Xantrex PH1800 User's Manual
Contents
1. 2 10 Typical Loads that might be used with the PowerHub 1800 2 12 Loads That Might Not Work Well With the PowerHub 1800 2 12 Loads that should NOT be used with the PowerHub 1800 2 12 975 0288 01 01 xi Contents 3 Troubleshooting How to Troubleshoot the PowerHub 1800 3 2 Error Codes 3 3 If Utility Power is NOT Available 3 5 If Utility Power is Available 3 7 Possible Problem Loads 3 8 Rechargeable Devices 3 9 Ground Fault Protection 3 10 Replacing the Ground Fault Protection Fuse 3 10 A Specifications xii Electrical Specifications A 2 Physical Specifications A 3 Battery Charger Specifications A 3 Charging Profiles A 5 40 amp Charging Profile A 5 10 amp Charging Profile A 6 0 amp Charging Profile A 62. Press the reset button to reset the circuit breaker Bypass LED is flashing 975 0288 01 01 During the first 20 seconds of transfer from inverter to Bypass Mode the inverter continuous to run and the Bypass LED flashes This provides time for the utility to get steady before it switches over During the 20 seconds delay time the display feature is frozen None 3 7 Troubleshooting Possible Problem Loads The inverter can drive most loads however there are special conditions that can cause a load to behave differently than expected The following describes some of the common problems encountered when using an inverter WARNING Fire Hazard Transformerless Battery Chargers are not to be used with any model of the PowerHub 1800 family Connecting a transformerless battery charger could result in a overheating condition and possibly a fire Ceiling Fans Most large diameter slow turning fans run correctly but generate more noise than when connected to utility power High speed fans tend to operate normally Cell Phones Some cellular telephones experience interference in the form of a clicking sound Clocks The inverter keeps the frequency accurate to within a few seconds a day however external loads in the system may alter the inverter s output waveform causing clocks to run at different speeds There may be periods where clocks keep time and then mysteriously do not Dimmer Most dimmer switche
3. When first using a rechargeable device monitor its temperature for 10 minutes to ensure it does not become abnormally hot Excessive heat will indicate that it is incompatible with the inverter Most rechargeable battery operated equipment uses a separate charger or transformer that is plugged into an AC receptacle and produces a low voltage charging output Some chargers for small rechargeable batteries can be damaged if connected to the PowerHub Do not use the following with the PowerHub e Small battery operated appliances like flashlights razors and night lights that can be plugged directly into an AC receptacle to recharge e Some chargers for battery packs used in power hand tools These affected chargers display a warning label stating that dangerous voltages are present at the battery terminals 3 9 Troubleshooting Ground Fault Protection WARNING Shock hazard Troubleshooting a grounding fault should be performed by qualified personnel such as a certified electrician or technician Ground fault protection is required when using either solar or wind renewable energy input Figure 3 1 shows the location of the ground fault protection terminals and replaceable fuse When a grounding fault is detected the ground fault protection fuse will blow The system must be shut down completely the fault corrected the fuse replaced see Replacing the Ground Fault Protection Fuse and then the system restarted
4. DAMAGES LOSSES COSTS OR EXPENSES HOWEVER ARISING WHETHER IN CONTRACT OR TORT INCLUDING WITHOUT RESTRICTION ANY ECONOMIC LOSSES OF ANY KIND ANY LOSS OR DAMAGE TO PROPERTY ANY PERSONAL INJURY ANY DAMAGE OR INJURY ARISING FROM OR AS A RESULT OF MISUSE OR ABUSE OR THE INCORRECT INSTALLATION INTEGRATION OR OPERATION OF THE PRODUCT WA 2 975 0288 01 01 Warranty and Return Exclusions If this product is a consumer product federal law does not allow an exclusion of implied warranties To the extent you are entitled to implied warranties under federal law to the extent permitted by applicable law they are limited to the duration of this Limited Warranty Some states and provinces do not allow limitations or exclusions on implied warranties or on the duration of an implied warranty or on the limitation or exclusion of incidental or consequential damages so the above limitation s or exclusion s may not apply to you This Limited Warranty gives you specific legal rights You may have other rights which may vary from state to state or province to province Return Material Authorization Policy Before returning a product directly to Xantrex you must obtain a Return Material Authorization RMA number and the correct factory Ship To address Products must also be shipped prepaid Product shipments will be refused and returned at your expense if they are unauthorized returned without an RMA number clearly marked on the outside of the shipping box
5. PV Photovoltaic RE Renewable Energy Vac Volts AC Vdc Volts DC W Watts Related Information You can find more information about this product by seeing the PowerHub 1800 Installation Guide part number 975 0289 01 01 You can find more information about Xantrex Technology Inc as well as its products and services at www xantrex com A French version of this document is available at www xantrex com iv 975 0288 01 01 Important Safety Instructions WARNING This chapter contains important safety and operating instructions Read and keep this Operator s Guide for future reference AN WARNING Limitations on use The PowerHub 1800 is not intended for use in connection with life support systems or other medical equipment or devices AN WARNING To avoid the risk of carbon monoxide poisoning generators are not to be used indoors When generators are used outdoors there must be sufficient circulation to vent the carbon monoxide 1 Before installing and using the PowerHub 1800 read all instructions and cautionary markings on the PowerHub the batteries and in both the Installation Guide and the Operator s Guide 2 The PowerHub is intended for indoor use only Do not expose the PowerHub to rain snow or spray To reduce risk of fire hazard do not cover or obstruct the ventilation openings Do not install the PowerHub in a zero clearance compartment Overheating may result 3 The PowerHub may connect t
6. Precautions When Working With Batteries vii Precautions for Using Rechargeable Appliances viii FCC ICES 003 Information to the User Vili Power Down Procedure ix 1 Introduction Introduction 1 2 Principles of Inverter Operation 1 2 Basic Functions of the PowerHub 1800 1 3 Inverter Features 1 4 Battery Charger Features 1 5 2 Operation Inverter Control Panel 2 2 User Controls and Display 2 3 Operating Mode LEDs 2 4 Status LEDs 2 4 Input LEDs 2 4 Output LEDs 2 5 Selecting Charger Settings 2 5 Basic Operation 2 6 Power On and Off 2 6 Changing the Display 2 7 Changing Charging Settings 2 9 Connecting AC Loads
7. Replacing the Ground Fault Protection Fuse A WARNING Energy and fire hazard For continued protection against risk of fire replace the ground fault protection fuse only with the same type and ratings of fuse A WARNING Shock hazard After disconnection both AC and DC power for the the system wait five minutes before attempting any maintenance or cleaning or working on any circuits connected to the inverter Internal capacitors remain charged for five minutes after disconnecting all sources of power The ground fault protection fuse will blow when severe leakage occurs between the PV array and earth ground or when the system has been installed with faulty DC wiring Before replacing the fuse it is important to have qualified service personnel such as a certified electrician or technician to determine the cause of the ground fault To replace the ground fault protection fuse 1 Remove the five Phillips screws on the top of the inverter and lift off the panel to expose the terminals as shown in Figure 3 1 2 Locate the PV ground fault protection fuse Using a slot blade screwdriver remove the blown fuse and replace it with a new Littelfuse 5mmx20mm fuse rated 1A 250 Vac slow blow or equivalent 975 0288 01 01 Ground Fault Protection 4 Replace the panel on the top of the inverter and tighten all five screws securely BEFORE REMOVING INVERTER COVER Check to ensure the AC Indicator LED is NOT illumi
8. installed If using the AC cord to plug the PowerHub directly into a generator this is referred to as softwiring or plug and go If installing in a permanent location that is referred to as hardwiring If softwired To Power Down the PowerHub 1800 i in c Disconnect Loads T J Disconnect the PowerHub G from the generator and turn the generator OFF Press ON OFF Switch to turn a Inverter Charger Disconnect the Battery Box es 4 from the Inverter OFF Figure ii Power Down Procedure for Softwired Installations 975 0288 01 01 ix Safety If hardwired To Power Down the PowerHub 1800 WARNING Shock Hazard If no DC Disconnect is used then the DC input generators solar or wind will have to be physically disconnected to ensure power is OFF ar Boo os Loads connected Disconnect any loads directly the PowerHub through AC connected to the front panel of Distribution Panel Sub panel the PowerHub by opening the ae Output Circuit Breaker 3 Press ON OFF Switch to turn OFF Disconnect the Inverter Charger DC Input s Disconnect the Battery Box es from the Inverter 5 Disconnect the Utility power by opening the AC input circuit breaker in the main panel Figure iii Power Down Procedure for Hardwired Installations X 975 0288 01 01 Contents Important Safety Instructions v
9. 975 0288 01 01 Figures Figure i Figure ii Figure iii Figure 1 1 Figure 1 2 Figure 1 3 Figure 2 1 Figure 2 2 Figure 2 3 Figure 2 4 Figure 2 5 Figure 2 6 Figure 2 7 Figure 3 1 Figure A 1 Basic Safety vi Power Down Procedure for Softwired Installations ix Power Down Procedure for Hardwired Installations xX Principles of Inverter Operation 1 2 PowerHub 1800 Features 1 4 Three Stage Charging Process 1 6 The PowerHub 1800 Inverter Control Panel 2 2 Basic Startup Screens 2 6 Input Displays 2 7 Output Displays 2 8 Input Displays 2 9 Connecting AC Loads 2 11 Loads That Should Never Be Used With the PowerHub 1800 2 12 Replacing Ground Fault Protection Fuse 3 11 Three Stage Charging Process A 4 975 0288 01 01 xiii xiv Tables Table 3 1 Table 3 2 Table 3 3 Table A 1 Table A 2 Table A 3 Table A 4 Table A 5 Table A 6 Error Codes for Troubleshooting the PowerHub 1800 3 3 Possible Problems
10. Bypass Mode when the Select Button is pressed again within 10 seconds and the AC LED is illuminated the battery charger power level is displayed in kilowatts By default the Net Power LED represents the difference between the input and the output power levels This value is shown on startup and will return to this display if the Select button is not pressed for 10 seconds When using the Select Button to cycle through the displays and the Net Power LED is illuminated the power level displayed will depend on whether the unit is in Bypass Mode or Inverter Mode In Bypass Mode the value displayed represents the power in kilowatts that is available to charge the battery and to power the loads This will be a positive number In Inverter Mode this value displayed represents the total amount of power in kilowatts that is being drawn from the battery bank negative numbers or is available to charge the battery by the DC source while the inverter is running positive numbers When the Select Button is pressed again within 10 seconds and the Battery Level LED is illuminated the battery voltage level is displayed in DC volts It will also show FUL when the battery is charged through the AC charger and reaches float and standby mode When the Select Button is pressed again within 10 seconds and the Inverter LED is illuminated the Inverter Output power is displayed in kilowatts This only displays if the unit is in Invert Mode Selec
11. have been connected with reverse DC input polarity Turn the unit ON eCheck battery box connection eCheck battery box fuses eCheck wind or solar connections eCheck battery box fuses all 10 of them and check battery polarity Correct the cabling if connected improperly Replace the fuses in the battery box If the unit still does not start it may be damaged Damage caused by reverse polarity is not covered by the warranty AC is available but alarm beeps Low Voltage Warning error code E05 Over Load Warning error code E06 Over Temperature Warning error code E07 Charge battery immediately or unit will be under voltage shutdown shortly Load applied to unit is close to overload shutdown reduce the load immediately or overload or over temp may occur shortly Check unit ventilation and reduce the load applied to the unit or unit will run into over temperature shutdown shortly Display is ON AC is available on hardwire but not on unit AC socket 975 0288 01 01 15 A supplementary protector has tripped Press reset button on the front panel to reset the protector 3 5 Troubleshooting Table 3 2 Possible Problems if Utility Power is Not Available Problem Probable Cause Solution Display is ON AC is not available on both hardwired and unit AC socket Low input voltage error code E01 High input voltage error code E02 Unit is overload protected er
12. if Utility Power is Not Available 3 5 Possible Problems if Utility Power is Available 3 7 Electrical Specifications for the Inverter A 2 Electrical Specifications for the Battery Box A 2 Physical Specifications of the Inverter A 3 Physical Specifications of the Battery Box A 3 40 amp Charging Profile A 5 10 amp Charging Profile A 6 975 0288 01 01 i Introduction Chapter describes the operational features and functions of the PowerHub 1800 This section details how the unit functions as an inverter provides information on the control panel and describes operating limits for inverter operation For this topic See Principles of Inverter Operation page 1 2 Basic Functions of the PowerHub 1800 page 1 3 Inverter Features page 1 3 Battery Charger Features page 1 5 Introduction Introduction Thank you for your purchase of this Xantrex Home Power System The modified sine wave AC output from the inverter ensures AC loads operating from the unit perform efficiently and correctly To get the most out of your PowerHub 1800 carefully read and follow the instructions in this guide Pay special attention to the Important Safety Instructions and to the CAUTION a
13. if they are shipped collect or if they are shipped to the wrong location When you contact Xantrex to obtain service please have your instruction manual ready for reference and be prepared to supply e The serial number of your product Information about the installation and use of the unit e Information about the failure and or reason for the return e A copy of your dated proof of purchase Record these details in Information About Your System on page WA 5 Return Procedure 1 Package the unit safely preferably using the original box and packing materials Please ensure that your product is shipped fully insured in the original packaging or equivalent This warranty will not apply where the product is damaged due to improper packaging 2 Include the following e The RMA number supplied by Xantrex Technology Inc clearly marked on the outside of the box e A return address where the unit can be shipped Post office boxes are not acceptable e Acontact telephone number where you can be reached during work hours e A brief description of the problem 3 Ship the unit prepaid to the address provided by your Xantrex customer service representative If you are returning a product from outside of the USA or Canada In addition to the above you MUST include return freight funds and are fully responsible for all documents duties tariffs and deposits If you are returning a product to a Xantrex Authorized Service Center ASC A X
14. is still operating but AC load Unit continues to run Overload applied to the system in inverter mode is If the warning is ignored the Warning close to shutdown limit unit will eventually go to the Alarm will beep once every two seconds ROS taul condition until the warning condition is removed E07 System Over System is still operating but system Unit continues to run Temperature internal temperature is close to shutdown If the warning is ignored unit Warning limit will eventually go to the E04 Alarm will beep once every two seconds Poulncondigon until the warning condition is removed E09 Ground Fault Unit shuts down Turn the unit off Check all DC 3 4 Fuse Open Warning A ground fault has been detection Input connections PV wind etc and repair any faults or damage Replace the ground fault fuse see page 3 10 and restart the unit 975 0288 01 01 If Utility Power is NOT Available The following fault conditions may arise when utility power is not available If Utility Power is NOT Available Table 3 2 Possible Problems if Utility Power is Not Available Problem Probable Cause Solution Low output voltage 96 Vac to 104 Vac Voltmeter used cannot accurately read the RMS voltage of a modified sine wave Use a true RMS voltmeter Display is OFF AC is not available on both hardwired and units AC sockets The unit is OFF The inverter has no output The unit might
15. on the front of the unit or by hardwiring the unit to the AC Distribution Panel which provides AC power to AC outlets at the site The PowerHub 1800 uses any single source of AC power such as a generator or utility grid to keep the batteries charged and ready for use The PowerHub 1800 can also use renewable energy sources to keep the batteries charged Important Additional hardware such as charge controllers may be required for installations using renewable energy sources Installations using renewable energy input must be hardwired into the installation for code compliance As long as the battery voltage is between 11 0 Vdc to 15 0 Vdc the inverter will continue to deliver AC power to the loads connected to it When the battery voltage falls below 11 0 Vdc or rises above 15 0 Vdc the PowerHub 1800 High or Low Battery Protection will engage and shut the inverter off stopping all output voltage to the loads 1 3 Introduction Inverter Features User Features The inverter consists of the following user features e The Inverter Control Panel provides a user interface for monitoring power levels battery levels and controlling the inverter functions and displays e Four 120 Vac outlets on the front panel provide up to 1440 W continuous output power e One 15 A supplemental protector provides over load protection to the four AC outlets on the front panel e One AC Indicator LED This LED will illuminate whenever AC powe
16. plugged directly into an AC receptacle to recharge e Some chargers for battery packs used in power hand tools These affected chargers display a warning label stating that dangerous voltages are present at the battery terminals FCC ICES 003 Information to the User viii This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures 975 0288 01 01 Safety e Reorient or relocate the receiving antenna e Increase the separation between the equipment and receiver e Connect the equipment into an outlet on a circuit different from that to which the receiver is connected e Consult the dealer or an experienced radio TV technician for help Power Down Procedure The power down procedure will be depend on how the unit has been
17. 00 The following types of appliances might not work as expected with the PowerHub 1800 See Possible Problem Loads on page 3 8 for additional information O Some pellet stoves that have an auger for pellet feeding O Some electronic furnace controls Some rechargeable devices O Variable speed fans or lights with dimmer switches Loads that should NOT be used with the PowerHub 1800 The PowerHub 1800 is not intended for use in connection with life support systems or other medical equipment or devices Figure 2 7 Loads That Should Never Be Used With the PowerHub 1800 2 12 975 0288 01 01 Troubleshooting Chapter 3 explains how to troubleshoot the PowerHub 1800 and describes the error codes that may be displayed on the LCD For this topic See How to Troubleshoot the PowerHub 1800 page 3 2 Error Codes page 3 3 If Utility Power is NOT Available page 3 5 If Utility Power is Available page 3 7 Possible Problem Loads page 3 8 Troubleshooting How to Troubleshoot the PowerHub 1800 Important If the unit is not performing as expected BEFORE returning the unit to the retailer please review this information carefully The following information is provided to assist in the troubleshooting of the PowerHub 1800 Please review this information carefully Check First Check the following tables for information specific to your unit Table 3 1 provides informa
18. 3 Operating Mode LEDs 2 4 P peak output voltage 3 8 Power On and Off 2 6 power tools battery operated viii 3 9 Printers 3 8 Problem Loads 3 8 proof of purchase WA 5 purchase date WA 5 IX 1 Index R Rechargeable Devices 3 9 S safety instructions vii Select Button 2 4 serial number WA 5 Solar LED 2 5 Ww warranty out of warranty service WA 4 terms and conditions WA 1 Wind LED 2 4 X Xantrex web site iv 975 0288 01 01 Warranty and Return Information Warranty What does this warranty cover This Limited Warranty is provided by Xantrex Technology Inc Xantrex and covers defects in workmanship and materials in your PowerHub 1800 This warranty period lasts for one year from the date of purchase at the point of sale to you the original end user customer You will be required to demonstrate proof of purchase to make warranty claims This Limited Warranty is transferable to subsequent owners but only for the unexpired portion of the Warranty Period Subsequent owners are also required to provide original proof of purchase to make a warranty claim What will Xantrex do Xantrex will at its option repair or replace the defective product free of charge provided that you notify Xantrex of the product defect within the Warranty Period and provided that Xantrex through inspection establishes the existence of such a defect and that it is covered by this Limited Warranty Xant
19. Charge Amps 4A Setting Time 4 hours 8 hours Maximum g 40 Aor 10A If the current rises to 6A Current during the Float period the Charger will start the whole Maximum Charge cycle back at the Bulk Stage Amps Setting _ 6A 4A Time 4 hours 8 hours Maximum Figure A 1 Three Stage Charging Process A 4 975 0288 01 01 Charging Profiles 40 amp Charging Profile 975 0288 01 01 Battery Charger Specifications Table A 5 provides the specific charging parameters for the 40 Charging Profile Table A 5 40 amp Charging Profile Parameter Name Default Value Charger Setting 40A Maximum Bypass Current 500 W 4 A Bulk Mode 40 A Absorption Mode 14 2 Vdc 4 hours maximum Float Mode 13 7 Vdc 8 hours Switches from Absorption to Float 4 A Mode Switches from Float Mode back to 6 A Bulk Mode within the 8 hour limit if the Float current increases to 6A Standby Mode Off Mode 12 5 Vdc Estimated charging time 8 hours based on a single battery box with two 100 Ah 12 Vdc batteries and no other DC charging sources 10 amp Charging Profile Table A 6 provides the specific charging parameters for the 10 Charging Profile Table A 6 10 amp Charging Profile Parameter Name Default Value Charger Setting 10A Maximum Bypass Current 1200 W 10 A Bulk Mode 10A Absorption Mode 14 2 Vdc 4 hours maximum Float Mode 13 7 Vdc 8 ho
20. F a Purchase Date If you need to contact Customer Service please record the following details before calling This information will help our representatives give you better service Type of installation e g wind solar ac grid etc Length of time inverter has been installed Battery battery bank size Battery type e g sealed gel cell sealed AGM AC and DC wiring sizes and lengths Alarm sounding Description of indicators on front panel Appliances operating when problem occurred OOOO O oO O OF OU Description of problem 975 0288 01 01 WA 5 WA 6 Xantrex Technology Inc 1 800 670 0707 Tel toll free NA 1 360 925 5097 Tel direct 1 800 994 7828 Fax toll free NA 1 360 925 5143 Fax direct customerservice xantrex com www xantrex com 975 0288 01 01 Printed in China
21. Smart choice for power PH1800 Operator s Guide PowerHub 1800 www xantrex com Smart choice for power Xa ntrex PowerHub 1800 Operator s Guide About Xantrex Xantrex Technology Inc is a world leading supplier of advanced power electronics and controls with products from 50 watt mobile units to 2 5 MW utility scale systems for wind solar batteries fuel cells microturbines and backup power applications in both grid connected and stand alone systems Xantrex products include inverters battery chargers programmable power supplies and variable speed drives that convert supply control clean and distribute electrical power Trademarks PowerHub 1800 is a trademark of Xantrex International Xantrex is a registered trademark of Xantrex International Other trademarks registered trademarks and product names are the property of their respective owners and are used herein for identification purposes only Notice of Copyright PowerHub 1800 Operator s Guide January 2007 Xantrex International All rights reserved Exclusion for Documentation UNLESS SPECIFICALLY AGREED TO IN WRITING XANTREX TECHNOLOGY INC XANTREX A MAKES NO WARRANTY AS TO THE ACCURACY SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION B ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES DAMAGES COSTS OR EXPENSES WHETHER SPECIAL DIRECT INDIRECT CONSEQ
22. Transfer Relay Rating 20 A Transfer Time AC to Inverter lt 40 ms AC Qualification Time 20 seconds Protection e Five 20 A 32 Vdc fuses protecting the 80A 1000 W DC input terminal e Two 20 A 32 Vdc fuses protecting 32A 400 W DC input terminal e One 15 Aac supplemental protector e One 1 A 250 Vac fuse for system ground fault protection Table A 2 Electrical Specifications for the Battery Box Parameter Battery Box Protection Ten 20 A 32 Vdc Fuses for short circuit and reverse polarity conditions 1 Stand alone battery box Xantrex Part Number PH1800 BBX A 2 975 0288 01 01 Physical Specifications Physical Specifications Table A 3 Physical Specifications of the Inverter Parameter PowerHub 1800 Dimensions H x W x L 14 75 x 8 0 x 16 0 37 5 cm x 20 cm x 41 cm Weight 28 6 lb 13 0 kg Operating Temperature 0 C 32 F to 40 C 104 F Storage Temperature 30 C 22 F to 70 C 158 F Table A 4 Physical Specifications of the Battery Box Parameter Battery Box Dimensions H x W x L 14 0 x 13 875 x 20 5 35 6 cm x 35 2 cm x 52 7 cm Weight 29 lb 13 2 kg Operating Temperature 0 C 32 F to 40 C 104 F Storage Temperature 30 C 22 F to 70 C 158 F 1 Stand alone battery box Xantrex Part Number PH1800 BBX Battery Charger Specifications Charging The Battery Charger uses a three stage charging process to maintain the Pro
23. UENTIAL OR INCIDENTAL WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER S RISK AND C REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION THE ACCURACY CANNOT BE GUARANTEED APPROVED XANTREX CONTENT IS CONTAINED WITH THE ENGLISH LANGUAGE VERSION WHICH IS POSTED AT WWW XANTREX COM Date and Revision January 2007 Revision C Part Number 975 0288 01 01 Product Number PH1800 GFP Contact Information Telephone 1 800 670 0707 toll free North America 1 360 925 5097 direct Fax 1 800 994 7828 toll free North America 1 360 925 5143 direct Email customerservice xantrex com Web www xantrex com About This Guide Purpose Scope Audience The purpose of this Operator s Guide is to provide procedures for operating the PowerHub 1800 The Guide provides safety guidelines detailed planning and setup information and procedures for operating the inverter It does not provide operational or troubleshooting information It does not provide details about particular brands of batteries Consult individual battery manufacturers for this information The PowerHub is an entry level inverter system This Guide is intended for anyone who needs to operate the PowerHub 1800 Permanent installations should be done by certified technicians or electricians Installers should
24. Wind input will be displayed This display indicates 1 kw or 1000 watts Solar input will be displayed This display indicates 0 36 Kw or 360 watts Charger input will be displayed This display indicates 0 48 kW or 480 watts This screen only displays in Bypass Mode Continued in Figure 2 4 Figure 2 3 Input Displays 975 0288 01 01 2 7 Operation Continued from Figure 2 3 Net Power will be displayed sd Battery Voltage will be displayed This displays 12 8 Vdc Inverter Output will be displayed This displays 1 44 Kw or 1440 watts Displays in Inverter Mode only Figure 2 4 Output Displays 2 8 975 0288 01 01 Basic Operation Changing Charging Settings Default Setting The PowerHub 1800 is set at the factory to default to the 40 A Charging Profile In the event that one of the other profiles are required follow the instructions below to change the setting Setting the To set the selection to the desired profile stop pressing the Select Button Selection Returns to Default when the desired profile is displayed The unit will set the profile shown in the display then will return to the default screen within 10 seconds The charging setting will revert to the 40 A default setting whenever the ON OFF Button is pressed or all DC input sources are removed and utility AC is not available j Press and hold for approximately Display shows default AW 3 5 seconds charge
25. age 2 12 PowerHub 1800 Loads That Might Not Work Well With the page 2 12 PowerHub 1800 Loads that should NOT be used with the page 2 12 PowerHub 1800 Operation Inverter Control Panel The Inverter Control Panel has nine LEDs six Status LEDs three for input charge levels and three for output power levels two Mode Indication LEDs one AC Indicator LED Two push buttons provide ON OFF control and Display Select features An LED Display communicates input and output power levels battery voltage and error codes Input LEDs LED Display Output LEDs Inverter Mode On Off Power Button Indicator LED Bypass Mode L Select Button Indicator LED Important AC Indi The On Off Power Button only activates or Veo ator deactivates power to the Inverter charger and display If the PowerHub is connected to any AC power source it will pass that power through to the outlets on the front panel and to the output terminals Figure 2 1 The PowerHub 1800 Inverter Control Panel 2 2 975 0288 01 01 Inverter Control Panel User Controls and Display On Off Power Button Green The following provides a detailed description of the user controls and LED display function For operating instructions see Basic Operation on page 2 6 To turn the power ON or OFF press and hold the green ON OFF Power Button for approximately 1 second A WARNING Shock Hazard The ON OFF Button controls the outp
26. andby Mode In the Standby Mode the Charger is OFF but monitors the battery voltage If battery voltage drops below 12 5 Vdc the unit will start a new Bulk stage Bulk Absorption Standby Stage Stage Float Stage Stop Mode If the voltage drops to 12 5 Vdc while in Standby the Charger will start a new Bulk Stage 14 2 Vdc c N Voltage 40 A or Current 124 Maximum Charge Amps 4A Setting Time 4 hours 8 hours Maximum 40 A or 10A If the current rises to 6A during the Float period the Current Charger will start the whole apin cycle back at the Bulk Stage Amps Setting A 6A 4A Time G 4 hours 8 hours Maximum Figure 1 3 Three Stage Charging Process The PowerHub 1800 will reset to the default setting of 40 A whenever one of the following occurs 1 The unit is turned OFF by the ON OFF Button 2 All DC input sources solar panels or wind generators are removed and utility AC is not available 1 6 975 0288 01 01 Operation Chapter 2 contains information on operating the PowerHub 1800 For this topic See Inverter Control Panel page 2 2 User Controls and Display page 2 3 Selecting Charger Settings page 2 5 Basic Operation page 2 6 Power On and Off page 2 6 Changing the Display page 2 7 Changing Charging Settings page 2 9 Connecting AC Loads page 2 10 Typical Loads that might be used with the p
27. antrex return material authorization RMA number is not required However you must contact the ASC prior to returning the product or presenting the unit to verify any return procedures that may apply to that particular facility and that the ASC repairs this particular Xantrex product 975 0288 01 01 WA 3 Warranty and Return Out of Warranty Service If the warranty period for your PowerHub 1800 has expired if the unit was damaged by misuse or incorrect installation if other conditions of the warranty have not been met or if no dated proof of purchase is available your unit may be serviced or replaced for a flat fee To return your PowerHub 1800 for out of warranty service contact Xantrex Customer Service for a Return Material Authorization RMA number and follow the other steps outlined in Return Procedure on page WA 3 Payment options such as credit card or money order will be explained by the Customer Service Representative In cases where the minimum flat fee does not apply as with incomplete units or units with excessive damage an additional fee will be charged If applicable you will be contacted by Customer Service once your unit has been received WA 4 975 0288 01 01 Warranty and Return Information About Your System As soon as you open your PowerHub 1800 package record the following information and be sure to keep your proof of purchase Serial Number Product Number PH1800 GFP Purchased From OO O
28. celets and watches when working with batteries Batteries can produce a short circuit current high enough to weld metal causing a severe burn Have someone within range of your voice or close enough to come to your aid when you work near a battery Wear complete eye protection and clothing protection Avoid touching your eyes while working near batteries Have plenty of fresh water and soap nearby in case battery acid contacts skin clothing or eyes vii Safety 13 If battery acid contacts skin or clothing wash immediately with soap and water If acid enters your eye immediately flood it with running cold water for at least twenty minutes and get medical attention immediately Precautions for Using Rechargeable Appliances A CAUTION Equipment Damage This equipment produces a modified sine wave output Equipment damage may occur if the rechargeable appliance is not designed to use modified sine wave output If you are unsure about using your rechargeable appliance with the modified sine wave contact the equipment manufacturer Most rechargeable battery operated equipment uses a separate charger or transformer that is plugged into an AC receptacle and produces a low voltage charging output Some chargers for small rechargeable batteries can be damaged if connected to the PowerHub Do not use the following with the PowerHub e Small battery operated appliances like flashlights razors and night lights that can be
29. cess battery or batteries in operational condition This process is illustrated in Figure A 1 Three Stage Charging Process on page A 4 Bulk Stage The bulk stage will start upon connection of AC and with the unit turned on The constant current mode is limited to 40 A or 10 A depending on setting The voltage setpoint for this stage is 14 2 Vdc The Charger will transition to the Absorption Stage upon reaching the bulk voltage setpoint Absorption In the Absorption Stage the constant voltage mode is limited to 14 2 Vdc Stage The current will drop as batteries voltage rises Upon dropping to 4 A the unit will transition to the Float charge This stage will not exceed 4 hours maximum 975 0288 01 01 A 3 Specifications Float Stage In the Float stage the constant voltage mode limited to 13 7 Vdc An 8 hour timer is started at this point If during the 8 hour timer the current rises to 6 A the unit transitions back to the Bulk Stage and starts over If the unit stays at 4A or less for the 8 hour timer it will transition to Standby Mode Standby Mode In the Standby Mode the Charger is OFF but monitors the battery voltage If battery voltage drops below 12 5 Vdc the unit will start a new Bulk stage Bulk Absorption Standby Stage Stage Float Stage Stop Mode If the voltage drops to 12 5 Vdc while in Standby the Charger will start a new Bulk Stage 14 2 Vdc c Voltage 40 Aor Current 2A Maximum
30. duct manual For some products Xantrex maintains a network of regional Authorized Service Centers Call Xantrex or check our website to see if your product can be repaired at one of these facilities 975 0288 01 01 WA 1 Warranty and Return What proof of purchase is required In any warranty claim dated proof of purchase must accompany the product and the product must not have been disassembled or modified without prior written authorization by Xantrex Proof of purchase may be in any one of the following forms e The dated purchase receipt from the original purchase of the product at point of sale to the end user or e The dated dealer invoice or purchase receipt showing original equipment manufacturer OEM status or e The dated invoice or purchase receipt showing the product exchanged under warranty What does this warranty not cover This Limited Warranty does not cover normal wear and tear of the product or costs related to the removal installation or troubleshooting of the customer s electrical systems This warranty does not apply to and Xantrex will not be responsible for any defect in or damage to a the product if it has been misused neglected improperly installed physically damaged or altered either internally or externally or damaged from improper use or use in an unsuitable environment b the product if it has been subjected to fire water generalized corrosion biological infestations or input voltage that creat
31. es operating conditions beyond the maximum or minimum limits listed in the Xantrex product specifications including high input voltage from generators and lightning strikes c the product if repairs have been done to it other than by Xantrex or its authorized service centers hereafter ASCs d the product if it is used as a component part of a product expressly warranted by another manufac turer e the product if its original identification trade mark serial number markings have been defaced altered or removed Disclaimer Product THIS LIMITED WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED BY XANTREX IN CONNECTION WITH YOUR XANTREX PRODUCT AND IS WHERE PERMITTED BY LAW IN LIEU OF ALL OTHER WARRANTIES CONDITIONS GUARANTEES REPRESENTATIONS OBLIGATIONS AND LIABILITIES EXPRESS OR IMPLIED STATUTORY OR OTHERWISE IN CONNECTION WITH THE PRODUCT HOWEVER ARISING WHETHER BY CONTRACT TORT NEGLIGENCE PRINCIPLES OF MANUFACTURER S LIABILITY OPERATION OF LAW CONDUCT STATEMENT OR OTHERWISE INCLUDING WITHOUT RESTRICTION ANY IMPLIED WARRANTY OR CONDITION OF QUALITY MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT REQUIRED UNDER APPLICABLE LAW TO APPLY TO THE PRODUCT SHALL BE LIMITED IN DURATION TO THE PERIOD STIPULATED UNDER THIS LIMITED WARRANTY IN NO EVENT WILL XANTREX BE LIABLE FOR ANY SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL
32. have adequate knowledge of national and local electric code to ensure code compliance by inspection from the local electric authority Organization This Guide is organized into three chapters and one appendix Chapter 1 describes the operational features and functions of the PowerHub 1800 This section details how the unit functions as an inverter provides information on the control panel and describes operating limits for inverter operation Chapter 2 contains information on operating the PowerHub 1800 Chapter 3 explains how to troubleshoot the PowerHub 1800 and describes the error codes that may be displayed on the LCD Appendix A provides electrical and physical specifications for the PowerHub 1800 About This Guide Conventions Used The following conventions are used in this guide WARNING Warnings identify conditions or practices that could result in personal injury or loss of life CAUTION Cautions identify conditions or practices that could result in damage to the unit or other equipment Important These notes describe things which are important for you to know but not as serious as a caution or warning Abbreviations and Acronyms Abbreviation or Acronym Definition A Amps AC Alternating Current DC Direct Current ft lbs Foot pounds a measure of torque kW Kilowatts 1000 watts LED Light Emitting Diode Nm Newton meters a measurement of torque
33. l battery voltage reaches 10 0 V If the battery reaches 10 0 V the display turns OFF and the unit powers down completely E02 DC Input Unit shuts down The unit will automatically Over Voltage An input voltage is greater than 15 V reset once the fault condition is Shutdown removed The alarm will continue to beep once every second E03 AC Output Unit shuts down Remove excess AC loads Overload An AC load applied to the system in Reset of unit is required Shutdown f ar To reset the unit turn it OFF inverter mode is above operation limit and back ON E04 System Over Unit shuts down Reduce loads or reduce ambient Temperature System internal temperature is above temiperature arouna the Shutdown EERTSE PowerHub operation limit eo The unit will automatically The alarm will continue to beep once reset once the unit cools down every second and reaches a safe operating temperature E05 DC Input System is still operating but input voltage Unit continues to run Under Voltage has dropped too close to the shutdown If the warning is ignored the Alarm limit 11 0 to 10 5 Vdc unit will eventually goes to the 975 0288 01 01 Alarm will beep once every two seconds until the warning condition is removed EO1 fault condition 3 3 Troubleshooting Table 3 1 Error Codes for Troubleshooting the PowerHub 1800 Error Code Description Displayed of Error Description of Condition Resolution E06 AC Output System
34. l display the Net Power value If a fault occurs the error code will immediately be displayed as a flashing 3 digit alpha numeric code e g D01 An audible beep will sound to draw attention to the fault condition For a complete list of Error Codes see Chapter 3 How to Troubleshoot the PowerHub 1800 The AC Indicator LED indicates that AC power is available at all outputs If AC power is available this LED will illuminate whether or not the PowerHub 1800 inverter is turned on 2 3 Operation Operating Mode LEDs Bypass LED When AC power soutce is available the PowerHub 1800 will pass the power through to the loads and will also keep the battery bank charged and usable The Bypass LED will illuminate when the unit is in this mode A WARNING Shock Hazard The ON OFF Button controls the output of the inverter only It does not control or turn off the AC output in Bypass Mode Therefore if any power is available to the unit the unit will function in Bypass Mode and power will be available at all outlet or output terminals even if the PowerHub is turned OFF The blue AC Indicator LED between the top two AC outlets on the front panel will illuminate if power is available at the front four outlets Inverter LED Status LEDs Input LEDs Select Button Red Wind LED 2 4 On initial power up or if transferring from Inverter Mode back to Bypass Mode the PowerHub takes approximately 20 seconds to iden
35. m amperage available for AC loads is 12 A 120 Vx 12 A 1440 W Exceeding 1800 watts will cause the unit to display an overload error code and the unit will shut down In the event of an overload shutdown remove the loads that are connected to the PowerHub and turn the power OFF then back ON If the unit is hardwired to a sub panel it will also be necessary to check the circuit breaker in the sub panel In the event of an overload shutdown if charge settings had been changed to 10 A or 0 A prior to the shutdown the charging parameters will have to be reset Otherwise the unit will default back to the 40 A profile 975 0288 01 01 Connecting AC Loads ON OFF Power Button 120 Vac Power Outlets x4 AC Indicator LED _ _ aaa Supplemental Protector Important The combination of loads can not exceed 1440 W Figure 2 6 Connecting AC Loads WARNING Shock Hazard Do not insert objects not intended for use with an electric appliance into the AC power outlets on the PowerHub e g fingers tools jewelry Not intended for use by small children 975 0288 01 01 2 11 Operation Typical Loads that might be used with the PowerHub 1800 The following types of appliances can be used with the PowerHub 1800 providing Sump pumps Microwaves Refrigerators Freezers Lighting Television or Audio Equipment aadd Most power tools Loads That Might Not Work Well With the PowerHub 18
36. nated and that there are absolutely no sources of power connected to the PowerHub I Ground Remove the 5 6 32 i _ Ground Fault Phillips screws on AC Input Output Protection Terminals the top of the Terminals PV Ground Feu 37A PV inverter Lift off the o panel to expose the o o B0 A Wind O i nd Label terminals Grou DC RE Input Terminals 00 A Pair OC 32 A Pair OC input Terminals input Terminals PV Ground Fault Protection Fuse i i O K O fy AC Indicator LED i Fuses x5 Fuses x2 Figure 3 1 Replacing Ground Fault Protection Fuse 975 0288 01 01 3 11 Specifications Appendix A provides electrical and physical specifications for the PowerHub 1800 Specifications Electrical Specifications Table A 1 Electrical Specifications for the Inverter Parameter PowerHub 1800 Inverter Maximum Output Power 1800 W 15A 5 minutes maximum Continuous Output Power 1440 W 12 A Surge Rating 2880 W 24 A Input Voltage Range 10 5 to 15 0 Vdc Input Frequency Range 60 Hz Peak Efficiency 88 System Shutdown Mode lt 12W Display On Idle Mode lt 1 5 W Output Frequency 60 Hz 1 Hz Output Waveform resistive load Modified sine wave gt 30 THD Output Voltage at no load 110 to 125 Vac Low Battery Cutout 10 5 Vdc with lt 240 W load and 11 0 V with gt 240 W load High Battery Cutout 15 0 Vdc
37. nd WARNING statements found throughout this manual and on the product Please retain all packaging Should you have any questions before during or after the installation please contact Xantrex Customer Support Please see How do you get service on page WA 1 in this Guide for contact information Principles of Inverter Operation The PowerHub 1800 converts power from the batteries in two stages The first stage is a DC to DC converter used to raise the low voltage DC input to high voltage DC The second stage is the actual inverter stage taking the high voltage DC and converting it to a modified sine wave AC output The DC to DC converter stage uses modern high frequency power conversion technology that eliminates the bulky low frequency 50 60 Hz based transformers found in inverters using older technology The inverter stage uses advanced power semiconductors that provide excellent overload capabilities o AC H L INPUT E gt DC to DC High Voltage DC to AC Tensor Rela o N Converter eh Converter Modified y HN o N outur Sine Wave H e AC t o L Figure 1 1 Principles of Inverter Operation Output Waveform 1 2 The AC output waveform of the PowerHub 1800 is a modified sine wave 975 0288 01 01 Introduction Basic Functions of the PowerHub 1800 Bypass Function When AC power is available from a generator
38. o as many as three sources of DC Power and one source of AC Power To reduce the risk of electrical shock disconnect all sources of AC and DC power from the PowerHub before attempting any maintenance or cleaning or working on any circuits connected to the PowerHub Turning off controls will not eliminate this risk 4 Use only attachments that are intended for use with this product Doing otherwise may result in a risk of fire electric shock or injury to persons 5 To avoid a risk of fire and electric shock make sure that all of the installation wiring is in good condition and that wire is not undersized Do not operate the PowerHub with damaged or substandard wiring 6 Do not operate the PowerHub if it has received a sharp blow been dropped or otherwise damaged in any way If the PowerHub is damaged see the Return Procedure on page WA 3 Safety 7 Do not disassemble the PowerHub except where noted to wire it for a permanent installation or to install batteries The PowerHub 1800 contains no user serviceable parts See Warranty on page WA 1 for instructions on obtaining service Attempting to service the PowerHub yourself may result in a risk of electrical shock or fire and will void your warranty Internal capacitors remain charged after all power is disconnected 8 The PowerHub must be provided with an equipment grounding conductor Grounding and all other wiring must comply with national and local codes and regula
39. or utility grid the PowerHub will function as an automatic backup power unit It will sit in Bypass mode and will pass the power through to support the loads and or the battery charger When the AC input fails the PowerHub s Automatic Transfer Relay de energizes and will switch the unit to Inverter Mode within 40 milliseconds Once AC input is restored after a 20 second delay the relay energizes and qualifies the AC input and the load is automatically reconnected to the primary AC source WARNING Shock Hazard If any AC power is available to the PowerHub 1800 the unit will pass through that power to any loads connected to it whether the unit is turned ON or OFF Power will be available at the four outlets on the front of the unit as well as at any outlets hardwired to the unit through the AC distribution panel There is a blue LED above the 15 A supplemental protector on the front of the inverter panel that will illuminate if AC power is available at the AC outlets To completely disable this feature the PowerHub must be completely disconnected from all input sources Turning off the display will not eliminate this risk Inverter Function Charger Function Operational Voltage Range 975 0288 01 01 When no AC power is available from a generator or utility grid the inverter draws power from the battery bank and delivers a modified sine wave AC output voltage This output voltage can be accessed by using the four outlets
40. ower system modified sine wave output See Rechargeable Devices on page 3 9 975 0288 01 01 If Utility Power is Available The following fault conditions may arise when utility power is available Table 3 3 Possible Problems if Utility Power is Available Problem Probable Cause If Utility Power is Available Solution Display is OFF AC is available on both hardwire and unit AC socket Inverter is turned OFF AC output is always available when AC input is available Under this condition the inverter will not back up the power when utility power is OFF Display is OFF AC is not available on both hardwire and unit AC socket Main AC Panel or AC generator input is beyond the operating range of the unit 103 to 132 Vac Check utility or generator output voltage Display is ON AC is not available on both hardwire and unit AC socket The 15A input circuit breaker on the Main AC Panel or AC generator is tripped or turned OFF The 15 A circuit breaker on AC Distribution Panel and 15 A supplementary protector near the four AC outlets on the front panel have tripped Reset the 15 A input circuit breaker Reset the 15A supplemental protector near the four AC outlets on the front panel and reset the 15A circuit breaker on the AC Distribution Panel Display is ON AC is available on hardwire output but not on unit AC socket 15 A supplementary protector on the front panel has tripped
41. r is available whether the unit is ON or OFF See page 2 3 for additional information about this LED e One PVGFP ground fault protection fuse for safety when using solar and wind renewable energy inputs UN WARNING Shock Hazard The 15 A circuit breaker on the front panel is only connected to the four outlets on the front of the panel and only disconnects power to these outlets when activated It does not disable output through the output terminals used for hardwiring Therefore power can still be available to loads connected through a hardwired installation Inverter Control Panel ON OFF Power Button AC Outlets x4 15 A Supplemental Protector Figure 1 2 PowerHub 1800 Features 1 4 975 0288 01 01 Introduction Battery Charger Features Charging Settings Charging Process Bulk Stage Absorption Stage Float Stage 975 0288 01 01 The Battery Charger in the PowerHub 1800 has three pre set charging profiles e 40A Profile Default Setting With the 40 amp Charging Profile the maximum bypass power for AC output to loads is approximately 600 W 4 A with a 15 A input breaker Use this mode to minimize battery charging time e 10 A Profile With the 10 amp Charging Profile the maximum bypass power for AC output to loads is approximately 1400 W 12 A with a 15 A input breaker Use this mode when other DC charging sources are available or if there is a high demand on AC output with battery cha
42. rex will at its option use new and or reconditioned parts in performing warranty repair and building replacement products Xantrex reserves the right to use parts or products of original or improved design in the repair or replacement If Xantrex repairs or replaces a product its warranty continues for the remaining portion of the original Warranty Period or 90 days from the date of the return shipment to the customer whichever is greater All replaced products and all parts removed from repaired products become the property of Xantrex Xantrex covers both parts and labor necessary to repair the product and return shipment to the customer via a Xantrex selected non expedited surface freight within the contiguous United States and Canada Alaska and Hawaii are excluded Contact Xantrex Customer Service for details on freight policy for return shipments outside of the contiguous United States and Canada How do you get service If your product requires troubleshooting or warranty service contact your merchant If you are unable to contact your merchant or the merchant is unable to provide service contact Xantrex directly at Telephone 1 800 670 0707 toll free North America Xantrex Customer Support 1 360 925 5097 direct Fax 1 800 994 7828 toll free North America 1 360 925 5143 direct Email customerservice xantrex com Direct returns may be performed according to the Xantrex Return Material Authorization Policy described in your pro
43. rging a low priority e 0A Profile When Charger Setting 0 A is selected the Battery Charger is disabled and will not charge the batteries Use this mode if other DC charging sources are available or if it is necessary to temporarily disconnect the AC charging system See Battery Charger Specifications on page A 3 for details on the specific profile parameters The Battery Charger uses a three stage charging process to maintain the battery or batteries in operational condition This process is illustrated in Figure 1 3 Three Stage Charging Process on page 1 6 The bulk stage will start upon connection of AC and with the unit turned on The constant current mode is limited to 40 A or 10 A depending on setting The voltage setpoint for this stage is 14 2 Vdc The Charger will transition to the Absorption Stage upon reaching the bulk voltage setpoint In the Absorption Stage the constant voltage mode is limited to 14 2 Vdc The current will drop as the batteries charge Upon dropping to 4 A the unit will transition to the Float charge This stage will not exceed 4 hours maximum In the Float stage the constant voltage mode limited to 13 7 Vdc An 8 hour timer is started at this point If during the 8 hour timer the current rises to 6 A the unit transitions back to the Bulk Stage and starts over If the unit stays at 4A or less for the entire 8 hour timer it will transition to Standby Mode 1 5 Introduction St
44. ror code E03 Unit is thermal protected error code E04 Unit is ground fault protected error code E09 Recharge the battery check the connections and cable Make sure the unit is connected to a 12 V battery Check battery is not overcharged Reduce the amount of loads connected to the unit or the start up surge on the load exceed surge limit of the unit Allow the unit to cool off Reduce the load if continuous operation is required Improve ventilation Make sure the inverter s ventilation openings are not obstructed Reduce the ambient temperature Turn the unit off Check all DC Input connections PV wind etc and repair any faults or damage Replace the ground fault fuse see page 3 10 and restart the unit Digital display or LED is flickering especially in a dark environment Display is normal N A Inadequate run time Internal battery is not fully charged Internal battery has aged past its warranted shelf life the available run time decreases Charge the internal battery by leaving the charger backup power system plugged into a wall outlet at least 20 hours Replace the internal battery The internal battery also ages prematurely if the system is installed in a hot environment Products connected to unit malfunction or overheat 3 6 Products connected to backup power system do not accept modified sine wave form Your application is not compatible with backup p
45. s lose their ability to dim the lights when used with Switches an inverter and operate only in the fully ON or OFF position Newer microprocessor controlled dimmers tend to work better in inverter applications Heavy Loads If the battery bank cannot deliver the necessary amperage to drive a heavy load the inverter will shut OFF The battery voltage will then slowly rise back above the low voltage threshold causing the inverter to resume operation As soon as the heavy load draws the batteries down the cycle will continue unless the load is reduced or an additional source of power is added Microwave Microwave ovens are sensitive to peak output voltages The higher the Ovens voltage the faster they cook Since the inverter s peak output voltage is dependent upon battery voltage and load size the microwave s cook time may need to be increased Printers Most inkjet type printers work well in inverter applications Laser printers however require high current for their fusing circuit and are not recommended for use with an inverter 3 8 975 0288 01 01 Possible Problem Loads Rechargeable Devices A CAUTION Equipment Damage This equipment produces a modified sine wave output Equipment damage may occur if the rechargeable appliance is not designed to use modified sine wave output If you are unsure about using your rechargeable appliance with the modified sine wave contact the equipment manufacturer 975 0288 01 01
46. setting 40A The AC LED will start to flash The Charge Setting changes to the 10 A profile The Charge Setting changes to the 0A profile This profile completely turns off the charging feature Figure 2 5 Input Displays 975 0288 01 01 2 9 Operation If the AC Charger goes into an over temperature shutdown condition the 40 A setting will automatically change to 10 A to reduce the charging current The charging current will change back to 40 A when the unit cools to an acceptable temperature Important When Charger is set to 40 A or 10 A Battery Level will flash between battery voltage and FUL when it reaches Float Mode or Off Mode Otherwise it shows measured battery voltage When AC Charger is set to 0 A Battery Level shows measured battery voltage Connecting AC Loads A CAUTION Equipment Damage Never insert the AC input cord into the AC outlets on the front of the PowerHub 1800 when the batteries are connected This can damage the unit and will void the warranty In case of an Overload Shutdown Continuous AC loads of 1440 watts 12 A can be connected and run from the PowerHub 1800 through the four AC outlets on the front panel Important Know your loads Use the formula below to help determine the watts of the load if only amp ratings are provided with the appliance Volts x Amps Watts Maximum watts available for continuous use on the PowerHub 1800 1440 W Maximu
47. tify if an AC source is available and stable If the AC source is within the acceptable voltage range the PowerHub will automatically enter Bypass Mode During this time the Bypass Mode LED will flash and power will still be provided by the inverter When the AC source has been qualified the Bypass Mode LED will stop flashing and illuminates solid and the loads will be powered by the AC source If the PowerHub is on with AC present and the AC source fails the PowerHub 1800 automatically switches to Inverter Mode within 40 milliseconds When in Inverter mode the inverter is using the power stored in the battery bank to provide power to the loads and the Inverter LED will illuminate Pressing the red Select Button cycles the output on the display through the available Input Output power levels If the Select button is not pushed within 10 seconds the display will automatically return to the Net Power value When the Select Button is pressed until the Wind LED is illuminated the Wind Input wattage levels are displayed in kilowatts These values are the inputs on the 80 A DC input terminals 975 0288 01 01 Solar LED AC LED Output LEDs Net Power LED Battery LED Output LED Inverter Control Panel When the Select Button is pressed again within 10 seconds and the Solar LED is illuminated the Solar Input wattage levels are displayed in kilowatts These values are the inputs on the 32 A DC input terminals If the unit is in
48. ting Charger Settings Charger Settings 975 0288 01 01 Pressing and holding the Select Button for 3 5 seconds will change the display to show the AC charger current setting and the AC LED will flash See Battery Charger Features on page 1 5 for more information regarding setting parameters See Changing Charging Settings on page 2 9 for instructions on changing this setting 2 5 Operation Basic Operation The following figures show what the Inverter Control Panel will look like when the user controls are used Important The values shown in the displays of the following illustrations are examples only Actual values may vary based on what is connected to the unit Power On and Off To turn the power to the PowerHub ON or OFF Press and hold the green waded ON OFF Power Button for silat approximately 1 second If any input power is available the Inverter Control panel will display as shown below The value shown on the display defaults to indicate Net Power Net Power Input Output If no input power is available and no loads are connected to the unit the Inverter Control panel will display as shown below Default Screen Example Default Screen Example Example indicates 540 watts Figure 2 2 Basic Startup Screens 2 6 975 0288 01 01 Basic Operation Changing the Display Press the red Select button to cycle the display through the input and output power values
49. tion on the Error Codes that may be seen on the Display Table 3 2 describes possible issues that may arise when utility power is NOT available Table 3 3 describes possible issues that may arise when utility power is available Check Next Visit www xantrex com support asp and check the FAQs Frequently Asked Questions for your product Many additional questions are addressed at this website Finally If the FAQs don t address the problem you re experiencing then see Warranty on page WA 1 for contact information for Xantrex Customer Service Contact a Xantrex Customer Support representative for assistance 3 2 975 0288 01 01 Error Codes Table 3 1 Error Codes for Troubleshooting the PowerHub 1800 Error Codes The following error codes may be displayed on the LED display if the described fault conditions occur Error Code Description Displayed of Error Description of Condition Resolution E01 DC Input Unit shuts down The unit will automatically Under Voltage The input voltage has dropped to below reset once the fault condition is Shutdown i ee removed the operation voltage limit of 11 0 to ae 10 5 V If this condition is not corrected ies and the unit powers down An alarm continues to beep once every completely it will be necessary second until input output voltage drops to to press the ON OFF Button to 10 3 V turn the unit ON again The alarm will continue to beep once every 30 seconds unti
50. tions 9 The PowerHub 1800 is not intended for use as an uninterruptible power supply UPS Figure i Basic Safety vi 975 0288 01 01 Safety Precautions When Working With Batteries UN WARNING Fire or Explosion Hazard 975 0288 01 01 10 11 12 Use only SEALED batteries with the PowerHub 1800 Follow all instructions published by the battery manufacturer Working in the vicinity of batteries may be dangerous Unsealed batteries can generate explosive gases during normal operation Therefore you must read this guide and follow the instructions exactly before installing or using the PowerHub This equipment contains components which tend to produce arcs or sparks To prevent fire or explosion do not install the PowerHub in locations that require ignition protected equipment This includes any space containing gasoline powered machinery fuel tanks as well as joints fittings or other connections between components of the fuel system To reduce the risk of battery explosion follow these instructions and those published by the battery manufacturer Make sure that nothing is blocking the air vents on the back of the enclosure Never smoke or allow a spark or flame near the batteries Use caution to reduce the risk of dropping a metal tool on the batteries It could spark or short circuit the battery or other electrical parts and could cause an explosion Remove all personal metal items like rings bra
51. urs Switches from Absorption to 4A Float Mode Switches from Float Mode 6A back to Bulk Mode within the 8 hour limit if the Float current increases to 6 A Standby Mode Off Mode 12 5 Vdc Estimated charging time 0 amp Charging Profile 32 hours based on a single battery box with two 100 Ah 12 Vdc batteries and no other DC charging sources When Charger Setting 0 A is selected the Battery Charger is disabled and will not charge the batteries Use this mode if other DC charging sources are available or if it is necessary to temporarily disconnect the AC charging system 975 0288 01 01 Index A AC LED 2 5 AC Loads 2 10 appliances battery operated viii 3 9 batteries first aid when working with vii precautions when working with vii rechargeable viii 3 9 battery chargers for rechargeable batteries viii 3 9 Battery LED 2 5 Bypass LED 2 4 C Ceiling Fans 3 8 Cell Phones 3 8 Changing Charging Settings 2 9 Clocks 3 8 Customer Service preparing to call WA 5 D Dimmer Switches 3 8 Error Codes 3 3 F Fault Condition Display 2 3 FCC information to the user vili first aid viii 975 0288 01 01 G ground fault protection 3 10 H Heavy Loads 3 8 Information about Your System form WA 5 inverter purchase date W A 5 serial number WA 5 Inverter LED 2 4 L LED Display 2 3 M Microwave Ovens 3 8 Net Power LED 2 5 O On Off Power Button 2
52. ut of the inverter charger and the displays only It does not control or turn off the AC output in Bypass Mode Therefore if any power is available to the unit the unit will function in Bypass Mode and power will be available at all outlets or output terminals even if the PowerHub is turned OFF The blue AC Indicator LED between the top two AC outlets on the front panel will illuminate if AC power is available at any of the outlets LED Display Fault Condition Display AC Indicator LED 975 0288 01 01 The LED Display consists of a 4 digit numerical display e g 8888 Note 1 0 kW 1000 watts e Negative numbers e g 1 00 represent Output Power in kilowatts kW This number represents the power being removed from the batteries to power the loads This can only occur when displaying Net Power using the Select button while in Inverter Mode e Positive numbers e g 056 represent Input Power in kilowatts This number represents the power being used to charge the batteries and power the loads e Battery Level information is displayed in volts DC The Battery Level LED will illuminate when this value is being displayed e g 12 8 e AC charger information is displayed in kilowatts This value indicates the amount of power available to charge the batteries The AC LED will illuminate when this value is being displayed This value indicates the amount of power being used to charge the batteries The Display by default wil
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