Worksaver PF-448 User's Manual
Contents
1. To the Owner Operator Dealer All implements with moving parts are potentially hazardous There is no substitute for a cautious safe minded opera tor who recognizes the potential hazards and follows reasonable safety practices The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense THIS SAFETY ALERT SYMBOL IDENTIFIES IMPORTANT SAFETY WARNING MESSAGES CAREFULLY READ EACH WARNING MESSAGE THAT FOLLOWS FAILURE TO UNDERSTAND AND OBEY A SAFETY WARNING OR RECOGNIZE A SAFETY HAZARD COULD RESULT IN AN THIS STMBOLMEANS INJURY OR DEATH TO YOU OR OTHERS AROUND YOU ATTENTION THE OPERATOR IS ULTIMATELY RESPONSIBLE FOR THE SAFETY OF HIMSELF AS WELL AS OTHERS IN THE pcan me OPERATING AREA OF THE SKID STEER UNIT OR YOUR SAFETY IS INVOLVED TRACTOR AND ATTACHED EQUIPMENT UNDERSTAND SIGNAL WORDS Note the use of the signal words DANGER WARNING WARNING Indicates a potentially hazardous sit and CAUTION with the safety messages The uation that if not avoided could result in death appropriate signal word for each has been selected or serious injury and includes hazards that are using the following guidelines exposed when guards are removed It may also be used to alert against unsafe practices DANGER I2. 12 SAFETY SIGNS CAUTION d Never exceed the Ne lift capacity of the tractor or loader used with this attachment Do not exceed fork load limits BALANCE Loap on BOTH Forks 48 SOLID TINE 4000 LB MAX CAPACITY PER PAIR OF TINES t KEEP LOAD LEVEL REPLACE SAFETY DECALS IF DAMAGED OR MISSING USE PROPER LENGTH Forks KEEP LOAD LOW 101037 Read and follow owner s manual before installing operating or performing maintenance on this loader Observe safety recommen dations in manual Do not exceed weight limit of loader or tractor eDo not lift or carry anyone on loader or in bucket or attachment For operator safety always keep load in front of tractor hood NEVER position load back over operator Add recommended wheel ballast or rear weight for stability When handling loads on both ends of tractor foad rear first and unload last Set wheels wide for increased stability eNever raise loader to extreme heights on steep inclines Do not stand or work under raised loader Stop engine lower arms relieve all hydraulic pressure and lock brakes before leaving operator s seat When handling round bales with fork type equipment be sure bolt in stabilizer spike is installed Without spike uncontrolled bale mavement could occur e Failure to observe the above precautions can result in serious injury or death 101026 Safety is a
3. good condition See safety sign section for location drawing Do not allow grease or oil to build up on any deck or platform Never replace hex bolts with less than grade five bolts unless otherwise specified i e shear bolts Refer to bolt torque chart for head identification marking Where replacement parts are necessary for periodic maintenance and servicing genuine factory replacement parts must be used to restore your equipment to original specifications The manufacturer will not claim respon sibility for use of unapproved parts and or accessories and other damages as a result of their use If equipment has been altered in any way from original design the manufacturer does not accept any liability for injury or warranty A fire extinguisher and first aid kit should be kept readily accessible while performing maintenance on this equipment STORAGE SAFETY Following operation or when unhooking stop the skid steer or tractor set the brakes shut off the engine relieve all hydraulic pressure and remove the ignition keys Store the unit in an area away from human activity Do not park equipment where it will be exposed to livestock for long periods of time Damage and livestock injury could result Do not permit children to play on or around the stored unit Make sure all parked machines are on a hard level surface and engage all safety devices If blocking is used make sure it is solid and secure before leaving area
4. hitch Loose fitting clothing should not be worn to avoid catch ing on various parts Detach implement in area where children normally do not play When performing adjustments or maintenance on an implement first lower it to the ground or block it securely at a workable height Only a qualified operator should be permitted on tractor when in operation no riders allowed Make certain everyone is in the clear before starting tractor or raising or lowering equipment Operate the tractor and implement only while seated in the driver s seat OWNER S OPERATOR S MANUAL MODEL NO PF 448 WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION 1 PART NUMBER 2 PART DESCRIPTION 3 MODEL NUMBER 4 NAME OF ITEM MAY 2006 Reduce speed when transporting mounted implements to avoid bouncing and momentary loss of steering control A heavy load can cause instability of the tractor Use extreme care during road travel Slow down on turns and watch out for bumps Tractor may need front counter weights to counter balance the weight of the implement Reduce speed on hillsides or curves so there is no danger of tipping Avoid driving too close to the edge of ditches or creeks Do not transport implement on public roads without reflectors and slow moving vehicle emblem in daylight and with approved warning lights at night and other periods of poor visibility Due to the width of some implements use extra caut
5. lift capacity WARRANTY DOES NOT COVER BENT FORKS TRACTOR REQUIREMENTS AND PREPARATION The required size of the tractor and front loader or skid steer will be determined by the weight of the load to be handled Always use a tractor and front loader or skid steer large enough to safely handle the load Check your tractor and front loader or skid steer to make sure they are in good working condition Check all frame mounting bolts to make sure they are tight Loaders that attach to the tractor frame rails should have a cross tie installed for stability A EZINE A The use of any loader attachment is NOT recom mended on tractors with a tricycle wheel arrange ment Tricycle type tractors are unstable for front loader use NOTE Loaders with only one hydraulic cylinder in the center of the loader to tilt the bucket or attachment may be used with the addition of an optional center bracket order bracket 830320 Check the tractor s hydraulic system Be sure the hydraulic oil and filter have been serviced according to manufacturer s recommendations Refer to your tractor or loader operators manual or dealer for any adjustments necessary to put the hydraulic system in good working order 14 Be sure tires and rims are in good condition Inflate tires to the proper recommended air pressure A EGON A Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit
6. there for your safety as well as the safety of others The safe use of this machine is strictly up to you the operator Be sure power unit is in good condition Read all the safety precautions and make sure all operators are famil iar with the safety rules of operation Know your controls and how to stop the power unit and engine quickly in an emergency READ THIS MANU AL AND THE ONE PROVIDED WITH YOUR TRACTOR AND LOADER OR SKID STEER When the use of hand tools is required to perform any part of assembly installation adjustment maintaining repairing removal or moving the implement be sure the tools used are designed and recommended by the tool manufacturer for that specific task Personal protection equipment including safety glasses safety shoes and gloves are recommended during assembly installation operation adjustment maintaining repairing removal or moving the attachment Always use two people to handle heavy unwieldy components during assembly installation removal or moving the loader attachment Never place any part of your body where it would be in danger if movement should occur during assembly installation operation maintaining repairing removal or moving the implement The use of any loader attachment is NOT recommended on tractor with a tricycle wheel arrangement Tricycle type tractors are unstable for front loader use A heavy load can cause instability in driving a power unit Make sure the front
7. unattended Park in level area Before operating equipment if you have any questions regarding the proper assembly or operation contact your dealer or representative p p r gt gt FF b gt SAFETY INSTRUCTIONS continued OPERATIONAL SAFETY The use of this equipment is subject to certain hazards which cannot be protected against by mechanical means or product design All operators of this equipment must read and understand this entire manual pay ing particular attention to safety and operating instructions prior to using If there is something in this manu al you do not understand ask your supervisor or your dealer to explain it to you Most accidents occur because of neglect or carelessness Keep all helpers and bystanders fifty feet 50 from an operating power unit and attached equipment Only properly trained people should operate this machine It is recommended the tractor be equipped with a Rollover Protection System ROPS and a seat belt that is used Always stop the tractor skid steer or forklift set brake shut off the engine remove the ignition key and lower loader and attachment to the ground before dismounting Never leave equipment unattended with the engine running Please remember it is important that you read and heed the safety signs on the front loader attachment and loader and the safety rules set forth Clean or replace all safety signs if they cannot be clearly read and under stood They are
8. use it Observe all safety signs on the machine and noted throughout the manual for safe operation of implement Keep this manual handy for ready reference Like all mechanical products it will require cleaning and upkeep Use only genuine Worksaver Inc service parts Substitute parts will void the warranty and may not meet stan dards required for safe and satisfactory operation Record the model and serial number of your Loader Fork here Model Serial Number RETAIL CUSTOMER S RESPONSIBILITY It is the Retail Customer and or Operator s responsibility to read the Operator s Manual to operate lubri cate maintain and store the product in accordance with all instructions and safety procedures Failure of the operator to read the Operator s Manual is a misuse of this equipment It is the Retail Customer and or Operator s responsibility to inspect the product and to have any part s repaired or replaced when continued operation would cause damage or excessive wear to other parts or cause a Safety hazard It is the Retail Customer s responsibility to deliver the product to the authorized Worksaver Dealer from whom he purchased it for service or replacement of defective parts which are covered by warranty Repairs to be submitted for warranty consideration must be made within forty five 45 days of failure It is the Retail Customer s responsibility for any cost incurred by the Dealer for traveling to or hauling of th
9. when making turns slow down and use extra care Read all the safety warnings in the front of this manu al and in the manual of tractor or skid steer unit STORAGE At the end of the working season or when the pallet fork will not be used for a long period it is good practice to clean off any dirt or grease that may have accumulated e Inspect the pallet fork for loose damaged or worn parts and adjust or replace if needed e Sand areas where paint is chipped or worn and repaint to prevent rust e Always store in a safe place away from children or livestock MODEL PF 448 PARTS LIST a Part No Description _ 1 831831 Frame Weldment PF 448 A B a 2502002 Washer 1 2 Spring Lock 7 831375 48 Fork SSPF 3740PF 448 i Pin Lift 1 Dia x 8 Long AK 61 Linchpin 1 4 U Bolt 5 8 11NC 3 x 4 1 2 IS Safety Sign Caution Fork Limits N S N S 1 _ 2 8 e e s o a e oln _ as GO RN 5 AREE WS TA004 OG A SAFETY PRECAUTIONS A MOST ACCIDENTS OCCUR BECAUSE OF NEGLECT OR CARELESSNESS AVOID NEEDLESS ACCIDENTS BY FOLLOWING ALL OF THE SAFETY PRECAUTIONS LISTED BELOW Machinery should be operated only by those who are responsible and are authorized to do so Stop the engine lower all equipment lock the brakes and remove the ignition key before dismounting from the tractor Never stand between tractor and implement while tractor is being backed to
10. MBER FALLING ITEMS CAN ROLL OR TUMBLE Do not handle loads that exceed the weight limitations of the loader Carry the loads slowly and as low as possible to the ground Avoid excessive speed during operation For operator safety always keep load in front of power unit NEVER position load back over operator ALWAYS BE CAREFUL Beware of lift clearance when raising loader to maximum height Keep alert and watch the rear as well as the front when working with the loader 8 gt r gt gt gt F F amp F F F amp F F amp F F amp F F amp F F amp F FF dD SAFETY INSTRUCTIONS continued OPERATIONAL SAFETY continued When maneuvering close to buildings or passing through narrow areas be sure to allow sufficient clearance for the power unit loader and load Drive slowly Operate loader from operator s seat only Remain at controls until operating cycle is complete Use extreme care when working on inclines and hillsides Do not operate close to ditches creeks or holes Slow down when operating over rough ground Allow for additional length of loader and load on power unit while turning Keep load centered on attachment and loader Unbalanced loads increase possibility of tipping or roll over Never allow anyone to walk or work under a raised loader Be sure that people livestock or pets are not standing near the machine while operating Do not use loader for a work platform Do not lift or carry anyone on loa
11. OWNER S OPERATOR S MANUAL MODEL NO PF 448 A CAUTION For Safe Operation Read Rules And TRACTOR FRONT LOADER Instructions Carefully SINO LEEINGLES PIDA AYUDA A AIGUIEN QUE SI LO LEA PARA QUE LE TRADUZCA LAS MEDIDAS DE SEGURIDAD PALLET FORK Safety Instructions Tractor Preparation Operating Instructions A CAUTION A Assembly amp Mounting Maintenance Repair Parts THE FOLLOWING SAFETY PRECAUTIONS SHOULD BE THOROUGHLY UNDERSTOOD BEFORE ATTEMPTING TO BEGIN ASSEMBLING THIS MACHINE Select an area for assembly that is clean and free of any debris which might cause persons working on the assembly to trip Do not lift heavy parts or assemblies Use crane jack tackle fork trucks or other mechanical devices Preview the assembly instructions in your operator s manual before proceeding further If the assembly instructions call for parts or assemblies to be blocked up use only blocking material that is in good condition and is capable of handling the weight of the assembly to be blocked Also insure that the blocking material is on a clean dry surface Never put hands or any part of body under blocked up assemblies if at all possible 6 After completing assembly thoroughly inspect the machine to be sure that all nuts bolts hydraulic fittings or any other fastened assemblies have been thoroughly tightened Before operating the machine thoroughly read the operati
12. can result in death from being run over or crushed Keep foldable ROPS systems in locked up position at all times ARINC A Be sure your tractor and loader are in good condi tion Read all the safety precautions and make sure all equipment operators are familiar with the safety rules of operation The operator is responsible for the safe operation of this equipment The operator must be properly trained Operators should be familiar with the tractor loader and loader attachment and all safety practices before start ing operation Read the safety rules and safety signs on pages 3 13 AEZ A A heavy load can cause instability in driving a tractor Make sure the rear of the tractor is properly counter balanced with weights Always drive slowly especially around turns An unstable tractor could steer badly and possibly tip over causing injury or death ASSEMBLY TRACTOR LOADERS PIN ON ATTACHMENT This unit is shipped almost completely assembled Carefully follow instructions for final assembly Preview the assembly instructions and the exploded views of the pallet fork in your operators manual and become familiar as to how the parts or assemblies go together INSTRUCTIONS continued ASSEM BLY continued ASSEMBLY QUICK ATTACH Remove the bucket from your front end loader Check your loader to make sure it is in good working order Check all frame mounting bolts to make sure they are tight Loaders that at
13. d safety signs on pages 3 through 13 Check that Loader Fork is properly and securely attached to tractor loader Check that all hardware is properly installed Check that no one enters the area of machine oper ation Always work at a safe distance from roads built up areas or populated places _____ Know your controls and how to stop tractor engine and PTO quickly in an emergency READ THIS MANUAL AND THE ONE PROVIDED WITH YOUR TRACTOR AND LOADER To avoid accident or injury do not allow anyone to operate this equipment without proper instructions Any person who operates this equipment must be instructed in and be capable of the safe operation of the tractor implement and all controls OPERATING INSTRUCTIONS OPERATION Be sure tractor or skid steer is properly counter balanced with weights before attempting to lift any load Make sure fork latch is properly engaged Using the bucket tilt cylinders adjust the angle of the fork tines so they are parallel with the ground Adjust height of fork tines to enter the pallet to be handled Always keep the load or pallet as close to the forklift main frame as possible Make sure weight of load is centered between the forks AKRZE Never exceed the lift capacity of the tractor loader or skid steer used with the loader fork AKZO Avoid carrying loose or shiftable loads Falling items could cause injury AEZ A The Model PF 448 Pallet Fork is NOT to be us
14. der or in bucket or on attachment ALWAYS lower loader to the ground or block securely before performing any maintenance work Always keep power unit on solid footing when operating loader Observe Safety Recommendations in loader instruction manual Inspect the entire machine periodically as indicated in the Maintenance Section of this manual Look for loose fasteners worn or broken parts pinched hydraulic hoses and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order 9 r rr rr F amp F F amp F gt gt o r Fr pp gt SAFETY INSTRUCTIONS continued TRANSPORT SAFETY Comply with state and local laws governing highway safety and movement of farm machinery on public roads The use of flashing amber lights is acceptable in most localities However some localities prohibit their use Local laws should be checked for all highway lighting and marking requirements When driving the tractor and equipment on the road or highway under 20 mph 32 kph at night or during the day use flashing amber warning lights and a slow moving vehicle SMV identification emblem Always be sure the implement is in the proper raised position for transport Reduce speed when transporting mounted implements to avoid bouncing and momentary loss of steering control Plan your route to avoid heavy traffic Always install transport locks pins or bracke
15. disengage the PTO lower implement or loader or if working underneath raise and block securely shut off the engine relieve all hydraulic pressure set the brakes and remove the ignition keys Be certain all moving parts on attachments have come to a complete stop before attempting to perform maintenance Never work under equipment unless it is blocked securely Never depend on hydraulic system to keep imple ment in raised position Keep all persons away from operator control area while performing adjustments service or maintenance Always use personal protection devices such as eye hand and hearing protectors when performing any service or maintenance Periodically tighten all bolts nuts and screws and check that all cotter pins are properly installed to ensure unit is in a safe condition When completing a maintenance or service function make sure all safety shields and devices are installed before placing unit in service Openings in the skin and minor cuts are susceptible to infection from hydraulic fluid If injured by escaping hydraulic fluid see a doctor at once Gangrene and death can result Without immediate medical treatment serious infection and reactions can occur 11 e Fr Fr gt p r Fr b b gt SAFETY INSTRUCTIONS continued MAINTENANCE SAFETY continued After servicing be sure all tools parts and service equipment are removed Check to ensure all safety signs are installed and in
16. e operator should be a responsible adult familiar with farm machinery and trained in this equipment s operations Do not allow per sons to operate or assemble this unit until they have read this manual and have developed a thorough understanding of the safety precautions and of how it works To prevent injury or death use a tractor equipped with a Roll Over Protective System ROPS Do not paint over remove or deface any safety signs or warning signs on your equipment Observe all safety signs and practice the instruction on them Never exceed the limits of a piece of machinery If its ability to do a job or to do so safely is in question DON T TRY IT Do not modify the equipment in any way Unauthorized modification may impair the function and or safety and could affect the life of the equipment In addition to the design and configuration of this implement including Safety Signs and Safety Equipment hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport maintenance and storage of the machine Refer also to Safety Messages and Operation Instructions in each of the appropriate sections of the Tractor Skid Steer and Implement Manuals Pay close attention to the Safety Signs affixed to the Tractor Skid Steer and the Implement 4 SAFETY INSTRUCTIONS continued SAFETY TRAINING Safety is a primary concern in the design a
17. e product for the purpose of performing a warranty obligation or inspection LIMITED WARRANTY Worksaver warrants to the original purchaser of any new Pallet Fork Model PF 448 that the equipment be free from defects in material and workmanship for a period of six 6 months for non commercial state and municipalities Use sixty 60 days for commercial use from date of retail sale Replacement or repair parts installed in the equipment covered by this warranty are warranted for sixty 60 days from the date of purchase of such part or to the expiration of the applicable new equipment warranty period whichever occurs later Such parts shall be provided at no cost to the user during regular working hours Worksaver reserves the right to inspect any equipment or parts which are claimed to have been defective in material or workmanship DISCLAIMER OF IMPLIED WARRANTIES amp CONSEQUENTIAL DAMAGES Worksaver s obligation under this warranty to the extent allowed by law is in lieu of all warranties implied or expressed including implied warranties of merchantability and fitness for a particular purpose and any liability for incidental and consequential damages with respect to the sale or use of the items warranted Such incidental and consequential damages shall include but not be limited to transportation charges other than normal freight charges cost of installation other than cost approved by Worksaver duty taxes charges for normal se
18. e used to obtain more angle movement However if the frame becomes too parallel with the loader lift arms the loader may not have enough power mechanical advantage to bring the frame back NOTE Generally it is not recommended to have the tilt cylinders located any closer than 10 12 inches to the main loader lift arms Check the spacing of mounting pins on your loader bucket and use this as a guide If tilt cylinders are located too close to the loader arms they may go over center when fully extended If this happens damage may occur to the cylinders and or mounting brackets 15 If your tractor loader has a bucket Quick Attach feature check with your dealer on the availability of adapter brackets for your brand and model loader Measure the width of the front adapter on your loader and locate the Quick Attach brackets on the main frame Locate these brackets so the main frame will be centered on your loader Tighten the U bolts that connect the brackets to the main frame ASSEMBLY TRACTOR LOADERS Install the pallet forks on the main frame The forks go on in the center of the main frame and then are slid to the right or left side NOTE Smearing a light coat of grease on the main frame rails will make adjusting the fork width easier IMPORTANT Keep forklift tines adjusted to maximum width for better load stability PRE OPERATION CHECKLIST OWNER OPERATOR RESPONSIBILITY Review and follow safety rules an
19. ed for large round bales as this would create a hazardous condition AEZ A Beware of low electrical wires when loader is raised Serious injury or death can result if contact is made ARINC A Beware of lift clearance when raising loader to max imum height 16 Make sure all operators have read the Owner s Manual and are familiar with the instructions and the safety rules of operation A OPERATE LOADER SAFELY e Improper use of loader can cause serious injury or death e Become familiar with controls e Be sure anyone operating the loader is aware of safe operation and potential hazards Read and observe safety recommendations in loader manual e Operate loader from operators seat only Remain at controls until operating cycle is complete Stop loader gradually when lowering or lifting loads e Use particular care when working on inclines and hill sides e Avoid holes ditches and obstructions which may cause tractor loader to tip e Allow for additional length of loader on tractor while turning e Never allow anyone to walk or work under a raised loader e Be sure that people livestock or pets are not standing near the machine while operating Do not use the loader for a work platform e Do not lift or carry anyone on loader or in bucket or attachment e Carry load low e Travel slowly over rough ground or when making turns e Drive slowly through gates and doors e Avoid carrying l
20. ion on highways farm roads and when approaching gates Always be sure the implement is in the proper position for transport Keep alert and watch the front as well as the rear when working with the implement TRACTOR FRONT LOADER PALLET FORK V Please work drive play and live each day with care and concern for your safety and that of your family and fellow citizens MAKE EVERY DAY A HOLIDAY FROM ACCIDENTS WORKSAVER INC P O BOX 100 LITCHFIELD IL 62056 0100 217 324 5973 WEB http www worksaver com E MAIL sales worksaver com
21. ions is not qualified to operate the machine An untrained oper ator exposes himself and bystanders to possible serious injury or death Do not allow children to operate this machine r Fr pp r gt P a gt e SAFETY INSTRUCTIONS continued SAFETY SIGNS Keep safety signs clean and legible at all times Replace safety signs that are missing or have become illegible Replaced parts that displayed a safety sign should also display the current sign Safety signs are available from your Distributor or Dealer Parts Department or the factory How to Install Safety Signs Be sure that the installation area is clean and dry Be sure temperature is above 50 F 10 C Decide on the exact position before you remove the backing paper Remove the smallest portion of the split backing paper Align the sign over the specified area and carefully press the small portion with the exposed sticky backing in place Slowly peel back the remaining paper and carefully smooth the remaining portion of the sign in place Small air pockets can be pierced with a pin and smoothed out using the piece of sign backing paper STARTING AND STOPPING SAFETY Be certain the tractor or skid steer is in neutral or park position before starting engine Always shut off power unit and shift to Park or set brakes when leaving unit Always lower bucket or attachment to ground relieve all hydraulic pressure Remove key when leaving equipment
22. nd manufacture of our products Unfortunately our efforts to pro vide safe equipment can be wiped out by a single careless act of an operator In addition to the design and configuration of equipment hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport maintenance and storage of equipment It has been said The best safety device is an informed careful operator We ask you to be that kind of an operator It is the operator s responsibility to read and understand ALL Safety and Operating instructions in the manual and to follow these Accidents can be avoided Working with unfamiliar equipment can lead to careless injuries Read this manual and the manual for your tractor before assembly or operating to acquaint yourself with the machines It is the equipment owner s responsibility if this machine is used by any person other than yourself is loaned or rented to make certain that the operator prior to operating 1 Reads and understands the operator s manuals 2 Is instructed in safe and proper use Know your controls and how to stop skid steer tractor engine and loader quickly in an emergency Read this manual and the one provided with your tractor or skid steer Train all new personnel and review instructions frequently with existing workers A person who has not read and understood all operating and safety instruct
23. ndicates an imminently hazardous situation that if not avoided will result in death or serious injury CAUTION Indicates a potentially hazardous sit This signal word is to be limited to the most extreme uation that if not avoided may result in minor or situations typically for machine components which for moderate injury It may also be used to alert functional purposes cannot be guarded against unsafe practices If you have questions not answered in this manual or require additional copies or the manual is damaged please contact your dealer or the manufacturer directly IMPORTANT SAFETY INFORMATION Working with unfamiliar equipment can lead to careless injuries Read this manual and the manual for your tractor skid steer or forklift before assembly or operating to acquaint yourself with the machines It is the implement owner s responsibility if this machine is used by any person other than yourself is loaned or rented to make certain that the operator prior to operating 1 Reads and understands the operator s manuals 2 Is instructed in safe and proper use The use of this equipment is subject to certain hazards which cannot be protected against by mechanical A means or product design All operators of this equipment must read and understand this entire manual paying particular attention to safety and operating instructions prior to using If there is something in this manual you do not understand ask your supervis
24. on section of your operator s manual Before operating read the maintenance section of your operators manual to be sure that any parts requiring lubrication such as gearboxes are full to avoid any possible damage Before operating equipment If you have any questions regarding the proper assembly or operation contact your dealer or representative TABLE SINO LEEINGLES PIDA AYUDA A AIGUIEN QUE SI LO LEA PARA QUE OF LE TRADUZCA LAS MEDIDAS DE SEGURIDAD CONTENTS STATEMENT SAFETY INFORMATION ko oke eRe san Sine Aa ted ke 3 OF POLICY It is the policy of Worksaver SAFELY SIGNS kitte ske friend Ae Bed oe See en 13 Inc to improve its products where it is possible and practical to do PREPARATION INSTRUCTIONS 14 so Worksaver Inc reserves the right to make changes or ASSEMBLY INSTRUCTIONS 0 0 00 es eens 15 improvementsingesign ane co struction at any time without incurring the obligation to make OPERATING INSTRUCTIONS EE dra kI TA f Ga das py A AE YA Goh ta GLa oes Ta hw 16 these changes on previously manufactured units PARTS DRAWING LIST 0 2 02 e eee eee 18 TO THE OWNER Read this manual before using your Loader Fork This manual is provided to give you the necessary operating and maintenance instructions for keeping your Loader Fork in top operating condition Please read this manual thoroughly Understand what each control is for and how to
25. oose or shiftable loads e Lower bucket or attachment to ground when loader is unattended OWNER SERVICE MAINTENANCE TRANSPORTING A EZINA Always stop the tractor or skid steer set brake shut off engine remove key and lower loader to ground before attempting to service Never leave equipment unattended with engine running AKZIDLCNA Do not work under a raised loader unless it is securely blocked or held in position Do not depend on the hydraulic system to hold loader and attach ment in place Check the pins at the ends of the loader arms Make sure they are locked in place with the linchpins Periodically check all bolts to make sure they are tight Replace any worn or damaged parts immediately Do not use attachment with any damaged parts REPLACE SAFETY SIGNS IF DAMAGED OR MISSING 17 ARZNLTIE A When traveling on public roads whether at night or during the day use accessory light and devices for adequate warnings to operators of other vehicles Comply with all federal state and local laws Check visibility If visibility is impaired reduce speed or consider other means of transport Allow for additional length of loader on tractor while turning Carry load low Select a safe ground travel speed when transporting from one area to another When traveling on roadways transport in such a way that faster moving vehicles may pass you Safely When traveling over rough or hilly terrain or
26. or or your dealer to explain it to you 3 SAFETY INSTRUCTIONS continued EQUIPMENT SAFETY GUIDELINES Safety of the operator is one of the main concerns in designing and developing a new piece of equipment Designers and manufacturers build in as many safety features as possible However every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment You the operator can avoid many accidents by observing the following precautions in this section To avoid personal injury study the following precautions and insist those working with you or for you follow them In order to provide a better view certain photographs or illustrations in this manual may show an assembly with a safety shield removed However equipment should never be operated in this condition Keep all shields in place If shield removal becomes necessary for repairs replace the shield prior to use Replace any CAUTION WARNING DANGER or instruction safety sign that is not readable or is missing Location of such safety signs is indicated in this booklet Never use alcoholic beverages or drugs which can hinder alertness or coordination while operating this equipment Consult your doctor about operating this machine while taking prescription medications Review the safety instructions with all users annually This equipment is dangerous to children and persons unfamiliar with its operation Th
27. or rear of the power unit is properly counter balanced with weights Always drive slowly especially around turns An unstable power unit could steer badly and possibly tip over causing injury or death Do not allow others to ride on the power unit with an operator Riders are subject to injury such as being struck by foreign objects or being thrown off Riders obstruct the operator s view resulting in unsafe operation Never allow anyone to ride on the implement gt e Fr gt gt FF FF F amp F FF KP gt gt SAFETY INSTRUCTIONS continued OPERATIONAL SAFETY continued Before you operate any equipment check over all pins bolts and connections to be sure all are securely in place Replace any damaged or worn parts immediately Do not work under a raised loader unless it is securely blocked or held in position Do not depend on the power unit hydraulic system to hold the implement in place Operate the loader controls smoothly avoiding jerky operation Stop loader gradually when lowering or lifting loads Beware of low electrical wires when loader is raised Serious injury or death can result if contact is made When handling material on a slope always approach the material with the power unit facing uphill Only use a power unit equipped with a ROPS cab or rollover protective structure When stacking material ALWAYS MAKE SURE MATERIAL IS PLACED SO THE STACK IS STABLE Keep all bystanders at a safe distance REME
28. primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by a single careless act of an operator In addition to the design and configuration of equip ment hazard control and accident prevention are ROPS not shown dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport maintenance and storage of equipment Load C of G Load C of G C of G Center of Gravity When working on side hills DO NOT RAISE It has been said The best safety device is an informed careful operator We ask you to be that kind of an operator LOADER TOO HIGH Keep an eye on terran ALWAYS OBEY ALL SAFETY RULES changes Keep load low 13 ALWAYS BE CAREFUL INSTRUCTIONS The Universal Pallet Fork attachment is designed to fit most farm tractor double cylinder front end loaders Optional brackets are available to fit some popular quick coupler front end loaders The Universal Pallet Fork will also work on the rear of tractors with a Category Il 3 pt hitch The model PF 448 with 48 solid pallet forks can han dle loads up to 4 000 Ibs Load ratings are figured with the load about 20 in front of the fork lift frame and even ly distributed between the two fork tines NEVER put load at the ends of the fork tines the lift capacity at the ends of the forks is only about A of the total
29. rvice or adjustments loss of crops or any other loss of income rental of substitute equipment expenses due to loss damage detention or delay in the delivery of equipment or parts resulting from acts beyond the control of Worksaver THIS WARRANTY SHALL NOT APPLY To vendor items which carry their own warranties such as hydraulic cylinders tires and tubes If the unit has been subjected to misapplication abuse misuse negligence fire or other accident If parts not made or supplied by Worksaver have been used in connection with the unit if in sole judgement of Worksaver such use affects its performance stability or reliability If the unit has been altered or repaired outside of an authorized Worksaver dealership in a manner which in the sole judgement of Worksaver affects its performance stability or reliability To normal maintenance service and normal replacement items such as gearbox lubricant hydraulic fluid worn blades or to normal deterioration of such things as belts and exterior finish due to use or exposure To expendable or wear items such as teeth chains sprockets belts springs and other items that in the company s sole judgement is a wear item NO EMPLOYEE OR REPRESENTATIVE OF WORKSAVER IS AUTHORIZED TO CHANGE THIS WARRANTY IN ANY WAY OR GRANT ANY OTHER WARRANTY UNLESS SUCH CHANGE IS MADE IN WRITING AND SIGNED BY WORKSAVER S SERVICE MANAGER POST OFFICE BOX 100 LITCHFIELD ILLINOIS 62056 0100
30. tach to the tractor frame rails should have a cross tie installed for stability Refer to the exploded view of the Loader Fork on page 18 of this manual Assemble the two lift brackets Ref 3 on the main frame Ref 1 with the s x 3 I D U bolts Leave the U bolts loose NOTE The lift channel brackets are supplied with 1 diameter pins to fit your loader If your loader requires 1 s pins it will be necessary for the hole diameter in the channel brackets to be drilled out to 15 2 1 156 and ask your dealer to order 1 s diameter pins The 1 s pins are part 830318 Be sure to indicate if two or four 1 e pins are required If your loader requires 1 a diameter pins please ask your dealer to order adapter bushings part 830319 Be sure to indicate how many adapter bushings are required NOTE The Ford New Holland models 7109 7209 7210 7309 7310 and 7410 Pin Type Loaders require special brackets Also Rhino Alamo models 2410 and 2491 Order 830330 bracket kit NOTE For loaders that require brackets that provide additional roll back order 830335 1 pins Connect the above assembly to the loader arms using the bottom hole in the channel and attach the upper con trol cylinder to the top hole in the lift channels Center the main frame side to side with your loader arms and tighten the four 4 e x 3 U Bolts The lower hole positions in the lift channels can b
31. ts before transporting Do not drink and drive Watch for traffic when operating near or crossing roadways Turn curves or go up or down hills only at a low speed and at a gradual steering angle Make certain that at least 20 of the tractor s weight is on the front wheels to maintain safe steerage Slow down on rough or uneven surfaces and loose gravel Use extreme care and maintain minimum ground speed when transporting on hillside over rough ground and when operating close to ditches or fences Be careful when turning sharp corners Never allow riders on either power unit or implement Falling off can kill Be a safe and courteous driver Always yield to oncoming traffic in all situations including narrow bridges inter sections etc Do not exceed 20 mph 32 kph Reduce speed on rough roads and surfaces Always disengage PTO before driving the tractor to transport the implement from one place to another 10 SAFETY INSTRUCTIONS continued MAINTENANCE SAFETY Good maintenance is your responsibility Poor maintenance is an invitation to trouble Follow good shop practices Keep service area clean and dry Be sure electrical outlets and tools are properly grounded Use adequate light for the job at hand Make sure there is plenty of ventilation Never operate the engine of the towing vehicle in a closed building The exhaust fumes may cause asphyxiation Before working on this machine drive to a level area
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