb by pull ing it out 1 Nut 2 Washer 3 Bulb 4 License plate light lens 4 Insert a new bulb into the socket 5 Install the license plate light lens by installing the washers and the nuts 6 Install the license plate light unit by installing the rubber was
87. x 70 32 2 393 Transmission type Constant mesh 5 speed Operation Left foot operation Gear ratio 1st 38 16 2 375 2nd 30 19 1 579 3rd 29 25 1 160 4th 29 31 0 935 5th 24 30 0 800 Chassis Frame type Double cradle Caster angle 29 25 Trail 130 0 mm 5 12 in Front tire Type Tubeless Size 120 70 ZR18M C 59W Manufacturer model DUNLOP D220F ST G Manufacturer model BRIDGESTONE BT020F G Rear tire Type Tubeless Size 200 50 ZR17M C 75W Manufacturer model DUNLOP D220 ST Manufacturer model BRIDGESTONE BT020R Loading Maximum load 185 kg 408 Ib Total weight of rider passenger cargo and accessories Tire air pressure measured on cold tires Loading condition 0 90 kg 0 198 Ib Front 250 kPa 2 50 kgf cm 36 psi Rear 250 kPa 2 50 kgf cm 36 psi Loading condition 90 185 kg 198 408 Ib Front 250 kPa 2 50 kgf cm 36 psi Rear 290 kPa 2 90 kgf cm 42 psi High speed riding Front 250 kPa 2 50 kgf cm 36 psi Rear 250 kPa 2 50 kgf cm 36 psi Front wheel Wheel type Cast wheel Rim size 18M C x MT3 50 Rear wheel Wheel type Cast wheel Rim size 17M C x MT6 00 Front brake Type Dual disc brake Operation Right hand operation Recommended fluid DOT 4 SPECIFICATIONS Rear brake Type Single disc brake Operation Right foot operation Recommended fluid DOT 4 Front suspension Type Telescopic fork Spring shock absorber ty
88. y a corrosion protection spray on all metal including chrome and nick el plated surfaces to prevent cor rosion After cleaning 1 2 Dry the motorcycle with a chamois or an absorbing cloth Use a chrome polish to shine chrome aluminum and stainless steel parts including the exhaust system Even the thermally in duced discoloring of stainless steel exhaust systems can be re moved through polishing TO prevent corrosion it is recom mended to apply a corrosion pro tection spray on all metal including chrome and nickel plat ed surfaces Use spray oil as a universal clean er to remove any remaining dirt MOTORCYCLE CARE AND STORAGE 5 Touch up minor paint damage caused by stones etc 6 Wax all painted and chrome plat ed surfaces Avoid combination cleaner waxes many of which contain abrasives that may mar the paint or protective finish 7 Let the motorcycle dry completely before storing or covering it EWA11131 A WARNING Contaminants on the brakes or tires can cause loss of control Make sure that there is no oil or wax on the brakes or tires If necessary clean the brake discs and brake linings with a regular brake disc cleaner or ac etone and wash the tires with warm water and a mild deter gent Before riding at higher speeds test the motorcycle s braking performance and cor nering behavior ECA10950 NOTICE e Apply spray oil and wax spar ingly and
89. zed renting leasing or other commercial purposes and TZ models DURING THE PERIOD OF WARRANTY any authorized Yamaha motorcycle dealer will free of charge repair or replace any part adjudged defective by Yamaha due to faulty workmanship or material from the factory Parts used in warranty repairs will be warranted for the balance of the product s warranty period All parts replaced under warranty become property of Yamaha Motor Corporation U S A GENERAL EXCLUSIONS from this warranty shall include any failures caused by a Competition or racing use b Installation of parts or accessories that are not qualitatively equivalent to genuine Yamaha parts Abnormal strain neglect or abuse Lack of proper maintenance Accident or collision damage Modification to original parts SPECIFIC EXCLUSIONS from this warranty shall include parts replaced due to normal wear or routine maintenance THE CUSTOMER S RESPONSIBILITY under this warranty shall be to 1 Operate and maintain the motorcycle as specified in the appropriate Owner s Manual and 2 Give notice to an authorized Yamaha motorcycle dealer of any and all apparent defects within ten 10 days after discovery and make the machine available at that time for inspection and repairs at such dealer s place of business WARRANTY TRANSFER To transfer the warranty from the original purchaser to any subsequent purchaser it is imperative that the machine be inspected

Yamaha 2009 Midnight Warrior Owner's Manual

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