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Yamaha 2008 V Star Classic Owner's Manual

1. 6 35 Engine idling speed checking 6 16 Matte color CAUTION cc csscsseseessseeeeeees 7 1 Swingarm pivots lubricating 4 6 29 Engine oil and oil filter element 6 11 Model label scessceesseessseessseesseeesteeseees 9 2 T Engine starting a Warm ss sseesseesseeneen 5 2 N Throttle cable free play checking 6 16 Engine Stop SWitCh eee 3 3 Neutral indicator light 0 ccscccseee 3 2 Throttle grip and cable Engine trouble warning light 14 3 2 Noise regulations ecclseccicascsecoteaceseeecaeyes 9 4 checking and lubricating 6 27 INDEX MOS a ra 6 17 TOON KI n NNN 6 1 Troubleshooting cccceeeeeeeeeeee eterna es 6 39 Troubleshooting chart 6 40 Turn signal indicator light 3 2 Turn signal light bulb or tail brake light bulb replacing 6 34 Turn signal SWItCh ce ceeeeeeeeeee eres 3 3 V Valve clearance cccccseeccsseeeseseeenaees 6 17 Vehicle identification numbet 9 1 W Warranty extended cceeeeeeeeeeeeees 9 9 Warranty limited eeeeeeeeeeeee tere eee 9 7 Wheel bearings checking 4 6 30 Wheel front cccccecceeeseseeeeeeeseeeeees 6 36 Wheel rear cccccccssseeeeseeseeeeeneeeeees 6 37 AAG os 2 Los nae ener a Pe ere Or Ee 6 20 See your Authorized YAMAHA Dealer for a Genuine YAMAHA Servic
2. gt To carburetor Specified spark plug spark plug wrench and then tight NGK DPR7EA 9 ve DENSO X22EPR U9 en it to the specified torque Tightening torque To install a spark plug Spark plug 1 Measure the spark plug gap with a 17 5 Nm 1 75 m kgf 12 7 ft lbf _ wire thickness gauge and if nec gt Canister essary adjust the gap to specifica NOTE gt gt gt tion If a torque wrench is not available when installing a spark plug a good estimate SA of the correct torque is 1 4 1 2 turn Vent hose past finger tight However the spark plug should be tightened to the speci fied torque as soon as possible This model is equipped with a canister Sst prevent the discharging of fuel vapor 4 Install the spark plug cap into the atmosphere Check each hose connection Check each hose and canister for cracks or damage Replace if dam 1 Spark plug gap aged Make sure the vent hose is not blocked Clean it if necessary Spark plug gap 0 8 0 9 mm 0 031 0 035 in 6 10 PERIODIC MAINTENANCE AND MINOR REPAIR EAU19743 Engine oil and oil filter ele ment The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter ele ment replaced at the intervals specified in the periodic maintenance and lubri cation chart To check the engine oil level 1 Place the vehicle on a level sur face and hold it in an upright posi t
3. This motorcycle is designed to car ry the operator and a passenger The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself Conspicuous appears to be very effective in reducing the chance of this type of accident Therefore e Wear a brightly colored jacket e Use extra caution when ap proaching and passing through intersections since intersec tions are the most likely places for motorcycle accidents to oc Cur e Ride where other motorists can see you Avoid riding in another motorist s blind spot Many motorcycle accidents in volve inexperienced operators In fact many operators who have been involved in accidents do not even have a current motorcycle li cense Make sure that you are qualified and that you only lend your motorcycle to other qualified op erators Know your skills and limits Staying within your limits may help you to avoid an accident We recommend that you prac tice riding your motorcycle where there is no traffic until you have become thoroughly famil iar with the motorcycle and all of its controls Many motorcycle accidents have been caused by error of the motor cycle operator A typical error made by the operator is veering A SAFETY INFORMATION wide on a turn due to EXCESSIVE SPEED
4. Failure to follow WARNING instructions could result in severe injury or death to the A WARNING motorcycle operator a bystander or a person inspecting or repairing the motor cycle A CAUTION indicates special precautions that must be taken to avoid damage to the motorcycle NOTE A NOTE provides key information to make procedures easier or clearer NOTE gt This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most current product information available at the time of printing there may be minor discrepancies between your motorcycle and this manual If you have any questions concerning this manual please consult your Yamaha dealer CAUTION IMPORTANT MANUAL INFORMATION EWA10010 PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE RIDING TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE DO NOT ATTEMPT TO OPERATE THIS MOTOR CYCLE UNTIL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES REGULAR INSPECTIONS AND CAREFUL MAINTENANCE ALONG WITH GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE Product and specifications are subject to change withou
5. Checking the spark plugs The spark plugs are important engine components which are easy to check Since heat and deposits will cause any spark plug to slowly erode the spark plugs should be removed and checked in accordance with the periodic mainte nance and lubrication chart In addition the condition of the spark plugs can re veal the condition of the engine To remove a spark plug 1 Remove the spark plug cap 1 Spark plug cap 2 Remove the spark plug as shown with the spark plug wrench includ ed in the owner s tool kit 1 Spark plug wrench To check the spark plugs 1 Check that the porcelain insulator around the center electrode on each spark plug is a medium to light tan the ideal color when the vehicle is ridden normally 2 Check that all spark plugs installed in the engine have the same color NOTE _ _ gt y If any spark plug shows a distinctly dif ferent color the engine could be oper ating improperly Do not attempt to diagnose such problems yourself In stead have a Yamaha dealer check the vehicle PERIODIC MAINTENANCE AND MINOR REPAIR 3 Check each spark plug for elec 2 Clean the surface of the spark plug i EAU19672 trode erosion and excessive car gasket and its mating surface and Canister for California only bon or other deposits and replace then wipe off any grime from the it if necessary spark plug threads gee To fuel tank 3 Install the spark plug with the zz gt
6. immedi ately dry it and then apply a cor rosion protection spray Improper cleaning can damage plastic parts such as cowlings panels windshields headlight lenses meter lenses etc Use only a soft clean cloth or sponge with mild detergent and water to clean plastic Do not use any harsh chemical products on plastic parts Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products solvent or thinner fuel gasoline rust re movers or inhibitors brake flu id antifreeze or electrolyte Do not use high pressure wash ers or steam jet cleaners since they cause water seepage and deterioration in the following ar eas seals of wheel and swing arm bearings fork and brakes electric components couplers connectors instruments switches and lights breather hoses and vents For motorcycles equipped with a windshield Do not use strong cleaners or hard sponges as they will cause _ dulling or scratching Some cleaning com pounds for plastic may leave scratches on the windshield Test the product on a small hid den part of the windshield to make sure that it does not leave any marks If the windshield is scratched use a quality plastic polishing compound _ after washing MOTORCYCLE CARE AND STORAGE After normal use Remove dirt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush o
7. leased the switch returns to the center position Since this model is equipped with a self canceling system the turn signal lights will self cancel after the vehicle has traveled both about 150 m 490 ft and for approximately 15 seconds However the turn signal lights can also be canceled manually by pushing the switch in after it has returned to the cen ter position NOTE The self canceling system only oper ates when the vehicle is moving so that the turn signal lights will not self cancel while you are stopped at an intersec tion 3 3 EAU12500 Horn switch pe Press this switch to sound the horn EAU12660 Engine stop switch ONR Set this switch to O before starting the engine Set this switch to sq to stop the engine in case of an emergen cy such as when the vehicle overturns or when the throttle cable is stuck EAU12710 Start switch Push this switch to crank the engine with the starter ECA10050 CAUTION See page 5 1 for starting instruc tions prior to starting the engine INSTRUMENT AND CONTROL FUNCTIONS EAU12820 Clutch lever eX _ W fa a stag Zone iz ALE OEE aca eX 1 Clutch lever The clutch lever is located at the left handlebar grip To disengage the clutch pull the lever toward the handle bar grip To engage the clutch release the lever The lever should be pulled rapidly and released slowly for sm
8. 9 Add the specified amount of the recommended oil and then install and tighten the oil filler cap Recommended engine oil See page 8 1 1 Oil filter element Oil quantity 2 O ring Without oil filter element replace ment 6 Install a new oil filter element and 2 60 L 2 75 US qt 2 29 Imp at the O ring With oil filter element replacement 7 Install the oil filter element covers 2 80 L 2 96 US qt 2 46 Imp qt by installing the bolts and then tighten them to the specified NOTE torque Be sure to wipe off spilled oil on any parts after the engine and exhaust sys Tightening torque tem have cooled down Oil filter element cover bolt e 10 Nm 1 0 m kof 7 2 ft lbf ECATIG2D 1 Inner oil filter element cover CAUTION 2 Bolt 8 Install the engine oil drain bolt and In order to prevent clutch slip 5 Remove the oil filter element and then tighten it to the specified page since the engine oil also O ring torque lubricates the clutch do not NOTE mix any chemical additives Do Check the washer for damage and re not use oils with a diesel speci place it if necessary fication of CD or oils of a high 6 12 PERIODIC MAINTENANCE AND MINOR REPAIR 10 Start the engine and then let it idle 11 er quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the crankcase for several minutes while check
9. Apply lithium soap based grease shaft all purpose grease lightly e Check operation e Apply lithium soap based grease all purpose grease lightly sidestanc switch e Check operation and replace if necessary cf Sidestand pivot PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 600 mi i i i ITEM ROUTINE 1000 km or e Check operation and for oil leak age e Replace if necessary e Check operation and for oil leak age e Replace if necessary e Change warm engine before draining ment e Check oil level and for oil leakage e Change at initial 600 mi 1000 Final gear oil km or 1 month and thereafter Change V V V Change V every 16000 mi 25000 km or 24 months Front and rear brake Check operation switches P e Apply Yamaha chain and cable lube or engine oil 10W 30 thor oughly Control and meter cables e Check operation and free play e Adjust the throttle cable free play if necessary e Lubricate the throttle grip housing and cable Throttle grip hous ing and cable PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 600 mi 4000 mi 8000mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE 1000 km 7000 km 13000 km 19000 km 25000 km 31000 km or or 1 month 6 months Lights signals and Check operation switches e Adjust headlight beam Since these items require special tools data and technical skills a Yamaha
10. SERVICE Y E S Keep your Yamaha protected even after your warranty e In addition Travel and Recreation Interruption Protection expires with genuine Yamaha Extended Service Y E S TRIP is included at no extra cost TRIP gives you up to e Y E S is designed and administered by Yamaha Motor 150 reimbursement per occurrence for any reasonable Corporation to provide maximum owner satisfaction You get uninterrupted factory backed coverage for extra peace of mind Y E S is flexible You choose the plan that s right for you 12 months 24 months 36 months or on certain models even 48 months beyond your warranty period Y E S is designed and administered by the same Yamaha people who handle your warranty and it shows in the comprehensive coverage benefits There are no mileage limitations Coverage isn t limited to moving parts or the drive train like many other plans And Y E S covers manufacturing defects just like the warranty See the sample contract at your Yamaha dealer to see how comforting uninterrupted factory backed protection can be You don t have to pay anything for covered repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing phone calls even food and lodging when you are away from home Th
11. The brake pedal position should be ad justed before adjusting the brake pedal free play Brake pedal position The brake pedal should be positioned approximately XVS65ATX 108 0 mm 4 25 in XVS65ATXC 108 0 mm 4 25 in XVS65AX 108 0 mm 4 25 in XVS65AXC 108 0 mm 4 25 in XVS65X 82 0 mm 3 23 in XVS65XC 82 0 mm 3 23 in above the top of the footrest as shown Periodical ly check the brake pedal position and if necessary adjust it as follows 1 Loosen the locknut at the brake pedal 2 To raise the brake pedal turn the adjusting bolt in direction a To lower the brake pedal turn the ad justing bolt in direction b D SS SSG aN eh eis eee iV 1 Locknut 2 Brake pedal position adjusting bolt 3 Tighten the locknut After adjusting the brake pedal posi tion the brake pedal free play must be adjusted EWA11230 Brake pedal free play The brake pedal free play should mea sure 20 0 30 0 mm 0 79 1 18 in at the brake pedal end Periodically check the brake pedal free play and if neces sary adjust it as follows To increase the brake pedal free play turn the adjusting nut at the brake rod in direction a To decrease the brake pedal free play turn the adjusting nut in direction b 1 Brake RENIA free play e n nut 6 24 PERIODIC MAINTENANCE AND MINOR REPAIR EAU22270 Adjusting the rear brake light switch 1 Rear brake ight switch 2 Rear brake light switch adjusting nu
12. as to conform at the time of sale with all U S emissions standards applicable at the time of manufacture and that it is free from defects in materials and workmanship which would cause it not to meet these standards within the period listed immediately below Failures other than those resulting from defects in material or workmanship which arise solely as a result of owner abuse and or lack of proper maintenance are not covered by this warranty 9 7 or five years whichever occurs first 50cc to 169cc 12 000 km 7 465 miles or five years whichever occurs first 170cc to 279cc 18 000 km 11 185 miles or five years whichever occurs first 280cc and over 30 000 km 18 641 miles or five years whichever occurs first YAMAHA MOTOR CORPORATION U S A MAKES NO OTHER WARRANTY OF ANY KIND EXPRESSED OR IMPLIED ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA MOTOR CORPORATION U S A AND EXCLUDED FROM THIS WARRANTY SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU ALSO EXCLUDED FROM THIS WARRANTY ARE ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING LOSS OF USE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC L
13. case bolts 3 Install the brake rod onto the brake camshaft lever and then install the brake pedal free play adjusting nut onto the brake rod 4 Install the brake torque rod bolt and nut at the brake shoe plate 5 Install the panel 6 Lower the rear wheel so that it is on the ground 6 38 7 Tighten the axle nut the final gear case bolts and the brake torque rod nuts to the specified torques Tightening torques Axle nut 92 Nm 9 2 m kgf 66 ft lbf Final gear case bolt 74 Nm 7 4 m kgf 53 ft lbf Brake torque rod nut 20 Nm 2 0 m kgf 14 ft lbf 8 Adjust the brake pedal free play See page 6 23 After adjusting the brake pedal free play check the operation of the brake light EWA10660 PERIODIC MAINTENANCE AND MINOR REPAIR EAU25850 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory trouble may occur dur ing operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting chart represents a quick and easy procedure for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but th
14. dam age before each ride If any dam age is found have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life Ride at moderate speeds after changing a tire since the tire sur face must first be broken in for it to develop its optimal characteris tics 6 20 PERIODIC MAINTENANCE AND MINOR REPAIR EAU22011 Accessories and replacement parts This vehicle is not designed to pulla trailer or to be attached to a sidecar The accessories or replacement parts you choose for your vehicle should be designed specifically for this model and they must be se curely mounted to maintain the in herent stability of the original design Genuine Yamaha Parts and Accessories are designed and test ed to be compatible with your vehi cle Please consider Genuine Yamaha Parts and Accessories be fore making a purchase Use of non Yamaha approved accessories or replacement parts may cause loss of handling stability and riding safety Since Yamaha cannot control the quality of accessories or parts man ufactured by other companies Yamaha cannot be held liable for EWA10621 PERIODIC MAINTENANCE AND MINOR REPAIR any consequences cause
15. dealer perform the service NOTE eee en From 24000 mi 37000 km or 36 months repeat the maintenance intervals starting from 8000 mi 13000 km or 12 months EAU17620 NOTE The air filter needs more frequent service if you are riding in unusually wet or dusty areas Hydraulic brake system e When disassembling the master cylinder or caliper cylinder always replace the brake fluid Check the brake fluid level regularly and fill as required e Replace the oil seals on the inner parts of the master cylinder and caliper cylinder every two years e Replace the brake hoses every four years or if cracked or damaged 6 7 PERIODIC MAINTENANCE AND MINOR REPAIR EAUI8771 XVS65AX ATX XVS65X Removing and installing pan els The panels shown need to be removed to perform some of the maintenance jobs described in this chapter Refer to this section each time a panel needs to be removed and installed XVS65X 1 Bolt XVS65AX ATX 1 Panel A 1 Panel B EAU19193 Panel A To install the panel Place the panel in the original position To remove the panel and then install the bolts Remove the bolts and then take the panel off 6 8 PERIODIC MAINTENANCE AND MINOR REPAIR EAU19151 Panel B To remove the panel Remove the bolt and then pull the pan el off as shown w 1 Bolt To install the panel Place the panel in the original position and then install the bolt EAU19544
16. fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Never touch the engine or exhaust system during or after operation They become very hot and can cause burns Always wear protec tive clothing that covers your legs ankles and feet Passengers should also observe the precautions mentioned above Modifications Modifications made to this motorcycle not approved by Yamaha or the re moval of original equipment may ren der the motorcycle unsafe for use and may cause severe personal injury Modifications may also make your motorcycle illegal to use Loading and accessories Adding accessories or cargo to your motorcycle can adversely affect stabili ty and handling if the weight distribution of the motorcycle is changed To avoid the possibility of an accident use ex treme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here are some general guidelines to follow if loading cargo or adding acces sories to your motorcycle Loading The total weight of the operator pas senger accessories and cargo must not exceed the maximum load limit Maximum load XVS65ATX 200 kg 441 Ib XVS65ATXC 198 kg 437 Ib XVS65AX 200 kg 441 Ib XVS65AXC 198 kg 437 Ib XVS65X 180 kg 397 Ib XVS65XC 178 kg 392 Ib When loading within this weight limit keep the foll
17. in a closed area The exhaust fumes are poi sonous and may cause loss of consciousness and death within a short time Always operate your motorcycle in an area that has ad equate ventilation A SAFETY INFORMATION Always turn the engine off before leaving the motorcycle unattended and remove the key from the main switch When parking the motor cycle note the following e The engine and exhaust system may be hot therefore park the motorcycle in a place where pe destrians or children are not like ly to touch these hot areas e Do not park the motorcycle on a slope or soft ground otherwise it may fall over e Do not park the motorcycle near a flammable source e g a kero sene heater or near an open flame otherwise it could catch fire When transporting the motorcycle in another vehicle make sure that it is kept upright and that the fuel cock is turned to ON or RES for vacuum type OFF for manual type If it should lean over gaso line may leak out of the carburetor or fuel tank If you should swallow any gaso line inhale a lot of gasoline vapor or allow gasoline to get into your 1 4 eyes see your doctor immediately If any gasoline spills on your skin or clothing immediately wash the affected area with soap and water and change your clothes A SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating t
18. month 6 months 12 months 18 months 24 months 30 months p Pap e Clean with compressed air B Ar Mer element Replace if necessary pte pe E e Check operation a iad Adjust or replace cable pf ff ff e Check operation fluid level and Front brake for fluid leakage e Replace brake pads if necessary e Check operation Rear brake e Adjust brake pedal free play and replace brake shoes if necessary Brake hose Every 4 years e Check runout spoke tightness and for damage e Tighten spokes if necessary e Check tread depth and for dam age e Replace if necessary e Check air pressure e Correct if necessary e Check bearings for smooth oper ation e Replace if necessary PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 600 mi 4000 mi i i ITEM ROUTINE 1000 km 7000 km or or 1 month 6 months e Check bearing assemblies for Swingarm pivot looseness bearings e Moderately repack with lithium soap based grease e Check bearing assemblies for looseness Steering bearings e Moderately repack with lithium soap based grease every 16000 mi 25000 km or 24 months e Check all chassis fitting and fas Chassis fasteners teners 6 e Correct if necessary Brake lever pivot n Brake pedal pivot e Apply lithium soap based grease shaft all purpose grease lightly Clutch lever pivot e Apply lithium soap based grease shaft all purpose grease lightly Shift pedal pivot e
19. motor v e a cycle so that there is no danger Goi 7 While applying the front brake of it falling over S a 2 push down hard on the handlebars 7 Loosen the axle nut at tone g several times to check if the front ee fork compresses and rebounds 1 Brake pedal free play adjusting nut smoothly 2 Brake camshaft lever 8 Connect the speedometer cable L f 7 3 Bolt and nut shoe plate Ld 4 Brake torque rod 5 Bolt and nut swingarm q 6 Brake rod 5 Remove panel A See page 6 8 6 Remove the bolts that secure the final gear case to the swingarm 1 Axle nut 2 Disconnect the brake torque rod from the brake shoe plate by re moving the bolt and nut 3 Loosen the brake torque rod nut at the swingarm 6 37 1 Bolt 2 Final gear case 7 Lift the rear wheel off the ground according to the procedure on page 6 35 8 While supporting the drive shaft pull the rear wheel back to remove the following parts as an assem bly wheel wheel axle final gear case and drive shaft NOTE __________________s Make sure to support the drive shaft as it is being pulled out PERIODIC MAINTENANCE AND MINOR REPAIR EAU25511 To install the rear wheel 1 Install the rear wheel wheel axle final gear case and drive shaft by pushing the wheel forward and guiding the drive shaft into the mid dle gear universal joint e npe 1 Middle gear universal joint 2 Drive shaft 2 Install the final gear
20. occurs turn off the starter choke EAU14184 Seats XVS65X Passenger seat To remove the passenger seat Remove the nut and washer and then pull the passenger seat up 1 Nut 2 Washer To install the passenger seat 1 Insert the projection on the front of the passenger seat into the seat holder as shown and place the seat in the original position Install the washer and nut and then tighten the nut to the specified torque INSTRUMENT AND CONTROL FUNCTIONS Tightening torque Passenger seat nut 13 Nm 1 3 m kgf 9 4 ft lbf 2 Seat holder 3 Projection Rider seat To remove the rider seat 1 Remove the passenger seat 2 Remove the passenger seat hold er by removing its bolts and then pull the rider seat up 3 9 To install the rider seat 1 Insert the projection on the front of the rider seat into the seat holder as shown and then place the seat in the original position 2 Projection 2 Install the passenger seat holder by installing its bolts 3 Install the passenger seat NOTE Make sure that the seats are properly secured before riding INSTRUMENT AND CONTROL FUNCTIONS EAU14191 Seats XVS65AX ATX Passenger seat To remove the passenger seat Remove the nut and washer and then pull the passenger seat up 1 Nut 2 Washer To install the passenger seat 1 Insert the projections on the front of the passenger seat into the holders as shown and p
21. operation or ob scure lights or reflectors e Accessories fitted to the handle bar or the front fork area can create instability due to improper weight distribution or aerody namic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum e Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody namic effects Wind may at tempt to lift the motorcycle or the motorcycle may become un stable in cross winds These ac cessories may also cause instability when passing or being passed by large vehicles e Certain accessories can dis place the operator from his or her normal riding position This improper position limits the free dom of movement of the opera tor and may limit control ability therefore such accessories are not recommended Use caution when adding electri cal accessories If electrical acces sories exceed the capacity of the motorcycle s electrical system an electric failure could result which could cause a dangerous loss of lights or engine power Gasoline and exhaust gas GASOLINE IS HIGHLY FLAMMA BLE e Always turn the engine off when refueling Take care not to spill any gaso line on the engine or exhaust system when refueling Never refuel while smoking or in the vicinity of an open flame Never start the engine or let it run for any length of time
22. or undercornering insuffi cient lean angle for the speed e Always obey the speed limit and never travel faster than warrant ed by road and traffic conditions e Always signal before turning or changing lanes Make sure that other motorists can see you The posture of the operator and passenger is important for proper control e The operator should keep both hands on the handlebar and both feet on the operator foot rests during operation to main tain control of the motorcycle The passenger should always hold onto the operator seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This motorcycle is designed for on road use only therefore it is not suitable for off road use Protective apparel The majority of fatalities from motor cycle accidents are the result of head injuries The use of a safety helmet is the single most critical factor in the pre vention or reduction of head injuries Always wear an approved helmet Wear a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision which could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations Never wear loose
23. paint damage caused by stones etc 6 Wax all painted surfaces 7 Let the motorcycle dry completely before storing or covering it EWA11130 WARNING Make sure that there is no oil or wax on the brakes or tires e If necessary clean the brake discs and brake linings with a regular brake disc cleaner or ac etone and wash the tires with warm water and a mild deter gent Before riding at higher speeds test the motorcycle s braking performance and cor nering behavior ECA10800 CAUTION Apply spray oil and wax spar ingly and make sure to wipe off any excess Never apply oil or wax to any rubber and plastic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint NOTE Consult a Yamaha dealer for advice on what products to use 7 3 EAU26230 Storage Short term Always store your motorcycle in a cool dry place and if necessary protect it against dust with a porous cover ECA10810 CAUTION Storing the motorcycle in a poorly ventilated room or cover ing it with a tarp while it is still wet will allow water and humid ity to seep in and cause rust e To prevent corrosion avoid damp cellars stables because of the presence of ammonia and areas where strong chemi cals are stored Long term Before storing your motorcycle for sev eral months 1 Follow all the instructions in the Care sect
24. periodic main odic maintenance and lubrication chart tenance and lubrication chart Recommended lubricant To check the condition Lithium soap based grease EWA10750 WARNING Securely support the vehicle so that there is no danger of it falling over Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion 2 While applying the front brake push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly 6 29 ECA10590 CAUTION If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU23280 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the pe riodic maintenance and lubrication chart 1 Place a stand under the engine to raise the front wheel off the ground Securely support the vehicle so that there is no danger of it falling over EWA10750 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steering PERIODIC MAINTENANCE AND MINOR REPAIR 6 30 EAU23290 Checking the wheel bearings The front and rear wheel bearings must be checked at the inter
25. properly have it inspected and repaired before operating the vehicle 4 1 PRE OPERATION CHECKS EAU15605 Pre operation check list TEM CHECKS re e Check fuel level in fuel tank e Refuel if necessary 3 6 e Check fuel line for leakage nines wets a recom e f necessary add recommended oil to specified level 6 11 e Check vehicle for oil leakage Final gear oil e Check vehicle for oil leakage e Check operation e f soft or spongy have Yamaha dealer bleed hydraulic system e Check lever free play e Adjust if necessary Front brake e Check brake pads for wear e Replace if necessary e Check fluid level in reservoir e f necessary add recommended brake fluid to specified level e Check hydraulic system for leakage e Check operation Rear brake e Check pedal free play 6 23 6 25 e Adjust if necessary e Check operation e Lubricate cable if necessary i Gluten e Check lever free play Pen e Adjust if necessary e Make sure that operation is smooth e Check cable free play Throwle grip e If necessary have Yamaha dealer adjust cable free play and lubricate cable and orn grip housing 27 Control cables e Make sure that operation is smooth e Lubricate if necessary 4 2 6 22 6 25 6 25 PRE OPERATION CHECKS ITEM CHECKS e Check for damage e Check tire condition and tread depth e Check air pressure e Correct if necessary e Make sure that operation is smooth a e Lubrica
26. 00 mm 133 9 in XVS65AXC 3400 mm 133 9 in XVS65X 3100 mm 122 0 in XVS65XC 3100 mm 122 0 in Weight With oil and fuel XVS65ATX 247 0 kg 545 Ib XVS65ATXC 249 0 kg 549 Ib XVS65AX 247 0 kg 545 Ib XVS65AXC 249 0 kg 549 Ib XVS65X 233 0 kg 514 Ib XVS65XC 235 0 kg 518 Ib Engine Engine type Air cooled 4 stroke SOHC Cylinder arrangement V type 2 cylinder Lubrication system Wet sump Engine oll Type YAMALUBE 4 SAE10W30 or SAE20W40 0 10 m e T A OR I I a YAMALUBE 4 10W30 or SAE 10W30 i i i i I I I I I I I I I I I I I I I I I I I I YAMALUBE 4 20W40 or SAE 20W40 l l l l l l l l l l l l l L I L L L L L 20 10 0 10 20 30 40 50 C Recommended engine oil grade API service SG type or higher JASO standard MA Engine oil quantity Without oil filter element replacement 2 60 L 2 75 US qt 2 29 Imp qt With oil filter element replacement 2 80 L 2 96 US qt 2 46 Imp qt Final gear oil XVS65AX 710 mm 28 0 in XVS65AXC 710 mm 28 0 in XVS65X 695 mm 27 4 in XVS65XC 695 mm 27 4 in Wheelbase XVS65ATX 1625 mm 64 0 in XVS65ATXC 1625 mm 64 0 in XVS65AX 1625 mm 64 0 in Displacement 649 0 cm Bore x stroke 81 0 x 63 0 mm 3 19 x 2 48 in Compression ratio 9 00 1 Starting system Electric starter 8 1 Type SAE80 API GL 4 Hypoid gear oil Quantity 0 19 L 0 20 US qt 0 17 Imp qt Air f
27. 3000 km or 42 months 32000 mi 49000 km or 48 months CONSUMER INFORMATION Maintenance Date of Mileaae Servicing dealer interval service g name and address 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months 9 6 CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation U S A hereby warrants that THE CUSTOMER S RESPONSIBILITY under this Engine new Yamaha motorcycles will be free from defects in warranty shall be to Displacement Period material and workmanship for the period of time stated 1 Operate and maintain the motorcycle as specified in Under 50cc 6 000 km 3 750 miles herein subject to certain stated limitations THE PERIOD OF WARRANTY for Yamaha motorcycles originally equipped with headlight stoplight and turn signals shall be one 1 year from the date of purchase with no mileage limitation MODELS EXCLUDED FROM WARRANTY include those used for non Yamaha authorized renting leasing or other commercial purposes and TZ models DURING THE PERIOD OF WARRANTY any authorized Yamaha motorcycle dealer will free of charge repair or replace any part adjudged defective by Yamaha due to faulty workmanship or material from the factory Parts used in warranty repairs will be warranted for the balance of the product s warranty period All parts replaced under warranty become property of Yamaha Motor Cor
28. 9 XVS65XC BRIDGESTONE EXEDRA L309 Manufacturer model XVS65ATX DUNLOP D404F XVS65ATXC DUNLOP D404F XVS65AX DUNLOP D404F XVS65AXC DUNLOP D404F XVS65X DUNLOP F24 XVS65XC DUNLOP F24 Rear tire Type With tube Size 170 80 15M C 77S SPECIFICATIONS Manufacturer model XVS65ATX BRIDGESTONE EXEDRA G702 XVS65ATXC BRIDGESTONE EXEDRA G702 XVS65AX BRIDGESTONE EXEDRA G702 XVS65AXC BRIDGESTONE EXEDRA G702 XVS65X BRIDGESTONE EXEDRA G546 XVS65XC BRIDGESTONE EXEDRA G546 Manufacturer model XVS65ATX DUNLOP D404G XVS65ATXC DUNLOP D404G XVS65AX DUNLOP D404G XVS65AXC DUNLOP D404G XVS65X DUNLOP K555 XVS65XC DUNLOP K555 Loading Maximum load XVS65ATX 200 kg 441 Ib XVS65ATXC 198 kg 487 Ib XVS65AX 200 kg 441 Ib XVS65AXC 198 kg 437 Ib XVS65X 180 kg 397 Ib XVS65XC 178 kg 392 Ib Total weight of rider passenger cargo and accessories Tire air pressure measured on cold tires Loading condition 0 90 kg 0 198 Ib Front XVS65ATX 225 kPa 83 psi 2 25 kgf cm XVS65ATXC 225 kPa 33 psi 2 25 kgf cm XVS65AX 225 kPa 33 psi 2 25 kgf cm XVS65AXC 225 kPa 33 psi 2 25 kgf cm XVS65X 200 kPa 29 psi 2 00 kgf cm XVS65XC 200 kPa 29 psi 2 00 kgf cm Rear 225 kPa 33 psi 2 25 kgf cm Loading condition XVS65ATX 90 200 kg 198 441 Ib XVS65ATXC 90 198 kg 198 437 Ib XVS65AX 90 200 kg 198 441 Ib XVS65AXC 90 198 kg 198 437 Ib XVS65X 90 180 kg 198 3
29. 97 Ib XVS65XC 90 178 kg 198 392 Ib Front XVS65ATX 225 kPa 33 psi 2 25 kgf cm XVS65ATXC 225 kPa 33 psi 2 25 kgf cm XVS65AX 225 kPa 33 psi 2 25 kgf cm XVS65AXC 225 kPa 33 psi 2 25 kgf cm XVS65X 200 kPa 29 psi 2 00 kgf cm XVS65XC 200 kPa 29 psi 2 00 kgf cm Rear 250 kPa 36 psi 2 50 kgf cm 8 3 Front wheel Wheel type Spoke wheel Rim size XVS65ATX 16M C x MT3 00 XVS65ATXC 16M C x MT3 00 XVS65AX 16M C x MT3 00 XVS65AXC 16M C x MT3 00 XVS65X 19M C x MT2 50 XVS65XC 19M C x MT2 50 Rear wheel Wheel type Spoke wheel Rim size 15M C x MT3 50 Front brake Type Single disc brake Operation Right hand operation Recommended fluid DOT 4 Rear brake Type Drum brake Operation Right foot operation Front suspension Type Telescopic fork Spring shock absorber type Coil spring oil damper Wheel travel 140 0 mm 5 51 in SPECIFICATIONS Rear suspension Type Swingarm monocross Spring shock absorber type Coil spring gas oil damper Wheel travel XVS65ATX 98 0 mm 3 86 in XVS65ATXC 98 0 mm 3 86 in XVS65AX 98 0 mm 3 86 in XVS65AXC 98 0 mm 3 86 in XVS65X 86 0 mm 3 39 in XVS65XC 86 0 mm 3 39 in Electrical system Ignition system Transistorized coil ignition digital Charging system AC magneto Battery Model GT12B 4 Voltage capacity 12 V 10 0 Ah Headlight Bulb type Halogen bulb Bulb voltage wattage x quantity Headlight 12 V 60 W 55 0 W x 1 Tai
30. AT XC 225 kPa 33 psi 2 25 kgf cm XVS65AX 225 kPa 33 psi 2 25 kgf cm XVS65AXC 225 kPa 33 psi 2 25 kgf cm XVS65X 200 kPa 29 psi 2 00 kgf cm XVS65XC 200 kPa 29 psi 2 00 kgf cm Rear 225 kPa 33 psi 2 25 kgf cm Tire air pressure measured on cold tires XVS65ATX 90 200 kg 198 441 Ib XVS65ATXC 90 198 kg 198 437 Ib XVS65AX 90 200 kg 198 441 Ib XVS65AXC 90 198 kg 198 437 Ib XVS65X 90 180 kg 198 397 Ib XVS65XC 90 178 kg 198 392 Ib Front XVS65ATX 225 kPa 33 psi 2 25 kgf cm XVS65ATXC 225 kPa 33 psi 2 25 kgf cm XVS65AX 225 kPa 33 psi 2 25 kgf cm XVS65AXC 225 kPa 33 psi 2 25 kgf cm XVS65X 200 kPa 29 psi 2 00 kgf cm XVS65XC 200 kPa 29 psi 2 00 kgf cm Rear 250 kPa 36 psi 2 50 kgf cm Maximum load XVS65ATX 200 kg 441 Ib XVS65ATXC 198 kg 437 Ib XVS65AX 200 kg 441 Ib XVS65AXC 198 kg 437 Ib XVS65X 180 kg 397 Ib XVS65XC 178 kg 392 Ib Total weight of rider passenger car go and accessories EWA10510 Proper loading of your vehicle is im portant for several characteristics of your vehicle such as handling braking performance and safety Do not carry loosely packed items that can shift Securely pack your heavi est items close to the center of the vehicle and distribute the weight evenly from side to side Properly adjust the suspension for your load and check the condition and pres sure of your tires
31. EGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE YAMAHA MOTOR CORPORATION U S A P O Box 6555 Cypress California 90630 gt O gt O gt O P gt O WARRANTY QUESTIONS AND ANSWERS What costs are my responsibility during the warranty period The customer s responsibility includes all costs of normal maintenance services non warranty repairs accident and collision damages and oil oil filters air filters spark plugs and brake shoes What are some examples of abnormal strain neglect or abuse These terms are general and overlap each other in areas Specific examples include Running the machine out of oil sustained high rpm full throttle operating the machine with a broken or damaged part which causes another part to fail damage or failure due to improper or careless transportation and or tie down If you have any specific questions on operation or maintenance please contact your dealer for advice Does the warranty cover incidental costs such as towing or transportation due to a failure No The warranty is limited to repair of the machine itself May perform any or all of the recommended maintenance shown in the Owner s Manual instead of having the dealer do them Yes if you are a qualified mechanic and follow the procedures specified in the Owner s and Service Manual We do recommend however that items requiring special tools or equipment be done
32. INTENANCE AND MINOR REPAIR ECA10480 CAUTION ss NOTE eS Make sure that the air filter ele lf dust or water collects in the air filter check hose remove the clamp from it ment is properly seated in the age and then remove the plug to drain the air filter case The engine should never be op I O erated without the air filter ele ment installed otherwise the mG A piston s and or cylinder s may NRE elerne it become excessively worn 4 Insert the air filter element into the Install the air filter case cover by air filter case as shown aligning the match marks and in NY A stalling the bolts Agia SS Q J N am S 1 Air filter check hose Dy 8 GN 1 Match marks AN 1 Air filter element holder 2 Projection 3 Slot EAU21271 Carburetors The carburetors are important parts of the engine and emission control sys tem which require very sophisticated adjustment Therefore all carburetor adjustments should be left toa Yamaha dealer who has the necessary profes sional knowledge and experience EAU21311 Checking the engine idling speed The engine idling speed must be checked as follows and if necessary adjusted by a Yamaha dealer at the in tervals specified in the periodic mainte nance and lubrication chart Start the engine and warm it up for sev eral minutes at 1000 2000 r min while occasionally revving it to 4000 5000 r min NOTE The engine is warm when it quickly r
33. M 2 of 86 or higher or a research octane number of 91 or higher If knocking or pinging occurs use a gasoline of a different brand or premi um unleaded fuel Use of unleaded fuel will extend spark plug life and reduce maintenance costs Gasohol There are two types of gasohol gaso hol containing ethanol and that contain ing methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 Gasohol containing methanol is not recom mended by Yamaha because it can cause damage to the fuel system or ve hicle performance problems INSTRUMENT AND CONTROL FUNCTIONS EAU13441 Catalytic converter This vehicle is equipped with catalytic converters in the exhaust system EWA10860 4 WARNING The exhaust system is hot after op eration Make sure that the exhaust system has cooled down before do ing any maintenance work ECA10700 CAUTION The following precautions must be observed to prevent a fire hazard or other damages Use only unleaded gasoline The use of leaded gasoline will cause unrepairable damage to the catalytic converter Never park the vehicle near pos sible fire hazards such as grass or other materials that easily burn Do not allow the engine to idle too long 3 7 EAU13550 Fuel cock The fuel cock supplies fuel from the tank to the carburetors while also filter ing it The fuel cock lever positions are ex plained as follows and shown in the il lustrat
34. NEVER OVER LOAD YOUR VEHICLE Make sure that the total weight of the cargo rid er passenger and accessories cowling saddlebags etc if ap proved for this model does not ex ceed the maximum load of the 6 18 PERIODIC MAINTENANCE AND MINOR REPAIR vehicle Operation of an overloaded vehicle could cause tire damage an accident or even injury Tire inspection 1 Tire sidewall 2 Tire wear indicator 3 Tire tread depth Always check the tires before operating the motorcycle If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked con tact a Yamaha dealer immediately and have the tire replaced Minimum tire tread depth front and rear 1 0 mm 0 04 in PERIODIC MAINTENANCE AND MINOR REPAIR A WARNING bitte tire pease Wei aon a S ogee oe IZe It is dangerous to ride with a The front and rear tires should XVS65ATX 130 90 16M C 67S worn out tire When a tire tread be of the same make and de sign otherwise the handling characteristics of the vehicle cannot be guaranteed After extensive tests only the tires listed below have been ap proved for this model by Yamaha Motor Co Ltd begins to show crosswise lines have a Yamaha dealer replace the tire immediately The replacement of all wheel and brake related parts includ ing the tires should be left to a Yamaha dealer who has the necessary prof
35. Sea EAU10041 A WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm YAMAHA LIT CALIF 65 01 INTRODUCTION EAU10080 Congratulations on your purchase of the Yamaha XVS65X C XVS65AX C XVS65ATX C This model is the result of Yamaha s vast experience in the production of fine sporting touring and pacesetting racing machines It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields This manual will give you an understanding of the operation inspection and basic maintenance of this motorcycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at the date of manufacture Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle To maintain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual IMPORTANT MANUAL INFORMATION EAU10131 Particularly important information is distinguished in this manual by the following notations The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS A INVOLVED
36. absorber assembly adjusting 3 12 US ING hated Sih ensai rida a hatadermenaeiate 6 23 Indicator and warning lights 3 2 sidestand isisa ted aiaei 3 13 C K Sidestand checking and lubricating 6 28 Cables checking and lubricating 6 27 Key identification number 00 ccee 9 1 Spark plugs CNECKING ccccccsseeeeeeees 6 9 Canister for California only 55 6 10 L SPECIFICATIONS ccceecsseeeeeeeeeeeenneseees 8 1 Carburetors nero an n uals 6 16 Labels location Of 1 5 Speedometer unit ee 3 2 CONC aaa N iva Pana dices 7 1 Luggage strap holders ccceeeeee 3 13 Starter choke KnOD eee 3 8 Catalytic converter ccccceseeeeeeeeeeeeeees 3 7 M Starting and warming up Ciutem levero srne teats 3 4 Main switch steering lOCK sessees0e0 3 4 Ai COI SINGING eese 5 1 Clutch lever free play adjusting 6 21 Maintenance and lubrication periodic 6 4 Start SWIC raana e Na 3 3 D Maintenance emission control Steering CheCkiNG c cceeeeseeeeees 6 30 Dimmer switch 0 eee eeeeeeeeeeeeeeeeeeeeeees 3 3 SYSLCM ccececcecsecsesecsesecsesecsesecsusseseseeseee 6 3 SOAGE Bin ane ne ee eee er eno 7 3 E Maintenance periodic 0 cccceeee ee 6 1 Storage compartment 3 11 Engine break in xazcaicorsescssessestewermactacsannes 5 4 MaiNtenNaNCe FOCOL oo ccccccccccccccceccecccceccecce 9 5 Supporting the motorcycle
37. ake fluid level to grad ually go down However if the PERIODIC MAINTENANCE AND MINOR REPAIR brake fluid level goes down sud denly have a Yamaha dealer check the cause 6 26 EAU22720 Changing the brake fluid Have a Yamaha dealer change the brake fluid at the intervals specified in the NOTE after the periodic mainte nance and lubrication chart In addition have the oil seals of the brake master cylinder and caliper as well as the brake hose replaced at the intervals listed below or whenever they are dam aged or leaking Oil seals Replace every two years Brake hose Replace every four years PERIODIC MAINTENANCE AND MINOR REPAIR EAU23091 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace it Recommended lubricant Yamaha Chain and Cable Lube or engine oil SAE 10W 30 EWA10710 Damage to the outer housing of ca bles may result in internal rusting and cause interference with cable movement Replace damaged ca bles as soon as possible to prevent unsafe conditions EAU23111 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated at the inter
38. ar brakes to slow the motorcycle 2 Shift the transmission into first gear when the motorcycle reaches 25 km h 15 5 mi h If the engine is about to stall or runs very roughly pull the clutch lever in and use the brakes to stop the motorcycle 3 Shift the transmission into the neu tral position when the motorcycle is almost completely stopped The neutral indicator light should come on EAU16720 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below Shift up points 1st 2nd 16 km h 9 9 mi h 2nd gt 3rd 24 km h 14 9 mi h 3rd 4th 32 km h 19 9 mi h 4th 5th 40 km h 24 9 mi h Shift down points 5th gt 4th 25 km h 15 5 mi h 4th gt 3rd 25 km h 15 5 mi h 3rd 2nd 25 km h 15 5 mi h 2nd gt 1st 25 km h 15 5 mi h 5 4 EAU16841 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU17041 0 1000 km 0 600 mi Avoid prolonged operation ab
39. by a Yamaha motorcycle dealer Q Will the warranty be void or cancelled if do not operate or maintain my new motorcycle exactly as specified in the Owner s Manual A No The warranty on a new motorcycle cannot be voided or cancelled However gt O gt O if a particular failure is caused by operation or maintenance other than as described in the Owner s Manual that failure may not be covered under warranty What responsibility does my dealer have under this warranty Each Yamaha motorcycle dealer is expected to 1 Completely set up every new machine before sale 2 Explain the operation maintenance and warranty requirements to your satisfaction at the time of sale and upon your request at any later date 3 Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the policy to remain effective 9 8 CONSUMER INFORMATION CUSTOMER SERVICE If your machine requires warranty service you must take it to any authorized Yamaha motorcycle dealer within the continental United States Be sure to bring your warranty registration card or other valid proof of the original date of purchase If a question or problem arises regarding the warranty
40. cccceeeeeeeees 3 11 Storage compartment 3 11 Adjusting the shock absorber assembly stostarneesstncsanetcaunetocecnscss 3 12 Luggage strap holders 3 13 SIGCSIANG ennaa 3 13 Ignition circuit cut off system 3 14 PRE OPERATION CHECKS 4 1 Pre operation check list 4 2 OPERATION AND IMPORTANT RIDING POINTS 5 1 Starting and warming up a cold engine eceeeeeseeeeeee eee 5 1 Starting a warm engine 065 5 2 SMN O eie aaa a E ES 5 3 Engine break in sesser 5 4 PKN snena 5 5 PERIODIC MAINTENANCE AND MINOR REPAIR 6 1 PERIODIC MAINTENANCE 6 1 Owner s tool kit ccccceseeeeeeeeees 6 1 Periodic maintenance chart for the emission control system 6 3 General maintenance and lubrication chart s s s 6 4 Removing and installing panels 6 8 Checking the spark plugs 6 9 Canister for California only 6 10 Engine oil and oil filter element 6 11 Fihlal Gar Oil sessies 6 13 Cleaning the air filter element 6 14 Carburetors ccccccseeeeeeeeeeeeeeees 6 16 TABLE OF CONTENTS Checking the engine idling speed ccccceseeeeeeeeeeees 6 16 Checking the throttle cable TCC DAY ocs 6 16 Valve clearance n e e 6 17 WAN S aeae ease 6 17 Spoke wheels ccceseeeeeeeeeees 6 20 Accessories and replacement parts 06000 6 20 A
41. cock page 3 7 3 Starter choke knob page 3 8 4 Shock absorber assembly spring preload adjusting ring page 3 12 5 Helmet holder page 3 11 6 Owner s tool kit page 6 1 7 Storage compartment page 3 11 2 1 EAU10410 Right view OouoarrWN Engine oil filter element page 6 11 Battery page 6 31 Fuses page 6 32 Main switch steering lock page 3 1 Air filter element page 6 14 Brake pedal page 3 5 2 2 DESCRIPTION EAU10420 DESCRIPTION Controls and instruments NO oR WD Clutch lever page 3 4 Left handlebar switches page 3 3 Speedometer unit page 3 2 Fuel tank cap page 3 5 Right handlebar switches page 3 3 Throttle grip page 6 16 Brake lever page 3 5 2 3 EAU10430 EAU10460 Main switch steering lock The main switch steering lock controls the ignition and lighting systems and is used to lock the steering The various positions are described below EAU10580 ON All electrical circuits are supplied with power and the meter lighting taillight and position lights come on and the engine can be started The key cannot be removed NOTE gt The headlight comes on automatically when the engine is started and stays on until the key is turned to OFF even if the engine stalls INSTRUMENT AND CONTROL FUNCTIONS EAU10660 OFF All electrical systems are off The key can be removed EAU10680 LOCK The ste
42. cuit cut off system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly as described EWA10240 INSTRUMENT AND CONTROL FUNCTIONS below and have a Yamaha dealer re pair it if it does not function proper ly EAU15312 Ignition circuit cut off system The ignition circuit cut off system com prising the sidestand switch clutch switch and neutral switch has the fol lowing functions t prevents starting when the trans mission is in gear and the side stand is up but the clutch lever is not pulled t prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down tcuts the running engine when the transmission is in gear and the sid estand is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure If a malfunction is noted have a Yamaha dealer check the system be fore riding EWA10250 3 14 INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off NOTE 1 Move the sidestand down l 2 Make sure that the engine stop switch is turned on This check is most reliable if performed with 3 Turn the key on a warmed up engine 4 Shift the transmission into the neutral position 5 Push the start switch Does the engine start The neutral switch may be
43. d by the use of items which have not been approved by Yamaha EAU22041 Adjusting the clutch lever free play 1 Locknut 2 Clutch lever free play adjusting bolt 3 Clutch lever free play The clutch lever free play should mea sure XVS65ATX 5 0 10 0 mm 0 20 0 39 in XVS65ATXC 5 0 10 0 mm 0 20 0 39 in XVS65AX 5 0 10 0 mm 0 20 0 39 in XVS65AXC 5 0 10 0 mm 0 20 0 39 in XVS65X 10 0 15 0 mm 0 39 0 59 in XVS65XC 10 0 15 0 mm 0 39 0 59 in as shown Periodically check the clutch lever free play and if necessary adjust it as follows 6 21 1 Loosen the locknut at the clutch le ver 2 To increase the clutch lever free play turn the adjusting bolt in di rection a To decrease the clutch lever free play turn the adjusting bolt in direction b NOTE gt If the specified clutch lever free play could be obtained as described above tighten the locknut and skip the rest of the procedure otherwise proceed as follows 3 Fully turn the adjusting bolt at the clutch lever in direction a to loos en the clutch cable 4 Loosen the locknut at the crank case PERIODIC MAINTENANCE AND MINOR REPAIR EAU22092 Adjusting the brake lever free Ma play RIR ae lt a wy b al A ON OW ae o EN Lle 1 Clutch lever free play adjusting nut crank 1 Locknut case 2 Brake lever free play adjusting screw 2 Locknut mpake i 1 Loosen the locknut at the brake le 5 To increa
44. defective YES NO The motorcycle should not be ridden until checked by a Yamaha dealer With the engine still running 6 Move the sidestand up 7 Keep the clutch lever pulled 8 Shift the transmission into gear 9 Move the sidestand down Does the engine stall The sidestand switch may be defective YES NO The motorcycle should not be ridden until checked by a Yamaha dealer After the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The clutch switch may be defective YES NO The motorcycle should not be ridden until checked by a Yamaha dealer The system is OK The motorcycle can be ridden 3 15 PRE OPERATION CHECKS EAU15593 The condition of a vehicle is the owner s responsibility Vital components can start to deteriorate quickly and unexpectedly even if the vehicle remains unused for example as a result of exposure to the elements Any damage fluid leakage or loss of tire air pressure could have serious consequences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is used Such an inspection can be accomplished in a very short time and the added safety it assures is more than worth the time involved EWA11150 If any item in the Pre operation check list is not working
45. djusting the clutch lever free play ceeeececceseeeeeeeeeeeeeees 6 21 Adjusting the brake lever free play nssnnsonennnonennsonsnneseennnne 6 22 Adjusting the brake pedal position and free play ccccseseeeeeseeees 6 23 Adjusting the rear brake HONE SWIL tegetentsstccsiosetasercieaceesd 6 24 Checking the front brake pads and rear brake shoes n se 6 25 Checking the front brake fluid level oonnnnannnnnnnnnnnnannnnnnnn 6 25 Changing the brake fluid 6 26 Checking and lubricating the cables ccccceeeeseeeeeeeees 6 27 Checking and lubricating the throttle grip and cable 6 27 Checking and lubricating the brake and shift pedals 6 27 Checking and lubricating the brake and clutch levers 6 28 TABLE OF CONTENTS Checking and lubricating the sidestand ccceceeeeeees 6 28 Lubricating the swingarm pivots 6 29 Checking the front fork 6 29 Checking the steering 00 6 30 Checking the wheel bearings 6 30 Battery stir aveceata eons to donccueeeade eons 6 31 Replacing the fuses 066 6 32 Replacing the headlight bulb 6 33 Replacing a turn signal light bulb or the tail brake light bulb 6 34 Supporting the motorcycle 6 35 Front wheel cccceeeeeeeeeeeeeeeeeees 6 36 Rear wheel ccccseeeceseseeeeeeeeenes 6 37 Troubleshooting cecceee
46. e sponds to the throttle Engine idling speed 1150 1250 r min 6 16 PERIODIC MAINTENANCE AND MINOR REPAIR EAU21382 Checking the throttle cable free play 1 Throttle cable free play The throttle cable free play should mea sure 4 0 6 0 mm 0 16 0 24 in at the throttle grip Periodically check the throttle cable free play and if neces sary have a Yamaha dealer adjust it PERIODIC MAINTENANCE AND MINOR REPAIR EAU21401 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart EAU32520 Tires To maximize the performance durabil ity and safe operation of your motor cycle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature The tire air pressure must be ad justed in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model EWA10500 Tire air pressure measured on cold 0 90 kg 0 198 Ib Front XVS65ATX 225 kPa 33 psi 2 25 kgf cm XVS65
47. e Manual PRINTED IN JAPAN 2007 05 1 7x1 CR E
48. ecified fuses cuits are located behind panel B See Nain fice page 6 8 30 0 A If a fuse is blown replace it as follows Signaling system fuse 1 Turn the key to OFF and turn off 100A the electrical circuit in question Ignition fuse 10 0A 2 Remove the blown fuse and then Headlight fuse install a new fuse of the specified 150A amperage Carburetor heater fuse 15 0 A Ignitor unit fuse 5 0A 6 32 PERIODIC MAINTENANCE AND MINOR REPAIR ECA10640 EAU23792 CAUTION Replacing the headlight bul d Do not use a fuse of a higher amper This model is equipped with a quartz 1 lt age rating than recommended to bulb headlight If the headlight bulb ay N avoid causing extensive damage to ourn QUE Ie piace tas IO OWS Fa 5 No the electrical system and possibly a 1 Remove the headlight unit by re re fire moving the screws 9x JIN AN 3 Turn the key to ON and turn on ww we nite a e the electrical circuit in question to check if the device operates 4 lf the fuse immediately blows again have a Yamaha dealer 1 check the electrical system 1 Headlight coupler 2 Headlight bulb cover 3 Unhook the headlight bulb holder and then remove the defective bulb 1 Screw 2 Disconnect the headlight coupler and then remove the bulb cover 1 Headlight bulb holder 6 33 PERIODIC MAINTENANCE AND MINOR REPAIR EWA10790 EAU24281 Replacing a turn signal light bulb or the tail b
49. eeeee eee 6 29 ParkiNg os detas ten teu sateen adechs eadinesed ti ebitet laren 5 5 B gO 2 Eee rene er er ae eee er eer ere ane 3 6 Pratt OCANONS ctiscca abe S 2 1 BAON Mears taat at alco a tad 6 31 FS COC ra tinea r a e ie ai 3 7 Pre operation check liSt 0eceeeees 4 2 Brake and clutch levers Fueltank capa cena 3 5 R checking and lubricating 00 6 28 FUSES TEDIACING eonenna 6 32 Rear brake light switch adjusting 6 24 Brake and shift pedals H S checking and lubricating 00 6 27 Handlebar switches ccceeeceeeeseeeeeeees 3 3 Safety defects reporting 9 3 Brake fluid changing cccseeceeeeeeees 6 26 Headlight bulb replacing c006 6 33 Safety information s on 1 1 Brake fluid level checking 000 6 25 Helmet holder sanen 3 11 Seats XVS65AX ATX cccccccccsessseeeeees 3 10 Brake lOVEP ccccccccceceeceseeeeseeeeeeeeeseeeeeess 3 5 High beam indicator light 0 3 2 Seats XVS65X errn 3 9 Brake lever free play adjusting 6 22 PIORA SWIC Ne ccs on edited aad tested 3 3 SHINING Reeser ee tiene eee 5 3 Brake pads and shoes checking 6 25 l Shift pedal XVS65AX ATX c ccseeeeees 3 4 Brake pedal eeseeeeeeeeereeteereeeeeneens 3 5 Identification NUMbES ce cece eee 9 1 Shift pedal XVS65X a so 3 4 Brake pedal position and free play Ignition circuit cut off system 3 14 Shock
50. eeees 6 39 Troubleshooting chart 0 6 40 MOTORCYCLE CARE AND STORAGE recs scott ee a 7 1 Matte color caution ccceeeeeee ees 7 1 CANS nes ciocthasck vn aausene iss Pewee 7 1 Storage carta n tetas 7 3 SPECIFICATIONS 00ecceeee 8 1 CONSUMER INFORMATION 9 1 Identification numbers 006 9 1 Reporting safety defects 9 3 Motorcycle noise regulation 9 4 Maintenance record cceceeeeeees 9 5 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY c e e 9 7 YAMAHA EXTENDED SERVICE Y E S oer te 9 9 EAU10251 MOTORCYCLES ARE SINGLE TRACK VEHICLES THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EX PERTISE OF THE OPERATOR EV ERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTOR CYCLE HE OR SHE SHOULD OBTAIN THOROUGH INSTRUC TIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION OBSERVE THE WARNINGS AND MAINTENANCE REQUIRE MENTS IN THE OWNER S MAN UAL OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES OBTAIN PROFESSIONAL TECH NICAL SERVICE AS INDICATED BY THE OWNER S MANUAL A SAFETY INFORMATION AND OR WHEN MADE NECES SARY BY MECHANICAL CONDI TIONS Safe riding Always make _ pre operation checks Careful checks may help prevent an accident
51. ems may be performed by any repair establishment or individual that is certified if applicable EWA10320 If you are not familiar with mainte nance work have a Yamaha dealer do it for you PERIODIC MAINTENANCE PROPER PERIODIC MAINTENANCE OF YOUR VEHICLE IS IMPORTANT IN ORDER TO ENJOY LONG PLEA SURABLE SERVICE ESPECIALLY IMPORTANT ARE THE MAINTE NANCE SERVICES RELATED TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER EN GINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOW ING PERIODIC MAINTENANCE CHARTS THE SERVICES RELATED TO EMISSIONS CONTROL ARE GROUPED SEPARATELY THESE SERVICES REQUIRE SPECIALIZED DATA KNOWLEDGE AND EQUIP MENT YAMAHA DEALERS ARE TRAINED AND EQUIPPED TO PER FORM THESE PARTICULAR SER VICES 6 1 EAU17440 Owner s tool kit 1 1 Owner s tool kit The owner s tool kit is located inside the storage compartment See page 3 11 The service information included in this manual and the tools provided in the owners tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly NOTE If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you EWA10340 Modifications not approved by Yamaha may cause lo
52. ering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Push 2 Turn 1 Turn the handlebars all the way to the left 2 Push the key in from the OFF po sition and then turn it to LOCK while still pushing it 3 Remove the key 3 1 To unlock the steering 1 1 Push 2 Turn Push the key in and then turn it to OFF while still pushing it Never turn the key to OFF or LOCK while the vehicle is moving otherwise the electrical systems will be switched off which may result in loss of control or an accident Make sure that the vehicle is stopped be fore turning the key to OFF or LOCK EWA10060 INSTRUMENT AND CONTROL FUNCTIONS EAU11003 Indicator and warning lights SON 1 High beam indicator light 20 2 Turn signal indicator light lt a p gt 3 Neutral indicator light N 4 Engine trouble warning light Hy EAU11020 Turn signal indicator light lt gt This indicator light flashes when the turn signal switch is pushed to the left or right EAU11060 Neutral indicator light N This indicator light comes on when the transmission is in the neutral position EAU11080 High beam indicator light o This indicator light comes on when the high beam of the headlight is switched on EAU11500 Engine trouble warning light iz This warn
53. essional knowl edge and experience It is not recommended to patch a punctured tube If unavoid able however patch the tube very carefully and replace it as soon as possible with a high quality product Tire information This motorcycle is equipped with spoke wheels and tube tires XVS65ATXC 130 90 16M C 67S XVS65AX 130 90 16M C 67S XVS65AXC 130 90 16M C 67S XVS65X 100 90 19M C 57S XVS65XC 100 90 19M C 57S Manufacturer model XVS65ATX BRIDGESTONE EXE DRA G703 XVS65ATXC BRIDGE STONE EXEDRA G703 XVS65AX BRIDGESTONE EXE DRA G703 XVS65AXC BRIDGESTONE EXE DRA G703 XVS65X BRIDGESTONE EXE DRA L309 XVS65XC BRIDGESTONE EXE DRA L309 XVS65ATX DUNLOP D404F XVS65ATXC DUNLOP D404F XVS65AX DUNLOP D404F XVS65AXC DUNLOP D404F XVS65X DUNLOP F24 XVS65XC DUNLOP F24 Rear tire Size 170 80 15M C 77S Manufacturer model XVS65ATX BRIDGESTONE EXE DRA G702 XVS65ATXC BRIDGE STONE EXEDRA G702 XVS65AX BRIDGESTONE EXE DRA G702 XVS65AXC BRIDGESTONE EXE DRA G702 XVS65X BRIDGESTONE EXE DRA G546 XVS65XC BRIDGESTONE EXE DRA G546 XVS65ATX DUNLOP D404G XVS65ATXC DUNLOP D404G XVS65AX DUNLOP D404G XVS65AXC DUNLOP D404G XVS65X DUNLOP K555 XVS65XC DUNLOP K555 EAU21940 Spoke wheels To maximize the performance durabil ity and safe operation of your motor cycle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends or warpage and the spokes for looseness or
54. essurized nitrogen gas For prop er handling read and understand the following information before handling the shock absorber The manufacturer cannot be held re sponsible for property damage or personal injury that may result from improper handling Donot tamper with or attempt to open the gas cylinder Do not subject the shock ab sorber to an open flame or other high heat sources otherwise it may explode due to excessive gas pressure Do not deform or damage the gas cylinder in any way as this will result in poor damping per formance Always have a Yamaha dealer service the shock absorber INSTRUMENT AND CONTROL FUNCTIONS EAU15150 Luggage strap h 7 Atin olders a 1 Luggage strap holder There is a luggage strap holder on each passenger footrest EAU15301 Sidestand The sidestand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding the vehicle upright NOTE gt gt y The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situations See further down for an explanation of the ignition circuit cut off system The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control Yamaha s ignition cir
55. ey are often inferi or have a shorter service life and can lead to expensive repair bills 6 39 PERIODIC MAINTENANCE AND MINOR REPAIR EAU25891 Troubleshooting chart Keep away open flames and do not smoke while checking or working on the fuel system EWA10840 1 Fuel There is enough fuel Check the compression the fuel tank Th aad Estar e engine does not start Th fuel l PANS Supple Check the compression 2 Compression Operate the electric starter There is no compression pave a Yamanadealgi p check the vehicle Wipe off with a dry cloth and correct the Open the throttle halfway and operate spark plug gaps or replace the spark plugs the electric starter The engine does not start oy Have a Yamaha dealer check the vehicle Check the battery The FDIN UMS OVE The battery is good quickly The engine turns over Check the battery lead connections slowly and charge the battery if necessary 6 40 Check the fuel level in 3 Ignition Remove the spark plugs and check the electrodes 4 Battery The engine does not start Operate the electric starter Have a Yamaha dealer check the vehicle MOTORCYCLE CARE AND STORAGE EAU37833 Matte color caution ECA15192 CAUTION Some models are equipped with matte colored finished parts Be sure to consult a Yamaha dealer for advice on what products to use be fore cleaning the vehicle Using a brush har
56. first contact the owner of the dealership Since all warranty matters are handled at the dealer level this person is in the best position to help you IF you are still not satisfied and require additional assistance please write to YAMAHA MOTOR CORPORATION U S A CUSTOMER RELATIONS DEPARTMENT P O Box 6555 Cypress California 90630 When contacting Yamaha Motor Corporation U S A don t forget to include any important information such as names addresses model V I N frame number dates and receipts CHANGE OF ADDRESS The federal government requires each manufacturer of a motor vehicle to maintain a complete up to date list of all first purchasers against the possibility of a safety related defect and recall This list is compiled from the purchase registrations sent to Yamaha Motor Corporation U S A by the selling dealer at the time of your purchase If you should move after you have purchased your new motorcycle please advise us of your new address by sending a postcard listing your motorcycle model name V I N frame number dealer number or dealers name as it is shown on your warranty card your name and new mailing address Mail to YAMAHA MOTOR CORPORATION U S A P O Box 6555 Cypress California 90630 Attention Warranty Department This will ensure that Yamaha Motor Corporation U S A has an up to date registration record in accordance with federal law CONSUMER INFORMATION EAU26750 YAMAHA EXTENDED
57. he tank opening with the key inserted in the lock and with the A mark facing forward 2 Turn the key counterclockwise to the original position remove it and then close the lock cover INSTRUMENT AND CONTROL FUNCTIONS NOTE The fuel tank cap cannot be installed unless the key is in the lock In addition the key cannot be removed if the cap is not properly installed and locked Make sure that the fuel tank cap is properly installed before riding EWA10130 EAU13211 Fuel 1 Fuel tank filler tube 2 Fuel level Make sure that there is sufficient fuel in the tank Fill the fuel tank to the bottom of the filler tube as shown Do not overfill the fuel tank oth erwise it may overflow when the fuel warms up and expands Avoid spilling fuel on the hot en gine EWA10880 ECA10070 CAUTION Immediately wipe off spilled fuel with a clean dry soft cloth since fuel may deteriorate painted surfac es or plastic parts EAU13300 Recommended fuel UNLEADED GASOLINE ONLY Fuel tank capacity 16 0 L 4 23 US gal 3 52 Imp gal Fuel reserve amount 3 0 L 0 79 US gal 0 66 Imp gal ECA11400 CAUTION Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R
58. his vehicle A SAFETY INFORMATION A WARNING BEFORE YOU OPERATE THIS VEHICLE READ THE OWNER S MANUAL AND ALL LABELS ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protective clothing 5GK 2118K 00 A WARNING This unit contains high pressure nitrogen gas Mishandling can cause explosion Read owner s manual for instructions e Do not incinerate puncture or open 4AA 22259 80 3 XVS65X TIRE INFORMATION Cold tire normal pressure should be set as follows Up to 90 kg 198 Ibs load FRONT 200 kPa 2 00 kgf cm 29 psi REAR 225 kPa 2 25 kgf cm 33 psi 90 kg 198 Ibs maximum load FRONT 200 kPa 2 00 kgf cm 29 psi REAR 250 kPa 2 50 kgf cm 36 psi 5FB 21668 01 1 6 3 XVS65AX ATX TIRE INFORMATION Cold tire normal pressure should be set as follows Up to 90 kg 198 Ibs load FRONT 225 kPa 2 25 kgf cm 33 psi REAR 225 kPa 2 25 kgf cm 33 psi 90 kg 198 Ibs maximum load FRONT 225 kPa 2 25 kgf cm 33 psi REAR 250 kPa 2 50 kgf cm 36 psi 5BN 2 1668 00 LOAD LIMIT 1 kg 2 lbs 4BR 24877 A0 A SAFETY INFORMATION A WARNING a Improper loading can cause loss of control Read owner s manual for proper loading 3JJ 28446 A1 6 California only EMISSION HOSE ROUTING CARB CARB CANISTER TO ATMOSPHERE 5BN 21686 00 DESCRIPTION Left view 2 1 1 Shift pedal page 3 4 2 Fuel
59. ilter Air filter element Dry element Fuel Recommended fuel Unleaded gasoline only Fuel tank capacity 16 0 L 4 23 US gal 3 52 Imp gal Fuel reserve amount 3 0 L 0 79 US gal 0 66 Imp gal Carburetor Manufacturer MIKUNI Type x quantity BDS28 x 2 Spark plug s Manufacturer model NGK DPR7EA 9 Manufacturer model DENSO X22EPR U9 Spark plug gap 0 8 0 9 mm 0 031 0 035 in Clutch Clutch type Wet multiple disc Transmission Primary reduction system Spur gear Primary reduction ratio 68 38 1 789 Secondary reduction system Shaft drive Secondary reduction ratio 19 18 x 32 11 3 071 Transmission type Constant mesh 5 speed Operation Left foot operation Gear ratio 1st 38 14 2 714 2nd 38 20 1 900 3rd 35 24 1 458 4th 28 24 1 167 5th 29 30 0 967 Chassis Frame type Double cradle Caster angle 35 00 Trail XVS65ATX 145 0 mm 5 71 in XVS65ATXC 145 0 mm 5 71 in XVS65AX 145 0 mm 5 71 in XVS65AXC 145 0 mm 5 71 in XVS65X 153 0 mm 6 02 in XVS65XC 153 0 mm 6 02 in Front tire Type With tube Size XVS65ATX 130 90 16M C 67S XVS65ATXC 130 90 16M C 67S XVS65AX 130 90 16M C 67S 8 2 SPECIFICATIONS XVS65AXC 130 90 16M C 67S XVS65X 100 90 19M C 57S XVS65XC 100 90 19M C 57S Manufacturer model XVS65ATX BRIDGESTONE EXEDRA G703 XVS65ATXC BRIDGESTONE EXEDRA G703 XVS65AX BRIDGESTONE EXEDRA G703 XVS65AXC BRIDGESTONE EXEDRA G703 XVS65X BRIDGESTONE EXEDRA L30
60. ing it for oil leakage If oil is leaking im mediately turn the engine off and check for the cause Turn the engine off and then check the oil level and correct it if necessary EAU20022 Final gear oil The final gear case must be checked for oil leakage before each ride If any leakage is found have a Yamaha deal er check and repair the vehicle In addi tion the final gear oil level must be checked and the oil changed as follows at the intervals specified in the periodic maintenance and lubrication chart EWA10370 Make sure that no foreign mate rial enters the final gear case Make sure that no oil gets on the tire or wheel To check the final gear oil level 1 Place the vehicle on a level sur face and hold it in an upright posi tion NOTE The final gear oil level must be checked on a cold engine Make sure that the vehicle is posi tioned straight up when checking the oil level A slight tilt to the side can result in a false reading 6 13 2 Remove the oil filler bolt and then check the oil level in the final gear case NOTE The oil level should be at the brim of the filler hole 1 Final gear oil drain bolt 2 Final gear oil filler bolt 3 Correct oil level 3 Ifthe oil is below the brim of the fill er hole add sufficient oil of the rec ommended type to raise it to the correct level To change the final gear oil 1 Place an oil pan under the final gear case to collec
61. ing conditions must be met The transmission is in the neutral position The transmission is in gear with the clutch lever pulled and the sid estand up EWA10290 e Before starting the engine check the function of the igni tion circuit cut off system ac cording to the procedure described on page 3 14 Never ride with the sidestand down _ Turn the fuel cock lever to ON 2 Turn the key to ON and make sure that the engine stop switch is set to O 3 Shift the transmission into the neu tral position 5 1 NOTE When the transmission is in the neutral position the neutral indicator light should be on otherwise have a Yamaha dealer check the electrical cir cuit 4 Turn the starter choke on and completely close the throttle See page 3 8 5 Start the engine by pushing the start switch NOTE If the engine fails to start release the start switch wait a few seconds and then try again Each starting attempt should be as short as possible to pre serve the battery Do not crank the en gine more than 10 seconds on any one attempt ECA11370 CAUTION The engine trouble warning light should come on when the key is turned to ON and then go off after a few seconds If the engine trouble warning light comes on or flashes OPERATION AND IMPORTANT RIDING POINTS after starting immediately stop the engine and have a Yamaha dealer check the self diagn
62. ing light comes on or flashes when an electrical circuit monitoring the engine is defective When this occurs have a Yamaha dealer check the self diagnosis system The electrical circuit of the warning light can be checked by turning the key to ON If the warning light does not come on for a few seconds then go off have a Yamaha dealer check the electrical circuit 3 2 EAU11630 Speedometer unit 1 Tripmeter reset knob 2 Speedometer 3 Odometer 4 Tripmeter The speedometer unit is equipped with a speedometer an odometer and a tripmeter The speedometer shows riding speed The odometer shows the total distance traveled The tripmeter shows the distance traveled since it was last set to zero with the reset knob The tripmeter can be used to estimate the distance that can be traveled with a full tank of fuel This information will en able you to plan future fuel stops Handlebar switches Left EAU12347 1 Dimmer switch 20 20 2 Turn signal switch lt a c gt 3 Horn switch pe Right 1 Engine stop switch amp 2 Start switch INSTRUMENT AND CONTROL FUNCTIONS EAU12400 Dimmer switch 0 z0 Set this switch to o for the high beam and to z0 for the low beam EAU12430 Turn signal switch lt gt To signal a right hand turn push this switch to 2 gt To signal a left hand turn push this switch to lt 4 When re
63. ion NOTE Make sure that the vehicle is positioned straight up when checking the oil level A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil set tles and then check the oil level through the check window located at the bottom left side of the crank case NOTE The engine oil should be between the minimum and maximum level marks FBC Ore or NS CB Ww AG eni Oor NS an NO 1 Engine oil level check window 2 Maximum level mark 3 Minimum level mark 4 Engine oil filler cap 4 If the engine oil is at or below the minimum level mark add sufficient oil of the recommended type to raise it to the correct level To change the engine oil with or without oil filter element replace ment 1 Start the engine warm it up for several minutes and then turn it off 6 11 2 Place an oil pan under the engine to collect the used oil 3 Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase CO ae a 5 A E 1 Engine oil filler bolt 2 Oil pan NOTE gt y Skip steps 4 7 if the oil filter element is not being replaced 4 Remove the outer and inner oil fil ter element covers by removing the bolts PERIODIC MAINTENANCE AND MINOR REPAIR Tightening torque Engine oil drain bolt 43 Nm 4 3 m kgf 31 ft lbf
64. ion of this chapter 2 For motorcycles equipped with a fuel cock that has an OFF posi tion Turn the fuel cock lever to OFP 3 Drain the carburetor float cham bers by loosening the drain bolts this will prevent fuel deposits from building up Pour the drained fuel into the fuel tank Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating Perform the following steps to pro tect the cylinders piston rings etc from corrosion a Remove the spark plug caps and spark plugs b Pour a teaspoonful of engine oil into each spark plug bore c Install the spark plug caps onto the spark plugs and then place the spark plugs on the cylinder head so that the electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder walls with oil e Remove the spark plug caps from the spark plugs and then install the spark plugs and the spark plug caps 6 MOTORCYCLE CARE AND STORAGE To prevent damage or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10950 Lubricate all control cables and the 8 pivoting points of all levers and pedals as well as of the side stand centerstand Check and if necessary correct the tire air pressure and then lift the motorcycle s
65. ions ae 1 Arrow mark positioned over OFF With the fuel cock lever in this position fuel will not flow Always turn the fuel cock lever to this position when the en gine is not running INSTRUMENT AND CONTROL FUNCTIONS ON a Sy J d i EI 4 p 7 4 2 TP A D 4 el A la 1 Arrow mark positioned over ON With the fuel cock lever in this position fuel flows to the carburetors Turn the fuel cock lever to this position when starting the engine and riding RES q 4 R oy x j tu gt a oa ans pA Y x A P y 1 Arrow mark posit ioned over RES This indicates reserve With the fuel cock lever in this position the fuel re serve is made available Turn the fuel cock lever to this position if you run out of fuel while riding When this occurs refuel as soon as possible and be sure to turn the fuel cock lever back to ON EAU13620 Starter choke knob n 1 Starter choke knob fa Starting a cold engine requires a richer air fuel mixture which is supplied by the starter choke Move the knob in direction a to turn on the starter choke Move the knob in direction b to turn off the starter choke ECA10990 CAUTION Do not use the starter choke for more than 3 minutes as the exhaust pipe may discolor from excessive heat In addition extended use of the starter choke will cause after burning If this
66. is superb coverage goes into effect when you purchase Y E S so it applies to any warranty repairs as well as covered repairs during your entire Y E S plan period e Y E S coverage is honored at any authorized Yamaha dealer nationwide e Y E S coverage is transferable to a new owner if you sell or trade in That can make your Yamaha much more valuable This excellent Y E S plan coverage is only available to Yamaha owners like you and only while your Yamaha is still within the Yamaha Limited Warranty period So visit your authorized Yamaha dealer to get all the facts He can show you how easy it is to protect your investment with Yamaha Extended Service We urge you to act now You ll get the excellent benefits of TRIP coverage right away and you ll rest easy knowing you ll have strong factory backed protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 9 10 CONSUMER INFORMATION Y YAMAHA EXTENDED SERVICE INDEX A F P Accessories and replacement parts 6 20 INA GCAR Oils resmine 6 13 Panels removing and installing 6 8 Air filter element cleaning 00 6 14 Front fork CNECKING e
67. l orake light 12 V 8 0 W 27 0 W x 1 Front turn signal position light 12 V 23 W 8 0 W x 2 Rear turn signal light 12V 21 0Wx2 Meter lighting 12V 1 7Wx 1 Neutral indicator light 12V 1 7Wx 1 High beam indicator light 12V 1 7Wx 1 Turn signal indicator light 12V 1 7Wx 1 Engine trouble warning light 12V 1 7Wx1 Fuses Main fuse 30 0A Headlight fuse 15 0 A Signaling system fuse 10 0 A Ignition fuse 10 0 A Carburetor heater fuse 15 0 A Ignitor unit fuse 5 0A 8 4 CONSUMER INFORMATION EAU26351 Identification numbers Record the key identification number vehicle identification number and mod el label information in the spaces pro vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi cle is stolen KEY IDENTIFICATION NUMBER O VEHICLE IDENTIFICATION NUMBER a MODEL LABEL INFORMATION EAU26381 Key identification number EAU26400 Vehicle identification number 1 Key identification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key 9 1 1 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided NOTE The vehicle identification number is used to identify your motorcycle and may be used to register your mo
68. lace the seat in the original position 2 Install the washer and nut and then tighten the nut to the specified torque Tightening torque Passenger seat nut 13 Nm 1 3 m kof 9 4 ft lbf 2 Projection Rider seat To remove the rider seat 1 Remove the passenger seat 2 Remove the bolt and then pull the rider seat up 3 10 1 Bolt To install the rider seat 1 Insert the projection on the front of the rider seat into the holder as shown place the seat in the origi nal position and then install the bolt a E gt Var 4 7 B ETI 1 Seat holder 2 Projection 2 Install the passenger seat NOTE gt Make sure that the seats are properly secured before riding INSTRUMENT AND CONTROL FUNCTIONS EAU14281 1 Helmet holder 2 Unlock To open the helmet holder insert the key into the lock and then turn the key as shown To lock the helmet holder place it in the Original position and then remove the key Never ride with a helmet attached to the helmet holder since the helmet may hit objects causing loss of con trol and possibly an accident EWA10160 EAU14481 Storage compartment The storage compartment is located on the left side of the vehicle To open the storage compartment 1 Slide the lock cover open insert the key into the lock and then turn it clockwise rs lt A Dy 1 Storage compartment cover 2 Storage compartment lock cover 3 Storage com
69. lying the brake If a brake shoe has worn to the point that the wear indicator reaches the wear limit line have a Yamaha dealer replace the brake shoes as a set 6 25 EAU32343 Checking the front brake fluid level 1 Minimum level mark Insufficient brake fluid may allow air to enter the brake system possibly caus ing it to become ineffective Before riding check that the brake fluid is above the minimum level mark and replenish if necessary A low brake fluid level may indicate worn brake pads and or brake system leakage If the brake fluid level is low be sure to check the brake pads for wear and the brake system for leakage Observe these precautions When checking the fluid level make sure that the top of the mas ter cylinder is level by turning the handlebars Use only the recommended quality brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking perfor mance Recommended brake fluid DOT 4 Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking performance Be careful that water does not en ter the master cylinder when refill ing Water will significantly lower the boiling point of the fluid and may result in vapor lock Brake fluid may deteriorate paint ed surfaces or plastic parts Al ways clean up spilled fluid immediately e As the brake pads wear it is nor mal for the br
70. ng thereof 1 The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new ve hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Exhaust system e Muffler e Exhaust pipe e Silencer Intake system e Air cleaner case e Air cleaner element e Intake duct 9 4 CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty The chart below is printed only as a reminder that maintenance work is required It is not acceptable proof of maintenance work Maintenance Date of Mileaae Servicing dealer interval service g name and address 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 24000 mi 37000 km or 36 months 28000 mi 4
71. o that both of its wheels are off the ground Alterna tively turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot Cover the muffler outlets with plas tic bags to prevent moisture from entering them Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place less than O C 30 F or more than 30 7 4 C 90 F For more information on storing the battery see page 6 31 NOTE Make any necessary repairs before storing the motorcycle SPECIFICATIONS Dimensions Overall length XVS65ATX 2450 mm 96 5 in XVS65ATXC 2450 mm 96 5 in XVS65AX 2450 mm 96 5 in XVS65AXC 2450 mm 96 5 in XVS65X 2340 mm 92 1 in XVS65XC 2340 mm 92 1 in Overall width XVS65ATX 930 mm 36 6 in XVS65ATXC 930 mm 36 6 in XVS65AX 930 mm 36 6 in XVS65AXC 930 mm 36 6 in XVS65X 880 mm 34 6 in XVS65XC 880 mm 34 6 in Overall height XVS65ATX 1110 mm 43 7 in XVS65ATXC 1110 mm 43 7 in XVS65AX 1110 mm 43 7 in XVS65AXC 1110 mm 43 7 in XVS65X 1075 mm 42 3 in XVS65XC 1075 mm 42 3 in Seat height XVS65ATX 710 mm 28 0 in XVS65ATXC 710 mm 28 0 in XVS65AXC 1625 mm 64 0 in XVS65X 1610 mm 63 4 in XVS65XC 1610 mm 63 4 in Ground clearance 140 mm 5 51 in Minimum turning radius XVS65ATX 3400 mm 133 9 in XVS65ATXC 3400 mm 133 9 in XVS65AX 34
72. on press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it ECA10260 CAUTION Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is running Inade quate lubrication may damage the transmission e Always use the clutch while changing gears to avoid damag ing the engine transmission 5 3 and drive train which are not designed to withstand the shock of forced shifting EAU16680 To start out and accelerate 1 Pull the clutch lever to disengage the clutch 2 Shift the transmission into first gear The neutral indicator light should go out 3 Open the throttle gradually and at the same time release the clutch lever slowly 4 At the recommended shift points shown in the following table close the throttle and at the same time quickly pull the clutch lever in 5 Shift the transmission into second gear Make sure not to shift the transmission into the neutral posi tion 6 Open the throttle part way and gradually release the clutch lever 7 Follow the same procedure when shifting to the next higher gear OPERATION AND IMPORTANT RIDING POINTS NOTE gt Always shift gears at the recommended shift points EAU16700 To decelerate 1 Apply both the front and the re
73. ooth clutch operation The clutch lever is equipped with a clutch switch which is part of the igni tion circuit cut off system See page 3 14 EAU12870 Shift pedal XVS65X 1 Shift pedal The shift pedal is located on the left side of the engine and is used in com bination with the clutch lever when shifting the gears of the 5 speed con stant mesh transmission equipped on this motorcycle 3 4 80 Shift pedal XVS65AX ATX 1 Shift pedal The shift pedal is located on the left side of the engine and is used in com bination with the clutch lever when shifting the gears of the 5 speed con stant mesh transmission equipped on this motorcycle NOTE Use your toes or heel to shift up and your toes to shift down EAU12890 Brake lever 1 Brake lever The brake lever is located at the right handlebar grip To apply the front brake pull the lever toward the handle bar grip INSTRUMENT AND CONTROL FUNCTIONS EAU12941 Brake pedal XVS65X_ 1 Brake pedal XVS65AX ATX 1 Brake pedal The brake pedal is on the right side of the motorcycle To apply the rear brake press down on the brake pedal 3 5 EAU13120 Fuel tank cap To remove the fuel tank cap Slide the lock cover open insert the key into the lock and then turn it 1 4 turn clockwise The lock will be released and the fuel tank cap can be removed To install the fuel tank cap 1 Insert the fuel tank cap into t
74. osis system 6 After starting the engine move the starter choke back halfway ECA11130 CAUTION For maximum engine life always warm the engine up before starting off Never accelerate hard when the engine is cold 7 When the engine is warm turn the starter choke off NOTE _ _ y The engine is warm when it responds normally to the throttle with the starter choke turned off To avoid the possi bility of excessive exhaust emissions never leave the starter choke on long er than necessary The time necessary for starter choke use depends upon the ambient temperature Tempera tures above 10 C 50 F require about 7 seconds of starter choke use and temperatures below 10 C 50 F re quire about 35 seconds with the starter choke turned on then about 2 5 min utes with the starter choke in the half way position 5 2 EAU16640 Starting a warm engine Follow the same procedure as for start ing a cold engine with the exception that the starter choke is not required when the engine is warm EAU16671 Shifting XVS65X 1 Shift pedal 2 Neutral position XVS65AX ATX 1 Shift pedal 2 Neutral position OPERATION AND IMPORTANT RIDING POINTS Shifting gears lets you control the amount of engine power available for starting off accelerating climbing hills etc The gear positions are shown in the il lustration NOTE To shift the transmission into the neu tral positi
75. ove 1 3 throttle 1000 1600 km 600 1000 mi Avoid prolonged operation above 1 2 throttle ECA10331 CAUTION After 1000 km 600 mi of operation the engine oil and final gear oil must be changed and the oil filter car tridge or element replaced 1600 km 1000 mi and beyond The vehicle can now be operated nor mally ECA10270 CAUTION If any engine trouble should occur during the engine break in period immediately have a Yamaha dealer check the vehicle OPERATION AND IMPORTANT RIDING POINTS EAU17180 Parking When parking stop the engine remove the key from the main switch and then turn the fuel cock lever to OFF EWA10310 4 WARNING Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them Do not park ona slope or on soft ground otherwise the vehicle may overturn ECA10380 CAUTION Never park in an area where there are fire hazards such as grass or other flammable materials 5 5 PERIODIC MAINTENANCE AND MINOR REPAIR EAU17231 Safety is an obligation of the owner Pe riodic inspection adjustment and lubri cation will keep your vehicle in the safest and most efficient condition pos sible The most important points of motorcycle inspection adjustment and lubrication are explained on the follow ing pages Maintenance replacement or repair of the emission control devices and syst
76. owing in mind Cargo and accessory weight should be kept as low and close to the motorcycle as possible Make sure to distribute the weight as evenly as possible on both sides of the motorcycle to minimize imbal ance or instability Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely attached to the motorcycle before riding Check accessory mounts and cargo restraints frequently A SAFETY INFORMATION Never attach any large or heavy items to the handlebar front fork or front fender These items in cluding such cargo as sleeping bags duffel bags or tents can create unstable handling or slow steering response Accessories Genuine Yamaha accessories have been specifically designed for use on this motorcycle Since Yamaha cannot test all other accessories that may be available you must personally be re sponsible for the proper selection in stallation and use of non Yamaha accessories Use extreme caution when selecting and installing any ac cessories Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the perfor mance of your motorcycle Care fully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance 1 3 limit Suspension travel steering travel or control
77. partment lock 2 Pull the storage compartment cov er out as shown INSTRUMENT AND CONTROL FUNCTIONS NI KONON Som N To close the storage compartment 1 Place the storage compartment cover in its original position as shown D 1 Storage compartment 2 Storage compartment cover 2 Turn the key counterclockwise re move it and then close the lock cover EAU14860 Adjusting the shock absorber assembly 1 Position indicator 2 Spring preload adjusting ring 3 Extension bar 4 Special wrench This shock absorber assembly is equipped with a spring preload adjust ing ring ECA10100 CAUTION Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings Adjust the spring preload as follows 1 Remove the passenger and rider seats See page 3 9 3 12 2 To increase the spring preload and thereby harden the suspension turn the adjusting ring in direction a To decrease the spring pre load and thereby soften the sus pension turn the adjusting ring in direction b NOTE Align the appropriate notch in the adjusting ring with the position in dicator on the shock absorber Use the special wrench and exten sion bar included in the owner s tool kit to make the adjustment Spring preload setting Minimum soft 1 Standard 3 Maximum hard 7 3 Install the passenger and rider seats EWA10220 This shock absorber contains highly pr
78. poration U S A GENERAL EXCLUSIONS from this warranty shall include any failures caused by a Competition or racing use b Installation of parts or accessories that are not qualitatively equivalent to genuine Yamaha parts c Abnormal strain neglect or abuse d Lack of proper maintenance e Accident or collision damage f Modification to original parts SPECIFIC EXCLUSIONS from this warranty shall include parts replaced due to normal wear or routine maintenance the appropriate Owners Manual and 2 Give notice to an authorized Yamaha motorcycle dealer of any and all apparent defects within ten 10 days after discovery and make the machine available at that time for inspection and repairs at such dealer s place of business WARRANTY TRANSFER To transfer the warranty from the original purchaser to any subsequent purchaser it is imperative that the machine be inspected and registered for warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and registration fee will be charged for this service EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Yamaha motorcycle covered by this warranty with a displacement of 50cc or greater that the vehicle is designed built and equipped so
79. r bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corrosive in combination with water carry out the following steps after each ride in the rain near the sea or on salt sprayed roads NOTE Salt sprayed on roads in the winter may remain well into spring 1 Clean the motorcycle with cold wa ter and a mild detergent after the engine has cooled down 7 2 ECA10790 CAUTION Do not use warm water since it in creases the corrosive action of the salt 2 After drying the motorcycle apply a corrosion protection spray on all metal including chrome and nick el plated surfaces to prevent cor rosion After cleaning 1 Dry the motorcycle with a chamois or an absorbing cloth 2 Use a chrome polish to shine chrome aluminum and stainless steel parts including the exhaust system Even the thermally in duced discoloring of stainless steel exhaust systems can be re moved through polishing 3 To prevent corrosion it is recom mended to apply a corrosion pro tection spray on all metal including chrome and nickel plat ed surfaces 4 Use spray oil as a universal clean er to remove any remaining dirt MOTORCYCLE CARE AND STORAGE 5 Touch up minor
80. r charge the bat tery as soon as possible if it seems to have discharged Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place 2 Ifthe battery will be stored for more than two months check it at least once a month and fully charge it if necessary 3 Fully charge the battery before in stallation 4 After installation make sure that the battery leads are properly con nected to the battery terminals PERIODIC MAINTENANCE AND MINOR REPAIR ECA10630 EAU23525 Re CAUTION Replacing the fuses Always keep the battery igi charged Storing a discharged A rne i Ny battery can cause permanent A rJ p AAL N a battery damage Sed 7 1E To charge a sealed type MF SEY battery a special constant volt Lie age battery charger is required E ay xd Using a conventional battery ae Ne 1 Headlight fuse charger will damage the battery 2 Signaling system fuse If you do not have access to a 1 Fuse box 3 Ignition fuse sealed type MF battery charg 2 Main fuse 4 Carburetor heater fuse er have a Yamaha dealer 3 Spare main fuse 5 Ignitor unit fuse charge your battery The main fuse and the fuse box which Spare fuse contains the fuses for the individual cir Sp
81. rake light bulb 1 Remove the lens by removing the Screws y Headlight bulbs get very hot There fore keep flammable products away from a lit headlight bulb and do not touch the bulb until it has cooled down 4 Place a new headlight bulb into po sition and then secure it with the bulb holder 1 Do not touch the glass part of the bulb ECA10660 CAUTION 5 Install the headlight bulb cover and then connect the coupler Install the headlight unit by install Do not touch the glass part of the 6 headlight bulb to keep it free from ing the screws oil otherwise the transparency of 7 Have a Yamaha dealer adjust the the glass the luminosity of the bulb headlight beam if necessary XVS65X and the bulb life will be adversely af 4 fected Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with al cohol or thinner 1 Screw 6 34 i PERIODIC MAINTENANCE AND MINOR REPAIR XVS65AX ATX 1 Screw 2 Remove the defective bulb by pushing it in and turning it counter clockwise Insert a new bulb into the socket push it in and then turn it clock wise until it stops 4 Install the lens by installing the screws ECA10680 CAUTION Do not overtighten the screws oth erwise the lens may break EAU24350 Supporting the motorcycle Since this model is not equipped with a centerstand follow these precautions when removing the f
82. ront and rear wheel or performing other maintenance requiring the motorcycle to stand up right Check that the motorcycle is in a stable and level position before starting any maintenance A strong wooden box can be placed under the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcycle by using a motorcycle stand or if an additional motorcycle stand is not available by placing a jack un der the frame in front of the rear wheel 2 Raise the front wheel off the ground by using a motorcycle stand To service the rear wheel Raise the rear wheel off the ground by using a motorcycle stand or if a motor cycle stand is not available by placing 6 35 a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm EAU24360 Front wheel EAU24600 To remove the front wheel EWA10820 Itis advisable to have a Yamaha dealer service the wheel Securely support the motor cycle so that there is no danger of it falling over 1 Disconnect the speedometer ca ble from the front wheel SVN X AY ON gO Sifts Oho ME NK SS K KS NS as WANA 1 Speedometer cable 2 Loosen the front wheel axle pinch bolt then the wheel axle f 5 2 v DP RAN NY A JA ah KX ZAR Ns MI l f Y ND 1 Wheel axle 2 Front wheel axle pinch bolt o 8 X A 3 Lift the front
83. se the clutch lever free Brake lever tree play ver play turn the adjusting nut in direc The brake lever free play should mea 2 To increase the brake lever free tion a To decrease the clutch le sure 10 0 15 0 mm 0 39 0 59 in as play turn the adjusting screw in di 6 ver free play turn the adjusting nut shown Periodically check the brake le rection a To decrease the brake in direction b ver free play and if necessary adjust it lever free play turn the adjusting 6 Tighten the locknut atthe clutch le as follows screw in direction b ver and the crankcase 3 Tighten the locknut EWA10630 e After adjusting the brake lever free play check the free play and make sure that the brake is working properly e A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic 6 22 PERIODIC MAINTENANCE AND MINOR REPAIR system If there is air in the hy draulic system have a Yamaha dealer bleed the system before operating the motorcycle Air in the hydraulic system will dimin ish the braking performance which may result in loss of con trol and an accident EAU22231 Adjusting the brake pedal po sition and free play 1 Distance between brake pedal and footrest 2 Brake pedal free play XVS65AX ATX 1 Distance between brake pedal and footrest 2 Brake pedal free play 6 23 EWA10670 It is advisable to have a Yamaha dealer make these adjustments NOTE gt gt
84. sh chemical products or cleaning compounds when cleaning these parts will scratch or damage their surface Wax also should not be applied to any matte colored fin ished parts EAU26061 Care While the open design of a motorcycle reveals the attractiveness of the tech nology it also makes it more vulnera ble Rust and corrosion can develop even if high quality components are used A rusty exhaust pipe may go un noticed on a car however it detracts from the overall appearance of a motor cycle Frequent and proper care does not only comply with the terms of the warranty but it will also keep your motorcycle looking good extend its life and optimize its performance Before cleaning 1 Cover the muffler outlets with plas tic bags after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod 7 1 ucts onto seals gaskets and wheel axles Always rinse the dirt and de greaser off with water Cleaning ECA10771 CAUTION Avoid using strong acidic wheel cleaners especially on spoked wheels If such products are used on hard to remove dirt do not leave the cleaner on the af fected area any longer than in structed Also thoroughly rinse the area off with water
85. ss of perfor mance excessive emissions and render the vehicle unsafe for use Consult a Yamaha dealer before at tempting any changes PERIODIC MAINTENANCE AND MINOR REPAIR 6 2 PERIODIC MAINTENANCE AND MINOR REPAIR EAU17600 Periodic maintenance chart for the emission control system INITIAL ODOMETER READINGS 600 mi i i i i i ITEM ROUTINE 1000 km or or 1 month 6 months 12 months 18 months 24 months 30 months e Check fuel hoses for cracks or damage y y y y y e Replace if necessary al runner epics Si Repase e Check condition e Adjust gap and clean Spark plugs e Replace every 8000 mi 13000 mepiace Pgplace km or 12 months bi e Check and adjust valve clearance a gt valve clearance when engine is cold _ Crankease breather e Check breather hose for cracks or system Gamage e Replace if necessary Carburetor synchro e Adjust synchronization of carbu nization retors speed e Check for leakage Exhaust system e Tighten if necessary e Replace gasket s if necessary Evaporative emis e Check control system for dam sion control system age For California only e Replace if necessary Since these items require special tools data and technical skills have a Yamaha dealer perform the service 6 3 PERIODIC MAINTENANCE AND MINOR REPAIR EAU32185 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi i i i i i ITEM ROUTINE 1000 km or or 1
86. t The rear brake light switch which is ac tivated by the brake pedal is properly adjusted when the brake light comes on just before braking takes effect If necessary adjust the brake light switch as follows Turn the adjusting nut while holding the rear brake light switch in place To make the brake light come on earlier turn the adjusting nut in direction a To make the brake light come on later turn the adjusting nut in direction b PERIODIC MAINTENANCE AND MINOR REPAIR EAU22380 Checking the front brake pads and rear brake shoes The front brake pads and the rear brake shoes must be checked for wear at the intervals specified in the periodic main tenance and lubrication chart EAU22430 Front brake pads 1 Brake pad wear indicator groove Each front brake pad is provided with wear indicator grooves which allow you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear indicator grooves have almost disap peared have a Yamaha dealer replace the brake pads as a set EAU22540 Rear brake shoes 1 Brake shoe wear limit line 2 Brake shoe wear indicator The rear brake is provided with a wear indicator which allows you to check the brake shoe wear without having to dis assemble the brake To check the brake shoe wear check the position of the wear indicator while app
87. t notice IMPORTANT MANUAL INFORMATION EAU10192 LABEL HERE E AFFIX DEALER E o o XVS65X C XVS65AX C XVS65ATX C OWNER S MANUAL 2007 by Yamaha Motor Corporation U S A 1st edition April 2007 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 21 09 SAFETY INFORMATION 1 1 Location of important labels 1 5 DESCRIPTION ccccccssseeeeeeees 2 1 LER VIEW oor r at 2 1 RIODCVOW ccc i a 2 2 Controls and instruments 2 3 INSTRUMENT AND CONTROL FUNCTIONS 3 1 Main switch steering lock 3 1 Indicator and warning lights 3 2 Speedometer unit cccceeeeeeee ee 3 2 Handlebar switches cccccee 3 3 CIUTCIIEY CF 25 iets hacswedsslastonterntclse 3 4 Shift pedal XVS65X cccceeee 3 4 Shift pedal XVS65AX ATX 3 4 Brake lever cccccseccceseeceeeeseeeeees 3 5 Brake pedal sisentsccicocnsasatusteoniseaauneds 3 5 PUG TANK Ca Pinaceae 3 5 FUGI sansi e ete eueeneutenees 3 6 Catalytic converter ccccceeee 3 7 Fuel COCK ccccceecceeeeceseeseeeeseeeeees 3 7 Starter choke knob 00c0008 3 8 Seats XVS65X cccccssseeeeesseeeeeees 3 9 Seats XVSE65AX AT X ccseeeeees 3 10 Helmet holder c
88. t the used oil 2 Remove the oil filler bolt and drain bolt to drain the oil from the final gear case 3 Install the final gear oil drain bolt and then tighten it to the specified torque Tightening torque Final gear oil drain bolt 23 Nm 2 3 m kgf 17 ft lbf 4 Add the recommended final gear oil to the brim of the filler hole Recommended final gear oil SAE80 API GL 4 Hypoid gear oil Oil quantity 0 19 L 0 20 US qt 0 17 Imp qt NOTE GL4 is a quality rating Hypoid gear oils rated GL5 or GL6 may also be used 5 Install the oil filler bolt and then tighten it to the specified torque Tightening torque Final gear oil filler bolt 23 Nm 2 3 m kgf 17 ft lbf 6 Check the final gear case for oil leakage If oil is leaking check for the cause 6 14 PERIODIC MAINTENANCE AND MINOR REPAIR EAU33381 Cleaning the air filter element The air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrication chart Clean the air filter element more fre quently if you are riding in unusually wet or dusty areas 1 Remove the air filter case cover by removing the bolts 1 Air filter case cover 2 Bolt 2 Pull the air filter element out 3 Lightly tap the air filter element to remove most of the dust and dirt and then blow the remaining dirt out with compressed air as shown If the air filter element is damaged replace it PERIODIC MA
89. te pedal pivoting points if necessary e Make sure that operation is smooth Blane and cluten levers e Lubricate lever pivoting points if necessary Wheels and tires 6 17 6 20 Sidestand e Make sure that operation is smooth aa e Lubricate pivot if necessary e Make sure that all nuts bolts and screws are properly tightened Chase S TaSteners e Tighten if necessary Instruments lights signals e Check operation and switches e Correct if necessary e Check operation of ignition circuit cut off system Sidestand switch e If system is defective have Yamaha dealer check vehicle 4 3 OPERATION AND IMPORTANT RIDING POINTS EAU15950 EWA10270 Become thoroughly familiar with all operating controls and their functions before riding Consult a Yamaha dealer re garding any control or function that you do not thoroughly un derstand Never start the engine or oper ate it in a closed area for any length of time Exhaust fumes are poisonous and inhaling them can cause loss of con sciousness and death within a short time Always make sure that there is adequate ventila tion Before starting out make sure that the sidestand is up If the sidestand is not raised com pletely it could contact the ground and distract the opera tor resulting in a possible loss of control EAU16390 Starting and warming up a cold engine In order for the ignition circuit cut off system to enable starting one of the follow
90. tor cycle with the licensing authority in your area CONSUMER INFORMATION EAU26470 Model label 2 K oa 1 Model label The model label is affixed to the frame under the rider seat See page 3 9 Record the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer 9 2 CONSUMER INFORMATION EAU26551 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying Yamaha Motor Corporation U S A If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrator NHTSA 400 Seventh Street SW Washington DC 20590 You can also obtain other information about motor vehicle safety from http Awww safercar gov 9 3 CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Federal law prohibits the following acts or the causi
91. vals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings PERIODIC MAINTENANCE AND MINOR REPAIR Electrolyte is poisonous and EWA10760 KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN Battery 1 Positive battery lead red 2 Negative battery lead black The battery is located behind panel B See page 6 8 This model is equipped with a sealed type MF battery which does not re quire any maintenance There is no need to check the electrolyte or to add distilled water ECA10620 CAUTION Never attempt to remove the battery cell seals as this would permanent ly damage the battery dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician EYES Flush with water for 15 minutes and seek prompt medical attention Batteries produce explosive hy drogen gas Therefore keep sparks flames cigarettes etc away from the battery and pro vide sufficient ventilation when charging it in an enclosed space 6 31 To charge the battery Have a Yamaha deale
92. vals specified in the periodic maintenance chart 6 27 EAU44270 Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals should be checked before each ride and the pedal pivots should be lu bricated if necessary Recommended lubricant Lithium soap based grease all pur pose grease PERIODIC MAINTENANCE AND MINOR REPAIR EAU23141 EAU23200 Checking and lubricating the boiling lubricants Checking and lubricating the brake and clutch levers e AE sidestand Brake lever Clutch lever Lithium soap based grease all purpose grease A P A The operation of the sidestand should Clutch lever be checked before each ride and the sidestand pivot and metal to metal 6 contact surfaces should be lubricated if necessary LAR 4 If the sidestand does not move up E and down smoothly have a Yamaha dealer check or repair it EWA10730 The operation of the brake and clutch Recommended lubricant Lithium soap based grease all pur levers should be checked before each ride and the lever pivots should be lu bricated if necessary pose grease 6 28 PERIODIC MAINTENANCE AND MINOR REPAIR EAUM1650 EAU23271 Lubricating the swingarm piv Checking the front fork ots The condition and operation of the front The swingarm pivots must be lubricat fork must be checked as follows at the ed at the intervals specified in the peri intervals specified in the
93. wheel off the ground according to the procedure on page 6 35 4 Pull the wheel axle out and then remove the wheel ECA11070 CAUTION Do not apply the brake after the wheel has been removed together with the brake disc otherwise the brake pads will be forced shut EAU24932 To install the front wheel 1 Install the speedometer gear unit into the wheel hub so that the pro jections mesh with the slots 6 36 PERIODIC MAINTENANCE AND MINOR REPAIR 2 Lift the wheel up between the fork legs NOTE Make sure that there is enough space between the brake pads before insert ing the brake disc and that the slot in the speedometer gear unit fits over the retainer on the fork leg 1 Speedometer gear unit 2 Speedometer cable 3 Retainer 3 Insert the wheel axle 4 Lower the front wheel so that it is on the ground 5 Tighten the wheel axle to the spec ified torque PERIODIC MAINTENANCE AND MINOR REPAIR EAU25080 4 Remove the brake pedal free play Tightening torque ical be a Rear wheel adjusting nut and then disconnect 59 Nm 5 9 m kgf 43 ft lbf ER the brake rod from the brake cam To remove the rear wheel shaft lever 6 Tighten the front wheel axle pinch EWA10820 a bolt to the specified torque A WARNING Tightening torque itis advisable to have a Yamaha 12 3 4 5 C jm SJ Front wheel axle pinch bolt dealer service the wheel x I Z 20 Nm 2 0 m kgf 14 ft Ibf Securely support the

Yamaha 2008 V Star Classic Owner's Manual

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