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Yamaha 2003 V Star 1100 Custom Owner's Manual

1. sssessessseseeeeeeee 1 7 Luggage strap holders ee 3 18 M N Neutral indicator light Noise regulation s 0 Oil level warning light ee 3 2 P Panel removing and installing 0 6 7 Parking im aii area a 5 6 Part locations sirosti 2 1 Pre operation check liSt eeeeee 4 1 R Rear suspension lubricating 0 6 26 S Safety defects reporting s s s 9 3 Safety information oo eee eee Seats XVS1100 aeeoe Passenger seat Rider seat Seats XVS1100A Passenger S at cceeeeeeeeeesees Rider S at 00 eccssseessseessceeseessereesees Shifting i Decelerating cccceseceeeseeeeeeeees Shift points ctiv case verretae aa Starting out and accelerating 5 4 Shift pedal XVS1100 eee Shift pedal XVS1100A Shock absorber assembly adjusting Sidestand eee eee eeeeeeeeeeeeeeee Sidestand checking and lubricating Spark plugs checking Specifications Speedometer unit Starter choke lever Starting and warming up a cold engine 5 1 Starting a warm engine Start switch Steering checking Storage Storage compartment Supporting the motorcycle T Throttle cable free play adjusting Throttle grip and cable checking and Troubleshooting Troubleshooting chart Turn signal indicator light Turn signal light or tail brake light bulb replacing Turn signal switch
2. 3 4 1 Clutch lever EAU00152 Clutch lever The clutch lever is located at the left handlebar grip To disengage the clutch pull the lever toward the handle bar grip To engage the clutch release the lever The lever should be pulled rapidly and released slowly for smooth clutch operation The clutch lever is equipped with a clutch switch which is part of the ignition circuit cut off system See page 3 19 for an explanation of the ignition circuit cut off system INSTRUMENT AND CONTROL FUNCTIONS NG X 1 Shift pedal 1 Shift pedal 1 Brake lever EAU00157 EAU01215 EAU00158 Shift pedal XVS1100 Shift pedal XVS1100A Brake lever The shift pedal is located on the left The shift pedal is located on the left The brake lever is located at the right side of the engine and is used in com side of the engine and is used in com handlebar grip To apply the front bination with the clutch lever when bination with the clutch lever when brake pull the lever toward the handle shifting the gears of the 5 speed con shifting the gears of the 5 speed con bar grip stant mesh transmission equipped on stant mesh transmission equipped on this motorcycle this motorcycle NOTE Use your toes or heel to shift up and your toes to shift down 3 5 INSTRUMENT AND CONTROL FUNCTIONS 1 Brake pedal 1 Brake pedal EAU00162 Brake pedal The brake pedal is on the right side of the motorcycle
3. ON If the warning light does not come on for a few seconds then go off have a Yamaha dealer check the elec trical circuit EAU00063 High beam indicator light Z0 This indicator light comes on when the high beam of the headlight is switched on INSTRUMENT AND CONTROL FUNCTIONS 1 TRIP button 2 Odometer trip meter EAU03193 Speedometer unit The speedometer unit is equipped with a digital odometer and a tripmeter The speedometer shows riding speed The odometer shows the total distance trav eled The tripmeter shows the distance traveled since it was last set to zero Pushing the TRIP button switches the display between the odometer mode ODO and the tripmeter mode TRIP To reset the tripmeter select it by pushing the TRIP button and then push the TRIP button again and hold it down for at least one second The tripmeter can be used to estimate the distance that can be traveled with a full tank of fuel This information will enable you to plan future fuel stops NOTE This motorcycle is not equipped with a tachometer however it has a built in speed limiter which prevents the en gine speed from exceeding approxi mately 6 800 r min and the vehicle speed from exceeding approximately 175 km h 110 mish 3 3 1 Dimmer switch 20 20 2 Horn switch fe 3 Turn signal switch lt H c gt EAU00118 Handlebar switches EAU0
4. 6 After starting the engine move the starter choke back halfway ECA00055 CAUTION For maximum engine life always warm the engine up before starting off Never accelerate hard when the engine is cold 7 When the engine is warm turn the starter choke off NOTE The engine is warm when it responds normally to the throttle with the starter choke turned off To avoid the possi bility of excessive exhaust emissions never leave the starter choke on long er than necessary The time necessary for starter choke use depends upon the ambient temperature Tempera tures above 10 C 50 F require about 7 seconds of starter choke use and temperatures below 10 C 50 F re quire about 35 seconds with the starter choke turned on then about 2 5 min utes with the starter choke in the half way position EAU01258 Starting a warm engine Follow the same procedure as for start ing a cold engine with the exception that the starter choke is not required when the engine is warm 5 3 1 Shift pedal N Neutral position EAU00423 Shifting Shifting gears lets you control the amount of engine power available for starting off accelerating climbing hills etc The gear positions are shown in the illustration NOTE To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it 1 S
5. A WARNING Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator a bystander or a person inspecting or repairing the motorcycle A CAUTION indicates special precautions that must be taken to avoid damage to the motorcycle NOTE A NOTE provides key information to make procedures easier or clearer CAUTION NOTE This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold e Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most current product information available at the time of printing there may be minor discrepancies between your motorcycle and this manual If you have any questions concerning this manual please consult your Yamaha dealer IMPORTANT MANUAL INFORMATION Ewo00000 ne en ee ee eee PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE RIDING TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTOR CYCLE DO NOT ATTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE AT TAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES REGULAR INSPECTIONS AND CAREFUL MAINTENANCE ALONG WITH GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELI ABILITY OF THIS MOTORCYCLE IMPORTANT MANUAL INFORMATION AFF
6. EAU03438 A WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm YAMAHA LIT CALIF 65 01 EAU00002 INTRODUCTION Congratulations on your purchase of the Yamaha XVS1100 C XVS1100A C This model is the result of Yamaha s vast experience in the production of fine sporting touring and pacesetting racing machines It represents the high degree of crafts manship and reliability that have made Yamaha a leader in these fields This manual will give you an understanding of the operation inspection and basic maintenance of this motorcycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with the emis sions standards for clean air applicable at the date of manufacture Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle To maintain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual IMPORTANT MANUAL INEORMA MON Particularly important information is distinguished in this manual by the following notations A The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED
7. e Lubricate lever pivoting points if necessary e Make sure that operation is smooth e Lubricate pivot if necessary e Make sure that all nuts bolts and screws are properly tightened e Tighten if necessary Instruments lights signals e Check operation and switches e Correct if necessary e Check operation of ignition circuit cut off system e If system is defective have Yamaha dealer check vehicle Throttle grip Control cables Wheels and tires Brake and shift pedals Brake and clutch levers Sidestand Chassis fasteners Sidestand switch PRE OPERATION CHECKS NOTE Pre operation checks should be made each time the motorcycle is used Such an inspection can be accomplished in a very short time and the added safety it assures is more than worth the time involved If any item in the Pre operation check list is not working properly have it inspected and repaired before operating the motorcycle EWA00033 4 3 Starting and warming up a cold engine Starting a warm engine Shifting Engine break in Parking EAU00372 OPERATION AND IMPORTANT RIDING POINTS EAU00373 EAU04722 Starting and warming up a cold engine EAU00376 CAUTION e Become thoroughly familiar e with all operating controls and their functions before riding Consult a Yamaha dealer re garding any control or function that you do not thoroughly un derstand Never start the engin
8. is effective in preventing or reducing abra sions or lacerations 4 Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident 5 Never touch the engine or exhaust system during or after operation They become very hot and can cause burns Always wear protective clothing that covers your legs ankles and feet 6 Passengers should also observe the precautions mentioned above Modifications Modifications made to this motorcycle not approved by Yamaha or the removal of original equipment may render the motorcycle unsafe for use and may cause severe personal injury Modifications may also make your motorcycle illegal to use Loading and accessories Adding accessories or cargo to your motorcycle can adversely affect stability and handling if the weight distribution of the motorcycle is changed To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here are some general guidelines to follow if loading cargo or adding accessories to your motorcycle A SAFETY INFORMATION Loading The total weight of the operator passenger accessories and cargo must not exceed the maximum load limit of 200 kg 441 Ib When loading within this weight limit keep the following in mind 1 Cargo and accessory weight should be kept as low and
9. Always rinse the dirt and degreaser off with water 7 1 EAU03412 Cleaning ECA00010 CAUTION e Avoid using strong acidic wheel cleaners especially on spoked wheels If such products are used on hard to remove dirt do not leave the cleaner on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a corrosion protection spray e Improper cleaning can damage windshields cowlings panels and other plastic parts Use only a soft clean cloth or sponge with mild detergent and water to clean plastic e Do not use any harsh chemical products on plastic parts Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products solvent or thinner fuel gasoline rust re movers or inhibitors brake flu id antifreeze or electrolyte Do not use high pressure wash ers or steam jet cleaners since they cause water seepage and deterioration in the following ar eas seals of wheel and swing arm bearings fork and brakes electric components couplers connectors instruments switch es and lights breather hoses and vents MOTORCYCLE CARE AND STORAGE e For motorcycles equipped with a windshield Do not use strong cleaners or hard sponges as they will cause dulling or scratching Some cleaning compounds for plastic may leave scratches on the wind shield Test the product on a small hidd
10. GL4 or multi grade hypoid gear oil SAE 80W 90 0 2 L 0 18 Imp qt 0 21 US qt Dry element UNLEADED GASOLINE ONLY 17 L 3 74 Imp gal 4 49 US gal 4 5 L 0 99 Imp gal 1 19 US gal MIKUNI BSR37 x 2 Spark plug Manufacturer model Gap Clutch type Transmission Primary reduction system Primary reduction ratio Secondary reduction system Secondary reduction ratio Transmission type Operation Gear ratio ist 2nd 3rd 4th 5th Chassis Frame type Caster angle Trail XVS1100 XVS1100A SPECIFICATIONS NGK BPR7ES or DENSO W22EPR U 0 7 0 8 mm 0 02 0 03 in Wet multiple disc Spur gear 1 660 Shaft drive 2 875 Constant mesh 5 speed Left foot 2 353 1 667 1 286 1 032 0 853 Double cradle 33 136 mm 5 35 in 132 mm 5 19 in SPECIFICATIONS Tires XVS1100 Front Type Tube tire Size 110 90 18 M C 61S 110 90 18 61S Manufacturer model Bridgestone EXEDRA L309 Dunlop K555F Rear Type Tube tire Size 170 80 15 M C 77S Manufacturer model Bridgestone EXEDRA G546G Dunlop K555 Maximum load 200 kg 441 Ib Tire air pressure measured or cold tires Up to 90 kg 198 Ib Front 200 kPa 2 00 kgf cm 29 psi Rear 225 kPa 2 25 kgf cm 33 psi 90 kg 198 Ib maximum Front 225 kPa 2 25 kgf cm 33 psi Rear 250 kPa 2 50 kgf cm 36 psi Total weight of rider passenger cargo and accessories XVS1100A Front Type Size Manufacturer model Rear Type
11. OFF or LOCK 1 Oil level warning light 2 Neutral indicator light N 3 Turn signal indicator light lt a gt 4 Engine trouble warning light 1 5 High beam indicator light Z0 EAU03034 Indicator and warning lights EAU04301 Oil level warning light This warning light comes on when the engine oil level is low The electrical circuit of the warning light can be checked according to the fol lowing procedure 1 Turn the key to ON 2 If the warning light does not come on for a few seconds then go off have a Yamaha dealer check the electrical circuit INSTRUMENT AND CONTROL FUNCTIONS NOTE Even if the oil level is sufficient the warning light may flicker when riding on a slope or during sudden acceleration or deceleration but this is not a mal function EAU00061 Neutral indicator light N This indicator light comes on when the transmission is in the neutral position EAU00057 Turn signal indicator light lt a gt gt This indicator light flashes when the turn signal switch is pushed to the left or right 3 2 EAU04585 Engine trouble warning light 1 This warning light comes on or flashes when an electrical circuit monitoring the engine is defective When this oc curs have a Yamaha dealer check the self diagnosis system The electrical circuit of the warning light can be checked by turning the key to
12. Servicing dealer Mileage Remarks interval service name and address 600 mi 1 000 km or 1 month 4 000 mi 7 000 km or 6 months 8 000 mi 13 000 km or 12 months 12 000 mi 19 000 km or 18 months 16 000 mi 25 000 km or 24 months 20 000 mi 31 000 km or 30 months 24 000 mi 37 000 km or 36 months CONSUMER INFORMATION Maintenance Date of y Servicing dealer Mileage interval service Remarks 28 000 mi 43 000 km or 42 months 32 000 mi 49 000 km or 48 months 36 000 mi 55 000 km or 54 months 40 000 mi 61 000 km or 60 months name and address CONSUMER INFORMATION YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation U S A hereby warrants each new model Yamaha motorcycle will be free from defects in material and workmanship for the period of time stated herein subject to certain stated limitations THE PERIOD OF WARRANTY for Yamaha motorcycles originally equipped with headlight stoplight and turn signals shall be one 1 year from the date of purchase with no mileage limitation MODELS EXCLUDED FROM WARRANTY include those used for non Yamaha authorized renting leas ing or other commercial purposes and TZ models DURING THE PERIOD OF WARRANTY any authorized Yamaha motorcycle dealer will free of charge repair or replace any part adjudged defective by
13. To apply the rear brake press down on the brake pedal 3 6 INSTRUMENT AND CONTROL FUNCTIONS 1 Fuel tank cap lock cover 2 A mark a Unlock b Lock EAU02917 Fuel tank cap To remove the fuel tank cap Slide the lock cover open insert the key into the lock and then turn it 1 4 turn clockwise The lock will be re leased and the fuel tank cap can be removed To install the fuel tank cap 1 Insert the fuel tank cap into the tank opening with the key inserted in the lock and with the mark facing forward 2 Turn the key counterclockwise to the original position remove it and then close the lock cover NOTE The fuel tank cap cannot be installed unless the key is in the lock In addition the key cannot be removed if the cap is not properly installed and locked Make sure that the fuel tank cap is properly installed before riding Ewoo0024 3 7 1 Fuel tank filler tube 2 Fuel level EAU03753 Fuel Make sure that there is sufficient fuel in the tank Fill the fuel tank to the bottom of the filler tube as shown e Do not overfill the fuel tank oth erwise it may overflow when the fuel warms up and expands Avoid spilling fuel on the hot engine EW000130 EAU00185 CAUTION Immediately wipe off spilled fuel with a clean dry soft cloth since fuel may deteriorate painted surfac es or plastic parts EAU04265 Recommended fuel UNLEADED GASOLINE ONLY Fu
14. sary have a Yamaha dealer adjust it EAU00637 Adjusting the valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart 6 15 EAU04855 Tires To maximize the performance durabil ity and safe operation of your motor cycle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride e The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature e The tire air pressure must be adjusted in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model EW000082 XVS1100 Tire air pressure measured on cold tires Load Front Rear Up to 90 kg 198 Ib 200 kPa 2 00 kgf em 29 psi 225 kPa 2 25 kgficm 33 psi 90 kg 198 Ib maximum Maximum load 225 kPa 2 25 kgf cm 33 psi 250 kPa 2 50 kgf cm 36 psi 200 kg 441 Ib Total weight of rider passenger cargo and accessories XVS1100A Tire air pressure measured on cold tires Load Front Rear Up to 90 kg 198 Ib 225
15. 640 mm 64 6 in 145 mm 5 7 in 3 200 mm 126 in 2 465 mm 97 0 in 945 mm 37 2 in 1 095 mm 43 1 in 710 mm 28 0 in 1 645 mm 64 8 in 145 mm 5 7 in 3 300 mm 129 9 in 275 kg 606 Ib 288 kg 635 Ib Engine Engine type Cylinder arrangement Displacement Bore x stroke Compression ratio Starting system Lubrication system Engine oil Type 20 Recommended engine oil classification 10 EAU01038 Air cooled 4 stroke SOHC V type 2 cylinder 1 063 cm 95 0 x 75 0 mm 3 74 x 2 95 in 8 3 1 Electric starter Wet sump 10 30 50 70 90 110 130 F I Ms l al Sr YAMALUBE 4 10W 30 Or SAE 19W 30 YAMALUBE 4 20W Zo OF SAE 20W 40 10 20 30 40 50 C API Service SE SF SG or higher CAUTION In order to prevent clutch slippage since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel specification of CD or oils of a higher quality than specified In addition do not use oils la beled ENERGY CONSERVING II or higher Quantity Without oil filter element replacement With oil filter element replacement Total amount dry engine Final gear oil Type Quantity Air filter Fuel Type Fuel tank capacity Fuel reserve amount Carburetor Manufacturer Model x quantity 3 0 L 2 64 Imp qt 3 17 US qt 3 1 L 2 73 Imp qt 3 28 US qt 3 6 L 3 17 Imp qt 3 81 US qt Hypoid gear oil SAE 80 API
16. Fuel filter Replace initial 20 000 mi 31 000 km and thereafter every 20 000 mi 31 000 km Exhaust system Check for leakage Retighten if necessary Replace gasket s if necessary Carburetor synchronization Adjust synchronization of carburetors Idle speed Check and adjust engine idle speed Adjust cable free play Evaporative emission control system e Check control system for damage Replace if necessary 6 3 Since these items require special tools data and technical skills have a Yamaha dealer perform the service California only PERIODIC MAINTENANCE AND MINOR REPAIR General maintenance and lubrication chart REMARKS INITIAL ODOMETER READINGS EAU00472 600 mi 1 000 km or 1 month 4 000 mi 7 000 km or 6 months 8 000 mi 13 000 km or 12 months 12 000 mi 19 000 km or 18 months 16 000 mi 25 000 km or 24 months 20 000 mi 31 000 km or 30 months Engine oil e Replace Warm engine before draining Ni Ni Ni Ni Ni Ni Engine oil filter element Replace Ni Ni Ni Air filter element Clean or replace if necessary Brake system Check operation fluid level and fluid leakage Correct accordingly Replace pads if necessary Clutch e Check operation Adjust or replace cable Final gear oil Check oil level and leakage Replace at initial 600
17. Size Manufacturer model Maximum load Tire air pressure measured on cold tires 90 kg 198 Ib Front Rear 90 kg 198 Ib maximum Front Rear Tube tire 130 90 16 M C 67S 130 90 16 67S Dunlop D404F Tube tire 170 80 15 M C 77S Dunlop D404G 200 kg 441 Ib 225 kPa 2 25 kgf cm 33 psi 225 kPa 2 25 kgf cm 33 psi 225 kPa 2 25 kgf cm 33 psi 250 kPa 2 50 kgf cm 36 psi Total weight of rider passenger cargo and accessories Wheels XVS1100 Front Rear XVS1100A Front Rear Brakes Front Type Size Type Size Type Size Type Size Type Operation Fluid Spoke wheel 18 M C x 2 15 18x 2 15 Spoke wheel 15 M C x MT 4 50 Spoke wheel 16 M C x MT 3 00 16 x MT 3 00 Spoke wheel 15 M C x MT 4 50 Dual disc brake Right hand DOT 4 Rear Type Operation Fluid Suspension Front Rear Spring shock absorber Front Rear Wheel travel Front Rear Electrical Ignition system Charging system Type Standard output XVS1100 XVS1100A Battery Model Voltage capacity Headlight type SPECIFICATIONS Single disc brake Right foot DOT 4 Telescopic fork Swingarm link suspension Coil spring oil damper Coil spring gas oil damper 140 mm 5 51 in 113 mm 4 45 in TCI digital A C magneto 14 V 305 W 5 000 r min 14 V 350 W 5 000 r min GT14B 4 12 V 12 Ah Quartz bulb halogen SPECIFICATIONS Bulb voltage wattage x q
18. Yamaha due to faulty workmanship or material from the factory Parts used in warranty repairs will be warranted for the balance of the product s warranty period All parts replaced under warranty become property of Yamaha Motor Corp U S A GENERAL EXCLUSIONS from this warranty shall include any failures caused by a Competition or racing use b Installation of parts or accessories that are not qualitatively equivalent to genuine Yamaha parts Abnormal strain neglect or abuse Lack of proper maintenance Accident or collision damage Modification to original parts moao SPECIFIC EXCLUSIONS from this warranty shall include parts replaced due to normal wear or routine maintenance THE CUSTOMER S RESPONSIBILITY under this war ranty shall be to 1 Operate and maintain the motorcycle as specified in the appropriate Owner s Manual and 2 Give notice to an authorized Yamaha motorcycle dealer of any and all apparent defects within ten 10 days after discovery and make the machine available at that time for inspection and repairs at such dealer s place of business WARRANTY TRANSFER To transfer the warranty from the original purchaser to any subsequent pur chaser it is imperative that the machine be inspected and registered for warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspect
19. inspection adjustment and lu brication will keep your vehicle in the safest and most efficient condition pos sible The most important points of motorcycle inspection adjustment and lubrication are explained on the follow ing pages Maintenance replacement or repair of the emission control devices and systems may be performed by any repair establishment or individual that is certified if applicable Ewo00060 A WARNING If you are not familiar with motor cycle maintenance work have a Yamaha dealer do it for you EAU00467 PERIODIC MAINTENANCE PROPER PERIODIC MAINTENANCE OF YOUR MOTORCYCLE IS IMPOR TANT IN ORDER TO ENJOY LONG PLEASURABLE SERVICE ESPE CIALLY IMPORTANT ARE THE MAINTENANCE SERVICES RELAT ED TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER ENGINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOWING PERIODIC MAINTE NANCE CHARTS THE SERVICES RELATED TO EMISSIONS CON TROL ARE GROUPED SEPARATE LY THESE SERVICES REQUIRE SPECIALIZED DATA KNOWLEDGE AND EQUIPMENT YAMAHA DEAL ERS ARE TRAINED AND EQUIPPED TO PERFORM THESE PARTICULAR SERVICES 6 1 EAU00462 1 Owner s tool kit EAU04220 Owner s tool kit The owner s tool kit is located inside the storage compartment See page 3 14 for storage compartment opening procedures The service information included in this manual and the tools provided in the owner s tool kit a
20. properly A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hy draulic system have a Yamaha dealer bleed the system before operating the motorcycle Air in 2 To increase the brake lever free the hydraulic system will dimin play turn the adjusting bolt in di ish the braking performance rection To decrease the brake which may result in loss of con lever free play turn the adjusting trol and an accident bolt in direction 3 Tighten the locknut 6 20 PERIODIC MAINTENANCE AND MINOR REPAIR a Distance between brake pedal and footrest EAU01746 Adjusting the brake pedal position The top of the brake pedal should be positioned approximately 82 mm 3 2 in for XVS1100 and 99 mm 3 9 in for XVS1100A above the top of the footrest as shown Periodically check the brake pedal position and if necessary have a Yamaha dealer ad just it XVS1100A a Distance between brake pedal and footrest A soft or spongy feeling in the brake pedal can indicate the presence of air in the hydraulic system If there is air in the hydraulic system have a Yamaha dealer bleed the system be fore operating the motorcycle Air in the hydraulic system will diminish the braking performance which may result in loss of control and an accident EW000109 6 21 1 Rear brake light switch 2 Rear brake light switch adjusting nut EAU00713 Adjustin
21. the transmission into first gear when the motorcycle reaches 25 km h 15 5 mi h If the engine is about to stall or runs very rough ly pull the clutch lever in and use the brakes to stop the motorcycle 3 Shift the transmission into the neu tral position when the motorcycle is almost completely stopped The neutral indicator light should come on EAU02974 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below Acceleration Deceleration shift point shift point km h mi h km h mi h 20 12 4 z 25 15 5 5 5 EAU01128 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1 600 km 1 000 mi For this reason you should read the following material carefully Since the engine is brand new do not put an excessive load on it for the first 1 600 km 1 000 mi The various parts in the engine wear and polish them selves to the correct operating clear ances During this period prolonged full throttle operation or any condition that might result in engine overheating must be avoided EAU01171 0 1 000 km 0 600 mi Avoid prolonged operation 1 3 throttle above 1 000 1 600 km 600 1 000 mi Avoid prolonged operation 1 2 throttle above EC000056 CAUTION After 1 000 km 600 mi of operation the engine oil and final gear oil must be changed and the oil fi
22. well as the brake hoses replaced at the intervals listed below or whenever they are damaged or leaking Oil seals Replace every two years e Brake hoses Replace every four years PERIODIC MAINTENANCE AND MINOR REPAIR EAU03297 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace it Recommended lubricant Yamaha Chain and Cable Lube or engine oil SAE 10W 30 API SE EW000111 Damage to the outer housing of ca bles may result in internal rusting and cause interference with cable movement Replace damaged ca bles as soon as possible to prevent unsafe conditions 6 24 EAU04034 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated or replaced at the intervals specified in the periodic maintenance chart PERIODIC MAINTENANCE AND MINOR REPAIR EAU03370 Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals should be checked before each ride and the pedal pivots should be lu bricated if necessary Recommended lubricant Lithium soap based grease all purpose grease EAU03164 Checking and lubricati
23. y Headlight bulbs get very hot There To install a quick fastener push its pin back so that it will protrude from the fastener head then insert the fastener and push the protruding pin in until it is flush with the fastener head moving the screws fore keep flammable products away 2 Disconnect the headlight coupler from a lit headlight bulb and do not and then remove the bulb cover touch the bulb until it has cooled down 4 Place a new headlight bulb into position and then secure it with the bulb holder 10 Install the rider seat 6 31 PERIODIC MAINTENANCE AND MINOR REPAIR 5 Install the headlight bulb cover and then connect the coupler 6 Install the headlight unit by install ing the screws 7 Have a Yamaha dealer adjust the headlight beam if necessary 1 Do not touch the glass part of the bulb EC000105 CAUTION Do not touch the glass part of the headlight bulb to keep it free from oil otherwise the transparency of the glass the luminosity of the bulb and the bulb life will be adversely af fected Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with alcohol or thinner 6 32 PERIODIC MAINTENANCE AND MINOR REPAIR 1 Screw x 2 Replacing a turn signal light bulb or the tail brake light bulb 1 Remove the lens by removing the screws 2 Remove the defective bulb by pushing it in and turning it counter clockwise 1 Sc
24. 3888 Dimmer switch 0 40 Set this switch to ZO for the high beam and to ZO for the low beam EAU00129 Horn switch e Press this switch to sound the horn EAU04218 Turn signal switch lt gt To signal a right hand turn push this switch to 5 gt To signal a left hand turn push this switch to lt a When released the switch returns to the cen ter position Since this model is equipped with a self canceling system the turn signal lights will self cancel after the motor cycle has traveled both about 150 m 490 ft and for approximately 15 sec onds However the turn signal lights can also be canceled manually by pushing the switch in after it has re turned to the center position NOTE The self canceling system only oper ates when the motorcycle is moving so that the turn signal lights will not self cancel while you are stopped at an in tersection INSTRUMENT AND CONTROL FUNCTIONS 1 Engine stop switch O R 2 Start switch EAU03890 Engine stop switch O 9 Set this switch to O before starting the engine Set this switch to X to stop the engine in case of an emergen cy such as when the motorcycle over turns or when the throttle cable is stuck EAU00143 Start switch Push this switch to crank the engine with the starter ECo00005 CAUTION See page 5 1 for starting instruc tions prior to starting the engine
25. BY MECHANICAL CONDITIONS Safe riding Always make pre operation checks Careful checks may help prevent an accident This motorcycle is designed to carry the operator and a passenger The failure of motorists to detect and recognize motorcycles in traffic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore a Wear a brightly colored jacket b Use extra caution when approaching and passing through intersections since intersections are the most likely places for motorcycle accidents to occur c Ride where other motorists can see you Avoid riding in another motorist s blind spot A SAFETY INFORMATION Many motorcycle accidents involve inexperienced operators In fact many operators who have been involved in accidents do not even have a current motorcycle license a Make sure that you are qualified and that you only lend your motorcycle to other qualified opera tors b Know your skills and limits Staying within your limits may help you to avoid an accident c We recommend that you practice riding your motorcycle where there is no traffic until you have become thoroughly familiar with the motorcycle and all of its controls Many motorcycle accidents have been caused by error of the motorcycle operator A typ
26. ECKS e Check fuel level in fuel tank e Refuel if necessary e Check fuel line for leakage e Check oil level in engine Engine oil e If necessary add recommended oil to specified level e Check vehicle for oil leakage Final gear oil e Check vehicle for oil leakage e Check operation e If soft or spongy have Yamaha dealer bleed hydraulic system e Check lever free play Front brake e Adjust if necessary 6 19 6 20 6 22 6 23 e Check fluid level in reservoir e If necessary add recommended brake fluid to specified level e Check hydraulic system for leakage e Check operation e If soft or spongy have Yamaha dealer bleed hydraulic system Rear brake e Check fluid level in reservoir 6 21 6 23 e If necessary add recommended brake fluid to specified level e Check hydraulic system for leakage e Check operation e Lubricate cable if necessary Cl tch e Check lever free play e Adjust if necessary PRE OPERATION CHECKS ITEM CHECKS e Make sure that operation is smooth e Check cable free play e If necessary have Yamaha dealer adjust cable free play and lubricate cable and grip housing e Make sure that operation is smooth e Lubricate if necessary e Check for damage e Check tire condition and tread depth e Check air pressure e Correct if necessary e Make sure that operation is smooth e Lubricate pedal pivoting points if necessary e Make sure that operation is smooth
27. IX DEALER LABEL HERE EAU04247 XVS1100R C XVS1100AR C OWNER S MANUAL 2002 by Yamaha Motor Corporation U S A 1st edition April 2002 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 16 19 EAU00009 TABLE OF CONTENTS 1 SAFETY INFORMATION 2 DESCRIPTION 3 INSTRUMENT AND CONTROL FUNCTIONS 4 PRE OPERATION CHECKS 5 OPERATION AND IMPORTANT RIDING POINTS 6 PERIODIC MAINTENANCE AND MINOR REPAIR 7 MOTORCYCLE CARE AND STORAGE 8 SPECIFICATIONS 9 CONSUMER INFORMATION INDEX Safe riding Protective apparel Modifications Loading and accessories Gasoline and exhaust gas Location of important labels _Q SAFETY INFORMATION _ _ _ _ _ __ MOTORCYCLES ARE SINGLE TRACK VEHICLES THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTORCYCLE HE OR SHE SHOULD 1 2 3 4 OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER S MANU AL OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED BY THE OWNER S MANUAL AND OR WHEN MADE NECESSARY
28. ORPORATION U S A P O Box 6555 Cypress California 90630 Attention Warranty Department This will ensure that Yamaha Motor Corporation U S A has an up to date registration record in accordance with federal law CONSUMER INFORMATION YAMAHA EXTENDED SERVICE Y E S Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service Y E S e Y E S is designed and administered by Yamaha Motor Corporation to provide maximum owner satisfaction You get uninterrupted factory backed coverage for extra peace of mind e Y E S is flexible You choose the plan that s right for you 12 months 24 months or 36 months beyond your warranty period e Y E S is designed and administered by the same Yamaha people who handle your warranty and it shows in the comprehensive coverage benefits There are no mileage limitations Coverage isn t limited to moving parts or the drive train like many other plans And Y E S covers manufacturing defects just like the warranty See the sample contract at your Yamaha dealer to see how comforting uninterrupted factory backed protection can be e You don t have to pay anything for covered repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs 9 9 e In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives yo
29. R REPAIR EW000078 A WARNING REAR XVS1100A id rear tires should Model Manufacturer Size The front and rear tires should Bunion ORAS WETS D404 be of the same make and de sign otherwise the handling Minimum tire tread depth characteristics of the motor front and rear cycle cannot be guaranteed EAU00680 e After extensive tests only the PNEIS tires listed below have been ap e itis dangerous to ride with a proved for this model by worn out tire When a tire tread ___ Yamaha Motor Co Ltd begins to show crosswise lines FRONT XVS1100 have a Yamaha dealer replace 1 0 mm 0 04 in Manufacturer Size Model the tire immediately 110 90 18 M C 61S Bridgestone EXEDRA L309 e The replacement of all wheel 110 90 18 61S and brake related parts includ Dunlop e K555F ing the tires should be left to a i Yamaha dealer who has the REAR XVS1100 necessary professional knowl Manufacturer Size Model edge and experience Bridgestone 170 80 15 M C 77S EXEDRA G546G Dunlop 170 80 15 M C 77S K555 It is not recommended to patch a punctured tube If unavoid FRONT XVS1100A able however patch the tube Manufacturer Size very carefully and replace it as 130 90 16 M C 67S soon as possible with a high 130 90 16 678 quality product Dunlop 6 17 EAU00685 Spoke wheels To maximize the performance durabil ity and safe operation of your motor cycle note the fol
30. Since Yamaha cannot con trol the quality of accessories or parts manufactured by other com panies Yamaha cannot be held lia ble for any consequences caused EW000098 6 18 PERIODIC MAINTENANCE AND MINOR REPAIR 1 Locknut 2 Clutch lever free play adjusting bolt c Clutch lever free play EAU00692 Adjusting the clutch lever free play The clutch lever free play should mea sure 5 10 mm 0 20 4 in as shown Periodically check the clutch lever free play and if necessary adjust it as follows 1 Loosen the locknut at the clutch lever 2 To increase the clutch lever free play turn the adjusting bolt in di rection To decrease the clutch lever free play turn the adjusting bolt in direction 3 Tighten the locknut NOTE If the specified free play cannot be ob tained as described above or if the clutch does not operate correctly have a Yamaha dealer check the internal clutch mechanism 6 19 a Brake lever free play EAU00696 Adjusting the brake lever free play The brake lever free play should mea sure 5 8 mm 0 2 0 3 in as shown Periodically check the brake lever free play and if necessary adjust it as follows PERIODIC MAINTENANCE AND MINOR REPAIR EW000099 e After adjusting the brake lever 1 Locknut 2 Brake lever free play adjusting bolt 1 Loosen the locknut at the brake lever free play check the free play and make sure that the brake is working
31. V Valve clearance adjusting Vehicle identification number Ww Warranty extended Warranty limited Wheel bearings checking Wheels See your Authorized YAMAHA Dealer for a Genuine YAMAHA Service Manual PRINTED IN JAPAN 2002 05 5 0x1 CR E
32. WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU ALSO EXCLUDED FROM THIS WARRANTY ARE ANY IN CIDENTAL OR CONSEQUENTIAL DAMAGES INCLUD ING LOSS OF USE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE YAMAHA MOTOR CORPORATION U S A P O Box 6555 Cypress California 90630 EAU02918 po pe o iP PPP Po PP WARRANTY QUESTIONS AND ANSWERS What costs are my responsibility during the warranty period The customer s responsibility includes all costs of normal maintenance services non warranty repairs accident and collision damages and oil oil filters air filters spark plugs and brake shoes What are some examples of abnormal strain neglect or abuse These terms are general and overlap each other in areas Specific examples include Running the machine out of oil sustained high rpm full throttle operating the machine with a broken or damaged part which causes another part to fail damage or failure due to improper or careless transportation and or tie down If you have any specific questions on operation or maintenance please contact your dealer for advice Does the warranty cover incidental costs such as towing or transportation due to a failure No The warranty is limited to repair of the
33. a month and fully charge it if necessary 3 Fully charge the battery before in stallation PERIODIC MAINTENANCE AND MINOR REPAIR EC000102 CAUTION e Always keep the battery charged Storing a discharged battery can cause permanent battery damage To charge a sealed type MF battery a special constant voltage battery charger is re quired Using a conventional battery charger will damage the battery If you do not have ac cess to a sealed type MF bat tery charger have a Yamaha dealer charge your battery 1 Positive terminal 2 Negative terminal 4 After installation make sure that the battery leads are properly con nected to the battery terminals 6 29 Fuse box Backup fuse odometer Ignition fuse Headlight fuse Carburetor heater fuse Spare fuse x 3 Signaling system fuse NOoakwnh gt EAU04210 Replacing the fuses The main fuse is located under the igni tor unit panel The fuse box which contains the fuses for the individual circuits is located in side the storage compartment See page 3 14 for storage compartment cover removal and installation proce dures 1 Quick fastener x 3 If a fuse is blown replace it as follows NOTE Include steps 1 3 and 9 10 only for the main fuse 1 Remove the rider seat See page 3 11 XVS1100 or 3 13 XVS1100A for rider seat removal and installation procedures 2 Remove the quick fasteners shown by p
34. an adjusting mechanism beyond the maximum or minimum settings Adjust the spring preload as follows 1 Remove the rider seat See page 3 11 XVS1100 or 3 13 XVS1100A for rider seat removal and installation procedures 3 15 1 Quick fastener x 3 2 Remove each quick fastener from the ignitor unit panel by pushing the center in with a screwdriver then pulling the fastener out INSTRUMENT AND CONTROL FUNCTIONS 1 Ignitor unit panel 1 Quick fastener x 3 1 Quick fastener x 2 7 7 2 Mudguard 2 Mudguard 3 Pull the ignitor unit panel out to the right 4 Remove the mudguard by remov ing each quick fastener 3 16 INSTRUMENT AND CONTROL FUNCTIONS Setting Minimum soft 1 Standard 3 Maximum hard 7 6 Install the mudguard and ignitor unit panel by installing the quick fasteners 1 Spring preload adjusting ring 1 Quick fastener 2 Position indicator 2 Pin 3 Special wrench 5 To i th f load NOTE rN Guan am Sean Ca aa To install a quick fastener push the pin acd thereby harden the suspan back so that it will protrude from the SION a z adjusting ae E ar fastener head and then insert the fas Aste ae ee s ae tener and push the protruding pin in un pregoa and Po orouy Soan We til it is flush with the fastener head suspension turn the adjusting ring in direction 7 Install the rider seat NOTE Align the appropriate notch in the adjust
35. an create instability due to improper weight distribution or aerodynamic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum b Bulky or large accessories may seriously affect the stability of the motorcycle due to aerodynamic effects Wind may attempt to lift the motorcycle or the motorcycle may become unstable in cross winds These accessories may also cause instability when passing or being passed by large ve hicles c Certain accessories can displace the operator from his or her normal riding position This improp er position limits the freedom of movement of the operator and may limit control ability therefore such accessories are not recommended 2 Use caution when adding electrical accessories If electrical accessories exceed the capacity of the motorcycle s electrical system an electric failure could result which could cause a dangerous loss of lights or engine power Gasoline and exhaust gas 1 GASOLINE IS HIGHLY FLAMMABLE a Always turn the engine off when refueling b Take care not to spill any gasoline on the engine or exhaust system when refueling c Never refuel while smoking or in the vicinity of an open flame 2 Never start the engine or let it run for any length of time in a closed area The exhaust fumes are poi sonous and may cause loss of consciousness and death within a short time Always operate your motorcycle in an ar
36. ccesseseeeeeessnneeeeesssneeeeeees 6 17 Accessories and replacement parts iie 6 18 Adjusting the clutch lever free play aicce 6 19 Adjusting the brake lever free play 6 19 Adjusting the brake pedal position 0 00 6 21 Adjusting the rear brake light switch 6 21 Checking the front and rear brake pads 6 22 Checking the brake fluid level ceeeee 6 23 Changing the brake fluid 0 eceeeeeeeteeeeeee 6 24 Checking and lubricating the cables 6 24 Checking and lubricating the throttle grip and CADIS i eal sera eset Geena ees 6 24 Checking and lubricating the brake and shift pedals ostanie ainda ais 6 25 Checking and lubricating the brake and clutch IOVEIS E E E AE A E 8 6 25 Checking and lubricating the sidestand 6 25 Lubricating the rear suspension sece 6 26 Checking the front fork sssr 6 26 Checking the steering ccccceeeeeeeeeeeeteeeeeee 6 27 Checking the wheel bearings s 6 27 Battery EE E T 6 28 Replacing the fuses seesecssrresesrrrrerrrrrrsrenn 6 29 Replacing the headlight bulb 6 31 Replacing a turn signal light bulb or the tail brake light bulb 0 eee eeeeeeeeereeteteeees 6 33 Supporting the motorcycle n se 6 34 Troubleshooting eee eeeeeeeeeeeeteeeeeeeeneeeeeeeeaas 6 34 Troubleshooting Chart esee 6 35 PERIODIC MAINTENANCE AND MINOR REPAIR EAU01790 Safety is an obligation of the owner Periodic
37. close to the motorcycle as possible Make sure to distribute the weight as evenly as possible on both sides of the motorcycle to minimize imbal ance or instability 2 Shifting weights can create a sudden imbalance Make sure that accessories and cargo are securely attached to the motorcycle before riding Check accessory mounts and cargo restraints frequently 3 Never attach any large or heavy items to the handlebar front fork or front fender These items in cluding such cargo as sleeping bags duffel bags or tents can create unstable handling or slow steering response Accessories Genuine Yamaha accessories have been specifically designed for use on this motorcycle Since Yamaha cannot test all other accessories that may be available you must personally be responsible for the proper selection installation and use of non Yamaha accessories Use extreme caution when selecting and installing any accessories Keep the following guidelines in mind as well as those provided under Loading when mounting accessories 1 Never install accessories or carry cargo that would impair the performance of your motorcycle Care fully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit suspension travel steering travel or control operation or ob scure lights or reflectors A SAFETY INFORMATION a Accessories fitted to the handlebar or the front fork area c
38. der as To remove the passenger seat shown place the seat in the original Remove the nut and then pull the pas position and then install the nut senger seat up 3 11 1 Bolt x 2 2 Bracket Rider seat To remove the rider seat 1 Remove the passenger seat 2 Remove the bolts and bracket and then pull the rider seat up INSTRUMENT AND CONTROL FUNCTIONS 1 Projection x 2 1 Projection 2 Seat holder x 2 Eauogzoo Z Seat holder To install the rider seat Seats XVS1100A To install the passenger seat 1 Insert the projections on the front Insert the projection on the front of the of the rider seat into the seat hold Passenger seat passenger seat into the holder as ers as shown and then place the To remove the passenger seat shown place the seat in the original seat in the original position Remove the bolt and then pull the pas position and then install the bolt 2 Install the removed bracket and senger seat up bolts 3 Install the passenger seat NOTE Make sure that the seats are properly secured before riding 3 12 INSTRUMENT AND CONTROL FUNCTIONS 1 1 Bolt Rider seat To remove the rider seat 1 Remove the passenger seat 2 Remove the bolt and then pull the rider seat up 1 Projection x 2 2 Seat holder x 2 To install the rider seat 1 Insert the projections on the front of the rider seat into the holders as shown place the seat in the origi
39. duced discoloring of stainless steel exhaust systems can be re moved through polishing To prevent corrosion it is recom mended to apply a corrosion pro tection spray on all metal including chrome and nickel plat ed surfaces Use spray oil as a universal clean er to remove any remaining dirt Touch up minor paint damage caused by stones etc Wax all painted surfaces Let the motorcycle dry completely before storing or covering it EWA00031 Make sure that there is no oil or wax on the brakes or tires If necessary clean the brake discs and brake linings with a regular brake disc cleaner or ac etone and wash the tires with warm water and a mild deter gent Before riding at higher speeds test the motorcycle s braking performance and cor nering behavior ECA00013 CAUTION Apply spray oil and wax spar ingly and make sure to wipe off any excess Never apply oil or wax to any rubber and plastic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint 7 3 NOTE Consult a Yamaha dealer for advice on what products to use Storage Short term Always store your motorcycle in a cool dry place and if necessary protect it against dust with a porous cover ECA00014 CAUTION Storing the motorcycle in a poorly ventilated room or cover ing it with a tarp while it is still wet will allo
40. e oil and and check for the cause ae install and tighten the oil filler NOTE After the engine is started the engine oil level warning light should go off if the oil level is sufficient 6 11 EC000067 CAUTION If the oil level warning light flickers or remains on immediately turn the engine off and have a Yamaha deal er check the vehicle 7 Turn the engine off and then check the oil level and correct it if necessary NOTE Have a Yamaha dealer replace the oil filter element when necessary EAU04083 Final gear oil The final gear case must be checked for oil leakage before each ride If any leakage is found have a Yamaha deal er check and repair the motorcycle In addition the final gear oil level must be checked and the oil changed as follows at the intervals specified in the periodic maintenance and lubrication chart EW000066 WARNING Make sure that no foreign mate rial enters the final gear case Make sure that no oil gets on the tire or wheel 6 12 PERIODIC MAINTENANCE AND MINOR REPAIR 1 Final gear oil drain bolt 2 Final gear oil filler bolt 3 Correct oil level To check the final gear oil level 1 Place the motorcycle on a level surface and hold it in an upright position NOTE e The final gear oil level must be checked on a cold engine e Make sure that the motorcycle is positioned straight up when checking the oil level A slight tilt to the side can re
41. e or oper ate it in a closed area for any length of time Exhaust fumes are poisonous and inhaling them can cause loss of con sciousness and death within a short time Always make sure that there is adequate ventila tion Before starting out make sure that the sidestand is up If the sidestand is not raised com pletely it could contact the ground and distract the opera tor resulting in a possible loss of control Make sure not to store personal items near the air cleaner in take otherwise air intake will be blocked and performance will suffer Make sure not to put anything near the battery and its termi nals otherwise electrical failure and acid corrosion may result 5 1 In order for the ignition circuit cut off system to enable starting one of the following conditions must be met e The transmission is in the neutral position e The transmission is in gear with the clutch lever pulled and the sidestand up e Before starting the engine check the function of the igni tion circuit cut off system ac cording to the procedure described on page 3 20 Never ride with the sidestand down Ewoo0054 1 Turn the fuel cock lever to ON 2 Turn the key to ON and make sure that the engine stop switch is set to O 3 Shift the transmission into the neu tral position NOTE When the transmission is in the neutral position the neutral indicator light should be on otherwise ha
42. ea that has adequate ventilation 3 Always turn the engine off before leaving the motorcycle unattended and remove the key from the main switch When parking the motorcycle note the following A SAFETY INFORMATION a The engine and exhaust system may be hot therefore park the motorcycle in a place where pe destrians or children are not likely to touch these hot areas b Do not park the motorcycle on a slope or soft ground otherwise it may fall over c Do not park the motorcycle near a flammable source e g a kerosene heater or near an open flame otherwise it could catch fire 4 When transporting the motorcycle in another vehicle make sure that it is kept upright and that the fuel cock is turned to ON or RES for vacuum type OFF for manual type If it should lean over gasoline may leak out of the carburetor or fuel tank 5 If you should swallow any gasoline inhale a lot of gasoline vapor or allow gasoline to get into your eyes see your doctor immediately If any gasoline spills on your skin or clothing immediately wash the affected area with soap and water and change your clothes A SAFETY INFORMATION Location of important labels a Please read the following important labels carefully before operating this motorcycle A S 1 2 AY 1 7 AWARNING BEFORE YOU OPERATE THIS VEHICLE READ THE OWNER S MANUAL AND ALL LABELS ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye
43. ectrolyte or to add distilled water EC000101 CAUTION Never attempt to remove the battery cell seals as this would permanent ly damage the battery Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EW000116 EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician e EYES Flush with water for 15 minutes and seek prompt medical attention e Batteries produce explosive hy drogen gas Therefore keep sparks flames cigarettes etc away from the battery and pro vide sufficient ventilation when charging it in an enclosed space e KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharged Keep in mind that the battery tends to discharge more quickly if the motorcycle is equipped with op tional electrical accessories 6 28 PERIODIC MAINTENANCE AND MINOR REPAIR To store the battery 1 If the motorcycle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place 2 If the battery will be stored for more than two months check it at least once
44. el tank capacity Total amount 17 L 3 74 Imp gal 4 49 US gal Reserve amount 4 5 L 0 99 Imp gal 1 19 US gal ECA00104 CAUTION Use only unleaded gasoline The use of leaded gasoline will cause se vere damage to internal engine parts such as the valves and piston rings as well as to the exhaust sys tem INSTRUMENT AND CONTROL FUNCTIONS Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a research octane number of 91 or higher If knocking or pinging occurs use a gasoline of a different brand or premi um unleaded fuel Use of unleaded fuel will extend spark plug life and reduce maintenance costs Gasohol There are two types of gasohol gaso hol containing ethanol and that contain ing methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 Gasohol containing methanol is not recom mended by Yamaha because it can cause damage to the fuel system or ve hicle performance problems 3 8 INSTRUMENT AND CONTROL FUNCTIONS ON normal position RES reserve position 1 Pointed end positioned over OFF EAU02969 Fuel cock The fuel cock supplies fuel from the tank to the carburetors while also filter ing it The fuel cock lever positions are ex plained as follows and shown in the illustrations OFF With the fuel cock lever in this position fuel will not flow Always turn t
45. en part of the wind shield to make sure that it does not leave any marks If the wind shield is scratched use a quali ty plastic polishing compound after washing After normal use Remove dirt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning 7 2 After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corrosive in combination with water carry out the following steps after each ride in the rain near the sea or on salt sprayed roads NOTE Salt sprayed on roads in the winter may remain well into spring 1 Clean the motorcycle with cold water and a mild detergent after the engine has cooled down ECA00012 CAUTION Do not use warm water since it in creases the corrosive action of the salt 2 After drying the motorcycle apply a corrosion protection spray on all metal including chrome and nick el plated surfaces to prevent corrosion MOTORCYCLE CARE AND STORAGE After cleaning 1 2 Dry the motorcycle with a chamois or an absorbing cloth Use a chrome polish to shine chrome aluminum and stainless steel parts including the exhaust system Even the thermally in
46. ently if you are riding in un usually wet or dusty areas 1 Remove the air filter case cover by removing the screws 2 Pull the air filter element out PERIODIC MAINTENANCE AND MINOR REPAIR EAU00628 Adjusting the carburetors The carburetors are important parts of the engine and emission control sys tem which require very sophisticated adjustment Therefore all carburetor adjustments should be left to a Yamaha dealer who has the neces sary professional knowledge and expe 1 Air filter element rience p ae 2 Projection x 3 3 Lightly tap the air filter element to 3 Slot x3 remove most of the dust and dirt and then blow the remaining dirt out with compressed air as shown If the air filter element is damaged CAUTION replace it 4 Insert the air filter element into the air filter case as shown EC000082 Make sure that the air filter ele ment is properly seated in the air filter case The engine should never be op erated without the air filter ele ment installed otherwise the pistons and or cylinders may become excessively worn 5 Install the air filter case cover by installing the screws 6 14 PERIODIC MAINTENANCE AND MINOR REPAIR oa a Throttle cable free play EAU00635 Adjusting the throttle cable free play The throttle cable free play should measure 4 6 mm 0 16 0 24 in at the throttle grip Periodically check the throttle cable free play and if neces
47. evel mark and replenish if necessary A low brake flu id level may indicate worn brake pads and or brake system leakage If the brake fluid level is low be sure to check the brake pads for wear and the brake system for leakage Observe these precautions When checking the fluid level make sure that the top of the brake fluid reservoir is level 1 Minimum level mark 2 Brake fluid reservoir Use only the recommended quali ty brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking perfor mance Recommended brake fluid DOT 4 Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking performance e Be careful that water does not en ter the brake fluid reservoir when refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock 6 23 Brake fluid may deteriorate paint ed surfaces or plastic parts Al ways clean up spilled fluid immediately e As the brake pads wear it is nor mal for the brake fluid level to gradually go down However if the brake fluid level goes down sud denly have a Yamaha dealer check the cause EAU03976 Changing the brake fluid Have a Yamaha dealer change the brake fluid at the intervals specified in the NOTE after the periodic mainte nance and lubrication chart In addition have the oil seals of the master cylin ders and calipers as
48. ever Seats XVS1100 Seats XVS1100A Helmet holder Storage compartment Adjusting the shock absorber assembly Luggage strap holders Sidestand Ignition circuit cut off system INSTRUMENT AND CONTROL FUNCTIONS EAU00029 Main switch steering lock The main switch steering lock controls the ignition and lighting systems and is used to lock the steering The various positions are described below EAU00032 ON All electrical systems are supplied with power and the headlight meter light ing taillight and position lights come on and the engine can be started The key cannot be removed EAU00038 OFF All electrical systems are off The key can be removed OFF push OFF fe LOCK push O LOCK LOCK The steering is locked and all electrical systems are off The key can be re moved EAU00040 To lock the steering 1 Turn the handlebars all the way to the left 2 Push the key in from the OFF po sition and then turn it to LOCK while still pushing it 3 Remove the key To unlock the steering Push the key in and then turn it to OFF while still pushing it 3 1 EAU00027 1 Push 2 Turn Ewo00016 Never turn the key to OFF or LOCK while the motorcycle is moving otherwise the electrical systems will be switched off which may result in loss of control or an accident Make sure that the motor cycle is stopped before turning the key to
49. g the rear brake light switch The rear brake light switch which is ac tivated by the brake pedal is properly adjusted when the brake light comes on just before braking takes effect If necessary adjust the brake light switch as follows Turn the adjusting nut while holding the rear brake light switch in place To make the brake light come on earlier turn the adjusting nut in direction To make the brake light come on later turn the adjusting nut in direction PERIODIC MAINTENANCE AND MINOR REPAIR 1 Brake pad wear indicator groove EAU01314 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart Each brake pad is provided with a wear indicator groove which allows you to check the brake pad wear without having to disassem ble the brake 1 Brake pad wear indicator groove To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear indicator groove has almost disap peared have a Yamaha dealer replace the brake pads as a set 6 22 PERIODIC MAINTENANCE AND MINOR REPAIR 1 Minimum level mark 2 Brake fluid reservoir EAU04856 Checking the brake fluid level Insufficient brake fluid may allow air to enter the brake system possibly caus ing it to become ineffective Before riding check that the brake fluid is above the minimum l
50. gine oil is below the mini mum level mark add sufficient oil of the recommended type to raise it to the correct level 6 10 1 Engine oil filler cap To change the engine oil 1 Start the engine warm it up for several minutes and then turn it off 2 Place an oil pan under the engine to collect the used oil 3 Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase PERIODIC MAINTENANCE AND MINOR REPAIR ECA00133 Recommended engine oil CAUTION See page 8 1 Oil quantity Periodic oil change e In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a higher quality than specified In addition do not use oils labeled 3 0 L 2 64 Imp qt 3 17 US qt Total amount dry engine 3 6 L 3 17 Imp qt 3 81 US qt 1 Engine oil drain bolt 4 Install the engine oil drain bolt and ENERGY CONSERVING II or then tighten it to the specified higher torque e Make sure that no foreign mate 6 rial enters the crankcase Tightening t i Ss pei a a a on i aap TEn Oque 6 Start the engine and then let it idle Engine oil drain bolt l 3 for several minutes while checking it for oil leakage If oil is leaking 43 Nm 4 3 m kgf 31 ft lbf 5 Add the specified amount of the immediately turn the engine off recommended engin
51. h includ ed in the owner s tool kit To check the spark plugs 1 Check that the porcelain insulator around the center electrode on each spark plug is a medium to light tan the ideal color when the motorcycle is ridden normally 2 Check that all spark plugs installed in the engine have the same color 6 8 NOTE If any spark plug shows a distinctly dif ferent color the engine could be defec tive Do not attempt to diagnose such problems yourself Instead have a Yamaha dealer check the motorcycle 3 Check each spark plug for elec trode erosion and excessive car bon or other deposits and replace it if necessary Specified spark plug BPR7ES NGk or W22EPR U DENSO PERIODIC MAINTENANCE AND MINOR REPAIR Tightening torque FROM Spark plug p vayg FUEL TANK 20 Nm 2 0 m kgf 14 5 ft Ibf TH NOTE If a torque wrench is not available when eE installing a spark plug a good estimate VENT pee erin of the correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to the speci a Spark plug gap EAU01796 To install a spark plug i Measure the saade plug gap wina Loe er ona OER Canister for California only wire thickness gauge and if nec 4 Install the spark plug cap This model is equipped with a canister essary adjust the gap to specifica 5 Place the spark plug cover in the to prevent the discharging of fuel vapor 6 tio
52. he brake fluid levels and fill the reservoirs as required e Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid e Replace the brake hoses every four years and if cracked or damaged PERIODIC MAINTENANCE AND MINOR REPAIR 1 PanelA EAU01777 Removing and installing the panel The panel shown above needs to be removed to perform some of the main tenance jobs described in this chapter Refer to this section each time the pan el needs to be removed and installed 1 Bolt Favoo4s1 To install the panel Place the panel in the original position and then install the bolt Panel A To remove the panel Remove the bolt and then pull the pan el off as shown 6 7 1 Spark plug cover EAU01673 Checking the spark plugs The spark plugs are important engine components which are easy to check Since heat and deposits will cause any spark plug to slowly erode the spark plugs should be removed and checked in accordance with the periodic mainte nance and lubrication chart In addition the condition of the spark plugs can re veal the condition of the engine To remove a spark plug 1 Remove the appropriate spark plug cover rear right or front left by pulling it off as shown 2 Remove the spark plug cap PERIODIC MAINTENANCE AND MINOR REPAIR 1 Spark plug wrench 3 Remove the spark plug as shown with the spark plug wrenc
53. he engine stop switch is set to O a warmed up engine 3 Turn the key to ON 4 Shift the transmission into the neutral position 5 Push the start switch Does the engine start A The neutral switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer With the engine still running 6 Move the sidestand up 7 Keep the clutch lever pulled 8 Shift the transmission into gear 9 Move the sidestand down Does the engine stall The sidestand switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer After the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The clutch switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer The system is OK The motorcycle can be ridden 3 20 Pre operation check list PRE OPERATION CHECKS eee The condition of a vehicle is the owner s responsibility Vital components can start to deteriorate quickly and unexpectedly even if the vehicle remains unused for example as a result of exposure to the elements Any damage fluid leakage or loss of tire air pressure could have serious consequences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride EAU03439 Pre operation check list CH
54. he fuel cock lever to this position when the en gine is not running 1 Pointed end positioned over ON ON With the fuel cock lever in this position fuel flows to the carburetors Turn the fuel cock lever to this position when starting the engine and riding 3 9 1 Pointed end positioned over RES RES This indicates reserve With the fuel cock lever in this position the fuel re serve is made available Turn the fuel cock lever to this position if you run out of fuel while riding When this occurs refuel as soon as possible and be sure to turn the fuel cock lever back to ON 1 Starter choke lever EAU02973 Starter choke lever Starting a cold engine requires a richer air fuel mixture which is supplied by the starter choke Move the lever in direction to turn on the starter choke Move the lever in direction to turn off the starter choke INSTRUMENT AND CONTROL FUNCTIONS ECA00038 CAUTION Do not use the starter choke for more than 3 minutes as the exhaust pipe may discolor from excessive heat In addition extended use of the starter choke will cause after burning If this occurs turn off the starter choke 3 10 INSTRUMENT AND CONTROL FUNCTIONS 1 Nut 1 Projection 2 Seat holder EAU01710 Seats XVS1100 To install the passenger seat Insert the projection on the front of the Passenger seat passenger seat into the seat hol
55. hift pedal N Neutral position EC000048 CAUTION e Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is running Inade quate lubrication may damage the transmission e Always use the clutch while changing gears to avoid dam aging the engine transmission and drive train which are not designed to withstand the shock of forced shifting 5 4 OPERATION AND IMPORTANT RIDING POINTS EAU02988 To start out and accelerate 1 2 NOTE Pull the clutch lever to disengage the clutch Shift the transmission into first gear The neutral indicator light should go out Open the throttle gradually and at the same time release the clutch lever slowly At the recommended shift points shown in the table on page 5 5 close the throttle and at the same time quickly pull the clutch lever in Shift the transmission into second gear Make sure not to shift the transmission into the neutral posi tion Open the throttle part way and gradually release the clutch lever Follow the same procedure when shifting to the next higher gear Always shift gears at the recommend ed shift points OPERATION AND IMPORTANT RIDING POINTS EAU00427 To decelerate 1 Apply both the front and the rear brakes to slow the motorcycle 2 Shift
56. ical error made by the operator is veering wide on a turn due to EXCESSIVE SPEED or undercornering insuf ficient lean angle for the speed a Always obey the speed limit and never travel faster than warranted by road and traffic conditions b Always signal before turning or changing lanes Make sure that other motorists can see you The posture of the operator and passenger is important for proper control a The operator should keep both hands on the handlebar and both feet on the operator footrests during operation to maintain control of the motorcycle b The passenger should always hold onto the operator seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests c Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This motorcycle is designed for on road use only therefore it is not suitable for off road use A SAFETY INFORMATION Protective apparel The majority of fatalities from motorcycle accidents are the result of head injuries The use of a safety helmet is the single most critical factor in the prevention or reduction of head injuries 1 Always wear an approved helmet 2 Wear a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vi sion which could delay seeing a hazard 3 The use of a jacket heavy boots trousers gloves etc
57. ing ring with the position in dicator on the shock absorber e Use the special wrench included in the owner s tool kit to make the adjustment 3 17 EAU00315 This shock absorber contains high ly pressurized nitrogen gas For proper handling read and under stand the following information be fore handling the shock absorber The manufacturer cannot be held re sponsible for property damage or personal injury that may result from improper handling Do not tamper with or attempt to open the gas cylinder Do not subject the shock ab sorber to an open flame or other high heat sources otherwise it may explode due to excessive gas pressure Do not deform or damage the gas cylinder in any way as this will result in poor damping per formance Always have a Yamaha dealer service the shock absorber INSTRUMENT AND CONTROL FUNCTIONS 1 Luggage strap holder x 2 EAU01172 Luggage strap holders There is a luggage strap holder on each passenger footrest 3 18 INSTRUMENT AND CONTROL FUNCTIONS EAU00330 Sidestand The sidestand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding the motorcycle upright NOTE The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situations See further down for an explanation of the ignition circuit cut off system EW000044 The motorcycle must
58. ion and registration fee will be charged for this service EMISSIONS CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Yamaha motorcycle covered by this warranty with a displacement of 50cc or greater that the vehi cle is designed built and equipped so as to conform at the time of sale with all U S emissions standards applicable at the time of manufacture and that it is free from defects in materials and workmanship which would cause it not to meet these standards within the periods listed immediately below Failure other than those resulting from defects in material or workman ship which arise solely as a result of owner abuse and or lack of proper maintenance are not covered by this warranty ENGINE DISPLACEMENT 50cc to 169cc PERIOD 12 000 km 7 465 miles or five years whichever occurs first 170cc to 279cc 18 000 km 11 185 miles or five years whichever occurs first 280cc or over 30 000 km 18 641 miles or five years whichever occurs first YAMAHA MOTOR CORPORATION U S A MAKES NO OTHER WARRANTY OF ANY KIND EXPRESSED OR IMPLIED ALL IMPLIED WARRANTIES OF MER CHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA MOTOR COR PORATION U S A AND EXCLUDED FROM THIS WARRANTY SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED
59. ires warranty service you must take it to any authorized Yamaha Motorcycle dealer within the continental United States Be sure to bring your warranty registration card or other valid proof of the original date of purchase If a question or problem arises regarding warranty first con tact the owner of the dealership Since all warranty matters are handled at the dealer level this person is in the best position to help you If you are still not satisfied and require additional assistance please write YAMAHA MOTOR CORPORATION U S A CUSTOMER RELATIONS DEPARTMENT P O Box 6555 Cypress California 90630 When contacting Yamaha Motor Corporation U S A don t forget to include any important information such as names addresses model V I N frame number dates and receipts CHANGE OF ADDRESS The federal government requires each manufacturer of a motor vehicle to maintain a complete up to date list of all first purchasers against the possibility of a safety related defect and recall This list is compiled from the purchase registrations sent to Yamaha Motor Corporation U S A by the selling dealer at the time of your purchase If you should move after you have purchased your new motorcycle please advise us of your new address by sending a postcard listing your motorcycle model name V I N frame number dealer number or dealer s name as it is shown on your warranty card your name and new mailing address Mail to YAMAHA MOTOR C
60. jury from sparking make sure to ground the spark plug electrodes while turning the engine over 6 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand centerstand 7 Check and if necessary correct the tire air pressure and then lift the motorcycle so that both of its wheels are off the ground Alterna tively turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot Cover the muffler outlets with plas tic bags to prevent moisture from MOTORCYCLE CARE AND STORAGE 9 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place less than O C 80 F or more than 30 C 90 F For more informa tion on storing the battery see page 6 28 NOTE Make any necessary repairs before storing the motorcycle entering them 7 5 Specifications SPECIFICATIONS Specifications Model Dimensions XVS1100 Overall length Overall width Overall height Seat height Wheelbase Ground clearance Minimum turning radius XVS1100A Overall length Overall width Overall height Seat height Wheelbase Ground clearance Minimum turning radius Basic weight with oil and full fuel tank XVS1100 XVS1100A XVS1100 XVS1100A 2 405 mm 94 7 in 895 mm 35 2 in 1 095 mm 43 1 in 690 mm 27 2 in 1
61. kPa 2 25 kgf cm 33 psi 225 kPa 2 25 kgf em 33 psi 90 kg 198 Ib maximum Maximum load 225 kPa 2 25 kgf cm 33 psi 250 kPa 2 50 kgf em 36 psi 200 kg 441 Ib Total weight of rider passenger cargo and accessories PERIODIC MAINTENANCE AND MINOR REPAIR EW000083 Proper loading of your motorcycle is important for several characteris tics of your motorcycle such as handling braking performance and safety Do not carry loosely packed items that can shift Securely pack your heaviest items close to the center of the motorcycle and dis tribute the weight evenly from side to side Properly adjust the suspen sion for your load and check the condition and pressure of your tires NEVER OVERLOAD YOUR MOTOR CYCLE Make sure that the total weight of the cargo rider passen ger and accessories cowling sad dlebags etc if approved for this model does not exceed the maxi mum load of the motorcycle Opera tion of an overloaded motorcycle could cause tire damage an acci dent or even injury 6 16 1 Tire sidewall 2 Tire wear indicator a Tire tread depth Tire inspection Always check the tires before operating the motorcycle If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked con tact a Yamaha dealer immediately and have the tire replaced PERIODIC MAINTENANCE AND MINO
62. lace the spark plugs the electric starter Remove the spark plugs l 1 and check the electrodes i The engine does not start Dry Have a Yamaha dealer check the vehicle Check the battery 4 Battery The engine turns over _ The battery is good z quickly The engine does not start Operate the electric starter gt gt Have a Yamaha dealer Pal The engine turns over Check the battery lead connections check the vehicle slowly and charge the battery if necessary 6 35 MOTORCYCLE CARE AND STORAGE Care While the open design of a motorcycle reveals the attractiveness of the tech nology it also makes it more vulnera ble Rust and corrosion can develop even if high quality components are used A rusty exhaust pipe may go un noticed on a car however it detracts from the overall appearance of a motorcycle Frequent and proper care does not only comply with the terms of the warranty but it will also keep your motorcycle looking good extend its life and optimize its performance Before cleaning 1 Cover the muffler outlets with plas tic bags after the engine has cooled down Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets and wheel axles
63. lowing points regarding the specified wheels The wheel rims should be checked for cracks bends or warpage and the spokes for looseness or dam age before each ride If any dam age is found have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life e Ride at moderate speeds after changing a tire since the tire sur face must first be broken in for it to develop its optimal characteris tics PERIODIC MAINTENANCE AND MINOR REPAIR Eauoo6s _ _ by the use of items which have not Accessories and replacement peen approved by Yamaha parts This motorcycle is not designed to pull a trailer or to be attached to a sidecar The accessories or replace ment parts you choose for your motorcycle should be designed spe cifically for this model and they must be securely mounted to main tain the inherent stability of the orig inal design Genuine Yamaha Parts and Accessories are designed and tested to be compatible with your motorcycle Please consider Genu ine Yamaha Parts and Accessories before making a purchase Use of non Yamaha approved accessories or replacement parts may cause loss of handling stability and riding safety
64. lter ele ment replaced 1 600 km 1 000 mi and beyond The vehicle can now be operated normally EC000049 CAUTION If any engine trouble should occur during the engine break in period immediately have a Yamaha dealer check the vehicle OPERATION AND IMPORTANT RIDING POINTS EAU00457 Parking When parking stop the engine re move the key from the main switch and then turn the fuel cock lever to OFF Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them e Do not park on a slope or on soft ground otherwise the motorcycle may overturn EW000058 5 6 PERIODIC MAINTENANCE AND MINOR REPAIR Periodic maintenance ccceeeesseeeeeeenteeeeeeeeaes 6 1 Owner s tool kit c eeeeeeeeeeeeeeeeeeeeeeeeeeeeeseeeesenees 6 1 Periodic maintenance chart for the emission COntrol SyYSteEM er 6 3 General maintenance and lubrication chart 6 4 Removing and installing the panel sse 6 7 Checking the spark plugs 6 8 Canister for California Only eee 6 9 Engine Oil secretin a i o eee ee deein 6 10 Final gear oil serradas nnes eunana RAAR 6 12 Cleaning the air filter element eeee 6 13 Adjusting the carburetors 0 0 cece 6 14 Adjusting the throttle cable free play 6 15 Adjusting the valve clearance 6 15 WAKES ovst eves Ra te eee ae seis vated IET 6 15 Spoke Wheels ccccecc
65. machine itself May perform any or all of the recommended maintenance shown in the Owner s Manual instead of having the dealer do them Yes if you are a qualified mechanic and follow the procedures specified in the Owner s and Service Manual We do recommend however that items requiring special tools or equipment be done by Yamaha Motorcycle dealer Will the warranty be void or cancelled if do not operate or maintain my new motor cycle exactly as specified in the Owner s Manual No The warranty on a new motorcycle cannot be voided or cancelled However if a particular failure is caused by operation or maintenance other than as shown in the Owner s Manual that failure may not be covered under warranty What responsibility does my dealer have under this warranty Each Yamaha Motorcycle dealer is expected to 1 Completely set up every new machine before sale 2 Explain the operation maintenance and warranty requirements to your satis faction at the time of sale and upon your request at any later date 3 Each Yamaha Motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha Motorcycle dealer for the policy to remain effective CONSUMER INFORMATION CUSTOMER SERVICE If your machine requ
66. mi 1 000 km or 1 month and thereafter every 16 000 mi 25 000 km or 24 months Hypoid gear oil SAE 80 API GL4 Replace Control cables and meter cable e Apply chain lube thoroughly Yamaha chain and cable lube or engine oil SAE10W 30 API SE Swingarm pivot bearing Check swingarm pivot for play Correct if necessary Moderately repack every 16 000 mi 25 000 km or 24 months with lithium soap based grease Rear suspension link pivots e Check operation Correct if necessary Brake and clutch lever pivot shaft e Apply chain lube thoroughly Lithium soap based grease 6 4 PERIODIC MAINTENANCE AND MINOR REPAIR REMARKS INITIAL ODOMETER READINGS 600 mi 1 000 km or 1 month 4 000 mi 7 000 km or 6 months 8 000 mi 13 000 km or 12 months 12 000 mi 19 000 km or 18 months 16 000 mi 25 000 km or 24 months 20 000 mi 31 000 km or 30 months Brake pedal and shift pedal shaft Apply chain lube thoroughly Lithium soap based grease Ni Ni y Ni 4 Sidestand pivot Check operation Lubricate and repair if necessary Lithium soap based grease Front fork e Check operation and for oil leakage Correct accordingly Steering bearings Check bearing play and steering for smooth operation Correct if necessary Moderately repack every 16 000 mi 25 000 km or 24 months with lithium soa
67. n original position into the atmosphere Check each hose connection Spark plug gap Check each hose and canister for 0 7 0 8 mm 0 02 0 03 in cracks or damage Replace if damaged 2 Clean the surface of the spark Make sure the vent hose is not plug gasket and its mating sur blocked Clean it if necessary face and then wipe off any grime from the spark plug threads 3 Install the spark plug with the spark plug wrench and then tight en it to the specified torque 6 9 EAU04618 Engine oil The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter ele ment replaced at the intervals specified in the periodic maintenance and lubri cation chart To check the engine oil level 1 Place the motorcycle on a level surface and hold it in an upright position NOTE Make sure that the motorcycle is posi tioned straight up when checking the oil level A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off PERIODIC MAINTENANCE AND MINOR REPAIR 1 Engine oil level check window 2 Maximum level mark 3 Minimum level mark 3 Wait afew minutes until the oil set tles and then check the oil level through the check window located at the bottom left side of the crank case NOTE The engine oil should be between the minimum and maximum level marks 4 If the en
68. nal position and then install the bolt 2 Install the passenger seat NOTE Make sure that the seats are properly secured before riding 3 13 1 Helmet holder EAU00260 Helmet holder To open the helmet holder insert the key into the lock and then turn the key as shown To lock the helmet holder place it in the original position and then remove the key Never ride with a helmet attached to the helmet holder since the helmet may hit objects causing loss of control and possibly an accident Ew000030 INSTRUMENT AND CONTROL FUNCTIONS 1 Storage compartment cover 1 Storage compartment lock 1 Storage compartment cover 2 Storage compartment lock cover To open the storage compartment 2 Pull the storage compartment cov savor 4 Slide the lock cover open insert er out as shown Storage compartment the key into the lock and then turn The storage compartment is located on f it clockwise the left side of the motorcycle 3 14 INSTRUMENT AND CONTROL FUNCTIONS 1 Storage compartment cover To close the storage compartment 1 Place the storage compartment cover in its original position as shown 2 Turn the key counterclockwise re move it and then close the lock cover EAU03194 Adjusting the shock absorber assembly The shock absorber assembly is locat ed under the rider seat and is equipped with a spring preload adjusting ring EC000015 CAUTION Never attempt to turn
69. ng the brake and clutch levers The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Recommended lubricant Lithium soap based grease all purpose grease 6 25 EAU03165 Checking and lubricating the sidestand The operation of the sidestand should be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair it EW000113 Recommended lubricant Lithium soap based grease all purpose grease EAU04282 Lubricating the rear suspension The pivoting points of the rear suspen sion must be lubricated at the intervals specified in the periodic maintenance and lubrication chart Recommended lubricant Lithium soap based grease PERIODIC MAINTENANCE AND MINOR REPAIR EAU02939 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition Securely support the motorcycle so that there is no danger of it falling over EW000115 Check the inner tubes for scratches damage and excessive oil leakage 6 26 To check the operation 1 Place the motorcycle on a level surface and hold it in an upright position 2 While a
70. not be ridden with the sidestand down or if the sidestand cannot be properly moved up or does not stay up oth erwise the sidestand could contact the ground and distract the opera tor resulting in a possible loss of control Yamaha s ignition circuit cut off system has been designed to assist the operator in fulfilling the responsibility of raising the side stand before starting off Therefore check this system regularly as de scribed below and have a Yamaha dealer repair it if it does not function properly 3 19 EAU03720 Ignition circuit cut off system The ignition circuit cut off system com prising the sidestand switch clutch switch and neutral switch has the fol lowing functions It prevents starting when the trans mission is in gear and the side stand is up but the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch lever is pulled but the sidestand is still down It cuts the running engine when the transmission is in gear and the sidestand is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure If a malfunction is noted have a Yamaha dealer check the system before riding Ewo00045 INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off NOTE ki liable if perf d with 1 Move the sidestand down This check is most reliable if performed wit 2 Make sure that t
71. p based grease Wheel bearings e Check bearings for looseness and damage Replace if necessary Wheels Check balance runout spoke tightness and for damage Tighten spokes and rebalance or replace if necessary Sidestand switch e Check operation Replace if necessary Tires Check tire tread wear and for damage Replace if necessary Shock absorber assembly e Check operation and for oil leakage Replace if necessary 6 5 PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 600 mi 4 000 mi 8 000 mi 12 000 mi 16 000 mi 20 000 mi REMARKS 1 000 km 7 000 km 13 000 km 19 000 km 25 000 km 31 000 km or or or or or or 1 month 6 months 12 months 18 months 24 months 30 months e Make sure that all nuts bolts and screws Chassis fasteners are properly tightened y V V y V e Tighten if necessary Since these items require special tools data and technical skills have a Yamaha dealer perform the service NOTE From 24 000 mi 37 000 km or 36 months repeat the maintenance intervals starting from 4 000 mi 7 000 km or 6 months EAU03907 EAU04249 NOTE The air filter needs more frequent service if you are riding in unusually wet or dusty areas Hydraulic brake service e After disassembling the brake master cylinders and calipers always change the fluid Regularly check t
72. pplying the front brake push down hard on the handle bars several times to check if the front fork compresses and re bounds smoothly EC000098 CAUTION If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it PERIODIC MAINTENANCE AND MINOR REPAIR EAU00794 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the pe riodic maintenance and_ lubrication chart 1 Place a stand under the engine to raise the front wheel off the ground Securely support the motorcycle so EW000115 6 that there is no danger of it falling over 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steer ing 6 27 EAU01144 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings EAU04242 Battery The battery is located behind panel A See page 6 7 for panel removal and installation procedures This motorcycle is equipped with a sealed type MF battery which does not require any maintenance There is no need to check the el
73. problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting chart represents a quick and easy procedure for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensive repair bills PERIODIC MAINTENANCE AND MINOR REPAIR EAU01297 Troubleshooting chart Keep away open flames and do not smoke while checking or working on the fuel system Ewo000125 1 Fuel There is enough fuel t Check the compression Check the fuel level in the fuel tank Th Aaa tslait l e engine does not start There is no fuel Supply fuel gt Check the compression 2 Compression There is compression t Check the ignition Operate the electric starter gt Have a Yamaha dealer check the vehicle j There is no compression j 3 Ignition ly Wipe off with a dry cloth and correct the _ Open the throttle halfway and operate et spark plug gaps or rep
74. protection and protective clothing 5GK 2118K 00 AWARNING This unit contains high pressure nitrogen gas Mishandling can cause explosion Read owner s manual for instructions Do not incinerate puncture or open 4AA 22259 80 4 California only EMISSION HOSE ROUTING FROM VALVE oe TANK ROLL OVER TO ATMOSPHERE VALVE 5EL 21686 00 1 8 A SAFETY INFORMATION 3 XVS1100 TIRE INFORMATION Cold tire normal pressure should be set as follows e Up to 90 kg 198 Ibs load FRONT 200kPa 2 00kgf cm 2 29psi REAR 225kPa 2 25kgf cm 33psi e 90 kg 198 Ibs maximum load FRONT 225kPa 2 25kgf cm2 33psi REAR 250kPa 2 50kgf cm 36psi 5EL 21668 00 3 XVS1100A TIRE INFORMATION Cold tire normal pressure should be set as follows Up to 90 kg 198 Ibs load FRONT 225 kPa 2 25 kgf cm 33 psi REAR 225 kPa 2 25 kgf cm 33 psi 90 kg 198 Ibs maximum load FRONT 225 kPa 2 25 kgf cm 33 psi REAR 250 kPa 2 50 kgf cm 36 psi 5BN 21668 00 Left view XVS1100 Right view XVS1100 Left view XVS1100A Right view XVS1100A Controls and instruments XVS1100 XVS1100A DESCRIPTION Left view XVS1100 2 1 1 Shift pedal 2 Fuel cock 3 Shock absorber assembly spring preload adjusting ring 4 Helmet holder 5 Storage compartment 6 Owner s tool kit 7 Fuse box 8 Engine oil level check windo
75. r EAU01043 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space provided NOTE The vehicle identification number is used to identify your motorcycle and may be used to register your motor cycle with the licensing authority in your area 1 Model label EAU01804 Model label The model label is affixed to the frame under the rider seat See page 3 11 XVS1100 or 3 13 XVS1100A for rid er seat removal and installation proce dures Record the information on this label in the space provided This infor mation will be needed when ordering spare parts from a Yamaha dealer 9 2 CONSUMER INFORMATION CONSUMER INFORMATION EAU01051 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immedi ately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying Yamaha Motor Corporation U S A If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 or 366 0123 in Washington D C area or wri
76. re intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly NOTE If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you Modifications not approved by Yamaha may cause loss of perfor mance excessive emissions and render the vehicle unsafe for use Consult a Yamaha dealer before at tempting any changes Ewoo0062 PERIODIC MAINTENANCE AND MINOR REPAIR 6 2 PERIODIC MAINTENANCE AND MINOR REPAIR REMARKS INITIAL Periodic maintenance chart for the emission control system ODOMETER READINGS EAU00471 600 mi 1 000 km or 1 month 4 000 mi 7 000 km or 6 months 8 000 mi 13 000 km or 12 months 12 000 mi 19 000 km or 18 months 16 000 mi 25 000 km or 24 months 20 000 mi 31 000 km or 30 months Valve clearance Check and adjust valve clearance when engine is cold Ni Ni Ni Ni Ni Ni Spark plugs Check condition Adjust gap and clean Replace at 8 000 mi 13 000 km or 12 months and thereafter every 8 000 mi 13 000 km or 12 months Replace Replace Crankcase ventilation system Check ventilation hose for cracks or damage Replace if necessary Fuel line Check fuel hoses for cracks or damage Replace if necessary
77. rew x 2 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 6 33 are ape 1 Screw x 3 4 Install the lens by installing the screws EC000108 CAUTION Do not overtighten the screws oth erwise the lens may break EAU01579 Supporting the motorcycle Since this model is not equipped with a centerstand follow these precautions when removing the front and rear wheel or performing other mainte nance requiring the motorcycle to stand upright Check that the motor cycle is in a stable and level position before starting any maintenance A strong wooden box can be placed un der the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcycle by using a motorcycle stand or if an additional motorcycle stand is not available by placing a jack un der the frame in front of the rear wheel 2 Raise the front wheel off the ground by using a motorcycle stand PERIODIC MAINTENANCE AND MINOR REPAIR To service the rear wheel Raise the rear wheel off the ground by using a motorcycle stand or if a motor cycle stand is not available by placing a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm 6 34 EAU01008 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory trouble may occur dur ing operation Any
78. sult in a false read ing 2 Remove the oil filler bolt and then check the oil level in the final gear case a PERIODIC MAINTENANCE AND MINOR REPAIR NOTE The oil level should be at the brim of the filler hole 3 If the oil is below the brim of the fill er hole add sufficient oil of the rec ommended type to raise it to the correct level To change the final gear oil 1 Place an oil pan under the final gear case to collect the used oil 2 Remove the oil filler bolt and drain bolt to drain the oil from the final gear case Install the final gear oil drain bolt and then tighten it to the specified torque Tightening torque Final gear oil drain bolt 23 Nm 2 3 m kgf 16 5 ft lbf 4 Add the recommended final gear oil to the brim of the filler hole Recommended final gear oil Hypoid gear oil SAE 80 API GL4 or multi grade hypoid gear oil SAE 80W 90 Oil quantity 0 2 L 0 18 Imp qt 0 21 US qt NOTE GL4 is a quality rating Hypoid gear oils rated GL5 or GL6 may also be used 5 Install and tighten the oil filler bolt 6 Check the final gear case for oil leakage If oil is leaking check for the cause 6 13 1 Air filter case cover 2 Screw x 3 EAU03195 Cleaning the air filter element The air filter element should be cleaned as follows at the intervals specified in the periodic maintenance and lubrica tion chart Clean the air filter element more frequ
79. te to NHTSA U S Department of Transportation Washington D C 20590 You can also obtain other informa tion about motor vehicle safety from the Hotline 9 3 CONSUMER INFORMATION EAU01053 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Federal law prohibits the following acts or the causing thereof 1 The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new ve hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Muffler Exhaust system Exhaust pipe Silencer Air cleaner case Intake system Air cleaner element Intake duct 9 4 CONSUMER INFORMATION EAU01874 Maintenance record Copies of work orders and or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty The chart below is printed only as a reminder that maintenance work is required It is not acceptable proof of maintenance work Maintenance Date of
80. u up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing phone calls even food and lodging when you are away from home This superb coverage goes into effect when you purchase Y E S so it applies to any warranty repairs as well as covered repairs during your entire Y E S plan period e Y E S coverage is honored at any authorized Yamaha dealer nationwide e Y E S coverage is transferable to a new owner if you sell or trade in That can make your Yamaha much more valuable This excellent Y E S plan coverage is only available to Yamaha owners like you and only while your Yamaha is still within the Yamaha Limited Warranty period So visit your authorized Yamaha dealer to get all the facts He can show you how easy it is to protect your investment with Yamaha Extended Service EAU01063 CONSUMER INFORMATION We urge you to act now You ll get the excellent benefits of TRIP coverage right away and you ll rest easy knowing you ll have strong factory backed protection even after your Yamaha Limited Warranty expires You can also save money Y E S costs less within the first 90 days after you buy your Yamaha See your dealer today A special note If visiting your dealer isn t convenient contact Yamaha with YAMAHA EXTENDED SERVICE your Primary ID number your frame number We ll be happy to help you get the Y E S co
81. uantity Headlight 12 V 60 55 W x 1 Tail brake light 12 V 8 27 Wx 1 Front turn signal position light 12 V 27 8 W x2 Rear turn signal light 12V 27Wx2 Meter lighting 14V 1 4Wx2 Oil level warning light 12V 1 7Wx1 Neutral indicator light 12V 1 7Wx1 Turn signal indicator light 12V 1 7Wx1 Engine trouble warning light 12V 1 7Wx1 High beam indicator light 12V 1 7Wx 1 Fuses Main fuse 30A Signaling system fuse 10A Backup fuse odometer 5A Ignition fuse 10A Headlight fuse 15A Carburetor heater fuse 15A Identification numbers Key identification number Vehicle identification number Model label Reporting safety defects Motorcycle noise regulation Maintenance record hs STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY YAMAHA EXTENDED SERVICE CONSUMER INFORMATION EAU02944 Identification numbers Record the key identification number vehicle identification number and mod el label information in the spaces pro vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi cle is stolen 1 KEY IDENTIFICATION NUMBER 2 VEHICLE IDENTIFICATION NUMBER a g 3 MODEL LABEL INFORMATION 1 Key identification number EAU01041 Key identification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key 9 1 EAU01039 1 Vehicle identification numbe
82. ushing the center in with a screwdriver then pulling the fastener out PERIODIC MAINTENANCE AND MINOR REPAIR 1 Ignitor unit panel 2 Spare main fuse 3 Main fuse 3 4 5 Pull the ignitor unit panel outward to the right Turn the key to OFF and turn off the electrical circuit in question Remove the blown fuse and then install a new fuse of the specified amperage Specified fuses Main fuse Backup fuse odometer Ignition fuse Headlight fuse Carburetor heater fuse Signaling system fuse 6 30 EC000103 CAUTION Do not use a fuse of a higher amper age rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire 6 Turn the key to ON and turn on the electrical circuit in question to check if the device operates 7 If the fuse immediately blows again have a Yamaha dealer check the electrical system 8 Install the storage compartment cover PERIODIC MAINTENANCE AND MINOR REPAIR 1 Quick fastener 1 Screw x 2 1 Headlight bulb holder 2 Pi m avos e 3 Unhook the headlight bulb holder 9 Place the ignitor unit panel in the Replacing the headlight bulb and then remove the defective original position and install the This motorcycle is equipped with a bulb quick fasteners quartz bulb headlight If the headlight EW000119 bulb burns out replace it as follows A WARNING NOTE 1 Remove the headlight unit by re i f g
83. ve a Yamaha dealer check the electrical cir cuit OPERATION AND IMPORTANT RIDING POINTS TT ig z 4 Turn the starter choke on and completely close the throttle See page 3 10 for starter choke oper ation 5 Start the engine by pushing the start switch NOTE If the engine fails to start release the start switch wait a few seconds and then try again Each starting attempt should be as short as possible to pre serve the battery Do not crank the en gine more than 10 seconds on any one attempt 5 2 ECA00103 CAUTION e The oil level warning light should come on when the key is turned to ON and then go off after two to three seconds If the oil level warning light flickers or remains on after starting imme diately stop the engine and then check the engine oil level and the vehicle for oil leakage If necessary add engine oil and then check the warning light again If the warning light does not come on when turning the key to ON or if it does not go off after starting the engine with sufficient engine oil have a Yamaha dealer check the elec trical circuit e The engine trouble warning light should also come on when the key is turned to ON If the warning light does not come on when the key is turned to ON flashes or remains on after starting the engine have a Yamaha dealer check the elec trical circuit OPERATION AND IMPORTANT RIDING POINTS
84. verage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 9 10 INDEX A Accessories and replacement parts 6 18 Air filter element cleaning 00 6 13 B Battery vecvecctesscsecieedtecsecenesevessdvecberstensenees 6 28 Brake and clutch levers checking and l bricating c eecctcneaserneteeseetoareeseerserses 6 25 Brake and shift pedals checking and lubricating eee ee cece eee eeee teens 6 25 Brake fluid changing cc cee 6 24 Brake fluid level checking 000 6 23 Brake lever i Brake lever free play adjusting 6 19 Brake light switch rear adjusting 6 21 Brake pads checking 6 22 Brake pedalni cniin aA 3 6 Brake pedal position adjusting 6 21 Cc E Engine break in ccccccsceeseseeeeeneees Engine oil Engine stop switch Engine trouble warning light F Final gear Ollins newi aia es Front fork checking Fuel tank cap 7 Fuses replacing eeeeeeeeeeere eee 6 29 H Handlebar switches cccceeeeeereee Headlight bulb replacing 0 Helmet holder ivicckia ci iedevevhentie High beam indicator light Horn SWItCH iinei l Identification NUM ErS ee 9 1 Ignition circuit cut off system 3 19 Indicator and warning lights 0 3 2 K Key identification number ceeeee 9 1 L Labels location
85. w page 3 13 page 3 14 page 6 1 page 6 29 page 6 10 EAU00026 Right view XVS1100 9 Battery 10 Main fuse 11 Main switch steering lock 12 Air filter element 13 Brake pedal page 6 28 page 6 30 page 3 1 page 6 13 page 3 6 2 2 DESCRIPTION DESCRIPTION Left view XVS1100A 2 1 1 Shift pedal 2 Fuel cock 3 Shock absorber assembly spring preload adjusting ring 4 Helmet holder 5 Storage compartment 6 Owner s tool kit 7 Fuse box 8 Engine oil level check window 2 3 page 3 5 page 3 9 page 3 15 page 3 13 page 3 14 page 6 1 page 6 29 page 6 10 Right view XVS1100A 9 Battery 10 Main fuse 11 Main switch steering lock 12 Air filter element 13 Brake pedal page 6 28 page 6 30 page 3 1 page 6 13 page 3 6 2 4 DESCRIPTION DESCRIPTION Controls and instruments XVS1100 XVS1100A 1 Clutch lever page 3 4 2 Left handlebar switches page 3 3 3 Starter choke lever page 3 10 4 Speedometer unit page 3 3 5 Fuel tank cap page 3 7 6 Right handlebar switches page 3 4 7 Throttle grip page 6 15 8 Brake lever page 3 5 2 5 Main switch steering lock Indicator and warning lights Speedometer unit Handlebar switches Clutch lever Shift pedal XVS1100 Shift pedal XVS1100A Brake lever Brake pedal Fuel tank cap Fuel cock Starter choke l
86. w water and humid ity to seep in and cause rust e To prevent corrosion avoid damp cellars stables because of the presence of ammonia and areas where strong chemi cals are stored MOTORCYCLE CARE AND STORAGE Long term Before storing your motorcycle for sev eral months 1 2 Follow all the instructions in the Care section of this chapter For motorcycles equipped with a fuel cock that has an OFF posi tion Turn the fuel cock lever to OFF Drain the carburetor float cham bers by loosening the drain bolts this will prevent fuel deposits from building up Pour the drained fuel into the fuel tank Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating Perform the following steps to pro tect the cylinders piston rings etc from corrosion a Remove the spark plug caps and spark plugs b Pour a teaspoonful of engine oil into each spark plug bore 7 4 c Install the spark plug caps onto the spark plugs and then place the spark plugs on the cylinder head so that the electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder walls with oil e Remove the spark plug caps from the spark plugs and then install the spark plugs and the spark plug caps EWA00003 To prevent damage or in

Yamaha 2003 V Star 1100 Custom Owner's Manual

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