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Yamaha 1998 V Star Classic Owner's Manual

1. eu eR O OPERATION AND IMPORTANT RIDING POINTS EAU00372 EAU00373 1 Before riding this motorcycle become thoroughly familiar with all operating controls and their functions Consult a Yamaha dealer regarding any control or function that you do not thoroughly understand 2 Never start your engine or let it run for any length of time in a closed area The exhaust fumes are poisonous and can cause loss of consciousness and death within a short time Always operate your motorcy cle in an area with adequate ventilation 3 Before starting out always be sure the sidestand is up Fail ure to retract the sidestand completely can result in a seri ous accident when you try to turn a corner EAUO0376 E S PG Eme e um itm 1 careful where you store per sonal items on the motorcycle Avoid blocking the air cleaner intake or performance will suf fer 2 Be careful not to put anything near the battery and its termi nals Electrical failure and acid corrosion may result 5 1 EAUO1131 Starting and warming up a cold engine eee This motorcycle is equipped with an ig nition circuit cut off system The engine can be started only under the following conditions a The transmission is in neutral b The sidestand is up the transmis sion is in gear and the clutch is disengaged The motorcyc
2. Speedometer 7 1 2 8 PRINTED IN JAPAN 97 E PIE Ale arin the Ta ht AT At ABE Le 9 6 i t f A 2 4 e ptm Xec at uz ea rtr e pee me yim Manual See your Authorized YAMAHA Dealer for a Genuine YAMAHA rvice Se
3. 118 Handlebar switches EAUO0121 1 Dimmer switch Turn the switch to O for the high beam and to ZO for the low beam EAUO0124 2 Turn signal switch lt This model is equipped with celling turn signals To signal a right hand turn push the switch to the right To signal a left hand turn push the switch to the left Once the switch is re leased it will return to the center posi tion To cancel the signal push the switch in after it has retumed to the center position If the switch is not can celled by hand it will self cancel after the motorcycle has travelled at least 150 meters and 15 seconds have passed The self cancelling mecha nism only operates when the motorcy cle is moving Therefore the signal will not while you are stopped at an intersection 3 Horn switch bor Press the switch to sound the horn EAUO0129 INSTRUMENT AND CONTROL FUNCTIONS EAU00138 1 Engine stop switch The engine stop switch is a safety de vice for use in an emergency such as when the motorcycle overturns or if trouble occurs in the throttle system Turn the switch to 7 to start the en gine In case of emergency tum the Switch to 64 to stop the engine EAUO0143 2 Start switch The starter motor cranks the engine when pushing the start switch 000005 See starting instructions prior to Starting t
4. Clean or replace if necessary fluid leakage See NOTE on page 6 7 Check operation Rear brake Adjust cable and replace brake shoes if necessary 1 month and thereafter every 24 000 Check operation Aem Adjust or replace cable EXE Check operation fluid level and for Xo Correct accordingly Replace brake pads if necessary Check oil level and for oil leakage Final gear oil Replace at initial 1 000 km 600 mi or km 15 200 mi or 24 months 4 Check balance runout spoke tightness and for damage Tighten spokes and rebalance or replace if necessary Lo ca cow ces m Ix Ee ed PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 1 000 km 7 000 km ITEM ROUTINE 600 mi 4 400 mi 8 200 mi 12 000 mi 15 800 mi 19 600 mi or or 1 month 7 months 2 2 49 0 x T Check tire tread wear and for damage ires Replace if necessary Wheel bearings Steering bearings Check bearings for looseness damage Replace if necessary Check swing arm pivot for play Correct if necessary Moderately repack every 24 000 km 15 200 mi or 24 months 2 Check bearing play and steering for smooth operation Correct if necessary Moderately repack every 24 000 km 15 200 mi or 24 months 3 Check all nuts bolts and screws for tigh
5. Dear Yamaha ATV Owner Please Review this IMPORTANT SAFETY CARD before operating your ATV If card is not attached call 1 800 344 6418 Dear New Yamaha ATV Owner CONGRATULATIONS ON THE PURCHASE OF YOUR NEW YAMAHA ATV You have purchased a quality Yamaha product that with proper use and care will provide hours of riding pleasure BEFORE YOU OPERATE YOUR NEW ATV Yamaha recommends these important points READ YOUR OWNER S MANUAL A CHILD UNDER 12 YEARS OLD SHOULD NOT OPERATE WITH ENGINE SIZE 70CC OR GREATER A CHILD UNDER 16 YEARS OLD SHOULD NOT OPERATE ATV WITH ENGINE SIZE GREATER THAN 90CC TAKE THE FREE HANDS ON TRAINING COURSE OFFERED BY YAMAHA ASK YOUR DEALER FOR DETAILS OR CALL 1 800 447 4700 If you have any questions about these points or if you purchased your ATV from an authorized Yamaha dealership and were not informed of the age recommendation for your ATV by the dealership please fill out the information below and mail this card to Yamaha today AIV Model Purchase Date READ CAREFULLY BUSINESS REPLY MAIL FIRST CLASS PERMIT NO 4 CYPRESS CA POSTAGE WILL BE PAID BY ADDRESSEE YAMAHA MOTOR CORPORATION U S A P O BOX 6555 CYPRESS CALIFORNIA 90630 9989 ATTN SALES ADMINISTRATION NO POSTAGE NECESSARY MAILED IN THE UNITED STATES INTRODUCTION EAUO0002 Congratulations on your purchase of the Yamaha XVS650A XVS650AC This model is the result of
6. NENNEN 2 VEHICLE IDENTIFICATION NUMBER 3 MODEL LABEL INFORMATION 1 Key identification number _ 01041 Key identification number The key identification number is stamped on the key tag Record this number in the space provided and use it for reference when obtaining a new key 1 Vehicle identification number _ EAUO1043 Vehicle identification number The vehicle identification number is stamped irito the steering head pipe Record this number in the space pro vided NOTE ire ate ife The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your state CONSUMER INFORMATION 1 Mode label Model label The model label is affixed to the frame under the seat See page 3 9 for seat removal procedures Record the infor mation on this label in the space pro vided This information will be needed to order spare parts from your Yamaha dealer EAU01050 9 2 CONSUMER INFORMATION EAUO1051 REPORTING SAFETY DEFECTS If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immedi ately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying YAMAHA MOTOR CORP U S A If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in group of veh
7. fuel tank 243 kg 536 b e o SF SE SF SE CC Engine SF SE SD etc Engine type Air cooled 4 stroke SOHC Quantity Cylinder arrangement V type 2 cylinder Periodic oil change 2 6 L 2 3 Imp qt 2 8 US qt Displacement 649 cm With oil filter replacement 2 8 L 2 5 Imp qt 3 0 US qt Bore x stroke 81 63 mm 3 19 x 2 48 in Total amount 3 2 L 2 8 Imp qt 3 4 US qt Compression ratio 9 1 Final gear oil Starting system Electric starter Type GL 4 Hypoid Gear Lubrication system Wet sump Final gear case capacity 0 19 L 0 17 Imp qt 0 20 US qt Air filter Dry type element 8 1 a na am emee Fuel Type Fuel tank capacity Reserve amount Carburetor Type x quantity Manufacturer Spark plug Type Manufacturer Spark plug gap Clutch type Transmission Primary reduction system Primary reduction ratio Secondary reduction system Secondary reduction ratio Transmission type Operation Regular gasoline 16 L 3 5 Imp gal 4 2 US gal 3 L 0 7 Imp gal 0 8 US gal BDS28 x 2 MIKUNI DPR7EA 9 NGK or X22EPR US DENSO 0 8 0 9 mm 0 03 0 04 in Wet multiple disc Spur gear 1 789 Shaft drive 3 071 Constant mesh 5 speed Left foot operation Gear ratio ist 2nd ath 5th Chassis Frame type Caster angle Trail Tire Type Size Front Rear Manufacture model Front Rear Maximum load SPECIFICATIONS 2714 1 900 1 458 1 167 0 967 Double cradie 3
8. NOTE torque wrench is not available when you are installing a spark plug a good estimate of the correct torque is 1 4 to 1 2 tum past finger tight Have the spark plug tightened to the speci fied torque as soon as possible 6 10 fuel tank gt gt gt carburetor Canister for California only This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere Before using this motorcycle be sure to 1 Check each hose connection 2 Check each hose and canister for cracks or damage Replace if damaged 3 Make sure the vent hose is not blocked Clean it if necessary PERIODIC MAINTENANCE 1 Maximum level mark 2 Minimum level mark 00522 Engine oil 1 Oil level inspection a Place the motorcycle on a level place and hold it in an upright po sition Warm up the engine for several minutes NOTE Be sure the motorcycle is positioned straight up when checking the oil level A slight tilt toward the side can result in false readings 1 Engine drain plug b With the engine stopped check the oil level through the level win dow located at the lower part of the left side crankcase cover NOTE Wait a few minutes until the oil level settles before checking C The oil level should be between the maximum and minimum marks If the level is low fill the engine with sufficient oil to the spe
9. and safe operation note the following 1 Always inspect the wheels before a ride Check for cracks bends or warpage of the wheel Be sure the spokes are tight and undam aged any abnormal condition exists in a wheel consult a Yamaha dealer Do not attempt even small repairs to the wheel If a wheel is deformed or cracked it must be replaced 2 Tires and wheels should be bal anced whenever either one is changed or replaced Failure to have a wheel balanced can result in poor performance adverse handling characteristics and shortened tire life 3 Ride at moderate speeds after changing a tire since the tire sur face must first be broken in for it to develop its optimal characteristics 00691 Accessories replacement parts 000098 This motorcycle is not designed to pull a trailer or to be attached to a sidecar The accessories or re placement parts you choose for your motorcycle should be de signed specifically for it and they must be securely mounted to main tain the inherent stability of the original design Genuine Yamaha Parts and Accessories are de signed and tested to be compatible with your motorcycle Please con sider Genuine Yamaha Parts and Accessories before making an ac cessory purchase Use of non Yamaha approved parts or acces sories may cause loss of handling stability and riding safety Since Yamaha cannot control the quality of parts or accessories manufac ture
10. 9 7 play adjustment 6 20 G sporina the riotorev ls 6 31 Rear shock absorber adjustment 3 12 perse Rear wheel installation 6 33 T Rear wheel removal 6 33 Recommended shift point 5 5 Throttle cable and grip lubrication 6 24 Throttle cable free play inspection Reporting safety defects 3 NNI RON VIGW 2 2 To decelerate 5 5 5 To start out and accelerate 5 5 i ec 6 1 Sale vicc e AN ER 1 1 Troubleshooting 6 34 Safety information 1 1 Troubleshooting chart 6 35 SEAIS oA taedet iN 3 9 er Turn indicator light 3 1 Shit Dedal 3 5 Turn signal and taillight bulb SAMIN tH 5 4 replacement 6 30 Sidestand PCT 3 13 Turm 3 3 Sidestand lubrication 6 25 Seg seines Sidestand clutch switch operation V CROCK E 3 13 Valve clearance adjustment 6 16 Spark plug inspection 6 9 Vehicle identification number Specifications
11. AND MINOR REPAIR PERIODIC MAINTENANCE AND MINOR 00862 Supporting motorcycle Since the Yamaha XVS650A has centerstand follow these precautions when removing the front and rear wheel or performing other mainte nance requiring the motorcycle to stand upright Front wheel service To stabilize the rear of the motorcycle either use a motorcycle stand or place a motorcycle jack under the frame in front of the rear wheel to prevent it from moving from side to side Then use a motorcycle stand to elevate the front wheel off of the ground Rear wheel service Use a motorcycle stand or motorcycle jack to elevate the motorcycle so the rear wheel is off the ground Alterna tively two jacks can be placed under the frame or swingarm Check that the motorcycle is in a sta ble and level position before starting any maintenance A strong wooden box can be placed under the engine for added stability 6 31 2 ITSO SK XAOS NA 1554 d NS N 1 Speedometer cable Front wheel removal e it is advisable to have Yamaha dealer service the wheel e Securely support the motorcy cle so there is no danger of it falling over EWO000122 1 Remove the speedometer cable from the front wheel side 1 2 Pinch 2 3 4 Loosen the pinch bolt and wheel axle Elevate the front wheel by placing a suitable stand under the en gine Remove
12. Remove the oil filler boit and check the oil level The oil level 0 19 L 0 17 Imp qt 0 20 US qt should be at the brim of the filler Recommended necessary 2 Oil replacement a Place an oil pan under the final Final gear case capacity If desired an SAE 80W90 hypoid gear oil may be used for all conditions SE gear case 1 Final gear oil drain plug b Remove the oil filler bolt and NOTE oo gear ollar pon drain plug to drain the GL 4 is a quality and additive rating 3 Proper level c Reinstall and tighten the drain Hypoid gear oils rated GL 5 or GL 6 Final gear oil plug to the specified torque may also be used m A Tightening torque e Reinstall and tighten the filler bolt WARNING Drain plug to the specified torque lt Do not let foreign material enter the 23 Nm 2 3 m kg 17 ft lb Tightening torque final gear case Be sure oil does not Oil filler bolt get on the tire or wheel d Fill the gear case to the brim of 23 Nm 2 3 m kg 17 ft lb 21 Oillevelinspecton the filer hole with the recom a Place the motorcycle on level mended oil f After replacing the final gear o place and hold it in an upright po be sure to check for oil leakage sition The engine should be cool at ambient temperature 6 13 PERIODIC MAINTENANCE AND MINOR REPAIR 1 Case cover 2 Screw x 3 00586 Air filter The air
13. Yamaha s vast experience in the production of fine sporting touring and pacesetting racing machines It represents the high degree of craftsmanship and reli ability that have made Yamaha a leader in these fields This manual will give you an understanding of the operation inspection and basic maintenance of this motorcycle If you have any questions about the operation or main tenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with the emis sions standards for clean air applicable at the date of manufacture Yamaha has met these standards without reducing the motorcycle s performance or economy of opera tion To maintain these high standards it is important that you and your dealer pay close attention to the recommended maintenance schedules and operating instructions within this manual IMPORTANT MANUAL INFORMATION EAU00003 Particularly important information is distinguished in this manual by the following notations The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY AN IS INVOLVED Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator a bystander or a person inspecting or repairing the motorcycle A CAUTION indicates special precautions that must be taken to avoid damage to the motorcycle NOTE A NOTE provides key information to make procedures easier
14. before shipment from the factory trouble may occur during operation Any problem in the fuel compression or ignition systems can cause poor starting and loss of power The trou bleshooting chart describes a quick easy procedure for making checks If your motorcycle requires any repair bring it to a Yamaha dealer The skilled technicians at a Yamaha dealership have the tools experience and know how to properly service your motorcy cle Use only genuine Yamaha parts on your motorcycle Imitation parts may look like Yamaha parts but they are often inferior Consequently they have a shorter service life and can lead to expensive repair bills 6 34 PERIODIC MAINTENANCE AND MINOR REPAIR PERIODIC MAINTENANCE AND MINOR REPAIR EAUO1009 Troubleshooting chart h WARNING Never check the fuel system while smoking or the vicinity of an open 1 Fuel Enough fuel Go to compression check Engine doesn t start go to compression check Go to ignition check Ask a Yamaha dealer to inspect 000125 Check if there is fuel in the fuel tank 2 Compression There is compression No compression Use electric starter Ignition 2 Wipe clean with dry cloth and Open the throttle half way and start Remove spark adjust plug gap or replace plug engine plugs and check electrode Ask a Yamaha dealer to inspect Engine
15. brake rod in direction 8 to in crease free play or in direction to decrease free play 6 21 1 Brake light switch 2 Adjusting nut EAU00713 Brake light switch adjustment The rear brake light switch is activated by the brake pedal and is properly ad justed when the brake light comes on just before braking takes effect To ad just the rear brake light switch hold the switch body so it does not rotate while turning the adjusting nut Turn the ad justing nut in direction to make the brake light come on earlier Turn the adjusting nut in direction to make the brake light come on later 1 Wear indicator grooves EAU00720 Checking the front brake pads and rear brake shoes EAU01119 FRONT Wear indicator grooves are provided on each brake pad These indicators allow checking of brake pad wear with Out disassembling the brake Inspect the grooves If they have almost disap peared ask a Yamaha dealer to re place the pads PERIODIC MAINTENANCE AND MINOR REPAIR 1 Wear limit line 2 Wear indicator EAUO0727 Apply the brake and inspect the wear indicator If the indicator reaches the wear limit line ask a Yamaha dealer to replace the shoes 6 22 PERIODIC MAINTENANCE AND MINOR REPAIR EAUO0742 2 Use only the designated quality Brake fluid replacement brake fluid Otherwise the rubber brake fluid should be replaced seals may deteriorate causin
16. ca bles as soon as possible to prevent unsafe conditions Lubricate the inner cable and the cable end If it does not operate smoothly ask a Yamaha dealer to replace them Recommended lubricant Yamaha Chain and Cable Lube or SAE 10W30 motor oil EAU00773 Throttle cable and grip lubrication The throttle twist grip assembly should be greased at the time that the cable is lubricated since the grip must be re moved to get at the end of the throttle cable After removing the screws hold the end of the cable up in the air and put in several drops of lubricant With the throttle grip disassembled coat the metal surface of the grip assembly with a suitable all purpose grease 6 24 PERIODIC MAINTENANCE AND MINOR REPAIR Brake and shift pedal lubrication Lubricate the pivoting parts _ Recommended lubricant Yamaha Chain and Cable Lube or SAE 10W30 motor PERIODIC MAINTENANCE AND MINOR REPAIR EAU00777 Brake and clutch lever lubrication Lubricate the pivoting parts Recommended lubricant Yamaha Chain and Cable Lube or SAE 10W30 motor oil 00784 Sidestand lubrication Lubricate the sidestand pivoting and mating parts Check to see that the sidestand moves up and down smoothly Recommended lubricant Yamaha Chain and Cable Lube or SAE 10W30 motor oil EW000113 If the sidestand does not move smoothly consult a Yamaha dealer 6 25 EAUO0793 Front fo
17. cap EAUO0496 Spark plug inspection The spark plug is an important engine component and is easy to inspect The condition of the spark plug can indicate the condition of the engine Normally all spark plugs from the same engine should have the same color on the white insulator around the center electrode The ideal color at this point is a medium to light tan color for motorcycle that is being ridden nor mally If one spark plug shows a dis tinctly different color there could be something wrong with the engine PERIODIC MAINTENANCE AND MINOR REPAIR Do not attempt to diagnose such prob lems yourself Instead take the motor cycle to a Yamaha dealer You should periodically remove and inspect the spark plugs because heat and depos its will cause any spark plug to slowly break down and erode electrode erosion becomes excessive or if car bon and other deposits are excessive you should replace the spark plug with the specified plug Specified spark plug DPR7EA 9 NGK X22EPR U9 DENSO Before installing any spark plug mea sure the electrode gap with a wire thickness gauge Adjust the gap to specification Spark plug gap 0 8 0 9mm 0 03 0 04 in When installing the spark plug always clean the gasket surface and use a new gasket Wipe off any grime from the threads and tighten the spark plug to the specified torque Tightening torque Spark plug 20 Nm 2 0 m kg 14 ft lb
18. doesn t start go to battery check Engine turns over quickly Battery good Engine turns over Check connections slowly or recharge 6 35 4 Battery Engine doesn t start ask a Yamaha Use electric starter dealer to inspect n e RA NAR A dm UI PRA APA RA AP CHI e RR evenire n renner e Planeta Gees SOTA RRS ORGS a CLEANING AND STORAGE EAUO1010 EAUO1013 A CLEANING Frequent thorough cleaning of your motorcycle will not only enhance its appearance but will improve its gener al performance and extend the useful of many components 1 Before cleaning the motorcycle a Block off the end of the exhaust pipes to prevent water entry a plastic bag and strong rubber band may be used b Make sure the spark plugs and all filler caps are properly installed 2 lf the engine case is excessively greasy apply degreaser with a paint brush Do not apply de greaser to wheel axles 3 Rinse the dirt and degreaser off with a garden hose Use only enough pressure to do the job ECO00111 TION asd tz aE s Excessive hose pressure may cause water seepage and deteriora tion of wheel bearings front fork brakes transmission seals and electrical parts Many expensive repair bills have re sulted from improper high pressu
19. increase free play or in di rection to decrease free play 3 After adjusting tighten the lock nut 000099 Check brake lever free play Be sure the brake is working properly A soft or spongy feeling in the brake lever can indicate the presence of air in the brake system This air must be re moved by bleeding the brake system before the motorcycle is operated Air in the system will cause greatly diminished braking capability and can re sult in loss of control and an accident Have a Yamaha deal er inspect and bleed the system if necessary 2 1 Pedal height 2 Free play 0711 Rear brake pedal height and free play adjustment lt is advisable to have a Yamaha dealer make this adjustment The brake pedal height should be ad justed before adjusting the brake pedal free play 1 Pedal height The brake pedal should be posi tioned approximately 85 mm 3 35 in above the top of the foot rest 000104 PERIODIC MAINTENANCE AND MINOR REPAIR 1 Locknut 2 Adjusting bolt a Loosen the locknut b Tum the adjusting bolt in direction 8 to raise pedal height or in di rection b to lower pedal height Tighten the locknut EWO000105 After adjusting the pedal height ad just brake pedal free play 2 Free play The brake free play should be adjusted to 20 30 mm 0 79 1 18 in at the brake pedal end Tum the adjusting nut on the
20. kit is located inside of the stor age compartment See page 3 11 for compartment opening procedures The tools provided in the owner s tool kit are to assist you in the performance of periodic maintenance However some other tools such as a torque wrench are also necessary to perform the maintenance correctly The service information included in this manual is intended to provide you the owner with the necessary information for completing some of your own pre ventive maintenance and minor re pairs NOTE If you do have necessary tools quired during a service operation take your motorcycle to a Yamaha dealer for service PERIODIC MAINTENANCE AND MINOR REPAIR 000062 Modifications to this motorcycle not approved by Yamaha may cause loss of performance excessive emissions and render it unsafe for use Consult a Yamaha dealer be fore attempting any changes 6 2 PERIODIC MAINTENANCE AND MINOR REPAIR PERIODIC MAINTENANCE CHART FOR EMISSION CONTROL SYSTEM INITIAL ODOMETER READINGS 1 000 km 7 000 km 13 000 km 19 000 km 25 000 km 31 000 km ITEM ROUTINE 600 mi 4 400mi 8 200 mi 12 000 mi 15 800 mi 19 600 mi or or or gt or or 1month 7 months 13 months 19 months 25 months 31 months Check and adjust valve clearance Check condition l Adjust gap and clean i Spark plugs Replace at 13 000 km 8 200 mi or 13 y Rep
21. on a slope or soft ground the motorcycle may fall over Do not park the motorcycle near a flammable source e g a Kerosene heater or near open flame The motorcycle could catch fire 4 When transporting the motorcycle in another vehicle be sure it is kept upright and that the fuel cock is turned to or RES for vacuum type OFF for manual type If it should lean over leak out of the carburetor or fuel tank 5 If you should swallow any gasoline inhale a lot of gasoline vapor or allow gasoline to get in your eyes see your doctor immediately If any gasoline spills on your skin or clothing immediately wash it off with soap and water and change your clothes SAFETY INFORMATION EAU00025 Location of the important labels Please read the following labels carefully before operating this motorcycle _AWARNING BEFORE YOU OPERATE THIS VEHICLE READ THE OWNER S MANUAL AND ALL LABELS ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protective clothing 3MX 2118K 00 WARNING This unit contains high pressure nitrogen gas Mishandling can cause explosion Read owner s manual for instructions Do not incinerate puncture or open YAMAHA 4AA 22259 00 TIRE INFORMATION Cold tire normal pressure should be set as follows Up to 90 kg 198 tbs load FRONT 225 kPa 2 25 kgf cm 33 psi 225 kPa 2 25 kgf cm
22. see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore a Wear a brightly colored jacket b Use extra caution when you approach and pass through intersections since intersections are the most likely places for motorcycle accidents c Ride where other motorists can see you Avoid riding in another motorist s blind spot 1 1 SAFETY INFORMATION Many accidents involve inexperienced operators In fact many operators who have been involved in accidents do not even have a current motorcycle license a Make sure you are qualified Also only lend your motorcycle to experienced operators b Know your skills and limits Staying within your limits may help you to avoid an accident c We recommend that you practice riding your motorcycle where there is no traffic until you have be come thoroughly familiar with your motorcycle and all of its controls Many motorcycle accidents have been caused by motorcycle operator errors A typical error made by the operator is veering wide on a tum due to EXCESSIVE SPEED or undercornering insufficient lean angle for the speed a Always obey the speed limits and never travel faster than warranted by road and traffic conditions b Always signal before turning or changing lanes Make sure other motorists see you The operators and passengers posture are important for proper control a The ope
23. starter choke Move in direction to turn off the starter choke 1 Starter choke 3 9 1 Bolt remove the rider seat remove passenger seat Then remove the bolt and pull the seat upward INSTRUMENT AND CONTROL FUNCTIONS 1 Seat hoider 2 Projection To install the rider seat insert the pro jection on the front of the seat into the holder and instali the bolt Then install the passenger seat NOTE ted 3 10 Make sure that the seat is securely fit NS 1 Helmet holder EAU00260 Helmet holder To open the helmet holder insert the key in the lock and turn it as shown To lock the helmet holder replace the holder in its original position Never ride with a helmet in the hel met holder The helmet may hit ob jects causing loss of control and possibly an accident 000030 INSTRUMENT AND CONTROL FUNCTIONS 1 Compartment cover 2 Lock 00277 Storage compartment The storage compartment is located on the left side of the motorcycle To remove the compartment cover in sert the key in the lock and turn it clockwise Then pull the cover out as shown 3 11 1 Storage compartment To install the compartment cover place it in the original position as shown Then tum the key counter clockwise and remove it INSTRUMENT AND CONTROL FUNCTIONS 1 Position indicator 2 Adjusting ring 3 Exten
24. strap holders 3 13 Main switch Steering lock 9 1 Maintenance record 9 5 Model label 922 MODIFICATION 1 3 Motorcycle noise regulation 9 4 N Neutral indicator light 2 1 P Panel Panel removal and installation 6 8 59 9 599 097et542509 m Start Switch 21222222222 Starter choke NP 3 9 Periodic maintenance 6 1 Periodic maintenance chart for Starting a warm engine 5 4 217 Wheels TES 6 18 emission control system 6 3 Starting and warming up a cold Pre operation check list 4 1 ENGINE TES RSA 5 1 Y Protective apparel 1 3 Steering inspection 6 26 Yamaha extended service R Strage 7 2 Storage compartment 3 11 Rear brake pedal sss 36 Street and enduro motorcycle limited Rear brake pedal height and free eT
25. the wheel axle and the front wheel NOTE Do not depress the brake lever when the disc and caliper are separated PERIODIC MAINTENANCE AND MINOR REPAIR 1 Speedometer gear unit housing 00913 Front wheel installation 1 Install the speedometer gear unit housing into the wheel hub Make sure the slot in the speedometer gear unit housing fits over the stopper on the front fork outer tube Lift up the wheel between the front fork legs and guide the brake disc between the brake pads Install the wheel axle and tighten it to the specified torque Tightening torque Wheel axle 59 Nm 5 9 m kg 43 ft lb 6 32 4 5 Push down hard on the handle bars several times to check for proper fork operation Install the pinch bolt and tighten it to the specified torque Tightening torque Pinch bolt 20 Nm 2 0 m kg 14 ft lb PERIODIC MAINTENANCE AND MINOR REPAIR 1 Middle drive shaft joint 1 Adjusting nut 1 Bolt 4 2 Brake rod 2 Final gear case 2 Drive shaft 3 Tension bar bolt 3 Axle nut ar 4 Remove the brake pedal free Rear wheel installation EAUO0940 then the 1 Install the rear wheel axle final Rear wheel removal TE brake rod from the brake cam le gear case and drive shaft as an WARNING assembly by pushing the wheel to havea Vamsha 5 Remove panel See page 6 9 forwar
26. you have available at 2 Always use the clutch when a given speed for starting accelerat changing gears The engine ing climbing hills etc The use of the transmission and driveline are shift pedal is shown in the illustration not designed to withstand the To shift into neutral depress the shift shock of forced shifting and pedal repeatedly until it reaches the can be damaged by shifting end of its travel then raise the pedal without using the clutch slightly 5 4 OPERATION AND IMPORTANT RIDING POINTS EAU00425 To start out and accelerate 1 2 Pull the clutch lever to disengage the clutch Shift into first gear The neutral in dicator light should go out Open the throttle gradually and at the same time release the clutch lever slowly At the recommended shift point in the table below close the throttle and at the same time quickly pull in the clutch lever Shift into second gear Be care ful not to shift into neutral Open the throttle part way and gradually release the clutch lever Follow the same procedure when shifting to the next higher gear Always shift gears at the recom mended shift points EAU00427 To decelerate 1 Apply both the front and the rear brakes at the same time to slow the motorcycle When the motorcycle reaches 25 km h 15 5 mi h shift into first gear Any time the engine is about to stall or runs very roughly pull in the clutch and use the br
27. 2 V 27 W 8W x2 Rear turn signal light 12V 27 Wx2 Meter light 12 V 1 7 W x 1 Neutral indicator light 12V 1 7 W x 1 High beam indicator light 12V 1 7W x1 Turn indicator light 12V 1 7 W x 1 Engine trouble indicator light 12V 1 7 W x 1 Fuse Main fuse 30A Ignition fuse 10A Signaling system fuse 10A Headlight fuse 15A Carburetor heater fuse 15A AIIA RARE UAE ES Vin enr Pl i anaman c n Identification numbers 9 1 Key identification 951 Vehicle identification number 9 1 Model ADEN siasi Ore Reporting Safety 3 Motorcycle Noise Regulation 9 4 Maintenance Record cese cO EI Street and enduro motorcycle limited warranty 9 7 Yamaha extended 2 000000 040 9 9 CONSUMER INFORMATION EAUO1039 EAUO1040 Identification numbers record Record the key identification number vehicle identification number and mod el label information in the spaces pro vided for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is sto len 1 KEY IDENTIFICATION NUM BER
28. 33 psi maximum load 225 kPa 2 25 kgf cm 33 psi 250 kPa 2 50 kgf cm 36 psi 5BN 21668 00 REAR 90 kg 198 tbs FRONT REAR LOAD LIMIT 1 Kg 2 165 YAMAHA 4BR 24877 00 A WARNING Improper loading can cause loss of control Read owner s manual for proper loading YAMAHA 3JJ 28446 00 6 California only EMISSION HOSE ROUTING FUEL TANK TO ATMOSPHERE 5BN 21686 00 IOW fr Left v x gt sj sor ETE Right v DESCRIPTION Left view 2 1 1 Shift pedal 2 Fuel cock 3 Starter choke IN 4 Rear shock absorber spring preload adjusting ring 5 Helmet holder 6 Storage compartment 7 Tool kit page 3 5 page 3 8 page 3 9 page 3 10 page 3 11 page 6 1 DESCRIPTION Right view 8 Oil filter 9 Battery page 6 27 10 Fuses page 6 28 11 Main switch page 3 1 12 Air filter page 6 14 13 Rear brake pedal page 3 6 2 2 DESCRIPTION Controls Instruments 14 15 16 17 18 19 20 14 Clutch lever 3 5 15 Left handlebar switches page 3 3 16 Speedometer page 3 2 17 Fuel tank cap page 3 6 18 Right handlebar switches page 3 4 19 Throttle grip 20 Front brake lever page 3 5 2 3 Main switch Steering lock Indicator lights Speedo
29. 5 145 mm 5 7 in Tube 130 90 16 67S 170 80 15 77S Bridgestone 6703 Dunlop D404F m Bridgestone G702 Dunlop D404 200 kg 444 Ib SPECIFICATIONS Air pressure cold tire up to 90 kg 198 Ib load Front Rear 90 198 Ib load Maximum load Front Rear Load is total weight of cargo rider passenger and accessories Wheels Type Front Rear Size Front Rear Brakes Front Type Operation Fluid Rear Type Operation 225 kPa 2 25 kgf cm 33 psi 225 kPa 2 25 33 psi 225 kPa 2 25 kgf cm 33 psi 250 kPa 2 50 kgf cm 36 psi Spoke Spoke 16 x MT3 00 15M C x MT3 50 Single disc brake 4 pot caliper Right hand operation DOT 4 Drum brake Right foot operation Suspension Front Type Inner tube outer diameter Rear Type Shock absorber Front Rear Wheel travel Front Rear Electrical Ignition system Charging system Type Standard output Battery Type Voltage capacity Headlight type Telescopic fork 41 mm 1 6 in Swingarm Coil spring Oil damper Coil spring Gas oil damper spring preload adjustable 140 mm 5 5 in 98 mm 3 9 in digital A C magneto 14 V 20 A 5 000 rpm GT12B 4 12 V 10 AH bulb Halogen SPECIFICATIONS Bulb voltage wattage x quantity Headlight 12 60 W 55 W x lt 1 Tail brake light 12V 8W 27Wx1 Front turn signal position light 1
30. EBY DISCLAIMED BY YAMAHA MOTOR COR PORATION U S A AND EXCLUDED FROM THIS WARRANTY SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU ALSO EXCLUDED FROM THIS WARRANTY ARE ANY IN CIDENTAL OR CONSEQUENTIAL DAMAGES INCLUD ING LOSS OF USE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE YAMAHA MOTOR CORPORATION U S A P O Box 6555 Cypress California 90630 EAUO1061 gt gt 2 gt gt o o WARRANTY QUESTIONS AND ANSWERS What costs are my responsibility during the warranty period The customer s responsibility includes all costs of normal maintenance services non warranty repairs accident and collision damages and oil oil filters air filters spark plugs and brake shoes What are some examples of abnormal strain neglect or abuse These terms are general and overlap each other in areas Specific examples include Running the machine out of oil sustained high rpm full throttle operating the machine with a broken or damaged part which causes another part to fail damage or failure due to improper or careless transporation and or tie down If you have any specific questions on operation or maintenance please c
31. ESCRIPTION PRE OPERATION CHECKS OPERATION A AND IMPORTANT RIDING POINTS um afety information vts Md ESTE Tid afe riding CIE 1 1 rotective apparel cT OR T oading and accessories M asoline and exhaust gas ET Location of the important labels 1 _ TWO WHEELED MOTORCYCLES ARE SINGLE TRACK VEHICLES THEIR SAFE USE AND OPERA TION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE PERTISE OF THE OPERATOR EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING OR SHE SHOULD 1 2 3 4 OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION mE OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER S MANUAL OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED BY THE OWNER S MANUAL AND OR WHEN MADE NECESSARY BY MECHANICAL CONDITIONS Safe riding 1 2 Always make checks Careful checks may prevent an accident This motorcycle is designed to carry the operator and a passenger The failure of motorists to detect and recognize motorcycles in traffic is the predominating cause of au tomobile motorcycle accidents Many accidents have been caused by an automobile driver who did not
32. WARRANTY any authorized Yamaha motorcycle dealer will free of charge repair or replace any part adjudged defective by Yamaha due to faulty workmanship or material from the factory Parts used in warranty repairs wilt be warranted for the balance of the product s warranty period All parts replaced under warranty become property of Yamaha Motor Corp U S A GENERAL EXCLUSIONS from this warranty shall include any failures caused by a Competition or racing use b installation of parts or accessories that are not qualitatively equivalent to genuine Yamaha parts Abnormal strain neglect or abuse Lack of proper maintenance Accident or collision damage Modification to original parts SPECIFIC EXCLUSIONS from this warranty include parts replaced due to normal wear or routine maintenance THE CUSTOMER S RESPONSIBILITY under this war ranty shall be to 1 Operate and maintain the motorcycle as specified in the appropriate Owner s Manual and 2 Give notice to an authorized Yamaha motorcycle dealer of any and all apparent defects within ten 10 days after discovery and make the machine available at that time for inspection and repairs at such dealer s place of business WARRANTY TRANSFER transfer the warranty from the original purchaser to any subsequent pur chaser it is imperative that the machine be inspected and registered for warranty by an authorized Yamaha motorcycle dealer In order fo
33. akes to stop When the motorcycle is almost completely stopped shift into neutral The neutral indicator light should come on EAUO0429 Recommended shift point Deceleration shift point km h mi h Acceleration shift point km h mih ist 2nd 16 9 9 2nd 3rd 24 14 9 25 15 5 4th 32 19 9 25 15 5 ath 5th 40 24 9 25 15 5 OPERATION AND IMPORTANT RIDING POINTS 01128 Engine break in There is never a more important period in the life of your motorcycle than the period between zero and 1 600 km 1 000 mi For this reason we ask that you carefully read the following materi al Because the engine is brand new you must not put an excessive load on it for the first 1 600 km 1 000 mi The various parts in the engine wear and polish themselves to the correct oper ating clearances During this period prolonged full throttle operation or any condition which might result in exces sive heating of the engine must be avoided EAUD1171 1 0 1 000 km O 600 mi Avoid operation above 1 3 throt tle 2 1 000 1 000 mi Avoid cruising speeds in excess of 1 2 throttle 1 600 km 600 000056 be sure to replace engine filter and final gear oil 3 1 600 km 1 000 mi and beyond Proceed with normal riding 000049 any engine trouble should occur during the break in period consult a Yamaha deal
34. cified level AND MINOR REPAIR 1 Chrome cover 2 2 3 2 Engine and filter element replacement a Warm up the engine for a few minutes Stop engine Place oil under the engine and remove oil filler cap c Remove the drain plug and drain the oil d Remove the chrome cover and the oil filter cover by removing the bolts PERIODIC MAINTENANCE AND MINOR REPAIR 1 Engine oil filler cap 1 Bolt x 5 e Remove the filter and O ring O Moreover f Reinstall the drain plug and tight Recommended oil M en it to specified torque See page 8 1 CAUTION LLL Oil quantity e Do not put in any chemical ad Tightening torque Total amount ditives Engine oil also lubri Drain plug 3 2 L 2 8 Imp qt 3 4 US ql cates the clutch and additives 43 Nm 4 3 m kg 31 ft lb Periodic oil change could cause clutch slippage g install a new oil filter and O ring gt p gud EE h Install oil filter cover and chrome With oll filter replacement bissl cover then tighten the bolts 2 8 L 2 5 Imp qt 3 0 US 4 j Start the engine and warm it up i Fill the engine with oil Install the for a few minutes While warming oil filler cap and tighten it up check for leakage If oil leakage is found stop the engine immediately and check for the cause 6 12 PERIODIC MAINTENANCE AND MINOR REPAIR b
35. cle model name engine serial number dealer number or dealer s name as it is shown on your warranty card your name and new mailing address Mail to YAMAHA MOTOR CORPORATION U S A P O Box 6555 Cypress California 90630 Attention Warranty Department This will ensure that Yamaha Motor Corporation U S A has an up to date registration record in accordance with federal law CONSUMER INFORMATION EAUO1063 YAMAHA EXTENDED SERVICE Y E S Keep your Yamaha protected even after your warranty n addition Travel and Recreation Interruption Protection expires with genuine Yamaha Extended Service Y E S TRIP is included at no extra cost TRIP gives you up to Y E S is designed and administered by Yamaha Motor creas name Corporation to provide maximum owner satisfaction You get uninterrupted coverage for extra peace of mind Y E S is flexible You choose the plan that s right for you 12 months 24 months or 36 months beyond your warranty period Y E S is designed and administered by the same Yamaha people who handle your warranty and it shows in the comprehensive coverage benefits There are no mileage limitations Coverage isn t limited to moving parts or the drive train like many other plans And Y E S covers manufacturing defects just like the warranty See the sample contract at your Yamaha dealer to see how comforting uninterrupted factory backed protection can be Yo
36. d and guiding the drive for removal procedures shaft into the middle drive shaft 6 R the bolts that secure the U joint Securely support the motorcycle ee d there is danger of it falling final gear case to the swingarm 2 Install the bolts that secure the fi 7 Elevate the rear wheel off of the nal gear case to the swingarm ground and tighten to the specified tight 1 Loosen the axle nut Do not remove 8 Pull the wheel Backward while ening torque it 2 Remove tension bar on brake shoe plate side 3 Loosen the tension bar bolt on the swingarm side supporting the drive shaft to re move the wheel axle final gear case and drive shaft as an as sembly 6 33 Specified torque Final gear case bolts 90 Nm 9 0 m kg 65 ft lb 3 Insert the brake rod into the brake cam lever and install the brake pedal free play adjusting nut 4 Install the tension bar bolt and tighten both bolts to the specified tightening torque Specified torque Tension bar bolts 20 Nm 2 0 m kg 14 ft lb 5 Install panel B 6 Tighten the axle nut to the speci fied tightening torque Specified torque Axle nut 92 Nm 9 2 m kg 67 ft lb 7 Adjust the rear brake pedal free play See page 6 20 EAUO1008 Troubleshooting Although Yamaha motorcycles receive a rigid inspection
37. d by other companies Yamaha 6 18 cannot be held liable for any conse quences caused by the use of items which have not been approved by Yamaha PERIODIC MAINTENANCE AND MINOR REPAIR 1 Free play 2 Locknut 3 Adjusting bolt EAUO0694 Clutch lever free play adjustment EN The clutch lever free play should be adjusted to 10 15 mm 0 39 0 59 in 1 2 Loosen locknut at the clutch lever Turn the adjusting bolt at the clutch lever in direction to in crease free play or in direction to decrease free play Tighten the locknut at the clutch lever 2 1 Adjusting nut 2 Locknut If the specified free play cannot be ob tained proceed with the following steps 4 Loosen the locknut at the clutch lever mE 5 Tum the adjusting at the clutch lever in direction to loos en the cable 6 Loosen the locknut at the crank case side 7 Tum the adjusting nut at the crankcase in direction 8 to in crease free play or in direction to decrease free play 8 Tighten the locknut at the crank case and the clutch lever 6 19 1 Free play EAU00696 Front brake lever free pla adjustment The free play at the front brake lever should be 10 15 mm 0 39 0 59 in PERIODIC MAINTENANCE AND MINOR REPAIR 1 Locknut 2 Adjusting bolt 1 Loosen the locknut 2 the adjusting bolt in direction to
38. d off which may result in loss of control or an accident Be sure the motorcycle is stopped be fore turning the key to OFF or LOCK 3 1 1 High beam indicator light 20 2 Turn indicator light lt 5 gt 3 Neutral indicator light 4 Engine trouble indicator light Ks 0056 Indicator lights 00057 1 Turn indicator light lt gt This indicator flashes when the turn switch is moved to the left or right 00061 2 Neutral indicator light This indicator comes on when the transmission is in neutral EAUO0063 3 High beam indicator light gt This indicator comes on when the headlight high beam is used INSTRUMENT AND CONTROL FUNCTIONS 000091 4 Engine trouble indicator light amp amp EY This indicator light will come or flash if trouble occurs in a monitoring circuit In such a case take the motorcycle to a Yamaha dealer to have the self diag nostic systems checked 1 Reset knob 2 Speedometer 3 Odometer 4 Trip odometer EAUOO095 Speedometer The speedometer shows riding speed This speedometer is equipped with an odometer and trip odometer The trip odometer can be reset to 0 with the reset knob Use the trip odometer to estimate how far you can ride on a tank of fuel This information will en able you to plan fuel stops in the fu ture 3 2 INSTRUMENT AND CONTROL FUNCTIONS
39. djustment 6 19 Rear brake pedal height and free play d 6 20 Brake light switch adjustment 6 21 Checking the front brake pads and rear brake pel TES 6 22 Inspecting the brake fluid 6 23 Brake fluid replacement M 6 23 Cable inspection and lubrication 6 24 Throttle cable and grip lubrication 6 24 Brake and shift pedal lubrication 6 24 Brake and clutch lever lubrication 6 25 Sidestand lubrication 6 25 Front fork 6 25 Steering 6 26 Wheel bearings 6 26 O 6 27 Fuse replacement S 6 28 Headlight bulb replacement 6 29 Turn signal and taillight bulb replacement 6 30 Supporting the 6 31 Front wheel removal 6 31 Front wheel installation T 6 32 Rear wheel 6 33 Rear wheel installation 2 6 33 Troubleshootin
40. e suspen sion for your load and check the condition and pressure of your tires NEVER OVERLOAD YOUR MOTORCYCLE Make sure the total weight of the cargo rider passen ger and accessories fairing sad dlebags etc if approved for this model does not exceed the maxi mum load of the motorcycle Opera tion of an overloaded motorcycle could cause tire damage an acci dent or even injury 2 Tire inspection Always check the tires before op erating the motorcycle If a tire tread shows crosswise lines min imum tread depth if the tire has or glass fragments in it or if the side wall is cracked contact a Yamaha dealer immediately and have the tire replaced FRONT Bridgestone 130 90 16 67S G703 Dunlop 130 90 16 67 0404 REAR 170 80 15M C 77 6702 17080 5 0776 Minimum tire tread depth front and rear 1 0 mm 0 04 in p 00680 1 is dangerous to ride with a worn out tire When a tire tread begins to show lines have a Yamaha dealer replace the tire immediately Brakes tires and related wheel parts replace ment should also be left to a Yamaha dealer 2 Patching a punctured tube is not recommended If it is abso lutely necessary to do so use great care and replace the tube as soon as possible with a good quality replacement PERIODIC MAINTENANCE AND MINOR REPAIR 00685 Wheels To ensure maximum performance long service
41. ed if ethanol content does not exceed 10 Gasohol con taining methanol is not recommended by Yamaha because it can cause fuel system damage or vehicle mance problems INSTRUMENT AND CONTROL FUNCTIONS 1 Arrow mark 1 Arrow mark 1 Arrow mark 2 5 Fuel cock ON With the fuel cock in this posi RES This indicates reserve you The fuel cock supplies fuel from the tion fuel flows to the carbure run out of fuel while riding set tank to the carburetors while filtering it tors Set the fuel cock to this the fuel cock to this position Fill also position when starting the en the tank at the first opportunity The fuel cock has three positions gine and while riding Be sure to set the fuel cock which should be set as shown in the il back to ON after refueling lustrations OFF With the fuel cock in this posi tion fuel will not flow Always set the fuel cock to this position when the engine is not running 3 8 INSTRUMENT AND CONTROL FUNCTIONS 1 Seat holder 00210 AUTE 2 Projection x 2 Starter choke IN Seats To install the passenger seat insert Starting a cold engine requires a richer To remove the passenger seat re the projections on the front of the seat air fuel mixture A separate starter cir move the bolt and pull the seat up into the holder and install the bolt cuit supplies this mixture ward Move in direction 8 to turn on the
42. ed if the cap is not locked properly D 3 6 000023 sure cap is properly installed and locked in place before riding the motorcycle INSTRUMENT AND CONTROL FUNCTIONS 2 Fuel tevel 1 Filler tube EAU00182 Fuel Make sure there is sufficient fuel in the tank EWO00026 Do not overfill the fuel tank Avoid spilling fuel on the hot engine Do not fill the fuel tank above the bot tom of the filler tube as shown in the illustration or it may overflow when the fuel heats up later and expands EAUDO0185 CAUTION Always wipe off spilled fuel immedi ately with a dry and clean soft cloth Fuel may deteriorate painted sur faces or plastic parts EAUO0189 Recommended fuel UNLEADED FUEL Fuel tank capacity Total 16 L 3 5 Imp gal 4 2 US gal Reserve 3 L 0 7 Imp gal 0 8 US gal Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number of 86 or higher or research octane number of 91 or higher if knocking or pinging occurs use dif ferent brand of gasoline or premium unleaded fuel Unleaded fuel will give you longer spark plug life and reduced maintenance cost If unleaded gaso line is not available then leaded regu lar gasoline can be used Gasohol There are two types of gasohol gaso hol containing ethanol and that con taining methanol Gasohol containing ethanol can be us
43. ent this the valve clearance must be ad justed regularly This adjustment how ever should be left to a professional Yamaha service technician PERIODIC MAINTENANCE AND MINOR REPAIR 1 Tread depth 2 Side wall 3 Wear indicator EAU00645 Tires To ensure maximum performance long service and safe operation note the following 1 Tire air pressure Always check and adjust the tire pressure before operating the motorcycle 6 16 Tire inflation pressure should be checked and adjusted when the temperature of the tire equals the ambient air temperature Tire infla tion pressure must be adjusted ac cording to total weight of cargo rider passenger and accessories fairing saddlebags etc if ap proved for this model and vehicle speed _ Ewooo00s2 225kPa 225 up to 90 Kg 198 lb o 25 kgiom 2 25 33 psi 33 psi 225 kPa 250 kPa 90 kg 198 Ib load 55 katie sb arem Maximum load 33 psi 36 psi Load is the total weight of cargo rider passenger and accessories PERIODIC MAINTENANCE AND MINOR REPAIR 000083 Proper loading of your motorcycle is important for several characteris tics of your motorcycle such as handling braking performance and safety Do not carry loosely packed items that can shift Securely pack your heaviest items close to the center of the motorcycle and dis tribute the weight evenly from side to side Properly adjust th
44. er immediately 5 6 EAU00457 Parking When parking the motorcycle stop the engine and remove the ignition key Turn the fuel cock to OFF whenever stopping the engine A WARNING EWOO0058 The exhaust system is hot Park the motorcycle in a place where pedes trians or children are not likely to touch the motorcycle Do not park the motorcycle on a slope or soft ground the motorcycle may over turn Periodic maintenance 2 44 1 6 1 ne 6 1 Periodic maintenance chart for emission Control SVSIBITI e oo eese Couette bc S RN 6 3 General maintenance and lubrication chart 6 4 Panel removal and installation 6 8 Panel A 6 8 Panel Busse 6 9 Spark plug inspection eee 6 9 Canister for California only E EC 6 10 Engine oil eerte TX 6 11 Final gear Oil IS ea EV Pre tn ee yide 6 13 PAE 6 14 Carburetor adjustment cessere 6 15 Throttle cable free play inspection 6 15 Valve clearance adiustment 6 16 E eT 6 16 6 18 Accessories or replacement parts 6 18 Clutch lever free play adjustment 6 19 Front brake lever free play a
45. filter should be cleaned at the specified intervals It should be cleaned more frequently if you are riding in unusually wet or dusty areas 1 Remove the air filter case cover by removing the screws 2 Remove the air filter 3 the air filter lightly to remove most of the dust and dirt Blow out the remaining dirt with com pressed air as shown If the air fil ter is damaged replace it 6 14 1 Holder 2 Projection 3 Slot 4 Install the air filter on the air filter case as shown PERIODIC MAINTENANCE AND MINOR REPAIR 5 Align the match marks and install the air filter case cover EC000082 erly seated in the air filter case e The engine should never be run without the air filter installed Excessive piston and or cylin der wear may result e Make sure the air filter is prop 000628 Carburetor adjustment The carburetors are important parts of the engine and emission control sys tem Adjusting should be left to a Yamaha dealer with the professional knowledge specialized data and equipment to do so properly 6 15 1 Free play EAUO0635 Throttle cable free play inspection There should be a free play of 4 6 mm 0 16 0 24 in at the throttle grip If the free play is incorrect ask a Yamaha dealer to make this adjust ment AU00637 Valve clearance adjustment The correct valve clearance changes with use resulting in improper fuel air supply or engine noise To prev
46. g eerte 6 34 Troubleshooting 6 35 if applicable PERIODIC MAINTENANCE AND MINOR REPAIR 00462 EAU00463 Periodic inspection adjustment and lubrication will keep your motorcycle in the safest and most efficient condition possible Safety is an obligation of the motorcycle owner The most important points of motorcycle inspection ad justment and lubrication are explained in the following pages Maintenance replacement or re pair of the emission control devices and systems may be performed by any repair establishment or individ ual using any part which is certified EW000060 If you are not familiar with motorcy cle service this work should done by a Yamaha dealer EAU PERIODIC MAINTENANCE PROPER PERIODIC MAINTENANCE OF YOUR MOTORCYCLE IS IMPOR TANT IN ORDER TO ENJOY LONG PLEASURABLE SERVICE ESPE CIALLY IMPORTANT ARE THE MAINTENANCE SERVICES RELAT ED TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER BUT ARE ALSO VITAL TO PROPER ENGINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOWING TABLES OF PERIODIC MAINTENANCE THE SERVICES RELATED TO EMISSIONS CON TROL ARE GROUPED SEPARATE LY THESE SERVICES REQUIRE SPECIALIZED DATA KNOWL EDGE AND EQUIPMENT YAMAHA DEALERS ARE TRAINED AND EQUIPPED TO PERFORM THESE PARTICULAR SERVICES 6 1 00467 001129 Tool The tool
47. g only by trained Yamaha service per leakage and poor brake perfor sonnel Have the Yamaha dealer re mance place the following components during R periodic maintenance or when they are ecommended brake fluid DOT 4 damaged or leaking 3 Refill with the same type of brake a oil seals every two years Exin fluid Mixing fluids may result in a b brake hoses every four years Inspecting the brake fluid harmful chemical reaction and level lead to poor brake performance 4 careful that water does not en Insufficient brake fluid may let air enter ter the master cylinder when refill the brake system possibly causing the i ing Water will significantly lower brakes to become ineffective the boil Before riding check that the brake flu F ONS PATERE id is above the minimum level and re 52 e plenish when necessary Observe Brake may de p these preca tions ed surfaces or plastic parts Al 1 When checking the fluid level ways clean up spilled fluid immediately i make jns the top of ihe master 6 Have a Yamaha dealer check the cylinder is level by turning the handlebars cause if the brake fluid level goes down 1 Minimum level mark 5 23 00771 Cable inspection and lubrication WARNING 000111 Damage to the outer housing of bles may allow internal rusting and cause interference with cable movement Replace damaged
48. ged battery can cause permanent battery damage e Use a battery charger designed for a sealed type MF battery Using a conventional battery charger will cause battery dam age you do not have sealed type battery charger contact your Yamaha dealer e Always make sure the connec tions are correct when reinstall ing the battery PERIODIC MAINTENANCE AND MINOR REPAIR 1 Fuse block 2 Main fuse 3 Spare fuse EAU00825 Fuse replacement The fuses are located behind panel A See page 6 8 for panel removal pro cedures lf fuse is blown tum off main switch and the switch of the circuit in question Install a new fuse of proper amperage Turn on the switches and see if the electrical device operates If the fuse immediately blows again con sult a Yamaha dealer PME CE TEES Do not use fuses of higher amper 1 Ignition fuse 2 Signaling system fuse 3 Headlight fuse 4 Carburetor heater fuse 5 Spare fuse 000103 age rating than those recommend ed Substitution of a fuse of improper rating can cause exten sive electrical system damage and possibly a fire 6 28 Specified fuses Main fuse Ignition fuse Signaling system fuse Headlight fuse Carburetor heater fuse PERIODIC MAINTENANCE AND MINOR REPAIR 1 xa TT 1 Connector 1 Bulb holder bday ae 2 Bulb cover 3 Unhook the bulb
49. he engine INSTRUMENT AND CONTROL FUNCTIONS 152 Clutch lever The clutch lever is located on the left handlebar and the ignition circuit cut off system is incorporated in the clutch lever holder Pull the clutch lever to the handiebar to disengage the clutch and release the lever to engage the clutch The lever should be pulled rapidly and released slowly for smooth clutch op eration Refer to the engine starting procedures for a description of the ig nition circuit cut off system EAU00157 Shift pedal This motorcycle is equipped with a constant mesh 5 speed transmission The shift pedal is located on the left side of the engine and 15 used in com bination with the clutch when shifting 3 5 EAU00158 Front brake lever The front brake lever is located on the right handlebar Pull it toward the han dlebar to apply the front brake INSTRUMENT AND CONTROL FUNCTIONS EAU00162 Rear brake pedal The rear brake pedal is on the right side of the motorcycle Press down on the brake pedal to apply the rear brake EAU00167 Fuel tank cap TO OPEN Insert the key and turn it 1 4 turn clock wise The lock will be released and the cap can be opened TO CLOSE Push the tank cap into position with the key inserted To remove the key turn it counterclockwise to the original posi tion NOTE This tank cap cannot be closed unless the key is in the lock The key cannot be remov
50. holder and re Headlight bulb replacement 2 Remove the headlight connector move the defective bulb _ This motorcycle is equipped with a and the bulb cover EW000119 quartz bulb headlight If the headlight bulb burns out replace the bulb as fol Keep flammable products and your lows hands away from a bulb while it is on as it is hot Do not touch a bulb until it cools down 1 Remove the screws holding the headlight assembly 4 Put a new bulb into position and secure it in place with the bulb holder 6 29 000105 bulb Keep it free from oil other wise the transparency of the glass life of the bulb and luminous flux will be adversely affected If oil gets on a bulb thoroughly clean it with a cloth moistened with alcohol or lac quer thinner 5 Install the bulb cover and the headlight connector If the head light beam adjustment is neces sary ask a Yamaha dealer to make that adjustment Avoid touching the glass part of a 1 Screw x 2 00855 Turn signal and taillight bulb replacement 1 Remove the screws and the lense 2 Push the bulb inward and turn it counterclockwise _3 a new bulb in the socket Push the bulb inward and turn it clockwise until it engages into the socket 4 Install the lense and the screws 000108 Do not over tighten screws as the lense may break 6 30 0 1 Screw x 3 PERIODIC MAINTENANCE
51. icles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or YAMAHA MOTOR CORP U S A To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 or 366 0123 in Washington D C area or write to NHTSA U S Department of Transportation Washington D C 20590 You can also obtain other informa tion about motor vehicle safety from the Hotline CONSUMER INFORMATION EAU01053 MOTORCYCLE NOISE REGULATION TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Federal law prohibits the following acts or the causing thereof 1 removal rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new ve hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Muffler Exhaust system Exhaust pipe Silencer Air cleaner case Intake system Air cleaner element Intake duct 9 4 CONSUMER INFORMATION 001059 MAINTENANCE RECORD Copies of work orders and or rece
52. ion periods differ with the ambient temperature so refer to the following notes 5 3 NOTE The engine is warm when it re sponds normally to the throttle with the starter turned off To avoid the possibility of excessive exhaust emissions never leave the starter circuit on longer than necessary The length of time the starter is needed depends upon the ambient temperature Warm ambient temperatures above 10 C 50 F require about 7 sec onds of starter use Cold ambient temperatures below 10 C 50 F require about 35 seconds with the Starter turned on then about 2 5 minutes with the starter in the halfway position For maximum engine life always warm up the engine before start ing off Never accelerate hard with a cold engine ee OPERATION AND IMPORTANT RIDING POINTS 0420 000048 Starting a warm engine The starter choke is not required when the engine is warm POPE ARP NREL AT 1 Do not coast for long periods with the engine off and do not tow the motorcycle a long dis tance Even with gears in neu tral the transmission is only properly lubricated when the 000046 See the Engine break in section prior to operating the motorcycle for the first time EAU00423 engine is running Inadequate Shifting lubrication may damage The transmission lets you control the transmission amount of power
53. ipts for parts you purchase and install will be required to document that maintenance has been completed in accordance with the emission warranty The chart below is printed only reminder to you that the maintenance work is required It is not acceptable proof of maintenance work 1 000km 600 mi or 1 mo 7 000km 4 400mi or 7 mos 13 000km 8 200 mi or 13 mos 19 000km 12 000 mor 19 mos 25 000km 15 800mi or 25 mos 31 000km 19 600 31 mos CONSUMER INFORMATION MAINTENANCE DATE OF SERVICING DEALER INTERVAL SERVICE MILEAGE NAME AND ADDRESS REMARKS 37 000km 23 400mi or 37 mos 43 000km 27 200mi or 43 mos 49 000km 31 000mi or 49 mos 55 000km 34 800mi or 55 mos 61 000km 38 600mi or 61 mos 9 6 CONSUMER INFORMATION YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation U S A hereby warrants each new model Yamaha motorcycle will be free from detects in material and workmanship for the period of time stated herein subject to certain stated limitations THE PERIOD OF WARRANTY for Yamaha motorcycles originally equipped with headlight stoplight and turn signals shall be one 1 year from the date of purchase with no mileage limitation MODELS EXCLUDED FROM WARRANTY include those used for non Yamaha authorized renting leas ing or other commercial purposes and TZ models DURING THE PERIOD OF
54. is motorcycle is equipped with a sealed type battery Therefore it is not necessary to check the electrolyte or fill the battery with distilled water f the baitery seems to have dis charged consult a Yamaha deal er f the motorcycle is equipped with optional electrical accessories the battery tends to discharge more quickly so be sure to re charge it periodically 000101 to remove sealing Never try caps of the battery cells The bat tery will be damaged PERIODIC MAINTENANCE AND MINOR REPAIR EW0001 16 Battery electrolyte is poisonous and dangerous causing severe burns etc contains sulfuric acid Avoid contact with skin eyes or clothing Antidote EXTERNAL Flush with water INTERNAL Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Call a physician immediately EYES Flush with water for 15 min utes and get prompt medical atten tion Batteries produce explosive gases Keep sparks flame ciga rettes etc away Ventilate when charging or using in an enclosed space Always shield your eyes when working near batteries KEEP OUT OF REACH OF CHIL DREN 6 27 Battery storage When the motorcycle is not used for a month or longer remove the battery fully charge it and store it in a cool dry place 000102 e Completely recharge bat tery before storing Storing a dischar
55. lace y Replace months and thereafter every 12 000 km 7 600 mi or 12 months Crankcase Check ventilation hose for cracks or ventilation damage Y V vy system Replace if necessary Check fuel hose for cracks or damage 4 Replace if necessary Check for leakage Exhaust system Retighten if necessary Replace gasket s if necessary Carburetor iA qm synchronization Adjust synchronization of carburetors Check and adjust engine idle speed EAU00471 Evaporative emission control Check contro system for damage system For Replace if necessary California only Items marked with an asterisk require special tools data and technical skills for servicing Take the motorcycle to a Yamaha Dealer or refer to the Service Manual when servicing these items i 6 3 PERIODIC MAINTENANCE AND MINOR REPAIR EAU00472 GENERAL MAINTENANCE AND LUBRICATION CHART 1 month or 7 months 13 19 months 25 nius 31 months E INITIAL ODOMETER READINGS 1 000 km 7 000 km 19 000 km 25 000 km 31 000 km ITEM ROUTINE 600 mi 4 400 mi 8 200 mi 12 000 mi 15 200 mi 19 600 mi Replace warm engine before draining See NOTE on page 6 7 Replace at initial 1 000 km 600 mi or 1 month and thereafter every 12 000 km 7 600 mi or 12 months y 2 Engine oil filter
56. le must not be ridden when the sidestand is down EWO00054 Before going through the following steps check the function of the sid estand switch and clutch switch Refer to page 3 13 OPERATION AND IMPORTANT RIDING POINTS TURN THE MAIN SWITCH TO ON AND THE ENGINE STOP SWITCH IF TRANSMISSION IS IN NEUTRAL AND IF TRANSMISSION IS IN GEAR AND SIDESTAND IS DOWN SIDESTAND IS UP PUSH START SWITCH PULL IN CLUTCH LEVER AND PUSH START ENGINE WILL START SWITCH ENGINE WILL START RETRACT SIDESTAND AND PUT TRANSMISSION IN GEAR MOTORCYCLE CAN BE RIDDEN MOTORCYCLE CAN BE RIDDEN OPERATION AND IMPORTANT RIDING POINTS Turn the fuel cock to ON Turn the main switch to ON and the engine stop switch to Shift transmission into neutral NOTE When the transmission is in neutral the neutral indicator light should be on If the light does not come on ask a Yamaha dealer to inspect it 4 Turn on the starter choke and completely close the throttle grip 5 Start the engine by pushing the start switch NOIE o If the engine fails to start release the start switch wait a few seconds then try again Each attempt should be as short as possible to preserve the bat tery Do not crank the engine more than 10 seconds on any one attempt 6 After starting engine turn off the starter choke The starter operat
57. lebars front forks or front fender These items in cluding such cargo as sleeping bags duffle bags or tents can create unstable handling or slow steer ing response Accessories Genuine Yamaha accessories have been specifically designed for use on this motorcycle Since Yamaha cannot test all other accessories which may be available you must personally be responsible for the prop er selection installation and use of non Yamaha accessories You should use extreme caution when se lecting and installing any accessories Keep in mind these guidelines for mounting accessories in addition to those provided under LOADING 1 Never install accessories or carry cargo that would impair the performance of your motorcycle Care fully inspect the accessory before using it to make sure it does not in any way reduce ground clearance or cornering clearance limit suspension travel steering travel or control operation or obscure lights or reflectors SAFETY INFORMATION a Accessories fitted to the handlebar the front fork area can create instability due to improper weight distribution or aerodynamic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum b Bulky or large accessories may seriously affect the stability of the motorcycle due to aerodynamic effects Wind may attempt to lift the motorcycle or the motorcycle may become unstable i
58. llation 6 32 Front wheel removal 6 31 gi 5 E c 27 4 Fel COCK 3 8 Fuel tank cap en 3 6 Fuse replacement 6 28 Gasoline and exhaust gas 1 5 General maintenance and lubrication x a OOF H Handlebar switches 3 3 Dimmer switch 77 393 Engine stop switch 3 4 switch ene 323 Start switch eese 3 4 Tum signal switch 3 3 Headlight bulb replacement 6 29 Helmet holder 3 10 High beam indicator light Plot SWIC Ono Identification numbers record 9 1 Indicator lights 3 1 Engine trouble indicator light 3 2 High beam indicator light 9 1 Neutral indicator light 3 1 Turn indicator light 9 1 Inspecting the brake fluid level 6 23 K Key identification number 9 1 L CON VIOW Ta Loading and accessories 1 3 Location of the important labels 1 7 Luggage
59. mber your engine number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 714 761 7631 9 10 CONSUMER INFORMATION Y YAMAHA EXTENDED SERVICE Accessories replacement parts 6 18 Air fiter OF 14 z B Bane 27 Brake and clutch lever lubrication 6 25 Brake and shift pedal lubrication 6 24 Brake fluid replacement 6 23 Brake light switch adjustment 6 21 C Cable inspection and lubrication 6 24 Canister for California only 6 10 Carburetor adjustment ine 6 15 Checking the front brake pads and rear brake shoes doner 2 Clutch lever tania 325 Clutch lever free play adjustment 6 19 Controls Instruments 2 9 D Dimmer switch 3 3 E Engine break in Te Engine 11 Engine stop switch 3 4 Engine trouble indicator light LERET ETETETT 4392 Final gear oil 6 13 Front brake lever Neu DD Front brake lever free play adjustment 6 19 Front fork inspection 6 25 Front wheel insta
60. meter Handlebar switches Clutch lever Shift pedal Front brake lever Rear brake pedal Fuel tank cap x erc Fuel Cock seus Starter choke SOBIS Helmet holder Storage compartment Rear shock absorber adjustment Luggage strap holders Sidestangd aussen Sidestand clutch switch operation check INSTRUMENT AND CONTROL FUNCTIONS EAUO0027 00029 Main switch Steering lock The main switch controls the ignition and lighting systems Its operation is described below All electrical circuits are switched on and the headlight meter light taillight and front position lights come on The engine can be started The key cannot be removed in this position OFF All electrical circuits are switched off The key can be removed in this posi tion EAU00032 EAU00038 EAUO0040 LOCK The steering is locked in this position and all electrical circuits are switched off The key can be removed in this po sition To lock the steering turn the handlebars the way to the left While pushing the key into the main switch tum it from OFF to LOCK and remove it To release the lock turn the key to OFF while pushing 000016 AA WARNING Never turn the key to OFF or LOCK when the motorcycle is moving The electrical circuits will be switche
61. mproper operation is noted sult a Yamaha dealer immediately INSTRUMENT AND CONTROL FUNCTIONS 3 14 MC WARAN a ns rne n mn see ARR RNR M PRE OPERATION CHECKS 7 Owners are personally responsible for their vehicle s condition Your motorcycle s vital functions can start to deteriorate quickly and unexpectedly even if it remains unused for instance if it is exposed to the elements Any damage fluid leak or loss of tire pressure could have serious consequences Therefore it is very important that in addition to a thorough visual in spection you check the following points before each ride PRE OPERATION CHECK LIST CHECKS PAGE Check operation free play fluid level and vehicle for fluid leakage 6 19 6 23 e Fill with DOT 4 brake fluid if necessary Check operation condition and free play neat ene Adjust if necessary Check operation condition and free play Throttle grip and Check for smooth operation 6 15 6 24 housing Lubricate if necessary 2 414 Check level T e Fill with oil if necessary Final gear oil Check vehicle for leakage Check tire pressure wear damage and spoke tightness NESIS AE Tighten spokes if necessary Control and Check for smooth operation 6 24 meter cable Lubricate if necessary Check for smooth
62. n cross winds These accessories may also cause instability when being passed by or passing large vehi cle Certain accessories can displace the operator from his her normal riding position This improper position limits the freedom of movement of the operator and may limit control ability Therefore such accessories are not recommended 2 Caution must be used if adding electrical accessories If these accessories exceed the capacity of the motorcycle s electrical system an electric failure could result which could cause a dangerous loss of lights or engine power Gasoline and exhaust gas 1 GASOLINE IS HIGHLY FLAMMABLE a Always tum off the engine when refueling b Take care not to spill any gasoline on the engine or exhaust system when refueling c Never refuel while smoking or in the vicinity of an open flame 2 Never start the engine or let it run for any length of time in a closed area The exhaust fumes are poi sonous and may cause loss of consciousness and death within a short time your mo torcycle in an area that has adequate ventilation 3 Always turn off the engine before leaving the motorcycle and remove the ignition key When parking the motorcycle note the following SAFETY INFORMATION a The engine and exhaust system may be hot Park the motorcycle in a place where pedestrians or children are not likely to touch these hot areas b Do not park the motorcycle
63. nspected and re registered by an authorized Yamaha Motorcycle dealer for the policy to remain effective CONSUMER INFORMATION CUSTOMER SERVICE If your machine requires warranty service you must take it to any authorized Yamaha Motorcycle dealer within the continental United States Be sure to bring your warranty registration card or other valid proof of the original date of purchase if a question or problem arises regarding warranty first con tact the owner of the dealership Since all warranty matters are handled at the dealer level this person is in the best position to help you If you are still not satisfied and require additional assistance please write YAMAHA MOTOR CORPORATION U S A CUSTOMER RELATIONS DEPARTMENT P O Box 6555 Cypress California 90630 When contacting Yamaha Motor Corporation U S A don t forget to include any important information such as names addresses model engine serial number dates and receipts CHANGE OF ADDRESS The federal government requires each manufacturer of a motor vehicle to maintain a complete up to date list of all first purchasers against the possibility of a safety related defect and recall This list is compiled from the purchase registrations sent to Yamaha Motor Corporation U S A by the selling dealer at the time of your purchase if you should move after you have purchased your new motorcycle please advise us of your new address by sending a postcard listing your motorcy
64. observe the above precautions Modification Modifications made to the motorcycle not approved by Yamaha or the removal of original equipment may render your motorcycle unsafe for use and may cause severe injury Modifications may also make your motorcycle illegal to use Loading and accessories Adding accessories or cargo to your motorcycle can adversely affect stability and handling if the weight distribution of the machine is changed To avoid the possibility of an accident extreme caution should be used if adding cargo or accessories to your motorcycle Use extra care if riding a motorcycle which has added cargo or accessories Here are some general guidelines to follow if loading cargo or adding acces sories to your motorcycle e SAFETY INFORMATION Loading The total weight of the operator passenger accessories and cargo must not exceed the maximum load limit of 44116 200 kg When loading within these weight limits keep the following in mind 1 Cargo and accessory weight should be kept as low and close to the motorcycle as possible Be sure to distribute the weight as evenly as possible on both sides of the machine to minimize imbalance or in stability 2 Shifting weights can create a sudden imbalance Make sure that accessories and cargo are securely attached to the motorcycle before riding Recheck accessory mounts and cargo restraints frequently 3 Never attach any large or heavy items to the hand
65. ontact your dealer for advice Does the warranty cover incidenta costs such as towing or transportation due to a failure No The warranty is limited to repair of the machine itself May perform any or all of the recommended maintenance shown in the Owner s Manual instead of having the dealer do them Yes if you are a qualified mechanic and follow the procedures specified in the Owner s and Service Manual We do recommend however that items requiring special tools or equipment be done by a Yamaha Motorcycle dealer Will the warranty be void or cancelled if do not operate or maintain my new motor cycle exactly as specified in the Owner s Manual No The warranty on a new motorcycle cannot be voided or cancelled However if a particular failure is caused by operation or maintenance other than as shown in the Owner s Manual that failure may not be covered under warranty What responsibility does my dealer have under this warranty Each Yamaha Motorcycle dealer is expected to 1 Completely set up every new machine before sale 2 Explain the operation maintenance nd warranty requirements to your satisfa tion at the time of sale and upon your request at any later date 3 Each Yamaha Motorcycle dealer is held responsible for his setup service and warranty repair work 15 the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be i
66. operation Brake and shift pedal shafts Lubricate if necessary Check for smooth operation Brake and clutch lever pivots Lubricate if necessary Check for smooth operation B Sidestand pivot Lubricate if necessary as 4 1 EAU00340 ITEM Front brake PRE OPERATION CHECKS m CHECKS PAGE Make sure that all nuts bolts and screws are properly tightened Chassis fasteners Tighten if necessary Check fuel level e Fill with fuel if necessary Check for proper operation 4 5 6 29 6 30 Lights signals and switches NOTE Pre operation checks should be made each time the motorcycle is used Such an inspection can be thoroughly accom plished in a very short time and the added safety it assures is more than worth the time involved 4 amp WARNING If any item the Pre Operation Check is not working properly have it inspected and repaired before operating the motorcycle 4 2 Starting and warming up cold engine Starting a warm To start out and To decelerate Recommended shift point eee Engine break in eere Parking
67. or clearer NOTE e This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold e Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most current product information available at the time of printing there may be minor discrepancies between your motorcycle and this manual If there is any question con cerning this manual please consult your Yamaha dealer IMPORTANT MANUAL INFORMATION EWo00000 PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE RIDING TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE DO NOT ATTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE ATTAINED A SATISFAC TORY KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES REGULAR INSPECTIONS AND CAREFUL MAINTENANCE ALONG WITH GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE AFFIX DEALER LABEL EAUO0007 XVS650AK XVS650AKC OWNER S MANUAL 1997 by Yamaha Motor Corporation U S A 1st Edition August 1997 rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 11 16 SAFETY INFORMATION D
68. r this warranty to remain in effect this inspection and registration must take place within 10 days after transfer An inspection and registration fee will be charged for this service EMISSIONS CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Yamaha motorcycle covered by this warranty with a displacement of 50 or greater that the vehi cle is designed built and equipped so as to conform at the time of sale with all U S emissions standards applicable at the time of manufacture and that it is free from defects in materials and workmanship which would cause it not to meet these standards within the periods listed immediately below Failure other than those resulting from defects in material or workman ship which arise solely as a result of owner abuse and or lack of proper maintenance are not covered by this warranty 9 7 ENGINE DISPLACEMENT 50cc to 169cc PERIOD 12 000 km 7 465 mites or five years whichever occurs first 170 to 279 18 000 km 11 185 miles or five years whichever occurs first 30 000 km 18 641 miles or five years whichever occurs first 280 or over YAMAHA MOTOR CORPORATION U S A MAKES NO OTHER WARRANTY OF ANY KIND EXPRESSED OR IMPLIED ALL IMPLIED WARRANTIES OF MER CHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIMITS STATED IN THIS WARRANTY ARE HER
69. rator should keep both hands on the handlebars and both feet on the operator footrests during operation to maintain control of the motorcycle b The passenger should always hold on to the operator or the seat strap or grab bar if the motorcycle is so equipped with both hands and keep both feet on the passenger footrests c Nevercarry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or drugs This motorcycle is designed for on road use only It is not suitable for off road use SAFETY INFORMATION Protective apparel The majority of fatalities from motorcycle accidents are the result of head injuries The use of a safety hel met is the single most critical factor in the prevention or reduction of head injuries 1 Always wear an approved helmet 2 Wear a face shield or goggles Wind on your unprotected eyes could contribute to an impairment of vi sion which could delay seeing a hazard 3 The use of heavy boots jacket trousers gloves etc is effective in preventing or reducing abrasions or lacerations 4 Never wear loose fitting clothing It could catch on the control levers footrests or wheels and cause in jury or accident 5 Never touch the engine or exhaust system during or after operation They become very hot and can cause burns Always wear protective clothing that covers your legs ankles and feet 6 A passenger should also
70. re detergent applications such as those available in coin operated car washers 4 After riding on salted roads wash the motorcycle with cold water immediately Do not use warm water as it increases the chemical reaction of the salt 5 Once the majority of the dirt has been hosed off wash all surfaces with warm water and mild deter gent ype soap An old tooth brush or bottle brush is handy for hard to get at places 7 1 6 Rinse the motorcycle immedi ately with clean water and dry ail surfaces with a chamois clean towel or soft absorbent cloth Clean the seat with a vinyl uphol stery cleaner to keep the cover pliable and glossy Automotive type wax may be plied to all painted and chrome plated surfaces Avoid combina tion cleaner waxes Many contain abrasives which may the paint or protective finish When finished start the engine and let it idle for several minutes M MM 9 PET E EAUO1026 B STORAGE Long term storage 60 days or more of your motorcycle will require some preventive procedures to guard against deterioration After thoroughly cleaning the motorcycle prepare for storage as follows 1 Fill the fuel tank with fuel and add fuel stabilizer if available 2 Remove the spark plugs pour about one tablespoon of engine oil in each spark plug hole and re install the spark plugs the engine over several times ground spark plug leads
71. rk inspection 000115 Securely support motorcycle there is no danger of it falling over 1 Visual check Check for scratches or damage the inner tube and excessive oil leakage from the front fork 2 Operation check Place the motorcycle on a level place Hold the motorcycle in an upright position and apply the front brake 4 PERIODIC MAINTENANCE AND MINOR REPAIR b Push down hard on the handle bars several times and check if the fork rebounds smoothly 000098 t u 83 ment is found with the front fork consult a Yamaha dealer If any damage or unsmooth move EAU00794 Steering inspection Periodically inspect the condition of the steering Worn out or loose steer ing bearings may be dangerous Place a stand under the engine to raise the front wheel off the ground Hold the lower end of the front forks and try to move them forward and backward If any free play can be felt ask a Yamaha dealer to inspect and adjust the steering Inspection is easier if the front wheel is removed EWO00115 Securely support the motorcycle so there is no danger of it falling over 6 26 EAU00795 Wheel bearings lf there is play in the front or rear wheel hub or if the wheel does not turn smoothly have a Yamaha dealer in spect the wheel bearings The wheel bearings should be inspected accord ing to the General Maintenance Schedule EAUOO800 Battery Th
72. sion bar 4 Special wrench EAU00299 Rear shock absorber adjustment This shock absorber is equipped with a Spring preload adjuster Adjust spring preload as follows 1 Remove passenger seat and rider seat See page 3 9 3 10 for removal procedures 2 Use the special wrench and the extension bar in the owner s too kit to turn the adjusting ring Turn the adjusting ring in direction 8 to increase spring preload and in direction D to decrease spring preload Make sure that the ap propriate notch in the adjusting ring is aligned with the position in dicator on the rear shock absorb er Hard Stan Adjusting position 3 Reinstall the seats 3 12 5 EAU00315 This shock absorber contains high ly pressurized nitrogen gas Read and understand the following infor mation before handling the shock absorber The manufacturer cannot be held responsible for property damage or personal injury that may result from improper handling 1 Do not tamper with or attempt to open the cylinder assembly 2 Do not subject the shock ab sorber to an open flame or oth er high heat source This may cause the unit to explode due to excessive gas pressure 3 Do not deform or damage the cylinder in any way Cylinder damage will result in poor damping performance 4 Take your shock absorber to a Yamaha dealer for any service INSTRUMENT AND CONTROL FUNCTIONS 1 Luggage
73. strap holder x 2 EAUO1172 Luggage strap holders There is a luggage strap holder locat ed at each passenger footrest EAUOO330 Sidestand This model is equipped with an ignition circuit cut off system The motorcycle must not be ridden when the sidestand is down The sidestand is located on the left side of the frame Refer to page 5 1 for an explanation of this sys tem This motorcycle must not be operat ed with the sidestand in the down position If the stand is not properly retracted it could contact the ground and distract the operator re sulting in a possible loss of control Yamaha has designed into this mo torcycle a lockout system to assist the operator in fulfilling the respon sibility of retracting the sidestand Please check carefully the operating instructions listed below and if there is any indication of a malfunction return the motorcycle to a Yamaha dealer immediately for repair EWUO000044 3 13 EAU00331 Sidestand clutch switch oper ation check Check operation of the sidestand switch and clutch switch against the in formation below TURN THE MAIN SWITCH TO ON AND THE ENGINE STOP SWITCH TO amp 2 TRANSMISSION 1 IN GEAR AND SIDESTAND IS UP PULL IN CLUTCH LEVER AND PUSH THE START SWITCH ENGINE WILL START CLUTCH SWITCH IS OK SIDESTAND IS DOWN ENGINE WILL STALL SIDESTAND SWITCH IS OK 000045 WARNING lf i
74. the 7 000 km or 7 month interval 6 6 PERIODIC MAINTENANCE AND MINOR REPAIR NOTE The air filter needs more service if you are riding in unusually wet or dusty areas e Brake fluid replacement 1 When disassembling the master cylinder or caliper cylinder replace the brake fluid Normally check the brake fluid level and add fluid as required 2 the inner parts of the master cylinder and caliper cylinder replace the oil seals every two years 3 Replace the brake hoses every four years or if cracked or damaged Engine oil type Yamalube 4 20W40 or SAE20W40 type SE motor oil for temperatures 5 C 40 F or above Yamalube 4 10W30 or SAE10WS30 type SE motor oil for temperatures 15 60 or below 6 7 1 Panel EAUO1122 Panel removal and installation The panels illustrated need to be re moved to perform some of the mainte nance described in this chapter Refer to this section each time a panel has to be removed or reinstalled PERIODIC MAINTENANCE AND MINOR REPAIR 1 Panel B 6 8 1 Bolt 00491 Panel remove Remove and pull outward the areas shown PERIODIC MAINTENANCE AND MINOR REPAIR To install Place the panel in its original position and install the bolt 1 Bolt x 4 Panel B To remove Remove the bolts To install Place the panel in its original position and install the bolts EAU00487 1 Spark plug
75. tness Tighten if necessary Check operation Lubricate pivot and contact surfaces Sigestang with chain lube lightly 1 Repair if necessary Sidestand switch Check operation y Replace if necessary Check operation and for oil leakage Repair if necessary 11 1 Chassis fasteners 14 fatal al ms PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 1 000 km 7 000 km 13 000 km 19 000 km 25 000 km 31 000 km ITEM ROUTINE 600 mi 4 400 mi 8 200 mi 12 000 mi 15 800 mi 19 600 mi or or or 1 month 7 Rear shock Check operation and for oil leakage absorber Replace if necessary Apply chain lube thoroughly 1 Y m Y Y cable Brake Clutch lever Brake pedal and m shift pedal shaft Apply chain lube lightly 1 marked with an asterisk require special tools data and technical skills for servicing Take the motorcycle to Yamaha Dealer or refer to the Service Manual when servicing these items 1 Yamaha chain and cable lube SAE10W30 motor oil 2 Molybdenum disulfide grease 3 Lithium soap base grease 4 SAE80 GL 4 hypoid gear oil EAU00476 NOTE For odometer readings or time periods higher than 31 000 km or 31 months repeat the same maintenance as listed in the chart from
76. to coat the cylinder walls with oil 000127 When using starter motor to crank the engine remove the spark plug wires and ground them to pre vent sparking 3 Lubricate all control cables CLEANING AND STORAGE 4 Block up the frame to raise both wheels off the ground 5 Tie a plastic bag over the exhaust pipe outlets to prevent moisture from entering 6 If storing in a humid or salt air at mosphere coat all exposed met al surfaces with a light film of oil Do not apply oil to any rubber parts or the seat cover 7 Remove the battery and fully charge it Store it in a cool dry place and completely recharge it once a month Do not store the battery in an excessively warm or cold place less than 0 C 30 F or more than 30 C 90 F See page 6 27 for battery storage pre cautions NOTE Make any necessary repairs before storing the motorcycle SPECIFICATIONS Specifications Model XVS650A XVS650AC Engine oil Dimensions Type Overall length 2 450 mm 96 5 in Ao db c d ee r Overall width 930 mm 36 6 in YAMALUBE 4 OWBO Overall height 1 105 mm 43 5 in E LU MM Seat height 710 mm 28 0 in VAMALUBE 4 2040 Wheelbase 1 625 mm 64 0 in 1 sorSAE20W40 Ground clearance 145 mm 5 7 in Minimum turning radius 3 400 mm 133 9 in i ed TOM Basic weight With oil and full Clgssificanon 2 SE E IPSO
77. u don t have to pay anything for covered repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing phone calls even food and lodging when you are away from home This superb coverage goes into effect when you purchase Y E S so it applies to any warranty repairs as well as covered repairs during your entire Y E S plan period Y E S coverage is honored at any authorized Yamaha dealer nationwide Y E S coverage is transferrable to a new owner if you sell or trade in That can make your Yamaha much more valuable This excellent Y E S plan coverage is only available to Yamaha owners like you and only while your Yamaha is still within the Yamaha Limited Warranty period So visit your authorized Yamaha dealer to get all the facts He can show you how easy it is to proe your investment with Yamaha Extended Service We urge you to act now You ll get the excellent benefits of TRIP coverage right away and you ll rest easy knowing you ll have strong factory backed protection even after your Yamaha Limited Warranty expires You can also save money Y E S costs less within the first 90 days after you buy your Yamaha See your dealer today special note If visiting your dealer isn t convenient contact Yamaha with your Primary nu

Yamaha 1998 V Star Classic Owner's Manual

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