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Yamaha 2001 Royal Star Boulevard Owner's Manual

1. To release a helmet from a helmet holder Reverse the appropriate procedure above INSTRUMENT AND CONTROL FUNCTIONS Adjusting the front fork This front fork is equipped with air valves for adjusting the spring rate A WARNING Always adjust both fork legs equal ly otherwise poor handling and loss of stability may result 1 Air valve Adjust the spring rate as follows 1 Place the motorcycle on the side stand NOTE When checking and adjusting the air pressure there should be no weight on the motorcycle 2 Remove the air valve cap from each fork leg 3 12 1 Air pressure gauge 3 Check the air pressure in each fork leg with the air pressure gauge included in the owner s tool kit To increase the spring rate and thereby harden the suspension increase the air pressure with an air pump or compressed air To decrease the spring rate and thereby soften the suspension de crease the air pressure by pushing each valve stem down INSTRUMENT AND CONTROL FUNCTIONS Spring rate Minimum soft Air pressure Zero Standard Air pressure Zero Maximum hard Air pressure 7 11 psi 0 5 kgf om 50 kPa age ers 1 Special wrench 1 Locknut 2 Adjusting nut Adjusting the shock absorber Adjust the spring preload as follows assembly 1 Loosen the locknut This shock absorber assembly is equipped with a spring preload adjust 5 Securely install the air valve cap
2. 2000 by Yamaha Motor Corporation U S A 1st Edition July 2000 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 14 34 SAFETY INFORMATION SESE SR SRS SE SR SR SSR SA SEER ESR SESS ESE SRR ESR SR SRE SR SEER ESE SR SRE SE SESE S ESR SR ESE SESE ESE SEES SESE SEES E SESE SSE SE SESE SESE ERE SR SESE SESE SSE SE SERRE SEER E SE SESE ESE SESS E SE SESE ESE SESE SESE SEE SE SE SEEDER SE ESE SE SERRE SESE ESE SE GEESE SE SEER SR SRE SE SESE ESE SR SRE ER SE SEES ESE SE ESE SE SEE SRSE SR ESE ESR ESE SESE SEER SRS E SESE ERE SE SEE EESESR 2 DESCRIPTION SER SR ESE SR SRS RE SR SRS SRSA SR SRE SR SRR ESR SESS ESE SR SSE SE SESS ESE SR SR ES ESR SRE SESE SRE SESE SERRE SR SEES ESR SEES E SE SEES ESR SR SSE SR SR SRE SESE SESE SEES ESE SESS EGRESS ESE SE SRE SESE SESE SEER ESE SE DEERE SESE ESE SE SRE SESE SESE SESE ESE SE SEES E SESE ESE SESE ERE SE SRE SESE SR SEER SEER ESE SE SEER SRE RE SE SERRE SERRE SERRE SESE SESE SEE SESE SRESE EERE INSTRUMENT AND CONTROL FUNCTIONS 5 OPERATION AND IMPORTANT RIDING POINTS 8 SPECIFICATIONS 9 CONSUMER INFORMATION Protective apparel Modifications Loading and accessories Gasoline and exhaust gas Location of important labels A SAFETY INFORMATION MOTORCYCLES ARE SINGLE TRACK VEHICLES THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNI
3. PERIODIC MAINTENANCE AND MINOR REPAIR sufficiently cooled and the cool ing system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the antifreeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced Never attempt to remove the radia tor cap when the engine is hot 5 Install the panel NOTE The radiator fan is automatically switched on or off according to the coolant temperature in the radiator If the engine overheats see page 6 35 for further instructions PERIODIC MAINTENANCE AND MINOR REPAIR Adjusting the carburetors The carburetors are important parts of the engine and emission control sys tem which require very sophisticated adjustment Therefore all carburetor adjustments should be left to a Yamaha dealer who has the neces sary professional knowledge and expe rience a Throttle cable free play Adjusting the throttle cable free play The throttle cable free play should measure 0 16 0 24 in 4 6 mm at the throttle grip Periodically check the throttle cable free play and if neces sary have a Yamaha dealer adjust it 6 17 Adjusting the valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specifie
4. Replace if necessary e Check fuel hose for cracks or cca e Replace if necessary e Replace every 20 000 mi 31 000 km or 5 ructmer Somer ee oe oe ae oe e Check for isang Exhaust system e Retighten if necessary y y y y V e Replace gasket s if necessary Carburetor se e Check and adjust engine idle speed Evaporative emission control e Check control system for damage system for California Replace if necessary only Since these items require special tools data and technical skills have a Yamaha dealer perform the service 6 3 PERIODIC MAINTENANCE AND MINOR REPAIR General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4 000 mi 8 000 mi 12 000 mi 16 000 mi 20 000 mi ITEM ROUTINE TYPE 1 000 km 7 000 km 13 000 km 19 000 km 25 000 km 31 000 km or or or or or or 1 a 6 months 12 months 18 months 24 months 30 months Replace Replace See page 8 1 See page 8 1 8 1 Ie oil c sRaninae cartridge P Je filter e Clean with compressed Eps NOTE on air page 6 6 e Replace if necessary e Check hoses for cracks or damage replace if Cooling system necessary Replace coolant every Ethylene glycol 24 months antifreeze coolant e Adjust free play Replace Brake system e Check and replace pads if brake fluid necessary e Check operation and fluid Clutch ae See NOTE page e Correct if necessary e Check vehicle for leakage 7 Final gear oi
5. ______ gt YAMALUBE 4 1 OW 30 OF SAE TOWE YAMALUBE 4 eow a0 i or SAE 20W 40 20 10 0 10 20 30 40 50 C Recommended engine oil classification API Service SE SF SG type or higher Be sure to use motor oils that do not contain anti fric tion modifiers Passenger car motor oils often labeled ENERGY CONSERVING II contain anti friction addi tives which will cause clutch and or starter clutch slip page resulting in reduced component life and poor engine performance Quantity Without oil filter cartridge replacement 3 7 US qt 3 1 Imp qt 3 5 L With oil filter cartridge replacement 3 9 US gt 3 3 Imp qt 3 7 L Total amount dry engine 4 6 US qt 3 8 Imp qt 4 3 L Final gear oil Type Quantity Cooling system capacity total amount Air filter Fuel Type Fuel tank capacity Fuel reserve amount Carburetor Manufacturer Model x quantity Spark plug Manufacturer model Gap Clutch type Transmission Primary reduction system Primary reduction ratio Secondary reduction system Secondary reduction ratio Hypoid gear oil SAE 80 API GL4 or multigrade hypoid gear oil SAE 80W 90 0 21 US qt 0 18 Imp qt 0 2 L 3 1 US qt 2 6 Imp at 2 9 L Dry type element Unleaded fuel 4 8 US gal 4 0 Imp gal 18 L 0 9 US gal 0 8 Imp gal 3 5 L MIKUNI BDS28 x 4 NGK DPR7EA 9 or DENSO X22EPR U9 0 03 0 04 in 0 8 0 9 mm Wet multiple disc Spur gear 1 666 Sha
6. prising the sidestand switch clutch switch and neutral switch has the fol lowing functions t prevents starting when the trans mission is in gear and the side stand is up but the clutch lever is not pulled t prevents starting when the trans mission is in gear and the clutch lever is pulled but the sidestand is still down It cuts the running engine when the transmission is in gear and the sidestand is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure If a malfunction is noted have a Yamaha dealer check the system before riding 3 16 INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off NOTE ee a a eee eee 7 Mauve ine lt idectand down This check is most reliable if performed with 2 Make sure that the engine stop switch is set to O a warmed up engine 3 Turn the key to ON 4 Shift the transmission into the neutral position 5 Push the start switch Does the engine start The neutral switch may be defective YES NO The motorcycle should not be ridden until checked by a Yamaha dealer With the engine still running 6 Move the sidestand up 7 Keep the clutch lever pulled 8 Shift the transmission into gear 9 Move the sidestand down Does the engine stall The sidestand switch may be defective YES NO The motorcycle should not be ridden until checked by a Yamaha dealer After the eng
7. it is not suitable for off road use A SAFETY INFORMATION Protective apparel The majority of fatalities from motorcycle accidents are the result of head injuries The use of a safety helmet is the single most critical factor in the prevention or reduction of head injuries 1 Always wear an approved helmet 2 Wear a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vi sion which could delay seeing a hazard 3 The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abra sions or lacerations 4 Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident 5 Never touch the engine or exhaust system during or after operation They become very hot and can cause burns Always wear protective clothing that covers your legs ankles and feet 6 Passengers should also observe the precautions mentioned above Modifications Modifications made to this motorcycle not approved by Yamaha or the removal of original equipment may render the motorcycle unsafe for use and may cause severe personal injury Modifications may also make your motorcycle illegal to use Loading and accessories Adding accessories or cargo to your motorcycle can adversely affect stability and handling if the weight distribution of the motorcycle is changed To avoid the possibility of an accident use extreme c
8. 3 8 8 Tail brake light page 6 33 4 Steering lock page 3 9 9 Mufflers 5 Owner s tool kit page 6 2 10 Fuses page 6 30 DESCRIPTION Royal Star Right view 11 Passenger footrest 12 13 14 To 16 TZ 13 14 15 16 Main switch Passenger seat Helmet holders Rider seat Fuel tank Fuel tank cap page 3 1 page 3 11 page 3 10 page 3 6 page 3 6 Aon aie ie ie 18 Headlight 19 Front turn signal position light 20 Brake pedal 21 Rider footrest 22 Shock absorber spring preroad adjusting nut page 6 31 page 6 33 page 3 5 page 3 13 DESCRIPTION Royal Star Controls and instruments 1 Clutch lever page 3 4 4 Right handlebar switches page 3 4 2 Left handlebar switches page 3 3 5 Throttle grip page 6 17 3 Speedometer unit page 3 3 6 Brake lever page 3 5 Main switch Indicator and warning lights Speedometer unit Handlebar switches Clutch lever Starter choke knob Steering lock Rider seat Helmet holders Adjusting the front fork Adjusting the shock absorber assembly Sidestand Ignition circuit cut off system INSTRUMENT AND CONTROL FUNCTIONS Main switch The main switch controls the ignition and lighting systems The various main switch positions are described below ON All electrical systems are supplied with power and the headlight meter light ing taillight and position lights come on and the engine can be star
9. address by sending a postcard listing your motorcycle model name V I N frame number dealer number or dealer s name as it is shown on your warranty identification your name and new mailing address Mail to YAMAHA MOTOR CORPORATION U S A P O Box 6555 Cypress California 90630 Attention Warranty Department This will ensure that Yamaha Motor Corporation U S A has an up to date registration record in accordance with federal law A Brake and clutch levers checking and lubricating Brake and shift pedals checking and lubricating Brake fluid changing Brake fluid level checking Brake lever Brake lever free play adjusting Brake light switch rear adjusting Brake pads checking Brake pedal Brake pedal position adjusting Cc Canister for California only Carburetors adjusting Cleaning Clutch lever Clutch lever free play Coolant Coolant temperature warning light D Dimmer switch E Engine break in Engine oil and oil filter cartridge Engine stop switch F Final gear oil Front fork adjusting Fuel level warning light Fuel tank cap Fuses replacing H Handlebar switches Headlight bulb replacing Helmet holders High beam indicator light Horn switch l Identification numbers Ignition circuit cut off system Indicator and warning lights K Key identification number L Labels location M Main switch Maintenance and lubrication periodic Maintenance emission control syst
10. and performance will suffer Make sure not to put anything near the battery and its termi nals otherwise electrical failure and acid corrosion may result OPERATION AND IMPORTANT RIDING POINTS Starting and warming up a cold engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met The transmission is in the neutral position The transmission is in gear with the clutch lever pulled and the sidestand up Before starting the engine check the function of the igni tion circuit cut off system ac cording to the procedure described on page 3 17 Never ride with the sidestand down Turn the fuel cock lever to ON Turn the key to ON and make sure that the engine stop switch is set to O Nn a If the fuel level warning light comes on check the fuel level and if nec essary refuel as soon as possible 3 Shift the transmission into the neu tral position NOTE When the transmission ts in the neutral position the neutral indicator light should be on otherwise have a Yamaha dealer check the electrical cir cuit 4 Turn the starter choke on and completely close the throttle See page 3 9 for starter choke opera tion 5 Start the engine by pushing the start switch OPERATION AND IMPORTANT RIDING POINTS NOTE ssSssSsSSSSSSSSC If the engine fails to start release the start switch wait
11. gasoline to get into your eyes see your doctor immediately If any gasoline spills on your skin or clothing immediately wash the affected area with soap and water and change your clothes A SAFETY INFORMATION Location of important labels Please read the following important labels carefully before operating this motorcycle hh 1 7 A SAFETY INFORMATION California only A WARNING This unit contains high pressure nitrogen gas Mishandling can cause explosion Read owner s manual for instructions Do not incinerate puncture or open YAMAHA 4AA 22259 00 EMISSION HOSE ROUTING CARB CARB FROM FUEL TANK CANISTER TO ATMOSPHERE TIRE INFORMATION Cold tire normal pressure should be set as follows Up to 90 kg 198 Ibs load FRONT 250 kPa 2 50 kgf cm 36 psi REAR 250 kPa 2 50 kgf cm 36 psi 90 kg 198 Ibs maximum load FRONT 250 kPa 2 50 kgf cm 36 psi REAR 280 kPa 2 80 kgf cm 41 psi 4NK 21668 A0 4LE 21686 A0 A WARNING e BEFORE YOU OPERATE THIS VEHICLE READ THE OWNER S MANUAL AND ALL LABELS ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protective clothing 3MX 2118K AG Left view Right view Controls and instruments DESCRIPTION Royal Star Left view 1 Shift pedal page 3 5 6 Seat lock page 3 10 2 Starter choke knob page 3 9 7 Rear turn signal lights page 6 33 3 Fuel cock page
12. into the key tag Record this number in the space provided and use it for reference when ordering a new key 9 1 1 Vehicle identification number Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided NOTE 2 The vehicle identification number is used to identify your motorcycle and may be used to register your motor cycle with the licensing authority in your area 1 Model label Model label The model label is affixed to the frame under the seat See page 3 10 for seat removal and installation procedures Record the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer 9 2 CONSUMER INFORMATION CONSUMER INFORMATION Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immedi ately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying Yamaha Motor Corporation U S A If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may either call the Auto Safety Hotline
13. not self cancel while you are stopped at an in tersection 3 Horn switch b Press this switch to sound the horn 1 Engine stop switch Set this switch to X to stop the en gine in case of an emergency such as when the motorcycle overturns or when the throttle cable is stuck 2 Start switch Push this switch to crank the engine with the starter See page 5 2 for starting instruc tions prior to starting the engine 1 Clutch lever Clutch lever The clutch lever is located at the left handlebar grip To disengage the clutch pull the lever toward the handle bar grip To engage the clutch release the lever The lever should be pulled rapidly and released slowly for smooth clutch operation The clutch lever is equipped with a clutch switch which is part of the ignition circuit cut off system See page 3 16 for an explanation of the ignition circuit cut off system INSTRUMENT AND CONTROL FUNCTIONS 1 Shift pedal Shift pedal The shift pedal is located on the left side of the engine and is used in com bination with the clutch lever when shifting the gears of the 5 speed con stant mesh transmission equipped on this motorcycle NOTE Use your toes or heel to shift up and your toes to shift down 1 Brake lever Brake lever The brake lever is located at the right handlebar grip To apply the front brake pull the lever toward the handle bar grip 1 Brake ped
14. proof of maintenance work Maintenance Date of Servicing dealer 2 Mileage interval service name and address 600 mi 1 000 km or 1 month 4 000 mi 7 000 km or 6 months 8 000 mi 13 000 km or 12 months 12 000 mi 19 000 km or 18 months 16 000 mi 25 000 km or 24 months 20 000 mi 31 000 km or 30 months 24 000 mi 37 000 km or 36 months CONSUMER INFORMATION Maintenance Date of Servicing dealer 2 Mileage interval service name and address 28 000 mi 43 000 km or 42 months 32 000 mi 49 000 km or 48 months 36 000 mi 55 000 km or 54 months 40 000 mi 61 000 km or 60 months CONSUMER INFORMATION ROYAL STAR WARRANTY GUIDE Yamaha Motor Corporation U S A hereby warrants that each new Yamaha Royal Star Royal Star Tour Classic motorcycle purchased from an authorized Yamaha motorcycle dealer in the continental United States will be free from defects in material or workmanship for the period of time stated herein subject to cer tain stated limitations THE PERIOD OF WARRANTY for the Yamaha Royal Star Roy al Star Tour Classic including windshield saddlebags and mounting hardware installed as original equipment shall be five 5 years from the date of purchase regardless of mileage MODELS EXCLUDED FROM WARRANTY include those used for non Yamaha authorized renting leasing or other commer cial purposes DURING THE PERIOD OF WARRANTY any authorized Y
15. the total weight of the cargo rider passen ger and accessories cowling sad dlebags etc if approved for this model does not exceed the maxi mum load of the motorcycle Opera tion of an overloaded motorcycle could cause tire damage an acci dent or even injury PERIODIC MAINTENANCE AND MINOR REPAIR 1 Sidewall 2 Wear indicator a Tire tread depth Tire inspection Always check the tires before operating the motorcycle If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the side wall is cracked con tact a Yamaha dealer immediately and have the tire replaced Minimum tire tread depth 0 04 in 1 0 mm front and rear It is dangerous to ride with a worn out tire When a tire tread begins to show lines have a Yamaha dealer replace the tire immediately Brakes tires and related wheel parts re placement should also be left to a Yamaha dealer 6 19 1 Tire air valve 2 Valve core 3 Valve cap with seal Tire information This motorcycle is equipped with cast wheels and tubeless tires with air valves The front and rear tires should be of the same make and de sign otherwise the handling characteristics of the motorcy cle cannot be guaranteed e After extensive tests only the tires listed below have been ap proved for this model by Yamaha Motor Co Ltd PERIODIC MAINTENANCE AND MINOR REPAIR Always make sure th
16. to avoid dam aging the engine transmission and drive train which are not designed to withstand the shock of forced shifting 5 5 To start out and accelerate 1 Pull the clutch lever to disengage the clutch 2 Shift the transmission into first gear The neutral indicator light should go out 3 Open the throttle gradually and at the same time release the clutch lever slowly 4 At the recommended shift points shown in the table on page 5 6 close the throttle and at the same time quickly pull the clutch lever in OPERATION AND IMPORTANT RIDING POINTS 5 Shift the transmission into second gear Make sure not to shift the transmission into the neutral posi tion 6 Open the throttle part way and gradually release the clutch lever Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below Acceleration Deceleration 7 Follow the same procedure when Bal sia batt eat shifting to the next higher gear oe eee l cad 13 20 16 25 NOTE i 19 30 16 25 ETETE E EEE 25 40 16 2 Always shift gears at the recommend S ee 16 E ed shift points To decelerate Z O 1 Apply both the front and the rear brakes to slow the motorcycle 2 Shift the transmission into first gear when the motorcycle reaches 16 mi h 25 km h If the engine is about to stall or runs very roughly pull the clutch lever in and use the brakes to stop
17. ARNING Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator a bystander or a person inspecting or repairing the motorcycle A CAUTION indicates special precautions that must be taken to avoid damage to the motorcycle NOTE A NOTE provides key information to make procedures easier or clearer NOTE This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most current product information available at the time of printing there may be minor discrepancies between your motorcycle and this manual If you have any questions concerning this manual please consult your Yamaha dealer IMPORTANT MANUAL INFORMATION PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE RIDING TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTOR CYCLE DO NOT ATTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE AT TAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES REGULAR INSPECTIONS AND CAREFUL MAINTENANCE ALONG WITH GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELI ABILITY OF THIS MOTORCYCLE IMPORTANT MANUAL INFORMATION LABEL HERE _ _ XVZ1300AN C OWNER S MANUAL
18. Check the compression Check the fuel level in the fuel tank The engine does not start There is no fuel Check the compression Supply fuel 2 Compression There is compression Check the ignition Operate the electric starter Have a Yamaha dealer check the vehicle 3 Ignition Wet Wipe off with a dry cloth and correct the Open the throttle halfway and operate 4 spark plug gaps or replace the spark plugs the electric starter There is no compression Remove the spark plugs and check the electrodes The engine does not start Have a Yamaha dealer check the vehicle a ee quickly Operate the electric starter The engine turns over Check the battery lead connections 6 34 The engine does not start Have a Yamaha dealer check the vehicle PERIODIC MAINTENANCE AND MINOR REPAIR Engine overheating Do not remove the radiator cap when the engine and radiator are hot Scalding hot fluid and steam may be blown out under pressure which could cause serious injury Be sure to wait until the engine has cooled After removing the radiator cap retaining bolt place a thick rag like a towel over the radiator cap and then slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape When the hiss ing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap There is Have a Yamaha dealer check The coolan
19. ES This indicates reserve With the fuel cock lever in this position the fuel re serve is made available Turn the fuel cock lever to this position if you run out of fuel while riding When this occurs refuel as soon as possible and be sure to turn the fuel cock lever back to ON INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering 1 Open the steering lock cover and then insert the key 2 Turn the key counterclockwise 1 8 turn and release it so that it moves out 3 Remove the key and then close the lock cover 1 Steering lock Starter choke knob Steering lock Starting a cold engine requires a richer The steering lock is located on the left air fuel mixture which is supplied by side of the steering head pipe the starter choke Move the knob in direction to turnon To lock the steering the starter choke 1 Turn the handlebar all the way to Move the knob in direction to turn off the right the starter choke 2 Open the steering lock cover and then insert the key 3 Turn the key 1 8 turn counter clockwise push it in and then turn it 1 8 turn clockwise 4 Check that the steering is locked remove the key and then close the lock cover 3 9 INSTRUMENT AND CONTROL FUNCTIONS To install the rider seat 1 Insert the projection on the front of the seat into the seat holder 2 Push the rear of the seat down to lock it in place 3 Turn the key clockwise to the orig inal pos
20. IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA MO TOR CORPORATION U S A AND EXCLUDED FROM THIS WARRANTY SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU ALSO EXCLUDED FROM THIS WARRANTY ARE ANY INCIDENTAL OR CON SEQUENTIAL DAMAGES INCLUDING LOSS OF USE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE EXCLUSIONS MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE YAMAHA MOTOR CORPORATION U S A Post Office Box 6555 Cypress CA 90630 PP ro r Ppp P WARRANTY QUESTIONS AND ANSWERS What costs are my responsibility during the warranty period The customer s responsibility includes all costs of normal maintenance services non warranty repairs accident and collision damage and oil oil filters air filters spark plugs and brake shoes or pads What are some examples of abnormal strain neglect or abuse These terms are general and overlap each other in areas Specific examples include Running the machine out of oil sustained high rpm full throttle use operating the machine with a broken or damaged part which causes another part to fail damage or failure due to improper or careless transportation and or tie down and so on If you have any specific questions on operation or maintenance please
21. IR 1 Screw x 2 1 Screw x 3 Replacing a turn signal light bulb or the tail brake light bulb 1 Remove the lens by removing the screws 2 Remove the defective bulb by pushing it in and turning it counter clockwise 3 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 4 Install the lens by installing the screws Do not overtighten the screws oth erwise the lens may break 6 33 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory trouble may occur dur ing operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting charts represent quick and easy procedures for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensive repair bills PERIODIC MAINTENANCE AND MINOR REPAIR Troubleshooting charts Starting problems or poor engine performance Keep away open flames and do not smoke while checking or working on the fuel system 1 Fuel There is enough fuel
22. OTE The final gear oil level must be checked on a cold engine Make sure that the motorcycle is positioned straight up when checking the oil level A slight tilt to the side can result in a false reading Remove the oil filler bolt and then check the oil level in the final gear case PERIODIC MAINTENANCE AND MINOR REPAIR NOTE The oil level should be at the brim of the filler hole 3 Ifthe oil is below the brim of the fill er hole add sufficient oil of the rec ommended type to raise it to the correct level To change the final gear oil 1 Place an oil pan under the final gear case to collect the used oil 2 Remove the oil filler bolt and drain bolt to drain the oil from the final gear case 3 Install the final gear oil drain bolt and then tighten it to the specified torque Tightening torque Final gear oil drain bolt 17 ft lb 2 3 m kg 23 Nm 4 Add the recommended final gear oil to the brim of the filler hole Recommended final gear oil Hypoid gear oil SAE 80 API GL4 or multi grade hypoid gear oil SAE 80W 90 Oil quantity 0 21 US qt 0 18 Imp qt 0 2 L NOTE y GL4 is a quality rating Hypoid gear oils rated GL5 or GL6 may also be used 5 Install and tighten the filler bolt 6 Check the final gear case for oil leakage If oil is leaking check for the cause 6 15 Coolant The coolant level should be checked before each ride In addition the cool ant must b
23. QUES AS WELL AS THE EXPERTISE OF THE OPERATOR EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTORCYCLE HE OR SHE SHOULD 1 2 3 4 OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER S MANUAL OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED BY THE OWNER S MANUAL AND OR WHEN MADE NECESSARY BY MECHANICAL CONDITIONS Safe riding 1 Always make pre operation checks Careful checks may help prevent an accident 2 This motorcycle is designed to carry the operator and a passenger 3 The failure of motorists to detect and recognize motorcycles in traffic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore a Wear a brightly colored jacket b Use extra caution when approaching and passing through intersections since intersections are the most likely places for motorcycle accidents to occur c Ride where other motorists can see you Avoid riding in another motorist s blind spot A SAFETY INFORMATION Many motorcycle accidents involve inexperienced operators In fact many operators who have been inv
24. S MANUAL 2 OWNER A WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm YAMAHA LIT CALIF 65 01 INTRODUCTION Congratulations on your purchase of the Yamaha Royal Star This model is the result of Yamaha s vast experience in the production of fine sporting touring and pacesetting racing machines It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields This manual will give you an understanding of the operation inspection and basic maintenance of this motorcycle If you have any questions concerning the operation or maintenance of your motorcycle please consulta Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with the emis sions standards for clean air applicable at the date of manufacture Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle To maintain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual IMPORTANT MANUAL INFORMATION Particularly important information is distinguished in this manual by the following notations AN The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 4 W
25. a few seconds and not go off after starting with suf then try again Each starting attempt ficient engine oil have a should be as short as possible to pre mph ek Yamaha dealer check the elec serve the battery Do not crank the en N trical circuit gine more than 10 seconds on any one If the engine overheat warning attempt light remains on after starting immediately stop the engine and allow it to cool If the warn ing light does not come on when pushing the start switch does not come on when push ing the start switch or if it does The oil level warning light and or if it does not go off after start engine overheat warning light ing the engine have a Yamaha should come on when the start dealer check the electrical cir switch is pushed and they cuit should go off when the start switch is released If the oil level warning light flick ers or remains on after starting immediately stop the engine and then check the engine oil level and the vehicle for oil leak age If necessary add engine oil and then check the warning light again If the warning light 6 After starting the engine move the starter choke knob back halfway For maximum engine life always warm the engine up before starting off Never accelerate hard when the engine is cold 5 3 7 When the engine is warm turn the starter choke off NOTE The engine is warm when it responds normally to the throttle with t
26. ach spark plug is a medium to nance and lubrication chart In addition light tan the ideal color when the the condition of the spark plugs can re motorcycle is ridden normally veal the condition of the engine 2 Check that all spark plugs installed in the engine have the same color To remove a spark plug 1 Remove the spark plug cap 6 9 a Spark plug gap To install a spark plug 1 Measure the spark plug gap with a wire thickness gauge and if nec essary adjust the gap to specifica tion Spark plug gap 0 03 0 04 in 0 8 0 9 mm 2 Clean the surface of the spark plug gasket and its mating sur face and then wipe off any grime from the spark plug threads 3 Install the spark plug with the spark plug wrench and then tight en it to the specified torque Tightening torque Spark plug 12 5 ft lb 1 75 m kg 17 5 Nm NOTE If a torque wrench is not available when installing a spark plug a good estimate of the correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to the speci fied torque as soon as possible 4 Install the spark plug cap 6 10 PERIODIC MAINTENANCE AND MINOR REPAIR Canister for California only This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere Before operating this motorcycle make sure to check the following Check each hose connection Check each hose a
27. al Brake pedal The brake pedal is on the right side of the motorcycle To apply the rear brake press down on the brake pedal INSTRUMENT AND CONTROL FUNCTIONS 2 Turn the key counterclockwise to the original position remove it and then close the lock cover NOTE The fuel tank cap cannot be installed unless the key is in the lock In addition the key cannot be removed if the cap is not properly installed and locked Make sure that the fuel tank cap is properly installed before riding Fuel tank cap To remove the fuel tank cap Slide the lock cover open insert the key into the lock and then turn it 1 4 turn clockwise The lock will be re leased and the fuel tank cap can be re moved To install the fuel tank cap 1 Insert the fuel tank cap into the tank opening with the key inserted in the lock and with the AA mark facing forward INSTRUMENT AND CONTROL FUNCTIONS 1 Fuel tank filler tube 2 Fuel level Fuel Make sure that there is sufficient fuel in the tank Fill the fuel tank to the bottom of the filler tube as shown in the illustra tion Do not overfill the fuel tank oth erwise it may overflow when the fuel warms up and expands Avoid spilling fuel on the hot engine Immediately wipe off spilled fuel with a clean dry soft cloth since fuel may deteriorate painted surfac es or plastic parts Recommended fuel UNLEADED FUEL Fuel tank capacity Total a
28. amaha motorcycle dealer will free of charge repair or replace any part adjudged defective by Yamaha due to faulty workman ship or material from the factory Parts used in warranty repairs will be warranted for the balance of the product s warranty peri od All parts replaced under warranty become property of Yamaha Motor Corporation U S A GENERAL EXCLUSIONS from this warranty shall include any failures caused by a Competition or racing use b Installation of parts or accessories that are not qualitatively equivalent to genuine Yamaha parts Abnormal strain neglect or abuse Lack of proper maintenance or storage Accident or collision damage Modification to original parts Damage due to improper transportation Omoa inne EXCLUSIONS from this warranty shall include The cost of parts and labor for routine maintenance or normal wear and tear Examples include periodic oil changes and lu brication filter cleaning and replacement spark plugs tune ups coolant and brake and clutch adjustments 2 Battery deterioration caused by improper maintenance and or storage THE CUSTOMER S RESPONSIBILITY under this warranty shall be to Operate and maintain the Royal Star Royal Star Tour Classic as specified in the appropriate Owners Manual and Give notice to an authorized Yamaha motorcycle dealer of any and all apparent defects within ten 10 days after discovery and make the ma chine available at that time f
29. at the valve caps are securely installed to prevent air pressure leakage Use only the tire valves and valve cores listed below to avoid tire deflation during a After repairing or replacing the rear tire tighten the valve stem nut and locknut to the specified torques Cast wheels To maximize the performance durabil ity and safe operation of your motor cycle note the following points regarding the specified wheels Tightening torques The wheel rims should be checked ride Valve stem nut for cracks bends warpage or 1 16 ft lb 0 16 m kg 1 6 Nm FRONT damage before each ride If any Valve stem locknut Manufacturer Size Model damage is found have a Yamaha 1 16 ftlb 0 16 m kg 1 6 Nm ml 150 80 16 71H dealer replace the wheel Do not 100 R0FTS TIM attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced The wheel should be balanced REAR whenever either the tire or wheel Manufacturer Sze moai EE E ge unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life Ride at moderate speeds after changing a tire since the tire sur face must first be broken in for it to develop its optimal characteris tics 6 20 PERIODIC MAINTENANCE AND MINOR REPAIR Accessories and replacement parts This motorcycle is not designed to pull a trailer or to be attached to a sidecar T
30. aution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here are some general guidelines to follow if loading cargo or adding accessories to your motorcycle A SAFETY INFORMATION Loading The total weight of the operator passenger accessories and cargo must not exceed the maximum load limit of 448 Ib 203 kg When loading within this weight limit keep the following in mind 1 Cargo and accessory weight should be kept as low and close to the motorcycle as possible Make sure to distribute the weight as evenly as possible on both sides of the motorcycle to minimize imbal ance or instability 2 Shifting weights can create a sudden imbalance Make sure that accessories and cargo are securely attached to the motorcycle before riding Check accessory mounts and cargo restraints frequently 3 Never attach any large or heavy items to the handlebar front fork or front fender These items in cluding such cargo as sleeping bags duffel bags or tents can create unstable handling or slow steering response Accessories Genuine Yamaha accessories have been specifically designed for use on this motorcycle Since Yamaha cannot test all other accessories that may be available you must personally be responsible for the proper selection installation and use of non Yamaha accessories Use extreme caution when selecting and installing any accessories Keep the followi
31. between the odometer mode ODO and the tripmeter mode TRIP To reset the tripmeter select it by pushing the TRIP button and then push the TRIP button again and hold it down for at least one second The tripmeter can be used to estimate the distance that can be traveled with a full tank of fuel This information will enable you to plan future fuel stops NOTE This motorcycle is not equipped with a tachometer however it has a built in speed limiter which prevents the en gine speed from exceeding approxi mately 6 000 r min and the vehicle speed from exceeding approximately 112 mi h 180 km h 3 3 Handlebar switches 1 Dimmer switch Set this switch to O for the high beam and to Z0 for the low beam 2 Turn signal switch To signal a right hand turn push this switch to the right To signal a left hand turn push this switch to the left When released the switch returns to the cen ter position Since this model is equipped with a self canceling system the turn signal lights will self cancel after the motor INSTRUMENT AND CONTROL FUNCTIONS cycle has traveled both about 490 ft 150 m and for approximately 15 sec onds However the turn signal lights can also be canceled manually by pushing the switch in after it has re turned to the center position NOTE The self canceling system only oper ates when the motorcycle is moving so that the turn signal lights will
32. contact your dealer for advice Does the warranty cover incidental costs such as towing or transportation due to a failure No The warranty is limited to repair of the machine itself May perform any or all of the recommended maintenance shown in the Owner s Manual instead of having the dealer do them Yes if you are a qualified mechanic and follow the procedures specified in the Owner s and Service Manual We do recommend however that items requiring special tools or equipment be done by Yamaha motorcycle dealer Will the warranty be void or cancelled if do not operate or maintain my new motorcycle exactly as specified in the Owner s Manual A No The warranty on a new motorcycle cannot be voided or cancelled However gt p if a particular failure is caused by operation or maintenance other than as shown in the Owner s Manual that failure may not be covered under warranty What responsibility does my dealer have under this warranty Each Yamaha Motorcycle dealer is expected to 1 Completely set up every new machine before sale 2 Explain the operation maintenance and warranty requirements to your satisfa ction at the time of sale and upon your request at any later date In addition each Yamaha motorcycle dealer is held responsible for his setup service and warrnaty repair work Q Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon r
33. d in the periodic maintenance and lubrication chart PERIODIC MAINTENANCE AND MINOR REPAIR Tires To maximize the performance durabil ity and safe operation of your motorcy cle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature The tire air pressure must be adjusted in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model Tire air pressure measured on cold tires 36 psi 36 psi 2 50 kgf cm 2 50 kgf cm 250 kPa 250 kPa 36 psi 41 psi 2 50 kgf cm 2 80 kgf cm 250 kPa 280 kPa ad OBIS Total weight of rider passenger cargo and accessories Up to 198 Ib 90 kg 198 Ib 90 kg maximum 6 18 Proper loading of your motorcycle is important for several characteris tics of your motorcycle such as handling braking performance and safety Do not carry loosely packed items that can shift Securely pack your heaviest items close to the center of the motorcycle and dis tribute the weight evenly from side to side Properly adjust the suspen sion for your load and check the condition and pressure of your tires NEVER OVERLOAD YOUR MOTOR CYCLE Make sure that
34. d recommended brake fluid to specified level e Check hydraulic system for leakage e Check operation e If soft or spongy have Yamaha dealer bleed hydraulic system Rear brake e Check fluid level in reservoir e If necessary add recommended brake fluid to specified level e Check hydraulic system for leakage 4 1 PRE OPERATION CHECKS ew A e A E e Check operation e If soft or spongy have Yamaha dealer bleed hydraulic system e Check fluid level in reservoir If necessary add recommended fluid to specified level e Check hydraulic system for leakage e Make sure that operation is smooth Lubricate throttle grip housing and cables if necessary e Check free play e If necessary have Yamaha dealer make adjustment Control cables e Make sure that operation is smooth e Lubricate if necessary e Check for damage e Check tire condition and tread depth e Check air pressure e Correct if necessary e Make sure that operation is smooth Brake and shift pedals e Lubricate pedal pivoting points if necessary e Make sure that operation is smooth Brake and clutch levers e Lubricate lever pivoting points if necessary Sidestand e Make sure that operation is smooth 6 27 6 28 Lubricate pivot if necessary Make sure that all nuts bolts and screws are properly tightened Chassis fasteners Tighten if necessary Instruments lights signals e Check operation and switches e Correct if necessary Thr
35. e changed at the intervals specified in the periodic maintenance and lubrication chart If the engine overheats see page 6 35 for further instructions To check the coolant level 1 Place the motorcycle on a level surface and hold it in an upright position 2 Remove panel B See page 6 8 for panel removal and installation procedures NOTE Thecoolant level must be checked on a cold engine since the level varies with engine temperature Make sure that the motorcycle is positioned straight up when checking the coolant level A slight tilt to the side can result in a false reading 1 Coolant reservoir 2 Maximum level mark 3 Minimum level mark 3 Check the coolant level in the coolant reservoir NOTE The coolant should be between the minimum and maximum level marks 4 If the coolant is at or below the minimum level mark remove the rider seat See page 3 10 for rider seat removal and installation pro cedures remove the reservoir cap add coolant to the maximum level mark and then install the reservoir cap and the rider seat 1 Reservoir cap Coolant reservoir capacity 0 89 L 0 74 Imp qt 0 84 US at If coolant is not available use distilled water or soft tap water instead Do not use hard water or salt water since it is harmful to the engine If water has been used instead of coolant replace it with cool ant as soon as possible other wise the engine may not be 6 16
36. e passenger footrest by installing the bolts 3 Install panel A 1 Bolt x 2 2 Screw Panel B To remove the panel 1 Remove panel A See page 6 7 for panel removal and installation procedures 2 Remove the left passenger foot rest by removing the bolts 3 Remove the screw and then pull the panel off as shown 6 8 1 Screw Panel C To remove the panel Remove the screw and then pull the panel off as shown To install the panel Place the panel in the original position and then install the screw PERIODIC MAINTENANCE AND MINOR REPAIR NOTE If any spark plug shows a distinctly dif ferent color the engine could be defec tive Do not attempt to diagnose such problems yourself Instead have a Yamaha dealer check the motorcycle 3 Check each spark plug for elec trode erosion and excessive car bon or other deposits and replace it if necessary 1 Spark plug cap 1 Spark plug wrench 2 Remove the spark plug as shown Checking the spark plugs with the spark plug wrench includ The spark plugs are important engine ed in the owner s tool kit components which are easy to check Since heat and deposits will cause any To check the spark plugs spark plug to slowly erode the spark 4 Check that the porcelain insulator plugs should be removed and checked around the center electrode on Specified spark plug DPR7EA 9 NGK or X22EPR U9 DENSO in accordance with the periodic mainte e
37. em 6 3 Maintenance periodic Maintenance record Model label N Neutral indicator light Noise regulation O Oil level warning light Overdrive indicator light Engine trouble warning light P Starting and warming up a cold engine 5 2 Starting a warm engine Troubleshooting Troubleshooting charts Turn signal indicator light Turn signal light or tail brake light bulb replacing Turn signal switch V Valve clearance adjusting Vehicle identification number PROTECT YOUR INVESTMENT sse Genuine YAMAHA Parts And Accessories See your Authorized YAMAHA Dealer for a Genuine YAMAHA Service Manual PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD LIT 11626 14 34 5 amp J 28199 13 PRINTED IN JAPAN 2000 8 06 3x1 CR E
38. equest The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the warranty coverage to remain effective CONSUMER INFORMATION CUSTOMER SERVICE If your machine requires warranty service you must take it to any authorized Yamaha motorcycle dealer within the continental United States Be sure to bring your warranty registration identification or other valid proof of the original date of purchase If a question or problem arises regarding warranty first contact the owner of the dealership Since all warranty matters are handled at the dealer level this person is in the best position to help you If you are still not satisfied and require additional assistance please write YAMAHA MOTOR CORPORATION U S A CUSTOMER RELATIONS DEPARTMENT P O Box 6555 Cypress California 90630 When contacting Yamaha Motor Corporation U S A don t forget to include any important information such as names addresses model V I N frame number dates and receipts CHANGE OF ADDRESS The federal government requires each manufacturer of a motor vehicle to maintain a complete up to date list of all first purchasers against the possibility of a safety related defect and recall This list is compiled from the purchase registrations sent to Yamaha Motor Corporation U S A by the selling dealer at the time of your purchase If you should move after you have purchased your new motorcycle please advise us of your new
39. fire 3 Turn the key to ON and turn on the electrical circuit in question to check if the device operates 4 If the fuse immediately blows again have a Yamaha dealer check the electrical system 1 Screw x 2 1 Headlight coupler i 2 Disconnect the headlight coupler Replacing the headlight bulb and then remove the headlight This motorcycle is equipped with a bulb cover quartz bulb headlight If the headlight bulb burns out replace it as follows 1 Remove the headlight unit by re moving the screws 6 31 PERIODIC MAINTENANCE AND MINOR REPAIR 3 Unhook the headlight bulb holder and then remove the defective bulb Headlight bulbs get very hot There fore keep flammable products away from a lit headlight bulb and do not touch the bulb until it has cooled down 4 Place anew bulb into position and then secure it with the bulb holder 1 Do not touch this area Do not touch the glass part of the headlight bulb to keep it free from oil otherwise the transparency of the glass the luminosity of the bulb and the bulb life will be adversely af fected Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with alcohol or thinner 5 Install the bulb cover and then connect the coupler 6 Install the headlight unit by install ing the screws 7 Have a Yamaha dealer adjust the headlight beam if necessary 6 32 PERIODIC MAINTENANCE AND MINOR REPA
40. ft drive 2 566 Transmission type Operation Gear ratio 1st 2nd 3rd 4th 5th Chassis Frame type Caster angle Trail Tires Front Type Size Manufacturer model Rear Type Size Manufacturer model SPECIFICATIONS Constant mesh 5 speed Left foot 2 437 1 578 1 160 0 906 0 750 Double cradle 30 5 0 in 126 mm Tubeless tire 150 80 16 71H Bridgestone G705 Dunlop D404F Tubeless tire 150 90B15M C 74H Bridgestone G702 Dunlop D404 Brakes SPECIFICATIONS Maximum load Tire air pressure measured on cold tires Up to 198 Ib 90 kg Front Rear 198 Ib 90 kg maximum Front Rear 448 Ib 203 kg 36 psi 2 50 kgf cm 250 kPa 36 psi 2 50 kgf cm 250 kPa 36 psi 2 50 kgf cm 250 kPa 41 psi 2 80 kgf cm 280 kPa Total weight of rider passenger cargo and accessories Wheel Front Type Size Rear Type Size Front Type Operation Fluid Cast wheel 16 x MT 3 50 Cast wheel 15M C x MT 4 00 Dual disc brake Right hand DOT 4 Rear Type Operation Fluid Suspension Front Rear Spring shock absorber Front Rear Wheel travel Front Rear Electrical Ignition system Charging system Type Standard output Battery Model Voltage capacity Headlight type 8 3 Single disc brake Right foot DOT 4 Telescopic fork Swingarm link suspension Coil air spring oil damper Coil spring gas oil damper 5 5 in 140 mm 3 7 in 95 mm T C 1 digi
41. he accessories or replace ment parts you choose for your motorcycle should be designed spe cifically for this model and they must be securely mounted to main tain the inherent stability of the orig inal design Genuine Yamaha Parts and Accessories are designed and tested to be compatible with your motorcycle Please consider Genu ine Yamaha Parts and Accessories before making a purchase Use of non Yamaha approved accessories or replacement parts may cause loss of handling stability and riding safety Since Yamaha cannot con trol the quality of accessories or parts manufactured by other com panies Yamaha cannot be held lia ble for any consequences caused by the use of items which have not been approved by Yamaha 6 21 Clutch lever free play Since this model is equipped with a hy draulic clutch adjusting the clutch lever free play is not needed However it is necessary to check the clutch fluid lev el and check the hydraulic system for leakage before each ride If the clutch lever free play does become exces sive and shifting becomes rough or clutch slippage occurs causing poor acceleration there may be air in the clutch system If there is air in the hy draulic system have a Yamaha dealer bleed the system before operating the motorcycle PERIODIC MAINTENANCE AND MINOR REPAIR After adjusting the brake lever free play check the free play and make sure that the brake is working properly A soft or
42. he starter choke turned off To avoid the possi bility of excessive exhaust emissions never leave the starter choke on long er than necessary The time necessary for starter choke use depends upon the ambient temperature Tempera tures above 50 F 10 C require about 7 seconds of starter choke use and temperatures below 50 F 10 C re quire about 35 seconds with the starter choke turned on then about 2 5 min utes with the starter choke in the half way position OPERATION AND IMPORTANT RIDING POINTS Starting a warm engine Follow the same procedure as for start ing a cold engine with the exception that the starter choke is not required when the engine is warm 5 4 OPERATION AND IMPORTANT RIDING POINTS Shifting Shifting gears lets you control the amount of engine power available for starting off accelerating climbing hills etc The gear positions are shown in the il lustration NOTE To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is running Inade quate lubrication may damage the transmission Always use the clutch while changing gears
43. il must be changed and the oil filter car tridge replaced 600 mi 1 000 km and beyond Avoid prolonged full throttle operation Vary the speed occasionally If any engine trouble should occur during the engine break in period immediately have a Yamaha dealer check the vehicle Parking When parking stop the engine re move the key from the main switch and then turn the fuel cock lever to OFF Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them Do not park on a slope or on soft ground otherwise the motorcycle may overturn OPERATION AND IMPORTANT RIDING POINTS 5 8 Periodic maintenance Owner s tool kit Periodic maintenance chart for the emission control system General maintenance and lubrication chart Removing and installing panels Checking the spark plugs Canister for California only Engine oil and oil filter cartridge Final gear oil Adjusting the carburetors Adjusting the throttle cable free play Accessories and replacement parts Clutch lever free play Adjusting the brake lever free play Adjusting the brake pedal position Adjusting the rear brake light switch Checking the front and rear brake pads Checking the brake fluid level Changing the brake fluid Checking and lubricating the brake and shift pedals Checking and lubricating the brake and clutch levers Checking and lubricating the
44. ine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The clutch switch may be defective YES NO The motorcycle should not be ridden until checked by a Yamaha dealer The system is OK The motorcycle can be ridden 3 17 Pre operation check list PRE OPERATION CHECKS The condition of a vehicle is the owner s responsibility Vital components can start to deteriorate quickly and unexpectedly even if the vehicle remains unused for example as a result of exposure to the elements Any damage fluid leakage or loss of tire air pressure could have serious consequences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride Pre operation check list ITEM CHECKS e Check fuel level in fuel tank e Refuel if necessary e Check fuel line for leakage e Check oil level in engine e If necessary add recommended oil to specified level e Check vehicle for oil leakage Final gear oil e Check vehicle for oil leakage e Check coolant level in reservoir Coolant e If necessary add recommended coolant to specified level 6 15 6 16 e Check cooling system for leakage e Check operation If soft or spongy have Yamaha dealer bleed hydraulic system e Check lever free play Front brake e Adjust if necessary 6 22 6 24 6 26 e Check fluid level in reservoir e If necessary ad
45. it off 2 Place an oil pan under the engine to collect the used oil PERIODIC MAINTENANCE AND MINOR REPAIR 1 6 Install the new oil filter cartridge lt a N NIA and then tighten it to the specified torque with a torque wrench a ae f Tightening torque Oil filter cartridge 12 ft lb 1 7 m kg 17 Nm 7 Install the engine oil drain bolt and 1 Engine oil drain bolt 1 Oil filter cartridge then tighten it to the specified 3 Remove the engine oil filler cap 4 Remove the oil filter cartridge with torque and drain bolt to drain the oil from an oil filter wrench the crankcase Tightening torque NOTE Engine oil drain bolt NOTE An oil filter wrench is available at a 31 ft lb 4 3 m kg 43 Nm Skip steps 4 6 if the oil filter cartridge is Yamaha dealer not being replaced 8 Add the specified amount of the recommended engine oil and then install and tighten the oil filler cap 5 Apply a thin coat of engine oil to the O ring of the new oil filter car tridge NOTE _ Make sure that the O ring is properly seated 6 12 PERIODIC MAINTENANCE AND MINOR REPAIR Recommended engine oil See page 8 1 Oil quantity Without oil filter cartridge replacement In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives with oe ies qt 3 1 Imp draag the oil or use oils of a higher Vit oil ier ganniage grade than CD I
46. ition and then remove it NOTE ___ Make sure that the seat is properly se To install a padlock cured before riding In addition to the steering lock there Rider seat are brackets on the right side of the steering head pipe for locking the TO remove the rider seat steering with a padlock To do so turn 1 Insert the key into the seat lock the handlebar until the holes in the two and then turn it counterclockwise brackets are aligned and then lock the 2 Pull the rider seat off steering with a suitable padlock NOTE The seat lock is located on the left side behind the rider seat 3 10 INSTRUMENT AND CONTROL FUNCTIONS 1 Helmet holder x 2 Helmet holders There are two helmet holders located under the rider seat To secure a helmet to the right side helmet holder 1 Remove the rider seat See page 3 10 for rider seat removal and in stallation procedures 2 Attach the helmet to a helmet holder and then securely install the seat 1 Helmet holding cable To secure a helmet to the left side helmet holder 1 Take the helmet holding cable lo cated beside the tool kit and pass it through the buckle on the helmet strap Remove the rider seat Attach both cable loops to the hel met holder 4 Securely install the rider seat oo N 3 11 WARNING Never ride with a helmet attached to a helmet holder since the helmet may hit objects causing loss of control and possibly an accident
47. l e Replace every 16 000 mi ey Sg eae Replace Check Replace 25 000 km or 24 months Yamaha chain and Control cables ee tpe cable lube y y y y V y gny or SAE 10W30 motor oil e Check bearing assembly for looseness ito a pivot Moderately repack every lath ae nee V Repack g 16 000 mi 25 000 km or gg 24 months PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 600 mi 4 000 mi 8 000 mi 12 000 mi 16 000 mi 20 000 mi ITEM ROUTINE TYPE 1 000 km 7 2 km 13 oy km 19 on km 25 km 31 a km or 1 month 6 homa 12 manika 18 acai 24 noite 30 ane Lithium soap based Brake and clutch Apply chain lube lightly grease lever pivot shaft all purpose grease Brake pedal s abacete Lithium soap based and shut Apply chain lube lightly ate pedal shaft all purpose grease e Check operation and Lithium soap based Sidestand pivot lubricate grease y y y V y Apply chain lube lightly all purpose grease Sidestand switch Check and clean or replace if necessary Check operation and for leakage e Check bearing assembly for looseness aik e Moderately repack every aires eras liad Repack g 16 000 mi 25 000 km or g grease 24 months Wheel bearings e Check bearings for smooth rotation Fear suspan e Molybdenum disulfide Since these items require special tools data and technical skills have a Yamaha dealer perform the service NOTE n MIMMI IIU For odometer readings or
48. l kit Owner s tool kit The owner s tool kit is located under the rider seat See page 3 10 for rider seat removal and installation procedures The service information included in this manual and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly PERIODIC MAINTENANCE AND MINOR REPAIR NOTE If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you Modifications not approved by Yamaha may cause loss of perfor mance excessive emissions and render the vehicle unsafe for use Consult a Yamaha dealer before at tempting any changes 6 2 PERIODIC MAINTENANCE AND MINOR REPAIR Periodic maintenance chart for the emission control system INITIAL ODOMETER READINGS 600 mi 4 000 mi 8 000 mi 12 000 mi 16 000 mi 20 000 mi ITEM ROUTINE 1 000 km 7 000 km 13 000 km 19 000 km 25 000 km 31 000 km or or or or or or 1 month 6 months 12 months 18 months 24 months 30 months e Check valve clearance when engine is Valve clearance cold Every 28 000 mi 43 000 km or 42 months e Adjust if necessary Check condition Ag Spark plug Adjust gap and clean Replace Replace e Check ventilation hose for cracks or Crankcase damage ventilation system
49. minish the braking performance which may result in loss of control and an accident 6 23 1 Rear brake light switch 2 Rear brake light switch adjusting nut Adjusting the rear brake light switch The rear brake light switch which is ac tivated by the brake pedal is properly adjusted when the brake light comes on just before braking takes effect If necessary adjust the brake light switch as follows Turn the adjusting nut while holding the rear brake light switch in place To make the brake light come on earlier turn the adjusting nut in direction To make the brake light come on later turn the adjusting nut in direction Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart 1 Front brake pad wear indicator groove x 2 Front brake pads Each front brake pad is provided with wear indicator grooves which allow you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear indicators have almost disappeared have a Yamaha dealer replace the brake pads as a set 6 24 PERIODIC MAINTENANCE AND MINOR REPAIR 1 Rear brake pad wear indicator groove Rear brake pads Each rear brake pad is provided with a wear indicator groove which allows you to check
50. mount 4 8 US gal 4 0 Imp gal 18 L Reserve amount 0 9 US gal 0 8 Imp gal 3 5 L 3 7 Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a research octane number of 91 or higher If knocking or pinging occurs use a gasoline of a different brand or premi um unleaded fuel Use of unleaded fuel will extend spark plug life and reduce maintenance costs If unleaded gaso line is not available then leaded regu lar gasoline can be used Gasohol There are two types of gasohol gaso hol containing ethanol and that contain ing methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 Gasohol containing methanol is not recom mended by Yamaha because it can cause damage to the fuel system or ve hicle performance problems OFF closed position Fuel cock The fuel cock supplies fuel from the tank to the carburetors while also filter ing it The fuel cock lever positions are ex plained as follows and shown in the il lustrations OFF With the fuel cock lever in this position fuel will not flow Always turn the fuel cock lever to this position when the en gine is not running INSTRUMENT AND CONTROL FUNCTIONS ON normal position ON With the fuel cock lever in this position fuel flows to the carburetors Turn the fuel cock lever to this position when starting the engine and riding R
51. n but this is not a mal function 6 Coolant temperature warning light E This warning light comes on when the engine overheats When this occurs stop the engine immediately and allow the engine to cool The electrical circuit of the warning light can be checked according to the fol lowing procedure 1 Set the engine stop switch to O and turn the key to ON 2 Shift the transmission into the neu tral position or pull the clutch lever 3 Push the start switch If the warn ing light does not come on while pushing the start switch have a Yamaha dealer check the electri cal circuit Do not operate the engine if it is overheated phe 7 Overdrive indicator light Engine trouble warning light O D This indicator warning light will come on when the transmission is in overdrive 5th gear This indicator warning light will also come on or flash if trouble oc curs in an engine monitoring cir cuit In such a case take the motorcycle to a Yamaha dealer to have the self diagnostic systems checked INSTRUMENT AND CONTROL FUNCTIONS 1 TRIP button 2 Odometer tripmeter Speedometer unit The speedometer unit is equipped with a digital odometer and a tripmeter The speedometer shows riding speed The odometer shows the total distance trav eled The tripmeter shows the distance traveled since it was last set to zero Pushing the TRIP button switches the display
52. n addition do replacement not use oils labeled ENERGY ao Veal olny a CONSERVING II or higher Total amount dry engine Make sure that no foreign mate 9 Start the engine and then let it idle 4 6 US qt 3 8 Imp qt 4 3 L rial enters the crankcase for several minutes while checking 0 it for oil leakage If oil is leaking immediately turn the engine off and check for the cause NOTE m After the engine is started the engine oil level warning light should go off if the oil level is sufficient If the oil level warning light flickers or remains on immediately turn the engine off and have a Yamaha deal er check the vehicle 6 13 10 Turn the engine off and then check the oil level and correct it if necessary PERIODIC MAINTENANCE AND MINOR REPAIR Final gear oil The final gear case must be checked for oil leakage before each ride If any leakage is found have a Yamaha deal er check and repair the motorcycle In addition the final gear oil level must be checked and the oil changed as follows at the intervals specified in the periodic maintenance and lubrication chart Make sure that no foreign mate rial enters the final gear case Make sure that no oil gets on the tire or wheel 6 14 1 Final gear oil filler bolt 2 Final gear oil drain bolt To check the final gear oil level ty Place the motorcycle on a level surface and hold it in an upright position N
53. nd canister for cracks or damage Replace if damaged Make sure that the canister breather is not blocked and if nec essary clean it PERIODIC MAINTENANCE AND MINOR REPAIR Engine oil and oil filter cartridge The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter car tridge replaced at the intervals speci fied in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the motorcycle on a level surface and hold it in an upright position NOTE y Make sure that the motorcycle is posi tioned straight up when checking the oil level A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off EEEIEE TE SSS ie TES AAR enone oll level check window 2 Maximum level mark 3 Minimum level mark 3 Wait afew minutes until the oil set tles and then check the oil level through the check window located at the bottom right side of the crankcase NOTE The engine oil should be between the minimum and maximum level marks 4 Ifthe engine oil is below the mini mum level mark add sufficient oil of the recommended type to raise it to the correct level 6 11 1 Engine oil filler cap To change the engine oil with or without oil filter cartridge replace ment 1 Start the engine warm it up for several minutes and then turn
54. ng guidelines in mind as well as those provided under Loading when mounting acces sories 1 Never install accessories or carry cargo that would impair the performance of your motorcycle Care fully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit suspension travel steering travel or control operation or ob scure lights or reflectors A SAFETY INFORMATION a Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum b Bulky or large accessories may seriously affect the stability of the motorcycle due to aerodynamic effects Wind may attempt to lift the motorcycle or the motorcycle may become unstable in cross winds These accessories may also cause instability when passing or being passed by large ve hicles c Certain accessories can displace the operator from his or her normal riding position This improp er position limits the freedom of movement of the operator and may limit control ability therefore such accessories are not recommended 2 Use caution when adding electrical accessories If electrical accessories exceed the capacity of the motorcycle s electrical system an electric failure could result which could cause a dange
55. oiling point of the fluid and may result in vapor lock Brake fluid may deteriorate paint ed surfaces or plastic parts Al ways clean up spilled fluid immediately As the brake pads wear it is nor mal for the brake fluid level to gradually go down However if the brake fluid level goes down sud denly have a Yamaha dealer check the cause Changing the brake fluid Have a Yamaha dealer change the brake fluid at the intervals specified in the periodic maintenance and lubrica tion chart In addition have the oil seals of the master cylinder and caliper as well as the brake hoses replaced at the intervals listed below or whenever they are damaged or leaking Oil seals Replace every two years Brake hoses Replace every four years PERIODIC MAINTENANCE AND MINOR REPAIR Add Gy Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals should be checked before each ride and the pedal pivots should be lu bricated if necessary Recommended lubricant Lithium soap based grease all purpose grease 6 26 PERIODIC MAINTENANCE AND MINOR REPAIR Checking and lubricating the Checking and lubricating the brake and clutch levers sidestand The operation of the brake and clutch The operation of the sidestand should levers should be checked before each be checked before each ride and the ride and the lever pivots should be lu sidestand pivot and metal to metal b
56. olved in accidents do not even have a current motorcycle license a Make sure that you are qualified and that you only lend your motorcycle to other qualified opera tors b Know your skills and limits Staying within your limits may help you to avoid an accident c We recommend that you practice riding your motorcycle where there is no traffic until you have become thoroughly familiar with the motorcycle and all of its controls Many motorcycle accidents have been caused by error of the motorcycle operator A typical error made by the operator is veering wide on a turn due to EXCESSIVE SPEED or undercornering insuf ficient lean angle for the speed a Always obey the speed limit and never travel faster than warranted by road and traffic conditions b Always signal before turning or changing lanes Make sure that other motorists can see you The posture of the operator and passenger is important for proper control a The operator should keep both hands on the handlebar and both feet on the operator footrests during operation to maintain control of the motorcycle b The passenger should always hold onto the operator seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests c Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This motorcycle is designed for on road use only therefore
57. or inspection and repairs at such dealers place of business WARRANTY TRANSFER To transfer the warranty from the original purchaser to any sub sequent purchaser it is imperative that the machine be inspect ed and registered for warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer of ownership to the subsequent purchaser A reasonable dealer imposed fee may be charged for the inspec tion EMISSIONS CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Royal Star Royal Star Tour Classic that the vehicle is designed built and equipped so as to conform at the time of sale with all U S emissions standards applicable at the time of manufac ture and that it is free from defects in materials and workmanship which would cause it not to meet these standards for 18 642 miles 30 000 km or five years whichever occurs first Failures other than those resulting from defects in material or workmanship which arise solely as a result of owner abuse and or lack of proper maintenance are not covered by this warranty YAMAHA MOTOR CORPORATION U S A MAKES NO OTH ER WARRANTY OF ANY KIND EXPRESSED OR IMPLIED ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIMITS STATED
58. ottle grip Wheels and tires Sidectand switch e Check operation of ignition circuit cut off system e If system is defective have Yamaha dealer check vehicle PRE OPERATION CHECKS NOTE Pre operation checks should be made each time the motorcycle is used Such an inspection can be accomplished in a very short time and the added safety it assures is more than worth the time involved If any item in the Pre operation check list is not working properly have it inspected and repaired before operating the motorcycle 4 3 Starting and warming up a cold engine Starting a warm engine Shifting Engine break in Parking Become thoroughly familiar with all operating controls and their functions before riding Consult a Yamaha dealer re garding any control or function that you do not thoroughly un derstand Never start the engine or operate it in a closed area for any length of time Exhaust fumes are poi sonous and inhaling them can cause loss of consciousness and death within a short time Al ways make sure that there is ad equate ventilation OPERATION AND IMPORTANT RIDING POINTS Before starting out make sure that the sidestand is up If the sidestand is not raised com pletely it could contact the ground and distract the opera tor resulting in a possible loss of control 5 1 Make sure not to store personal items near the air cleaner in take otherwise air intake will be blocked
59. ricated if necessary contact surfaces should be lubricated if necessary Recommended lubricant Lithium soap based grease WARNING all purpose grease If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair it 6 27 PERIODIC MAINTENANCE AND MINOR REPAIR Recommended lubricant Checking the front fork Lithium soap based grease The condition and operation of the front all purpose grease fork must be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition Securely support the motorcycle so To check the operation that there is no danger of it falling 4 Place the motorcycle on a level ore surface and hold it in an upright Check the inner tubes for scratches position damage and excessive oil leakage 2 While applying the front brake push down hard on the handle bars several times to check if the front fork compresses and re bounds smoothly If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it 6 28 PERIODIC MAINTENANCE AND MINOR REPAIR Electrolyte is poisonous and 1 Battery Battery This motorcycle is equipped with a sealed type MF battery which does not require any maintenance There is no need to check the electrolyte or to add distilled water cell seals as this would permanent ly damage the battery Never at
60. rous loss of lights or engine power Gasoline and exhaust gas 1 GASOLINE IS HIGHLY FLAMMABLE a Always turn the engine off when refueling b Take care not to spill any gasoline on the engine or exhaust system when refueling c Never refuel while smoking or in the vicinity of an open flame 2 Never start the engine or let it run for any length of time in a closed area The exhaust fumes are poi sonous and may cause loss of consciousness and death within a short time Always operate your motorcycle in an area that has adequate ventilation 3 Always turn the engine off before leaving the motorcycle unattended and remove the key from the main switch When parking the motorcycle note the following A SAFETY INFORMATION a The engine and exhaust system may be hot therefore park the motorcycle in a place where pe destrians or children are not likely to touch these hot areas b Do not park the motorcycle on a slope or soft ground otherwise it may fall over c Do not park the motorcycle near a flammable source e g a kerosene heater or near an open flame otherwise it could catch fire 4 When transporting the motorcycle in another vehicle make sure that it is kept upright and that the fuel cock is turned to ON or RES for vacuum type OFF for manual type If it should lean over gasoline may leak out of the carburetor or fuel tank 5 If you should swallow any gasoline inhale a lot of gasoline vapor or allow
61. s PERIODIC MAINTENANCE AND MINOR REPAIR Replacing the fuses 5 4 3 f La Always keep the battery The main fuse box is located behind d charged Storing a discharged Panel B See page 6 8 for panel re g TA battery can cause permanent moval and installation procedures at a ud battery damage The fuse box which contains the fuses 3 ne 4 To charge a sealed type MF for the individual circuits is located be ahs 9 battery a special constant hind panel A See page 6 7 for panel H 30 voltage battery charger is re removal and installation procedures i lf a fuse is blown replace it as follows 1 Ignition fuse quired Using a conventional 2 Sianali ts 5 Signaling system fuse battery charger will damage the 1 Turn the key to OFF and tum off Headlight fuse battery If you do not have ac the electrical circuit in question 4 Radiator fan fuse cess to a sealed type MF bat 2 Remove the blown fuse and then 5 Odometer fuse tery charger have a Yamaha install a new fuse of the specified Spare fuse x 3 dealer charge your battery amperage Specified fuses Main fuse Ignition fuse Signaling system fuse Headlight fuse Radiator fan fuse Odometer fuse 6 30 PERIODIC MAINTENANCE AND MINOR REPAIR Main fuse Spare main fuse 2 Do not use a fuse of a higher amper age rating than recommended to avoid causing extensive damage to the electrical system and possibly a
62. s ing nut Never exceed the maximum air pres sure otherwise the front fork oil seals may become damaged Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings 3 13 INSTRUMENT AND CONTROL FUNCTIONS Use the special wrench included in the owner s tool kit to make the ad justment Spring preload Minimum soft Distance A 1 91 in 48 5 mm Standard 7 Distance A 1 79 in 45 5 mm l Maximum hard 2 To increase the spring preload Distance A 1 59 in 40 5 mm and thereby harden the suspen sion turn the adjusting nut in di 3 Tighten the locknut to the speci rection To decrease the spring fied torque preload and thereby soften the suspension turn the adjusting nut Tightening torque in direction Locknut 18 ft lb 2 5 m kg 25 Nm NOTE The spring preload setting is de termined by measuring distance A shown in the illustration The Always tighten the locknut against shorter distance A Is the higher the adjusting nut and then tighten the spring preload the longer dis the locknut to the specified torque tance A is the lower the spring preload 3 14 INSTRUMENT AND CONTROL FUNCTIONS This shock absorber contains high ly pressurized nitrogen gas For proper handling read and under stand the following information be fore handling the shock absorber The manufacturer cannot be held re sponsible for property damage or per
63. sidestand Checking the front fork Battery Replacing the fuses Replacing the headlight bulb Replacing a turn signal light bulb or the tail brake light bulb Troubleshooting Troubleshooting charts PERIODIC MAINTENANCE AND MINOR REPAIR Safety is an obligation of the owner Periodic inspection adjustment and lu brication will keep your vehicle in the safest and most efficient condition pos sible The most important points of motorcycle inspection adjustment and lubrication are explained on the follow ing pages Maintenance replacement or repair of the emission control devices and systems may be performed by any repair establishment or individual that is certified if applicable If you are not familiar with motor cycle maintenance work have a Yamaha dealer do it for you i PERIODIC MAINTENANCE PROPER PERIODIC MAINTENANCE OF YOUR MOTORCYCLE IS IMPOR TANT IN ORDER TO ENJOY LONG PLEASURABLE SERVICE ESPE CIALLY IMPORTANT ARE THE MAINTENANCE SERVICES RELAT ED TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER ENGINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOWING PERIODIC MAINTE NANCE CHARTS THE SERVICES RELATED TO EMISSIONS CON 6 1 TROL ARE GROUPED SEPARATE LY THESE SERVICES REQUIRE SPECIALIZED DATA KNOWLEDGE AND EQUIPMENT YAMAHA DEAL ERS ARE TRAINED AND EQUIPPED TO PERFORM THESE PARTICULAR SERVICES 1 Owner s too
64. sonal injury that may result from improper handling Do not tamper with or attempt to open the gas cylinder Do not subject the shock ab sorber to an open flame or other high heat sources otherwise it may explode due to excessive gas pressure Do not deform or damage the gas cylinder in any way as this will result in poor damping per formance Always have a Yamaha dealer service the shock absorber 3 15 Sidestand The sidestand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding the motorcycle upright NOTE The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situations See further down for an explanation of the ignition circuit cut off system The motorcycle must not be ridden with the sidestand down or if the sidestand cannot be properly moved up or does not stay up oth erwise the sidestand could contact the ground and distract the opera tor resulting in a possible loss of control Yamaha s ignition circuit cut off system has been designed to assist the operator in fulfilling the responsibility of raising the side stand before starting off Therefore check this system regularly as de scribed below and have a Yamaha dealer repair it if it does not function properly INSTRUMENT AND CONTROL FUNCTIONS Ignition circuit cut off system The ignition circuit cut off system com
65. spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hy 1 Locknut 2 Brake lever free play adjusting bolt c Brake lever free play draulic system have a Yamaha dealer bleed the system before Adjusting the brake lever free operating the motorcycle Air in play the hydraulic system will dimin The brake lever free play should mea ish the braking performance sure 0 08 0 2 in 2 5 mm as shown which may result in loss of con Periodically check the brake lever free trol and an accident play and if necessary adjust it as fol lows 1 Loosen the locknut at the brake le ver 2 To increase the brake lever free play turn the adjusting bolt in di rection To decrease the brake lever free play turn the adjusting bolt in direction 3 Tighten the locknut 6 22 PERIODIC MAINTENANCE AND MINOR REPAIR a Distance between brake pedal and footrest Adjusting the brake pedal position The top of the brake pedal should be positioned approximately 3 9 in 100 mm above the top of the footrest as shown Periodically check the brake pedal position and if necessary have a Yamaha dealer adjust it A soft or spongy feeling in the brake pedal can indicate the presence of air in the hydraulic system If there is air in the hydraulic system have a Yamaha dealer bleed the system be fore operating the motorcycle Air in the hydraulic system will di
66. t level is low leakage and repair the cooling system Check the cooling system for leakage no leakage PL Add coolant See NOTE Wait until the Check the coolant level in the Add coolant See NOTE engine has cooled reservoir and radiator The coolant level Start the engine If the engine overheats again have a is OK Yamaha dealer check and repair the cooling system NOTE gt If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible 6 35 CLEANING AND STORAGE Cleaning Frequent thorough cleaning of your motorcycle not only enhances its ap pearance but also improves its perfor mance and extends its life Improper cleaning can damage the windshield cowlings pan els and other plastic parts Use only a soft clean cloth or sponge with mild detergent and water to clean plastic If the windshield is scratched use a quality plastic polishing com pound after washing Do not use any harsh chemical products on plastic parts Make sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products solvent or thinner fuel gasoline rust re movers or inhibitors brake flu id antifreeze or electrolyte Before cleaning the motorcycle 1 Cover the muffler outlets with plas tic bags and strong rubber bands to prevent water entry 7 1 2 Make sure that
67. tal A C magneto 14 V 23 A 5 000 r min YTX20L BS 12 V 18 Ah Quartz bulb halogen SPECIFICATIONS Bulb voltage wattage x quantity Headlight 12 V 60 55 W x 14 Tail brake light 12 V 8 27W x 1 Front turn signal position light 12 V 27 8W x 2 Rear turn signal light 12V 27Wx2 Meter lighting 14V 1 4Wx2 Neutral indicator light 12V 1 7Wx1 High beam indicator light 12V 1 7Wx1 Turn signal indicator light 12V 1 7Wx 1 Oil level warning light 12V 1 7Wx1 Fuel level warning light 14V 3Wx1 Coolant temperature warning 12V 1 7Wx1 light Overdrive indicator light Engine trouble warning light 12V 1 7Wx 1 Fuses Main fuse 30 A Ignition fuse 10A Signaling system fuse 10A Headlight fuse 15A Radiator fan fuse 10A Odometer fuse 5A Identification numbers Key identification number Vehicle identification number Model label Reporting safety defects Motorcycle noise regulation Maintenance record ROYAL STAR WARRANTY GUIDE CONSUMER INFORMATION Identification numbers Record the key identification number vehicle identification number and mod el label information in the spaces pro vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi cle is stolen 1 KEY IDENTIFICATION NUMBER o 2 VEHICLE IDENTIFICATION NUMBER SS 3 MODEL LABEL INFORMATION 1 Key identification number Key identification number The key identification number is stamped
68. ted The key cannot be removed OFF All electrical systems are off The key can be removed mph Indicator and warning lights 1 High beam indicator light 20 This indicator light comes on when the high beam of the headlight is switched on 2 Fuel level warning light W This warning light comes on when the fuel level drops below approximately 0 9 US gal 0 8 Imp gal 3 5 L When this occurs turn the fuel cock lever to the RES position and refuel as soon as possible 3 1 3 Neutral indicator light N This indicator light comes on when the transmission is in the neutral position 4 Turn signal indicator light lt a gt This indicator light flashes when the turn signal switch is pushed to the left or right 5 Oil level warning light lt This warning light comes on when the engine oil level is low The electrical circuit of the warning light can be checked according to the fol lowing procedure 1 Set the engine stop switch to CQ and turn the key to ON 2 Shift the transmission into the neu tral position or pull the clutch lever 3 Push the start switch If the warn ing light does not come on while pushing the start switch have a Yamaha dealer check the electri cal circuit INSTRUMENT AND CONTROL FUNCTIONS NOTE Even if the oil level is sufficient the warning light may flicker when riding on a slope or during sudden acceleration or deceleratio
69. tempt to remove the battery dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID e EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician e EYES Flush with water for 15 minutes and seek prompt medical attention Batteries produce explosive hy drogen gas Therefore keep sparks flames cigarettes etc away from the battery and pro vide sufficient ventilation when charging it in an enclosed space Ld 6 29 KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharged Keep in mind that the battery tends to discharge more quickly if the motorcycle is equipped with op tional electrical accessories To store the battery a If the motorcycle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place If the battery will be stored for more than two months check it at least once a month and fully charge it if necessary Fully charge the battery before in stallation After installation make sure that the battery leads are properly con nected to the battery terminal
70. the brake pad for wear without having to disassemble the brake To check the brake pad wear check the wear indicator groove If a brake pad has worn to the point that the wear indicator groove has almost dis appeared have a Yamaha dealer re place the brake pads as a set PERIODIC MAINTENANCE AND MINOR REPAIR 1 Minimum level mark Checking the brake fluid level Insufficient brake fluid may allow air to enter the brake or clutch systems pos sibly causing them to become ineffec tive Before riding check that the brake fluid is above the minimum level mark and replenish if necessary A low brake flu id level may indicate worn brake pads and or brake system leakage If the brake level is low be sure to check the brake pads for wear and the brake sys tem for leakage 1 Minimum level mark Observe these precautions When checking the fluid level make sure that the top of the mas ter cylinder is level by turning the handlebars Use only the recommended quali ty brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking or clutch performance Recommended brake fluid DOT 4 Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking or clutch per formance 6 25 1 Minimum level mark Be careful that water does not en ter the master cylinder when refill ing Water will significantly lower the b
71. the engine and let it idle for several minutes CLEANING AND STORAGE Storage Long term storage 60 days or more of your motorcycle will require some pre ventive measures to guard against de terioration After the motorcycle has been thoroughly cleaned prepare it for storage as follows 1 Fill the fuel tank with fresh fuel and add the following amount of Yamaha Fuel Conditioner and Stabilizer or another high quality fuel stabilizer 1 fluid oz per gallon or 7 5 ml per liter 7 2 Operate the engine for several minutes to insure the newly condi tioned fuel enters the entire fuel system and carburetors NOTE Use of Yamaha Fuel Conditioner and Stabilizer eliminates the need to drain the fuel system If necessary have a Yamaha dealer drain the fuel system 2 Remove the spark plugs and pour about one tablespoon of SAE 10W 30 or SAE 20W 40 engine oil in each spark plug bore Install the spark plugs and ground the spark plug leads to prevent sparking while turning the engine over several times to coat the cylinder walls with oil To prevent sparking make sure to remove the spark plug leads and ground them before using the starter motor to crank the engine 3 Lubricate all control cables CLEANING AND STORAGE NOTE Use a Yamaha Power Cable Luber and Yamaha Lube Zall or another high quality equivalent to pressure lubricate the cables and to purge out any mois ture between the inner and o
72. the motorcycle 3 Shift the transmission into the neu tral position when the motorcycle is almost completely stopped The neutral indicator light should come on OPERATION AND IMPORTANT RIDING POINTS Engine break in There is never a more important period in the life of your engine than the period between 0 and 600 mi 1 000 km For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it for the first 600 mi 1 000 km The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided 1 3 0 90 mi 0 150 km 1 2 90 300 mi 150 500 km 3 4 300 600 mi 500 1 000 km 1 600 mi 1 000 km pw 3 44 1 0 90 mi 0 150 km Avoid prolonged operation above 1 3 throttle After every hour of operation stop the engine and then let it cool for five to ten minutes Vary the engine speed from time to time Do not operate the engine at one set throttle position 90 300 mi 150 500 km Avoid prolonged operation above 1 2 throttle Rev the engine freely through the gears but do not use full throttle at any time 5 7 300 600 mi 500 1 000 km Avoid prolonged operation above 3 4 throttle After 600 mi 1 000 km of operation the engine oil and final gear o
73. the spark plugs and all caps and covers are prop erly installed 3 Apply Yamaha Mud and Grease Release or another high quality degreaser to the crankcase to re move any excessive grease with a paintbrush Do not apply de greaser to the wheel axles Cleaning the motorcycle Rinse any dirt and degreaser off with a garden hose using only enough pressure to do the job Excessive hose pressure may cause water seepage and dete rioration of wheel bearings the front fork brakes transmission seals and electrical parts Many expensive repair bills have resulted from improper high pressure detergent appli cations such as those available in coin operated car washers 2 Once the majority of the dirt has been hosed off wash all surfaces except the leather saddlebags with warm water and a mild deter gent Use a toothbrush or bottle brush to get into those hard to reach places 3 Rinse the motorcycle off immedi ately with clean water and dry all surfaces with a chamois clean towel or soft absorbent cloth 4 Clean the seat with Yamaha Pro tectant or another high quality vi nyl upholstery cleaner to keep the cover pliable and glossy After cleaning the motorcycle Apply Yamaha Silicone Wax or another high quality automotive type wax on all painted and chrome plated surfaces Avoid combination cleaner waxes since many contain abrasives that may mar the paint or protective finish When finished start
74. time periods higher than 20 000 mi 31 000 km or 30 months follow the maintenance require ments listed in the maintenance chart under the 4 000 mi 7 000 km or 6 month interval 6 5 PERIODIC MAINTENANCE AND MINOR REPAIR NOTE The air filter needs more frequent service if you are riding in unusually wet or dusty areas Hydraulic brake and clutch systems e After disassembling the master cylinder caliper cylinder or clutch release cylinder always replace the brake fluid Check the brake fluid level of the master cylinder and clutch release cylinder regularly and fill as required e Replace the oil seals on the inner parts of the master cylinder caliper cylinder and clutch release cylinder every two years e Replace the brake and clutch hoses every four years or if cracked or damaged 6 6 PERIODIC MAINTENANCE AND MINOR REPAIR 1 Panel A 1 Panel C 1 Screw 2 Panel B Panel A Removing and installing To remove the panel panels Remove the screw and then pull the The panels shown above need to be panel off as shown removed to perform some of the main tenance jobs described in this chapter To install the panel Refer to this section each time a panel Place the panel in the original position needs to be removed and installed and then install the screw 6 7 PERIODIC MAINTENANCE AND MINOR REPAIR To install the panel 1 Place the panel in the original po sition and then install the screw 2 Install th
75. toll free at 1 800 424 9393 or 366 0123 in Washington D C area or write to NHTSA U S Department of Transportation Washington D C 20590 You can also obtain other informa tion about motor vehicle safety from the Hotline 9 3 CONSUMER INFORMATION Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Federal law prohibits the following acts or the causing thereof 1 The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new ve hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Muffler Exhaust system Exhaust pipe Silencer Air cleaner case Intake system Air cleaner element Intake duct 9 4 CONSUMER INFORMATION Maintenance record Copies of work orders and or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty The chart below is printed only as a reminder that maintenance work is required It is not acceptable
76. uter cables 4 Block the frame up so that both of 5 its wheels are off the ground Cover the exhaust pipes with plas tic bags to prevent moisture from entering them If storing in a humid or salt air at mosphere coat all exposed metal surfaces with a light film of oil Do not apply oil to any rubber parts or the seat cover Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place less than 30 F 0 C or more than 90 F 30 C For more informa tion on storing the battery see page 6 29 NOTE If necessary make repairs before stor ing the motorcycle 1 3 Specifications SPECIFICATIONS Specifications Model Dimensions Overall length Overall width Overall height Seat height Wheelbase Ground clearance Minimum turning radius Basic weight with oil and full fuel tank Engine Engine type Cylinder arrangement Displacement Bore x Stroke Compression ratio Starting system Lubrication system XVZ13A 97 6 in 2 480 mm 37 4 in 950 mm 45 7 in 1 160 mm 28 1 in 715 mm 66 7 in 1 695 mm 5 9 in 150 mm 133 9 in 3 400 mm 728 Ib 330 kg Liquid cooled 4 stroke DOHC V type 4 cylinder 1 294 cm 3 11 x 2 60 in 79 x 66 mm 10 1 Electric starter Wet sump 8 1 Engine oil Type O 10 30 50 70 90 110 130 F Ae ae E S E S _ ___ _ __ _

Yamaha 2001 Royal Star Boulevard Owner's Manual

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