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Yamaha 1998 Royal Star Silverado Owner's Manual

1. If the engine fails to start release the start switch wait a few seconds then try again Each attempt should be as short as possible to preserve the bat tery Do not crank the engine more than 10 seconds on any one attempt 5 2 The oil lev gine overheat indicator light should come on when the start switch is pushed and should go off when the start switch is released If the oil level indicator light flickers or re mains on immediately stop the en gine and check the engine oil level and for oil leakage If necessary fill the engine with oil and check to see that the oil level indicator light goes off If not consult a Yamaha dealer OPERATION AND IMPORTANT RIDING POINTS 6 After starting the engine move the starter choke back to the half way position NOTE For maximum engine life always warm up the engine before starting off Never accelerate hard with a cold en gine 7 After warming up the engine turn off the starter choke completely NOTE The engine is warm when it responds normally to the throttle with the starter choke turned off To avoid the possi bility of excessive exhaust emissions never leave the starter circuit on longer than necessary The length of time the starter is needed depends upon the ambient temperature Warm ambient temperatures above 50 F 10 C re quire about 7 seconds of starter use Cold ambient temperatures
2. 3 1 Carburetor 6 12 High beam indicator light 3 1 Gheckingthefrontand FURL COCK tnn Neutral indicator light 3 1 earb rake PAS 6 20 Fuel level indicator light 3 1 Oil level indicator light 3 1 he Fuel tank cap e 3 6 Overdrive Engine trouble indicator Clutch lever 3 4 Fuse replacement 6 25 Te EE 3 2 __ Clutch lever free play adjustment eu Main fuse box 6 26 Turn indicator light 3 1 CODE cicius oe Sub fuse box 6 25 Inspecting the brake fluid level 6 20 Controls Instruments 2 3 D Gasoline and exhaust gas 1 5 Key identification number 9 1 v Dimmer switch ssssse 3 3 General mainenance and IUBHeation RE FOT VIER Loading and accessories 1 3 TT mmm 7 9 Handlebar switches Location of the important labels Engine oil and oil filter cartridge replacement
3. 6 10 Oil level inspection KNE M Main fuse box Main switch Maintenance record Model label Modification Motorcycle noise regulation N Neutral indicator light O Oil level indicator light Oil level inspection Overdrive Engine trouble indicator P Parking Periodic maintenance Periodic maintenance chart for emission control system Pre operation check list Protective apparel R Rear brake pedal Rear brake pedal height adjustment Rear shock absorber adjustment Recommended shift point Reporting safety defects Riders seat oidestand lubrication Sidestand clutch switch operation Spark plug inspection Specifications Speedometer Start switch Starter choke Starting a warm engine Starting and warming up a cold To decelerate To start out and accelerate Troubleshooting Troubleshooting chart Turn indicator light Turn signal and taillight bulb replacement Turn signal switch Valve clearance adjustment Vehicle identification number
4. 150 80 16 71H 150 90B15M C 74H Bridgestone G705 Dunlop D404F Bridgestone G702 Dunlop D404 448 Ib 203 kg 36 psi 2 50 kgf cm 250 kPa 36 psi 2 50 kgf cm 250 kPa SPECIFICATIONS 90 kg 198 Ib load maxi mum load Front Hear Wheels Type Front Rear Size Front Rear Brakes Front Type Operation Fluid Hear Type Operation Fluid 36 psi 2 50 kgf cm 250 kPa 41 psi 2 80 kgf cm 280 kPa Load is total weight of cargo rider passenger and accessories Cast Cast 16 x MT 3 50 15M C x MT 4 00 Dual disc brake Right hand operation DOT 4 Single disc brake Right foot operation DOT 4 Suspension Front Type Inner tube outer diamter Hear Type Shock absorber Front Rear Wheel travel Front Hear Electrical Ignition system Charging system Type Standard output Battery Type Voltage capacity Headlight type Telescopic fork 1 7 in 43 mm Swingarm Coil air spring Oil damper Coil spring Gas oil damper 5 5 in 140 mm 3 7 in 95 mm T C l digital A C magneto 14 V 23A 5 000 rpm YTX20L BS 12 V 18 AH Quartz bulb Halogen SPECIFICATIONS Bulb voltage wattage x quantity Headlight 12 V 60W 55W x 1 Tail brake light 12V 8W 27W x 1 Front turn signal Front posi 12V 27W 8W x2 tion light Rear turn signal light 12V 27W x2 Meter light 14 V 1 4 W x2 Neutral indicator light 12V 1 7W x 1 High beam indicator light 12 V
5. is important for several characteris tics of your motorcycle such as handling braking performance and safety Do not carry loosely packed items that can shift Securely pack your heaviest items close to the center of the motorcycle and dis tribute the weight evenly from side to side Properly adjust the suspen sion for your load and check the condition and pressure of your tires NEVER OVERLOAD YOUR MOTORCYCLE Make sure the total weight of the cargo rider passen ger and accessories fairing sad dlebags etc if approved for this model does not exceed the maxi mum load of the motorcycle Opera tion of an overloaded motorcycle could cause tire damage an acci dent or even injury PERIODIC MAINTENANCE AND MINOR REPAIR 2 Tire inspection Always check the tires before op erating the motorcycle If a tire tread shows crosswise lines min imum tread depth if the tire has a nail or glass fragments in it or if the side wall is cracked contact a Yamaha dealer immediately and have the tire replaced PERIODIC MAINTENANCE AND MINOR REPAIR 1 Tread depth 2 Sidewall 3 Wear indicator Minimum tire tread depth front and rear 0 04 in 1 0 mm It is dangerous to ride with a worn out tire When a tire tread begins to show lines have a Yamaha dealer replace the tire immediately Brakes tires and related wheel parts replacement should also be left to a Yamaha dealer 3 Tire information Thi
6. Please read the following labels carefully before operating this motorcycle N SAFETY INFORMATION 1 California only EMISSION HOSE ROUTING CARB CARB FUEL TANK ATMOSPHERE CANISTER YAMAHA 4LE 21686 00 A WARNING BEFORE YOU OPERATE THIS VEHICLE READ THE OWNER S MANUAL AND ALL LABELS ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protective clothing YAMAHA 3MX 2118K 00 WARNING This unit contains high pressure nitrogen gas Mishandling can cause explosion Read owner s manual for instructions Do not incinerate puncture or open YAMAHA 4AA 22259 00 1 8 TIRE INFORMATION Cold tire normal pressure should be set as follows Up to 90 kg 198 Ibs load FRONT 250 kPa 2 50 kgf cm 36 psi REAR 250 kPa 2 50 kgf cm 36 psi 90 kg 198 Ibs maximum load FRONT 250 kPa 2 50 kgf cm 36 psi REAR _ 280 kPa 2 80 kgf cm 41 psi 4NK 21668 00 Left view Right view Controls Instruments DESCRIPTION Left view N 1 Shift pedal 2 Starter choke 3 Fuel cock 4 Steering lock 5 Tool kit page 3 5 page 3 9 page 3 8 page 3 9 page 6 1 2 1 6 Seat lock 7 Rear turn signal 8 Tail brake light 9 Muffler page 3 10 page 6 28 page 6 28 DESCRIPTION Right view 12 11 10 Rear shock absorber spring preload adjusing nut 11 Pas
7. 2 Turn the adjusting nut in direction 8 to increase spring preload and in direction to decrease spring preload A 3 Tighten the locknut to the speci fied torque Measurement A otandard length 1 79 in 45 5 mm Minimum length 1 59 in 40 5 mm Hard Maximum length 1 91 in 48 5 mm Soft Tightening torque Locknut 18 ft Ib 2 5 m kg 25 Nm Always tighten the locknut against the spring adjusting nut and tighten the locknut to the specified torque beyond the maximum or minimum setting 3 13 This shock absorber contains high ly pressurized nitrogen gas Read and understand the following infor mation before handling the shock absorber The manufacturer cannot be held responsible for property damage or personal injury that may result from improper handling 1 Do not tamper with or attempt to open the cylinder assembly 2 Do not subject the shock ab sorber to an open flame or oth er high heat source This may cause the unit to explode due to excessive gas pressure 3 Do not deform or damage the cylinder in any way Cylinder damage will result in poor damping performance 4 Take your shock absorber to Yamaha dealer for any service INSTRUMENT AND CONTROL FUNCTIONS Sidestand This model is equipped with an ignition circuit cut off system The motorcycle must not be ridden when the sidestand is down The sidestand is located on the left side of the frame Refer to page
8. 5 1 for an explanation of this sys tem This motorcycle must not be oper ated with the sidestand in the down position If the stand is not properly retracted it could contact the ground and distract the operator resulting in a possible loss of con trol Yamaha has designed into this motorcycle a lockout system to as sist the operator in fulfilling the re sponsibility of retracting the sidestand Please check carefully the operating instructions listed be low and if there is any indication of a malfunction return the motor cycle to a Yamaha dealer immedi ately for repair INSTRUMENT AND CONTROL FUNCTIONS ENGINE WILL STALL Check the operation of the sidestand SIDESTAND SWITCH IS OK switch and clutch switch against the in formation below WARNING TURN THE MAIN SWITCH TO ON If improper operation is noted con AND THE ENGINE STOP SWITCH TO sult a Yamaha dealer immediately Sidestand clutch switch operation check CX TRANSMISSION IS IN GEAR AND SIDESTAND IS UP PULL IN CLUTCH LEVER AND PUSH THE START SWITCH ENGINE WILL START CLUTCH SWITCH IS OK SIDESTAND IS DOWN Pre operation check list PRE OPERATION CHECKS Owners are personally responsible for their vehicle s condition Your motorcycle s vital functions can start to deteriorate quickly and unexpectedly even if it remains unused for instance if it is exposed to the elements Any damage fluid leak or loss of t
9. Engine turns over Check connections slowly or recharge 6 29 3 Ignition Remove spark plugs and check electrode PERIODIC MAINTENANCE AND MINOR REPAIR 5 Engine overheating a WARNING Do not remove the radiator cap when the engine and radiator are hot Scalding hot fluid and steam may be blown out under pressure which could cause serious injury Open the radiator cap as follows Wait until the engine has cooled Place a thick rag like a towel over the radiator cap and slowly rotate the cap counterclockwise to the detent This procedure allows any residual pressure to escape When the hissing sound has stopped press down on the cap while turning counter clockwise and remove it NO Ask a Yamaha dealer leakage to inspect and repair Check the cooling system for leakage Add coolant See NOTE Restart the engine If the engine overheats again 9 ask a Yamaha dealer to inspect and repair Wait until the engine Check the coolant level in the has cooled reservoir tank and or radiator Level is OK NOTE If it is difficult to get the recommended coolant tap water can be temporarily used provided that it is changed to the recommended coolant as soon as pos sible 6 30 Cleaning Storage CLEANING AND STORAGE Cleaning Frequent thorough cleaning of your motorcycle will not only enhance its appearance but will improve its gener al performance and ex
10. INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE EXCLUSIONS MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE YAMAHA MOTOR CORPORATION U S A Post Office Box 6555 Cypress CA 90630 PO gt gt gt gt WARRANTY QUESTIONS AND ANSWERS What costs are my responsibility during the warranty period The customer s responsibility includes all costs of normal maintenance services non warranty repairs accident and collision damage and oil oil filters air filters spark plugs and brake shoes or pads What are some examples of abnormal strain neglect or abuse These terms are general and overlap each other in areas Specific examples include Running the machine out of oil sustained high rpm full throttle use operating the machine with broken or damaged part which causes another part to fail damage or failure due to improper or careless transporation and or tie down and so on If you have any specific questions on operation or maintenance please contact your dealer for advice Does the warranty cover incidental costs such as towing or transportation due to a failure No The warranty is limited to repair of the machine itself May perform any or all of the recommended maintenance shown in the Owner s Manual instead of having the dealer do them Yes if you are a qualified mechanic and follow the proc
11. If the battery seems to have dis charged consult a Yamaha dealer e If the motorcycle is equipped with optional electrical accessories the battery tends to discharge more quickly so be sure to re charge it periodically ever try to remove the sealing caps of the battery cells The bat tery will be damaged PERIODIC MAINTENANCE AND MINOR REPAIR Battery electrolyte is poisonous and dangerous causing severe burns etc It contains sulfuric acid Avoid contact with skin eyes or clothing Antidote EXTERNAL Flush with water INTERNAL Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Call a physician immediately EYES Flush with water for 15 min utes and get prompt medical atten tion Batteries produce explosive gases Keep sparks flame ciga rettes etc away Ventilate when charging or using in an enclosed space Always shield your eyes when working near batteries KEEP OUT OF REACH OF CHIL DREN Battery storage When the motorcycle is not used for month or longer remove the battery fully charge it and store it in cool dry place Completely recharge the bat tery before storing Storing discharged battery can cause permanent battery damage Use battery charger designed for a sealed type MF battery Using conventional battery charger will cause battery dam age If you do not have sealed type battery charger contact
12. MINOR REPAIR 6 2 PERIODIC MAINTENANCE AND MINOR REPAIR PERIODIC MAINTENANCE CHART FOR EMISSION CONTROL SYSTEM INITIAL ODOMETER READINGS 600 mi 4 000 mi 8 000 mi 12 000 mi 16 000 mi 20 000 mi ITEM ROUTINE 1 000 km 7 000 km 13 000 km 19 000 km 25 000 km 31 000 km or or or or or or 1 month 6 months 12 months 18 months 24 months 30 months e Check and adjust valve clearance when Mee Deum Ser sem I e Check condition e Adjust gap and clean Spark plug e Check ventilation hose for cracks or E system damage Replace if necessary NEN Replace at 8 000 13 000 km or 12 months and thereafter every 8 000 mi 13 000 km or 12 months e Check fuel hose for cracks or damage Replace if necessary e Replace initial 20 000 mi 31 000 km and thereafter every 20 000 mi 31 000 km e Check for leakage e Retighten if necessary Replace gasket s if necessary Carburetor e Adjust synchronization of carburetors synchronization e Check and adjust engine idle speed D Idle speed e Adjust cable free play Evaporative emission control e Check control system for damage system For e Replace if necessary California only Since these items require special tools data and technical skills they should be serviced by Yamaha dealer 6 3 PERIODIC MAINTENANCE AND MINOR REPAIR NOTE For odometer readings or time periods higher than 20 00
13. below 50 F 10 C require about 35 seconds with the starter fully open then about 2 5 minutes with the starter in the half open position For maximum engine life always warm up the engine before starting off Never accelerate hard with a cold engine 5 3 Starting a warm engine The starter choke is not required when the engine is warm See the prior to operating the motorcycle for the first time OPERATION AND IMPORTANT RIDING POINTS Do not coast for long periods with the engine off and do not tow the motorcycle long dis tance Even with gears in neu tral the transmission is only properly lubricated when the engine is running Inadequate Shifting lubrication may damage the The transmission lets you control the transmission amount of power you have available at 2 Always use the clutch when a given speed for starting accelerat changing gears The engine ing climbing hills etc The use of the transmission and driveline are shift pedal is shown in the illustration not designed to withstand the To shift into neutral depress the shift shock of forced shifting and pedal repeatedly until it reaches the can be damaged by shifting end of its travel then raise the pedal without using the clutch slightly 5 4 OPERATION AND IMPORTANT RIDING POINTS To start out and accelerate 1 2 Pull the clutch lever to disengage the clutch Shift into first gear The neutral in di
14. below ap proximately 0 9 US gal 0 8 Imp gal 3 5 L this light will come on When this light comes on switch the fuel cock to RES Then fill the tank at the first opportunity 3 Neutral indicator light This indicator comes on when the transmission is in neutral 4 Turn indicator light lt gt This indicator flashes when the turn switch is moved to the left or right 5 Oil level indicator light This indicator light will come on if the oil level is low To check that the indi cator light is working properly e Turn the engine stop switch to and the main switch to ON e Put the transmission in neutral or apply the clutch lever e Push the start switch If the indicator light does not come on while pushing the start switch have a Yamaha dealer inspect the electrical circuit INSTRUMENT AND CONTROL FUNCTIONS NOTE Even if the oil is filled to the specified level the indicator light may flicker when riding on slope or during sud den acceleration or deceleration but this is normal 6 Engine overheat indicator light E This indicator light will come on if the engine overheats If the light comes on stop the engine immediately and allow the engine to cool To check that the indicator light is working properly e Turn the engine stop switch to and the main switch to ON e Put the transmission in neutral or apply the clutch lever Push the
15. e Fill with fuel if necessary ve Lights signals and 07 Check for proper operation 6 27 6 28 NOTE Pre operation checks should be made each time the motorcycle is used Such an inspection can be thoroughly accom plished in a very short time and the added safety it assures is more than worth the time involved e If any item in the PRE OPERATION CHECK is not working properly have it inspected and repaired before op erating the motorcycle e The engine exhaust system will be very hot after the engine has been run Be careful not to touch them or to allow any clothing item to contact them during inspection or repair 4 2 Starting and warming up cold engine Starting warm engine Shifting To start out and accelerate To decelerate Recommended shift point Engine break in Parking OPERATION AND IMPORTANT RIDING POINTS 1 Before riding this motorcycle become thoroughly familiar with all operating controls and their functions Consult Yamaha dealer regarding any control or function that you do not thoroughly understand 2 Never start your engine or let it run for any length of time in a closed area The exhaust fumes are poisonous and can cause loss of consciousness and death within a short time Al ways operate your motorcycle in an area with adequate venti lation 3 Before starting out always be sure the sidestand is up Fail ure to retract the sidestand completely can result
16. fluid level and leakage If the control lever free play becomes excessive and the motor cycle creeps or stalls when shifted into gear or if the clutch slips causing ac celeration to lag behind engine speed there is probably air in the clutch sys tem and it must be bled out Ask a Yamaha dealer to do this service PERIODIC MAINTENANCE AND MINOR REPAIR e Check the brake lever free play Be sure the brake is working properly e A soft or spongy feeling in the brake lever can indicate the presence of air in the brake system This air must be re 2 Adjusting bolt moved by bleeding the brake system before the motorcycle Front brake lever free play is operated Air in the system adjustment will cause greatly diminished The free play at the front brake lever braking capability and can re should be 0 08 0 2 in 2 5 mm sult in loss of control and an 1 Loosen the locknut accident Have a Yamaha deal 2 Turn the adjusting bolt in direction er inspect and bleed the system to increase free play or in direc if necessary tion to decrease free play 3 After adjusting tighten the lock nut 6 18 PERIODIC MAINTENANCE AND MINOR REPAIR Rear brake pedal height adjustment The top of the brake pedal should be positioned 3 9 in 100 mm below the top of the footrest If not ask a Yamaha dealer to adjust it soft or spongy feeling in the brake pedal can indicate the presence of air in the brake syst
17. formance down 6 21 Brake and shift pedal lubrication Lubricate the pivoting parts Recommended lubricant Yamaha Chain and Cable Lube or SAE 10W30 motor oil PERIODIC MAINTENANCE AND MINOR REPAIR 6 22 PERIODIC MAINTENANGE AND MINOR REPAIR Brake and clutch lever Sidestand lubrication lubrication Lubricate the sidestand pivoting and Lubricate the pivoting parts mating parts Check to see that the sidestand moves up and down Recommended lubricant smoothly Yamaha Chain and Cable Lube Recommended lubricant Yamaha Chain and Cable Lube or SAE 10W30 motor oil or SAE 10W30 motor oil If the sidestand does not move smoothly consult a Yamaha dealer 6 23 Front fork inspection Securely support the motorcycle so there is no danger of it falling over 1 Visual check Check for scratches or damage on the inner tube and excessive oil leakage from the front fork 2 Operation check Place the motorcycle on a level place a Hold the motorcycle in an upright position and apply the front brake b Push down hard on the handle bars several times and check if the fork rebounds smoothly ment is found with the front fork consult a Yamaha dealer 6 24 PERIODIC MAINTENANCE AND MINOR REPAIR Battery This motorcycle is equipped with a sealed type battery Therefore it is not necessary to check the electrolyte or fill the battery with distilled water e
18. may help you to avoid an accident c We recommend that you practice riding your motorcycle where there is no traffic until you have be come thoroughly familiar with your motorcycle and all of its controls Many motorcycle accidents have been caused by motorcycle operator errors A typical error made by the operator is veering wide on a turn due to EXCESSIVE SPEED or undercornering insufficient lean angle for the speed a Always obey the speed limits and never travel faster than warranted by road and traffic conditions b Always signal before turning or changing lanes Make sure other motorists see you The operator s and passenger s posture are important for proper control a he operator should keep both hands on the handlebars and both feet on the operator footrests during operation to maintain control of the motorcycle b The passenger should always hold on to the operator or the seat strap or grab bar if the motorcycle is so equipped with both hands and keep both feet on the passenger footrests c Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or drugs This motorcycle is designed for on road use only It is not suitable for off road use N SAFETY INFORMATION Protective apparel The majority of fatalities from motorcycle accidents are the result of head injuries The use of a safety hel met is the single most critical factor in
19. record in accordance with federal law MON SWIECI ae v Start SWITCH 34 Engine oil and oil filter cartridge Ma ceceg ee c 6 10 SLANT switch OA Engine overheat indicator light 3 2 33 Engine stop switch Headlight bulb replacement 6 27 Helmet holders 3 131 NE Au M pe High beam indicator light 3 1 _ Battery storage 6 25 Final gear oll esee LM NC ARAM M QUNM Brake and clutch lever lubrication 6 23 Front brake lever 3 5 Brake and shift pedal lubrication 6 22 Front brake lever free play Brake fluid replacement 6 21 AN USIMEN c 6 18 Identification numbers record 9 1 Brake light switch adjustment 6 19 Front fork inspection 6 24 Indicator ONS 2 di rp ERR 31 c Front fork spring preload Engine overheat indicator light 3 2 C o 2 3 12 Fuel level indicator light
20. start switch If the indicator light does not come on while pushing the start switch have a Yamaha dealer inspect the electrical circuit 7 Overdrive Engine trouble indica tor light O D e This indicator light will come on when the transmission is in over drive 5th gear This indicator light will also come on or flash if trouble occurs in an engine monitoring circuit In such a case take the motorcycle to a Yamaha dealer to have the self diagnostic systems checked INSTRUMENT AND CONTROL FUNCTIONS 1 Trip button 2 Odometer Trip meter Speedometer This speedometer is equipped with an odometer and a trip meter Pushing the TRIP button will change the dis play from one to the other When set to ODO it indicates the motorcycle s to tal mileage When set to TRIP it indi cates the motorcycle s mileage since the trip meter was last reset Use the trip meter to estimate how far you can ride on a tank of fuel This information will enable you to plan fuel stops in the future To reset the trip meter to push the TRIP button until it displays TRIP then push it once again and hold it down for at least one second NOTE This motorcycle does not have a ta chometer However it is equipped with an engine speed limiter which pre vents the engine speed from exceed ing approximately 6 000 r min and the vehicle from exceeding a top riding speed of approximately 112
21. the prevention or reduction of head injuries 1 Always wear an approved helmet 2 Wear a face shield or goggles Wind on your unprotected eyes could contribute to an impairment of vi sion which could delay seeing a hazard 3 The use of heavy boots jacket trousers gloves etc is effective in preventing or reducing abrasions or lacerations 4 Never wear loose fitting clothing It could catch on the control levers footrests or wheels and cause in jury or accident 5 Never touch the engine or exhaust system during or after operation They become very hot and can cause burns Always wear protective clothing that covers your legs ankles and feet 6 A passenger should also observe the above precautions Modification Modifications made to the motorcycle not approved by Yamaha or the removal of original equipment may render your motorcycle unsafe for use and may cause severe personal injury Modifications may also make your motorcycle illegal to use Loading and accessories Adding accessories or cargo to your motorcycle can adversely affect stability and handling if the weight distribution of the machine is changed To avoid the possibility of an accident extreme caution should be used if adding cargo or accessories to your motorcycle Use extra care if riding a motorcycle which has added cargo or accessories Here are some general guidelines to follow if loading cargo or adding acces sories to your motorcycle 1 3 N SAFET
22. the way to Move in direction to turn off the the right starter choke Open the steering lock cover Insert the key and turn it counter clockwise 1 8 turn e Push the key in and turn it back 1 8 turn clockwise e Check that the steering is locked e Remove the key and close the steering lock cover 3 9 On the right side of the headpipe there is also a place to lock the steering with a padlock Turn the handlebars to align the holes in the two brackets and lock the steering with suitable padlock INSTRUMENT AND CONTROL FUNCTIONS Rider s seat The rider s seat lock is located behind the rider s seat on the left side To open the seat insert the key in the seat lock and turn it counterclockwise Then remove the seat To reinstall the seat insert the projec tion on the front of the seat into the seat holder on the frame then push down on the rear of the seat Turn the key to center position and remove it Make sure that the seat is securely fit ted 3 10 INSTRUMENT AND CONTROL FUNCTIONS Helmet holders There are two helmet holders under the rider s seat To secure a helmet on the right side holder simply hook the buckle of the helmet strap over the holder and close the seat securely 1 Helmet holding cable To secure a helmet on the left side holder use the helmet holding cable located beside the tool kit Pass the cable through the buckle on the helmet strap
23. type 4 cylinder Periodic oil change 3 7 US qt 3 1 Imp qt 3 5 L Displacement 1 294 cm With oil filter replacement 3 9 US qt 3 3 Imp qt 3 7 L Bore x Stroke 3 11 x 2 60 in 79 x 66 mm Total amount 4 5 US qt 3 8 Imp qt 4 3 L Compression ratio 10 1 Final gear oil Starting system Electric starter Type SAE80API GL 4 Hypoid Gear Lubrication system Wet sump Oil Final gear case capacity 0 21 US qt 0 18 Imp qt 0 2 L Radiator capacity including all routes 3 07 US qt 2 55 Imp qt 2 9 L Air filter Fuel Type Fuel tank capacity Reserve amount Carburetor Type x quantity Manufacturer Spark plug Type Manufacturer Spark plug gap Clutch type Transmission Primary reduction system Primary reduction ratio Secondary reduction system Secondary reduction ratio Transmission type Operation Gear ratio 151 2nd ard Dry type element Unleaded fuel 4 8 US gal 4 0 Imp gal 18 L 0 9 US gal 0 8 Imp gal 3 5 L BDS28 x 4 MIKUNI DPR7EA 9 NGK or X22EPR U9 DENSO 0 03 0 04 in 0 8 0 9 mm Wet multiple disc Spur gear 1 666 Shaft drive 2 566 Constant mesh 5 speed Left foot operation 2 437 1 578 1 160 Ath 5th Chassis Frame type Caster angle Trail Tire Type Size Front Rear Manufacturer model Front Rear Maximum load Air pressure cold tire Up to 90 kg 198 Ib load Front Rear SPECIFICATIONS 0 906 0 750 Double cradle 30 5 0 in 126 mm Tubeless
24. 0 mi 49 000km or 48 mos 36 000 mi 55 000km or 54 mos 40 000 mi 61 000km or 60 mos 9 6 CONSUMER INFORMATION DATE OF SERVICING DEALER SERVICE MENE NAME AND ADDRESS AER CONSUMER INFORMATION YAMAHA ROYAL STAR ROYAL STAR TOUR CLASSIC Yamaha Motor Corporation U S A hereby warrants that each new Yamaha Royal Star Royal Star Tour Classic motorcycle purchased from an authorized Yamaha motorcycle dealer in the continental United States will be free from defects in material or workmanship for the period of time stated herein subject to cer tain stated limitations THE PERIOD OF WARRANTY for the Yamaha Royal Star Roy al Star Tour Classic including windshield saddlebags and mounting hardware installed as original equipment shall be five 5 years from the date of purchase regardless of mileage MODELS EXCLUDED FROM WARRANTY include those used for non Yamaha authorized renting leasing or other commer cial purposes DURING THE PERIOD OF WARRANTY any authorized Yama ha motorcycle dealer will free of charge repair or replace any part adjudged defective by Yamaha due to faulty workmanship or material from the factory Parts used in warranty repairs will be warranted for the balance of the product s warranty period All parts replaced under warranty become property of Yamaha Mo tor Corporation U S A GENERAL EXCLUSIONS from this warranty shall include any failures caused by Compe
25. 0 mi 31 000 km or 30 months repeat the same maintenance as listed in the table from the 4 000 mi 7 000 km or 6 month interval 6 4 PERIODIC MAINTENANGE AND MINOR REPAIR GENERAL MAINTENANCE AND LUBRICATION CHART INITIAL ODOMETER READINGS 600 mi 4 000 mi 8 000 mi 12 000 mi 16 000 mi 20 000 mi ITEM ROUTINE TYPE 1 000 km 7 000 km 13 000 km 19 000 km 25 000 km 31 000 km or or or or or or 1 month 6 months 12 months 18 months 24 months 30 months ames fire free peme fre Air filter e Clean with compressed air See NOTE Replace if necessary e Check hoses for cracks or damage replace if necessary Replace coolant every 24 Ethylene glycol months antifreeze coolant e Adjust free play Brake system e Check and replace pads if necessary e Check operation and fluid Clutch leakage see NOTE page 6 7 Gi Final gear oil gi Control cable e Correct if necessary e Check for leakage Rear arm pivot bearing II E E fluid Cooling system SAE 80 API GL 4 Replace every 16 000 oi gear oil 25 000 km or 24 months Yamaha chain and cable lube or SAE 10W30 motor oil e Apply chain lube thoroughly e Check bearing assembly for looseness e Moderately repack every 16 000 mi 25 000 km Medium weight wheel bearing grease PERIODIC MAINTENANCE
26. 1 7W x 1 Turn indicator light 12 V 1 7W x 1 Oil level indicator light 12 V 1 7W x 1 Fuel level indicator light 14V 3W x1 Engine overheat indicator 12V 1 7W x 1 light Overdrive Engine trouble 12V 1 7W x 1 indicator light Fuses Main fuse 30A Ignition fuse 10A Signaling system fuse 10A Headlight fuse 15A Fan fuse 10A Back up fuse 5A Identification numbers record Key identification number Vehicle identification number Model label Reporting safety defects Motorcycle noise regulation Maintenance record Warranty CONSUMER INFORMATION Identification numbers record Record the key identification number vehicle identification number and mod el label information in the spaces pro vided for assistance when ordering spare parts from Yamaha dealer or for reference in case the vehicle is sto len 1 KEY IDENTIFICATION NUMBER HEN 2 VEHICLE IDENTIFICATION NUMBER NNNM 3 MODEL LABEL INFORMATION 1 Key identification number Key identification number The key identification number is stamped on the key tag Hecord this number in the space provided and use it for reference when obtaining a new Key 9 1 1 Vehicle identification number Vehicle identification number The vehicle identification number is stamped into the steering head pipe Hecord this number in the space pro vided NOTE a The vehicle identification number is used to identify your motorcycle and may be used to r
27. 3 Turn signal and taillight bulb replacement bring it to a Yamaha dealer The skilled 1 Remove the screws and the technicians at a Yamaha dealership lense have the tools experience and know 2 Push the bulb inward and turn it how to properly service your motor counterclockwise cycle Use only genuine Yamaha parts 3 Place a new bulb in the socket on your motorcycle Imitation parts Push the bulb inward and turn it may look like Yamaha parts but they clockwise until it engages into the are often inferior Consequently they socket have shorter service life and can lead 4 Install the lense and the screws to expensive repair bills Do not the screws as the lense may break 6 28 PERIODIC MAINTENANCE AND MINOR REPAIR Troubleshooting chart Never check the fuel system while smoking or in the vicinity of an open flame Enough fuel Go to compression check Engine doesn t start go to iid compression check Go to ignition check Ask a Yamaha dealer to inspect 1 Fuel Check if there is fuel in the fuel tank 2 Compression Use electric starter No compression Wipe clean with dry cloth and Open the throttle half way and start adjust plug gap or replace plug the engine Ask a Yamaha dealer to inspect Engine doesn t start go to battery check 4 Batter y Battery good Engine doesn t start ask a Yamaha Use electric starter dealer to inspect
28. AND MINOR REPAIR Headlight bulb replacement This motorcycle is equipped with a quartz bulb headlight If the headlight bulb burns out replace the bulb as fol lows 1 Remove the screws holding the headlight assembly 2 Remove the headlight connector and the bulb cover 3 Unhook the bulb holder and re move the defective bulb Keep flammable products and your hands away from a bulb while it is on as it is hot Do not touch a bulb until it cools down 4 Put a new bulb into position and secure it in place with the bulb holder 6 27 Avoid touching the glass part of a bulb Keep it free from oil other Wise the transparency of the glass life of the bulb and luminous flux Will be adversely affected If oil gets on a bulb thoroughly clean it with a cloth moistened with alcohol or lac quer thinner 5 Install the bulb cover and the headlight connector If the head light beam adjustment is neces sary ask a Yamaha dealer to make that adjustment PERIODIC MAINTENANGE AND MINOR REPAIR FAA Troubleshooting Although Yamaha motorcycles receive a rigid inspection before shipment from the factory trouble may occur during operation Any problem in the fuel compression or ignition systems can cause poor starting and loss of power The trouble shooting chart describes quick easy procedure for making checks If your motorcycle requires any repair 1 Screw x 2 1 Screw x
29. AND MINOR REPAIR INITIAL ODOMETER READINGS 600 mi 4 000 mi 8 000 mi 12 000 mi 16 000 mi 20 000 mi ITEM ROUTINE TYPE 1 000 km 7 000 km 13 000 km 19 000 km 25 000 km 31 000 km or or or or or or 1 month 6 months 12 months 18 months 24 months 30 months Yamaha chain and cable lube or SAE 10W30 motor oil Yamaha chain and cable lube or SAE 10W30 motor oil pedal shaft Yamaha chain and cable lube or SAE e Check operation and Sidestand pivot lubricate Apply chain lube lightly 10W30 motor oil e Check and clean or e Check operation and for leakage e Check bearing assembly Steering for looseness Medium weight wheel Clutch lever pivot shaft Brake pedal and shift e Apply chain lube lightly e Lubricate e Apply chain lube lightly bearings e Moderately repack every bearing grease 16 000 mi 25 000 km e Check bearings for Rear suspen Molybdenum disulfide Since these items require special tools data and technical skills they should be serviced by a Yamaha dealer 6 6 PERIODIC MAINTENANCE AND MINOR REPAIR NOTE Brake fluid replacement 1 4 cC nm When disassembling the master cylinder or caliper cylinder replace the brake fluid Normally check the brake fluid level and add fluid as required On the inner parts of the master cylinder and caliper cylinde
30. KLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE DO NOT ATTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE ATTAINED A SATISFAC TORY KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES REGULAR INSPECTIONS AND CAREFUL MAINTENANCE ALONG WITH GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE AFFIX DEALER LABEL HERE XVZ13A C OWNER S MANUAL 01997 by Yamaha Motor Corporation U S A 2nd Edition November 1997 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 11 17 SAFETY INFORMATION DESCRIPTION INSTRUMENT A AND CONTROL FUNCTIONS PRE OPERATION CHECKS OPERATION AND IMPORTANT RIDING POINTS PERIODIC MAINTENANCE AND MINOR REPAIR CLEANING AND STORAGE SPECIFICATIONS CONSUMER INFORMATION Safe riding Protective apparel Modification Loading and accessories Gasoline and exhaust gas Location of the important labels N SAFETY INFORMATION TWO WHEELED MOTORCYCLES ARE SINGLE TRACK VEHICLES THEIR SAFE USE AND OPERA TION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EX PERTISE OF THE OPERATOR EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING HE OR SHE SHOULD 1 OBTAIN THOROUGH INSTRUC
31. NO NN E c Dear Yamaha ATV Owner Please Review this IMPORTANT SAFETY CARD before operating your ATV If card is not attached call 1 800 344 6418 Dear New Yamaha ATV Owner CONGRATULATIONS ON THE PURCHASE OF YOUR NEW YAMAHA ATV You have purchased quality Yamaha product that with proper use and care will provide hours of riding pleasure BEFORE YOU OPERATE YOUR NEW ATV Yamaha recommends these important points READ YOUR OWNERS MANUAL A CHILD UNDER 12 YEARS OLD SHOULD NOT OPERATE AN ATV WITH ENGINE SIZE 70CC OR GREATER CHILD UNDER 16 YEARS OLD SHOULD NOT OPERATE AN ATV WITH ENGINE SIZE GREATER THAN 90CC TAKE THE FREE HANDS ON TRAINING COURSE OFFERED BY YAMAHA ASK YOUR DEALER FOR DETAILS OR CALL 1 800 887 2887 If you have any questions about these points or if you purchased your ATV from an authorized Yamaha dealership and were not informed of the age recommendation for your ATV by the dealership please fill out the information below and mail this card to Yamaha today ATV Model Purchase Date READ CAREFULLY BUSINESS REPLY MAIL POSTAGE WILL BE PAID BY ADDRESSEE YAMAHA MOTOR CORPORATION U S A BOX 6555 CYPRESS CALIFORNIA 90630 9989 ATTN SALES ADMINISTRATION NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES INTRODUCTION 5 r This model is the result Congratulations on your purch of Yamaha s vast experience in th sporting touring a
32. TIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION 2 OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER S MANUAL 3 OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES 4 OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED BY THE OWNER S MANUAL AND OR WHEN MADE NECESSARY BY MECHANICAL CONDITIONS Safe riding 1 Always make pre operation checks Careful checks may help prevent an accident 2 This motorcycle is designed to carry the operator and a passenger 3 The failure of motorists to detect and recognize motorcycles in traffic is the predominating cause of au tomobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore a Wear a brightly colored jacket b Use extra caution when you approach and pass through intersections since intersections are the most likely places for motorcycle accidents c Ride where other motorists can see you Avoid riding in another motorist s blind spot 2 N SAFETY INFORMATION Many accidents involve inexperienced operators In fact many operators who have been involved in accidents do not even have a current motorcycle license a Make sure you are qualified Also only lend your motorcycle to experienced operators b Know your skills and limits Staying within your limits
33. Y INFORMATION Loading The total weight of the operator passenger accessories and cargo must not exceed the maximum load limit of XVZ13A C 448 lbs 203 kg When loading within these weight limits keep the following in mind 1 Cargo and accessory weight should be kept as low and close to the motorcycle as possible Be sure to distribute the weight as evenly as possible on both sides of the machine to minimize imbalance or in stability 2 Shifting weights can create a sudden imbalance Make sure that accessories and cargo are securely attached to the motorcycle before riding Recheck accessory mounts and cargo restraints frequently 3 Never attach any large or heavy items to the handlebars front forks or front fender These items in cluding such cargo as sleeping bags duffle bags or tents can create unstable handling or slow steer ing response Accessories Genuine Yamaha accessories have been specifically designed for use on this motorcycle Since Yamaha cannot test all other accessories which may be available you must personally be responsible for the prop er selection installation and use of non Yamaha accessories You should use extreme caution when se lecting and installing any accessories Keep in mind these guidelines for mounting accessories in addition to those provided under LOADING 1 Never install accessories or carry cargo that would impair the performance of your motorcycle Care fully inspect the acc
34. ateri al Because the engine is brand new you must not put an excessive load on it for the first 600 mi 1 000 km The various parts in the engine wear and polish themselves to the correct oper ating clearances During this period prolonged full throttle operation or any condition which might result in exces sive heating of the engine must be avoided 5 6 1 0 90 mi 0 150 km Avoid operation above 1 3 throttle Stop the engine and let it cool for 5 to 10 minutes after every hour of operation Vary the speed of the motorcycle from time to time Do not operate it at one set throttle position 2 90 300 mi 150 500 km Avoid prolonged operation above 1 2 throttle Rev the motorcycle freely through the gears but do not use full throttle at any time 3 300 600 mi 500 1 000 km Avoid cruising speeds in excess of 3 4 throttle be sure to replace the engine oil oil filtrer and final gear oil OPERATION AND IMPORTANT RIDING POINTS 4 600 mi 1 000 km and beyond Avoid prolonged full throttle oper ation Vary speed occasionally If any engine trouble should occur during the break in period consult a Yamaha dealer immediately Parking When parking the motorcycle stop the engine and remove the ignition key Turn the fuel cock to OFF whenever stopping the engine The exhaust system is hot Park the motorcycle in a place where pedes trians or children are not likely to touch the mo
35. can result in poor performance adverse handling characteristics shortened tire life 3 Ride at moderate speeds after changing a tire since the tire sur face must first be broken in for it to develop its optimal characteris tics Tightening torque Valve stem nut 1 16 ft lb 0 16 m kg 1 6 Nm Valve stem locknut 1 16 ft lb 0 16 m kg 1 6 Nm 6 16 PERIODIC MAINTENANGE AND MINOR REPAIR Accessories or replacement parts This motorcycle is not designed to pull trailer or to be attached to sidecar The accessories or re placement parts you choose for your motorcycle should be de signed specifically for it and they must be securely mounted to main tain the inherent stability of the original design Genuine Yamaha Parts and Accessories are de signed and tested to be compatible with your motorcycle Please con sider Genuine Yamaha Parts and Accessories before making an ac cessory purchase Use of non Yamaha approved parts or acces sories may cause loss of handling stability and riding safety Since Yamaha cannot control the quality of parts or accessories manufac tured by other companies Yamaha cannot be held liable for any conse quences caused by the use of items which have not been approved by Yamaha Clutch lever free play adjustment This motorcycle has a hydraulic clutch There are no adjustments to perform but the clutch system must be inspect ed periodically for proper
36. cator light should go out Open the throttle gradually and at the same time release the clutch lever slowly At the recommended shift point in the table on page 5 6 close the throttle and at the same time quickly pull in the clutch lever Shift into second gear Be careful not to shift into neutral Open the throttle part way and gradually release the clutch lever Follow the same procedure when shifting to the next higher gear Al ways shift gears at the recom mended shift points 5 5 To decelerate 1 Apply both the front and the rear brakes at the same time to slow the motorcycle When the motorcycle reaches 16 mi h 25 km h shift into first gear Any time the engine is about to stall or runs very roughly pull in the clutch and use the brakes to stop When the motorcycle is almost completely stopped shift into neutral The neutral indicator light should come on Recommended shift point M Deceleration shift point mi h km h Acceleration shift point mi h km h 1st 2nd 2nd gt 3rd gt 4th Ath gt 5th OPERATION AND IMPORTANT RIDING POINTS 1 3 0 90mi 0 150km 1 2 90 300mi 150 500km 3 4 300 600mi 500 1 000km 1 600mi 1 000km nr Engine break in There is never a more important period in the life of your motorcycle than the period between zero and 600 mi 1 000 km For this reason we ask that you carefully read the following m
37. d data equipment to do so properly PERIODIC MAINTENANCE AND MINOR REPAIR Valve clearance adjustment The correct valve clearance changes with use resulting in improper fuel air supply or engine noise To prevent this the valve clearance must be ad justed regularly This adjustment how ever should be left to professional Yamaha service technician Throttle cable free play Tires inspection To ensure maximum performance There should be a free play of 0 16 long service and safe operation note 0 24 in 4 6 mm at the throttle grip If the following the free play is incorrect ask a 1 lire air pressure Yamaha dealer to make this adjust Always check and adjust the tire ment pressure before operating the mo torcycle 6 13 Tire inflation pressure should be checked and adjusted when the temperature of the tire equals the ambient air temperature Tire infla tion pressure must be adjusted ac cording to total weight of cargo rider passenger and accessories fairing saddlebags etc if ap proved for this model and vehicle speed 448 Ib 203 kg XVZ13A C 36 psi 36 psi Up to 198 Ib 2 50 kgf cm 2 50 kgf cm 250 kPa 250 kPa 2 90 kg load 36 psi 41 psi 2 50 kgf cm 2 80 kgf cm 250 kPa 280 kPa Load is the total weight of cargo rider passenger and accessories 198 Ib 90 kg load Maximum load Proper loading of your motorcycle
38. days after transfer of ownership to the subsequent purchaser A reasonable dealer imposed fee may be charged for the inspec tion EMISSIONS CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Royal Star Royal Star Tour Classic that the vehicle is designed built and equipped so as to conform at the time of sale with all U S emissions standards applicable at the time of manufac ture and that it is free from defects in materials and workmanship which would cause it not to meet these standards for 18 642 miles 30 000 km or five years whichever occurs first Failures other than those resulting from defects in material or workmanship which arise solely as a result of owner abuse and or lack of proper maintenance are not covered by this warranty 9 7 YAMAHA MOTOR CORPORATION U S A MAKES NO OTH ER WARRANTY OF ANY KIND EXPRESSED OH IMPLIED ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA MO TOR CORPORATION U S A AND EXCLUDED FROM THIS WARRANTY SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU ALSO EXCLUDED FROM THIS WARRANTY ARE ANY INCIDENTAL OR CON SEQUENTIAL DAMAGES INCLUDING LOSS OF USE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF
39. done by a Yamaha dealer PERIODIC MAINTENANCE PROPER PERIODIC MAINTENANCE OF YOUR MOTORCYCLE IS IMPOR TANT IN ORDER TO ENJOY LONG PLEASURABLE SERVICE ESPE CIALLY IMPORTANT ARE THE MAINTENANCE SERVICES RELAT ED TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER ENGINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOWING TABLES OF PERIODIC MAINTENANCE THE SERVICES RELATED TO EMISSIONS CON TROL ARE GROUPED SEPARATE LY THESE SERVICES REQUIRE SPECIALIZED DATA KNOWL EDGE AND EQUIPMENT YAMAHA DEALERS ARE TRAINED AND EQUIPPED TO PERFORM THESE PARTICULAR SERVICES 6 1 1 Tool kit Tool kit The service information included in this manual is intended to provide you the owner with the necessary informa tion for completing some of your own preventive maintenance and minor re pairs The tools provided in the own ers tool kit are to assist you in the performance of periodic maintenance However some other tools such as a torque wrench are also necessary to perform the maintenance correctly NOTE If you do not have necessary tools re quired during service operation take your motorcycle to a Yamaha dealer for service Modifications to this motorcycle not approved by Yamaha may cause loss of performance excessive emissions and render it unsafe for use Consult Yamaha dealer be fore attempting any changes PERIODIC MAINTENANCE AND
40. e cables and purge out any moisture between the inner and outer cables 4 Block up the frame to raise both wheels off the ground 5 Tie a plastic bag over the exhaust pipe outlets to prevent moisture from entering 6 If storing in a humid or salt air at mosphere coat all exposed metal surfaces with a light film of oil Do not apply oil to any rubber parts or the seat cover 7 Remove the battery and fully charge it Store it in a cool dry place and completely recharge it once a month Do not store the battery in an excessively warm or cold place less than 30 F 0 C or more than 90 F 30 C See page 6 25 for battery storage pre cautions NOTE Make any necessary repairs before storing the motorcycle 7 3 Specifications SPECIFICATIONS Specifications Model XVZ13A C Engine oil Dimensions Type Overall length 97 6 in 2 480 mm dE ub EEG Overall width 36 4 in 925 mm VAMALUBE4TI0W30 Overall height 45 7 in 1 160 mm PS EE NE Seat height 28 1 in 715 mm ME NE UO NE NUN 1 YAMALUBE 4 20W40 Wheelbase 66 7 in 1 695 mm 31 1 Or SAE 20W40 Ground clearance 59in 150 Minimum turning radius 133 9 in 3 400 mm nuu ee ee Basic weight 728 Ib 330 kg Classification SE SF type or with oil and full fuel tank n Engine SF SE SD etc Engine type Liquid cooled 4 stroke DOHC Capacity Cylinder arrangement V
41. e the cap is properly installed and locked in place before riding the motorcycle 3 6 INSTRUMENT AND CONTROL FUNCTIONS 1 Filler tube 2 Fuel level Fuel Make sure there is sufficient fuel in the tank Fill the fuel tank to the bottom of the filler tube as shown in the illustra tion Do not overfill the fuel tank Avoid spilling fuel on the hot engine Do not fill the fuel tank above the bot tom of the filler tube or it may over flow when the fuel heats up later and expands ately with a dry and clean soft cloth Fuel may deteriorate painted sur faces or plastic parts Hecommended fuel UNLEADED FUEL Fuel tank capacity Total 4 8 US gal 4 0 Imp gal 18 L Heserve 0 9 US gal 0 8 Imp gal 3 5 L Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or research octane number of 91 or higher If knocking or pinging occurs use a dif ferent brand of gasoline or premium unleaded fuel Unleaded fuel will give you longer spark plug life and reduced 3 7 maintenance cost If unleaded gaso line is not available then leaded regu lar gasoline can be used Gasohol There are two types of gasohol gaso hol containing ethanol and that con taining methanol Gasohol containing ethanol can be used if ethanol content does not exceed 10 Gasohol con taining methanol is not recommended by Yamaha because it can cause fuel
42. edures specified in the Owner s and Service Manual We do recommend however that items requiring special tools or equipment be done by a Yamaha motorcycle dealer Will the warranty be void or cancelled if I do not operate or maintain my new motorcycle exactly as specified in the Owner s Manual No The warranty on a new motorcycle cannot be voided or cancelled However if a particular failure is caused by operation or maintenance other than as shown in the Owner s Manual that failure may not be covered under warranty What responsibility does my dealer have under this warranty Each Yamaha motorcycle dealer is expected to 1 Completely set up every new machine before sale 2 Explain the operation maintenance and warranty requirements to your satisfa tion at the time of sale and upon your request at any later date In addition each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the warranty coverage to remain effective CONSUMER INFORMATION CUSTOMER SERVICE If your machine requires warranty service you must take it to any authorized Yamaha motorcycle dealer within the continental United States Be sure to bring your warranty registration identification or o
43. egister your motor cycle with the licensing authority in your state 1 Model label Model label The model label is affixed to the frame under the seat See page 3 10 for seat removal procedures Record the information on this label in the space provided This information will be needed to order spare parts from your Yamaha dealer 9 2 CONSUMER INFORMATION CONSUMER INFORMATION Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immedi ately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying YAMAHA MOTOR CORP U S A If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or YAMAHA MOTOR CORP U S A To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 or 366 0123 in Washington D C area or write to NHTSA U S Department of Transportation Washington D C 20590 You can also obtain other informa tion about motor vehicle safety from the Hotline 9 3 CONSUMER INFORMATION Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Federal law prohibits the following acts or the causing thereof 1 The removal or rendering i
44. em This air must be removed by bleeding the brake system before the motorcycle is operated Air in the system will cause greatly diminished braking capability and can result in loss of control and an accident Have Yamaha dealer inspect and bleed the system if necessary 6 19 1 Brake light switch 2 Adjusting nut Brake light switch adjustment The rear brake light switch is activated by the brake pedal and is properly ad justed when the brake light comes on just before braking takes effect To ad just the rear brake light switch hold the switch body so it does not rotate while turning the adjusting nut Turn the ad justing nut in direction 8 to make the brake light come on earlier Turn the adjusting nut in direction b to make the brake light come on later 1 Wear indicator grooves Checking the front and rear brake pads FRONT Wear indicator grooves are provided on each brake pad These indicators allow checking of brake pad wear with out disassembling the brake Inspect the grooves If they have almost disap peared ask Yamaha dealer to re place the pads 1 Wear indicator groove REAR wear indicator groove is provided on each brake pad This indicator allows checking of brake pad wear without disassembling the brake Inspect the groove If the groove has almost disap peared ask a Yamaha dealer to re place the pads 6 20 PERIODIC MAINTENANCE AND MINOR REPAIR I
45. en refueling c Never refuel while smoking or in the vicinity of an open flame 2 Never start the engine or let it run for any length of time in a closed area The exhaust fumes are poi sonous and may cause loss of consciousness and death within a short time Always operate your mo torcycle in an area that has adequate ventilation 3 Always turn off the engine before leaving the motorcycle unattended and remove the ignition key When parking the motorcycle note the following 1 5 N SAFETY INFORMATION a The engine and exhaust system may be hot Park the motorcycle in a place where pedestrians or children are not likely to touch these hot areas b Do not park the motorcycle on a slope or soft ground the motorcycle may fall over c Do not park the motorcycle near a flammable source e g a kerosene heater or near an open flame The motorcycle could catch fire 4 When transporting the motorcycle in another vehicle be sure it is kept upright and that the fuel cock is turned to ON or RES for vacuum type OFF for manual type If it should lean over gasoline may leak out of the carburetor or fuel tank 5 f you should swallow any gasoline inhale a lot of gasoline vapor or allow gasoline to get in your eyes see your doctor immediately If any gasoline spills on your skin or clothing immediately wash it off with soap and water and change your clothes 1 6 N SAFETY INFORMATION Location of the important labels
46. es e Stop the engine Place an oil pan under the engine and remove the oil filler cap e Remove the drain plug and drain the oil e Remove the oil filter by using an oil filter wrench NOTE EEE An oil filter wrench is available at nearby Yamaha dealer 1 Engine oil drain plug e Reinstall the drain plug and tigh ten it to the specified torque Tightening torque Drain plug 27 5 ft lb 3 8 m kg 38 Nm e Apply a light coat of engine oil to the O ring of new oil filter NOTE Make sure the O ring is seated properly e Install the oil filter and tighten it to the specified torque with an oil fil ter wrench Tightening torque Oil filter 12 ft lb 1 7 m kg 17 Nm PERIODIC MAINTENANCE AND MINOR REPAIR 1 Oil filter e Fill the engine with sufficient re commended oil Install the oil filler cap and tighten it Hecommended oil See page 8 1 Oil quantity Total amount 4 5 US qt 3 8 Imp qt 4 3 L Periodic oil change 3 7 US qt 3 1 Imp qt 3 5 L With oil filter replacement 3 9 US qt 3 3 Imp qt 3 7 L PERIODIC MAINTENANCE AND MINOR REPAIR e Do not put in any chemical ad ditives Engine oil also lubri cates the clutch and additives could cause clutch slippage e Be sure no foreign material en ters the crankcase 1 Filler bolt e Start the engine and warm it up 2 Final gear oil drain plug for several minutes While war ming up check for oil
47. essory before using it to make sure it does not in any way reduce ground clearance or cornering clearance limit suspension travel steering travel or control operation or obscure lights or reflectors 1 4 N SAFETY INFORMATION a Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum b Bulky or large accessories may seriously affect the stability of the motorcycle due to aerodynamic effects Wind may attempt to lift the motorcycle or the motorcycle may become unstable in cross winds These accessories may also cause instability when being passed by or passing large vehi cle c Certain accessories can displace the operator from his or her normal riding position This improper position limits the freedom of movement of the operator and may limit control ability Therefore such accessories are not recommended 2 Caution must be used if adding electrical accessories If these accessories exceed the capacity of the motorcycle s electrical system an electric failure could result which could cause a dangerous loss of lights or engine power Gasoline and exhaust gas 1 GASOLINE IS HIGHLY FLAMMABLE a Always turn off the engine when refueling b Take care not to spill any gasoline on the engine or exhaust system wh
48. in a seri ous accident when you try to turn a corner 1 Be careful where you store per sonal items on the motorcycle Avoid blocking the air cleaner in take or performance will suffer 2 Be careful not to put anything near the battery and its termi nals Electrical failure and acid corrosion may result 5 1 Starting and warming up a cold engine NOTE ne This motorcycle is equipped with an ig nition circuit cut off system 1 The engine can be started only under the following conditions a The transmission is in neutral b The sidestand is up the transmis sion is in gear and the clutch is disengaged 2 he motorcycle must not be rid den when the sidestand is down OPERATION AND IMPORTANT RIDING POINTS Before going through the following steps check the function of the sid estand switch and clutch switch Refer to page 3 15 1 Turn the fuel cock to 2 Turn the main switch to and 2 the engine stop switch to If the fuel indicator light comes on check the fuel level If necessary fill the tank with fuel 3 Shift the transmission into neutral NOTE When the transmission is in neutral the neutral indicator light should be on If the light does not come on ask a Yamaha dealer to inspect it 4 Turn on the starter choke and completely close the throttle grip 5 Start the engine by pushing the start switch NOTE
49. ire pressure could have serious consequences Therefore it is very important that in addition to a thorough visual in spection you check the following points before each ride PRE OPERATION CHECK LIST ITEM CHECKS e Check operation fluid level and vehicle for fluid leakage e Fill with DOT 4 brake fluid if necessary e Check operation fluid level and vehicle for fluid leakage Fill with DOT 4 brake fluid if necessary e Check operation fluid level and vehicle for fluid leakage Fill with DOT 4 brake fluid if necessary e Check for smooth operation 6 1 e Lubricate if necessary Front brake 6 18 6 23 Rear brake Clutch Throttle grip and housing e Check oil level e Fill with oil if necessary 6 9 6 11 Check coolant level Fill with coolant if necessary 6 12 Final gear oil e Check vehicle for leakage 6 11 Wheels and tires e Check tire pressure wear and for damage 6 13 6 16 Brake and shift pedal e Check for smooth operation shafts e Lubricate if necessary Brake and clutch lever e Check for smooth operation 6 pivots Lubricate if necessary Check for smooth operation Sidestand pivot e Lubricate if necessary 4 1 C2 NO ho CO N 2 2 6 PRE OPERATION CHECKS ITEM CHECKS e Make sure that all nuts bolts and screws are properly tightened e Check fuel level Fueltank 0000
50. leakage If Final gear oil oil leakage is found stop the en Check for oil leakage If any leakage is gine immediately and check for found take the motorcycle to a the cause Yamaha dealer for repairs After the engine is started the oil level indicator light should go off if the oil is at the specified level PERIODIC MAINTENANCE AND MINOR REPAIR Coolant Remove the reservoir tank cover by re moving the screws Check the coolant level in the reservoir tank when the en gine is cold The coolant level will vary with engine temperature The coolant level is satisfactory if it is between the minimum and maximum marks on the tank If the level is low add coolant or distilled water to bring the coolant level up to the maximum mark Place the reservoir tank cover in the original po sition and install the screws Reservoir tank capacity 0 89 US qt 0 74 Imp qt 0 84 L 1 Maximum level mark 2 Minimum level mark Hard water or salt water is harmful to the engine You may use distilled water if you can t get soft water NOTE e f water is added have a Yamaha dealer check the antifreeze con tent of the coolant as soon as pos sible e Have a Yamaha dealer change the coolant every two years 6 12 Carburetor adjustment The carburetors are important parts of the engine and emission control sys tem Adjusting should be left to a Yamaha dealer with the professional knowledge specialize
51. leaner to keep the cover pliable and glossy 8 Apply Yamaha Ultra Gloss Clean er Wax or other automotive type wax all painted and chrome plat ed surfaces Avoid combination cleaner waxes with abrasives that can war the paint or protective fin ish When finished start the en gine and let it idle for several minutes CLEANING AND STORAGE Storage Long term storage 60 days or more of your motorcycle will require some preventive procedures to guard against deterioration After thoroughly cleaning the motorcycle prepare for storage as follows 1 Top off the fuel tank with fresh fuel and add one ounce of Yamaha Fuel Conditioner and Stabilizer or an equivalent stabilizer to each gallon of fuel 7 2 NOTE Use of Yamaha Fuel Conditioner and Stabilizer eliminates the need to drain the fuel system Consult your Yamaha dealer if the fuel system is to be drained instead 2 Remove the spark plugs pour about one tablespoon of SAE 10W30 or 20W40 motor oil in each spark plug hole and reinstall the spark plugs Turn the engine over several times ground the spark plug leads to coat the cylin der walls with oil When using the starter motor to crank the engine remove the spark plug wires and ground them to pre vent sparking 3 Lubricate all control cables CLEANING AND STORAGE NOTE Use a Yamaha Power Cable Luber and Yamaha Lube Zall to pressure lu bricate th
52. mi h 180 km h 3 3 Handlebar switches 1 Dimmer switch Turn the switch to 0 for the high a beam and to ZO for the low beam 2 Turn signal switch lt gt This model is equipped with self can celling turn signals To signal a right hand turn push the switch to the right To signal a left hand turn push the switch to the left Once the switch is re leased it will return to the center posi tion To cancel the signal push the switch in after it has returned to the center position If the switch is not can celled by hand it will self cancel after INSTRUMENT AND CONTROL FUNCTIONS the motorcycle has travelled at least 490 ft 150 m and 15 seconds have passed The self cancelling mecha nism only operates when the motor cycle is moving Therefore the signal will not self cancel while you are stopped at an intersection 3 Horn switch gt gt Press the switch to sound the horn 4 Engine stop switch The engine stop switch is a safety de vice for use in an emergency such as when the motorcycle overturns or if trouble occurs in the throttle system Turn the switch to to start the en gine In case of emergency turn the switch to BY to stop the engine 5 Start switch 2 The starter motor cranks the engine when pushing the start switch See starting instructions prior to starting the engine 3 4 Clutch lever The clutch lever is located on the lef
53. nd pacesetting racing machines It represen t hip a and reliability that have made Yamaha a leader SO basic maintenance of thi f ai aaa aa en attention to the ode maintenance schedules and operating instructions contained within this manual IMPORTANT MANUAL INFORMATION Particularly important information is distinguished in this manual by the following notations Q The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED WARNING Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator a bystander or a person inspecting or repairing the motorcycle A CAUTION indicates special precautions that must be taken to avoid damage to the motorcycle NOTE A NOTE provides key information to make procedures easier or clearer NOTE ee ee _ This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most current product information available at the time of printing there may be minor discrepancies between your motorcycle and this manual If there is any question con cerning this manual please consult your Yamaha dealer IMPORTANT MANUAL INFORMATION PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE RIDING TIPS BOO
54. noperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new ve hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Muffler Exhaust system Exhaust pipe Silencer Air cleaner case Intake system Air cleaner element Intake duct 9 4 CONSUMER INFORMATION Maintenance record Copies of work orders and or receipts for parts you purchase and install will be required to document that maintenance has been completed in accordance with the emission warranty The chart below is printed only as reminder to you that the maintenance work is required It is not acceptable proof of maintenance work MAINTENANCE DATE OF MILEAGE SERVICING DEALER INTERVAL SERVICE NAME AND ADDRESS 600 mi 1 000km or 1 mo 4 000 mi 7 000km or 6 mos 8 000 mi 13 000km or 12 mos REMARKS 12 000 mi 19 000km or 18 mos 16 000 mi 25 000km or 24 mos 20 000 mi 31 000km or 30 mos 24 000 mi 37 000km or 36 mos 9 5 MAINTENANCE INTERVAL 28 000 mi 43 000km or 42 mos 32 00
55. nspecting the brake fluid level Insufficient brake fluid may let air enter the brake or clutch system possibly causing them to become ineffective Before riding check that the brake flu id is above the minimum level and fill when necessary Observe these precautions 1 When checking the fluid level make sure the top of the master cylinder is level by turning the handlebars i PERIODIC MAINTENANGE AND MINOR REPAIR Brake fluid replacement The brake fluid should be replaced only by trained Yamaha service per sonnel Have the Yamaha dealer re place the following components during periodic maintenance or when they are damaged or leaking er vg secos a oil seals every two years 1 Minimum level mark b brake hoses every four years 2 Use only the designated quality brake fluid Otherwise the rubber seals may deteriorate causing leakage and poor brake or clutch performance 4 Be careful that water does not en ter the master cylinder when refill ing Water will significantly lower the boiling point of the fluid and may result in vapor lock Recommended brake fluid DOT 4 5 Brake fluid may deteriorate paint ed surfaces or plastic parts Al 3 Refill with the same type of brake ways clean up spilled fluid fluid Mixing fluids may result in a immediately harmful chemical reaction and 6 Have a Yamaha dealer check the lead to poor brake or clutch per cause if the brake fluid level goes
56. nstalling any spark plug mea sure the electrode gap with wire thickness gauge Adjust the gap to specification Spark plug gap 0 03 0 04 in 0 8 0 9 mm When installing the spark plug always clean the gasket surface and use new gasket Wipe off any grime from the threads and tighten the spark plug to the specified torque PERIODIC MAINTENANCE AND MINOR REPAIR e The oil level should be between the maximum and minimum marks If the level is low fill the engine with sufficient recommen ded oil to reach the specified le vel Tightening torque Spark plug 12 5 ft lb 1 75 m kg 17 5 Nm NOTE If a torque wrench is not available when you are installing a spark plug a E good estimate of the correct torque is 1 4 to 1 2 turn past finger tight Have aximum level mark the spark plug tightened to the speci Minimum level mark r n as possible ed torque as soon as p Engine oil Oil level inspection e Place the motorcycle on a level place and hold it in an upright po sition Warm up the engine for se veral minutes e Stop the engine and wait for a few minutes Check the oil level through the level window located at the lower part of the right side crankcase cover NOTE Wait a few minutes until the oil level settles before checking 6 9 1 Engine oil filler cap Engine oil and oil filter cartridge replacement e Warm up the engine for several minut
57. r replace the oil seals every two years Replace the brake hoses every four years or if cracked or damaged The air filter needs more frequent service if you are riding in unusually wet or dusty areas For odometer readings or time periods higher than 20 000 mi 31 000 km or 30 months repeat the same maintenance as listed in the table from the 4 000 mi 7 000 km or 6 month interval 6 7 PERIODIC MAINTENANCE AND MINOR REPAIR Spark plug inspection The spark plug is an important engine component and is easy to inspect The condition of the spark plug can indicate the condition of the engine Normally all spark plugs from the same engine should have the same color on the white insulator around the center electrode The ideal color at this point is a medium to light tan color for a motorcycle that is being ridden nor mally If one spark plug shows a dis tinctly different color there could be something wrong with the engine Do not attempt to diagnose such prob lems yourself Instead take the motor cycle to a Yamaha dealer You should periodically remove and inspect the spark plugs because heat and depos its will cause any spark plug to slowly break down and erode If electrode erosion becomes excessive or if car bon and other deposits are excessive you should replace the spark plug with the specified plug opecified spark plug DPR7EA 9 NGK or X22EPR U9 DENSO 6 8 1 Spark plug gap Before i
58. s motorcycle is equipped with tubeless tires tire valves and cast wheels After extensive tests the tires mentioned below have been approved by Yamaha Motor Co Ltd for this model No guarantee for handling charac teristics can be given if tire combinations other than what is approved are used on this motorcycle The front and rear tires should be of the same manufacture and design e Always use the tire valves and valve cores listed below e Be sure install the valve caps securely as these are impor tant to prevent air pressure leakage 1 Tire valve 2 Valve core 3 Valve cap with seal FRONT Dunlop 150 80 16 71H D404F 150 80 16 71H G705 TF REAR 150 90B15M C 74H D404 Bridgestone 150 90B15M C 74H 9702 PERIODIC MAINTENANCE AND MINOR REPAIR Wheels 4 After repairing or replacing the To ensure maximum performance rear tire tighten the valve stem long service and safe operation note nut and locknut to the specified the following torque 1 Always inspect the wheels before a ride Check for cracks bends or warpage of the wheels If any ab normal condition exists in a wheel consult a Yamaha dealer Do not attempt even small repairs to the wheel If a wheel is de formed or cracked it must be re placed 2 Tires and wheels should be bal anced whenever either one is changed or replaced Failure to have a wheel balanced
59. senger footrest 12 Main switch 13 Passenger seat 14 Helmet holder 15 Rider seat page 3 13 page 3 1 page 3 11 page 3 10 16 Fuel tank 17 Fuel tank cap 18 Headlight 19 Front turn signal position light 20 Rear brake pedal 21 Footrest page 3 7 page 3 6 page 6 27 page 3 5 DESCRIPTION Controls Instruments 1 Clutch lever page 3 4 4 Right handlebar switches page 3 4 2 Left handlebar switches page 3 3 5 Throttle grip page 6 13 3 Speedometer page 3 3 6 Front brake lever page 3 5 2 3 Main switch Indicator lights Speedometer Handlebar switches Clutch lever Shift pedal Front brake lever Fuel cock Starter choke Steering lock Rider s seat Front fork spring preload adjustment Rear shock absorber adjustment Sidestand INSTRUMENT AND CONTROL FUNCTIONS Main switch The main switch controls the ignition and lighting systems Its operation is described below ON All electrical circuits are switched on and the headlight meter light taillight and front position lights come on The engine can be started The key cannot be removed in this position OFF All electrical circuits are switched off The key can be removed in this posi tion Indicator lights 1 High beam indicator light 2D This indicator comes on when the headlight high beam is used 2 Fuel level indicator light i When the fuel level drops
60. system damage or vehicle perfor mance problems INSTRUMENT AND CONTROL FUNCTIONS 1 Arrow mark Fuel cock The fuel cock supplies fuel from the tank to the carburetors while filtering it also The fuel cock has three positions OFF With the fuel cock in this posi tion fuel will not flow Always set the fuel cock to this position when the engine is not running 1 Arrow mark ON With the fuel cock in this posi tion fuel flows to the carbure tors Set the fuel cock to this position when starting the en gine and while riding 1 Arrow mark RR EG AMO RES This indicates reserve If you run out of fuel while riding move the fuel cock to this posi tion Fill the tank at the first op portunity Be sure to set the fuel cock back to after refuel ing INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering Open the steering lock cover e Insert the key turn it counter clockwise 1 8 turn and let go of it It automatically moves to where it can be removed Remove the key and close the steering lock cover 1 Steering lock Starter choke N Starting a cold engine requires aricher Steering lock air fuel mixture A separate starter cir The steering lock is located on the left cuit supplies this mixture side of the head pipe Move in direction to turn on the lock the steering starter choke Turn the handlebars all
61. t handlebar and the ignition circuit cut off system is incorporated in the clutch lever holder Pull the clutch lever to the handlebar to disengage the clutch and release the lever to engage the clutch The lever should be pulled rapidly and released slowly for smooth clutch op eration Refer to the engine starting procedures for a description of the ig nition circuit cut off system INSTRUMENT AND CONTROL FUNCTIONS Shift pedal The shift pedal is located on the left side of the engine and is used in com bination with the clutch when shifting Use your toe or heel to shift up and your toe to shift down Front brake lever The front brake lever is located on the right handlebar Pull it toward the han dlebar to apply the front brake 3 5 Rear brake pedal The rear brake pedal is on the right side of the motorcycle Press down on the brake pedal to apply the rear brake Fuel tank cap TO REMOVE Slide the cover open insert the key and turn it 1 4 turn clockwise The lock will be released and the cap can be re moved TO INSTALL Make sure the arrow mark on the tank cap is facing forward then push the tank cap into position Turn the key counterclockwise to the original posi tion and remove it Close the lock cov er INSTRUMENT AND CONTROL FUNCTIONS NOTE This tank cap cannot be closed unless the key is in the lock The key cannot be removed if the cap is not locked properly Be sur
62. tend the useful life of many components 1 Before cleaning the motorcycle a Block off the end of the exhaust pipes to prevent water entry a plastic bag and strong rubber band may be used b Make sure the spark plugs and all filler caps are properly installed 2 If the engine case is excessively greasy apply Yamaha Mud Grease and Engine Cleaner or other quality degreaser with a paint brush Do not apply de greaser to wheel axles 3 Rinse the dirt and degreaser off with a garden hose Use only enough pressure to do the job Excessive hose pressure may cause water seepage and deteriora tion of wheel bearings front fork brakes transmission seals and electrical parts Many expensive repair bills have re sulted from improper high pressure detergent applications such as those available in coin operated car washers 7 1 After riding on salted roads wash the motorcycle with cold water im mediately Do not use warm waer as it increases the chemical reac tion of the salt Once the majority of the dirt has been hosed off wash all surfaces except leather saddlebags with warm water and mild detergent type soap An old toothbrush or bottle brush is handy for hard to get at places Rinse the motorcycle off immedi ately with clean water and dry all surfaces with a chamois clean towel or soft absorbent cloth Clean the seat with Yamaha Protectant or an equivalent vinyl upholstery c
63. then place both cable loops over the holder and close the seat securely Never ride with a helmet secured in the seat lock The helmet may hit objects causing loss of control and possibly an accident 1 Air valve Front fork spring preload adjustment Each fork leg is equipped with an air valve to adjust the spring preload The spring preload is adjusted by changing the air pressure in each fork leg In creasing the air pressure increases the spring preload decreasing air pres sure decreases spring preload Spe cial equipment is required to adjust the air pressure in the front fork Have your Yamaha dealer make this adjustment INSTRUMENT AND CONTROL FUNCTIONS NOTE In order to check or adjust the air pres sure the motorcycle must be elevated so the front wheel is not in contact with the ground Each fork leg must be set to the same pressure Uneven setting can cause poor handling and loss of stability 3 12 Minimum standard air pressure setting Zero Maximum air pressure setting 7 11 psi 0 50 kgf cm 50 kPa Never exceed the maximum pres sure or oil seal damage may occur INSTRUMENT AND CONTROL FUNCTIONS 1 Locknut 2 Adjusting nut Rear shock absorber adjustment This shock absorber is equipped with spring preload adjuster Use the spe cial wrench located in the owner s tool kit and adjust spring preload as fol lows 1 Loosen the locknut
64. ther valid proof of the original date of purchase If a question or problem arises regarding warranty first contact the owner of the dealership Since all warranty matters are handled at the dealer level this person is in the best position to help you If you are still not satisfied and require additional assistance please write YAMAHA MOTOR CORPORATION U S A CUSTOMER RELATIONS DEPARTMENT P O Box 6555 Cypress California 90630 When contacting Yamaha Motor Corporation U S A don t forget to include any important information such as names addresses model engine serial number dates and receipts CHANGE OF ADDRESS The federal government requires each manufacturer of a motor vehicle to maintain a complete up to date list of all first purchasers against the possibility of a safety related defect and recall This list is compiled from the purchase registrations sent to Yamaha Motor Corporation U S A by the selling dealer at the time of your purchase If you should move after you have purchased your new motorcycle please advise us of your new address by sending a postcard listing your motorcycle model name engine serial number dealer number or dealer s name as it is shown on your warranty identification your name and new mailing address Mail to YAMAHA MOTOR CORPORATION U S A WARRANTY DEPARTMENT P O Box 6555 Cypress California 90630 This will ensure that Yamaha Motor Corporation U S A has an up to date registration
65. tition or racing use Installation of parts or accessories that are not qualitatively equivalent to genuine Yamaha parts Abnormal strain neglect or abuse Lack of proper maintenance or storage Accident or collision damage Modification to original parts Damage due to improper transportation m 70020 LIMITED WARRANTY SPECIFIC EXCLUSIONS from this warranty shall include 1 The cost of parts and labor for routine maintenance or normal wear and tear Examples include periodic oil changes and lu brication filter cleaning and replacement spark plugs tune ups coolant and brake and clutch adjustments 2 Battery deterioration caused by improper maintenance and or storage THE CUSTOMER S RESPONSIBILITY under this warranty shall be to Operate and maintain the Royal Star Royal Star Tour Classic as specified in the appropriate Owner s Manual and Give notice to an authorized Yamaha motorcycle dealer of any and all apparent defects within ten 10 days after discovery and make the ma chine available at that time for inspection and repairs at such dealer s place of business WARRANTY TRANSFER To transfer the warranty from the original purchaser to any sub sequent purchaser it is imperative that the machine be inspect ed and registered for warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10
66. torcycle Do not park the motorcycle on a slope or soft ground the motorcycle may over turn 5 7 Periodic maintenance Front brake lever free play adjustment Tool kit Rear brake pedal height adjustment Periodic maintenance chart for emission Brake light switch adjustment control system Checking the front and rear brake pads General maintenance and lubrication chart Inspecting the brake fluid level Spark plug inspection Brake fluid replacement Engine oil Brake and shift pedal lubrication Final gear oil Brake and clutch lever lubrication Coolant Sidestand lubrication Carburetor adjustment Throttle cable free play inspection Valve clearance adjustment Headlight bulb replacement Wheels Turn signal and taillight bulb replacement Accessories or replacement parts Troubleshooting Clutch lever free play adjustment Troubleshooting chart PERIODIC MAINTENANGE AND MINOR REPAIR Periodic inspection adjustment and lubrication will keep your motorcycle in the safest and most efficient condition possible Safety is an obligation of the motorcycle owner The most important points of motorcycle inspection ad justment and lubrication are explained in the following pages Maintenance replacement or re pair of the emission control devices and systems may be performed by any repair establishment or individ ual using any part which is certified if applicable If you are not familiar with motor cycle service this work should be
67. your Yamaha dealer e Always make sure the connec tions are correct when reinstall ing the battery 6 25 Fuse replacement Sub fuse box The sub fuse box is located behind the left upper side panel Remove the screws and pull the upper side panel outward to remove it gt 54321 m 1 7 AM 00 rE Ignition fuse Signaling system fuse Headlight fuse Fan fuse Back up fuse odometer Spare fuse x 3 Specified fuses Ignition fuse Signaling system fuse Headlight fuse Fan fuse Back up fuse Odometer Main fuse box The main fuse box is located behind the left lower side panel e After removing the upper side pa nel remove the left passenger footrest bolts and the footrest e Remove the lower side panel screw and pull the panel outward to remove it If any fuse is blown turn off the main switch and the switch of the circuit in question Install a new fuse of speci fied amperage Turn on the switches and see if the electrical device oper ates If the fuse immediately blows again consult a Yamaha dealer 6 26 PERIODIC MAINTENANCE AND MINOR REPAIR 1 Main 2 Spare Do not use fuses of higher amper age rating than those recommend ed Substitution of fuse of improper rating can cause exten sive electrical system damage and possibly a fire Specified fuse Main fuse 30 PERIODIC MAINTENANCE

Yamaha 1998 Royal Star Silverado Owner's Manual

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