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Yamaha 2002 Warrior Owner's Manual

1. Storage eren Supporting the motorcycle T Tachometer unit Tail brake light Throttle cable free play adjusting Throttle grip and cable checking and Transfer case oil Troubleshooting Troubleshooting chart Turn signal indicator lights Turn signal light bulb replacing Turn signal switch V Valve clearance adjusting Vehicle identification number W Warranty extended Warranty limited Wheel bearings checking Wheels PROTECT YOUR INVESTMENT Use Genuine YAMAHA Parts and Accessories See your Authorized YAMAHA Dealer for a Genuine YAMAHA Service Manual Printed on recycled paper LIT 11626 15 37 5PX 28199 10 PRINTED IN JAPAN 2001 10 37 x2 CR
2. 6 37 H Handlebar switches Headlight bulb replacing Helmet holder High beam indicator light Horirswitchis uui ens Identification numbers Ignition circuit cut off system i Indicator and warning lights K Key identification number 9 1 L Labels location License plate light M Model 9 2 N Neutral indicator light 3 3 Noise regulation 9 4 P Parking essen 5 5 Part locations 2 1 Pre operation check list 4 1 R Rear suspension lubricating 6 33 S Safety defects reporting Safety information 27 Seat eene emeret Shifting rcr ene Decelerating Shift points Starting out and accelerating Shift 3 7 Shock absorber assembly adjusting 3 13 Sidestand npn inneren 3 15 Sidestand checking and lubricating 6 33 Spark plugs checking 6 7 Specifications Speedometer Starting and warming up a cold engine 5 1 Start switch eere Steering
3. 2 1 Silencer air filter case cover 2 Screw 4 14 Install the fuel tank as follows a Place the fuel tank in the original position and then connect fuel e hose B and the hoses shown e Before installing the fuel tank make sure that the fuel hoses are not damaged If any fuel hose is damaged do not start the engine but have a Yamaha dealer replace the hose other wise fuel may leak e Make sure that the fuel hoses are properly connected and routed and not pinched 2 Remove the silencer air filter case cover by removing the screws 1 Silencer air filter element 3 Remove the silencer air filter ele ment 4 Install a new air filter element by inserting it into the air filter case CAUTION Make sure that the air filter ele ment is properly seated in the air filter case The engine should never be op erated without the air filter ele ment installed otherwise the pistons and or cylinders may become excessively worn PERIODIC MAINTENANCE AND MINOR REPAIR 5 6 Install the silencer air filter case cover by installing the screws Install the fuel tank See step 14 under Air filter case element a Throttle cable free play Adjusting the throttle cable free play The throttle cable free play should measure 0 16 0 24 in 4 6 mm at the throttle grip Periodically check the throttle cable free play and if neces s
4. The engine turns over quickly The battery is good The engine does not start Have a Yamaha dealer The engine turns over slowly Check the battery lead connections and charge the battery if necessary check the vehicle 6 43 Storage MOTORCYCLE CARE AND STORAGE Care While the open design of a motorcycle reveals the attractiveness of the tech nology it also makes it more vulnera ble Rust and corrosion can develop even if high quality components are used A rusty exhaust pipe may go un noticed on a car however it detracts from the overall appearance of a motorcycle Frequent and proper care does not only comply with the terms of the warranty but it will also keep your motorcycle looking good extend its life and optimize its performance Before cleaning 1 Cover the muffler outlet with a plastic bag after the engine has cooled down Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets the drive belt and wheel axles Always rinse the dirt and degreaser off with wa ter 7 1 Cleaning CAUTION Avoid using strong acidic wheel cleaners especially o
5. CUSTOMER SERVICE If your machine requires warranty service you must take it to any authorized Yamaha Motorcycle dealer within the continental United States Be sure to bring your warranty registration card or other valid proof of the original date of purchase If a question or problem arises regarding warranty first con tact the owner of the dealership Since all warranty matters are handled at the dealer level this person is in the best position to help you If you are still not satisfied and require additional assistance please write YAMAHA MOTOR CORPORATION U S A CUSTOMER RELATIONS DEPARTMENT P O Box 6555 Cypress California 90630 When contacting Yamaha Motor Corporation U S A don t forget to include any important information such as names addresses model V I N frame number dates and receipts CHANGE OF ADDRESS The federal government requires each manufacturer of a motor vehicle to maintain a complete up to date list of ali first purchasers against the possibility of a safety related defect and recall This list is compiled from the purchase registrations sent to Yamaha Motor Corporation U S A by the selling dealer at the time of your purchase If you should move after you have purchased your new motorcycle please advise us of your new address by sending a postcard listing your motorcycle model name V I N frame number dealer number or dealer s name as it is shown on your warranty card your name and new m
6. Fuel level warning light gs Engine trouble warning light Left turn signal indicator light lt a Neutral indicator light Engine trouble warning light i This warning light comes on or flashes when an electrical circuit monitoring the engine is defective When this oc curs have a Yamaha dealer check the self diagnosis system The electrical circuit of the warning light can be checked according to the fol lowing procedure 1 Setthe engine stop switch to O 2 Turn the key to ON If the warn ing light does not come on have a Yamaha dealer check the electri cal circuit Neutral indicator light N This indicator light comes on when the transmission is in the neutral position 3 3 1 Speedometer Speedometer The speedometer shows the riding speed ZN g gt NNNM 3 Tachometer 1 2 Clock 3 Odometer tripmeter fuel reserve tripmeter 4 RESET button 5 SELECT button Tachometer unit The electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range The tachometer unit is equipped with the following an odometer which shows the to tal distance traveled e two tripmeters which show the distance traveled since they were last set to zero INSTRUMENT AND CONTROL FUNCTIONS e a fuel reserve tripmeter which shows the distance traveled since th
7. 4AA 22259 80 California only TIRE INFORMATION Cold tire normal pressure should be set as follows Up to 90 kg 198 Ibs load FRONT 250 kPa 2 50 kgf cm 36 psi REAR 250 kPa 2 50 kgf cm 36 psi 90 kg 198 Ibs maximum load FRONT 250 kPa 2 50 kgf cm 36 psi REAR 290 kPa 2 90 kgf cm 42 psi 4XV 21668 00 VACUUM HOSE ROUTING MANIFOLD 4YN 21684 00 California only EMISSION HOSE ROUTING THROTTLE BODY FROM FUEL TANK CANISTER TO ATMOSPHERE 5PX 21686 00 1 8 Left view Right view Controls and instruments DESCRIPTION Left view 2 1 Engine oil drain bolt crankcase page 6 11 4 Helmet holder page 3 11 2 Shift pedal page 3 7 5 Fuses page 6 37 3 Fuel tank cap page 3 9 6 Owner s tool kit page 6 2 DESCRIPTION Right view 7 Battery page 6 35 11 Brake pedal page 3 8 8 Engine oil filler cap page 6 9 12 Engine oil drain bolt oil tank page 6 10 9 Front fork spring preload adjusting bolt 3 12 13 Shock absorber assembly spring 10 Engine oil filter cartridge page 6 11 preload adjusting nut page 3 13 2 2 DESCRIPTION Controls and instruments N A o o 1 Clutch lever page 3 7 6 Right handlebar switches page 3 7 2 Left handlebar switches page 3 6 7 Throttle grip page 6 18 3 Speedometer page 3 3 8 Brake lever page 3 8 4 Tachometer
8. 1 Brake pedal Brake pedal The brake pedal is on the right side of the motorcycle To apply the rear brake press down on the brake pedal 3 8 INSTRUMENT AND CONTROL FUNCTIONS 1 Fuel tank cap lock cover 2 Unlock Fuel tank cap To open the fuel tank cap Open the fuel tank cap lock cover in sert the key into the lock and then turn it 1 4 turn clockwise The lock will be re leased and the fuel tank cap can be opened To close the fuel tank cap 1 Push the fuel tank cap into posi tion with the key inserted in the lock 2 Remove the key and then close the lock cover NOTE The fuel tank cap cannot be closed un less the key is in the lock In addition the key cannot be removed if the cap is not properly closed and locked Make sure that the fuel tank cap is properly closed before riding 3 9 1 Fuel tank filler tube 2 Fuel level Fuel Make sure that there is sufficient fuel in the tank Fill the fuel tank to the bottom of the filler tube as shown e Do not overfill the fuel tank oth erwise it may overflow when the fuel warms up and expands Avoid spilling fuel on the hot engine CAUTION Immediately wipe off spilled fuel with a clean dry soft cloth since fuel may deteriorate painted surfac es or plastic parts Recommended fuel UNLEADED GASOLINE ONLY Fuel tank capacity Total amount 4 0 US gal 3 3 Imp gal 15 0 L Amount remaining when the fuel l
9. 2 Turn the key to OFF and turn off Ignition fuse lation procedures the electrical circuit in question Electronic Fuel Injection If a fuse is blown replace it as follows 3 Remove the blown fuse and then System fuse 1 Unhook the battery band and then install a new fuse of the specified ECU fuse remove the battery cover amperage Auto decompression fuse Backup fuse odometer and clock 6 37 CAUTION Do not use a fuse of a higher amper age rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire 4 Turn the key to ON and turn on the electrical circuit in question to check if the device operates 5 If the fuse immediately blows again have a Yamaha dealer check the electrical system 6 Install the battery cover and then hook the battery band onto the holder 1 Screw x 2 Replacing the headlight bulb This motorcycle is equipped with a quartz bulb headlight If the headlight bulb burns out replace it as follows 1 Remove the headlight unit by re moving the screws 6 38 PERIODIC MAINTENANCE AND MINOR REPAIR 1 Headlight coupler 2 Headlight bulb cover 2 Disconnect the headlight coupler and then remove the bulb cover PERIODIC MAINTENANCE AND MINOR REPAIR 1 Headlight bulb holder 3 Unhook the headlight bulb holder and then remove the defective bulb 1 Do not touch this area Headlight bulbs
10. 2 While holding the key in that posi Remove the key 1 Remove the seat tion lift the front of the seat up 2 Attach the helmet to the helmet and then pull the seat off NOTE holder and then securely install Make sure that the seat is properly se cured before riding the seat 3 11 Never ride with a helmet attached to the helmet holder since the helmet may hit objects causing loss of control and possibly an accident To release the helmet from the helmet holder Remove the seat remove the helmet from the helmet holder and then install the seat INSTRUMENT AND CONTROL FUNCTIONS 1 Spring preload adjusting bolt Adjusting the front fork This front fork is equipped with spring preload adjusting bolts Always adjust both fork legs equal ly otherwise poor handling and loss of stability may result Adjust the spring preload as follows To increase the spring preload and thereby harden the suspension turn the adjusting bolt on each fork leg in di rection To decrease the spring pre load thereby soften the suspension turn the adjusting bolt on each fork leg in direction 3 12 1 Current setting 2 Front fork cap bolt NOTE Align the appropriate groove on the ad justing mechanism with the top of the front fork cap bolt Setting Minimum soft 8 Standard 5 Maximum hard 1 INSTRUMENT AND CONTROL FUNCTIONS Seep ies 1 Locknut
11. After normal use Remove dirt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corrosive in combination with water carry out the following steps after each ride in the rain near the sea or on salt sprayed roads NOTE Salt sprayed on roads in the winter may remain well into spring 7 2 1 Clean the motorcycle with cold water and a mild detergent after the engine has cooled down CAUTION Do not use warm water since it in creases the corrosive action of the salt 2 After drying the motorcycle apply a corrosion protection spray on all metal including chrome and nick el plated surfaces to prevent cor rosion MOTORCYCLE CARE AND STORAGE After cleaning Dry the motorcycle with a chamois P 1 2 or an absorbing cloth Use a chrome polish to shine chrome aluminum and stainless steel parts including the exhaust System Even the thermally in duced discoloring of stainless steel exhaust systems can be re moved through polishing To prevent corrosion it is recom mended to apply a corrosion pro tec
12. en the clutch cable Loosen the locknut at the crank case TO increase the clutch lever free play turn the adjusting nut in di rection To decrease the clutch lever free play turn the adjusting nut in direction Tighten the locknut at the clutch lever and the crankcase PERIODIC MAINTENANCE AND MINOR REPAIR 1 Locknut 2 Brake lever free play adjusting bolt c Brake lever free play Adjusting the brake lever free play The brake lever free play should mea sure 0 08 0 2 in 2 5 mm as shown Periodically check the brake lever free play and if necessary adjust it as fol lows 1 Loosen the locknut at the brake le ver 2 To increase the brake lever free play turn the adjusting bolt in di rection To decrease the brake lever free play turn the adjusting bolt in direction 6 24 3 Tighten the locknut e After adjusting the brake lever free play check the free play and make sure that the brake is working properly e A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hy draulic system have a Yamaha dealer bleed the system before operating the motorcycle Air in the hydraulic system will dimin ish the braking performance which may result in loss of con trol and an accident PERIODIC MAINTENANCE AND MINOR REPAIR a Distance between brake pedal and footrest Adjusting the brake pe
13. The warranty is limited to repair of the machine itself May perform any or all of the recommended maintenance shown in the Owner s Manual instead of having the dealer do them Yes if you are a qualified mechanic and follow the procedures specified in the Owner s and Service Manual We do recommend however that items requiring special tools or equipment be done by Yamaha Motorcycle dealer Will the warranty be void or cancelled if do not operate or maintain my new motor cycle exactly as specified in the Owner s Manual No The warranty on a new motorcycle cannot be voided or cancelled However if a particular failure is caused by operation or maintenance other than as shown in the Owner s Manual that failure may not be covered under warranty What responsibility does my dealer have under this warranty Each Yamaha Motorcycle dealer is expected to 1 Completely set up every new machine before sale 2 Explain the operation maintenance and warranty requirements to your satis faction at the time of sale and upon your request at any later date 3 Each Yamaha Motorcycie dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit hasto be inspected and re registered by an authorized Yamaha Motorcycle dealer for the policy to remain effective 9 8 CONSUMER INFORMATION
14. and then lift the motorcycle so that both of its wheels are off the ground Alterna tively turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot Cover the muffler outlet with a plastic bag to prevent moisture from entering it Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place less than 30 F 0 C or more than 90 F 30 C For more informa tion on storing the battery see page 6 36 NOTE Make any necessary repairs before storing the motorcycle 7 5 Specifications SPECIFICATIONS Specifications Model Dimensions Overall length Overall width Overall height Seat height Wheelbase Ground clearance Minimum turning radius Basic weight with oil and full fuel tank Engine Engine type Cylinder arrangement Displacement Bore x Stroke Compression ratio Starting system Lubrication system XV1700PC C 93 9 in 2 385 mm 37 6 in 955 mm 44 1 in 1 120 mm 28 5 in 725 mm 65 6 in 1 665 mm 6 1 in 155 mm 133 9 in 3 400 mm 650 Ib 295 kg Air cooled 4 stroke OHV V type 2 cylinder 1 670 cm 3 82 x 4 45 in 97 x 113 mm 8 36 1 Electric starter Dry sump 8 1 Engine oil Type Recommended engine oil classification CAUTION Be sure to use motor oils that do not contain anti friction motor oils
15. any of those circuits are defective the clock display will indicate a two dig it error code e g 11 12 13 If the clock display indicates such an error code note the code number and then have a Yamaha dealer check the motorcycle CAUTION If the clock display indicates an er ror code the motorcycle should be checked as soon as possible in or der to avoid engine damage INSTRUMENT AND CONTROL FUNCTIONS 1 Dimmer switch 20 20 2 Turn signal switch lt a c 3 Horn switch fo Handlebar switches Dimmer switch 0 40 Set this switch to ZO for the high beam and to 20 for the low beam 3 6 Turn signal switch lt 2 5 gt To signal a right hand turn push this switch to 5 gt To signal a left hand turn push this switch to lt a When released the switch returns to the cen ter position Since this model is equipped with a self canceling system the turn signal lights will self cancel after the motor cycle has traveled both about 490 ft 150 m and for approximately 15 sec onds However the turn signal lights can also be canceled manually by pushing the switch in after it has re turned to the center position NOTE The self canceling system only oper ates when the motorcycle is moving so that the turn signal lights will not self cancel while you are stopped at an in tersection Horn switch Press this switch to sound th
16. attempt CAUTION For maximum engine life always warm the engine up before starting off Never accelerate hard when the engine is cold NOTE The engine is warm when it quickly re sponds to the throttle 5 2 OPERATION AND IMPORTANT RIDING POINTS 1 Shift pedal N Neutral position Shifting Shifting gears lets you control the amount of engine power available for starting off accelerating climbing hills etc The gear positions are shown in the il lustration NOTE To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it CAUTION Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is running Inade quate lubrication may damage the transmission Always use the clutch while changing gears to avoid dam aging the engine transmission and drive train which are not designed to withstand the shock of forced shifting 5 3 To start out and accelerate 1 Pull the clutch lever to disengage the clutch 2 Shift the transmission into first gear The neutral indicator light should go out 3 Open the throttle gradually and at the same time release the clutch lever slowly 4 At the recommended sh
17. dealer before at tempting any changes 6 2 Periodic maintenance chart for the emission control system ROUTINE INITIAL PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READINGS 600 mi 1 000 km or 1 month 4 000 mi 7 000 km or 6 months 8 000 mi 13 000 km or 12 months 12 000 mi 19 000 km or 18 months 16 000 mi 25 000 km or 24 months 20 000 mi 31 000 km or 30 months Valve clearance Check valve clearance when engine is cold Adjust if necessary Every 16 000 mi 25 000 km Spark plugs Check condition Adjust gap and clean Replace at 8 000 mi 13 000 km or 12 months and thereafter every 8 000 mi 13 000 km or 12 months Replace Replace Crankcase ventilation system Check ventilation hose for cracks or damage Replace if necessary Fuel line Check fuel hose for cracks or damage Replace if necessary Exhaust system Check for leakage Retighten if necessary Replace gasket s if necessary Electrical Fuel Injection System Check and adjust engine idle speed and synchronization Adjust cable free play Evaporative Emission control system For California only Check control system for damage Replace if necessary Since these items require special tools data and technical skills have a Yamaha dealer perform the service PERIODIC MAINTENANCE AND
18. dealer perform the service PERIODIC MAINTENANCE AND MINOR REPAIR NOTE From 24 000 mi 37 000 km or 36 months repeat the maintenance intervals starting from 4 000 mi 7 000 km or 6 months NOTE e Air filters This model s air filters are equipped with disposable oil coated paper elements which must not be cleaned with com pressed air to avoid damaging them The air filter elements need to be replaced more frequently when riding in unusually wet or dusty areas e Hydraulic brake service After disassembling the brake master cylinders and calipers always change the fluid Regularly check the brake fluid levels and fill the reservoirs as required Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged 6 6 PERIODIC MAINTENANCE AND MINOR REPAIR Checking the spark plugs The spark plugs are important engine components which should be checked periodically preferably by a Yamaha dealer Since heat and deposits will cause any spark plug to slowly erode they should be removed and checked in accordance with the periodic mainte nance and lubrication chart In addition the condition of the spark plugs can re veal the condition of the engine The porcelain insulator around the cen ter electrode of each spark plug should be a medium to light tan the ideal col or when the
19. for this model and they must be securely mounted to main tain the inherent stability of the orig inal design Genuine Yamaha Parts and Accessories are designed and tested to be compatible with your motorcycle Please consider Genu ine Yamaha Parts and Accessories before making a purchase Use of non Yamaha approved accessories or replacement parts may cause loss of handling stability and riding safety Since Yamaha cannot control the quality of accessories or parts man ufactured by other companies Yamaha cannot be held liable for any consequences caused by the use of items which have not been approved by Yamaha 1 Locknut 2 Clutch lever free play adjusting bolt c Clutch lever free play Adjusting the clutch lever free play The clutch lever free play should mea sure 0 4 0 6 in 10 15 mm as shown Periodically check the clutch lever free play and if necessary adjust it as fol lows 1 Loosen the locknut at the clutch le ver 2 To increase the clutch lever free play turn the adjusting bolt in di rection 8 To decrease the clutch lever free play turn the adjusting bolt in direction 1 Clutch lever free play adjusting nut 2 Locknut 3 If the specified clutch lever free play could be obtained as de scribed above tighten the locknut and skip the rest of the procedure otherwise proceed as follows Fully turn the adjusting bolt at the clutch lever in direction to loos
20. get very hot There fore keep flammable products away from a lit headlight bulb and do not touch the bulb until it has cooled down 4 Place a new headlight bulb into position and then secure it with the bulb holder 6 39 CAUTION Do not touch the glass part of the headlight bulb to keep it free from oil otherwise the transparency of the glass the luminosity of the bulb and the bulb life will be adversely af fected Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with alcohol or thinner 5 Install the headlight bulb cover and then connect the coupler 6 Install the headlight unit by install ing the screws 7 Have a Yamaha dealer adjust the headlight beam if necessary EE MAINTENANCE AND MINOR REPAIR Tail brake light This motorcycle is equipped with an LED type of tail brake light If the tail brake light does not come on have a Yamaha dealer check it 1 Screw x 2 1 Turn signal light bulb 2 Remove the defective bulb by Replacing a turn signal light pushing it in and turning it counter bulb clockwise 1 Remove the turn signal lens by re 3 Insert new bulb into the socket moving the screws push it in and then turn it clock wise until it stops 4 Install the lens by installing the screws CAUTION Do not overtighten the screws oth erwise the lens may break 6 40 PERIODIC MAINTENANCE AND MINOR REPAIR License pl
21. it several times and then turn it off Remove the engine oil filler cap and then gradually fill the oil tank with the remaining oil quantity while regularly checking the oil level on the dipstick Recommended engine oil See page 8 1 Oil quantity Without oil filter cartridge replacement 3 9 US qt 3 3 Imp qt 3 7 L With oil filter cartridge replacement 4 3 US qt 3 6 Imp qt 4 1 L Total amount dry engine 5 3 US qt 4 4 Imp qt 5 0 L 6 12 CAUTION e In order to prevent clutch slip 14 15 page since the engine oil also lubricates the clutch do not mix any chemical additives with the oil or use oils of grade CD or higher In addition do not use oils labeled ENERGY CON SERVING II or higher Make sure that no foreign mate rial enters the crankcase Install the engine oil filler cap Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cause Tum the engine off and then check the oil level and correct it if necessary Install the seat PERIODIC MAINTENANCE AND MINOR REPAIR Transfer case oil Have the transfer case oil level checked and the oil changed by a Yamaha dealer at the intervals speci fied in the periodic maintenance and lu brication chart Replacing the air filter elements This motorcycle is equipped with two air filter elements one of whic
22. motorcycle is ridden nor mally and all spark plugs installed in the engine should have the same color If any spark plug shows a distinctly dif ferent color the engine could be defec tive Do not attempt to diagnose such problems yourself Instead have a Yamaha dealer check the motorcycle If a spark plug shows signs of electrode erosion and excessive carbon or other deposits it should be replaced Specified spark plug DPR7EA 9 NGK or X22EPR U9 DENSO a Spark plug gap Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Spark plug gap 0 03 0 04 in 0 8 0 9 mm Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads Tightening torque Spark plug 12 7 ft lb 1 75 m kgf 17 5 Nm 6 7 NOTE If a torque wrench is not available when installing a spark plug a good estimate of the correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to the speci fied torque as soon as possible CAUTION Do not use any tools to remove or install the spark plug cap otherwise the ignition coil coupler may get damaged The spark plug cap may be difficult to remove because the rubber seal on the end of the cap fits tightly To remove the spark plug cap simply twist it back and forth while pulling it out
23. must take place within ten 10 days after transfer An inspection and registration fee will be charged for this service EMISSIONS CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Yamaha motorcycle covered by this warranty with a displacement of 50cc or greater that the vehi cle is designed built and equipped so as to conform at the time of sale with all U S emissions standards applicable at the time of manufacture and that it is free from defects in materials and workmanship which would cause it not to meet these standards within the periods listed immediately below Failure other than those resulting from defects in material or workman ship which arise solely as a result of owner abuse and or lack of proper maintenance are not covered by this warranty 9 7 ENGINE DISPLACEMENT 50cc to 169cc PERIOD 12 000 km 7 465 miles or five years whichever occurs first 170cc to 279cc 18 000 km 11 185 miles or five years whichever occurs first 280cc or over 30 000 km 18 641 miles or five years whichever occurs first YAMAHA MOTOR CORPORATION U S A MAKES NO OTHER WARRANTY OF ANY KIND EXPRESSED OR IMPLIED ALL IMPLIED WARRANTIES OF MER CHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA MOTOR COR PORATION U S A AND EXCLUDED FROM THIS WA
24. near the battery and its termi nals otherwise electrical failure and acid corrosion may result Starting and warming up a cold engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met The transmission is in the neutral position The transmission is in gear with the clutch lever pulled and the sidestand up e Before starting the engine check the function of the igni tion circuit cut off system ac cording to the procedure described on page 3 16 e Never ride with the sidestand down 1 Turn the key to ON and make sure that the engine stop switch is set to 7 CAUTION The fuel level warning light and en gine trouble warning light should come on for a few seconds then go off If a warning light does not go off see pages 3 2 and 3 3 for the corre sponding warning light circuit check 2 Shiftthe transmission into the neu tral position NOTE When the transmission is in the neutral position the neutral indicator light should be on otherwise have a Yamaha dealer check the electrical cir cuit 3 Start the engine by pushing the start switch OPERATION AND IMPORTANT RIDING POINTS NOTE If the engine fails to start release the start switch wait a few seconds and then try again Each starting attempt should be as short as possible to pre serve the battery Do not crank the en gine more than 10 seconds on any one
25. proper engine oil tem perature for an accurate oil level read ing the engine must have first completely cooled down and then warmed up again for several minutes to normal operating temperature 6 9 1 Maximum level mark 2 Minimum level mark 3 Dipstick 4 Wait a few minutes until the oil set tles remove the oil filler cap wipe the dipstick clean insert it back into the oil filler hole without screwing it in and then remove it again to check the oil level NOTE The engine oil should be between the minimum and maximum level marks 5 If the engine oil is below the mini mum level mark add sufficient oil of the recommended type to raise it to the correct level NOTE When adding oil be careful not to over fill the engine oil tank the oil level rises faster starting from the half level por tion on the dipstick 6 Insert the dipstick into the oil filler hole and then tighten the oil filler cap 7 Install the seat CAUTION Make sure that the oil filler cap is se curely tightened otherwise oil may seep out when the engine is run ning PERIODIC MAINTENANCE AND MINOR REPAIR 1 Engine oil drain bolt oil tank To change the engine oil with or without oil filter cartridge replace ment 1 Remove the seat See page 3 11 for seat removal and installation procedures 2 Start the engine warm it up for several minutes and then turn it off 3 Place a
26. unit page 3 4 5 Main switch steering lock page 3 1 Main switch steering lock Indicator and warning lights Speedometer Tachometer unit Handlebar switches Clutch lever Shift pedal Brake lever Brake pedal Fuel tank cap Adjusting the front fork Adjusting the shock absorber assembly Sidestand Ignition circuit cut off system INSTRUMENT AND CONTROL FUNCTIONS Main switch steering lock The main switch steering lock controls the ignition and lighting systems and is used to lock the steering The various positions are described below ON All electrical circuits are supplied with power and the meter lighting taillight license plate light and position lights come on and the engine can be start ed The key cannot be removed NOTE The headlight comes on automatically when the engine is started and stays on until the key is turned to OFF even if the engine stalls OFF All electrical systems are off The key can be removed 3 1 LOCK push LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handlebars all the way to the left 2 Push the key in from the OFF po sition and then turn it to LOCK while still pushing it 3 Remove the key To unlock the steering Push the key in and then turn it to OFF while still pushing it INSTRUMENT AND CONTROL FUNCTIONS
27. work have a Yamaha dealer do it for you PERIODIC MAINTENANCE PROPER PERIODIC MAINTENANCE OF YOUR MOTORCYCLE IS IMPOR TANT IN ORDER TO ENJOY LONG PLEASURABLE SERVICE ESPE CIALLY IMPORTANT ARE THE MAINTENANCE SERVICES RELAT ED TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER ENGINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOWING PERIODIC MAINTE NANCE CHARTS THE SERVICES RELATED TO EMISSIONS CON 6 1 TROL ARE GROUPED SEPARATE LY THESE SERVICES REQUIRE SPECIALIZED DATA KNOWLEDGE AND EQUIPMENT YAMAHA DEAL ERS ARE TRAINED AND EQUIPPED TO PERFORM THESE PARTICULAR SERVICES 1 Owner s tool kit Owner s tool kit The owner s tool kit is located under the seat See page 3 11 for seat re moval and installation procedures The service information included in this manual and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly PERIODIC MAINTENANCE AND MINOR REPAIR NOTE If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you Modifications not approved by Yamaha may cause loss of perfor mance excessive emissions and render the vehicle unsafe for use Consult a Yamaha
28. 1 Push 2 Turn Never turn the key to OFF or LOCK while the motorcycle is moving otherwise the electrical systems will be switched off which may result in loss of control or an accident Make sure that the motor cycle is stopped before turning the key to OFF or LOCK 1 High beam indicator light 20 2 Right turn signal indicator light c 3 Fuel level warning light gs 4 Engine trouble warning light 5 Left turn signal indicator light lt a 6 Neutral indicator light Indicator and warning lights High beam indicator light 20 This indicator light comes on when the high beam of the headlight is switched on 3 2 Turn signal indicator lights lt 3 gt The corresponding indicator light flash es when the turn signal switch is pushed to the left or right Fuel level warning light This warning light comes on when the fuel level drops below approximately 0 8 US gal 0 7 Imp gal 3 0 L When this occurs refuel as soon as possible The electrical circuit of the warning light can be checked according to the fol lowing procedure 1 Turn the key to ON 2 If the warning light does not come on for a few seconds then go off have a Yamaha dealer check the electrical circuit INSTRUMENT AND CONTROL FUNCTIONS High beam indicator light Right turn signal indicator light 2 gt
29. 2 Spring preload adjusting nut Adjusting the shock absorber assembly This shock absorber assembly is equipped with a spring preload adjust ing nut CAUTION Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings Adjust the spring preload as follows 1 Loosen the locknut 1 Special wrench 2 To increase the spring preload and thereby harden the suspen sion turn the adjusting nut in di rection 8 To decrease the spring preload and thereby soften the suspension turn the adjusting nut in direction 3 13 A Distance A NOTE Use the special wrench included in the owner s tool kit to make the ad justment e The spring preload setting is deter mined by measuring distance A shown in the illustration The long er distance A is the higher the spring preload the shorter dis tance A is the lower the spring preload With each complete turn of the adjusting nut distance A changes by 1 0 mm Spring preload Minimum soft Distance A 1 59 in 40 5 mm Standard Distance A 1 67 in 42 5 mm Maximum hard Distance A 2 03 in 51 5 mm 3 Tighten the locknut to the speci fied torque Tightening torque Locknut 2 5 ft lb 3 5 m kgf 35 Nm CAUTION Always tighten the locknut against the adjusting nut and then tighten the locknut to the specified torque INSTRUMENT AND CONTROL FUNCTIONS This shock absorber contains
30. 424 9393 or 366 0123 in Washington D C area or write to NHTSA U S Department of Transportation Washington D C 20590 You can also obtain other informa tion about motor vehicle safety from the Hotline 9 3 CONSUMER INFORMATION Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Federal law prohibits the following acts or the causing thereof 1 The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new ve hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Muffler Exhaust system Exhaust pipe Silencer Air cleaner case Intake system Air cleaner element Intake duct 9 4 CONSUMER INFORMATION Maintenance record Copies of work orders and or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty The chart below is printed only as a reminder that maintenance work is required It is not acceptable proof of maintena
31. L HERE XV1700PCP C OWNER S MANUAL 2001 by Yamaha Motor Corporation U S A 1st edition September 2001 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 15 37 1 SAFETY INFORMATION 2 DESCRIPTION 3 INSTRUMENT AND CONTROL FUNCTIONS 4 PRE OPERATION CHECKS 5 OPERATION AND IMPORTANT RIDING POINTS 6 PERIODIC MAINTENANCE AND MINOR REPAIR 7 MOTORCYCLE CARE AND STORAGE 8 SPECIFICATIONS 9 CONSUMER INFORMATION INDEX Safe riding Protective apparel Modifications Loading and accessories Gasoline and exhaust gas Location of important labels A SAFETY INFORMATION MOTORCYCLES ARE SINGLE TRACK VEHICLES THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTORCYCLE HE OR SHE SHOULD 1 2 3 4 OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER S MANU AL OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED BY THE OWNER S MANUAL AND OR WHEN MADE NECESSARY BY MECHANICAL CONDITIONS Safe riding Always make pre operation checks Caref
32. MINOR REPAIR General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4 000 mi 8 000 mi 12 000 mi 16 000 mi 20 000 mi No ITEM ROUTINE TYPE 1 000 km 7 000 km 13 000 km 19 000 km 25 000 km 31 000 km or or or or or or 1 month 6 months 12 months 18 months 24 months 30 months 1 Engine oil Change See page 8 1 Y Engine oil filter 2 cartridge Replace Y Air filter elements Check condition and for 3 See NOTE on damage Y 6 6 Replace if necessary Check operation and fluid leakage See NOTE page E Replace 4 Front brake 6 6 Y brake fluid Correct if necessary Check operation and fluid leakage See NOTE page Replace 5 Rear brake 6 6 Y brake fluid Correct if necessary Check operation and free 6 Clutch play Correct if necessary Check vehicle for leakage ii 7 Transfer case oil Replace every 16 000 mi eee an Check Change 25 000 km or 24 months ypoid 9 Yamaha chain and 8 Control cables Ppply onaihidube cable lube or engine oil Y Y y thoroughly 10W 30 Check bearing assembly for looseness pu 9 pivot h Moderately repack every ec Y Repack 9 16 000 mi 25 000 km or 9 24 months Since these items require special tools data and technical skills have a Yama
33. OWNER S MANUAL XVI700PC MW ou ox d A WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm YAMAHA LIT CALIF 65 01 INTRODUCTION Congratulations on your purchase of the Yamaha Road Star Warrior This model is the result of Yamaha s vast experience in the production of fine sporting touring and pacesetting racing machines It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields This manual will give you an understanding of the operation inspection and basic maintenance of this motorcycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with the emis sions standards for clean air applicable at the date of manufacture Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle To maintain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual IMPORTANT MANUAL INFORMATION Particularly important information is distinguished in this manual by the following notations A The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS IN
34. P O Box 6555 Cypress CA 90630 9 10 CONSUMER INFORMATION Y YAMAHA EXTENDED SERVICE INDEX A Accessories and replacement parts 6 23 Air filter elements replacing 6 13 B Battery eee teer cedere 6 35 Brake and clutch levers checking and lubricating eere 6 32 Brake and shift pedals checking and lubricating 1 eene 6 31 Brake fluid changing 6 28 Brake fluid level checking 6 27 Brake lever eere 3 8 Brake lever free play adjusting 6 24 Brake light switch rear adjusting 6 25 Brake pads checking Brake pedal D Dimmer switch eeesessss 3 6 Drive belt slack 6 29 Adjusting ttn 6 29 Checking eere 6 29 E Engine 5 5 Engine oil and oil filter cartridge 6 9 Engine stop 3 7 Engine trouble warning light 3 3 F Front fork adjusting 3 12 Front fork checking 6 33 EE PEU NN Re ER ren 3 9 Fuel level warning light 3 2 Fuel tank 3 9 FUSES replacing
35. RRANTY SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU ALSO EXCLUDED FROM THIS WARRANTY ARE ANY IN CIDENTAL OR CONSEQUENTIAL DAMAGES INCLUD ING LOSS OF USE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE YAMAHA MOTOR CORPORATION U S A P O Box 6555 Cypress California 90630 gt P WARRANTY QUESTIONS AND ANSWERS What costs are my responsibility during the warranty period The customer s responsibility includes all costs of normal maintenance services non warranty repairs accident and collision damages and oil oil filters air filters spark plugs and brake shoes What are some examples of abnormal strain neglect or abuse These terms are general and overlap each other in areas Specific examples include Running the machine out of oil sustained high rpm full throttle operating the machine with a broken or damaged part which causes another part to fail damage or failure due to improper or careless transportation and or tie down If you have any specific questions on operation or maintenance please contact your dealer for advice Does the warranty cover incidental costs such as towing or transportation due to a failure No
36. VOLVED A WARNING Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator a bystander or a person inspecting or repairing the motorcycle CAUTION A CAUTION indicates special precautions that must be taken to avoid damage to the motorcycle NOTE A NOTE provides key information to make procedures easier or clearer NOTE This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most current product information available at the time of printing there may be minor discrepancies between your motorcycle and this manual If you have any questions concerning this manual please consult your Yamaha dealer IMPORTANT MANUAL INFORMATION PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE RIDING TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTOR CYCLE DO NOT ATTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE AT TAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES REGULAR INSPECTIONS AND CAREFUL MAINTENANCE ALONG WITH GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELI ABILITY OF THIS MOTORCYCLE IMPORTANT MANUAL INFORMATION AFFIX DEALER LABE
37. ailing address Mail to YAMAHA MOTOR CORPORATION U S A P O Box 6555 Cypress California 90630 Attention Warranty Department This will ensure that Yamaha Motor Corporation U S A has an up to date registration record in accordance with federal law CONSUMER INFORMATION YAMAHA EXTENDED SERVICE Y E S Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service Y E S e Y E S is designed and administered by Yamaha Motor Corporation to provide maximum owner satisfaction You get uninterrupted factory backed coverage for extra peace of mind e Y E S is flexible You choose the plan that s right for you 12 months 24 months or 36 months beyond your warranty period e Y E S is designed and administered by the same Yamaha people who handle your warranty and it shows in the comprehensive coverage benefits There are no mileage limitations Coverage isn t limited to moving parts or the drive train like many other plans And Y E S covers manufacturing defects just like the warranty See the sample contract at your Yamaha dealer to see how comforting uninterrupted factory backed protection can be e You don t have to pay anything for covered repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs e In addition Travel and Recreation Interruption Protection TRIP is included at no extra co
38. an excessive load on it for the first 1 000 mi 1 600 km The various parts in the engine wear and polish them selves to the correct operating clear ances During this period prolonged full throttle operation or any condition that might result in engine overheating must be avoided 0 600 mi 0 1 000 km Avoid prolonged operation above 2 500 r min 600 1 000 mi 1 000 1 600 km Avoid prolonged operation above 3 500 r min CAUTION After 600 mi 1 000 km of operation the engine oil and transfer case oil must be changed and the oil filter cartridge replaced 1 000 mi 1 600 km and beyond The vehicle can now be operated nor mally CAUTION e Keep the engine speed out of the tachometer red zone e If any engine trouble should oc cur during the engine break in period immediately have a Yamaha dealer check the vehi cle 5 5 Parking When parking stop the engine and then remove the key from the main switch e Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them e Do not park on a slope or on soft ground otherwise the motorcycle may overturn CAUTION Never park in an area where there are fire hazards such as grass or other flammable materials PERIODIC MAINTENANCE AND MINOR REPAIR Periodic maintenance 6 1 Owner s tool kit 6 2 Periodic maintenance chart for the e
39. and clutch levers eeseem 6 32 Checking and lubricating the sidestand 6 33 Lubricating the rear suspension 6 33 Checking the front fork 6 33 Checking the steering 6 34 Checking the wheel bearings 6 35 get ee aee 6 35 Replacing the fuses 6 37 Replacing the headlight bulb 6 38 Tail brake light sees 6 40 Replacing a turn signal light bulb 6 40 License plate light 6 41 Supporting the motorcycle 6 41 Troubleshooting 6 42 Troubleshooting chart 6 43 PERIODIC MAINTENANCE AND MINOR REPAIR Safety is an obligation of the owner Periodic inspection adjustment and lu brication will keep your vehicle in the safest and most efficient condition pos sible The most important points of motorcycle inspection adjustment and lubrication are explained on the follow ing pages Maintenance replacement or repair of the emission control devices and systems may be performed by any repair establishment or individual that is certified if applicable If you are not familiar with motor cycle maintenance
40. apacity 12 V 12 Ah clock 75A Headlight type Quartz bulb halogen Bulb voltage wattage x quantity Headlight 12 V 60 55 W x 1 Tail brake light LED License plate light 12V 5Wx2 Front turn signal position light 12 V 23 8 W x2 Rear turn signal light 12 23 2 Meter lighting LED Neutral indicator light LED High beam indicator light LED Turn signal indicator light LED Fuel level warning light LED Engine trouble warning light LED Fuses Main fuse 30A Ignition fuse 10A Signaling system fuse 10A Headlight fuse 15A Electronic Fuel Injection System fuse 15A ECU fuse 10A 8 4 Identification numbers Key identification number Vehicle identification number Model label Reporting safety defects Motorcycle noise regulation Maintenance record YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY YAMAHA EXTENDED SERVICE Y E S CONSUMER INFORMATION Identification numbers Record the key identification number vehicle identification number and mod el label information in the spaces pro vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi cle is stolen 1 KEY IDENTIFICATION NUMBER 2 VEHICLE IDENTIFICATION NUMBER NENNEN B 3 MODEL LABEL INFORMATION 1 Key identification number Key identification number The key identification number is stamped into the key tag Record this number i
41. ary have a Yamaha dealer adjust it PERIODIC MAINTENANCE AND MINOR REPAIR Adjusting the valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Tires To maximize the performance durabil ity and safe operation of your motor cycle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature The tire air pressure must be adjusted in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model 6 19 Tire air pressure measured on cold tires Load Front Rear Up to 198 Ib 90 kg 36 psi 2 50 kgf cm 250 kPa 36 psi 2 50 kgf cm 250 kPa 198 Ib 90 kg maximum 36 psi 2 50 kgf cm 250 kPa 42 psi 2 90 kgf cm 290 kPa High speed riding Maximum load 36 psi 2 50 kgf cm 250 kPa 36 psi 2 50 kgf cm 250 kPa 408 Ib 185 kg Total weight of rider passenger cargo and accessories Proper loading of your motorcyc
42. as the necessary professional knowl edge and experience PERIODIC MAINTENANCE AND MINOR REPAIR A WARNING T Manufacturer Size Model e The front and rear tires should 120 70 ZR18 59W be of the same make and de Bridgestone 120 70 ZR18 M C 59W BESSER sign otherwise the handling 120 70 ZR18 59W ar Dunlop D220FST characteristics of the motor 120 70 ZR18 MIC 59W cycle cannot be guaranteed REAR e After extensive tests only the Manufacturer Size Model tires listed below have been ap m 200 50 ZR17 75W E 1 Tire air valve ridgestone 5 nins dir valve cate proved for this model by 200 50 ZR17 M C 75W 3 Tire air valve cap with seal Yamaha Motor Co Ltd Dunlop een D220ST Always make sure that the valve 200 50 ZR17 75W Tire information This motorcycle is equipped with cast capa are securely Ihst lled to prevent air pressure leakage FRONT amp REAR wheels and tubeless tires with valves Tire air valve TR412 Use only the tire valves and valve cores listed below to avoid tire deflation during a high speed ride Valve core 9000A original 6 21 This motorcycle is fitted with super high speed tires Note the following points in order to make the most ef ficient use of these tires Use only the specified replace meni tires Other tires may run the danger of bursting at super high speeds e Brand new tires can hav
43. ase bolts screw and then pull off the air filter ing it upward case 6 15 1 Screw x 3 6 Remove the air filter case cover by removing the screws 1 Air filter element 2 Screw x 4 7 Remove the air filter element by removing the screws Install a new air filter element by inserting it into the air filter case then installing the screws CAUTION Make sure that the air filter ele ment is properly seated in the air filter case The engine should never be op erated without the air filter ele ment installed otherwise the pistons and or cylinders may become excessively worn 6 16 PERIODIC MAINTENANCE AND MINOR REPAIR 1 Air filter check hose 9 10 11 Remove the clamp from the check hose and then remove the plug to drain any accumulated water Install the plug and the clamp Install the air filter case cover by installing the screws Install the air filter case by pushing it onto the air filter joint and then tightening the air filter joint clamp screw Install the air filter case by install ing the bolts PERIODIC MAINTENANCE AND MINOR REPAIR b Install the nuts c Connect fuel hose A 15 Install the air induction system cover by installing the bolts 16 Install the seat Silencer case air filter element To replace the air filter element 1 Remove the fuel tank See steps _ 1 3 under Air filter case ele 1
44. ate light If the license plate light does not come on have a Yamaha dealer check the electrical circuit or replace the bulb Supporting the motorcycle Since this model is not equipped with a centerstand follow these precautions when removing the front and rear wheel or performing other mainte nance requiring the motorcycle to stand upright Check that the motor cycle is in a stable and level position before starting any maintenance A strong wooden box can be placed un der the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcycle by using a motorcycle stand or if an additional motorcycle stand is not available by placing a jack un der the frame in front of the rear wheel 2 Raise the front wheel off the ground by using a motorcycle stand 6 41 To service the rear wheel Raise the rear wheel off the ground by using a motorcycle stand or if a motor cycle stand is not available by placing a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory trouble may occur dur ing operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting chart represents a quick and easy procedure for checking these vital systems your self How
45. d with a wear indicator groove which allows you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator groove If a brake pad has worn to the point that the wear indicator groove has almost disap peared have a Yamaha dealer replace the brake pads as a set 6 26 1 Brake caliper bolt A 2 Brake caliper bolt B Rear brake pads 1 Remove brake caliper bolt A loos en brake caliper bolt B and then tilt the caliper forward PERIODIC MAINTENANCE AND MINOR REPAIR a Lining thickness 2 Check each brake pad for damage and measure the lining thickness If a brake pad is damaged or if the lining thickness is less than 0 03 mm 0 8 in have a Yamaha dealer replace the brake pads as a set 3 Install brake caliper bolt A then tighten both caliper bolts to the specified torque Tightening torque Brake caliper bolt 19 5 ft lbf 2 7 m kgf 27 Nm 1 Minimum level mark Checking the brake fluid level Insufficient brake fluid may allow air to enter the brake system possibly caus ing it to become ineffective Before riding check that the brake fluid is above the minimum level mark and replenish if necessary A low brake flu id level may indicate worn brake pads and or brake system leakage If the brake level is low be sure to check the brake pads for wear and the brake sys tem for leakage 6 27 1 Minimum lev
46. dal position The top of the brake pedal should be po sitioned approximately 3 0 in 80 mm above the top of the footrest as shown Periodically check the brake pedal posi tion and if necessary have a Yamaha dealer adjust it A soft or spongy feeling in the brake pedal can indicate the presence of air in the hydraulic system If there is air in the hydraulic system have a Yamaha dealer bleed the system be fore operating the motorcycle Air in the hydraulic system will diminish the braking performance which may result in loss of control and an accident 6 25 1 Rear brake light switch 2 Rear brake light switch adjusting nut Adjusting the rear brake light switch The rear brake light switch which is ac tivated by the brake pedal is properly adjusted when the brake light comes on just before braking takes effect If necessary adjust the brake light switch as follows Turn the adjusting nut while holding the rear brake light switch in place To make the brake light come on earlier turn the adjusting nut in direction 8 To make the brake light come on later turn the adjusting nut in direction b Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart PERIODIC MAINTENANCE AND MINOR REPAIR 1 Brake pad wear indicator groove Front brake pads Each front brake pad is provide
47. dic maintenance chart 6 31 Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals should be checked before each ride and the pedal pivots should be lu bricated if necessary Recommended lubricant Lithium soap based grease all purpose grease PERIODIC MAINTENANCE AND MINOR REPAIR Checking and lubricating the brake and clutch levers The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Recommended lubricant Lithium soap based grease all purpose grease 6 32 PERIODIC MAINTENANCE AND MINOR REPAIR Po Checking and lubricating the sidestand The operation of the sidestand should be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair it Recommended lubricant Lithium soap based grease all purpose grease Lubricating the rear suspension The pivoting points of the rear suspen sion must be lubricated at the intervals specified in the periodic maintenance and lubrication chart Recommended lubricant Lithium soap based grease 6 33 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in
48. e rela tively poor grip on certain road surfaces until they have been broken in Therefore it is ad visable before doing any high speed riding to ride conserva tively for approximately 60 mi 100 km after installing a new tire e The tires must be warmed up before a high speed run e Always adjust the tire air pres sure according to the operating conditions PERIODIC MAINTENANCE AND MINOR REPAIR Cast wheels To maximize the performance durabil ity and safe operation of your motor cycle note the following points regarding the specified wheels e The wheel rims should be checked for cracks bends or warpage be fore each ride If any damage is found have a Yamaha dealer re place the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced e The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life e Ride at moderate speeds after changing a tire since the tire sur face must first be broken in for it to develop its optimal characteris tics PERIODIC MAINTENANCE AND MINOR RERAIR e Accessories and replacement parts This motorcycle is not designed to pull a trailer or to be attached to a sidecar The accessories or replace ment parts you choose for your motorcycle should be designed spe cifically
49. e belt 2 Marks a Drive belt slack Drive belt slack The drive belt slack should be checked and adjusted at the intervals specified in the periodic maintenance and lubri cation chart To check the drive belt slack 1 Place the motorcycle on the side stand 2 Note the current position of the drive belt using the marks near the drive belt check hole NOTE The marks near the drive belt check hole are 0 2 in 5 mm apart 1 Belt tension gauge 3 Note the position of the drive belt with a force of 10 Ib 4 5 kgf 45 N applied to the belt with a belt ten sion gauge as shown NOTE A belt tension gauge is available at a Yamaha dealer 4 Calculate the drive belt slack by subtracting the measurement not ed in step 2 from the measure ment noted in step 3 Drive belt slack 0 2 0 3 in 6 8 mm 5 f the drive belt slack is incorrect adjust it as follows 6 29 1 Axle nut To adjust the drive belt slack 1 Loosen the axle nut and the brake caliper bracket bolt uu OE MAINTENANCE AND MINOR RERAIR Brake caliper bracket bolt 1 Locknut x 2 2 Drive belt slack adjusting bolt x 2 3 Alignment marks 2 Loosen the locknut on each side of the swingarm 3 To tighten the drive belt turn the adjusting bolt on each side of the swingarm in direction 8 To loos en the drive belt turn the adjusting bolt on each side of the swingarm in direct
50. e fuel level warning light came on e meter lighting control e aclock a self diagnosis device NOTE e Be sure to turn the key to ON before using the SELECT and RESET buttons e To switch the odometer the trip meters and the fuel reserve trip meter displays between kilometers and miles press the SELECT button for at least two seconds 8 4 i uuu N 1 Tachometer red zone CAUTION _ Do not operate the engine in the ta chometer red zone If operated in the red zone the tachometer seg ments will start flashing to notify the rider Red zone 5 000 r min and above INSTRUMENT AND CONTROL FUNCTIONS Odometer and tripmeter modes Pushing the SELECT button switches the display between the odometer mode ODO and the tripmeter modes TRIP 1 and TRIP 2 in the following order ODO TRIP 1 gt TRIP 2 gt ODO If the fuel level warning light comes on see page 3 2 the odometer display will automatically change to the fuel re serve tripmeter mode TRIP F and start counting the distance traveled from that point In that case pushing the SELECT button switches the dis play between the various tripmeter and odometer modes in the following order TRIP F gt TRIP 1 gt TRIP 2 gt ODO gt TRIP F To reset a tripmeter select it by push ing the SELECT button and then push the RESET button for at least one second If you do not reset the
51. e horn INSTRUMENT AND CONTROL FUNCTIONS 1 Engine stop switch 7 5 2 Start switch Engine stop switch 54 Set this switch to 7 before starting the engine Set this switch to to stop the engine in case of an emergen Cy such as when the motorcycle over turns or when the throttle cable is stuck Start switch Push this switch to crank the engine with the starter CAUTION See page 5 1 for starting instruc tions prior to starting the engine 1 Clutch lever Clutch lever The clutch lever is located at the left handlebar grip To disengage the clutch pull the lever toward the handle bar grip To engage the clutch release the lever The lever should be pulled rapidly and released slowly for smooth clutch operation The clutch lever is equipped with a clutch switch which is part of the ignition circuit cut off system See page 3 15 for an explanation of the ignition circuit cut off system 3 7 1 Shift pedal Shift pedal The shift pedal is located on the left side of the engine and is used in com bination with the clutch lever when shifting the gears of the 5 speed con stant mesh transmission equipped on this motorcycle 1 Brake lever Brake lever The brake lever is located at the right handlebar grip To apply the front brake pull the lever toward the handle bar grip INSTRUMENT AND CONTROL FUNCTIONS
52. e motorcycle to minimize imbal ance or instability 2 Shifting weights can create a sudden imbalance Make sure that accessories and cargo are securely attached to the motorcycle before riding Check accessory mounts and cargo restraints frequently 3 Never attach any large or heavy items to the handlebar front fork or front fender These items in cluding such cargo as sleeping bags duffel bags or tents can create unstable handling or a slow steering response Accessories Genuine Yamaha accessories have been specifically designed for use on this motorcycle Since Yamaha cannot test all other accessories that may be available you must personally be responsible for the proper selection installation and use of non Yamaha accessories Use extreme caution when selecting and installing any accessories Keep the following guidelines in mind as well as those provided under Loading when mounting accessories 1 Never install accessories or carry cargo that would impair the performance of your motorcycle Care fully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit suspension travel steering travel or control operation or ob scure lights or reflectors A SAFETY INFORMATION a Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes If accessories are added to the hand
53. ee of charge repair or replace any part adjudged defective by Yamaha due to faulty workmanship or material from the factory Parts used in warranty repairs will be warranted for the balance of the product s warranty period All parts replaced under warranty become property of Yamaha Motor Corp U S A GENERAL EXCLUSIONS from this warranty shall include any failures caused by a Competition or racing use b installation of parts or accessories that are not qualitatively equivalent to genuine Yamaha parts Abnormal strain neglect or abuse Lack of proper maintenance Accident or collision damage Modification to original parts mono SPECIFIC EXCLUSIONS from this warranty shall include parts replaced due to normal wear or routine maintenance THE CUSTOMER S RESPONSIBILITY under this war ranty shall be to 1 Operate and maintain the motorcycle as specified in the appropriate Owner s Manual and 2 Give notice to an authorized Yamaha motorcycle dealer of any and all apparent defects within ten 10 days after discovery and make the machine available at that time for inspection and repairs at such dealer s place of business WARRANTY TRANSFER To transfer the warranty from the original purchaser to any subsequent pur chaser it is imperative that the machine be inspected and registered for warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration
54. el mark Observe these precautions When checking the fluid level make sure that the top of the brake fluid reservoir is level Use only the recommended quali ty brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking perfor mance Recommended brake fluid DOT 4 Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking performance PERIODIC MAINTENANCE AND MINOR REPAIR Be careful that water does not en ter the brake fluid reservoir when refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock Brake fluid may deteriorate paint ed surfaces or plastic parts Al ways clean up spilled fluid immediately As the brake pads wear it is nor Changing the brake fluid Have a Yamaha dealer change the brake fluid at the intervals specified in the NOTE after the periodic mainte nance and lubrication chart In addition have the oil seals of the master cylin ders and calipers as well as the brake hoses replaced at the intervals listed below or whenever they are damaged mal for the brake fluid level to 0 leaking gradually go down However if the Oil seals Replace every two brake fluid level goes down sud years denly have a Yamaha dealer e Brake hoses Replace every four check the cause years 6 28 PERIODIC MAINTENANCE AND MINOR REPAIR 1 Driv
55. evel warning light comes on 0 8 US gal 0 7 Imp gal 3 0 L CAUTION Use only unleaded gasoline The use of leaded gasoline will cause se vere damage to internal engine parts such as the valves and piston rings as well as to the exhaust sys tem INSTRUMENT AND CONTROL FUNCTIONS Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a research octane number of 91 or higher If knocking or pinging occurs use a gasoline of a different brand or premi um unleaded fuel Use of unleaded fuel will extend spark plug life and reduce maintenance costs Gasohol There are two types of gasohol gaso hol containing ethanol and that contain ing methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 Gasohol containing methanol is not recom mended by Yamaha because it can cause damage to the fuel system or ve hicle performance problems 3 10 INSTRUMENT AND CONTROL FUNCTIONS 1 Seat lock 1 Projection 1 Helmet holder 2 Unlock 2 Seat holder To install the seat Helmet holder Seat 1 Insert the projection on the rear of The helmet holder is located under the the seat into the seat holder as seat To remove the seat shown 1 Insert the key into the seat lock 2 Push the front of the seat down to To secure a helmet to the helmet and then turn it counterclockwise lock it in place holder
56. ever should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensive repair bills PERIODIC MAINTENANCE AND MINOR REPAIR Troubleshooting chart Keep away open flames and do not smoke while checking or working on the fuel system 1 Fuel PERIODIC MAINTENANCE AND MINOR REPAIR Check the fuel level in the fuel tank There is enough fuel Check the compression 2 Compression Operate the electric starter m There is no fuel Supply fuel The engine does not start Check the compression There is compression Check the ignition 3 Ignition Remove the spark plugs and check the electrodes There is no compression Have a Yamaha dealer check the vehicle Wet Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Open the throttle halfway and operate the electric starter 4 Battery Dry gt Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter I
57. fuel reserve tripmeter manually it will reset itself automatically and the display will return to the prior mode after refueling and traveling 3 mi 5 km Meter lighting control mode 1 Turn the key to OFF 2 Push and hold the SELECT but ton 3 Turn the key to ON and then after five seconds release the SELECT button 4 Push the RESET button to select the desired brightness 5 Push the SELECT button to set the brightness level 6 Turn the key to OFF NOTE When adjusting the meter lighting the odometer display will indicate the brightness level 3 5 Clock mode To set the clock 1 Push the SELECT button and RESET button together for at least two seconds 2 When the hour digits start flashing push the RESET button to set the hours 3 Push the SELECT button and the minute digits will start flashing 4 Push the RESET button to set the minutes 5 Push the SELECT button and then release it to start the clock NOTE After setting the clock be sure to push the SELECT button before turning the key to OFF other wise the clock will not be set To set the clock after the battery has been disconnected first set the time to 1 00 AM and then set the clock to the correct time Self diagnosis device This model is equipped with a self di agnosis device for various electrical cir cuits If
58. h is locat ed in the air filter case the other is lo cated in the silencer case The air filter elements should be re placed at the intervals specified in the periodic maintenance and lubrication chart Replace the air filter elements more frequently if you are riding in un usually wet or dusty areas Air filter case element To replace the air filter element 1 Remove the seat See page 3 11 for seat removal and installation procedures 1 Bolt x 2 2 Air induction system cover 2 Remove the air induction system cover by removing the bolts I lt Sel gt N A ZAG x 1 Fuel hose A 3 Remove the fuel tank as follows a Disconnect fuel hose A from the joint as shown PERIODIC MAINTENANCE AND MINOR REPAIR 1 Nut x 2 b Remove the nuts 6 14 1 Fuel hose B c Disconnect fuel hose B from the joint as shown CAUTION Place a towel or cloth under the g fuel hose joints when discon necting hoses A and B to pre vent fuel from spilling onto the vehicle Make sure that no foreign mate rial enters the fuel hose joints when the hoses are disconnect ed PERIODIC MAINTENANCE AND MINOR REPAIR 1 Hose x 2 1 Air filter case 1 Air filter joint clamp screw 2 Bolt x 2 AE inks d Remove the hoses as shown and OF d 5 Loosen the air filter joint clamp then remove the fuel tank by pull 4 Remove the air filter c
59. ha dealer perform the service 6 4 PERIODIC MAINTENANCE AND ROUTINE INITIAL ODOMETER READINGS 600 mi 1 000 km or 1 month 4 000 mi 7 000 km or 6 months 8 000 mi 12 000 mi 13 000 km 19 000 km or or 12 months 18 months 16 000 mi 25 000 km or 24 months 20 000 mi 31 000 km or 30 months Brake and clutch lever pivot shafts e Lubricate e Apply grease lightly Lithium soap based grease all purpose grease y T 4 Brake pedal and shift pedal shafts Lubricate Apply grease lightly Lithium soap based grease all purpose grease Sidestand pivot Check operation and lubricate Apply grease lightly Lithium soap based grease all purpose grease Sidestand switch Check and clean or replace if necessary Front fork Check operation and for leakage Steering bearings Check bearing assembly for looseness Moderately repack every 16 000 mi 25 000 km or 24 months Lithium soap based grease all purpose grease Wheel bearings Check bearings for smooth rotation Rear suspen sion link pivots Lubricate Apply grease lightly Lithium soap based grease Drive belt Check belt tension Adjust if necessary Every 2 500 mi 4 000 km Since these items require special tools data and technical skills have a Yamaha
60. high ly pressurized nitrogen gas For proper handling read and under stand the following information be fore handling the shock absorber The manufacturer cannot be held re sponsible for property damage or personal injury that may result from improper handling e Do nottamper with or attempt to open the gas cylinder Do not subject the shock ab sorber to an open flame or other high heat sources otherwise it may explode due to excessive gas pressure e Do not deform or damage the gas cylinder in any way as this will result in poor damping per formance e Always have a Yamaha dealer service the shock absorber 3 14 INSTRUMENT AND CONTROL FUNCTIONS Sidestand The sidestand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding the motorcycle upright NOTE The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situations See further down for an explanation of the ignition circuit cut off system The motorcycle must not be ridden with the sidestand down or if the sidestand cannot be properly moved up or does not stay up oth erwise the sidestand could contact the ground and distract the opera tor resulting in a possible loss of control Yamaha s ignition circuit cut off system has been designed to assist the operator in fulfilling the responsibility of raising the side stand before sta
61. ift points shown in the table on page 5 4 close the throttle and at the same time quickly pull the clutch lever in 5 Shift the transmission into second gear Make sure not to shift the transmission into the neutral posi tion 6 Open the throttle part way and gradually release the clutch lever 7 Follow the same procedure when shifting to the next higher gear NOTE Always shift gears at the recommend ed shift points To decelerate 1 2 Apply both the front and the rear brakes to slow the motorcycle Shift the transmission into first gear when the motorcycle reaches 16 mi h 25 km h If the engine is about to stall or runs very roughly pull the clutch lever in and use the brakes to stop the motorcycle Shift the transmission into the neu tral position when the motorcycle is almost completely stopped The neutral indicator light should come on OPERATION AND IMPORTANT RIDING POINTS Recommended shift points The recommended shift points during acceleration and deceleration shown in the table below Acceleration shift point mi h km h Deceleration shift point mi h km h 5 4 OPERATION AND IMPORTANT RIDING POINTS Engine break in There is never a more important period in the life of your engine than the period between 0 and 1 000 mi 1 600 km For this reason you should read the following material carefully Since the engine is brand new do not put
62. ion and then push the rear wheel forward NOTE Using the alignment marks on each side of the swingarm make sure that both belt pullers are in the same posi tion for proper wheel alignment 6 30 CAUTION Improper drive belt slack will over load the engine Keep the drive belt slack within the specified range 4 Tighten the locknuts the axle nut and the brake caliper bracket bolt to the specified torques Tightening torques Locknut 11 6 ft lb 1 6 m kgf 16 Nm Axle nut 108 5 ft lb 15 0 m kgf 150 Nm Brake caliper bracket bolt 21 7 ft lb 3 0 m kgf 30 Nm PERIODIC MAINTENANCE AND MINOR REPAIR Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace it Recommended lubricant Yamaha Chain and Cable Lube or engine oil SAE 10W 30 API SE Damage to the outer housing of ca bles may result in internal rusting and cause interference with cable movement Replace damaged ca bles as soon as possible to prevent unsafe conditions Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated or replaced at the intervals specified in the perio
63. ion circuit cut off system f system is defective have Yamaha dealer check vehicle Chassis fasteners Sidestand switch NOTE Pre operation checks should be made each time the motorcycle is used Such an inspection can be accomplished in a very short time and the added safety it assures is more than worth the time involved If any item in the Pre operation check list is not working properly have it inspected and repaired before operating the motorcycle 4 2 Starting and warming up a cold engine Shifting Engine break in Parking e Become thoroughly familiar with all operating controls and their functions before riding Consult a Yamaha dealer re garding any control or function that you do not thoroughly un derstand Never start the engine or operate it in a closed area for any length of time Exhaust fumes are poi sonous and inhaling them can cause loss of consciousness and death within a short time Al ways make sure that there is ad equate ventilation OPERATION AND IMPORTANT RIDING POINTS e Before starting out make sure that the sidestand is up If the sidestand is not raised com pletely it could contact the ground and distract the opera tor resulting in a possible loss of control CAUTION e Make sure not to store personal items near the air cleaner in take otherwise air intake will be blocked and performance will suffer Make sure not to put anything
64. ion into gear 9 Move the sidestand down Does the engine stall The sidestand switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer After the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The clutch switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer The system is OK The motorcycle can be ridden 3 16 Pre operation check list PRE OPERATION CHECKS The condition of a vehicle is the owner s responsibility Vital components can start to deteriorate quickly and unexpectedly even if the vehicle remains unused for example as a result of exposure to the elements Any damage fluid leakage or loss of tire air pressure could have serious consequences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride Pre operation check list ITEM CHECKS Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Engine oil Check oil level in engine f necessary add recommended oil to specified level Check vehicle for oil leakage 6 9 6 10 Front brake Check operation f soft or spongy have Yamaha dealer bleed hydraulic system Check lever free play Adjust if necessary Check fluid level in reserv
65. le 29 5 5 12 in 130 mm Tubeless tire 120 70 ZR18 59W 120 70 ZR18 M C 59W Dunlop D220FST Bridgestone BTO20FG Tubeless tire 200 50 ZR17 75W 200 50 ZR17 M C 75W Dunlop D220ST Bridgestone BTO20R SPECIFICATIONS Maximum load Tire air pressure measured on cold tires Up to 198 Ib 90 kg 198 Ib 90 kg maximum High speed riding Front Rear Front Rear Front Rear 408 Ib 185 kg 36 psi 2 50 kgf cm 250 kPa 36 psi 2 50 kgf cm 250 kPa 36 psi 2 50 kgf cm 250 kPa 42 psi 2 90 kgf cm 290 kPa 36 psi 2 50 kgf cm 250 kPa 36 psi 2 50 kgf cm 250 kPa Total weight of rider passenger cargo and accessories Wheels Front Rear Type Size Type Size Cast wheel 18 x MT 3 50 18 M C x MT 3 50 Cast wheel 17 x MT 6 00 17 M C x MT 6 00 8 3 Brakes Front Type Operation Fluid Rear Type Operation Fluid Suspension Front Rear Spring Shock absorber Front Rear Wheel travel Front Rear Electrical Ignition system Charging system Type Standard output Dual disc brake Right hand DOT 4 Single disc brake Right foot DOT 4 Telescopic fork Swingarm link suspension Coil spring oil damper Coil spring gas oil damper 5 3 in 135 mm 4 3 in 110 mm T C l digital A C magneto 14 V 31A Q 5 000 r min SPECIFICATIONS Battery Auto decompression fuse 15A Model GT14B 4 Backup fuse odometer and Voltage c
66. le is important for several characteris tics of your motorcycle such as handling braking performance and safety Do not carry loosely packed items that can shift Securely pack your heaviest items close to the center of the motorcycle and dis tribute the weight evenly from side to side Properly adjust the suspen sion for your load and check the condition and pressure of your tires NEVER OVERLOAD YOUR MOTOR CYCLE Make sure that the total weight of the cargo rider passen ger and accessories cowling sad dlebags etc if approved for this model does not exceed the maxi mum load of the motorcycle Opera tion of an overloaded motorcycle could cause tire damage an acci dent or even injury PERIODIC MAINTENANCE AND MINOR REPAIR Tire sidewall 2 Tire wear indicator a Tire tread depth Tire inspection Always check the tires before operating the motorcycle If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked con tact a Yamaha dealer immediately and have the tire replaced 0 04 in 1 0 mm Minimum tire tread depth front and rear e It is dangerous to ride with a worn out tire When a tire tread begins to show crosswise lines have a Yamaha dealer replace the tire immediately e The replacement of all wheel and brake related parts includ ing the tires should be left to a Yamaha dealer who h
67. lebar or front fork area they must be as lightweight as possible and should be kept to a minimum b Bulky or large accessories may seriously affect the stability of the motorcycle due to aerodynamic effects Wind may attempt to lift the motorcycle or the motorcycle may become unstable in cross winds These accessories may also cause instability when passing or being passed by large ve hicles C Certain accessories can displace the operator from his or her normal riding position This improp er position limits the freedom of movement of the operator and may limit control ability therefore such accessories are not recommended Use caution when adding electrical accessories If electrical accessories exceed the capacity of the motorcycle s electrical system an electric failure could result which could cause a dangerous loss of lights or engine power Gasoline and exhaust gas 1 GASOLINE IS HIGHLY FLAMMABLE a Always turn the engine off when refueling b Take care not to spill any gasoline on the engine or exhaust system when refueling c Never refuel while smoking or in the vicinity of an open flame Never start the engine or let it run for any length of time in a closed area The exhaust fumes are poi sonous and may cause loss of consciousness and death within a short time Always operate your motorcycle in an area that has adequate ventilation Always turn the engine off before leaving the motorcycle unattended and remo
68. mission control system a 6 3 General maintenance and lubrication chart 6 4 Checking the spark plugs 6 7 Canister for California only 6 8 Engine oil and oil filter cartridge 6 9 Transfer case oil 6 13 Replacing the air filter elements 6 13 Adjusting the throttle cable free play 6 18 Adjusting the valve clearance 6 19 TOS AEI et ial Aa EDS 6 19 Cast Wheels aiite E 6 22 Accessories and replacement parts 6 23 Adjusting the clutch lever free play 6 23 Adjusting the brake lever free play 6 24 Adjusting the brake pedal position 6 25 Adjusting the rear brake light switch 6 25 Checking the front and rear brake pads 6 26 Checking the brake fluid level 6 27 Changing the brake fluid 6 28 Drive belt slack 6 29 Checking and lubricating the cables 6 31 Checking and lubricating the throttle grip and Cable iiie ictum eeu n e bienes 6 31 Checking and lubricating the brake and 5 niei etenim 6 31 Checking and lubricating the brake
69. n oil pan under the oil tank to collect the used oil 4 Remove the engine oil filler cap and drain bolt to drain the oil from the oil tank NOTE Skip steps 5 9 if the oil filter cartridge is not being replaced PERIODIC MAINTENANCE AND MINOR REPAIR 1 Engine oil drain bolt crankcase 1 Oil filter cartridge 1 O ring 2 Oil filter wrench 5 Place an oil pan under the engine uu 8 Apply a thin coat of engine oil to to collect the used oil 7 Remove the oil filter cartridge with the O ring of the new oil filter car 6 Remove the engine oil drain bolt to an oil filter wrench tridge drain the oil from the crankcase NOTE NOTE An oil filter wrench is available at Make sure that the O ring is properly Yamaha dealer seated 6 11 1 Oil filter cartridge 2 Torque wrench 9 Install the new oil filter cartridge and then tighten it to the specified torque with a torque wrench Tightening torque Oil filter cartridge 12 ft lb 1 7 m kgf 17 Nm 10 Install the engine oil drain bolts and then tighten them to the spec ified torque Tightening torque Engine oil drain bolt 31 40 4 3 m kgf 43 Nm PERIODIC MAINTENANCE AND MINOR REPAIR 11 12 13 Pour only 2 6 US qt 2 2 Imp qt 2 5L of the specified amount of recommended engine oil through the filler hole insert the dipstick and then tighten the oil filler cap Start the engine rev
70. n spoked wheels If such products are used on hard to remove dirt do not leave the cleaner on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a corrosion protection spray e Improper cleaning can damage windshields cowlings panels and other plastic parts Use only a soft clean cloth or sponge with mild detergent and water to clean plastic e Do not use any harsh chemical products on plastic parts Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products solvent or thinner fuel gasoline rust re movers or inhibitors brake flu id antifreeze or electrolyte Do not use high pressure wash ers or steam jet cleaners since they cause water seepage and deterioration in the following ar eas seals of wheel and swing arm bearings fork and brakes electric components couplers connectors instruments switches and lights breather hoses and vents For motorcycles equipped with a windshield Do not use strong cleaners or hard sponges as they will cause dulling or scratching Some cleaning compounds for plastic may leave scratches on the wind shield Test the product on a small hidden part of the wind shield to make sure that it does not leave any marks If the wind MOTORCYCLE CARE AND STORAGE shield is scratched use a quali ty plastic polishing compound after washing
71. n the space provided and use it for reference when ordering a new key 9 1 10 1 Vehicle identification number Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided NOTE The vehicle identification number is used to identify your motorcycle and may be used to register your motor cycle with the licensing authority in your area 1 Model label Model label The model label is affixed to the frame under the seat See page 3 11 for seat removal and installation procedures Record the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer 9 2 CONSUMER INFORMATION CONSUMER INFORMATION Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immedi ately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying Yamaha Motor Corporation U S A If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800
72. nce work Maintenance Date of Servicing dealer Mileage i f Remarks interval service 600 mi 1 000 km or 1 month 4 000 mi 7 000 km or 6 months 8 000 mi 13 000 km or 12 months 12 000 mi 19 000 km or 18 months 16 000 mi 25 000 km or 24 months 20 000 mi 31 000 km or 30 months 24 000 mi 37 000 km or 36 months name and address 9 5 CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage 3 Remarks interval service 28 000 mi 43 000 km or 42 months name and address 32 000 mi 49 000 km or 48 months 36 000 mi 55 000 km or 54 months 40 000 mi 61 000 km or 60 months 9 6 CONSUMER INFORMATION YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation U S A hereby warrants each new model Yamaha motorcycle will be free from defects in material and workmanship for the period of time stated herein subject to certain stated limitations THE PERIOD OF WARRANTY for Yamaha motorcycles originally equipped with headlight stoplight and turn signals shall be one 1 year from the date of purchase with no mileage limitation MODELS EXCLUDED FROM WARRANTY include those used for non Yamaha authorized renting leas ing or other commercial purposes and TZ models DURING THE PERIOD OF WARRANTY any authorized Yamaha motorcycle dealer will fr
73. o store the battery 1 If the motorcycle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place If the battery will be stored for more than two months check it at least once a month and fully charge it if necessary Fully charge the battery before in stallation After installation make sure that the battery leads are properly con nected to the battery terminals PERIODIC MAINTENANCE AND MINOR REPAIR CAUTION e Always keep the battery charged Storing a discharged battery can cause permanent battery damage To charge a sealed type MF battery a special constant voltage battery charger is re quired Using a conventional battery charger will damage the battery If you do not have ac cess to a sealed type MF bat tery charger have a Yamaha dealer charge your battery PERIODIC MAINTENANCE AND MINOR REPAIR 1 Battery band 1 Headlight fuse 1 Main fuse 2 Battery cover 2 Signaling system fuse 2 Spare main fuse 3 Ignition fuse 4 Electronic Fuel Injection System fuse m Replacing the fuses 5 Backup fuse odometer and clock Specified fuses The main fuse and the fuse box which 6 Auto decompression fuse Main fuse contains the fuses for the individual cir 7 Spare fuse x 3 Headlight fuse cuits are located under the seat See 8 ECU tase Signaling system fuse page 3 11 for seat removal and instal
74. often labeled ENERGY CONSERVING II contain anti friction additives which will cause clutch and or starter clutch slippage result ing in reduced component life and poor engine performance modifiers Passenger Quantity Without oil filter cartridge replacement With oil filter cartridge replacement Total amount dry engine YAMALUBE 4 20W 40 or SAE 20W 40 API Service SE SE SG or higher 3 9 US qt 3 3 Imp qt 3 7 L 4 3 US qt 3 6 Imp qt 4 1 L 5 3 US qt 4 4 Imp qt 5 0 L Transfer case oil Type Quantity Air filters Fuel Type Fuel tank capacity Amount remaining when the fuel level warning light comes on Spark plug Manufacturer model Gap Clutch type Transmission Primary reduction system Primary reduction ratio Secondary reduction system Secondary reduction ratio Transmission type Operation SAE80 API GL 4 hypoid gear oil 0 42 US qt 0 35 Imp qt 0 4 L Oil coated paper element UNLEADED GASOLINE ONLY 4 0 US gal 3 3 Imp gal 15 0 L 0 8 US gal 0 7 Imp gal 3 0 L NGK DPR7EA 9 or DENSO X22EPR U9 0 03 0 04 0 8 0 9 mm Wet multiple disc Spur gear 1 532 Belt drive 2 393 Constant mesh 5 speed Left foot 8 2 Gear ratio 1st 2nd 3rd 4th 5th Chassis Frame type Caster angle Trail Tire Front Type Size Manufacturer model Rear Type Size Manufacturer model SPECIFICATIONS 2 375 1 579 1 160 0 935 0 800 Double crad
75. oir f necessary add recommended brake fluid to specified level Check hydraulic system for leakage 6 24 6 26 6 28 Rear brake Check operation f soft or spongy have Yamaha dealer bleed hydraulic system Check fluid level in reservoir f necessary add recommended brake fluid to specified level Check hydraulic system for leakage 6 25 6 28 Clutch Check operation Lubricate cable if necessary Check lever free play Adjust if necessary 6 23 6 24 Throttle grip Make sure that operation is smooth Check free play f necessary have Yamaha dealer make adjustment or lubricate 4 1 6 18 PRE OPERATION CHECKS ITEM CHECKS Make sure that operation is smooth Lubricate if necessary Check for damage Check tire condition and tread depth Check air pressure Correct if necessary Make sure that operation is smooth Lubricate pedal pivoting points if necessary Make sure that operation is smooth Lubricate lever pivoting points if necessary Control cables Wheels and tires Brake and shift pedals Brake and clutch levers Sidestand Make sure that operation is smooth Lubricate pivot if necessary Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals Check operation and switches Correct if necessary Check operation of ignit
76. ring insufficient lean angle for the speed a Always obey the speed limit and never travel faster than warranted by road and traffic conditions b Always signal before turning or changing lanes Make sure that other motorists can see you The posture of the operator and passenger is important for proper control a The operator should keep both hands on the handlebar and both feet on the operator footrests during operation to maintain control of the motorcycle b The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests c Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This motorcycle is designed for on road use only It is not suitable for off road use A SAFETY INFORMATION Protective apparel The majority of fatalities from motorcycle accidents are the result of head injuries The use of a safety helmet is the single most critical factor in the prevention or reduction of head injuries 1 Always wear an approved helmet 2 Wear a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vi sion that could delay seeing a hazard 3 The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abra sions or lacerations 4 Never wear loose fitting clothe
77. rting off Therefore check this system regularly as de scribed below and have a Yamaha dealer repair it if it does not function properly Ignition circuit cut off system The ignition circuit cut off system com prising the sidestand switch clutch switch and neutral switch has the fol lowing functions e It prevents starting when the trans mission is in gear and the side stand is up but the clutch lever is not pulled e It prevents starting when the trans mission is in gear and the clutch lever is pulled but the sidestand is still down e It cuts the running engine when the transmission is in gear and the sidestand is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure If a malfunction is noted have a Yamaha dealer check the system before riding INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off nel ETUR Zw 1 Move the sidestand down IS check IS most reliable It pertormed wi 2 Make sure that the engine stop switch is set to QO a warmed up engine 3 Turn the key to ON 4 Shift the transmission into the neutral position 5 Push the start switch Does the engine start The neutral switch be defective The motorcycle should not be ridden until checked by a Yamaha dealer With the engine still running 6 Move the sidestand up 7 Keep the clutch lever pulled 8 Shift the transmiss
78. s otherwise they could catch on the control levers footrests or wheels and cause injury or an accident 5 Never touch the engine or exhaust system during or after operation They become very hot and can cause burns Always wear protective clothing that covers your legs ankles and feet 6 A passenger should also observe the above precautions Modifications Modifications made to this motorcycle not approved by Yamaha or the removal of original equipment may render the motorcycle unsafe for use and may cause severe personal injury Modifications may also make your motorcycle illegal to use Loading and accessories Adding accessories or cargo to your motorcycle can adversely affect stability and handling if the weight distribution of the motorcycle is changed To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here are some general guidelines to follow if loading cargo or adding accessories to your motorcycle A SAFETY INFORMATION Loading The total weight of the operator passenger accessories and cargo must not exceed the maximum load limit of 408 Ib 185 kg When loading within this weight limit keep the following in mind 1 Cargo and accessory weight should be kept as low and close to the motorcycle as possible Make sure to distribute the weight as evenly as possible on both sides of th
79. st TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing phone calls even food and lodging when you are away from home This superb coverage goes into effect when you purchase Y E S so it applies to any warranty repairs as well as covered repairs during your entire Y E S plan period e Y E S coverage is honored at any authorized Yamaha dealer nationwide e Y E S coverage is transferable to a new owner if you sell or trade in That can make your Yamaha much more valuable This excellent Y E S plan coverage is only available to Yamaha owners like you and only while your Yamaha is still within the Yamaha Limited Warranty period So visit your authorized Yamaha dealer to get all the facts He can show you how easy it is to protect your investment with Yamaha Extended Service We urge you to act now You ll get the excellent benefits of TRIP coverage right away and you ll rest easy knowing you ll have strong factory backed protection even after your Yamaha Limited Warranty expires You can also save money Y E S costs less within the first 90 days after you buy your Yamaha See your dealer today A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing
80. the periodic main tenance and lubrication chart To check the condition Securely support the motorcycle so that there is no danger of it falling over Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the motorcycle on a level surface and hold it in an upright position 2 While applying the front brake push down hard on the handle bars several times to check if the front fork compresses and re bounds smoothly CAUTION If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it PERIODIC MAINTENANCE AND MINOR REPAIR Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the pe riodic maintenance and lubrication chart 1 Place a stand under the engine to raise the front wheel off the ground Securely support the motorcycle so that there is no danger of it falling over 6 34 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steer ing PERIODIC MAINTENANCE AND MINOR REPAIR Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is pla
81. tion spray on all metal including chrome and nickel plat ed surfaces Use spray oil as a universal clean er to remove any remaining dirt Touch up minor paint damage caused by stones etc Wax all painted and chrome plat ed surfaces Avoid combination cleaner waxes many of which contain abrasives that may mar the paint or protective finish Let the motorcycle dry completely before storing or covering it e Make sure that there is no oil or wax on the brakes or tires If necessary clean the brake discs and brake linings with a regular brake disc cleaner or ac etone and wash the tires with warm water and a mild deter gent Before operating the motor cycle test its braking perfor mance and cornering behavior 7 3 NOTE Consult a Yamaha dealer for advice on what products to use CAUTION Apply spray oil and wax spar ingly and make sure to wipe off any excess Never apply oil or wax to the drive belt Never apply oil or wax to any rubber and plastic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint Storage Short term Always store your motorcycle in a cool dry place and if necessary protect it against dust with a porous cover CAUTION Storing the motorcycle in a poorly ventilated room or cover ing it with a tarp while it is still wet will allow water and humid i
82. to install it twist it back and forth while pushing it in PERIODIC MAINTENANCE AND MINOR REPAIR THROTTLE BODY FROM FUEL TANK CANISTER BREATHER Canister for California only This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere Before operating this motorcycle make sure to check the following Check each hose connection Check each hose and canister for cracks or damage Replace if damaged Make sure that the canister breather is not blocked and if nec essary Clean it 6 8 PERIODIC MAINTENANCE AND MINOR REPAIR 1 Engine oil filler cap Engine oil and oil filter cartridge The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter car tridge replaced at the intervals speci fied in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the motorcycle on a level surface and hold it in an upright position NOTE Make sure that the motorcycle is posi tioned straight up when checking the oil level A slight tilt to the side can result in a false reading 2 Remove the seat See page 3 11 for seat removal and installation procedures 3 Start the engine warm it up until the engine oil has reached a nor mal temperature of 140 F 60 C let it continue to idle for ten sec onds and then turn the engine off NOTE To achieve the
83. ty to seep in and cause rust To prevent corrosion avoid damp cellars stables because of the presence of ammonia and areas where strong chemi cals are stored MOTORCYCLE CARE AND STORAGE Long term Before storing your motorcycle for several months 1 2 Follow all the instructions in the Care section of this chapter Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating Perform the following steps to pro tect the cylinders piston rings etc from corrosion 7 4 d Remove the spark plug caps and spark plugs Pour a teaspoonful of engine oil into each spark plug bore Install the spark plug caps onto the spark plugs and then place the spark plugs on the cylinder head so that the electrodes are ground ed This will limit sparking during the next step Turn the engine over several times with the starter This will coat the cylinder walls with oil Remove the spark plug caps from the spark plugs and then install the spark plugs and the spark plug caps To prevent damage or injury from sparking make sure to ground the spark plug electrodes while turning the engine over MOTORCYCLE CARE AND STORAGE 4 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand centerstand Check and if necessary correct the tire air pressure
84. ul checks may help prevent an accident This motorcycle is designed to carry the operator and a passenger The failure of motorists to detect and recognize motorcycles in traffic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore a Wear a brightly colored jacket b Use extra caution when you are approaching and passing through intersections since intersec tions are the most likely places for motorcycle accidents to occur c Ride where other motorists can see you Avoid riding in another motorist s blind spot A SAFETY INFORMATION Many accidents involve inexperienced operators In fact many operators who have been involved in accidents do not even have a current motorcycle license a Make sure that you are qualified and that you only lend your motorcycle to other qualified opera tors b Know your skills and limits Staying within your limits may help you to avoid an accident c We recommend that you practice riding your motorcycle where there is no traffic until you have become thoroughly familiar with the motorcycle and all of its controls Many accidents have been caused by error of the motorcycle operator A typical error made by the operator is veering wide on a turn due to EXCESSIVE SPEED or undercorne
85. ve the key from the main switch When parking the motorcycle note the following A SAFETY INFORMATION a The engine and exhaust system may be hot therefore park the motorcycle in a place where pe destrians or children are not likely to touch these hot areas b Do not park the motorcycle on a slope or soft ground otherwise it may fall over c Do not park the motorcycle near a flammable source e g a kerosene heater or near an open flame otherwise it could catch fire 4 When transporting the motorcycle in another vehicle make sure that it is kept upright If the motor cycle should lean over gasoline may leak out of the fuel tank 5 f you should swallow any gasoline inhale a lot of gasoline vapor or allow gasoline to get into your eyes see your doctor immediately If any gasoline spills on your skin or clothing immediately wash the affected area with soap and water and change your clothes A SAFETY INFORMATION Location of important labels Please read the following important labels carefully before operating this motorcycle A SAFETY INFORMATION 2 WARNING BEFORE YOU ORERATE THIS VEHIGLE READ This unit contains high pressure nitrogen gas THE OWNER S MANUAL AND ALL LABELS ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protective clothing Mishandling can cause explosion Read owner s manual for instructions Do not incinerate puncture or open 3MX 2118K A0
86. y in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings ON el SH yY 1 Battery Battery This motorcycle is equipped with a sealed type MF battery which does not require any maintenance There is no need to check the electrolyte or to add distilled water CAUTION Never attempt to remove the battery cell seals as this would permanent ly damage the battery 6 35 Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician EYES Flush with water for 15 minutes and seek prompt medical attention Batteries produce explosive hy drogen gas Therefore keep sparks flames cigarettes etc away from the battery and pro vide sufficient ventilation when charging it in an enclosed space KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharged Keep in mind that the battery tends to discharge more quickly if the motorcycle is equipped with op tional electrical accessories T

Yamaha 2002 Warrior Owner's Manual

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