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Yamaha 2001 V Star 1100 Classic Owner's Manual

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1. YAMAHA 116 EAU03438 A WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm YAMAHA LIT CALIF 65 01 EAUOO002 INTRODUCTION Congratulations on your purchase of the Yamaha XVS1100A C This model is the result of Yamaha s vast experience in the production of fine sporting touring and pacesetting racing machines It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields This manual will give you an understanding of the operation inspection and basic maintenance of this motorcycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with the emis sions standards for clean air applicable at the date of manufacture Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle To maintain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual IMPORTANT MANUAL INFORMATION 0 0 0 07 Particularly important information is distinguished in this manual by the following notations AN The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY I
2. 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil set tles and then check the oil level through the check window located at the bottom left side of the crank case 6 10 PERIODIC MAINTENANCE AND MINOR REPAIR ECoo0072 Tightening torque Engine oil drain bolt e In order to prevent clutch slip page since the engine oil also 5 Add the specified amount of the lubricates the clutch do not recommended engine oil and mix any chemical additives with then install and tighten the oil filler the oil or use oils of a higher cap grade than CD In addition do not use oils labeled ENERGY CONSERVING II or higher e Make sure that no foreign mate rial enters the crankcase 43 Nm 4 3 m kg 31 1 ft lb 1 Engine oil drain bolt Recommended engine oil See page 8 1 Oil quantity To change the engine oil without oil filter element replacement 1 Start the engine warm it up for several minutes and then turn it Without oil filter element 6 Startthe engine and then let it idle off replacement for several minutes while checking 3 0 L 2 64 Imp qt 3 17 US qt it for oil leakage If oil is leaking 2 Place an oil pan under the engine taco ee IESUS ORC With oil filter element immediately turn the engine off E replacement and check for the cause 3 Remove the engine oil filler cap 3 1 L 2 73 Imp at 3 28 US at and drain
3. 1 Dimmer switch 2 Horn switch be 3 Turn signal switch EAUOO118 Handlebar switches EAUOO121 Dimmer switch Set this switch to ZO for the high beam and to ZO for the low beam EAUOO129 Horn switch l Press this switch to sound the horn INSTRUMENT AND CONTROL FUNCTIONS EAUO0124 Turn signal switch To signal a right hand turn push this switch to the right To signal a left hand turn push this switch to the left When released the switch returns to the cen ter position Since this model is equipped with a self canceling system the turn signal lights will self cancel after the motor cycle has traveled both about 150 m 490 ft and for approximately 15 sec onds However the turn signal lights can also be canceled manually by pushing the switch in after it has re turned to the center position NOTE The self canceling system only oper ates when the motorcycle is moving so that the turn signal lights will not self cancel while you are stopped at an in tersection 1 Engine stop switch 2 Start switch S EAUOC138 Engine stop switch Set this switch to to stop the en gine in case of an emergency such as when the motorcycle overturns or when the throttle cable is stuck EAU00143 Start switch Push this switch to crank the engine with the starter EC000005 See page 5 1 for starting instruc tions prior to starting
4. checked by a Yamaha dealer With the engine still running 6 Move the sidestand up 7 Keep the clutch lever pulled 8 Shift the transmission into gear 9 Move the sidestand down Does the engine stall The sidestand switch may be defective YES NO The motorcycle should not be ridden until checked by a Yamaha dealer After the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The clutch switch may be defective YES NO The motorcycle should not be ridden until checked by a Yamaha dealer The system is OK The motorcycle can be ridden 3 17 PRE OPERATION CHECKS The condition of a vehicle is the owner s responsibility Vital components can start to deteriorate quickly and unexpectedly even if the vehicle remains unused for example as a result of exposure to the elements Any damage fluid leakage or loss of tire air pressure could have serious consequences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride EAUOS3439 Pre operation check list TEN CHECKS PAGE e Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check oil level in engine f necessary add recommended oil to specified level e Check vehicle for oil leakage Final gear oil e Check vehicle for oil leakage 6 12 6 13 Check operat
5. parts from a Yamaha dealer CONSUMER INFORMATION CONSUMER INFORMATION EAUO1051 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immedi ately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying Yamaha Motor Corporation U S A IF NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 or 366 0123 in Washington D C area or write to NHTSA U S Department of Transportation Washington D C 20590 You can also obtain other informa tion about motor vehicle safety from the Hotline 9 3 CONSUMER INFORMATION EAUO1053 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Federal law prohibits the following acts or the causing thereof 1 The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new ve hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle a
6. 1 Clean the motorcycle with cold water and a mild detergent after the engine has cooled down ECA00012 o not use warm water since it in creases the corrosive action of the salt 2 After drying the motorcycle apply a corrosion protection spray on all metal including chrome and nick el plated surfaces to prevent cor rosion After cleaning 1 Dry the motorcycle with a chamois or an absorbing cloth 2 Use a chrome polish to shine chrome aluminum and stainless steel parts including the exhaust system Even the thermally in duced discoloring of stainless steel exhaust systems can be re moved through polishing 3 To prevent corrosion it is recom mended to apply a corrosion pro tection spray on all metal including chrome and nickel plat ed surfaces Use spray oil as a universal clean er to remove any remaining dirt Touch up minor paint damage caused by stones etc Wax all painted surfaces Let the motorcycle dry completely before storing or covering it EWA00031 Make sure that there is no oil or wax on the brakes or tires If necessary clean the brake discs and brake linings with a regular brake disc cleaner or ac etone and wash the tires with warm water and a mild deter gent Before riding at higher speeds test the motorcycle s braking performance and cor nering behavior 7 3 ECA00013 e Apply spray oil and wax spar ingly and make sure to wipe off any
7. 28 US qt Total amount dry engine 3 6 L 3 17 Imp qt 3 81 US qt Final gear oil Type Final gear case capacity Air filter Fuel Type Fuel tank capacity Reserve amount Carburetor Manufacturer Model x quantity Spark plug Manufacturer model Gap Clutch type Transmission Primary reduction system Primary reduction ratio Secondary reduction system Secondary reduction ratio Transmission type Operation SAE80API GL 4 Hypoid Gear Oil 0 2 L 0 18 Imp qt 0 21 US qt Dry type element UNLEADED FUEL 17 L 3 74 Imp gal 4 49 US gal 4 5 L 0 99 Imp gal 1 19 US gal MIKUNI BSR37 x 2 NGK BPR7ES or DENSO W22EPR U 0 7 0 8 mm 0 028 0 031 in Wet multiple disc Spur gear 1 660 Shaft drive 2 875 Constant mesh 5 speed Left foot Gear ratio 1st 2nd 3rd 4th 5th Chassis Frame type Caster angle Trail Tires Front Type Size Manufacturer model Rear Type Size Manufacturer model Maximum load SPECIFICATIONS 2 353 1 667 1 286 1 032 0 853 Double cradle 33 132 mm 5 19 in Tube 130 90 16 67S Dunlop D404F Tube 170 80 15 M C 77S Dunlop D404G 200 kg 444 Ib SPECIFICATIONS Tire air pressure measured on cold tire Up to 90 kg 198 Ib Front Rear 90 kg 198 Ib Maximum Front Rear 225 kPa 2 25 kgf cm 33 psi 225 kPa 2 25 kgf cm 33 psi 225 kPa 2 25 kgf cm 33 psi 250 kPa 2 50 kgf cm 36 psi Total weight of
8. Carburetor heater fuse Spare fuse x 2 Signaling system fuse oa hwWN EAUO1711 Replacing the fuses The main fuse box is located under the rider seat To access the main fuse box proceed as follows 1 Remove the rider seat See page 3 10 for rider seat removal and in stallation procedures 6 30 1 Quick fastener x 3 2 Remove each of the quick fasten ers shown by pushing the center in with a screwdriver then pulling the fastener out PERIODIC MAINTENANCE AND MINOR REPAIR 1 Ignitor unit panel 2 Spare fuse 3 Main fuse 3 Pull the ignitor unit panel outward to the right NOTE 2 To install a quick fastener push its pin back so that it will protrude from the fastener head then insert the fastener and push the protruding pin in until it is flush with the fastener head The fuse box which contains the fuses for the individual circuits is located in side the storage compartment See page 3 11 for storage compartment cover removal and installation proce dures If a fuse is blown replace it as follows 1 Turn the key to OFF and turn off the electrical circuit in question 2 Remove the blown fuse and then install a new fuse of the specified amperage Specified fuses Main fuse Odometer fuse Ignition fuse Headlight fuse Carburetor heater fuse Signaling system fuse EC000103 Do not use a fuse of a higher amper age rating tha
9. Lube or engine oil SAE 10W 30 Throttle grip housing and grip Lithium soap based grease all purpose grease NOTE Since the throttle grip must be removed to access the throttle cable end the throttle grip and the cable should al EAU03370 Checking and lubricating the brake and shift pedals ways be lubricated at the same time mn 1 Remove the throttle grip by remov ing the screws 2 Disconnect the throttle cable hold it up and then apply several drops of oil to the cable end allowing it to trickle into the sheath 3 Connect the throttle cable and then grease the inside of the throt tle grip housing 4 Grease the metal to metal contact surface of the throttle grip and then install the grip by installing the screws The operation of the brake and shift pedals should be checked before each ride and the pedal pivots should be lu bricated if necessary Recommended lubricant Lithium soap based grease all purpose grease 6 25 PERIODIC MAINTENANCE AND MINOR REPAIR Recommended lubricant Lithium soap based grease all purpose grease EAUO3164 Checking and lubricating the brake and clutch levers The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Recommended lubricant Lithium soap based grease all purpose grease EAUO3165 Checking and lubricating the sidestand The operation of the si
10. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY 9 7 9 8 CONSUMER INFORMATION CONSUMER INFORMATION YAMAHA EXTENDED SERVICE Y E S 9 9 9 10 CONSUMER INFORMATION A E M Accessories and replacement parts Engine break in Main switch steering lock Air filter element cleaning Engine oil and oil filter element Maintenance and lubrication periodic Engine stop switch Maintenance emission control system Engine trouble warning light Maintenance periodic F Maintenance record Brake and clutch levers checking and Model label lubricating Brake and shift pedals checking and N lubricating Neutral indicator light Brake fluid changing Noise regulation Brake fluid level checking Fuel tank cap o Brake lever Fuses replacing Brake lever free play adjusting H Brake light switch rear adjusting Se ee ee P sles E eneckng Headlight bulb replacing p R Helmet holder Brake pedal position adjusting High beam indicator light C Horn switch l Identification numbers Ignition circuit cut off system Indicator and warning lights Oil level warning light S Safety defects reporting Safety information Passenger seat K Rider seat Key identification number L Labels location Luggage strap holders Shock absorber assembly adjusting Sidestand Sidestand checking and lubricating Spark plugs checking Specifications Speedometer unit Starter choke lever Starting and warming up a cold engine 5 1 Start
11. area they must be as lightweight as possible and should be kept to a minimum b Bulky or large accessories may seriously affect the stability of the motorcycle due to aerodynamic effects Wind may attempt to lift the motorcycle or the motorcycle may become unstable in cross winds These accessories may also cause instability when passing or being passed by large ve hicles c Certain accessories can displace the operator from his or her normal riding position This improp er position limits the freedom of movement of the operator and may limit control ability therefore such accessories are not recommended Use caution when adding electrical accessories If electrical accessories exceed the capacity of the motorcycle s electrical system an electric failure could result which could cause a dangerous loss of lights or engine power Gasoline and exhaust gas 1 GASOLINE IS HIGHLY FLAMMABLE a Always turn the engine off when refueling b Take care not to spill any gasoline on the engine or exhaust system when refueling c Never refuel while smoking or in the vicinity of an open flame Never start the engine or let it run for any length of time in a closed area The exhaust fumes are poi sonous and may cause loss of consciousness and death within a short time Always operate your motorcycle in an area that has adequate ventilation Always turn the engine off before leaving the motorcycle unattended and remove the key from the main
12. check the self diagnosis system The electrical circuit of the warning light can be checked according to the fol lowing procedure 1 Set the engine stop switch to C 2 Turn the key to ON If the warn ing light does not come on have a Yamaha dealer check the electri cal circuit EAUCO063 High beam indicator light 0 This indicator light comes on when the high beam of the headlight is switched on INSTRUMENT AND CONTROL FUNCTIONS 1 TRIP button 2 Odometer tripmeter EAUO3193 Speedometer unit The speedometer unit is equipped with a digital odometer and a tripmeter The speedometer shows riding speed The odometer shows the total distance trav eled The tripmeter shows the distance traveled since it was last set to zero Pushing the TRIP button switches the display between the odometer mode ODO and the tripmeter mode TRIP To reset the tripmeter select it by pushing the TRIP button and then push the TRIP button again and hold it down for at least one second The tripmeter can be used to estimate the distance that can be traveled with a full tank of fuel This information will enable you to plan future fuel stops NOTE This motorcycle is not equipped with a tachometer however it has a built in speed limiter which prevents the en gine speed from exceeding approxi mately 6 800 r min and the vehicle speed from exceeding approximately 175 km h 3 3
13. excess e Never apply oil or wax to any rubber and plastic parts but treat them with a suitable care product e Avoid using abrasive polishing compounds as they will wear away the paint NOTE Consult a Yamaha dealer for advice on what products to use Storage Short term Always store your motorcycle in a cool dry place and if necessary protect it against dust with a porous cover ECA00014 e Storing the motorcycle in a poorly ventilated room or cover ing it with a tarp while it is still wet will allow water and humid ity to seep in and cause rust To prevent corrosion avoid damp cellars stables because of the presence of ammonia and areas where strong chemi cals are stored MOTORCYCLE CARE AND STORAGE Long term Before storing your motorcycle for sev eral months T 2 Follow all the instructions in the Care section of this chapter For motorcycles equipped with a fuel cock that has an OFF posi tion Turn the fuel cock lever to OFF Drain the carburetor float cham bers by loosening the drain bolts this will prevent fuel deposits from building up Pour the drained fuel into the fuel tank Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating Perform the following steps to pro tect the cylinders piston rings etc from corrosion Remove the spark plug caps and
14. for starting off accelerating climbing hills etc The gear positions are shown in the il lustration NOTE CERES To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it 5 3 EC000048 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is running Inade quate lubrication may damage the transmission Always use the clutch while changing gears to avoid dam aging the engine transmission and drive train which are not designed to withstand the shock of forced shifting EAUO2988 To start out and accelerate T 2 Pull the clutch lever to disengage the clutch Shift the transmission into first gear The neutral indicator light should go out Open the throttle gradually and at the same time release the clutch lever slowly At the recommended shift points shown in the following table close the throttle and at the same time quickly pull the clutch lever in Shift the transmission into second gear Make sure not to shift the transmission into the neutral posi tion Open the throttle part way and gradually release the clutch lever Follow the same procedure when shifting to the next higher gear
15. fuel tank cap into the tank opening with the key inserted in the lock and with the AA mark facing forward 2 Turn the key counterclockwise to the original position remove it and then close the lock cover NOTE The fuel tank cap cannot be installed unless the key is in the lock In addition the key cannot be removed if the cap is not properly installed and locked Make sure that the fuel tank cap is properly installed before riding EWo000024 INSTRUMENT AND CONTROL FUNCTIONS 1 Fuel tank filler tube 2 Fuel level EAUO1183 Fuel Make sure that there is sufficient fuel in the tank Fill the fuel tank to the bottom of the filler tube as shown in the illustra tion e Do not overfill the fuel tank oth erwise it may overflow when the fuel warms up and expands Avoid spilling fuel on the hot engine EW000130 EAUOO0185 Immediately wipe off spilled fuel with a clean dry soft cloth since fuel may deteriorate painted surfac es or plastic parts EAU00189 Recommended fuel UNLEADED FUEL Fuel tank capacity Total amount 17 L 3 74 Imp gal 4 49 US gal Reserve amount 4 5 L 0 99 Imp gal 1 19 US gal 3 7 Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a research octane number of 91 or higher If knocking or pinging occurs use a gasoline of a different brand or premi um unleade
16. imbal ance or instability 2 Shifting weights can create a sudden imbalance Make sure that accessories and cargo are securely attached to the motorcycle before riding Check accessory mounts and cargo restraints frequently 3 Never attach any large or heavy items to the handlebar front fork or front fender These items in cluding such cargo as sleeping bags duffel bags or tents can create unstable handling or slow steering response Accessories Genuine Yamaha accessories have been specifically designed for use on this motorcycle Since Yamaha cannot test all other accessories that may be available you must personally be responsible for the proper selection installation and use of non Yamaha accessories Use extreme caution when selecting and installing any accessories Keep the following guidelines in mind as well as those provided under Loading when mounting accessories 1 Never install accessories or carry cargo that would impair the performance of your motorcycle Care fully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit suspension travel steering travel or control operation or ob scure lights or reflectors SAFETY INFORMATION a Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes If accessories are added to the handlebar or front fork
17. in the neutral position e he transmission is in gear with the clutch lever pulled and the sidestand up e Before starting the engine check the function of the igni tion circuit cut off system ac cording to the procedure described on page 3 16 e Never ride with the sidestand down EWOOO0054 EAU00372 1 Turn the fuel cock lever to ON 2 Turn the key to ON and make sure that the engine stop switch is set to O 3 Shift the transmission into the neu tral position NOTE When the transmission is in the neutral position the neutral indicator light should be on otherwise have a Yamaha dealer check the electrical circuit 4 Turn the starter choke on and completely close the throttle See page 3 9 for starter choke opera tion 5 Start the engine by pushing the start switch NOTE If the engine fails to start release the start switch wait a few seconds and then try again Each starting attempt should be as short as possible to pre serve the battery Do not crank the en gine more than 10 seconds on any one attempt OPERATION AND IMPORTANT RIDING POINTS ECAO0023 The oil level warning light should come on when the key is turned to ON and then go off after two to three seconds If the oil level warn ing light flickers or remains on after starting immediately stop the en gine and then check the engine oil level and the vehic
18. label Reporting safety defects Motorcycle noise regulation Maintenance record Street and enduro motorcycle limited warranty Yamaha extended service CONSUMER INFORMATION EAUO2944 Identification numbers Record the key identification number vehicle identification number and mod el label information in the spaces pro vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi cle is stolen 1 KEY IDENTIFICATION NUMBER NENNEN 2 VEHICLE IDENTIFICATION NUMBER NENNEN 3 MODEL LABEL INFORMATION 1 Key identification number EAUO1041 Key identification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key 9 1 EAUO1039 1 Vehicle identification number EAUO1043 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided NOTE The vehicle identification number is used to identify your motorcycle and may be used to register your motor cycle with the licensing authority in your area 1 Model label EAUO1050 Model label The model label is affixed to the frame under the seat See page 3 10 for seat removal and installation procedures Record the information on this label in the space provided This information will be needed when ordering spare
19. switch When parking the motorcycle note the following A SAFETY INFORMATION a The engine and exhaust system may be hot therefore park the motorcycle in a place where pe destrians or children are not likely to touch these hot areas b Do not park the motorcycle on a slope or soft ground otherwise it may fall over c Do not park the motorcycle near a flammable source e g a kerosene heater or near an open flame otherwise it could catch fire 4 When transporting the motorcycle in another vehicle make sure that it is kept upright and that the fuel cock is turned either to ON or to RES for vacuum fuel cocks or OFF for manual fuel cocks If it should lean over gasoline may leak out of the carburetor or fuel tank 5 f you should swallow any gasoline inhale a lot of gasoline vapor or allow gasoline to get into your eyes see your doctor immediately If any gasoline spills on your skin or clothing immediately wash the affected area with soap and water and change your clothes SAFETY INFORMATION EAUO2977 Location of important labels Hm Please read the following important labels carefully before operating this motorcycle 1 7 A SAFETY INFORMATION A WARNING e BEFORE YOU OPERATE THIS VEHICLE READ A WARNING This unit contains high pressure nitrogen gas THE OWNER S MANUAL AND ALL LABELS ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protective clothing 3MX 211
20. the master cylinder or caliper cylinder always replace the brake fluid Check the brake fluid level regularly and fill as required e Replace the oil seals on the inner parts of the master cylinder and caliper cylinder every two years e Replace the brake hoses every four years or if cracked or damaged PERIODIC MAINTENANCE AND MINOR REPAIR 1 Panel A 1 Bolt EAUO1777 EAUOOA491 I To install the panel Removing and installing the gets rc Place the panel in the original position 1o remove the pane i panel O TEMEVA 10e pang and then install the bolt Remove the bolt and then pull the pan The panel shown above needs to be el off as shown removed to perform some of the main tenance jobs described in this chapter Refer to this section each time the pan el needs to be removed and installed PERIODIC MAINTENANCE AND MINOR REPAIR 2 Check that all spark plugs installed in the engine have the same color NOTE J If any spark plug shows a distinctly dif ferent color the engine could be defec tive Do not attempt to diagnose such problems yourself Instead have a Yamaha dealer check the motorcycle 1 Spark plug cover 1 Spark plug wrench 3 Check each spark plug for elec E To remove a spark plug trode erosion and excessive car Checking the spark plugs 1 Remove the appropriate spark bon or other deposits and replace The spark plugs are important engine plug cover rear right or
21. 0 mi 8 000 mi 12 000 mi 16 000 mi 20 000 mi ITEM 1 000 km 7 000 km 13 000 km 19 000 km 25 000 km 31 000 km or or or or or or PT month 6 months 12 months 18 months P months B months Valve clearance Check and adjust valve clearance when engine is cold e Check condition Adjust gap and clean Spark plugs Replace at 8 000 mi 13 000 km or Replace Replace 12 months and thereafter every 8 000 mi 13 000 km or 12 months Crankcase bun dd hose for cracks or ventilation system amp cBenlace fndcessdia Check fuel hose for cracks or damage Replace if necessary Replace initial 20 000 mi 31 000 km and thereafter every 20 000 mi 31 000 km Check for leakage Exhaust system Retighten if necessary Replace gasket s if necessary We e Adjust synchronization of carburetors EN synchronization Check and adjust engine idle speed s Idle speed Adjust cable free play NEN of Evaporative Check control system for damage emission control x Replace if necessary system Since these items require special tools data and technical skills have a Yamaha dealer perform the service Califomia only 6 3 PERIODIC MAINTENANCE AND MINOR REPAIR EAU00472 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4 000 mi 8 000 mi 12 000 mi 16 000 mi 20 000 mi ITEM 1 000 km 7 000 km 13 000 km 19 000 km 25 000 km 31 000 km or or or
22. 8K AG Mishandling can cause explosion e Read owner s manual for instructions e Do not incinerate puncture or open 4AA 22259 80 TIRE INFORMATION EMISSION HOSE ROUTING Cold tire normal pressure should be set as follows Up to 90 kg 198 Ibs load FRONT 225 kPa 2 25 kgf cm 33 psi REAR 225 kPa 2 25 kgf cm 33 psi 90 kg 198 Ibs maximum load FRONT 225 kPa 2 25 kgf cm 33 psi REAR 250 kPa 2 50 kgf cm 36 psi 5BN 2 1668 00 5EL 21686 00 Left view Right view Controls and instruments DESCRIPTION Left view 1 Shift pedal 2 Fuel cock 3 Rear shock absorber spring preload adjusting ring 4 Helmet holder 5 Storage compartment 6 Owner s tool kit 7 Fuses page 3 5 page 3 8 page 3 14 page 3 11 page 3 11 page 6 1 page 6 30 2 1 EAUOOC26 Right view 8 Engine oil filter element 9 Battery 10 Main fuse 11 Main switch steering lock 12 Air filter element 13 Brake pedal page 6 10 page 6 29 page 6 31 page 3 1 page 6 P DESCRIPTION DESCRIPTION Controls and instruments n 1 23 4 5 6 78 1 Clutch lever page 3 4 2 Left handlebar switches page 3 3 3 Starter choke lever page 3 9 4 Speedometer unit page 3 3 5 Fuel tank cap page 3 6 6 Right handlebar switches page 3 4 7 Throttle grip page 6 15 8 Brake lever page 3 5 Main switch steering lock Indicator
23. INTENANCE SERVICES RELAT ED TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER ENGINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOWING PERIODIC MAINTE NANCE CHARTS THE SERVICES RELATED TO EMISSIONS CON TROL ARE GROUPED SEPARATE LY THESE SERVICES REQUIRE SPECIALIZED DATA KNOWLEDGE AND EQUIPMENT YAMAHA DEAL ERS ARE TRAINED AND EQUIPPED TO PERFORM THESE PARTICULAR SERVICES 6 1 EAUOO462 1 Owner s tool kit EAUO1129 Owner s tool kit The owner s tool kit is located inside the storage compartment See page 3 11 for storage compartment opening procedures The service information included in this manual and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly NOTE If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you Modifications not approved by Yamaha may cause loss of perfor mance and render the vehicle un safe for use Consult a Yamaha dealer before attempting any chang es EW000063 PERIODIC MAINTENANCE AND MINOR REPAIR 6 2 PERIODIC MAINTENANCE AND MINOR REPAIR EAUOO471 Periodic maintenance chart for the emission control system INITIAL ODOMETER READINGS 600 mi 4 00
24. ION LABEL HERE mu m EAU03336 XVS1100AN C OWNER S MANUAL 2000 by Yamaha Motor Corporation U S A 1st Edition June 2000 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 14 23 1 SAFETY INFORMATION 2 DESCHIPTION 4 PRE OPERATION CHECKS 5 OPERATION AND IMPORTANT RIDING POINTS 6 PERIODIC MAINTENANCE AND MINOR REPAIR 7 MOTORCYCLE CARE AND STORAGE 8 SPECIFICATIONS 9 CONSUMER INFORMATION Safe riding Protective apparel Modifications Loading and accessories Gasoline and exhaust gas Location of important labels AN SAFETY INFORMATION 77 MOTORCYCLES ARE SINGLE TRACK VEHICLES THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTORCYCLE HE OR SHE SHOULD 1 2 3 4 OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER S MANU AL OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED BY THE OWNER S MANUAL AND OR WHEN MADE NECESSARY BY MECHANICAL CONDITIONS Safe riding Always make pre operation checks Careful checks may help prevent an ac
25. MINOR REPAIR Front brake 1 Minimum level mark EAUOS196 Checking the brake fluid level Insufficient brake fluid may allow air to enter the brake system possibly caus ing it to become ineffective Before riding check that the brake fluid is above the minimum level mark and replenish if necessary A low brake flu id level may indicate worn brake pads and or brake system leakage If the brake level is low be sure to check the brake pads for wear and the brake sys tem for leakage Observe these precautions e When checking the fluid level make sure that the top of the mas ter cylinder or brake fluid reservoir is level 1 Minimum level mark e Use only the recommended quali ty brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking perfor mance Recommended brake fluid DOT 4 e Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking performance e Be careful that water does not en ter the master cylinder or brake fluid reservoir when refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock 654 Brake fluid may deteriorate paint ed surfaces or plastic parts Al ways clean up spilled fluid immediately As the brake pads wear it is nor mal for the brake fluid level to gradually go down However if the brake fluid level goes down sud denly have a Y
26. NOTE J Always shift gears at the recommend ed shift points OPERATION AND IMPORTANT RIDING POINTS EAU00427 To decelerate T 2 Apply both the front and the rear brakes to slow the motorcycle Shift the transmission into first gear when the motorcycle reaches 25 km h 15 5 mi h If the engine is about to stall or runs very rough ly pull the clutch lever in and use the brakes to stop the motorcycle Shiftthe transmission into the neu tral position when the motorcycle is almost completely stopped The neutral indicator light should come on EAUO2974 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below Acceleration Deceleration shift point shift point km h mi h km h mi h 20 12 4 30 18 6 25 15 5 40 24 9 25 15 5 50 31 1 25 15 5 a ist 2nd 2nd gt 3rd 3rd 4th 4th 5th OPERATION AND IMPORTANT RIDING POINTS EAUO1128 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1 600 km 1 000 mi For this reason you should read the following material carefully oince the engine is brand new do not put an excessive load on it for the first 1 600 km 1 000 mi The various parts in the engine wear and polish them selves to the correct operating clear ances During this period prolonged full throttle operation or any con
27. S INVOLVED 4 WARNING Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator a bystander or a person inspecting or repairing the motorcycle A CAUTION indicates special precautions that must be taken to avoid damage to the motorcycle NOTE A NOTE provides key information to make procedures easier or clearer NOTE EE SS e This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold e Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most current product information available at the time of printing there may be minor discrepancies between your motorcycle and this manual If you have any questions concerning this manual please consult your Yamaha dealer IMPORTANT MANUAL INFORMATION EWO00000 rt e a a ee PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE RIDING TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTOR CYCLE DO NOT ATTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE AT TAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES REGULAR INSPECTIONS AND CAREFUL MAINTENANCE ALONG WITH GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELI ABILITY OF THIS MOTORCYCLE IMPORTANT MANUAL INFORMAT
28. Yamaha Parts and Accessories are designed and tested to be compatible with your motorcycle Please consider Genu ine Yamaha Parts and Accessories before making a purchase Use of non Yamaha approved accessories or replacement parts may cause loss of handling stability and riding safety Since Yamaha cannot con trol the quality of accessories or parts manufactured by other com panies Yamaha cannot be held lia EWOODC98 PERIODIC MAINTENANCE AND MINOR REPAIR ble for any consequences caused by the use of items which have not been approved by Yamaha 6 18 PERIODIC MAINTENANCE AND MINOR REPAIR 3 Tighten the locknut NM EAU00696 Adjusting the brake lever free NOTE play If the specified free play cannot be ob Tha brake lever free play should mea tained as described above or if the oye 5 8 mm 0 2 0 3 in as shown clutch does not operate correctly have periodically check the brake lever free a Yamaha dealer check the internal play and if necessary adjust it as clutch mechanism follows 1 Locknut 2 Clutch lever free play adjusting bolt c Clutch lever free play EAUO0692 Adjusting the clutch lever free play The clutch lever free play should mea sure 5 10 mm 0 2 0 4 in as shown Periodically check the clutch lever free play and if necessary adjust it as follows 1 Loosen the locknut at the clutch lever 2 To increase the clutch lever free play turn the adjusting bolt in di recti
29. a Yamaha dealer bleed the system be fore operating the motorcycle Air in the hydraulic system will diminish the braking performance which may result in loss of control and an accident 6 21 1 Rear brake light switch 2 Rear brake light switch adjusting nut EAU00713 Adjusting the rear brake light switch The rear brake light switch which is ac tivated by the brake pedal is properly adjusted when the brake light comes on just before braking takes effect If necessary adjust the brake light switch as follows Turn the adjusting nut while holding the rear brake light switch in place To make the brake light come on earlier turn the adjusting nut in direction To make the brake light come on later turn the adjusting nut in direction b PERIODIC MAINTENANCE AND MINOR REPAIR 1 Brake pad wear indicator groove EAUO1314 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart Each brake pad is provided with a wear indicator groove which allows you to check the brake pad wear without having to disassem ble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear indicator groove has almost disappeared have a Yamaha dealer replace the brake pads as a set 1 Brake pad wear indicator groove 6 22 PERIODIC MAINTENANCE AND
30. amaha dealer check the cause EAU03238 Changing the brake fluid Have a Yamaha dealer change the brake fluid at the intervals specified in the periodic maintenance and lubrica tion chart In addition have the oil seals of the brake master cylinder and caliper as well as the brake hose replaced at the intervals listed below or whenever they are damaged or leaking e Oil seals Replace every two years Brake hose Replace every four years PERIODIC MAINTENANCE AND MINOR REPAIR EAUO3297 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace it Recommended lubricant Yamaha Chain and Cable Lube Or engine oil SAE 10W 30 API SE Damage to the outer housing of ca bles may result in internal rusting and cause interference with cable movement Replace damaged ca bles as soon as possible to prevent unsafe conditions EWOOO 1 11 6 24 PERIODIC MAINTENANCE AND MINOR REPAIR EAU03364 Checking and lubricating the throttle grip and cable The operation of the throttle grip and the condition of the throttle cable should be checked before each ride and the cable should be lubricated or replaced if necessary Recommended lubricant Throttle cable Yamaha Chain and Cable
31. and warning lights Speedometer unit Handlebar switches Clutch lever Shift pedal Brake lever Brake pedal Fuel tank cap Storage compartment Adjusting the shock absorber assembly Luggage strap holders Sidestand Ignition circuit cut off system INSTRUMENT AND CONTROL FUNCTIONS EAUOOC27 EAUO0029 Main switch steering lock The main switch steering lock controls the ignition and lighting systems and is used to lock the steering The various positions are described below EAUOCO32 ON All electrical systems are supplied with power the headlight meter lighting taillight and front position lights come on and the engine can be started The key cannot be removed EAUOCOS38 OFF All electrical systems are off The key can be removed EAUOO040 LOCK The steering is locked and all electrical systems are off The key can be removed To lock the steering 1 Turn the handlebars all the way to the left 2 Push the key in from the OFF po sition and then turn it to LOCK while still pushing it 3 Remove the key To unlock the steering Push the key in and then turn it to OFF while still pushing it 3 1 1 Push 2 Turn EWOOO0016 Never turn the key to OFF or LOCK while the motorcycle is moving otherwise the electrical systems will be switched off which may result in loss of control or an accident Make sure that the motor cycle is stopped before turning the key
32. bolt to drain the oil from Total amount dry engine NOTE the crankcase 3 6 L 3 17 Imp qt 3 81 US at After the engine is started the engine 4 nstall the engine oil drain bolt and oil level warning light should go off if the then tighten it to the specified oil level is sufficient torque PERIODIC MAINTENANCE AND MINOR REPAIR ECO00067 If the oil level warning light flickers or remains on immediately turn the engine off and have a Yamaha deal er check the vehicle 7 Tum the engine off and then check the oil level and correct it if necessary NOTE Have a Yamaha dealer replace the oil filter element when necessary 1 Final gear oil drain bolt 2 Final gear oil filler bolt 3 Proper level EAUO2943 Final gear oil The final gear case must be checked for oil leakage before each ride If any leakage is found have a Yamaha deal er check and repair the motorcycle In addition the final gear oil level must be checked and the oil changed as follows at the intervals specified in the periodic maintenance and lubrication chart EWOOO066 e Make sure that no foreign mate rial enters the final gear case e Make sure that no oil gets on the tire or wheel To check the final gear oil level 1 Place the motorcycle on a level surface and hold it in an upright position NOTE The final gear oil level must be checked on a cold engine Make sure that the motorcycle is pos
33. cident This motorcycle is designed to carry the operator and a passenger The failure of motorists to detect and recognize motorcycles in traffic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore a Wear a brightly colored jacket b Use extra caution when approaching and passing through intersections since intersections are the most likely places for motorcycle accidents to occur c Ride where other motorists can see you Avoid riding in another motorist s blind spot A SAFETY INFORMATION Many accidents involve inexperienced operators In fact many operators who have been involved in accidents do not even have a current motorcycle license a Make sure that you are qualified and that you only lend your motorcycle to other qualified opera tors b Know your skills and limits Staying within your limits may help you to avoid an accident c We recommend that you practice riding your motorcycle where there is no traffic until you have become thoroughly familiar with the motorcycle and all of its controls Many accidents have been caused by error of the motorcycle operator A typical error made by the operator is veering wide on a turn due to EXCESSIVE SPEED or undercornering insufficient lean angle for the sp
34. d fuel Use of unleaded fuel will extend spark plug life and reduce maintenance costs If unleaded gaso line is not available then leaded regu lar gasoline can be used Gasohol There are two types of gasohol gaso hol containing ethanol and that contain ing methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 Gasohol containing methanol is not recom mended by Yamaha because it can cause damage to the fuel system or ve hicle performance problems Closed position 1 Pointed end positioned over OFF EAUO2968 Fuel cock The fuel cock supplies fuel from the tank to the carburetors while also filter ing it The fuel cock lever positions are ex plained as follows and shown in the il lustrations OFF With the fuel cock lever in this position fuel will not flow Always turn the fuel cock lever to this position when the en gine is not running INSTRUMENT AND CONTROL FUNCTIONS Normal position 1 Pointed end positioned over ON ON With the fuel cock lever in this position fuel flows to the carburetors Turn the fuel cock lever to this position when starting the engine and riding Reserve position 1 Pointed end positioned over RES RES This indicates reserve With the fuel cock lever in this position the fuel re serve is made available Turn the fuel cock lever to this position if you run out of fuel while riding When this occurs refuel as soon as p
35. destand should be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair it EW0001 13 6 26 PERIODIC MAINTENANCE AND MINOR REPAIR EAUO2939 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition EWO00115 Securely support the motorcycle so that there is no danger of it falling over Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the motorcycle on a level surface and hold it in an upright position 2 While applying the front brake push down hard on the handle bars several times to check if the front fork compresses and re bounds smoothly EC000098 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it 6 27 EAUOO794 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the pe riodic maintenance and lubrication chart 1 Place a stand under the engine to raise the front wheel off the ground Securely support the motorcycle so that there is no danger of it fa
36. dition that might result in engine overheating must be avoided EAUO1171 0 1 000 km 0 600 mi Avoid prolonged operation above 1 3 throttle 1 000 1 600 km 600 1 000 mi Avoid prolonged operation above 1 2 throttle EC000056 After 1 000 km 600 mi of operation the engine oil and final gear oil must be changed and the oil filter car tridge element replaced 1 600 km 1 000 mi and beyond The vehicle can now be operated normally EC000049 If any engine trouble should occur during the engine break in period immediately have a Yamaha dealer check the vehicle 5 5 EAU00457 Parking When parking stop the engine re move the key from the main switch and then turn the fuel cock lever to OFF e Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them e Do not park on a slope or on soft ground otherwise the motorcycle may overturn EWOOOO058 Periodic maintenance Owners tool kit Periodic maintenance chart for the emission control system General maintenance and lubrication chart Removing and installing the panel Checking the spark plugs Canister for California only Engine oil and oil filter element Final gear oil Cleaning the air filter element Adjusting the carburetors Adjusting the throttle cable free play Adjusting the valve clearance Spoke wheels Accessories and replacement parts A
37. djusting the clutch lever free play Adjusting the brake lever free play Adjusting the brake pedal position Adjusting the rear brake light switch Checking the front and rear brake pads Checking the brake fluid level Changing the brake fluid Checking and lubricating the cables Checking and lubricating the throttle grip and cable Checking and lubricating the brake and shift pedals Checking and lubricating the brake and clutch levers Checking and lubricating the sidestand Checking the front fork Checking the steering Replacing a turn signal light bulb or the tail brake light bulb Troubleshooting Troubleshooting chart PERIODIC MAINTENANCE AND MINOR REPAIR EAUO1790 Safety is an obligation of the owner Periodic inspection adjustment and lu brication will keep your vehicle in the safest and most efficient condition pos sible The most important points of motorcycle inspection adjustment and lubrication are explained on the follow ing pages Maintenance replacement or repair of the emission control devices and systems may be performed by any repair establishment or individual that is certified if applicable EWOOO0060 WARNING If you are not familiar with motor cycle maintenance work have a Yamaha dealer do it for you EAUOO0467 PERIODIC MAINTENANCE PROPER PERIODIC MAINTENANCE OF YOUR MOTORCYCLE IS IMPOR TANT IN ORDER TO ENJOY LONG PLEASURABLE SERVICE ESPE CIALLY IMPORTANT ARE THE MA
38. easure 4 6 mm 0 16 0 24 in at the throttle grip Periodically check the throttle cable free play and if neces sary have a Yamaha dealer adjust it EAUOO0637 Adjusting the valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart 6 15 EAU03360 Tires To maximize the performance durabil ity and safe operation of your motor cycle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride e The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature e The tire air pressure must be adjusted in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model EWOOO082 Tire air pressure measured on cold tires 225 kPa 2 25 kgf cm 33 psi 250 kPa 2 50 kgf cm 36 psi 225 kPa Up to 90 kg 198 Ib 2 25 kgf cm 33 psi 225 kPa cb dcm 2 25 kgf cm maximum 33 psi 20016 41 Total weight of rider accessories passenger cargo and EWo000083 Proper loading of your motorcycle is important for several characteris tics of yo
39. eed a Always obey the speed limit and never travel faster than warranted by road and traffic conditions b Always signal before turning or changing lanes Make sure that other motorists can see you The posture of the operator and passenger is important for proper control a The operator should keep both hands on the handlebar and both feet on the operator footrests during operation to maintain control of the motorcycle b The passenger should always hold onto the operator seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests c Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This motorcycle is designed for on road use only therefore it is not suitable for off road use SAFETY INFORMATION Protective apparel The majority of fatalities from motorcycle accidents are the result of head injuries The use of a safety helmet is the single most critical factor in the prevention or reduction of head injuries 1 Always wear an approved helmet 2 Wear a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vi sion which could delay seeing a hazard 3 The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abra sions or lacerations 4 Never wear loose fitting clothes otherwise they could catch o
40. er in the to prevent the discharging of fuel Vapor mn tion original position into the atmosphere Check each hose connection Spark plug gap e Check each hose and canister for 0 7 0 8 mm 0 028 0 031 in cracks or damage Replace if damaged 2 Clean the surface of the spark e Make sure the vent hose is not plug gasket and its mating sur blocked Clean it if necessary face and then wipe off any grime from the spark plug threads 3 Install the spark plug with the spark plug wrench and then tight en it to the specified torque 6 9 PERIODIC MAINTENANCE AND MINOR REPAIR NOTE The engine oil should be between the minimum and maximum level marks 4 Ifthe engine oil is below the mini mum level mark add sufficient oil of the recommended type to raise it to the correct level 1 Engine oil level check window 2 Maximum level mark 3 Minimum level mark EAUO1712 Engine oil and oil filter element The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter ele ment replaced at the intervals specified in the periodic maintenance and lubri cation chart To check the engine oil level 1 Place the motorcycle on a level surface and hold it in an upright position 1 Engine oil filler cap NOTE Make sure that the motorcycle is posi tioned straight up when checking the oil level A slight tilt to the side can result in a false reading
41. eration and for oil leakage Correct accordingly Check bearing play and steering for smooth operation Correct if necessary Steering bearings Moderately repack every 16 000 mi Repack 25 000 km or 24 months Lithium soap base grease Wheel bearinas Check bearings for looseness and damage g Replace if necessary Check balance runout spoke tightness and for damage 15 Tighten spokes and rebalance or replace if V y y 3 y necessary Sidestand switch SIC porno y V y N y N Replace if necessary Check tire tread wear and for damage Mem ERxmmmm 9 0 x eT 6 5 PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 600 mi 4 000 mi 8 000 mi 12 000 mi 16 000 mi 20 000 mi ITEM REMARKS 1 000 km 7 000 km 13 000 km 19 000 km 25 000 km 31 000 km or or or or or Make sure that all nuts bolts and screws 19 Chassis fasteners are properly tightened Tighten if necessary Since these items require special tools data and technical skills have a Yamaha dealer perform the service OC __oC___ For odometer readings or time periods higher than 20 000 mi 31 000 km or 30 months follow the maintenance require ments listed in the maintenance chart under the 4 000 mi 7 000 km or 6 month interval EAUO1695 EAU03057 NOTE e The air filter needs more frequent service if you are riding in unusually wet or dusty areas e Hydraulic brake system e When disassembling
42. front left it if necessary components which are easy to check by pulling it off as shown Since heat and deposits will cause any spark plug to slowly erode the spark 3 plugs should be removed and checked in accordance with the periodic mainte nance and lubrication chart In addition the condition of the spark plugs can re To check the spark plugs veal the condition of the engine 1 Check that the porcelain insulator around the center electrode on each spark plug is a medium to light tan the ideal color when the motorcycle is ridden normally N Remove the spark plug cap Specified spark plug Remove the spark plug as shown BPR7ES NGK or with the spark plug wrench includ W22EPR U DENSO ed in the owner s tool kit PERIODIC MAINTENANCE AND MINOR REPAIR Tightening torque FROM Spark plug p yaly FUEL TANK 20 Nm 2 0 m kg 14 5 ft lb i I NOTE a If a torque wrench is not available when EM installing a spark plug a good estimate TO fr Rett saa E of the correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to the speci a Spark plug gap EAUO1796 To install a spark plug i Wee sirecihe scare olla Gam fied torque as soon as possible Canister for California only wire thickness gauge and if nec 4 Install the spark plug cap This model is equipped with a canister essary adjust the gap to specifica 5 Place the spark plug cov
43. fter such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Muffler Exhaust system Exhaust pipe Silencer Air cleaner case Intake system Air cleaner element Intake duct CONSUMER INFORMATION EAUO1874 Maintenance record Copies of work orders and or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty The chart below is printed only as a reminder that maintenance work is required It is not acceptable proof of maintenance work Maintenance Date of i Servicing dealer Mileage interval service name and address 600 mi 1 000 km or 1 month 4 000 mi 7 000 km or 6 months 8 000 mi 13 000 km or 12 months 12 000 mi 19 000 km or 18 months 16 000 mi 25 000 km or 24 months 20 000 mi 31 000 km or 30 months 24 000 mi 37 000 km or 36 months CONSUMER INFORMATION Maintenance Date of Servicing dealer f Mileage interval service name and address 28 000 mi 43 000 km or 42 months 32 000 mi 49 000 km or 48 months 36 000 mi 55 000 km or 54 months 40 000 mi 61 000 km or 60 months CONSUMER INFORMATION EAUO2918 YAMAHA MOTOR CORPORATION U S A
44. high ly pressurized nitrogen gas For proper handling read and under stand the following information be fore handling the shock absorber The manufacturer cannot be held re sponsible for property damage or personal injury that may result from improper handling e Do not tamper with or attempt to open the gas cylinder e Do not subject the shock ab sorber to an open flame or other high heat sources otherwise it may explode due to excessive gas pressure e Do not deform or damage the gas cylinder in any way as this will result in poor damping per formance e Always have a Yamaha dealer service the shock absorber 1 Luggage strap holder x 2 EAUO1172 Luggage strap holders There is a luggage strap holder on each passenger footrest EAU00330 Sidestand The sidestand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding the motorcycle upright NOTE J The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situations See further down for an explanation of the ignition circuit cut off system EWoo0044 The motorcycle must not be ridden with the sidestand down or if the sidestand cannot be properly moved up or does not stay up oth erwise the sidestand could contact the ground and distract the opera tor resulting in a possible loss of control Yamaha s ignition circuit cut off sy
45. ing a warm engine Start switch T Throttle cable free play adjusting Throttle grip and cable checking and lubricating Troubleshooting Troubleshooting chart Tum signal indicator light Turn signal light or tail brake light bulb replacing Tum signal switch See your Authorized YAMAHA Dealer for a Genuine YAMAHA Service Manual PRINTED IN JAPAN 2000 6 3 7x1 CR
46. ion e f soft or spongy have Yamaha dealer bleed hydraulic system Front brake Check fluid level in reservoir 3 5 6 22 6 24 f necessary add recommended brake fluid to specified level e Check hydraulic system for leakage Check operation f soft or spongy have Yamaha dealer bleed hydraulic system Rear brake e Check fluid level in reservoir 3 5 6 22 6 24 f necessary add recommended brake fluid to specified level e Check hydraulic system for leakage Check operation Clutch Lubricate cable if necessary Check lever free play Adjust if necessary Make sure that operation is smooth Throttle grip MAE Miss grip housing and cables if necessary 6 15 6 25 f necessary have Yamaha dealer make adjustment 4 1 PRE OPERATION CHECKS eS PE Make sure that operation is smooth vondoucdo Lubricate if necessary Check for damage Check tire condition and tread depth Check air pressure Correct if necessary Make sure that operation is smooth Brake and shift pedals Lubricate pedal pivoting points if necessary Wheels and tires Make sure that operation is smooth Drake and eiuten Tevers Lubricate lever pivoting points if necessary Make sure that operation is smooth Make sure that all nuts bolts and screws are properly tightened CnasSIS TaSIEnerS Tighten if necessary Engine stop switch Check operation e Check operation of ignition circuit cut off s
47. itioned straight up when checking the oil level A slight tilt to the side can result in a false read Ing 2 Remove the oil filler bolt and then check the oil level in the final gear case PERIODIC MAINTENANCE AND MINOR REPAIR NOTE ar er ee ee ae Recommended final gear oil The oil level should be at the brim of g j the filler hole Hypoid gear oil SAE 80 API GL4 SS or multigrade hypoid gear oil SAE 3 Ifthe oil is below the brim of the fill 80W 90 er hole add sufficient oil of the rec Oil quantity ommended type to raise it to the 0 2 L 0 18 Imp at 0 21 US at correct level NOTE To change the final gear oil GL4 is a quality rating Hypoid gear oils 4 Air filter case cover 1 Place an oil pan under the final rated GL5 or GL6 may also be used 2 Screw x 3 gear case to collect the used oil 5 Install and tighten the filler bolt to i e Pi 2 Remove the oil filler bolt and drain fie eed oe Cleaning the air filter element bolt to drain the oil from the final The air filter element should be cleaned mn gear case Tightening torque as follows at the intervals specified in 3 Install the final gear oil drain bolt Final gear oil filler bolt the periodic maintenance and lubrica and then tighten it to the specified 23 Nm 2 3 m kg 16 6 ft lb tion chart Clean the air filter element torque more frequently if you are riding in un 6 Check the final gear case for oil usually wet or dusty areas Tighte
48. le for oil leakage If necessary add engine oil and then check the warning light again If the warning light does not come on when turning the key to ON or If it does not go off after starting the engine with sufficient engine oil have a Yamaha dealer check the electrical circuit 6 After starting the engine move the starter choke lever back halfway ECAOO055 warm the engine up before starting off Never accelerate hard when the engine is cold 7 When the engine is warm turn the starter choke off NOTE L The engine is warm when it responds normally to the throttle with the starter choke turned off To avoid the possi bility of excessive exhaust emissions never leave the starter choke on long er than necessary The time necessary for starter choke use depends upon the ambient temperature Tempera tures above 10 C 50 F require about 7 seconds of starter choke use and temperatures below 10 C 50 F re quire about 35 seconds with the starter choke turned on then about 25 min utes with the starter choke in the half way position OPERATION AND IMPORTANT RIDING POINTS EAUO1258 Starting a warm engine Follow the same procedure as for start ing a cold engine with the exception that the starter choke is not required when the engine is warm 1 Shift pedal N Neutral position EAU00423 Shifting shifting gears lets you control the amount of engine power available
49. lling over EW000115 PERIODIC MAINTENANCE AND MINOR REPAIR EAUO1144 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steer ing 6 28 PERIODIC MAINTENANCE AND MINOR REPAIR EWOOO116 A WARNING e Electrolyte is poisonous and e KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN 1 Positive terminal 2 Negative terminal EAUOO800 Battery This motorcycle is equipped with a sealed type MF battery which does not require any maintenance There is no need to check the electrolyte or to add distilled water EC000101 Never attempt to remove the battery cell seals as this would permanent ly damage the battery dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID e EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician e EYES Flush with
50. n recommended to avoid causing extensive damage to the electrical system and possibly a fire 3 Turn the key to ON and turn on the electrical circuit in question to check if the device operates 6 31 After removal Before installation 1 Quick fastener 4 f the fuse immediately blows again have a Yamaha dealer check the electrical system EAU03003 Replacing the headlight bulb This motorcycle is equipped with a quartz bulb headlight If the headlight bulb burns out replace it as follows 1 Remove the headlight unit by re moving the screws PERIODIC MAINTENANCE AND MINOR REPAIR 1 Headlight bulb holder 2 Disconnect the headlight coupler and then remove the headlight unit and bulb cover 6 32 1 Do not touch this area 3 Remove the headlight bulb holder by turning it counterclockwise and then remove the defective bulb EWO00119 A WARNING Headlight bulbs get very hot There fore keep flammable products away from a lit headlight bulb and do not touch the bulb until it has cooled down 4 Place anew bulb into position and then secure it with the bulb holder PERIODIC MAINTENANCE AND MINOR REPAIR EC000105 Do not touch the glass part of the headlight bulb to keep it free from oil otherwise the transparency of the glass the luminosity of the bulb and the bulb life will be adversely af fected Thoroughly clean off any dirt and fingerprints on the headlight bulb
51. n the control levers footrests or wheels and cause injury or an accident 5 Never touch the engine or exhaust system during or after operation They become very hot and can cause burns Always wear protective clothing that covers your legs ankles and feet 6 Passengers should also observe the precautions mentioned above Modifications Modifications made to this motorcycle not approved by Yamaha or the removal of original equipment may render the motorcycle unsafe for use and may cause severe personal injury Modifications may also make your motorcycle illegal to use Loading and accessories Adding accessories or cargo to your motorcycle can adversely affect stability and handling if the weight distribution of the motorcycle is changed To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here are some general guidelines to follow if loading cargo or adding accessories to your motorcycle A SAFETY INFORMATION Loading The total weight of the operator passenger accessories and cargo must not exceed the maximum load limit of 441 Ib 200 kg When loading within this weight limit keep the following in mind 1 Cargo and accessory weight should be kept as low and close to the motorcycle as possible Make sure to distribute the weight as evenly as possible on both sides of the motorcycle to minimize
52. ning torque leakage If oil is leaking check for 1 Remove the air filter case cover by Final gear oil drain bolt the cause removing the screws 23 Nm 2 3 m kg 16 6 ft lb 2 Pull the air filter element out 4 Add the recommended final gear oil to the brim of the filler hole 6 13 PERIODIC MAINTENANCE AND MINOR REPAIR 1 Air filter element 2 Projection 3 Lightly tap the air filter element to 4 ah remove most of the dust and dirt and then blow the remaining dirt out with compressed air as shown If the air filter element is damaged replace it 4 nsert the air filter element into the air filter case as shown ECOO0082 ment is properly seated in the air filter case e The engine should never be op erated without the air filter ele ment installed otherwise the piston s and or cylinder s may become excessively worn 5 Install the air filter case cover by installing the screws 6 14 e Make sure that the air filter ele EAUOO628 Adjusting the carburetors The carburetors are important parts of the engine and emission control sys tem which require very sophisticated adjustment Therefore all carburetor adjustments should be left to a Yamaha dealer who has the neces sary professional knowledge and expe rience PERIODIC MAINTENANCE AND MINOR REPAIR a Throttle cable free play EAU00635 Adjusting the throttle cable free play The throttle cable free play should m
53. on 8 To decrease the clutch lever free play turn the adjusting bolt in direction 6 19 PERIODIC MAINTENANCE AND MINOR REPAIR ish the braking performance which may result in loss of con trol and an accident 1 Locknut a Brake lever free play 2 Brake lever free play adjusting bolt 1 Loosen the locknut at the brake PEENE EWOOO0099 lever e After adjusting the brake lever 2 To increase the brake lever free free play check the free play play turn the adjusting bolt in di and make sure that the brake is rection 8 To decrease the brake working properly lever free play turn the adjusting A soft or spongy feeling in the bolt in direction brake lever can indicate the 3 Tighten the locknut presence of air in the hydraulic system If there is air in the hy draulic system have a Yamaha dealer bleed the system before operating the motorcycle Air in the hydraulic system will dimin 6 20 PERIODIC MAINTENANCE AND MINOR REPAIR a Distance between brake pedal and footrest EAUO1746 Adjusting the brake pedal position The top of the brake pedal should be positioned approximately 98 5 mm 3 9 in above the top of the footrest as shown Periodically check the brake pedal position and if necessary have a Yamaha dealer adjust it EWOOO0109 A soft or spongy feeling in the brake pedal can indicate the presence of air in the hydraulic system If there is air in the hydraulic system have
54. or or or 1 month 6 months 12 months 18 months 24 months 30 months Replace Warm engine before draining 2 engine on tier Replace ee E E E Check operation fluid level and fluid Brake system IGOKHUE Correct accordingly Replace pads if necessary Check operation Check oil level and leakage Replace at initial 600 mi 1 000 km or Final gear oil 1 month and thereafter every 16 000 mi 25 000 km or 24 months SAE 80 API GL 4 hypoid gear oil Apply chain lube thoroughly a Control and meter Yamaha chain and cable lube or weer SAE 10W30 motor oil Check swingarm pivot for play Correct if necessary Moderately repack every 16 000 mi 25 000 km or 24 months with lithium soap base grease Swingarm pivot bearing Apply chain lube thoroughly Yamaha chain and cable lube or SAE 10W30 motor oil Brake Clutch lever pivot shaft PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 600 mi 4 000 mi 8 000 mi 12 000 mi 16 000 mi 20 000 mi ITEM 1 000 km 7 000 km 13 000 km 19 000 km 25 000 km 31 000 km or or or or or or 1 month 6 months 12 months 18 months 24 months 30 months Apply chain lube thoroughly T pipa and shift Yamaha chain and cable lube or P SAE 10W30 motor oil Check operation 2 Lubricate and repair if necessary Sidestand pivots Yamaha chain and cable lube or SAE 10W30 motor oil Check op
55. ossible and be sure to turn the fuel cock lever back to ON INSTRUMENT AND CONTROL FUNCTIONS 1 Starter choke lever EAUO2973 Starter choke lever Starting a cold engine requires a richer air fuel mixture which is supplied by the starter choke Move the lever in direction 8 to turn on the starter choke Move the lever in direction to turn off the starter choke ECA00038 Do not use the starter choke for more than 3 minutes as the exhaust pipe may discolor from excessive heat In addition extended use of the starter choke will cause after burning If this occurs turn off the starter choke 3 9 1 Bolt EAUO1888 Seats Passenger seat To remove the passenger seat Remove the bolt and then pull the pas senger seat up INSTRUMENT AND CONTROL FUNCTIONS 1 Projection 1 Bolt 1 Projection x 2 2 Seat holder 2 Seat holder x 2 Rider seat To install the passenger seat To remove the rider seat To install the rider seat Insert the projections on the front ofth 4 Remove the passenger seat 1 Insert the projection on the front of passenger seat into the holder as 2 Remove the bolt and then pull the the rider seat into the holder as shown place the seat in the original rider seat up shown place the seat in the origi position and then install the bolt nal position and then install the bolt 2 Install the passenger seat NOTE Make sure that the seats a
56. r electrolyte Do not use high pressure wash ers or steam jet cleaners since they cause water seepage and deterioration in the following ar eas seals of wheel and swing arm bearings fork and brakes electric components couplers connectors instruments switch es and lights breather hoses and vents MOTORCYCLE CARE AND STORAGE e For motorcycles equipped with a windshield Do not use strong cleaners or hard sponges as they will cause dulling or scratching Some cleaning compounds for plastic may leave scratches on the wind shield Test the product on a small hidden part of the wind shield to make sure that it does not leave any marks If the wind shield is scratched use a quali ty plastic polishing compound after washing After normal use Remove dirt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corrosive in combination with water carry out the following steps after each ride in the rain near the sea or on salt sprayed roads NOTE Salt sprayed on roads in the winter may remain well into spring MOTORCYCLE CARE AND STORAGE
57. r minimum settings 2 Remove each quick fastener from 3 Pull the ignitor unit panel out to the the ignitor unit panel by pushing right Adjust the spring preload as follows 1 Remove the rider seat See page 3 10 for rider seat removal and in stallation procedures the center in with a screwdriver then pulling the fastener out 3 13 INSTRUMENT AND CONTROL FUNCTIONS 1 1 Spring preload adjusting ring 2 Position indicator 3 Special wrench 1 Quick fastener x 2 2 Mud guard 4 Remove the mudguard by remov ing each quick fastener 5 To increase the spring preload and thereby harden the suspen sion turn the adjusting ring in di rection 8 To decrease the spring preload and thereby soften the suspension turn the adjusting ring in direction NOTE Align the appropriate notch in the adjusting ring with the position in dicator on the shock absorber Use the special wrench included in the owners tool kit to make the adjustment 1 Quick fastener Minimum Stan sa 1 2 3 4 Ts ez 6 Install the mudguard and ignitor unit panel by installing the quick fasteners NOTE To install a quick fastener push the pin back so that it will protrude from the fastener head and then insert the fas tener and push the protruding pin in un til itis flush with the fastener head 7 Install the rider seat INSTRUMENT AND CONTROL FUNCTIONS EAUOO315 This shock absorber contains
58. re properly secured before riding 3 10 INSTRUMENT AND CONTROL FUNCTIONS 1 Helmet holder EAUOC260 Helmet holder To open the helmet holder insert the key into the lock and then turn the key as shown To lock the helmet holder place it in the original position and then remove the key EWOO0030 A WARNING Never ride with a helmet attached to the helmet holder since the helmet may hit objects causing loss of control and possibly an accident 1 Storage compartment cover 2 Lock EAUO1869 Storage compartment The storage compartment is located on the left side of the motorcycle 3 11 1 Lock cover To open the storage compartment 1 Slide the lock cover open insert the key into the lock and then turn it clockwise INSTRUMENT AND CONTROL FUNCTIONS 1 Storage compartment cover 1 Storage compartment cover 2 Pull the storage compartment cov To close the storage compartment er out as shown 1 Place the storage compartment cover in its original position as shown 2 Turn the key counterclockwise re move it and then close the lock cover 3 12 INSTRUMENT AND CONTROL FUNCTIONS EAU03194 Adjusting the shock absorber assembly The shock absorber assembly is locat ed under the rider seat and is equipped with a spring preload adjusting ring EC000015 Never attempt to turn an adjusting mechanism beyond the maximum 1 Quick fastener x 3 1 Ignitor unit panel o
59. rider passenger cargo and accessories Wheels Front Type Size Rear Type Size Brakes Front Type Operation Fluid Spoke wheel 16 x MT3 00 Spoke wheel 15M C x MT4 50 Dual disc brake Right hand DOT 4 Rear Type Operation Fluid Suspension Front Rear Spring shock absorber Front Rear Wheel travel Front Rear Electrical Ignition system Charging system Type Standard output Battery Type Voltage capacity Single disc brake Right foot DOT 4 Telescopic fork Swingarm link suspension Coil spring oil damper Coil spring gas oil damper spring preload adjustable 140 mm 5 51 in 113 mm 4 45 in Transistorized coil ignition digital A C magneto 14 V 350 W 5 000 r min GT14B 4 12 V 12 Ah SPECIFICATIONS Headlight type Quartz bulb halogen Bulb voltage wattage x quantity Headlight 12 V 60 55 W x 1 Tail brake light 12 V 8 27 W x 1 Front turn signal position light 12 V 27 8 W x2 Rear turn signal light 12V 27W x2 Meter lighting 14 V 1 4 W x2 Oil level warning light 12 V 1 7 W x 1 Neutral indicator light 12 V 1 7W x 1 Turn signal indicator light 12 V 1 7 W x 1 Engine trouble warning light 12 V 1 7 W x 1 High beam indicator light 12 V 1 7W x 1 Fuses Main fuse 30A Signaling system fuse 10A Odometer fuse 5A Ignition fuse 10A Headlight fuse 15A Carburetor heater fuse 15A Identification numbers Key identification number Vehicle identification number Model
60. spark plugs Pour a teaspoonful of engine oil into each spark plug bore c Install the spark plug caps onto the spark plugs and then place the spark plugs on the cylinder head so that the electrodes are ground ed This will limit sparking during the next step d Turn the engine over several times with the starter This will coat the cylinder walls with oil e Remove the spark plug caps from the spark plugs and then install the spark plugs and the spark plug caps To prevent damage or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWAOOCO3 6 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand centerstand MOTORCYCLE CARE AND STORAGE 7 Check and if necessary correct the tire air pressure and then lift the motorcycle so that both of its wheels are off the ground Alterna tively turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot 8 Cover the muffler outlets with plas tic bags to prevent moisture from entering them 9 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place less than O C or more than 30 C For more information on storing the battery see page 6 29 NOTE Make any necessary repairs before storing the motorc
61. stem has been designed to assist the operator in fulfilling the responsibility of raising the side stand before starting off Therefore check this system regularly as de scribed below and have a Yamaha dealer repair it if it does not function properly INSTRUMENT AND CONTROL FUNCTIONS EAU00331 Ignition circuit cut off system The ignition circuit cut off system com prising the sidestand switch clutch switch and neutral switch has the fol lowing functions e It prevents starting when the trans mission is in gear and the side stand is up but the clutch lever is not pulled e t prevents starting when the trans mission is in gear and the clutch lever is pulled but the sidestand is still down e t cuts the running engine when the sidestand is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure If a malfunction is noted have a Yamaha dealer check the system before riding EWOOO0045 3 16 INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off NOTE Oe ee NES 4 Wave the sidasstand down This check is most reliable if performed with 2 Make sure that the engine stop switch is set to O a warmed up engine 3 Turn the key to ON 4 Shift the transmission into the neutral position 5 Push the start switch Does the engine start The neutral switch may be defective YES NO The motorcycle should not be ridden until
62. t and proper care does not only comply with the terms of the warranty but it will also keep your motorcycle looking good extend its life and optimize its performance Before cleaning 1 Cover the muffler outlets with plas tic bags after the engine has cooled down Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly installed Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets and wheel axles Always rinse the dirt and degreaser off with water 7 1 EAU03412 Cleaning ECAOO010 void using strong acidic wheel cleaners especially on spoked wheels If such products are used on hard to remove dirt do not leave the cleaner on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a corrosion protection spray Improper cleaning can damage windshields cowlings panels and other plastic parts Use only a soft clean cloth or sponge with mild detergent and water to clean plastic Do not use any harsh chemical products on plastic parts Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products solvent or thinner fuel gasoline rust re movers or inhibitors brake flu id antifreeze o
63. the engine 1 Clutch lever EAU00152 Clutch lever The clutch lever is located at the left handlebar grip To disengage the clutch pull the lever toward the handle bar grip To engage the clutch release the lever The lever should be pulled rapidly and released slowly for smooth clutch operation The clutch lever is equipped with a clutch switch which is part of the ignition circuit cut off system See page 3 16 for an explanation of the ignition circuit cut off system INSTRUMENT AND CONTROL FUNCTIONS 1 Shift pedal EAU00157 Shift pedal The shift pedal is located on the left side of the engine and is used in com bination with the clutch lever when shifting the gears of the 5 speed con stant mesh transmission equipped on this motorcycle 1 Brake lever EAUO0158 Brake lever The brake lever is located at the right handlebar grip To apply the front brake pull the lever toward the handle bar grip 1 Brake pedal EAU00162 Brake pedal The brake pedal is on the right side of the motorcycle To apply the rear brake press down on the brake pedal 1 Fuel tank lock cover 2 A mark a Unlock b Lock EAUO2917 Fuel tank cap To remove the fuel tank cap Slide the lock cover open insert the key into the lock and then turn it 1 4 turn clockwise The lock will be released and the fuel tank cap can be removed INSTRUMENT AND CONTROL FUNCTIONS To install the fuel tank cap 1 Insert the
64. tires should be left to a Yamaha dealer who has the necessary professional knowl edge and experience It is not recommended to patch a punctured tube If unavoid able however patch the tube very carefully and replace it as soon as possible with a high quality product EAUOO685 Spoke wheels To maximize the performance durabil ity and safe operation of your motor cycle note the following points regarding the specified wheels e The wheel rims should be checked for cracks bends or warpage and the spokes for looseness or dam age before each ride If any dam age is found have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced e Ihe wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life e Ride at moderate speeds after changing a tire since the tire sur face must first be broken in for it to develop its optimal characteris tics EAUOO691 Accessories and replacement parts This motorcycle is not designed to pull a trailer or to be attached to a sidecar The accessories or replace ment parts you choose for your motorcycle should be designed spe cifically for this model and they must be securely mounted to main tain the inherent stability of the orig inal design Genuine
65. to OFF or LOCK INSTRUMENT AND CONTROL FUNCTIONS 1 Oil level warning light ez 2 Neutral indicator light IN 3 Turn indicator light lt 4 D gt 4 Engine trouble warning light i 5 High beam indicator light O EAUOS034 Indicator and warning lights EAU03201 Oil level warning light This warning light comes on when the engine oil level is low The electrical circuit of the warning light can be checked according to the fol lowing procedure 1 Set the engine stop switch to O and turn the key to ON 2 Shiftthe transmission into the neu tral position or pull the clutch lever 3 Push the start switch If the warn ing light does not come on while pushing the start switch have a Yamaha dealer check the electri cal circuit NOTE Even if the oil level is sufficient the warning light may flicker when riding on a slope or during sudden acceleration or deceleration but this is not a mal function EAUO0061 Neutral indicator light N This indicator light comes on when the transmission is in the neutral position EAUO0057 Turn signal indicator light lt a gt This indicator light flashes when the turn signal switch is pushed to the left or right EAU03192 Engine trouble warning light i This warning light comes on or flashes when an electrical circuit monitoring the engine is defective When this oc curs have the Yamaha dealer
66. ur motorcycle such as handling braking performance and safety Do not carry loosely packed items that can shift Securely pack your heaviest items close to the center of the motorcycle and dis tribute the weight evenly from side to side Properly adjust the suspen sion for your load and check the condition and pressure of your tires NEVER OVERLOAD YOUR MOTOR CYCLE Make sure the total weight of the cargo rider passenger and accessories cowling saddlebags etc if approved for this model does not exceed the maximum load of the motorcycle Operation of an over loaded motorcycle could cause tire damage an accident or even injury 6 16 PERIODIC MAINTENANCE AND MINOR REPAIR 1 Sidewall 2 Wear indicator a Tire tread depth Tire inspection Always check the tires before operating the motorcycle If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the side wall is cracked con tact a Yamaha dealer immediately and have the tire replaced PERIODIC MAINTENANCE AND MINOR REPAIR EAUOO680 FRONT A WARNING 130 90 16 67S D404F e REAR 170 80 15M C 77S D404G Minimum tire tread depth 1 0 mm 0 04 in e front and rear It is dangerous to ride with a worn out tire When a tire tread begins to show crosswise lines have a Yamaha dealer replace the tire immediately The replacement of all wheel and brake related parts includ ing the
67. using a cloth moistened with alcohol or thinner 5 Install the bulb cover and then oO connect the coupler Install the headlight unit by install ing the screws 7 Have a Yamaha dealer adjust the headlight beam if necessary 1 Screw x 2 Replacing a turn signal light bulb or the tail brake light bulb 1 Remove the lens by removing the SCrews 2 Remove the defective bulb by pushing it in and turning it counter clockwise 6 33 1 Screw x 3 3 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 4 Install the lens by installing the screws EC000108 Do not overtighten the screws oth erwise the lens may break EAUO1008 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory trouble may occur dur ing operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting chart represents a quick and easy procedure for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensi
68. ve repair bills PERIODIC MAINTENANCE AND MINOR REPAIR 6 34 PERIODIC MAINTENANCE AND MINOR REPAIR EAUO1297 Troubleshooting chart Keep away open flames and do not smoke while checking or working on the fuel system EW000125 1 Fuel There is enough fuel There is no fuel Check the compression The engine does not start Check the compression Check the fuel level in the fuel tank Supply fuel 2 Compression There is compression Check the ignition Operate the electric starter There is no compression neve A Yamaha dene P i check the vehicle 3 Ignition Wet Wipe off with a dry cloth and correct the Open the throttle halfway and operate Y spark plug gaps or replace the spark plugs the electric starter Remove the spark plugs and check the electrodes The engine does not start Have a Yamaha dealer check the vehicle 4 Battery The battery is good quickly The engine does not start Operate the electric starter Have a Yamaha dealer and charge the battery if necessary slowly 6 35 MOTORCYCLE CARE AND STORAGE Care While the open design of a motorcycle reveals the attractiveness of the tech nology it also makes it more vulnera ble Rust and corrosion can develop even if high quality components are used A rusty exhaust pipe may go un noticed on a car however it detracts from the overall appearance of a motorcycle Frequen
69. water for 15 minutes and seek prompt medical attention Batteries produce explosive hy drogen gas Therefore keep sparks flames cigarettes etc away from the battery and pro vide sufficient ventilation when charging it in an enclosed space 6 29 To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharged Keep in mind that the battery tends to discharge more quickly if the motorcycle is equipped with op tional electrical accessories To store the battery 1 If the motorcycle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place 2 If the battery will be stored for more than two months check it at least once a month and fully charge it if necessary 3 Fully charge the battery before in stallation 4 After installation make sure that the battery leads are properly con nected to the battery terminals e Always ECO000102 keep the battery charged Storing a discharged battery can cause permanent battery damage To charge a sealed type MF battery a special constant voltage battery charger is re quired Using a conventional battery charger will damage the battery If you do not have ac cess to a sealed type MF bat tery charger have a Yamaha dealer charge your battery PERIODIC MAINTENANCE AND MINOR REPAIR Odometer fuse lgnition fuse Headlight fuse
70. ycle 7 5 Specifications SPECIFICATIONS Specifications Model Dimensions Overall length Overall width Overall height Seat height Wheelbase Ground clearance Minimum turning radius Basic weight with oil and full fuel tank Engine Engine type Cylinder arrangement Displacement Bore x stroke Compression ratio Starting system Lubrication system XVS1100A 2 465 mm 97 0 in 945 mm 37 2 in 1 095 mm 43 1 in 710 mm 27 9 in 1 645 mm 64 7 in 145 mm 5 7 in 3 300 mm 129 9 in 288 kg 635 Ib Air cooled 4 stroke SOHC V type 2 cylinder 1 063 cm 95 0 x 75 0 mm 3 74 x 2 95 in 8 3 1 Electric starter Wet sump 8 1 EAUO1038 Engine oil Type o 10 30 50 70 90 110 130 F p eee ee Coe ee i YAMALUBE 4 10W30 or SAE 10W30 i YAMALUBE 4 20W40 or SAE 20W40 i 20 10 0 10 20 30 40 50 C Recommended engine oil classification API Service SE SF SG type or higher Be sure to use motor oils that do not contain anti friction modifiers Passenger car motor oils often labeled ENERGY CONSERVING II contain anti friction additives which will cause clutch and or starter clutch slippage result ing in reduced component life and poor engine performance Quantity Without oil filter element replacement 3 0 L 2 64 Imp qt 3 17 US qt With oil filter element replacement 3 1 L 2 73 Imp qt 3
71. ystem f system is defective have Yamaha dealer check vehicle Sidestand switch NOTE 0 0 0 0000000000000 Pre operation checks should be made each time the motorcycle is used Such an inspection can be accomplished in a very short time and the added safety it assures is more than worth the time involved EWAOOO033 If any item in the Pre operation check list is not working properly have it inspected and repaired before operating the motorcycle Starting and warming up a cold engine Starting a warm engine Shifting Engine break in Parking OPERATION AND IMPORTANT RIDING POINTS EAU00373 e Become with all operating controls and their functions before riding Consult a Yamaha dealer re garding any control or function that you do not thoroughly un derstand Never start the engine or oper ate it in a closed area for any length of time Exhaust fumes are poisonous and inhaling them can cause loss of con sciousness and death within a short time Always make sure that there is adequate ventila tion e Before starting out make sure that the sidestand is up If the sidestand is not raised com pletely it could contact the ground and distract the opera tor resulting in a possible loss of control thoroughly familiar EAUO1870 Starting and warming up a cold engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met e The transmission is

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