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Xantrex FREEDOM SW 3000 User's Manual

1. Smart choice for power Xa nt rex Owner s Guide Freedom SW 3000 Sine Wave Inverter Charger About Xantrex Xantrex Technology Inc www xantrex com a subsidiary of Schneider Electric is a world leader in the development manufacturing and marketing of advanced power electronic products and systems for the renewable and mobile power markets The company s products convert and control raw electrical power from any central distributed renewable or backup power source into high quality power required by electronic equipment and the electricity grid Xantrex is headquartered in Vancouver Canada with facilities in the United States Germany Spain and a joint venture in China Trademarks Xantrex and Smart Choice for Power are trademarks of Schneider Electric International Services sprl registered in the U S and other countries Other trademarks registered trademarks and product names are the property of their respective owners and are used herein for identification purposes only Notice of Copyright Freedom SW 3000 Sine Wave Inverter Charger Owner s Guide January 2010 Xantrex Technology Inc All rights reserved No part of this document may be reproduced in any form or disclosed to third parties without the express written consent of Xantrex Technology Inc 161 G South Vasco Road Livermore California USA 94551 Xantrex Technology Inc reserves the right to revise this document and to periodically ma
2. See e Do not disassemble the inverter charger Internal capacitors remain Warranty and Return Information on page 65 for guidance charged after all power is disconnected Disconnect both AC and DC power from the inverter charger before attempting any maintenance or cleaning or working on any circuits connected to the inverter charger See note below Do not operate the inverter charger with damaged or substandard wiring Make sure that all wiring is in good condition and is not undersized Failure to follow these instructions will result in death or serious injury NOTE Turning off the inverter charger using the on off switch on the front panel will not reduce an electrical shock hazard iv Freedom SW 3000 Owner s Guide DANGER FIRE AND BURN HAZARD Do not cover or obstruct the air intake vent openings and or install in a zero clearance compartment Do not use transformerless battery chargers in conjunction with the inverter charger due to overheating Failure to follow these instructions will result in death or serious injury DANGER EXPLOSION HAZARD e Charge only properly rated such as 12 V lead acid GEL AGM Flooded or lead calcium rechargeable batteries because other battery types may explode and burst Do not work in the vicinity of lead acid batteries Batteries generate explosive gases during normal operation See note 1 Do not install and or operate in compartments contai
3. Warranty and Return Information Return Material Authorization Policy For those products that are not being repaired in the field and are being returned to Xantrex before returning a product directly to Xantrex you must obtain a Return Material Authorization RMA number and the correct factory Ship To address Products must also be shipped prepaid Product shipments will be refused and returned at your expense if they are unauthorized returned without an RMA number clearly marked on the outside of the shipping box if they are shipped collect or if they are shipped to the wrong location When you contact Xantrex to obtain service please have your instruction manual ready for reference and be prepared to supply The serial number of your product Information about the installation and use of the unit Information about the failure and or reason for the return A copy of your dated proof of purchase Record these details on page 69 Return Procedure Package the unit safely preferably using the original box and packing materials Please ensure that your product is shipped fully insured in the original packaging or equivalent This warranty will not apply where the product is damaged due to improper packaging Include the following The RMA number supplied by Xantrex Technology Inc clearly marked on the outside of the box A return address where the unit can be shipped Post office boxes are not acceptable e A contact teleph
4. 42 Range of values Increment Default 62 to 70 Hz 1 Hz 65 Hz When to use This setting lets you adjust the AC parameters when the AC supply is outside the higher frequency range required for electrical equipment Outcome The highest frequency of the AC supply that will be qualified as good by the inverter charger can be varied Freedom SW 3000 Owner s Guide Configuration s For an explanation of faults and warnings see Faults and Warnings on View Device Info View Device Information page 21 An event is an indicator of which of the system modes that the unit If you select the View Device Info the Freedom SW 3000 Device Info has been in menu appears as shown in Figure 25 and allows you to view the Fault l Warning and Event logs and restore the default setting for the Freedom SW View Fault Log 3000 The Fault log displays the 20 most recent faults for your reference On the menu the scroll bar the black rectangular shape on the right moves vertically as you scroll through the list indicating where you are on the menu View Warning Log The Warning log displays the 10 most recent warning IMPORTANT The Move Down arrow on the right of the menu indicates F SW3000 Dev i C e T nfo additional menu items below the bottom edge of the display View Fault Loc View Warning Log Restore Defaults Figure 25 Device Info Menu 975 0545 01 01 43 Configuration Restore Defaults C
5. BTS continuously measures the temperature of the battery and adjusts the charger output for a more accurate temperature compensated charge Figure 6 Supplied Accessories NOTE If any of the supplied accessories are missing contact Xantrex or any Freedom Sine Wave remote panel with 25 ft communications cable is functionally similar to the Inverter Enable button on the unit s front panel It enables and disables the Freedom SW 3000 s inverter mode remotely Connects to the REM jack on the Freedom SW 3000 authorized Xantrex dealer for replacement See Contact Information on 4 page i 10 Two sets of nuts and washers are used to secure DC cable ends to the DC terminals Freedom SW 3000 Owner s Guide Freedom SW 3000 Inverter Charger Features Optional System Accessories and Network Components System accessories can be used with the Freedom SW 3000 in a Xanbus system The SCP provides configuration and monitoring capability for Xanbus enabled devices such as the Freedom SW 3000 AGS automatically starts and stops your generator Table 1 provides the part numbers for the system accessories Table 1 System Accessories Accessory Part number SCP 809 0910 AGS 809 0915 Consult with your local system designer to determine what network components will be needed for your specific installation Table 2 provides a list of network components and part numbers Pre made cables are available in standard l
6. If battery charging is interrupted in bulk charge for example AC is disconnected or a fault occurs the unit will return to bulk charge when battery charging resumes If battery charging is interrupted in any stage other than bulk the unit will go to float charge when battery charging resumes However a new bulk charge cycle is initiated when battery charging begins if e he battery drops below 12 5 Vdc for 15 minutes Vp2 i e the 15 minute countdown is independent of mode for example inverting bulk charging or float charging and e 7 days have passed from the time the charger completed Absorption ATp 60 Freedom SW 3000 Owner s Guide NOTE Specifications are subject to change without prior notice Physical Specifications Base Unit Dimensions and Weight LxWxH 385x340x200 mm 15 2x13 4x7 9 in Net Weight 30 9 kg 68 1 lbs All inverter specifications are at nominal conditions ambient temperature of 77 F 25 C 3000 watt resistive load 12 volts DC inverting on the RS3000 120 volts AC unless otherwise specified Inverter Specifications Output wave form Sine wave Total harmonic voltage lt 5 distortion Output power 3000 W continuous Surge rating 6000 W for ten seconds AC output voltage 120 VAC 5 Input DC voltage rating 12 VDC nominal 10 to 16 VDC AC output frequency 60 0 0 05 Hz 975 0545 01 01 Inverter Specifications Power factor lag
7. Settings You can view or change Freedom SW 3000 settings from the Freedom SW 3000 menu Status information is not configurable Configurable settings are indicated by square brackets and can be adjusted 30 Follow these steps to change any Freedom SW 3000 setting 1 On the Freedom SW 3000 menu use the up arrow or down arrow button to highlight the setting you want to change Press Enter to highlight the value of that Configurable setting indicated by square brackets The previously set value appears with an asterisk beside it as shown in Figure 16 Use the up arrow or down arrow button to change the value Holding down a button lets you scroll through values quickly Press Enter to select the value If you have another setting to change return to step 1 Or If you have no more settings to change press Exit to return to the Select Device menu Selecting the Default Settings All configurable items on the Freedom SW 3000 menu items have a default setting The default setting is the value which was set at the time the unit was originally installed You can restore individual settings to their default value or you can restore all values to default settings See Restore Default Warning Message on page 44 Freedom SW 3000 Owner s Guide Menu Structure An overview of the Freedom SW 3000 menu structure is shown in Figure 20 The SCP displays the Freedom SW 3000 basic menu and advanced me
8. Stage charging minis NS KARET ERE KE day Mie des ase Wiens Bay Woes eee Mees OO Ho N T aT 56 Two Stage Charging ii AA HAE Ro ae GRRE A a 57 Charge Algorithm Graph evi id e 58 Charge Algorithm Definitions 2 a papa dp 58 Battery Charger Interruption is A A Pa A A AA 60 SPECIFICATIONS srei a e A AS AAA A A AAA A A AAA AAA a0 61 AO A NN 63 Invert Power Derating vs Ambient Temperature 2 0 0 0 ee runerne rrene errereen errer eens 64 Gharger Mode 200 di A A A A cothannn dst 64 Warranty and Return Information TTT 65 Introduction Congratulations on your purchase of the Freedom SW 3000 Inverter Charger Freedom SW 3000 The Freedom SW 3000 has been designed to give you premium power ease of use and outstanding reliability Please read this chapter to familiarize yourself with the main performance and protection features of the Freedom SW 3000 Materials List The Freedom SW 3000 ships with the following items one Freedom SW 3000 unit owner s and installation guides Battery Temperature Sensor BTS e Freedom SW remote panel with 25 foot communications cable DC terminal covers one red one black with two sets of screws and two sets of nuts and washers for the DC terminals NOTE If any of the items are missing contact Xantrex or any authorized Xantrex dealer for replacement See Contact Information on page i IMPORTANT Keep the carton and packing material in case you nee
9. about Xantrex Technology Inc as well as its products and services at www xantrex com NOTE The Installation Guide Document Part Number 975 0546 01 01 is primarily intended for qualified installers who need to install and configure the Freedom SW 3000 Inverter Charger The installer should have knowledge and experience in installing electrical equipment knowledge of the applicable installation codes and awareness of the hazards involved in performing electrical work and how to reduce those hazards A qualified technician or electrician has this knowledge and experience 975 0545 01 01 Important Safety Instructions IMPORTANT READ AND SAVE THIS OWNER S GUIDE FOR FUTURE i DANGER REFREN E ELECTRICAL SHOCK HAZARD e Do not expose the Freedom SW 3000 to rain snow spray or bilge This chapter contains important safety and installation instructions for the water This inverter charger is designed for indoor use only Freedom SW 3000 Inverter Charger Freedom SW 3000 Each time Do not operate the inverter charger if it has received a sharp blow before using the Freedom SW 3000 READ ALL instructions and been dropped has cracks or openings in the enclosure including if the cautionary markings on or provided with the inverter charger the batteries fuse cover has been lost damaged or will not close or otherwise and all appropriate sections of this guide damaged in any other way NOTE The Freedom SW 3000 contains no user serviceable parts
10. at higher temperatures but the ambient temperature as well as the input voltage from the battery will limit the extent to which the unit can run continuously The Freedom SW 3000 has 6000 watt surge for ten seconds Operating the inverter charger in conditions outside of power and temperature limits however will result in thermal shutdown and or significantly decreased performance In addition operation in this range is outside the ratings covered by the regulatory approvals of the product See Invert Power Derating versus Ambient Temperature on page 64 Difficulty on starting loads The inverter charger should be able to operate all AC loads rated at or below its power rating Some high horsepower induction motors used in pumps and other motor operated equipment require very high surge currents to start and the inverter charger may have difficulty starting these loads See Inverter Applications on page 54 If you have problems starting certain loads ensure that e the battery connections are tight and clean e he DC cabling is no longer than the recommended length Refer to the FSW3000 Sine Wave Inverter Charger Installation Guide for this information e he AC wiring is of recommended size Refer to the FSW3000 Sine Wave Inverter Charger Installation Guide for this information and e the battery is of sufficient capacity and is fully charged Freedom SW 3000 Owner s Guide Operating in Charger Mode A WARNING
11. be adjusted to 85 145 volts AC as a maximum range and to 110 120 volts AC as a minimum range This wide range allows the Freedom SW 3000 to charge your batteries even when incoming AC voltage is less than ideal Power Share The Freedom SW 3000 charger uses AC input line 1 to charge the batteries The Freedom SW 3000 charger shares incoming power with AC loads on line 1 only The AC loads have priority which means that the charger will reduce its output with large AC loads and increase the output again when the AC load decreases The regulatory maximum for continuous AC loads is 80 of the breaker rating that the loads are connected to The Freedom SW 3000 senses pass through current going to the AC load The difference between the pass through load and 80 of the Power Share setting is the current that is available for charging the batteries For example if the AC input of the Freedom SW 3000 is from an AC panel with a 30A breaker the Power Share setting on the SCP should be selected as 30A Based on this the charger will control the charge current so that the total current draw is equal to or less than 24A in this case Should the load current be more than about 24A the charger output will reduce to OA but the Freedom SW 3000 will continue to supply the loads The Freedom SW 3000 will continue to pass through power to the loads even if the load 20 current exceeds the Power Share setting In this case it will be up to the user to rem
12. fault list on the SCP and also is indicated by the illuminated red Fault light on the 1 Freedom SW 3000 front panel A fault affects the operation of the unit See gt Fault Types on page 45 for an explanation of the different fault types 3 You can view the 20 most recent fault messages of the Freedom SW 3000 by selecting Fault Log from the Device Info menu in the Freedom SW 3000 Advanced Menu If several faults occur before you can acknowledge or clear them they are displayed together on a warning list This list contains messages from every Xanbus enabled device not just the Freedom SW 3000 You can select a message and view its details from the fault list To view a message from a fault list 1 On the list use the up arrow or down arrow button to highlight the message you want to view 2 Press Enter The complete message appears After viewing the message you can return to the fault list by pressing Exit or continue to the menu for the device that caused the fault by pressing Enter Each time you return to the list after viewing a complete message the viewed message is removed from the list If you have left the fault list you can view them at any time from the System Settings menu 50 On the Select Device menu highlight System and press Enter On the System Settings menu highlight View Fault List Press Enter Freedom SW 3000 Owner s Guide Table 9 provides a detailed description of the fault m
13. if pressed momentarily If held down for more than three seconds the unit will reset reboot itself FREEDOM SW 3000 Figure 4 Isometric View of the Front Panel and AC DC Side Panel 8 Xanbus Interface ports are used to connect Xanbus enabled devices including the optional SCP and AGS Freedom SW 3000 Owner s Guide AC and DC Side Panels The DC side of the Freedom SW 3000 has the equipment ground lug the positive battery terminal and the negative battery terminal plus the remote network com port and battery temperature sensor com port Item Freedom SW 3000 Inverter Charger Features Description Remote REM jack provides connection for the Freedom Sine Wave remote panel supplied Battery temperature sensor BTS jack provides connection for the battery temperature sensor supplied Negative DC terminal connects to the negative battery cable black Install a DC terminal cover supplied over the terminal plo OOO IE O_L_O_O_O _ warnine uconecr sarreny i 0900 Positive DC terminal connects to the positive battery cable red Install a DC terminal cover supplied over the terminal UINA OL 3OYAIYO SV TRMALISVIOS if sara o NEGATIVE AC Input 1 AC Input 2 and Inverter AC Output circuit breaker switches allow you to reset the circuit breakers when they tr
14. the United States and Canada are excluded Contact Xantrex Customer Service for details on freight policy for return shipments from excluded areas How do you get service If your product requires troubleshooting or warranty service contact your merchant If you are unable to contact your merchant or the merchant is unable to provide service contact Xantrex directly at Telephone 1 800 670 0707 toll free North America 1 408 987 6030 direct Fax 1 800 994 7828 toll free North America Email customerservice O xantrex com Website www xantrex com Direct returns may be performed according to the Xantrex Return Material Authorization Policy described in your product manual For some products Xantrex maintains a network of regional Authorized Service Centers Call Xantrex or check our website to see if your product can be repaired at one of these facilities 65 Warranty and Return Information What proof of purchase is required In any warranty claim dated proof of purchase must accompany the product and the product must not have been disassembled or modified without prior written authorization by Xantrex Proof of purchase may be in any one of the following forms The dated purchase receipt from the original purchase of the product at point of sale to the end user or The dated dealer invoice or purchase receipt showing original equipment manufacturer OEM status or The dated invoice or purchase receipt showing the pr
15. will display the advanced menus for all devices To return to viewing the basic AC Out 0 9 bp 60Hz 1 1 8V menu for any Xanbus enabled devices select Basic Menu from the advanced menu for that device Enabl ed Figure 16 Menu in Invert Mode You can view and change Freedom SW 3000 settings from the device menu The number of settings on the Freedom SW 3000 menu will depend on whether you have selected to view basic or advanced menus 28 Freedom SW 3000 Owner s Guide Configuration To select the Freedom SW 3000 Advanced Menu 1 On the Select Device menu with System highlighted as shown in Figure 17 press Enter System Settings Mode Operating Desired Mode Operating Select Device Auto Gen Start System Panel 9 RTE STS Advanced View Fault List Clock SES Figure 18 Highlighting Global Menus 3 Press Enter 4 Select Advanced and press Enter Figure 17 Highlighting System on the Select Device Menu Po Dana 2 Scroll with the down arrow button to highlight Global Menus 975 0545 01 01 29 Configuration Returning to Freedom SW 3000 Basic Menu You can return to viewing the Freedom SW 3000 basic menu by selecting Basic Menu from the Freedom SW 3000 advanced menu as shown in Figure 19 Advanced menu items will no longer be visible on the SCP FSW3000 Clear Faults View Device Info Basic Menu Figure 19 Returning to Freedom SW 3000 Basic Menu Selecting and Adjusting the Configurable
16. 5 Hz operating range Minimum battery voltage 5 0 VDC Maximum DC output voltage 16 0 VDC Peak charger efficiency Z 84 Maximum charge current 150 A Maximum charge current 150 A Freedom SW 3000 Owner s Guide All transfer specifications are at nominal conditions ambient temperature of 77 F 25 C 120 VAC 60 Hz input unless otherwise specified Transfer and General Specifications Transfer time utility to invert 20 ms Minimum AC input voltage for 85 VAC RMS transfer Maximum AC input voltage 135 VAC RMS for transfer Minimum AC input frequency 55 Hz for transfer Maximum AC input frequency 65 Hz for transfer Cooling Fan cooled temperature controlled Supported AC input types 975 0545 01 01 Split phase up to 30 amps per line Dual input up to 30 amps per line Spedfications Environmental Specifications Nominal Ambient temperature 77 F 25 C Maximum Operating Temperature 140 F 60 C See Invert Power Derating versus Ambient Temperature on page 64 Storage temperature range 40 to 185 F 40 to 85 C Humidity Operation Storage Regulatory Approvals lt 95 RH non condensing Safety UL 458 CSA C22 2 No 107 1 EMC FCC Part 15B Class B Industry Canada ICES 0003 Class B Fan Operation The internal cooling fans are automatic and temperature controlled NOTE This internal temperature o
17. CSide Panels ode a ieee Wee aie Hii hae ee a eR oe ee eS 9 Supplied Accessones c s02 35 cis sr lt ds ts ll 10 Optional System Accessories and Network Components 0 0 cece cece eee nent e bene eee 11 Operating The Freedom SW 3000 e yuh eh ees EASA RR R EA SA R RG R Sie Seta Sb Soe a oe bs 12 Operating the Freedom SW 3000 with the Optional System Control Panel SCP 0 0 0 eee eee 12 Usine the SCP 2 odo vere cat A A aded amp TTT 13 OnStar 91T 14 System Start up e L eta cette A di bi 15 Viewing the Firmware Revision Number 20 0 eee reenn erreren ereere ereere 15 Operating in Invert Mode 200 ZR ek da td a tba A gab RR aides haan lia 16 Operating Limits for Inverter Operation o 16 Operating in Charger Mode aK K arb T Z votes Beha Bo ete ae ahel d aA l Merb deeb aa Verh aa eels ii thane he 17 Charger Operation with Battery Temperature Sensor BTS ics A A eh et ee ee eae Pe ae Mera lg ee alae Lia Shee 17 Operating 11 Equalization Mode assi 99 5 Se Ai Pee Sa eR ES Mle Aa E R es Kae Med ee NRPS ERE 18 Equalizing Batteries 3 siec Sch ek A beeen bate obama aide a bye ed A eis ta 19 Terminating the Equalization Process 19 Operating Limits for Charger Operation o 20 Monitoring the Freedom SW 3000 Indicator Lights 0 0 ec rererere rererere 21 Faults atid WATER il Sh ae id apio 21 Monitoring Status Messages on the SCP 0 21 System Modest A TR A A N leg 22 Operating a A A A A IS Wale 6 a ES RE
18. EXPOSURE TO CHEMICALS AND GASES HAZARD e Make sure the area around the battery is well ventilated e Make sure the voltage of the batteries matches the output voltage of the inverter charger Failure to follow these instructions can result in death or serious injury NOTES e Study and follow all of the battery manufacturer s specific precautions such as removing or not removing cell caps while charging whether equalization is acceptable for your battery and recommended rates of charge For flooded non sealed batteries add distilled water in each cell until battery acid reaches the level specified by the battery manufacturer This helps to purge excessive gas from cells Do not overfill For a battery without removable cell caps carefully follow manufacturer s instructions To operate the Freedom SW 3000 in charger mode from the front panel 1 Connect AC input power The charger automatically starts up when qualified AC power is connected if the charger is enabled or the charger is disabled but the Force Charge enable override is On See Force Charge on page 23 975 0545 01 01 Operating The Freedom SW 3000 The batteries are charged according to the two stage or three stage formula you have selected on the SCP See Battery Charging Reference on page 55 for more information on two stage or three stage charging You can interrupt the charge cycle any time you desire by disabling the charger fro
19. N Cote De ee ee PS 22 SAA A tb yim cuts EAS 23 Confipuranions eposs Bice E ie A A A a meee 25 System Control Panel RR RR a a a ladra sad eS ia da ae ad da 25 System S Mai e o 26 Viewing the System Screen sess da Gog ds 27 Viewing the Select Device MENU ci sound stan Geto tn yy thay Ra dass Pe be ee ne LA yee es 27 Selecting the Freedom SW 3000 from the Select Device Menu 0 0 0 2 eee cence eae 28 Selecting and Adjusting the Configurable Settings 0 cece cence eee ae 30 Selecting the Default Settings poops SR cite sv e pap be ees 30 MEDIA A la ela 31 Devic Menu A bates eee de 31 Mode iia a alee od cen Boe TE des hey bat nl A o HARE 31 Battery 0 N R ih da a tp ante Ca ai Raa a T 32 AC Inputl asian SR IS E cas AA AIR al CR RS ane WBE RO RICA 32 SR ae OER Dee Pes eh eae tha eh aae hae ths 32 Menu Basic cso c EE th Rade HER Sb eed bets Steele Marea E RRR T 33 Inverter 00 ech eh ee ee edd ee a ba ae Tadd Meta ee Vara eee whee ks 33 Charger O EA We EE Sanh eee alae seis Bloat cet ke eee ES 33 Power Share c scarica een we eee ey ste Meee Dee el he wel ee eae ee elena 33 EqUaliZe aa R R RE A DA CRS SERS CeO SR E AEE OSES Eat ete EHA S 34 Batt Py pe mit de Mil ie Bae aie a es dg ele heads CAs pines it A TRS 22 0 be 37 Bab SIE ART se a NR T L R ERE R AS dele fee Rie gd ee eS aes LU ey TR RR ER 37 Clear Faults e Aa 37 Menu Adyanced ri Dales s Sane ias 38 A O dee ect id ee dea dated ee es 38 Charset u ae ptt eee eee
20. Regardless of other conditions the function will not be activated For example even if AC power is present if the charger is disabled the unit will not charge NOTE These functions on the front panel can also be controlled from the SCP 25 Configuration System Menu Map Figure 13 provides a map of how the SCP screens and menus are organized The order of devices appearing on the SCP will vary depending on the order in which they ve been connected to the network 26 z Up Startup screen System screen Standby Inverting Charging AC Bypass Equalize sl a 19143 Exit Select Device menu snuau a2 Aaq Optional device This menu will appear if this device is installed Figure 13 SCP System Menu Map Freedom SW 3000 Owner s Guide Viewing the System Screen The System screen displays system activity The information appearing on the System screen varies with the status of the inverter charger Standby Inverting Charging AC Bypass or Equalize See Modes on page 31 for an explanation of the different modes For example Figure 14 shows the Freedom SW 3000 in the float stage of charging FSW3000 Float Battery Status 13 8V 6A 85 F Charger Output 13 5VE pD Y menu Figure 14 Float System Screen Example You cannot select or change any of the information on the System screen If you would like to view more detailed information press the Enter button ind
21. T Review the Important Safety Instructions on page iv before operating the inverter charger Once the inverter charger is installed you can operate it in invert mode To operate in invert mode from the front panel 1 Press the Inverter Enable button on the Freedom SW 3000 2 Ifexternal AC is present the External AC light illuminates If AC is present and you want to operate the inverter remove AC so the inverter turns on Once the Inverter On light is on the Freedom SW 3000 inverter is ready to deliver AC power to the loads To operate the inverter with the System Control Panel refer to Operating the Freedom SW 3000 with the Optional System Control Panel SCP on page 12 IMPORTANT If you are having problems with any of your loads refer to Inverter Applications on page 54 Operating Limits for Inverter Operation Temperature The Freedom SW 3000 produces 120 volts AC at 3000 watts continuously in room temperature The Freedom SW 3000 can deliver this power in an ambient surrounding temperature up to 77 F 25 C In higher ambient temperatures if the loads draw full power for an extended period of time the unit may shut down to protect itself against overheating 16 As with all inverters the amount of continuous power that the Freedom SW 3000 can deliver without overheating is limited by the ambient air temperature The Freedom SW 3000 will operate and deliver its continuous power rating
22. UENTIAL DAMAGES INCLUDING LOST PROFITS LOST REVENUES FAILURE TO REALIZE EXPECTED SAVINGS OR OTHER COMMERCIAL OR ECONOMIC LOSSES OF ANY KIND EVEN IF XANTREX HAS BEEN ADVISED OR HAD REASON TO KNOW OF THE POSSIBILITY OF SUCH DAMAGE B ANY LIABILITY ARISING IN TORT WHETHER OR NOT ARISING OUT OF XANTREX S NEGLIGENCE AND ALL LOSSES OR DAMAGES TO ANY PROPERTY OR FOR ANY PERSONAL INJURY OR ECONOMIC LOSS OR DAMAGE CAUSED BY THE CONNECTION OF A PRODUCT TO ANY OTHER DEVICE OR SYSTEM AND C ANY DAMAGE OR INJURY ARISING FROM OR AS A RESULT OF MISUSE OR ABUSE OR THE INCORRECT INSTALLATION INTEGRATION OR OPERATION OF THE PRODUCT BY PERSONS NOT AUTHORIZED BY XANTREX 975 0545 01 01 Warranty and Return Information Exclusions IF THIS PRODUCT IS A CONSUMER PRODUCT FEDERAL LAW DOES NOT ALLOW AN EXCLUSION OF IMPLIED WARRANTIES TO THE EXTENT YOU ARE ENTITLED TO IMPLIED WARRANTIES UNDER FEDERAL LAW TO THE EXTENT PERMITTED BY APPLICABLE LAW THEY ARE LIMITED TO THE DURATION OF THIS LIMITED WARRANTY SOME STATES PROVINCES AND JURISDICTIONS DO NOT ALLOW LIMITATIONS OR EXCLUSIONS ON IMPLIED WARRANTIES OR ON THE DURATION OF AN IMPLIED WARRANTY OR ON THE LIMITATION OR EXCLUSION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION S OR EXCLUSION S MAY NOT APPLY TO YOU THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS YOU MAY HAVE OTHER RIGHTS WHICH MAY VARY FROM STATE TO STATE PROVINCE TO PROVINCE OR JURISDICTION TO JURISDICTION 67
23. View Fault List Figure 12 Safe Mode 5 Press Enter You are now in Safe mode 6 Press Exit twice to return to the System Home Screen To exit Safe mode and return to Operating mode 1 On the System Settings menu under Desired Mode select Operating 2 Press Enter 24 Freedom SW 3000 Owner s Guide This section contains information about all configurable settings and procedures for the Freedom SW 3000 It provides information on using the SCP to configure the Freedom SW 3000 settings Please refer to the System Control Panel Owner s Guide for detailed information on how to use the SCP 975 0545 01 01 System Control Panel The System Control Panel SCP provides configuration and monitoring capability for all Xanbus enabled devices on the network All changes to the configuration of the Freedom SW 3000 are made with the SCP See Using the SCP on page 13 The front panel of the Freedom SW 3000 provides limited control including reset charger enable and disable and inverter enable and disable Enabling a function When a function is enabled it is allowed to occur but other conditions may have to be met before the function is activated or turned on For example the charger function on the Freedom SW 3000 may be enabled but it will not charge unless qualified AC power is present Disabling a function When a function is disabled it is not allowed to occur and if it is occurring it is terminated
24. Voltage Service required failure Service required Must occur 3 times in 60 Shutdown Inverter AC seconds before becoming a output manual fault F29 AC Backfeed fault Service Manual AC Backfeed Shutdown Service required immediately F30 Unit is too cold and has Manual Battery Under Temperature Clear the fault and attempt one restart Try shut down See guide Fault restart again when ambient temperature is warmer or gently warm the battery F40 Internal fault If fault Manual No IPC communication Service required persists call Customer Support F41 Internal fault Reset If fault Manual Dead battery charger Try restarting dead battery charging once persists call Customer timeout Then check the condition of the battery Support and replace if necessary F502 Watchdog reset error Manual Watchdog reset error Service required F505 Controller fault Manual Controller fault Service required F506 Wrong fault identifier Manual Wrong fault identifier Service required F507 Wrong identifier Manual Wrong identifier Service required 975 0545 01 01 53 Troubleshooting Inverter Applications The Freedom SW 3000 performs differently depending on the AC loads connected to it If you are having problems with any of your loads read this section Resistive Loads These are the loads that the inverter finds the simplest and most efficient to drive Voltage and current are in phase which means they are in step with one another Resistive
25. We re ie ee eda ere eee Vhs RS ase Ba aS 38 Power Share A eee ees 38 Configure Inv Chg Configure Inverter Charger 0 0 0 ec eee tee en ene e eens 38 Equalize S E EE A A A A Slag Ore diate rial deine a at fi 38 Cleat Fault ais dee wee ede TNA de A A AE ATI ee 1 ee eee eet 38 View Device Info A ab 38 Basic Men 3a 764 ZR Tae Z OER a A RS 38 Sub Menus ds 39 Configure Inv Che Ment di baie Chie R dR TIRE E bE A e TN bed ee ee ES 39 AC Limits Configure AC Limits a Gos ete eS 41 View Device Info View Device Information 43 Troubleshooting s ereer Ko a RSK c A Ree TREE Bice leet Hears Geant NT 45 Introduction 0 0 R A bis R RL RAR A TRR A eekly baie Bisa Ata deel RA 45 Fault Ty pess sc accuses A Sate Bisque tet E E eee Beat eee ba nee wi ee EN Reet Pe ee 45 Warming Ty pess i0s iss A RAR GSA EARN ORR ARG Sah tou SES gama eae Caleb daa 46 Troubleshooting Reference 25sec eee RR eT o n Roe da 47 General Troubleshooting Guidelines 0 0 0 cece eee errereen 47 Warning Messages x e ci cites Bh ec aes A a eee Seat eee eae ly RRR ee dee le testes 49 Fault Messages ias ri RT pais setae Fisted esos Salleh Rela Batis beds Sale aac tue Bl AS wate Sake 50 Inverter Applications id A esc 54 Battery Charging Reference cis he See SS ee A Shee ene a aa A dig aoa hes 55 Battery Vy Pes 20 s4c ys lee ted ee ah cheek bee dit 55 Charge Algorithm Stages coito id e SASS AS a SG ea ee RS A RRR RRR RRR bad ads ead 56 Phree
26. When a fault or warning message appears you can acknowledge the message to clear the screen To acknowledge a fault or warning message press the Enter button on the SCP This action does not clear the fault or 975 0545 01 01 warning condition so you should consult Table 8 and Table 9 for suggested actions after you have acknowledged the message Refer to the System Control Panel Owner s Guide for more information on faults and warnings Fault Types There are three types of fault messages automatic faults manual faults and escalating automatic faults Table 6 describes how they differ in their behavior and how you can respond to them when they appear on the SCP Table 6 Faults Types and Behaviors Fault type Behavior Automatic faults Clear automatically if the fault condition that generated the message goes away You can also acknowledge automatic faults without waiting for them to clear automatically Manual faults Require you to clear them by K selecting Clear Faults on the Freedom SW 3000 or on the device that generated the fault if the fault condition still exists the fault message reappears p correcting the condition that caused the fault 45 Troubleshooting Table 6 Faults Types and Behaviors Fault type Behavior Escalating automatic faults 46 Clear automatically if the fault condition goes away just like an automatic fault However if an escalating automatic fault occurs several ti
27. a maximum charge rate of 150 amps Even though you can set a bank size of 2000 Ah where C 5 is 2000 5 400 amps the Freedom SW 3000 would still charge at 150 amp maximum Max Chg Rate 100 You can adjust the Max Chg Rate settings as follows Range of values Increment Default 10 to 100 10 100 975 0545 01 01 Configuration When to use Displayed only if in charger mode when you wish to control the maximum charge rate to your batteries Lo DC Volt Full name Low DC input voltage shutdown Configurable setting This setting lets you set the low voltage shutdown level for the inverter Lo DC Volt 10 0V You can adjust the Lo DC Volt settings as follows Range Increment Default 10 volts 10 to 12 volts 0 1 volt When to use This setting limits the depth of discharge on your battery Batt Type This feature is the same as described on the basic menu on page 37 Batt Size This feature is the same as described on the basic menu on page 37 39 Configuration Cfg AC Limits Configure AC Limits Cfg AC Limits is a sub menu If selected a list of sub menu items appear For more information on this sub menu Configure AC Limits see page 41 Chg Stages Full name Number of charge stages Configurable setting These settings let you adjust your charger stages to either two stage charging or three stage charging The default setting for Chg Stages is 3Stag
28. absorbed glass mat and custom batteries See Batt Type on page 16 for information on selecting your battery type Flooded or wet batteries have removable battery caps for refilling with distilled water and testing the electrolyte Gel batteries have the electrolyte in the form of a gel rather than a liquid and do not require topping up Gel batteries are sealed and the battery caps are not removable AGM Absorbed Glass Mat batteries are similar to gel batteries except that the electrolyte is absorbed into a fiberglass matting Custom Custom is configured by the dealer factory or service center for battery types other than those listed above CAUTION RISK OF BATTERY DAMAGE Since the Freedom SW 3000 can only select one battery type setting for all batteries connected to its bank do not mix battery types All connected batteries should either be Flooded or wet or Gel or AGM or Custom Failure to follow these instructions can damage the unit and or damage other equipment 55 Battery Charging Reference Charge Algorithm Stages Three Stage charging If three stage charging is enabled the Freedom SW 3000 will charge batteries in a sequence known as three stage charging The charging voltage delivered to the battery depends on the battery e type setting e temperature by switch setting or battery temperature sensor e state of charge The three automatic stages are e bulk e absorption e f
29. age absorption timeout ATcy has a default of 1 hour e Charge current level drops below a specified limit Iy for a specified amount of time which has a default of 2 of C in Ah for 3 minutes See Charge Algorithm Definitions on page 58 for more information With an AC reconnect during the absorption stage the unit will transition to the float stage for three stage charging and no float stage for two stage charging Float Charge In the third stage the float charge which is a maintenance mode the output voltage of the charger is reduced to a lower level typically about 13 5 Vp1 volts to maintain the battery s charge without losing electrolyte through gassing With AC reconnected during this stage the unit will return to the float stage Freedom SW 3000 Owner s Guide Equalization Charge The equalization charge must be manually initiated from the SCP because it is not required each time the battery is recharged Equalization is a deliberate overcharge designed to return each cell to optimum condition by reducing sulfation and stratification in the battery The overcharge helps the battery to reach and maintain peak capacity An equalization charge should be performed only on flooded vented non sealed or wet batteries It should be performed only if recommended by the battery manufacturer and only as often as specified After initiating an equalize charge cycle the charger will always execute a bulk and a
30. bsorption charge stage before starting the actual equalize charge stage The equalize charge stage has a default current and voltage setpoint at 10 of C in Ah and 15 5 Vdc respectively During the equalize charge stage the charger will produce current equal to the current setpoint as long as the battery voltage is still less than the voltage setpoint When the voltage setpoint is reached the charger will change its current output to keep the battery voltage steady at the voltage setpoint level There is a timeout default is 1 hour for the equalize charge stage The charger will exit equalize after the timeout has occurred even if the voltage setpoint has not been reached Should another equalize cycle be required it has to be manually initiated from the SCP Should an AC reconnect occur during the equalize charge stage the charger will return to the float no float charge stage depending on which one is selected 975 0545 01 01 Battery Charging Reference Two Stage Charging If the two stage charge is enabled the charger finishes the absorption charge but does not go to float mode because some battery manufacturers advise against floating their batteries The Freedom SW 3000 goes into a monitoring mode instead where the charger monitors the batteries but does not float them A new two stage charge cycle will be initiated under the same conditions as for three stage charging 57 Battery Charging Referene Charge Algorithm Grap
31. charger s front panel See the System Control Panel Owner s Guide for information on clearing faults from the SCP A warning alerts you to a condition that could possibly affect operation of the unit See Faults and Warnings on page 21 for more explanation on the difference between faults and warnings Monitoring Status Messages on the SCP Refer to System Menu Map on page 26 of the Configuration chapter 21 Operating The Freedom SW 3000 System Modes This section provides an overview of the two different system modes The system modes described in this section affect the performance and behavior of the Freedom SW 3000 and all other Xanbus enabled devices on the Xanbus system You will have to change the system mode when travelling or when installing a Xanbus enabled device When you store your unit for a prolonged period of time it is recommended to disconnect all sources of power You can change system modes using the System Settings menu on the SCP You can also use the red System button on the SCP to put the SCP and all other Xanbus enabled devices into Safe mode only xantrex p System Button AC In Charge Inverter On Low Battery Fault Y y UY Y Figure 8 SCP System Button 22 System modes are changed using the System Settings menu The two system modes are e Operating and Safe Please read the section about each system mode to find out which mode is appro
32. coming into contact with your eyes and skin when cleaning battery terminals Failure to follow these instructions can result in death or serious injury NOTES Study and follow all of the battery manufacturer s specific precautions such as removing or not removing cell caps while charging whether equalization is acceptable for your battery and recommended rates of charge For flooded non sealed batteries add distilled water in each cell until battery acid reaches the level specified by the battery manufacturer This helps to purge excessive gas from cells Do not overfill For a battery without removable cell caps carefully follow manufacturer s instructions 975 0545 01 01 RISK OF DAMAGE TO THE INVERTER CHARGER Failure to follow these instructions can damage the unit and or damage other equipment Never allow battery acid to drip on the inverter charger when reading gravity or filling battery Never place the Freedom SW 3000 Inverter Charger unit directly above batteries gases from a battery will corrode and damage the inverter charger Do not place a battery on top of the inverter charger vii Regulatory The Freedom SW 3000 Inverter Charger is certified to appropriate US and Canadian standards For more information see Regulatory Approvals on page 63 The Freedom SW 3000 Inverter Charger is intended to be used for residential or commercial applications It is not intended for other ap
33. cturer 66 8 h component parts or monitoring systems supplied by you or purchased by Xantrex at your direction for incorporation into the product the product if its original identification trade mark serial number markings have been defaced altered or removed the product if it is located outside of the country where it was purchased and any consequential losses that are attributable to the product losing power whether by product malfunction installation error or misuse Freedom SW 3000 Owner s Guide Disclaimer Product THIS LIMITED WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED BY XANTREX IN CONNECTION WITH YOUR XANTREX PRODUCT AND IS WHERE PERMITTED BY LAW IN LIEU OF ALL OTHER WARRANTIES CONDITIONS GUARANTEES REPRESENTATIONS OBLIGATIONS AND LIABILITIES EXPRESS OR IMPLIED STATUTORY OR OTHERWISE IN CONNECTION WITH THE PRODUCT HOWEVER ARISING WHETHER BY CONTRACT TORT NEGLIGENCE PRINCIPLES OF MANUFACTURER S LIABILITY OPERATION OF LAW CONDUCT STATEMENT OR OTHERWISE INCLUDING WITHOUT RESTRICTION ANY IMPLIED WARRANTY OR CONDITION OF QUALITY MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT REQUIRED UNDER APPLICABLE LAW TO APPLY TO THE PRODUCT SHALL BE LIMITED IN DURATION TO THE PERIOD STIPULATED UNDER THIS LIMITED WARRANTY IN NO EVENT WILL XANTREX BE LIABLE FOR A ANY SPECIAL INDIRECT INCIDENTAL OR CONSEQ
34. d to return the Freedom SW 3000 for servicing 975 0545 01 01 FREEDOM SW Status Remote Panel with communications cable O C DC terminal covers nuts and washers with screws Figure 1 Materials List Introduction About the Freedom SW 3000 Inverter Charger The Freedom SW 3000 is a convenient combination of an inverter multistage battery charger and transfer switch in one electronic device e Asan inverter the Freedom SW 3000 provides true sine wave power for your microwave entertainment system computer and other loads This power is identical to the AC source provided from the utility grid power company e Some of the benefits of true sine wave power include consistent cooking in your microwave handling of sensitive loads such as your TV set dimmer switches and appliances with speed controls As a 150 amp power factor corrected charger the Freedom SW 3000 quickly and efficiently recharges your batteries Unique split phase design transfers up to 7 2 kW of incoming qualified AC power Premium Power and Ease of Use For managing your onboard power system the Freedom SW 3000 provides superior features and rugged durability combined with ease of use The Freedom SW 3000 Produces 120 volts AC at up to 3000 watts continuous with a 6000 watt surge for ten seconds Provides three stage charging with 150 amps of output and charge formulas for flooded gel and AGM deep cycle batteries plus equaliza
35. e Battery Charging Reference on page 55 Chg Stages 3Stage Eqz Volts Full name Equalization voltage Configurable setting This setting lets you set the desired equalization voltage This menu is displayed only if charger equalization is enabled Select a setting based on the battery manufacturer s recommendation For more information see Battery Charging Reference on page 55 Eqz Volts 15 5V You can adjust Eqz Volts settings as follows Range of values Increment Default 13 5 to 15 5 VDC 0 1 volts 15 5 VDC 40 Force Charge Configurable setting This setting forces the charger to be enabled On whenever you have re qualified AC The default setting for Force Charge is On enabled Force Charge On When to use Turn Force Charge to On if you want to automatically start charging whenever you connect to a qualified AC input regardless of whether the Charger is Enabled or Disabled Turn Force Charge to Off if you want charging to be determined only by whether the Charger is Enabled or Disabled Outcome If Force Charge is turned to On the charger starts whenever you have qualified AC Freedom SW 3000 Owner s Guide AC Limits Configure AC Limits CAUTION RISK OF DAMAGE TO EQUIPMENT The following configuration settings adjust the quality of the AC input source that the inverter charger will qualify and pass through to your AC loads Voltage or freque
36. ed Devices Battery and Fuse Transfer Switch maw Network Connection Thermostat 1 Automatic Generator Thermostat 2 Start Generator control ANK Terminator Generator AC Input Figure 1 Typical Xanbus System Diagram Freedom SW 3000 Owner s Guide Introduction Comprehensive Electronic Protection xanbus ENABLED The Xanbus enabled designation means that this product works on a Xanbus network Xanbus enabled products are Easy to use The Xanbus network simplifies operation and automates routine tasks e Reliable Software control eliminates analog signalling errors e Accurate Digital information is less susceptible to interference and line loss Upgradeable Software upgrades mean your purchase will remain up to date For detailed instructions and a complete list of Xanbus enabled devices visit www xantrex com 975 0545 01 01 Freedom SW 3000 is approved to meet a number of safety standards including UL 458 and CSA C22 2 No 107 1 See Regulatory Approvals on page 63 for more information Freedom SW 3000 is equipped with numerous protection features to ensure safe operation Protection feature This feature Battery over voltage protection Keeps the battery voltage from getting too high in charge mode Shuts the inverter off in invert mode Battery under voltage protection Prevents inverter from discharging your batteries too low The inver
37. engths ranging from 3 feet to 75 feet Table 2 Network Components and Part Numbers Network Component Part Number Network cable 3 ft 0 9 m 809 0935 Network cable 25 feet 7 6 m 809 0940 Network cable 75 feet 22 9 m 809 0942 975 0545 01 01 These optional accessories and network components are available from any authorized Xantrex dealer or at www xantrex com Detailed information on planning and installing your network is available in the Xanbus System Installation Guide This guide is available for downloading at www xantrex com 11 Operating The Freedom SW 3000 Operating the Freedom SW 3000 with the Optional System Control Panel SCP The SCP provides operating configuration and monitoring capability for your Xanbus system This section contains detailed information and procedures for using your Freedom SW 3000 If you re using the SCP to operate or monitor the status of the unit also refer to the System Control Panel Owner s Guide A WARNING LIMITATIONS ON USE Do not use in connection with life support systems or other medical equipment or devices Do not use in ambulances or other life saving emergency vehicles Failure to follow these instructions can result in death or serious injury 12 The System Control Panel Monitors activity throughout your onboard power system Displays the latest information about your inverter charger battery charge level battery charge
38. equalizes flooded lead acid batteries Built in Charge Formulas For the unit to perform at the highest level the batteries must be charged correctly The Freedom SW 3000 has optimized algorithms for flooded gel and AGM batteries Battery Temperature Sensor Since battery temperature is a key factor in correct charging the charging formula must be adjusted automatically and in real time according to the actual battery temperature to ensure that batteries are fully charged but not overcharged For this reason Xantrex has included a battery temperature sensor with your Freedom SW 3000 and has temperature compensated the charge formula Manual Equalization Over a period of time the cells in a flooded battery can develop uneven chemical states This can result in a weak undercharged cell which in turn can reduce the overall capacity of the battery To improve the life and performance of a non sealed flooded battery the Freedom SW 3000 s multi stage charging cycle includes a manual equalize mode that can be used if recommended by the battery manufacturer Dead Battery Charging Another feature that the Freedom SW 3000 includes is dead battery charging The Freedom SW 3000 unlike many chargers has the ability to recharge batteries even if the battery voltage is very low i e as low as 5 volts Introduction Load Management The Freedom SW 3000 has a built in transfer relay that connects your inverter output or AC input from t
39. er On light illuminates J 2 Place a load on the inverter For example plug a 100 watt light bulb into an outlet that the inverter is powering and make sure it works The inverter should run the load using battery power 3 3 To test the charger reconnect the AC input power to allow AC to the AC input The AC Charger On light should illuminate after a brief delay Any AC loads previously powered by the inverter will also 4 work at this time 4 Remove the AC input power The inverter charger should transfer to invert mode immediately The transfer relay will make a clicking sound and the Inverter On light will illuminate Loads should continue to operate uninterrupted If any part of this test fails determine the cause before using the unit Consult the Troubleshooting chapter starting on page 45 975 0545 01 01 To view the firmware revision number To test inverting and charging from the Freedom SW 3000 front panel 1 On the Select Device menu use the down arrow button to highlight System and press Enter The System Settings menu appears Press the down arrow button to highlight View Device info and press Enter The Device Info screen appears Press the down arrow button until the Freedom SW 3000 screen appears The number opposite F W Rev is the firmware revision number Press Exit to return to the System Settings menu 15 Operating The Freedom SW 3000 Operating in Invert Mode IMPORTAN
40. es complete charging 31 Configuration Table 4 Modes Mode Description Float The third stage of three stage battery charging After the batteries reach full charge charging voltage is reduced to a lower level to prevent gassing and to prolong battery life This stage is often referred to as a maintenance charge Rather than charging a battery it keeps an already charged battery from discharging while providing load current AC Bypass ACPassthru AC input from an AC source like the utility grid or from a generator is allowed to pass through the unit to operate connected AC loads The charger is not enabled but AC is qualified as good and passed through the unit Equalize 32 To improve the life and performance of a non sealed flooded or wet battery the Freedom SW 3000 s multi stage charging cycle includes a manual equalize mode that can be used if recommended by the battery manufacturer Battery The second line of the device screen indicates the status of the battery This line displays the volts V current A as either positive amps indicating that the battery is charging or negative amps indicating the battery is discharging because you re inverting and battery temperature in either F or C AC Inputl When the Freedom SW 3000 has external AC input connected these AC display lines indicate the status of the AC input Each AC display line shows the values for curren
41. ess qualified AC input power is present 975 0545 01 01 Configuration Charger Configurable setting This setting lets you enable or disable the operation of the charger In the example shown the charger is enabled The default setting for the charger is enabled Charger Enabled When to use Set the charger to Enabled when you want your batteries charged when connected to AC power The charger can be set to Disabled anytime during the charge cycle to immediately stop charging The charger can also be enabled or disabled from the Freedom SW 3000 front panel Outcome Ifthe AC is qualified the charger operates If the AC is not qualified then the charger will not operate until AC qualifies See Force Charge on page 40 for information on automatic charging Power Share Configurable setting Power Share is a configurable setting that you set to match to the breaker rating on the AC input This setting is used to ensure that the charger limits its output to try to prevent nuisance tripping of the AC input breaker due to the total current drawn by the charger and your other AC loads For more information on this feature see Power Share on page 38 In the example shown Power Share is set to 30A Power Share 304 33 Configuration You can adjust the power share settings as follows Range of values Increment Default 5 to 30 amps 5 amps 30 amps When to use Set the Power Share setting t
42. essage Fault Type Cause Solution F6 Too many AC loads Turn Escalating Auto Fault AC Overload Shutdown Clear the fault and attempt restart Reduce some off clear fault try Must occur 3 times in 30 AC OUTPUT AC loads again seconds before becoming a Check that AC input wiring is not manual fault connected to the AC output F9 Battery voltage is too high Automatic DC Over Voltage Clear the fault and attempt restart Ensure See guide Shutdown battery voltage is 10 16 VDC at Freedom SW 3000 terminals Check all other charging source outputs battery cables F10 Battery is too low can t Automatic DC Under Voltage Clear the fault and attempt restart invert Recharge battery Shutdown Immediate Recharge batteries Check battery cable occurs if DC voltage is connections below 8 volts DC F11 Battery is too low can t Automatic DC Under Voltage Clear the fault and attempt restart invert Recharge battery Shutdown occurs if DC Recharge batteries Check battery cable voltage is below 10 volts connections DC F23 Inverter Charger internal Escalating Auto Fault AC Over Voltage Service required failure Service required Must occur 3 times in 30 Shutdown Inverter AC seconds before becoming a output manual fault 52 Freedom SW 3000 Owner s Guide Table 9 Fault Messages Troubleshooting Fault Number Message Fault Type Cause Solution F24 Inverter Charger internal Escalating Auto Fault AC Under
43. essages and solutions If you are unable to resolve the problem after referring to this table contact your dealer or Customer Service Table 9 Fault Messages Troubleshooting Fault Number Message Fault Type Cause Solution FO Unit is too hot and has shut Automatic FET1 Over Temperature Clear the fault and attempt restart Ensure down See guide Shutdown adequate ventilation around the Freedom SW 3000 Reduce AC loads F2 Unit is too hot and has shut Automatic FET2 Over Temperature Clear the fault and attempt restart Ensure down See guide Shutdown adequate ventilation around the Freedom SW 3000 Reduce AC loads F3 Unit is too hot and has shut Automatic Transformer Over Clear the fault and attempt restart Ensure down See guide Temperature Shutdown adequate ventilation around the Freedom SW 3000 Reduce AC loads F4 Battery over temp Inv Chg Automatic Battery Over Temperature Clear the fault and attempt restart Stop has shut down See guide Shutdown charging check battery voltage and temperature Check for excessive ambient temperature and adequate ventilation in the battery compartment FS is too hot and has shut Automatic Ambient Over Temperature Clear the fault and attempt restart Ensure down See guide 975 0545 01 01 Shutdown adequate ventilation around Freedom SW 3000 Reduce AC loads 51 Troubleshooting Table 9 Fault Messages Fault Number M
44. f the inverter charger may be caused by heat in the inverter charger or by high ambient temperature 63 Specfications Invert Power Derating vs Ambient Temperature The inverter charger delivers up to 3000 watts of sine wave output power See figure below for temperature derating information Maximum power available for at least one hour 3000 W Output Power 20 10 0 10 20 30 40 50 60 Ambient Temperature C Figure 28 Invert Power Derating versus Ambient Temperature If the unit is in elevated ambient temperature above 60 C you are required to reduce power draw according to the figure to avoid over temperature shutdown 64 Charger Mode Charger output bulk mode is 150 amps DC to 40 C ambient In higher ambients the charger will automatically derate reduce output current to maintain internal temperatures at a safe level Output at 60 C ambient is approximately 75 amps Freedom SW 3000 Owner s Guide Warranty and Return Information Warranty What does this warranty cover and how long does it last This Limited Warranty is provided by Xantrex Technology Inc Xantrex and covers defects in workmanship and materials in your Freedom SW 3000 Inverter Charger This warranty period lasts for 24 months from the date of purchase at the point of sale to you the original end user customer unless otherwise agreed in writing the Warranty Period You will be required to demonstrate proof of
45. functions are disabled When to use Use Safe mode when you are adding or removing devices from the network Authorized service personnel must also put the SCP in Safe mode before performing software upgrades and diagnostics with the Xantrex Diagnostic Tool If the SCP is powered off while in Safe mode it will be in Safe mode when it is powered up again To return to Operating mode On the System Settings menu under Desired Mode select Operating Putting the System into Safe Mode When you are installing or removing devices from the Xanbus system putting the system into Safe mode prevents unexpected behavior 975 0545 01 01 Operating The Freedom SW 3000 To enter Safe mode 1 On the Select Device menu use the down arrow button to highlight System The cursor on the right of the screen indicates where you are in the menu System Settings Mode Operating Desired Mode IARR Global Menus Advanced Vien Fault List Figure 10 Select Device Menu 2 Press Enter The System Settings menu appears System Settings Mode Operating CESTAS Operating Global Menus Advanced View Fault List Figure 11 System Settings Menu 3 On the System Settings menu with Desired Mode highlighted press Enter 23 Operating The Freedom SW 3000 4 Use the down arrow button to scroll through the other modes to select Safe mode System Settings Mode Safe Safe Global Menus Advanced
46. g Configure Inverter Charger Cfg Inv Chg is a sub menu command If you select this item you ll access a list of sub menu items See Configure Inv Chg Configure Inverter Charger on page 38 Equalize This feature is the same as described on the basic menu on page 34 Clear Faults This feature is the same as described on the basic menu on page 37 View Device Info For more information on this sub menu Device Information see View Device Info on page 38 Basic Menu Purpose Selecting Basic Menu takes you back to the basic menu of the Freedom SW 3000 only Advanced menu items will no longer be visible on the SCP When to use Use this setting when you want to return to the basic menu of the Freedom SW 3000 Freedom SW 3000 Owner s Guide Sub Menus Configure Inv Chg Menu Cfg Inv Chg is a sub menu If selected the following list of sub menu items appears Max Chg Rate Full name Maximum charge rate Configurable setting The actual battery charge rate is determined by two things the battery bank size setting C divided by 5 C 5 and the charge rate setting 0 to 100 For example if the battery bank size is set to 300 Ah C and the charge rate is set at 100 the maximum charge rate is 300 5 60 amps x 100 which is a 60 amp charge rate If the charge rate setting is adjusted to 50 the maximum charge rate is 300 5 60 amps x 50 which is a 30 amp charge rate The Freedom SW 3000 has
47. good and attempts to transfer to invert mode Lo AC Freq 55Hz You can adjust Lo AC Freq settings as follows Range of values Increment Default 55 to 58 Hz 1 Hz 55 Hz When to use This setting can be used when the AC supply frequency is lower than the set value required for the electrical equipment Outcome The lower frequency of the AC supply above which it will be qualified as good by the inverter charger can be varied Hi AC Volt Full name High AC transfer voltage AC over voltage level 41 Configuration Configurable setting This setting lets you adjust the voltage above which the inverter charger no longer qualifies AC as good and transfers to Invert Hi AC Volt 135V You can adjust Hi AC Volt settings as follows Range of values Increment Default 120 to 145 VAC 1 volt 135 VAC When to use This setting lets you adjust the AC parameters when AC supply is outside the upper voltage range required for electrical equipment Outcome The upper limit of the voltage that will be qualified as good by the inverter charger can be varied Hi AC Freq Full name High AC transfer frequency AC over frequency level Configurable setting This setting lets you adjust the highest frequency at which the Freedom SW 3000 no longer qualifies AC as good and transfers to Invert Hi AC Freq 65Hz You can adjust Hi AC Freq settings as follows
48. h Charge Algorithm Definitions Table 10 Battery Voltage Defaults l Bulk gt Absorption gt Float VA L Flooded Voltage or wet Gel AGM Va Absorption 14 4 14 4 14 3 Voltage Vdc VG Gassing 13 5 13 8 13 45 Voltage Vdc VF Float 13 5 13 8 13 45 Voltage Vdc Ve Float Exit 12 5 12 5 12 5 Time Voltage Vdc Figure 27 Three Stage Charging Profile Ve Equalize 15 5 NA NA Voltage Vdc 58 Freedom SW 3000 Owner s Guide Battery Charging Reference Table 11 Battery Current Defaults Table 12 Battery Time Defaults Flooded Flooded Current or wet Gel AGM Time or wet Gel AGM Ip Bulk 20 Ah 20 Ah 20 Ah AT Absorption 6 6 6 Current Timeout ADC hours Ig Absorption 2 Ah 2 Ah 2 Ah ATcy Constant 1 1 1 Exit Current Voltage ADC Absorption Ti t Ig Equalize 10 Ah NA NA PASEA hours Current ADC ATG Float 7 7 7 Ti t A Bulk 20 Ah 20 Ah 20 Ah ECN days Current ADC ATE Equalize 1 NA NA Ti t Ig Absorption 2 Ah 2 Ah 2 Ah a l hours Exit Current ADC E Equalize 10 Ah NA NA The numbers presented in these tables are base numbers only and will vary with factors such as temperature compensation and battery type Current ADC 975 0545 01 01 IMPORTANT The custom battery factory defaults are the same as for an AGM battery 59 Battery Charging Referene Battery Charger Interruption
49. h excessive damage an additional fee will be charged If applicable you will be contacted by Customer Service once your unit has been received Freedom SW 3000 Owner s Guide Information About Your System As soon as you open your Freedom SW 3000 Inverter Charger package record the following information and be sure to keep your proof of purchase Serial Number a C Product Number 815 3000 a Purchased From C Purchase Date If you need to contact Customer Service please record the following details before calling This information will help our representatives give you better service C Type of installation e g RV truck C Length of time inverter charger has been installed C Battery battery bank size C Battery type e g flooded sealed gel cell AGM 975 0545 01 01 Warranty and Return Information DC wiring size and length Alarm sounding Description of indicators on front panel Appliances operating when problem occurred Description of problem 69 Xantrex Technology Inc 1 800 670 0707 Tel toll free 1 408 987 6030 Tel direct 1 800 994 7828 Fax toll free aistomerservice xantrex com www xantrex Ccom 975 0545 01 01 Printed in China
50. he utility grid or generator to your loads Because the usual AC power sources such as campground outlets or small generators often have limited current availability having the capability to manage your AC loads is extremely valuable The Freedom SW 3000 provides a number of features to facilitate this The charger is power factor corrected to use AC current as efficiently as possible and only requires 22 amps to provide rated charger output Minimizing the AC current used by the charger means more current is available for your AC loads e Freedom SW 3000 has a power share feature which prioritizes your AC loads by reducing the charge current and maintaining the total input current to less than your breaker setting or the breaker setting e Occasionally AC input sources have low voltage To avoid loading these weak sources any further the charger automatically reduces its AC current draw as the AC voltage approaches the minimum acceptable level Xanbus System The Xanbus system includes the Freedom SW 3000 and other Xanbus enabled devices The Freedom SW 3000 is the device in a Xanbus system that typically provides network power 500 mA at 12 volts DC All of the Xanbus enabled devices such as the Freedom SW 3000 the System Control Panel SCP and the Automatic Generator Starter AGS are able to communicate their settings and activity to each other See Figure 1 System Control Panel E DC Monitor Xanbus Enabl
51. home screen as shown home screen in Figure 23 975 0545 01 01 35 Configuration Table 5 Equalization Home Screen Content Equalization Home Screen content Explanation of items displayed Precharging e Yes precharging occurs if batteries are not fully charged before equalization Batteries must be fully charged before equalization e Done indicates the precharge is complete or if it was not required Time Remaining Indicates the time left for equalization Equalization runs for 60 minutes and is counted down in 1 minute increments until the Time Remaining displays 0 min During a precharge the Time Remaining displays Fn a not applicable Battery Voltage Displays a range of 13 0 to 18 0V with a resolution lof 0 1V Menu Pressing Menu returns you to Select Device screen Cancel Pressing Cancel will display a confirmation screen 36 as shown in Figure 24 asking you to confirm that you want to cancel equalization FSW3000 Equalize Are you sure you Want to cancel Equalization p Yes Figure 24 Equalization Cancellation Warning If you choose Yes the equalization process is cancelled and you are returned to the Freedom SW 3000 home menu If you choose No the equalization home screen as shown in Figure 23 appears Freedom SW 3000 Owner s Guide Batt Type Full name Battery Type Configurable setting Select the type of battery from flooded cus
52. icated by the menu arrow to go to the Select Device menu 975 0545 01 01 Configuration Viewing the Select Device Menu The Select Device menu is where you can view a list of all the Xanbus enabled devices in your power system To view the Select Device menu On the System screen press Enter The Select Device menu appears with Freedom SW 3000 highlighted as shown in Figure 15 Select Device FSW3000 Auto Gen Start System Panel Clock Figure 15 Select Devi Menu 27 Configuration Selecting the Freedom SW 3000 from the Select Selecting the Freedom SW 3000 Basic Menu Device Menu Freedom SW 3000 basic menu lists status information and settings you may have to adjust on a routine basis It provides access to basic control of the To select the Freedom SW 3000 from the Select Device menu inverter charger 1 With Freedom SW 3000 highlighted press Enter The Freedom SW 3000 menu appears as shown in Figure 16 Selecting the Freedom SW 3000 Advanced Menu Freedom SW 3000 advanced menu lists status information and settings which require that you understand and plan for the changes you make You may not have to adjust these settings as part of regular operation F SW3 000 The SCP shows the Freedom SW 3000 basic menu by default If you would like to view the advanced menu you must go to the System menu and select Mode Invert Global Menus Bat tery 1 3 S 1 V 6A 807 IMPORTANT When you set Global Menus to Advanced the SCP
53. ip AC knockouts provide access for AC cables both input and output wiring Detach the knockout covers and install the strain relief clamps supplied Figure 5 AC and DC Side Panel 975 0545 01 01 AC Output terminal block is a screw type terminal block for attaching AC output wires Each slot is labeled N1 for Neutral 1 L1 and L2 for Lines 1 and 2 and N2 for Neutral 2 AC Input terminal block is a screw type terminal block for attaching AC input wires Each slot is labeled N for Neutral and L1 and L2 for Lines 1 and 2 Chassis ground lug connects the chassis of the FSW3000 to your system s chassis grounding point Not shown All Ground terminals are along the tab at the bottom of the opening to the AC wiring compartment access panel Freedom SW 3000 Inverter Charger Features Supplied Accessories Item Description Two DC terminal covers are supplied to prevent accidental contact with the DC cable connectors after installation The red cover is for the positive cabling terminal and the black cover is for the negative cabling terminal FREEDOM SW O Status BTS the Battery Temperature Sensor consists of e Connector plugs into the BTS jack on the Freedom SW 3000 Sensor cable is 25 feet 7 6 meters e Sensor can be mounted on the side of the battery case or on the negative battery terminal NOTE The
54. ke changes to the content hereof without obligation or organization of such revisions or changes unless required to do so by prior arrangement Exclusion for Documentation UNLESS SPECIFICALLY AGREED TO IN WRITING XANTREX TECHNOLOGY INC XANTREX A MAKES NO WARRANTY AS TO THE ACCURACY SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION B ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES DAMAGES COSTS OR EXPENSES WHETHER SPECIAL DIRECT INDIRECT CONSEQUENTIAL OR INCIDENTAL WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER S RISK AND C REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION THE ACCURACY CANNOT BE GUARANTEED APPROVED XANTREX CONTENT IS CONTAINED WITH THE ENGLISH LANGUAGE VERSION WHICH IS POSTED AT WWW XANTREX COM 975 0545 01 01 Date and Revision January 2010 Rev A Document Part Number 975 0545 01 01 Product Number 815 3000 Contact Information Telephone 1 800 670 0707 toll free North America 1 408 987 6030 direct Fax 1 800 994 7828 toll free North America Email customerservice xantrex com Web www xantrex com About This Guide Purpose The purpose of this Owner s Guide is to provide explanations and procedures for operating troubleshooting and
55. loads usually generate heat in order to accomplish their tasks Toasters coffee pots and incandescent lights are typical resistive loads It is usually impractical to run larger resistive loads such as electric stove and water heaters from an inverter due to their high current requirements Even though the inverter may be able to accommodate the load the size of battery bank required would be impractical if the load is to be run for long periods Motor Loads Induction motors motors without brushes require two to six times their running current on start up The most demanding are those that start under load for example compressors and pumps Of the capacitor start motors typical in drill presses band saws for example the largest you can expect to run is 1 hp Universal motors are generally easier to start Since motor characteristics vary only testing will determine whether a specific load can be started and how long it can be run 54 If a motor fails to start within a few seconds or loses power after running for a time it should be turned off When the inverter attempts to start a load that is greater than it can handle the inverter will turn itself off after a few seconds Freedom SW 3000 Owner s Guide Battery Charging Reference This section describes the multistage charging algorithm formula of the Freedom SW 3000 975 0545 01 01 Battery Types Freedom SW 3000 charges flooded or wet lead acid gel AGM
56. loat See Figure 27 for a graph of the three stage charging profile There is a fourth stage equalization which is initialized manually as it is only performed occasionally and only on flooded or wet batteries Bulk Charge In the first stage the bulk charge Freedom SW 3000 delivers its full rated output current This constant current is delivered to the batteries until the battery voltage approaches its gassing voltage typically around 13 5 volts for 12 volt batteries The bulk charge stage restores about 75 of the battery s charge The exit from bulk stage to the next stage absorption occurs under the following condition e battery voltage is more than the gassing voltage VG for a specified amount of time 3 minute default 56 With an AC reconnect to qualified AC from the utility power or a generator during the bulk stage the unit will return to the bulk stage Absorption Charge During the first part of absorption charge the Freedom SW 3000 delivers its full rated output current until the absorption voltage is reached At this point the Freedom SW 3000 will transition to a constant voltage mode by keeping the charge voltage constant at the absorption voltage level and the battery gradually reduces the charging current it demands as the battery attains full charge The absorption stage has the following exit criteria Overall time in absorption timeout ATA has a default of 6 hours Time in constant volt
57. m the SCP To maintain optimal performance in flooded batteries an occasional equalize cycle may be required See Operating in Equalization Mode on page 18 While the batteries are being charged you can monitor which stage they are in from the front panel of the Freedom SW 3000 or from the SCP 2 To operate the charger with the SCP refer to Configuration on page 25 Charger Operation with Battery Temperature Sensor BTS Since battery temperature is a key factor in correct charging the charging formula must be adjusted automatically and in real time according to the actual battery temperature to ensure that batteries are fully charged but not overcharged For this reason Xantrex has included a BTS see Figure 6 with your Freedom SW 3000 Inverter Charger and has temperature compensated the charge formula The BTS continuously measures the temperature of the battery and adjusts charger output for a more accurate temperature compensated charge 17 Operating The Freedom SW 3000 When batteries are cold their chemical reaction is sluggish meaning they don t absorb charge as easily Thus a charge level optimized for room temperature will not charge the batteries sufficiently if they are cold The charger must compensate by increasing its voltage to achieve the compensated equivalent of a room temperature charge If the batteries are hot the chemical reaction is hyperactive and they absorb energy too easily
58. maintaining the Freedom A WARNIN G SW 3000 Inverter Charger STATEMENT OF HAZARD Contains statements of avoidance or strict compliance Scope i l l The Guide provides safety and operating guidelines as well as information Failure to follow these instructions can result in death or serious on configuring the inverter charger It also provides information about Injury troubleshooting the unit It does not provide details about particular brands of batteries You need to consult individual battery manufacturers for this information A CA U I O N STATEMENT OF HAZARD Audience S P f e Contains statements of avoidance or strict compliance The Guide is intended for users and operators of the Freedom SW 3000 Inverter Charger Failure to follow these instructions can result in minor or moderate injury Conventions Used The following conventions are used in this guide CAUTION STATEMENT OF HAZARD Contains statements of avoidance or strict compliance STATEMENT OF HAZARD Contains statements of avoidance or strict compliance Failure to follow these instructions can damage the unit and or damage other equipment Failure to follow these instructions will result in death or serious injury IMPORTANT These notes describe things which are important for you to know however they are not as serious as a caution or warning ii Freedom SW 3000 Owner s Guide Related Information You can find more information
59. mes within a defined time period the escalating automatic fault becomes a manual fault requiring user intervention For example if three faults occur in one minute it will no longer clear itself but becomes a manual fault Then you Imust identify the problem correct the fault condition and clear the fault or reset the device Warning Types There are two types of warnings automatic and manual When the Freedom SW 3000 detects a warning condition it displays a warning message on the SCP Table 7 describes how they differ in their behavior and in how you can respond to them when they appear on the SCP Table 7 Warning Types and Behavior Warning type Behavior Automatic warning Clear automatically if the fault condition that generated the message goes away You can also acknowledge automatic warnings without waiting for them to clear automatically Manual warning Require you to acknowledge them before you can proceed with configuring or operating the Freedom SW 3000 Manual warnings are usually in the form of a Yes No question that you may acknowledge by pressing the Enter button on the SCP for Yes and the Exit button for No Refer to the System Control Panel Owner s Guide for more information Freedom SW 3000 Owner s Guide Troubleshooting Reference This chapter provides you with troubleshooting tips to identify and solve most problems that can occur with the Freedom SW 3000 This chapter i
60. ncy that is too high or too low for a particular piece of load equipment may cause damage to that load Before adjusting these settings refer to the electrical rating of connected load equipment Most equipment that is marked with a single voltage 120 VAC for example rather than a range 110 125 VAC can be expected to run properly over the range of 108 VAC to 125 VAC since this is the normal supply range of electrical utilities Failure to follow these instructions can damage the unit and or damage other equipment Lo AC Volt Full name Low AC Transfer voltage AC under voltage level Configurable setting Low AC Transfer voltage is the voltage below which the inverter charger no longer qualifies AC as good opens the relay and attempts to transfer to Invert mode if Invert is enabled Lo AC Volt 90 0V You can adjust Lo AC Volt settings as follows Range of values Increment Default 85 to 110 VAC 1 volt 90 VAC 975 0545 01 01 Configuration When to use This setting lets you adjust the AC parameters when AC supply is outside of the lower voltage range required for electrical equipment Outcome The lower level of voltage that will be accepted as good by the inverter charger can be varied Lo AC Freq Full name Low AC transfer frequency AC under frequency level Configurable setting This setting lets you adjust the lowest frequency at which the inverter charger no longer qualifies AC as
61. ning appeared See Warning Types on page 46 for an explanation of automatic and manual warnings You can view the warning by selecting Warning Log from the Device Info menu in the Freedom SW 3000 Advanced Menu To view a message from a warning list 1 On the list use the up arrow or down arrow button to highlight the message you want to view 2 Press Enter The complete message appears After viewing the message you can return to the warning list by pressing Exit or continue to the menu for the device that caused the fault by pressing Enter Each time you return to the list after viewing a complete message the viewed message is removed from the list If you have left the warning list you can view them at any time from the System Settings menu To view a fault list 1 On the Select Device menu highlight System and press Enter 2 On the System Settings menu highlight View Warning List 3 Press Enter 975 0545 01 01 Troubleshooting Table 8 provides a detailed description of the warning message and solution Table 8 Warning Message Warning Warning Number Message Type Cause Solution W12 Battery Automatic DC Under Recharge voltage is Voltage batteries and getting low Warning check Recharge battery battery cables from inverter to batteries for loose connections 49 Troubleshooting Fault Messages When the Freedom SW 3000 detects a fault condition the fault is displayed To view a
62. ning flammable materials or in locations that require ignition protected equipment See notes 2 and 3 Failure to follow these instructions will result in death or serious injury 975 0545 01 01 NOTES L Follow these instructions and those published by the battery manufacturer and the manufacturer of any equipment you intend to use in the vicinity of the battery Review cautionary markings on these products and on the engine This inverter charger contains components which tend to produce arcs or sparks Locations include any space containing gasoline powered machinery fuel tanks as well as joints fittings or other connections between components of the fuel system Precautions When Working With Batteries A WARNING BURN FROM HIGH SHORT CIRCUIT CURRENT FIRE AND EXPLO SION FROM VENTED GASES HAZARDS Always wear proper non absorbent gloves complete eye protection and clothing protection Avoid touching your eyes and wiping your forehead while working near batteries See note 4 Remove all personal metal items like rings bracelets and watches when working with batteries See notes 5 and 6 below Never smoke or allow a spark or flame near the engine or batteries Never charge a frozen battery Failure to follow these instructions can result in death or serious injury NOTES 1 Mount and place the Freedom SW 3000 Inverter Charger unit away from batteries in a well ventilated compar
63. nstructions can damage the unit and or damage other equipment NOTES e Equalize mode is automatically disabled if you have selected Gel or AGM as the battery type As a general rule do not equalize a lead acid battery unless there are provisions to add water to it and the manufacturer recommends equalization Freedom SW 3000 Owner s Guide CAUTION RISK OF DAMAGE TO DC LOAD EQUIPMENT Equalization voltage may be as high as 15 8 volts DC Disconnect sensitive loads from the battery before equalizing Failure to follow these instructions can damage the unit and or damage other equipment Follow the battery manufacturer s recommendations for equalizing your batteries As a guide a heavily used flooded battery may need to be equalized once a month and a battery in light service may only need to be equalized every two to four months Measure the specific gravity S G of each cell using a hydrometer For fully charged lead acid batteries the reading should be approximately 1 265 Low specific gravity after charging or a 0 25 difference from cell to cell indicates the need for equalization Equalizing Batteries IMPORTANT Equalization will be carried out after an absorption charge Equalization only runs for 60 minutes and may need to be restarted if the specific gravity is still uneven 975 0545 01 01 Operating The Freedom SW 3000 To equalize your batteries 1 Turn off or di
64. nu BASIC MENU ADVANCED MENU Mode Mode Battery Battery AC Input 1 AC Input 1 AC Out AC Out Inverter Inverter Charger Charger Power Share Power Share Equalize Configure Inv Chg peels pata Batt Type Equalize a S Gus Batt Size Clear Faults aa ee Clear Faults View Device Info CSS Basic Menu invert mode only Chg Stages Eqz Volts Force Charge View Fault Log View Warning Log View Event Log Restore Defaults Lo AC Volt Lo AC Freq Hi AC Volt Hi AC Freq Figure 20 Overview of the Freedom SW 3000 Menu Structure 975 0545 01 01 Configuration Device Menu The Freedom SW 3000 device menu displays status information on the different modes of the inverter charger The first three or four lines of the device screen displays dynamic content that changes depending on what mode that the Freedom SW 3000 is in Modes The first line on the device menu indicates which mode that the Freedom SW 3000 is in Table 4 defines the six different modes Invert Bulk Absorption Float AC Bypass AC Passthru and Equalize Table 4 Modes Mode Description Invert The Freedom SW 3000 is converting DC power to AC power Bulk The first stage of three stage battery charging Current is supplied to the batteries at a constant rate while voltage gradually rises Absorption The second stage of three stage battery charging Voltage remains constant and current reduces as the battery becomes charged This ensur
65. o match the AC input breaker Use this setting when connecting to an AC source If using multiple AC sources via an AC transfer switch adjust this setting to the smaller AC breaker size Outcome Setting the value higher than the AC source s external breaker could cause the external breaker to trip Equalize Configurable setting This setting lets you enable or disable charger equalization if the battery type is flooded or wet Equalization can be turned on enabled or off disabled The default setting for equalize is Off Equalize Off When to use Review the section Operating in Equalization Mode on page 10 before adjusting this setting This menu item is displayed if the battery type allows equalization In the Freedom SW 3000 home menu highlight Equalize as shown in Figure 21 34 FSW3000 Charger Power Share Enabled 10 04 On Flooded Batt Type Figure 21 Equalize On When you select On the equalization confirmation warning appears as shown in Figure 22 Freedom SW 3000 Owner s Guide Configuration FSW3000 Equalize FSW3000 Equalize Are you sure you want Precharging Yes to equalize Time Remaining n a Battery Voltage 13 0V J Yes Y Menu Cancel Y Figure 22 Equalize Confirmation Warning Figure 23 Equalization System Home Seen Table 5 provides an explanation of the content on the equalization system Selecting Yes takes you to the equalization system
66. oduct exchanged under warranty What does this warranty not cover Claims are limited to repair and replacement or if in Xantrex s discretion that is not possible reimbursement up to the purchase price paid for the product Xantrex will be liable to you only for direct damages suffered by you and only up to a maximum amount equal to the purchase price of the product This Limited Warranty does not warrant uninterrupted or error free operation of the product or cover normal wear and tear of the product or costs related to the removal installation or troubleshooting of the customer s electrical systems This warranty does not apply to and Xantrex will not be responsible for any defect in or damage to a the product if it has been misused neglected improperly installed physically damaged or altered either internally or externally or damaged from improper use or use in an unsuitable environment b the product if it has been subjected to fire water generalized corrosion biological infestations or input voltage that creates operating conditions beyond the maximum or minimum limits listed in the Xantrex product specifications including but not limited to high input voltage from generators and lightning strikes c the product if repairs have been done to it other than by Xantrex or its authorized service centers hereafter ASCs d the product if it is used as a component part of a product expressly warranted by another manufa
67. one number where you can be reached during work hours A brief description of the problem Ship the unit prepaid to the address provided by your Xantrex customer service representative 68 If you are returning a product from outside of the USA or Canada In addition to the above you MUST include return freight funds and are fully responsible for all documents duties tariffs and deposits If you are returning a product to a Xantrex Authorized Service Center ASC A Xantrex return material authorization RMA number is not required However you must contact the ASC prior to returning the product or presenting the unit to verify any return procedures that may apply to that particular facility and that the ASC repairs this particular Xantrex product Out of Warranty Service If the warranty period for your product has expired if the unit was damaged by misuse or incorrect installation if other conditions of the warranty have not been met or if no dated proof of purchase is available your unit may be serviced or replaced for a flat fee To return your product for out of warranty service contact Xantrex Customer Service for a Return Material Authorization RMA number and follow the other steps outlined in Return Procedure on page 68 Payment options such as credit card or money order will be explained by the Customer Service Representative In cases where the minimum flat fee does not apply as with incomplete units or units wit
68. onfigurable setting The Restore Default command restores the default settings for each device Restore Defaults When to use Adjust this setting when you wish to restore your settings to defaults IMPORTANT Restoring to defaults will overwrite all of the stored values When you select Restore Defaults a warning message appears as shown in Figure 26 44 Warning W252 FSW3000 Please confirm Restore device s default settings g continue cancel y Figure 26 Restore Default Warning Message Tf you select continue your settings will be restored to default Tf you select cancel your existing settings will be retained and the Device Info menu appears Freedom SW 3000 Owner s Guide Troubleshooting Introduction The Freedom SW 3000 is designed for high reliability of operation and has a number of protection features to provide trouble free operation If however you have any problems operating your inverter charger read this troubleshooting chapter If you cannot resolve the problem record the necessary information on the form Information About Your System on page 4 This information will help your dealer or Xantrex Customer Service to assist you better when you contact them ELECTRICAL SHOCK HAZARD Do not disassemble the inverter charger The Freedom SW 3000 contains no user serviceable parts Failure to follow these instructions will result in death or serious injury
69. onfirms selection of a menu item Moves you to the next screen On Start Up When the Freedom SW 3000 is powered up or has been reset all of the front panel lights illuminate and remain on for a minimum of five seconds After five seconds the lights remain illuminated until the front panel has status information for all the lights The Freedom SW 3000 inverter is disabled every time the Freedom SW 3000 is powered up After power up the Inverter Enable button or the System Control Panel can be used to enable or disable the inverter The power up behavior of the Freedom SW 3000 charger is determined by the Force Charge setting see page 40 When a function is enabled it is allowed to occur but other conditions may have to be met before the function is activated or turned on For example the charger function on the Freedom SW 3000 may be enabled but it will not charge unless qualified AC power is present Freedom SW 3000 Owner s Guide Operating The Freedom SW 3000 System Start up Check Viewing the Firmware Revision Number You may need to view the firmware revision number of the Freedom SW IMPORTANT Review the Important Safety Instructions on page iv 3000 when troubleshooting the unit with authorized service personnel before operating the inverter charger 1 Disconnect AC power from inverter input by opening the breaker or disconnect Press the Inverter Enable button on the Freedom SW 3000 The Invert
70. or lead 0 to 1 0 Peak efficiency gt 91 Efficiency at 3000W gt 82 No load power draw lt 3 5 A DC low voltage shutdown 10 volts DC over voltage shutdown 16 volts All charging specifications are at nominal conditions ambient temperature of 77 F 25 C 120 VAC 60 Hz input unless otherwise specified Charger Specifications Charging method Three stage charge Bulk Absorption Float Two stage charge Bulk Absorption The default charging method is three stage 61 Specfications Charger Specifications Without a battery temperature sensor Three settings with the following temperature values Cool 50 F 10 C Warm 77 F 25 C Hot 104 F 40 C The default value for this setting is Hot and it can only be changed by a dealer factory or service centre Charger Specifications With a battery temperature sensor The temperature compensation coefficients on a 12 volt battery are as follows Flooded 27 mV x 25 C BTS C Gel 27 mV x 25 C BTS C AGM 21 mV x 25 C BTS C Equalization cycle Yes manual via SCP Number of independent battery 1 banks Battery bank size settings 50 2000 Ahr Battery type settings Flooded AGM Gel Custom Power factor corrected Yes charging Input power factor at full gt 0 95 charge rate 62 AC input voltage 85 135 VAC AC input frequency 60 Hz nominal 55 6
71. ormal operation If the fault condition still exists the fault will reoccur See Fault Types on page 45 for an explanation of faults Clear Faults You can adjust the Clear Faults settings as follows Value Effect Yes Faults are cleared No No action 37 Configuration Menu Advanced The advanced menu lists settings that provide you with additional control over Freedom SW 3000 However you may not have to adjust these settings as part of regular operation For a listing of advanced menu items see Menu Advanced on page 38 In addition to several items from the basic menu the Freedom SW 3000 advanced menu contains the following sub menus and commands e Configure Inv Chg Configure Inverter Charger e View Device Info When you select a sub menu and press Enter a list of menu items appears These settings are only visible if Advanced Menu is selected To select the Freedom SW 3000 Advanced Menu see Selecting the Freedom SW 3000 Advanced Menu on page 28 This section describes the menu items in detail Each item is described as a display or configurable setting when to use the setting and the outcome of changing a setting Inverter This feature is the same as described on the basic menu on page 33 Charger This feature is the same as described on the basic menu on page 33 Power Share This feature is the same as described on the basic menu on page 33 38 Configure Inv Ch
72. output and generator start and stop activity Displays the settings for each Xanbus enabled device in the system Enables you to adjust the settings for each Xanbus enabled device in the system Preserves all of its settings if system power is interrupted After power is restored you don t have to reconfigure the SCP or any of the Xanbus enabled devices connected to it This section provides information on operating the Freedom SW 3000 with the System Control Panel Please refer to the System Control Panel Owner s Guide for complete information on using the System Control Panel Freedom SW 3000 Owner s Guide Using the SCP As shown in Figure 7 the SCP has these important features Display screen System information is shown on the display screen with an adjustable backlight Indicator lights Four indicator lights on the front panel indicate the operating status of the Xanbus system Push buttons Four push buttons allow you to select device menus and change or display settings The red System button toggles the SCP and Xanbus enabled devices between Operating mode and Power Save mode if held down for more than three seconds The button can also be used to clear any active faults or warnings by momentarily depressing the button For more information on the different system modes see Operating in Invert Mode on page 16 975 0545 01 01 Operating The Freedom SW 3000 AC In Charge Inverter On Low Ba
73. ove disconnect loads if tripping the AC input breaker supplying the Freedom SW 3000 is to be avoided Freedom SW 3000 Owner s Guide Monitoring the Freedom SW 3000 Indicator Lights The ten indicator lights on the front panel show you the operating status of the Freedom SW 3000 A description of the lights is provided in Table 3 If none of the front panel lights are on see Troubleshooting Reference on page 47 Table 3 Front Panel Lights Light Illuminated Color Status Action or Status Item AC Charge Green When the Freedom You can run your SW 3000 is connected appliances from an to a qualified AC AC source like the source or a generator utility grid ora the External AC light generator illuminates Inverter Green When inverter mode is You can run your Enable enabled the Inverter appliances from the 975 0545 01 01 Enable Light is illuminated If Utility is unavailable and operating conditions are met the Freedom SW 3000 will produce AC voltage to power your loads inverter Operating The Freedom SW 3000 Table 3 Front Panel Lights Light Illuminated Color Status Action or Status Item Fault A fault has occurred Investigate and clear the fault condition Red on the network Faults and Warnings A fault affects the operation of the unit A manual fault requires user intervention by clearing the condition and then pressing the Reset button on the inverter
74. plications as it may not comply with the additional safety code requirements needed for those other applications See Limitations On Use below A WARNING LIMITATIONS ON USE Do not use in connection with life support systems or other medical equipment or devices e Do not use in ambulances or other life saving emergency vehicles Failure to follow these instructions can result in death or serious injury viii Freedom SW 3000 Owner s Guide Important Safety Imstricttons i dl da Y N R nd RR R R Ba Ae SAE gue RT RR TR IE Week N ae Behe 0 9 iv IntroductiOn Hua R E AS is ie Cok Ol bales R elated nee LN BE Na BEA RAE a ais Olea Ma Ral 1 Materials Listos oi 6 c ct acta binds Eb aii Mand name Ses TTT 1 About the Freedom SW 3000 Inverter Chargert icc cet sh Shia ue ee Sl Ree kaw A bee aw SO wea Mee Gee tebe 2 Premium Power and Base of Uses aera io ssis a la tae ale Balada blew elated laws oodles ad R 2 How the Freedom SW 3000 Inverter Charger Works 00 eee eee tebe e beeen eee 3 IVETE Se le A le gee oh ee hada 3 CARTEL ca CASEY Meek Shee eet isn ie Ed EE ees Ae eee Ao ie ee a es Gute Rhea 3 XAnDUSO System ii At Ata dd Bh eh risa 4 Comprehensive Electronic Protection 6 e aK g e ge RR e RR N ER ERRER cece RRR NR KRE N RRR RE R RE N 5 Freedom SW 3000 Inverter Charger Features 6 Front and Side Panels tiara ia A A A e sd 6 Erontiand Side Panels lid ld A dd A ee bet te be Ia ee alee tb eek 7 AC and D
75. priate for different conditions or situations Operating Characteristics In Operating mode all communications are enabled on the Xanbus system All power conversion functions are enabled Each Xanbus enabled device is monitoring and communicating its input The basic state of the SCP is Operating mode In Operating mode the SCP communicates with other Xanbus enabled devices and displays all the network information which it is configured to display Whenever the SCP or any other device on the Xanbus system is powered on or reset it will be in Operating mode System Settings Mode Operating CESTAS Operating Global Menus Advanced View Fault List Figure 9 Operating Mode Freedom SW 3000 Owner s Guide Safe IMPORTANT Before installing or removing a device on the network put the network into Safe mode Putting the network into safe mode prevents unexpected behavior Characteristics Selecting Safe mode stops the generator if it is running and puts the SCP and all Xanbus enabled devices into Safe mode While in Safe mode the SCP remains powered listening to and reporting its status to the network However the output power of all Xanbus enabled devices is disabled and all inverting charging and generator starting activity stops In Safe mode the Freedom SW 3000 will not transfer AC power from a source In Safe mode the Freedom SW 3000 continues to communicate but the inverting and charging
76. purchase to make warranty claims This Limited Warranty is transferable to subsequent owners but only for the unexpired portion of the Warranty Period Subsequent owners also require original proof of purchase as described in What proof of purchase is required What will Xantrex do During the Warranty Period Xantrex will at its option repair the product if economically feasible or replace the defective product free of charge provided that you notify Xantrex of the product defect within the Warranty Period and provided that Xantrex through inspection establishes the existence of such a defect and that it is covered by this Limited Warranty Xantrex will at its option use new and or reconditioned parts in performing warranty repair and building replacement products Xantrex reserves the right to use parts or products of original or improved design in the repair or replacement If Xantrex repairs or replaces a product its warranty continues for the remaining portion of the original Warranty Period or 90 days from the date of the return shipment to the customer whichever is greater All replaced products and all parts removed from repaired products become the property of Xantrex Xantrex covers both parts and labor necessary to repair the product and return shipment to the customer via a Xantrex selected non expedited surface freight within the contiguous United States and Canada Alaska 975 0545 01 01 Hawaii and outside of
77. s divided into the following four sections Section Page Number General Troubleshooting See page 47 Guidelines Warning Messages See page 49 Fault Messages See page 50 Inverter Applications Loads See page 54 975 0545 01 01 Troubleshooting General Troubleshooting Guidelines This section will help you narrow down the source of any problem you may encounter Please read the following troubleshooting steps 1 Check for a Warning or Fault message on the SCP See Warning Messages on page 49 and Fault Messages on page 50 for descriptions of these messages and the specific actions to take If a message is displayed record it before doing anything further As soon as possible record on the form Information About Your System on page 69 the conditions at the time the problem occurred These details should include the following as well as any other information asked for on page page 4 Loads the Freedom SW 3000 was running or attempting to run Battery condition at the time of failure voltage state of charge for example if known Recent sequence of events for example charging had just finished we disconnected shore power as were preparing to leave the RV park but the inverter didn t come on Any known unusual AC input factors such as low voltage or unstable generator output Extreme conditions which may have existed at the time temperature vibrations moisture for example Attemp
78. sconnect all loads on the battery The voltage applied to the battery during equalization may damage your electronic equipment As well equalization won t proceed correctly if loads are drawing current from the battery 2 Check electrolyte level Fill with distilled water if the electrolyte level is low To request the equalization charge ensure the Charger is enabled 4 On the SCP select Equalize on the Freedom SW 3000 home menu For detailed information on configuring this setting refer to Equalize on page 34 5 When equalization is finished check the battery electrolyte level Top up as necessary with distilled water only and recheck the specific gravity as specified by the battery manufacturer Terminating the Equalization Process The equalization process can be terminated in three ways e user cancellation from the SCP as shown in Figure 24 on page 36 e inverter charger cancellation if AC is removed or the charger is disabled or e a successful completion of the equalization process 19 Operating The Freedom SW 3000 Operating Limits for Charger Operation The maximum output current for the Freedom SW 3000 is 150 amps You can reduce the total output if you change the Max Chg Rate setting on the Freedom SW 3000 Advanced Menu or the maximum Power Share setting on the Freedom SW 3000 Basic Menu The charger can operate over an AC input range of 90 135 volts AC This is the default setting and can
79. t A frequency Hz and the AC voltage in V AC Out This line is displayed only when the Freedom SW 3000 is in invert mode This line indicates the AC output on both output lines 1 and 2 and shows the values for total current A the frequency Hz and the AC voltage in v Freedom SW 3000 Owner s Guide Menu Basic The Freedom SW 3000 basic menu indicates the status of items and lists settings that you may have to adjust on a routine basis If advanced menu is enabled scroll through the Freedom SW 3000 advanced menu items until Basic Menu is highlighted and press Enter See Returning to Freedom SW 3000 Basic Menu on page 30 This section describes each item in detail with an example of the line item as it appears on the SCP Each item is described in terms of its purpose whether it is a display or configurable setting when to use and the outcome of changing the setting IMPORTANT On the SCP use the up arrow button or down arrow button to change the value Holding down a button lets you scroll through values quickly Inverter Configurable setting This setting lets you enable or disable the inverter In the example shown the inverter is enabled The default setting for the inverter is disabled Inverter Enabled When to use Enable the inverter when you would like to have AC power from the inverter Outcome The inverter is enabled The inverter provides power from the batteries unl
80. t the solution indicated in Table 8 or Table 9 47 Troubleshooting 4 48 If your Freedom SW 3000 or SCP is not displaying a Fault light check the following list to make sure that the present state of the installation allows proper operation of the unit Is the inverter charger located in a clean dry adequately ventilated place Have the AC input breakers opened If so your pass through load may have exceeded the rating of one or more of the input breakers Are the battery cables adequately sized and short enough Is the battery in good condition and are all DC connections tight Are the AC input and output connections and wiring in good condition Are the configuration settings correct for your particular installation Are the display panel and the communications cable properly connected and undamaged Is the battery temperature sensor and its cable properly connected and undamaged Contact Xantrex Customer Service for further assistance Please be prepared to describe details of your system installation and provide the model and serial number of the unit See Contact Information on page v for contact information Freedom SW 3000 Owner s Guide Warning Messages Only Battery Low warning exists for the FSW3000 This warning will be recorded with a time stamp showing the date and time that the warning appeared The warnings have been recorded with a time stamp to let you know the date and time that the war
81. ter doesn t run if battery voltage is too low Over temperature protection Protects the unit from overheating by either derating charge mode or by shutting down invert mode See Invert Power Derating versus Ambient Temperature on page 64 Automatic overload protection Protects the unit from excessive loads The unit will provide 6000 watts twice the rated load for up to ten seconds and then protect itself by shutting down See Inverter Specifications on page 61 for more information Short circuit protection Protects the unit by shutting it down Freedom SW 3000 Inverter Charger Features This section describes the different parts of the Freedom SW 3000 Front and Side Panels AC Front Panel Compartment Controls and Side Status LEDs Figure 2 Freedom SW 3000 Front and Side Panels 6 Freedom SW 3000 Owner s Guide Front and Side Panels Before you begin to operate the Freedom SW 3000 review the front panel features shown in Figure 3 and described in the next table A detailed view Item Freedom SW 3000 Inverter Charger Features Description of the lights and buttons on the front panel is shown in Figure 4 and described in the table next to it 1 Front Panel contains the Xanbus interface ports for connecting Xanbus enabled devices the Inverter Enable and Reset buttons as well as various LED status lights See Figure 4 Mounting holes are used for moun
82. thus a standard room temperature charge would tend to overcharge a hot battery Therefore the charger compensates by reducing its voltage The BTS automatically and in real time makes adjustments to the charger s voltage setpoints to properly charge your batteries The actual charge compensation formula can be found on Charger Specifications on page 61 Operating in Equalization Mode A WARNING EXPOSURE TO CHEMICALS AND GASES HAZARD e Make sure the area around the battery is well ventilated Equalization generates explosive gases Failure to follow these instructions can result in death or serious injury CAUTION IMPORTANT It is normal to see a voltage that is different than the specified setpoint when charging if the battery case temperature is above or below 77 F 25 C If a BTS is not present the Freedom SW 3000 uses the hot setting the default value unless the setting has been adjusted during configuration Charging may not be effective at extreme temperatures See Charger Specifications on page 61 18 RISK OF DAMAGE TO BATTERIES Do not equalize sealed lead acid batteries and gel batteries e Only flooded wet lead acid batteries should be equalized Never equalize a lead acid battery more than necessary Always check the electrolyte level before AND after equalization Fill with distilled water per the battery manufacturer s recommendation Failure to follow these i
83. ting the unit A total of eight holes are provided on the unit Figure 3 Isometric View of the Front Panel and Fans 975 0545 01 01 Two variable speed cooling fans are used to cool the unit Fan speed control is based on internal temperature of critical components The two exhaust fans control airflow though the transformer and power compartments of the unit Ensure at least six inches of clearance for proper ventilation Freedom SW 3000 Inverter Charger Features Item Description DC terminals See AC and DC Side Panels on page 9 for more information AC wiring compartment access panel with compartment cover on See AC and DC Side Panels on page 9 for more information Fault light illuminates if a fault condition occurs AC Charge light illuminates when the Freedom SW 3000 is in charge mode and is producing DC output to charge your batteries AC Charge also illuminates when you are connected to an AC source like the utility grid or a generator and the AC is qualified Inverter On indicates the unit is in invert mode NOTE If AC is present and invert mode is enabled this light remains illuminated even though AC power is being passed through Inverter Enable button is used to switch the inverter on and off Xanbus Interface Inverter Reset Enable vv Y Inverter AC On Charge Fault Reset button is used to clear any active faults
84. tion for flooded batteries Powers sensitive entertainment electronics using true sine wave power Allows split phase input transfers of two legs of 30 amps to make full use of the available AC power Has easy to read indicator lights on the front panel Has automatic cooling fans and Provides power sharing which reduces the charging current to prevent unnecessary tripping of an AC input breaker Freedom SW 3000 Owner s Guide How the Freedom SW 3000 Inverter Charger Works The Freedom SW 3000 is designed to invert e charge and e accept both split phase and dual input With AC input available from the utility grid or a generator power is passed through the Freedom SW 3000 Inverter Charger to operate connected AC loads The remaining AC power not used by loads is converted to DC power and used to charge batteries If AC input power becomes disconnected fails or falls out of specification and is no longer qualified as good AC a quick transfer takes place and the Freedom SW 3000 begins converting DC power from the batteries into AC power to continue to supply power to the AC loads Inverting The Freedom SW 3000 s inverting function produces 120 volts AC from your batteries at 3000 watts continuous with 6000 watts of surge power to start loads like pumps and refrigerators 975 0545 01 01 Introduction Charging The Freedom SW 3000 s charging function e produces 150 amps to charge your batteries and e
85. tment 2 Always have someone within range of your voice or close enough to come to your aid when you work near a lead acid battery 3 Always have plenty of fresh water and soap nearby in case battery acid contacts skin clothing or eyes 4 If battery acid contacts skin or clothing wash immediately with soap and water If acid enters your eye immediately flood it with running cold water for at least twenty minutes and get medical attention immediately VI Use extra caution to reduce the risk or dropping a metal tool on the battery It could spark or short circuit the battery or other electrical parts and could cause an explosion Batteries can produce a short circuit current high enough to weld a ring or metal bracelet or the like to the battery terminal causing a severe burn When removing a battery always remove the negative terminal from the battery first for systems with grounded negative If it is grounded positive remove the positive terminal first Make sure all loads connected to the battery and all accessories are off so you don t cause an arc i Freedom SW 3000 Owner s Guide Precautions When Preparing to Charge Precautions When Placing the Inverter Charger A WARNING CAUTION EXPOSURE TO CHEMICALS AND GASES HAZARD Make sure the area around the battery is well ventilated Make sure the voltage of the batteries matches the output voltage of the inverter charger Be careful to keep corrosion from
86. tom AGM or gel If a battery temperature sensor is not present the Freedom SW 3000 uses the hot setting which is the default value unless the setting has been adjusted during configuration Batt Type Flooded When to use This setting is adjusted for the type of battery you have It is important during installation to choose the correct setting battery type to optimize the charge algorithm for your battery and to properly enable or disable equalization See Battery Charging Reference on page 55 The custom setting is selected to get the battery settings programmed by the dealer Batt Size Full name Battery size Configurable setting This features let you select the size of the battery bank being charged Batt Size 440 Ah You can adjust the Battery Size settings as follows Increment 10 Ah Range of values 50 Ah to 2000 Ah Default 440 Ah 975 0545 01 01 Configuration When to use Adjust this setting to your actual battery bank size Outcome Reduces the maximum charger current to protect against charging smaller batteries too aggressively This setting charges batteries appropriately based on capacity See the Battery Information section in the FSW3000 Sine Wave Inverter Charger Installation Guide for more information Clear Faults Purpose Clear Faults is a command which clears all active faults in the Freedom SW 3000 When faults are cleared the device will resume n
87. ttery Fault Figure 7 System Control Panel SCP 13 Operating The Freedom SW 3000 Item 1 Description AC In Charge light indicates that qualified AC is present at the input of an inverter charger When the Freedom SW 3000 is connected to a qualified AC source like the utility grid or a generator this light on the SCP illuminates Inverter On light illuminates when the Freedom SW 3000 is enabled turned on Low Battery light illuminates when the battery voltage on the Freedom SW 3000 is low Fault light indicates a condition that requires user attention and intervention The Fault light illuminates when any Xanbus enabled device connected to the network is in fault See Faults and Warnings on page 21 for the definitions of a fault and warning System button is used to clear active faults on the system if pressed momentarily It also toggles all Xanbus enabled devices on the system between Operating mode and Power Save mode when held down for more than five seconds See Operating in Invert Mode on page 16 Screen displays menus settings and system information 14 Exit button e Cancels selection of a menu item Returns you to the previous screen Item Description 8 Down arrow button e Scrolls down one line of text e Decreases a selected value 9 Up arrow button Scrolls up one line of text e Increases a selected value 10 Enter button C

Xantrex FREEDOM SW 3000 User's Manual

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