Woodstock W1683 User's Manual
Contents
1. 8 Minimum Stock Thickness 1 4 Minimum Stock cissie AES SSSR 7 Maximum Depth of Cut peers E pha wa yp ose papi eee laz ys 1 8 Cutterhead Diameter 33 16 C tterhead Speed EA ERU ARES 5500 R P M Table SIZE cede EE 253 4 x 20 4 5 5 Feed Rates be 18 amp 23 F P M H S OP F OX SAFETY FIRST READ MANUAL BEFORE OPERATING MACHINE FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY ADA G ER Indicates an imminently hazardous situation which if not avoided WILL N result in death or serious injury AWARNING Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury Indicates a potentially hazardous situation which if not avoided MAY A CAUTION result in minor or moderate injury It may also be used to alert against 10 11 12 unsafe practices NOTICE This symbol is used to alert the user to useful information about proper operation of the equipment Thoroughly read the instruction manual before operating your machine Learn the applications limitations and potential hazards of this machine Keep manual in a safe convenient place for futu2. U 2 T1 V 4 7T2 W 6 T3 LI o 32 J ie MOTOR OFF RESET 5 6 O 34 5 22 Elg 96 98 DIT n EN M c e lt a OP FOX SH TROUBLESHOOTING This section covers the most common processing problems encountered in planing and what to do about them Do not make any adjustments until planer is unplugged and moving parts have come to a complete stop SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION Motor will not start Motor will not start fuses or circuit breakers blow Motor overheats Motor stalls resulting in blown fuses or tripped circuit Machine slows when operating Loud repetitious noise coming from machine Machine is loud when cutting Overheats or bogs down in the cut Infeed roller marks are left on the workpiece Outfeed roller marks are left on right side of workpiece Cannot control snipe Chip buildup on outfeed roller Machine howls on startup Table moves down while cutting Low voltage Open circuit in motor or loose connections Short circuit in line cord or plug Short circuit in motor or loose connections Incorrect fuses or circuit breakers in power line Motor overloaded Air circulation throush the motor restricted Short circuit in
3. D 307 a RS m 5 AEN a Z in S a m 38 HOP FOX PART X1683201 DESCRIPTION MIDDLE TABLE X1683202 ROLLER XP6201 BEARING 6201 X1683204 ECCENTRIC SHAFT XPSS04M SETSCREW M6 1 0 X 12 X1683206 THREADED GIB X1683207 LOCK ROD X1683208 GIB X1683209 KNOB XPSB61M CAP SCREW M10 1 25 X 20 X1683211 X1683212 EXT ROLLER BAR EXTENSION ROLLER XPB32M HEX BOLT M10 1 5 X 25 XPW04M FLAT WASHER 10MM X1683215 POINTER XPSBO4M CAP SCREW M6 1 0 X 10 XPLWO3M LOCK WASHER 6MM X1683301 XPSS13M BASE SETSCREW M10 1 5 X 12 X1683303 COLUMN X1683304 COLUMN X1683305 LEADSCREW X1683306 LEADSCREW X1683307 LEADSCREW NUT X1683308 BUSHING XPR22M INT RETAINING RING 38MM XPK10M KEY 5X 5X 12 X1683311 GEAR XPRO3M EXT RETAINING RING 12MM XP6202 BALL BEARING 6202 XPR21M XPKO8M INT RETAINING RING 35MM KEY 5 X 5 X 16 X1683316 SPROCKET X1683317 WASHER REF PART XPNO8M DESCRIPTION HEX NUT M10 1 25 XPW01M FLAT WASHER 8MM XPBO7M HEX BOLT M8 1 25 X 25 X1683321 BRACKET W SHAFT X1683323 SPR
4. WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles PAGE 1 INTRODUCTION cs 2 ABOUT YOUR NEW PLANER ccsccccecceccsccscceccecsecsecsecsecseeseesseseesenseeseeseeseeseeeeeaeese 2 WOODSTOCK SERVICE AND SUPPORT 2 WARRANTY AND RETURNS dEUS 3 PLANER MACHINE SPECIFICATIONS scesceccececccccsccsccsccecsecsecsecseesseseeseeseesesseeseeeees 3 2 SAFETY SRO ae 4 SAFETY INSTRUCTIONS cccsccccsccecceccectecseccsesseseesessessesseeseeseeeeeseeseeseeseeseeeeeeeees 4 5 ADDITIONAL SAFETY INSTRUCTIONS FOR PLANERS 6 ELECTRICAL qasan ceps qaa nnne hne hens h
5. GNU Figure 25 Anti kickback pawls AWARNING The power should not be connected to the planer at this time If it is serious injury may occur Figure 27 Roller spring tension adjustment screws NOTICE More adjustments may be necessary to the roller spring tension after the machine has been test run and is in safe working condition See the Operations section for more details 23 Chain Tensioner After setting the feed rollers the chipbreaker and the pressure bar the chain tensioner shown in Figure 26 must be reset for the planer to operate properly Incorrect chain tension may cause the feed rollers to jam or even cause the chain to break To adjust the chain tensioner 1 Remove the chain drive cover and the backing plate 2 Place the block of wood described on page 14 under the right side of only the outfeed roller Raise the table up so the block barely touches the outfeed roller 3 Look at the current table height on the scale Raise the table up 1mm using the scale as a gauge This will move the outfeed roller up approximately 040 4 Loosen tensioner bracket screw rotate the chain tensioner until the chain is tight then secure the tensioner bracket screw to keep the tensioner in place 5 Replace the backing plate and the chain
6. If you should have any comments regarding this manual please contact us at Woodstock International Inc P O Box 2309 Bellingham WA 98227 WOODSTOCK SERVICE AND SUPPORT We stand behind our machines In the event that a defect is found parts are missing or questions arise about your machine please contact Woodstock International Service and Support at 1 360 734 3482 or tech support woodstockint com Our knowledgeable staff will help you troubleshoot problems send out parts or arrange warranty repair or returns WARRANTY AND RETURNS Woodstock International Inc warrants all SHOP FOX machinery to be free of defects from workmanship and materials for a period of 2 years from the date of original purchase by the original owner This warranty does not apply to defects due directly or indirectly to misuse abuse negligence or accidents lack of maintenance or to repair or alterations made or specifically authorized by anyone other than Woodstock International Inc Woodstock International Inc will repair or replace at its expense and at its option the SHOP FOX machine or machine part which in normal use has proven to be defective provided that the orisinal owner returns the product prepaid to the SHOP FOX factory service center or authorized repair facility designated by our Bellingham WA office with proof of their purchase of the product within 2 years and provides Woodstock International Inc reasonable opport
7. As with all precision machinery adjustments to the planer require very close tolerances The adjustments described in this section will be factory set However during the life of the machine it will necessary to make these adjustments yourself Many of these adjustments require the use of an indicating tool such as a dial indicator or a Rotacator to achieve accurate results ON OFF Switch Table Extension Rollers Table Height Handwheel Table Height Scale Feed Rate Control Table Height Lock Knobs Figure 8 Machine controls 6 OP FOX H Moving Bed Rollers In order to perform table adjustments the bed rollers must be adjusted below the surface of the table To move the bed rollers 1 Loosen the setscrews where the bed rollers mount to the planer body on both ends as shown in Figure 9 2 Use a wrench to lower the rollers on their eccentric shafts Leave the bed rollers in this position until instructed to adjust them at the end of this section Table The most critical adjustments made on your new planer are dependent on the table being parallel to the cutterhead body Because of this relationship checking the table is the first step to setting up an accurate planer There are two movements you should be concerned about when checking adjusting the table the table should be p
8. Inspect the worm gear monthly and lubricate when needed The worm gear box will need to be removed to perform the inspection See Figure 37 Chain Inspect the table height adjustment chain monthly and lubricate as needed Use high quality chain lubricant for best results Gear Box Drain the gear box after the first 20 hours of operation Figure 38 shows the gear box drain and fill plugs Refill with 80 90w gear oil The oil level should reach the top of the filler plug port After the initial change inspect fluid levels periodically and change yearly f your planer receives heavy use change the gear oil more frequently Drive Chain Inspect and lubricate the drive chain monthly Check the sprockets the chain and the master links during inspection Use a general purpose grease to lubricate the chain Feed Rollers Lubricate feed rollers daily before start up Figure 39 shows the lubrication points for the feed rollers These are screws that have holes drilled through them to allow oiling Make sure that dust is not trapped in these screws and apply 2 drops of light oil in each to penetrate the bearings Do not lubricate more than this or the excess will end up on the floor 30 Figure 39 Bearing lubrication points Figure 41 Aligning V belt pulleys 31 Belt Tension Frequently inspect th
9. Other 3 Which of the following magazines do you subscribe to ___ American Woodworker Today s Homeowner 11 Cabinetmaker _ WOOD Family Handyman Wooden Boat Fine Homebuilding Woodshop News Fine Woodworking Woodsmith ___ Home Handyman ___ Woodwork Journal of Light Construction ___ Woodworker ___ Old House Journal _ Woodworker s Journal Popular Mechanics _ Workbench Popular Science _ American How To 12 Popular Woodworking 3 Other 4 Which of the following woodworking remodeling shows do you watch ___ Backyard America ___The New Yankee Workshop _ Home Time __ This Old House _ The American Woodworker Woodwright s Shop Other 13 5 What is your annual household income ___ 20 000 29 999 ___ 60 000 69 999 ___ 30 000 39 999 ___ 70 000 79 999 ___ 40 000 49 999 ___ 80 000 89 999 ___ 50 000 59 999 ___ 90 000 14 6 What is your age group 20 29 __ 50 59 15 __ 30 39 60 69 40 49 __70 7 How long have you been a woodworker 16 _ 0 2 Years 8 20 Years 2 8 Years _ 20 Years 8 How would you rank your woodworking skills 17 Simple ___ Advanced _ Intermediate _ Master Craftsman 9 How many Shop Fox machines do you own State Zip FAX What stationary woodworking tools do you own Check all that apply Air Compressor Panel Saw Band Saw Planer Drill Press Power Feeder Drum Sander Radial Arm Saw Dust C
10. 26 TROUBLESHOOTING PLANING RESULTS 27 AFTERMARKET SETUP ACCESSORIES 28 6 MAINTENANCE nos eno e ako o eae Trage se es apa qusa aaa asa e En aee as ead ero qua Neo NEES 29 GENERAL se OSS e AN TOSS 29 Mz lc 29 TABLE AND BASE 29 Biene 30 BELT TENSION MMMMMM 31 PULLEY ALIGNMENT sistent see 31 WIRING DIAGRAM ics 32 TROUBLESHOOTING 33 7 Reli 34 DIAGRAMS AND PARTS 5 sns nnn 35 42 WARRANTY AND REPLACEMENT 43 USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST 057 6 OP F H OX INTRODUCTION ABOUT YOUR NEW PLANER This new Shop Fox 20 Planer has been specially designed to provide many years of trouble free service Close attention to detail ruggedly built parts and a rigid quality control program assure safe and reliable operation Woodstock International Inc is committed to customer satisfaction in providing this manual It is our intent to make sure all the information necessary for safety ease of assembly practical use and durability of this product be included
11. Verify that any existing electrical outlet and circuit you intend to plug into is actually grounded Under no circumstances should the grounding pin from any three pronged plug be removed Serious injury may occur Grounded Outlet Box Grounding Blade Has A Hook Current Carrying Blades Figure 1 Typical 220V 3 prong plug and outlet 220V Operation The motor supplied with your new planer is rated at 5 H P and will draw approximately 28 amps during 220 volt operation When choosing an outlet for this machine we recommend using a NEMA L6 30A with a 30 amp circuit breaker or fuse Keep in mind that a circuit being used by other machines or tools at the same time will add to the total load being applied to the circuit Add up the load ratings of all machines on the circuit If this number exceeds the rating of the circuit breaker fuse or wires use a different circuit Extension Cords We do not recommend using an extension cord for 220V equipment Instead arrange the placement of your machinery and installed wiring to eliminate the need for extension cords If you must use an extension cord make sure it is rated Hard Service grade S and capable of handling a 28 amp load The extension cord must always contain a ground wire and plug pin Be sure to ask an expert about the correct gauge to use with your desired cord length Always repair or replace exten
12. drive cover Spring Tension Roller spring tension keeps the roller pressure uniform as the workpiece moves through the planer To adjust the roller spring tension 1 Figure 27 shows the four spring adjustment screws Adjust screws A B amp C so they protrude s above the head casting 2 Adjust screw D so it protrudes 5 16 above the head casting This extra height will compensate for the pressure of the chain during operation Table Rollers The table rollers should be set last so they stay out of the way during the other adjustments The required height of the table rollers will vary depending on the type of stock you intend to plane As a general rule table roller height should be between 002 and 020 above the table see Figure 28 However some stock may have better results outside of these numbers Often a small amount of trial and error is required to find the best table roller height for any particular stock Rough stock will plane better when the rollers are higher and smooth stock will have less snipe when the rollers are lower To adjust the table roller height 1 Place a good straightedge across the length of the table as shown in Figure 29 2 Use a feeler gauge to measure the gap between the table surface and the straightedge and adjust the table rollers as described on page 14 to reach the desired height The gap between the straightedge and the table should be even all the way acro
13. might want to consider Rotacator A rotating dial indicator on a magnetic base Shown in Figures 34 and 35 this handy device allows you to set your table within 001 from being parallel with the cutterhead The Rotacator is indispensable for adjusting the table rollers and is also great for precisely setting feed rollers the chip breaker and the pressure bar Planer Pal Using powerful neodymium magnets Planer Pal Figure 36 hold knives in place while freeing both hands to tighten the gib Place one of these jigs on each end of the cutterhead and you can set the knives in perfect alignment every time 28 Figure 34 Measuring table to cutterhead with Rotacator in upward position Figure 35 Measuring table roller height with Rotacator in downward position Figure 36 Planer Pal knife setting jig MAINTENANCE AWARNING Disconnect power to the machine when performing any maintenance or repairs Failure to do this may result in serious personal injury AWARNING Inspect your planer for loose nuts and bolts Make sure that all tools are cleared away from the machine General Regular periodic maintenance on your Model W1683 20 Planer will ensure its optimum performance Make a habit of inspecting your planer each time you use it Check for the following c
14. GIB XPB17M HEX BOLT M8 1 25 X 10 X1683008 KNIFE GAUGE W BAR X1683009 JACK SCREW XP6206 BEARING 6206 XPK09M KEY 8 X 8 X 36 X1683014 CUTTERHEAD PULLEY X1683015 SPECIAL WASHER 5 16 X 13 16 XPSS12M SETSCREW M6 1 0 X 25 X1683017 MOTOR PULLEY X1683018 INFEED ROLLER X1683019 BUSHING BLOCK X1683020 SPRING X1683021 OILER SETSCREW X1683022 PLATE XPB09M HEX BOLT M8 1 25 X 20 XPSS11M SETSCREW M6 1 0 X 16 XPNO1M HEX NUT M6 1 0 XPK21M KEY 5 X 5 X 23 XPB18M HEX BOLT M6 1 0 X 15 X1683030 OUTFEED ROLLER X1683032 LOCKING ROD XPRO3M EXT RETAINING RING 12MM X1683034 CHIP BREAKER XPNO9M HEX NUT M12 1 75 X1683036 CHIP BREAKER SPRING XPW03M FLAT WASHER 6MM XPBO2M HEX BOLT M6 1 X 12 X1683039 SHAFT X1683040 BRACKET X1683041 PRESSURE BAR XPLW04M LOCK WASHER 8MM X1683043 SHAFT XPSS11M SETSCREW M6 1 0 X 16 X1683046 X1683047 SPRING PLATE CHIP DEFLECTOR PLATE X1683048 ANTI KICKBACK FINGER X1683049 SPACER X1683050 XPECO6M SHAFT E CLIP 20MM X1683052 DEPTH LIMITER XPFHO2M FLT HD SCR M6 1 0 X 12 X1683054 UPPER COVER 36 REF PART X1683056 DESCRIPTION DUST HOOD X1683057 ROLLER STAND X1683058 ROLLER XPSBO1M
15. connect machine to the power at this time A 3 Wait until all other assembly instructions and adjustments have been completed Knife Setting Jig We have provided a jig to make the knife setting process easy and quick Please refer to Figure 7 for jig component identification while assembling To assemble the knife setting jig 1 Snap one of the E clips over the notch on one end of the knife setting rod 2 Slide the aluminum knife setting jig brackets onto the rod 3 Snap the other E clip on the other end of the knife setting rod Refer to page 17 for use 12 Figure 6 Attaching switch to the planer Figure 7 Knife setting jig ADJUSTMENTS AWARNING Do not connect power to the machine while performing adjustments Failure to follow this warning may result in serious personal injury CAUTION Planer knives are dangerously sharp Use extreme caution when working near cutting surfaces Failure to exercise care while working near knives could result in severe injury Location of Controls Take the time to familiarize yourself with the controls of your new planer They will be frequently mentioned throughout instructions in this manual and the better you know your machine the better you can make it perform Figure 8 points out the key controls and their locations
16. requirements Outlets should be located near each machine so power or extension cords are clear of high traffic areas Observe local electrical codes for proper installation of new lighting outlets or circuits Cleaning Machine The table and other unpainted parts of the Model W1683 are coated with a waxy grease that protects them from corrosion during shipment Clean this grease off with a solvent cleaner or citrus based degreaser Do not use chlorine based solvents if you happen to splash some onto a painted surface you will ruin the finish AWARNING Do not use gasoline or other petroleum based solvents They have low flash points which make them extremely flammable A risk of explosion and burning exists if these products are used Serious personal injury may occur if this warning is ignored AWARNING The Model W1683 is a heavy machine 840 lbs shipping weight Use power equipment Serious personal injury may occur if safe moving methods are not followed AWARNING Do not smoke while using solvents risk of explosion or fire exists and may result in serious personal injury CAUTION Make your shop child safe Ensure that your workplace is inaccessible to youngsters by closing and locking all entrances when you are away Never allow visitors in your shop when assembling adjusting or operating equipment
17. shown in Figure 24 2 Make sure the deflector is angled toward the cutterhead Position the edge of the deflector to approximately 1 4 from the knife edge Rotate the cutterhead with the V belt pulley and make sure there is enough clearance between all the knives and the chip deflector 3 Re tighten the mounting bolts and replace the top cover Anti Kickback Pawls The Model W1683 features anti kickback pawls shown in Figure 25 as an important safety feature These safety devices allow the workpiece to enter the planer without affecting the proper operation but are designed to stop the workpiece from coming back out of the entrance in the event of a kickback The anti kickback pawls should be frequently checked to ensure that they swing free and easy Do not try to lubricate the pawls Lubrication may cause dust to build up which will restrict movement A CAUTION Proper operation of the anti kickback pawls is essential to the safe operation of the planer If they aren t working properly they will not protect you if a kickback occurs 22 AWARNING The power should not be connected to the planer at this time If it is serious injury may occur Figure 24 Chip deflector mounting bolts NOTICE If you use a dust collector move the chip deflector slightly farther away from the knives to help remove chips better
18. will also result in that knife dulling at a faster rate because it is doing more work Chipped Grain Frequently a result of planing against the grain May also be caused by wood with knots or cross grain dull knives or a misaligned chipbreaker Chipped Grain can usually be avoided by slowing down the feed rate and by taking more shallow cuts Inspect your lumber and determine if grain is causing the problem Fuzzy Grain Commonly caused by surfacing lumber with too high of a moisture content Fuzzy grain can also be caused by dull knives or an incorrect grinding bevel on the knives Check stock with a moisture meter Anything over 20 should be stickered and allowed to dry Glossy Surface Most often caused by dull knives taking shallow cuts at a slow feed speed The lumber usually gets scorched and blackens the surface of the stock eventually damage to the knives will occur If knives are sharp and a glossy surface still results increase the feed speed or cutting depth Pitch amp Glue Build Up Resin or glue build up on the rollers and the cutterhead will cause over heating by decreasing the cutting sharpness while increasing drag in the feed mechanism Scorched lumber as well as uneven knife marks and chatter can result AFTERMARKET SETUP ACCESSORIES To make the setup process easier and more accurate consider some of the aftermarket products available Here are some basic aftermarket items you
19. CAP SCREW M6 1 0 X 16 X1683060 WORM GEAR BOX XPSB37M CAP SCREW M6 1 0 X 50 X1683062 WORM XP6201 BEARING 6201 XPR29M SNAP RING 32MM XPK05M KEY AX 4 X 10 X1683066 HANDWHEEL X1683067 SPECIAL WASHER 1 2 X 11 8 X1683068 HANDLE X1683069 XPSO8M SCALE PHLP HD SCR M5 0 8 X 12 X1683073 COVER X1683075 SAFETY HATCH 4 HEX BOLT M6 1 0X10 X1683077 XPSB11M SAFETY HATCH CAP SCREW M8 1 25 X 16 X1683079 PULLEY GUARD X1683080 STUD XPW07 FLAT WASHER 16 XPNO2 HEX NUT 5 16 X 18 XPVM59 V BELT M59 3L590 X1683084 PULLEY COVER X1683085 KNOB X1683086 SWITCH BRACKET X1683087 MAGNETIC SWITCH XPNO6M HEX NUT M5 0 8 X1672123 SHOP FOX PLAQUE X1683090 RIVET X1683092 STRAIN RELIEF X1683093 POWER CORD X1683094 STAR WASHER 710 XPSBO4M CAP SCREW M6 1 0 X 10 XPSS14M SETSCREW M8 1 25 X 12 X1683097 X1683098 RETAINER COLLAR X1683100 W1683 ID WARNING LABEL X1677219 READ MANUAL LABEL X1672497 SAFETY GLASSES LABEL X1683103 EAR PROTECTION LABEL X1683104 COVER REMOVAL LABEL X1672498 ELECTRICITY LABEL XPLWO3M LOCK WASHER 6MM XPSO9M PHLP HD SCR M5 0 8 X 10 XPSWO1 1 SWITCH COVER SCREW 37
20. CAUTION Many of the solvents commonly used to clean machinery can be toxic when inhaled or ingested Always work in well ventilated areas far from potential ignition sources when dealing with solvents Use care when disposing of waste rags and towels to be sure they do not create fire or environmental hazards Extension Rollers The extension roller assemblies are identical for both the infeed and the outfeed ends of the table To mount these assemblies 1 Attach an extension bar to the end of each roller Secure these in place with the 12mm snap rings provided in the hardware bag 2 Match the tapped holes on the side of the table to the extension bars Lightly secure in place with the M10 1 5 x 25 hex bolts and washers from the hardware bas 3 The end outside roller is fixed in place Place a straishtedge flat across the table and across the rollers as shown in Figure 3 Adjust the end roller so it is flush with the table and tighten the M10 1 5 x 25 hex bolts to secure the extension bars in place 4 The two inside rollers are mounted in slotted holes so they can be adjusted flush with the table and the end roller Make these adjustments and tighten the bolts to secure the inside rollers in place The top of the rollers should now be completely even with the top of the table Double check to make sure that the rollers did not move during the tightening proce
21. MODEL W1683 20 PLANER INSTRUCTION MANUAL Phone 1 360 734 3482 On Line Technical Support tech support woodstockint com COPYRIGHT April 2002 BY WOODSTOCK INTERNATIONAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL INC Printed in Taiwan INSTRUCTION SHEET Model W1718 Spiral Cutterhead Planer INTRODUCTION The Model W1718 is the same planer as the Model W1683 with the upsrade of the spiral cutterhead The spiral cutterhead consists of 96 indexable carbide inserts Each insert has four cutting edges which can be easily rotated if the current cutting edge becomes dull or damaged In addition a reference dot is in one corner of each insert face to indicate when that insert has been rotated After all four edges have been used the dot will be back to its original position and replacement of the insert will then Figure 1 Spiral cutterhead be necessary Note To avoid confusion about which edges are sharp always rotate inserts clockwise INVENTORY For the Model W1718 use the inventory list from the Model W1683 but exchange the parts below for the knife setting jig Torx T Handle Wrench 1 Flat Head Torx Screws 20 Torx Bits 20 E A E 10 Indexable Carbide Inserts 5 REPLACING or ROTATING I
22. NSERTS To replace or rotate the inserts do these Figure 2 Indexable carbide insert steps 1 UNPLUG THE PLANER and open the top NOTICE cover to access the spiral cutterhead Make sure there is no wood dust or debris under insert when replacing it 2 Clean out the heads of the indexable insert Torx screws that you wish to replace or rotate 3 Remove the Torx screw replace or rotate N O TI CE the cutter lubricate the threads of the Torx Over tightening Torx screws may cause damage screw with a light machine oil and torque to the cutterhead the screw down to 50 in lb inch pounds W1718 Replacement Parts REF PART X1718003 DESCRIPTION SPIRAL CUTTERHEAD X1718017 MOTOR PULLEY X1718110 INDEXABLE CARBIDE INSERT XPFH15M FLAT HD TRX T20 M6 1 X 16 X1718115 TORX BIT T20 X1718116 TORX T HANDLE WRENCH NOTICE All parts for the Model W1718 except those shown above are the same as the Model W1683 Therefore please use the included Model W1683 manual when ordering new parts for your machine unless those parts are shown above COPYRIGHT AUGUST 2003 O BY WOODSTOCK INTERNATIONAL INC WARNING NO PORTION OF THIS DOCUMENT MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL INC 5483TR REVISED SEPTEMBER 2004 PRINTED IN TAIWAN
23. OCKET XPRO5M SNAP RING 15MM X1683325 CHAIN X1683326 CRANE POST XPRO8M EXT RETAINING RING 19MM X1683328 PHTEK5 PIPE BAND TAP SCREW 10 24 X 1 2 X1683330 EXPANSION BAND XPB33M HEX BOLT M12 1 75 X 50 XPWO6M FLAT WASHER 12MM XPLWO05M LOCK WASHER 12MM XPNO9M HEX NUT M12 1 75 X1683401 X1683402 STAND COVER XPFHO6M FLAT HD SCREW M6 1 0 X 20 X1683404 BAR X1683405 MOTOR MOUNT XPSS20M SETSCREW M8 1 25 X 8 X1683407 COLLAR X1683408 ADJUSTABLE BOLT XPNO9M HEX NUT M12 1 75 XPWO01 FLAT WASHER 7 XPBO7M HEX BOLT M8 1 25 X 25 X1683412 SPECIAL WASHER 5 16 X 7 8 XPNO3M HEX NUT X1683414 XPK36M 5HP MOTOR KEY 5 X 5 X 50 X1683417 POWER CORD X1683418 STRAIN RELIEF XPW01M 40 FLAT WASHER 8MM 41 Y p ce lt REF PART X1683501 DESCRIPTION GEAR BOX X1683502 OIL SEAL 28 40 8 BEARING 6204 XP6204 X1683504 BALL GEAR XPSB02M CAP SCREW M6 1 0 X 20 X1683506 SPECIAL WASHER 1 2 X 7 8 XPSB28M XP6201 CAP SCREW M6 1 0 X 15 BALL BEARING 6201 X1683509 GEAR X1683510 GEAR AND SHAFT XPK10M KEY 5X5X 12 X1683512 GEAR XPKO6M X1683514 KEY 5 X 5 X 10 GEAR 2 SPEED X1683517 DOUBLE GEAR X
24. PK11M KEY 6 X 6 X 40 X1683521 BALL 6MM X1683522 SPRING X1683523 SHAFT X1683524 OIL SEAL 25 X 47 X 7 X1683529 SHIFTER X1683530 XPW03M SHIFTING SHAFT HANDLE FLAT WASHER 6MM XPBO2M HEX BOLT M6 1 0 X 12 X1683533 O RING 12MM 42 REF PART X1683534 DESCRIPTION KNOB X1683535 PIN X1683536 GASKET X1683537 GEAR CASE XPSBO6M CAP SCREW M6 1 0 X 25 X1683539 OIL PLUG XPSBO5M CAP SCREW M8 1 25 X 50 X1683601 SPROCKET X1683602 SPECIAL WASHER 1 4 X 7 8 XPSB18M CAP SCREW M4 0 7 X 8 X1683604 SPROCKET XPRPO7M ROLL PIN 6X20 X1683606 XPSBO4M CHAIN 33 LINKS CAP SCREW M6 1 0 X 10 X1683608 CHAIN TENSIONER X1683609 SHAFT X1683610 HANGER X1683611 SPRING X1683612 SPACER X1683613 OUTER CHAIN TENSIONER X1683614 SPROCKET X1683615 CHAIN 25 LINKS XPSB48M CAP SCREW M6 1 0 X 35 XPW03M FLAT WASHER 6MM CUT ALONG DOTTED LINE WARRANTY CARD Name Street City Phone Number E Mail MODEL W1683 20 Planer SERIAL The following information is given on a voluntary basis and is strictly confidential 1 Where did you purchase your Shop Fox machine 10 2 How did you first learn about us ___ Advertisement Friend Mail order Catalog _ Local Store World Wide Web Site
25. a reference point for adjusting the feed rollers the chip breaker and the pressure bar When checking adjusting the knives keep in mind that the knife edge should be as precise as possible at tolerances within 002 from one end to the other Improperly adjusted knives may unbalance the cutterhead reduce the sharpness of knife edges prematurely shorten bearing life and produce poor planing results To check the knives 1 Remove the upper cover as shown in Figure 15 so you have access to the top of the cutterhead 2 Remove the V belt cover from the left hand side of the planer facing front 3 Using the V belt to rotate the cutterhead turn the cutterhead so one of the knives is accessible 4 Place the knife setting jig on the cutterhead Both feet should sit solidly on the cutterhead and the knife should barely touch the center of the jig as shown in Figure 16 5 If the knife does not contact the center of the jig or if the knife contacts the center of the jig but both feet will not sit solidly on the cutterhead then the knives will need to be adjusted For quick and easy knife setup consider purchasing a Planer Pal This handy tool allows you to quickly set the knives to within 001 from one end to the other See Aftermarket Accessories at the end of the Operations section for more details Ss FOX 5 Knife Adjustment The Model W1683 is equipped wit
26. able and moving them counter clockwise raises the table Each tooth on the corner sprockets equals 016 of vertical movement when the cogs are turned see illustration in Figure 14 Make sure as you adjust each sprocket that you count the number of teeth that pass a fixed point Knowing how far you turned one sprocket will help you keep the other side consistent if you are adjusting two columns together After you have the table adjusted to within 016 from front to back and from side to side tighten the chain so all of the slack is removed Now follow the previous instructions for adjusting the table when it is less than 016 from its proper position 16 w Idler Sprocket Bracket Figure 13 Underside of table Figure 14 Understanding sprocket movement AWARNING Do not connect power to the machine while performing adjustments Failure to follow this warning may result in serious personal injury Figure 15 Cover removed from planer These Points Must All Touch Evenly Figure 16 Correct jig position on cutterhead 17 Checking Knives The Model W1683 features a 4 knife cutterhead These knives must be checked and adjusted after regular use Adjusting the knives is also an important part of the maintenance process Correctly positioned knives act as
27. arallel to the head casting from front to back and the table should be parallel with the cutterhead body from side to side The table has been pre set at the factory but it is a good idea to check any machine thoroughly before use To check the table 1 Make sure machine is unplugged 2 Make the gauge shown in Figure 10 out of a block of wood Figure 9 Bed roller setscrews pe 1 2 lt 2 di 3 Side View Front View Figure 10 Gauge block Figure 12 Table mounting screws 15 Place the block on one end of the table directly under the cutterhead body Raise the table up so the block only touches the cutterhead body keep knives rotated out of the way for this step Without moving the table slide the block of wood to the other end of the cutterhead If the block of wood will not fit or if the block is below the cutterhead body measure this gap with a feeler gauge If the difference is more than 002 then the table needs to be adjusted from left to right Place the block under the front of the head casting to either side of the depth limiter tab Raise the table up so the block barely touches the head casting as shown in Figure 11 Remove the block and place it between the middle rear of the head casting and the table If there i
28. e 33 Scrape Jointer off all glue from joined boards before planing Remove all dirt nails staples imbedded gravel etc from any lumber you plan on using A hidden nail in a workpiece will instantly damage the sharp edges of the knives This will cause unsatisfactory results in future operations Figure 32 Face joint the concave side of cupped stock before planing Plane ONLY natural wood fiber Never plane wood composites such as particle board plywood or MDF Never plane laminates formica or other synthetic materials Surface wood in the same direction as the grain Never feed end cut or end grained lumber into the planer Keep your work area clear Always make Figure 33 Only plane clean stock sure that long workpieces are supported and have enough room to exit the planer When making multiple passes with long stock use the top rollers to move material back to the infeed side of the planer Avoid planing wood with a high moisture content Stock with more than 20 moisture or stock that has been exposed to rain or snow will plane poorly and cause unnecessary wear on the knives and motor Excess moisture may also cause rust or corrosion problems 26 Troubleshooting Planing Results Planing results are affected by the species and condition of the wood how the planer is setup and the condition of the knives The followins characteristics common prob
29. e V belt tension during the first twenty hours of operation During this period the belts will stretch a little To adjust belt tension lower the motor slightly by loosening the lower check nuts shown in Figure 40 When belt tension is satisfactory tighten the upper check nuts down onto the motor bracket to secure it DO NOT over tighten the check nuts too much pressure at the wrong angle may break the motor mount casting ears Pulley Alignment The V belt pulleys should be properly aligned with each other to prevent premature belt wear Check the alignment with a good quality straightedge as shown in Figure 41 To align the pulleys 1 Loosen the belt tension check nuts so the motor will freely move up and down 2 Loosen but do not remove the 4 bolts that secure the motor to the motor mounting plate 3 Slide the motor as needed to align the pulleys 4 When the pulleys are aligned tighten the 4 motor mount bolts 5 Tension the V belts and replace the belt cover ADANGER from machine before performing any electrical service Failure to do this will result in a shock hazard leading to injury Disconnect power GROUND Wiring Diagram 5 HP Magnetic Switch L Z Type SINGLE PHASE 220 VOLT POWER SOURCE L1 S 3 L2 T 5 L3 15 eG 13
30. ear loose clothing neck ties sloves Jewelry etc Remove adjusting keys and wrenches before turning the machine on Make this a habit Use proper extension cord When using an extension cord make sure it is in sood condition Use extension cords 100 or less in length that are rated Hard Service grade S or better and that have a conductor size of 16 A W G A drop in line voltage loss of power and overheating can result when using an undersized cord The extension cord must have a ground wire and ground plug pin as well Keep proper footing and balance at all times Do not leave machine unattended wait until it comes to a complete stop before leaving the area Perform machine maintenance and care Follow lubrication and accessory attachment instructions in the manual Keep machine away from open flame Operating machines near pilot lights and or open flames creates a high risk if dust is dispersed in the area Dust particles and an ignition source may cause an explosion Do not operate the machine in high risk areas including but not limited to those mentioned above Do not use machine under the influence of drugs or alcohol or if you are excessively tired Do not let untrained people use the machine if they are not supervised by an experienced operator If at any time you are experiencing difficulties performing the intended operation stop using the machine Then contact our service department or ask a qualified expert how the ope
31. ehehe es enero enne 7 220V OPERATION E 7 EXTENSION CORDS ccscccccccccccccsccsccescesecsecescesesseseesessesseeseeseeseeseeseeseeseeseeseeaees 7 enl cH 7 3 DXX UAE 8 BOX CONTENTS idee TOES ADCAST EOL SS 8 OVERVIEW E 8 SHOP PREPARATION u u neee ee aoe aeRO RR 9 CLEANING MACHINE iscsi edese Eases 9 EXTENSION ROLLERS seuss ese DEEDES aS 10 Neun 11 DUST HOOD ANS u a uhu uq aaa ka sayasqa 11 SWITCH 12 KNIFESETTING JIGS CSO OOO TOs 12 4 ADJUSTMENTS u a uay sae sees eee 13 LOCATION OF ne 13 MOVING BED 14 See ee 14 16 CHECKING KNIVES u laya aya aaa estes 17 KNIFE ADJUSTMENT atin aa ROSES ORE 18 19 FEED ROLLERS CHIPBREAKER amp PRESSURE BAR 20 21 CHIP DEFLECTOR sees 22 ANTI KICKBACK PAWLS ua ak a nnn nnn 22 CHAIN TENSIONER ccccccccscccccecceccectecteceecsseseesessesseeeeseeeeeeeeseesees qanta 23 SPRING TENSION nm 23 TABLE ROLLERS Saeco eee enolate ase ee 24 5 OPERATIONS er 25 TEST RUNI EA 25 FEED RATE 2 6 iie 25 OPERATIONAL TIPS
32. erhead knife at bottom dead center To adjust the feed rollers the chip breaker and the pressure bar 1 Unplug the machine from the power source 2 You will need two boards that are the same height and are long enough to span the entire length of the table An easy way to get two boards of the same height is to rip one board down the middle 3 Place each board across the entire length of the table on each side of the table similar to Figure 19 4 Rotate the cutterhead with the V belt pulley so one of the knives is at bottom dead center Bottom dead center is the furthest point down that the knife reaches in its rotation The black line underneath the cutterhead in Figure 20 represents bottom dead center 5 Raise the table up until the boards barely touch the knife edge 6 Lower the feed rollers onto the boards with the adjustment controls shown in Figure 21 20 Figure 21 Feed roller adjustment controls Figure 23 Pressure bar adjustment controls 21 10 11 12 Lower the chipbreaker and the pressure bar onto the boards using the adjustment controls shown in Figures 22 and 23 Make sure that each of the adjustment controls for the feed rollers the chipbreaker and the pressure bar are backed off enough so that they will allow the components t
33. f the knife but do not completely tighten them In this manner work toward the center of the knife by alternating back and forth from each end of the knife Figure 18 illustrates order of this sequence Make sure you only snug the gib bolts enough to hold the knife in place You will tighten them more later Rotate the cutterhead and repeat knife adjustments and step 1 tightening until you have performed these procedures on all of the knives When you come back to the knife you started with check the height with the jig to make sure that it is still correct If the bolt height is not correct fix as necessary and re snug the gib bolts if the height is correct snug each bolt down a little more in the same alternating procedure you used before but do not tighten the bolts completely Repeat again with each knife When you return to the original knife tighten all gibs completely in the same fashion repeating on all knives Feed Rollers Chip Breaker Pressure ar The feed rollers the chip breaker and the pressure bar are factory set for general planing If you need to alter the settings or reset them after maintenance these components can be adjusted at the same time assuming that the knife height is set correctly The standard setting for the infeed roller the chipbreaker and the pressure bar is 004 008 below the cutterhead knife at bottom dead center The outfeed roller should be set to 020 below the cutt
34. h both springs and jack screws for knife adjustment These two options have been provided for operator preference Both types have advantages and disadvantages Springs allow adjustments to be made quickly while jack screws are more accurate The following instructions offer suggestions for both methods followed by the procedures for tightening the gib bolts Springs under the knives exert upward pressure while wedge type gibs and gib bolts lock the knives in place See Figure 17 for cutterhead assembly identification To adjust the knives using the springs 1 Unplug the machine from the power source 2 Lower the jack screws completely to get them out of the way Loosen the gib bolts so the knife will move upward from the pressure of the springs 3 Place the knife setting jig on the cutterhead so both feet sit solidly on the cutterhead and so that the center of the jig pushes down on the knife similar to Figure 16 Make sure equal pressure is placed on both ends of the jig and that the jig is parallel with the cutterhead 4 Tighten the knives by following tightening instructions on the next page 18 A Loosen Tighten pa N N Gib Bol HT Gib Figure 17 Understanding cutterhead assembly Jack Screws support the knives from underneath By threading the jack screws in or out you can precisely control the knife height To adjust the knives using the jack screws 1 Un
35. ion 34 We recommend you keep this manual for complete information regarding Woodstock International Inc s warranty and return policy If you need additional technical information relating to this machine or if you need general assistance or replacement parts please contact the Service Department at 1 360 734 3482 or tech support woodstockint com Additional information sources are necessary to realize the full potential of this machine Trade journals woodworking magazines and your local library are good places to start AWARNING As with all power tools there is danger associated with the Model W1683 Use the tool with respect and caution to lessen the possibility of mechanical damage operator injury If normal safety precautions are overlooked or ignored injury to the operator or others is likely The Model W1683 was specifically designed for cutting natural wood stock DO NOT MODIFY AND OR USE THIS PLANER FOR ANY OTHER PURPOSE Modifications or improper use of this tool will void the warranty If you are confused about any aspect of this machine DO NOT use it until all your questions have been answered 35 6 OP FOX H REF PART Z XPSS13M DESCRIPTION SETSCREW M10 1 5 X 12 X1683003 CUTTERHEAD X1683004 SPRING X1683005 BLADES FOR PLANER X1683006
36. lems woodworkers might have while planing Snipe Where more material is removed from board ends than the middle of the board This condition occurs with all planers to some degree Usually exaggerated when one or both bed rollers are set too high this condition can also be caused by the chipbreaker or the pressure bar being set too high Adjustment of the above components should reduce snipe beyond notice Chatter Marks Usually caused by incorrect chipbreaker and pressure bar settings Can also be caused by running a narrow workpiece through the planer on the far left or right side of the cutterhead Shows up in the form of a washboard look across the face of the freshly planed workpiece Likely to be inconsistent in appearance Chip Marks Occur when chips are not properly expelled from the cutterhead The chips get caught between the knives and the workpiece hindering the ability of the knife to take an even cut Chip marks usually appear as random and uneven They can also be caused by exhaust blockage or too large of a gap between the chip deflector and the cutterhead Using a dust collector with the planer will help this situation 27 Wavy Surface Usually caused by poor knife height adjustment Appears when one knife is taking deeper cuts than the others Can be fixed by resetting the knives to a tolerance within 001 from one end to the other Note that one knife being slightly higher than the others
37. motor or loose connections Low voltage Incorrect fuses or circuit breakers in power line Motor overloaded Feed rate too high Depth of cut too great Pulley setscrews or keys are missing or loose Motor fan is hitting the cover V belt is defective Excessive depth of cut Knives are dull Depth of cut too shallow Too much spring tension on feed roller Long or heavy board sags as it enters and exits Chips working their way back under the chip deflector Chip deflector too close to the cutterhead Check power line for proper voltage Inspect all lead connections on motor for loose or open connections Inspect cord or plug for damaged insulation and shorted wires Inspect all connections on motor for loose or shorted terminals or worn insulation Install correct fuses or circuit breakers Reduce load on motor Clean out motor to provide normal air circulation Inspect connections on motor for loose or shorted terminals or worn insulation Correct the low voltage conditions Install correct fuses or circuit breakers Reduce load on motor Feed workpiece slower Reduce depth of cut Inspect keys and setscrews Replace or tishten if necessary Tighten fan or shim cover Replace V belt See Maintenance Decrease depth of cut Sharpen knives Increase depth of cut Refer to Adjustments Spring Tension Lift up on unsupported end of board as it enters and exits cutterhead Lay duct ta
38. o move below the current position on the board To accurately perform this adjustment you will need a dial indicator not included Place the dial indicator near the Shop Fox name plate that is directly above the table Position the indicator plunger on the table and lower the table 004 008 The feed rollers the chipbreaker and the pressure bar should all move freely with the table If they do not make sure that they are all resting evenly on the boards at this current position Lock the infeed roller the chipbreaker and the pressure bar in place They should now all be set between 004 008 below the knife edge when it is at bottom dead center The outfeed roller should still be able to move with the table Continue lowering the table another 012 008 012 020 The outfeed roller should now be set to approximately 020 below the knife edge at bottom dead center Lock the outfeed roller in place For super accurate setup consider purchasing a Rotacator This handy tool allows you to adjust the feed rollers chipbreaker and pressure bar to accuracy within 001 every time See Aftermarket Accessories at the end of the Operations section for more details 6 OP FOX H Chip Deflector A chip deflector is mounted behind the cutterhead to keep wood chips from falling onto the outfeed roller To adjust the chip deflector 1 Loosen the chip deflector mounting bolts
39. ollector Shaper Horizontal Boring Machine Spindle Sander Jointer Table Saw Lathe Vacuum Veneer Press __ Nortiser Wide Belt Sander Other Which benchtop tools do you own Check all that apply 1 x 42 Belt Sander 6 8 Grinder _ 5 8 Drill Press Mini Lathe _ 8 Table Saw 10 12 Thickness Planer 8 10 Bandsaw Scroll Saw Disc Belt Sander Spindle Belt Sander Mini Jointer Other Which portable hand held power tools do you own Check all that apply Belt Sander __ Orbital Sander Biscuit Joiner Palm Sander Circular Saw Portable Planer Detail Sander _ Saber Saw Drill Driver Reciprocating Saw ___ Saw Router Other What machines supplies would you like to see What new accessories would you like Woodstock International to carry Do you think your purchase represents good value Yes No Would you recommend Shop Fox products to a friend Yes No Comments FOLD ALONG DOTTED LINE we Sa Ss WOODSTOCK INTERNATIONAL INC P O BOX 2309 BELLINGHAM WA 98227 2309 FOLD ALONG DOTTED LINE TAPE ALONG EDGES PLEASE DO NOT STAPLE
40. onditions and repair or replace when necessary Loose mounting bolts Worn switch Worn or damaged cords and plugs Damaged V belt Any other condition that could hamper the safe operation of this machine 29 Cleaning Frequently blow off dust with compressed air This is especially important for the internal working parts and motor Dust build up around the motor is a sure way to decrease its life span Occasionally it will become necessary to clean the internal parts with more than compressed air To do this remove the covers and clean the internal parts with a citrus cleaner or mineral spirits and a stiff wire brush or steel wool DO NOT USE WATER WATER WILL RUST CAST IRON Make sure the internal workings are dry before using the planer again If any essential lubrication is removed during cleaning relubricate those areas Table And Base The table can be kept rust free with regular applications of products like Boeshield T 9 For long term storage you may want to consider products like Kleen Bore s Rust Guardit Lubrication Since all bearings are sealed and permanently lubricated leave them alone until they need to be replaced Do not lubricate them The Model W1683 does need lubrication in other places Columns and Lead Screws Remove dust covers for access Lubricate columns weekly with light oil and lubricate the four lead screws once a month with general purpose grease Worm Gear
41. or the safe operation of the feed rollers and the cutterhead Press the START button Make sure that you remain near the switch in case you have to press the STOP button in an emergency Strange or unnatural noises should be investigated and corrected before operating the machine further Feed Rate The feed rate is the speed that the rollers drive the workpiece through the planer The Model W1683 features 18 and 23 F P M feed rates As a general rule the faster feed rate will dimension lumber quicker but leave a rougher finish the slower feed rate will have the opposite effect and leave a smoother finish Often a small amount of trial and error will be the best way to determine which setting is right for your particular application To change the feed roller speed locate the feed rate knob shown in Figure 30 The machine must be running in order to change speeds however you should NEVER be planing stock through the machine when you switch speeds Start the planer and adjust the knob as illustrated in Figure 31 Qo Operational Tips Carefully inspect any lumber that you plan to run through the planer Each board must have at least one flat surface to slide along the planer table To create a flat surface pass the stock over a jointer first See Figure 32 Some defects such as moderate twisting loose knots or severe cracks may make the stock unusable Portion Removed With Only use clean stock See Figur
42. pe over the mounting bolts along the outside edge to seal any possible gaps Move back s to 1 4 from the cutterhead 1 Knives dull 1 Replace knives as CLOSURE The following pages contain general machine data parts diagrams lists and warranty return information for your Shop Fox Model W1683 20 Planer If you need parts or help in assembling your machine or if you need operational information we encourage you to call our Service Department Our trained service technicians will be glad to help you If you have comments dealing specifically with this manual please write to us using the address in General Information part of this manual The specifications drawings and photographs illustrated in this manual represent the Model W1683 as supplied when the manual was prepared However due to Woodstock International Inc s policy of continuous improvement changes may be made at any time with no obligation on the part of Woodstock International Inc Whenever possible though we send manual updates to all owners of a particular tool or machine Should you receive one add the new information to this manual and keep it for reference We have included some important safety measures that are essential to the operation of this machine While most safety measures are generally universal we remind you that each workshop is different and safety rules should be considered as they apply to your specific situat
43. plug the machine from the power source 2 Loosen the gib bolts and remove the gib and knives Remove all of the springs and place them in a plastic bag Tape the bag to the inside of the cabinet so they do not get lost 3 Place the knives gibs and gib bolts back in the cutterhead as they were before removal Make sure the knives are resting on the jack screws when you install them 4 Place the knife setting jig on the cutterhead so both feet sit solidly on the body of the cutterhead If the knife does not allow the jig to sit on the cutterhead evenly raise or lower the knife with the jack screws to adjust as needed 5 Tighten the knives by following the tightening instructions on the next page AWARNING Do not connect power to the machine while performing adjustments Failure to follow this warning may result in serious personal injury Figure 18 Gib bolt tightening sequence AWARNING Wear heavy leather gloves when tightening gib bolts in case the wrench slips off and your hand hits the knife Planer knives are dangerously sharp If care is not taken around them serious injury may occur NOTICE Uneven tightening of the gib bolts may cause the cutterhead to become unbalanced which will lead to premature wear and tear of the knives 19 To tighten the knives after adjustment Snug the gib bolts on each end o
44. ration should be performed Mag switches can be accidentally turned on when they are bumped Always be aware of the mag switch location when moving items around the shop AWARNING Operating this equipment has the potential for flying debris to cause eye injury Always wear safety glasses or goggles when operating equipment Everyday glasses or reading glasses only have impact resistant lenses they are not safety glasses Be certain the safety glasses you wear meet the appropriate standards of the American National Standards Institute ANSI ADDITIONAL SAFETY INSTRUCTIONS FOR PLANERS 1 Always make sure the planer is on firm ground and is stable before operating Immediately fix or shim the planer if it rocks or wobbles 2 Always inspect the workpiece before running it through the planer Stock with loose knots nails staples dirt or other foreign objects should be rejected from use or corrected by eliminating the condition that makes it questionable 3 Always make sure that all components of the planer are adjusted to their proper specifications before planing stock 4 Always use the help of another person or some type of support fixture when planing long stock 5 Never stand behind the workpiece when you are feeding it into the planer the workpiece could possibly kick back and be thrown in the direction from which it came 6 Never operate the planer if knives are dull or damaged Sha
45. re reference Keep work area clean and well lighted Clutter and inadequate lighting invite potential hazards Ground all tools If a machine is equipped with a three prong plug it must be plugged into a three hole electrical outlet or grounded extension cord If using an adapter to aid in accommodating a two hole receptacle ground using a screw to a known ground Wear eye protection at all times Use safety glasses with side shields or safety goggles that meet the national safety standards while operating this machine Avoid dangerous environments Do not operate this machine in wet or open flame environments Airborne dust particles could cause an explosion and severe fire hazard Ensure all guards are securely in place and in working condition Make sure switch is in the OFF position before connecting power to machine Keep work area clean and free of clutter grease etc Keep children and visitors away All visitors should be kept a safe distance away while operating unit Childproof workshop with padlocks master switches or by removing switch keys Disconnect machine when cleaning adjusting or servicing Do not force tool The machine will do a safer and better job at the rate for which it was designed 4 13 14 15 16 17 18 19 20 21 22 23 24 Use correct tool Do not force machine or attachment to do a job for which it was not designed Wear proper apparel Do not w
46. rp knives are safer and produce better final results 7 Never process any material through the planer other than wood This planer is designed for wood only 8 Always take multiple light cuts rather than excessively deep cuts 9 Never attempt to free a stalled workpiece while the planer is powered on and plugged in 10 Absolutely never reach inside the planer or open the top cover while the planer is powered on and or plugged in 11 Never plane wood that is less than 7 long or less than 1 4 thick 12 Always wear hearing protection when operating the planer AWARNING Read the manual completely before assembly and operation Become familiar with the machine and its operation before beginning any work Serious personal injury may result if safety or operational information is not understood or followed CAUTION No list of safety guidelines can be complete Every shop environment is different Always consider safety first as it applies to your individual working conditions Use this and other machinery with caution and respect Failure to do so could result in serious personal injury damage to equipment or poor work results e ren ELECTRICAL REQUIREMENTS NOTICE NEVER replace the circuit breaker with one rated at a higher amperage or damage to the circuit may occur AWARNING This equipment must be grounded
47. s a gap or it will not fit under the head casting measure the difference with a feeler gauge If this measurement is more than 002 then the table needs to be adjusted from front to back There are two methods to adjust the table on the Model W1683 The first is for adjustments smaller than 016 and the second is for adjustments larger than 016 To adjust the table less than 016 1 Use the table mounting screws shown in Figure 12 Loosen the screws and lift lower the table until the table and the cutterhead body are parallel with each other and the table is parallel with the head casting from front to back This may require some trial and error Adjust each column on both sides until the table is properly set While adjusting the columns tighten each screw after each step S OP FOX H to ensure accurate results To adjust the table more than 016 1 Remove the front cabinet cover On the underside of the table there is a chain drive and five sprockets as shown in Figure 13 The four sprockets in the corners control the movement of the table columns The fifth sprocket is the idler sprocket that controls the chain tension Loosen the two bolts on the idler sprocket bracket as shown in Figure 13 to loosen the chain so that each sprocket can be rotated on its own Make sure to hold the chain away from the sprocket while you adjust it Moving the sprockets clockwise lowers the t
48. sion cords when they become worn or damaged Grounding This machine must be grounded See Figure 1 The electrical cord supplied with the Model W1683 does not come with a 220 volt plug Use a plug with a ground pin If your outlet does not accommodate a ground pin have it replaced by a qualified electrician or have an appropriate adapter installed and grounded properly An adapter with a grounding wire does not guarantee the machine will be grounded A ground source must be verified GOP ASSEMBLY The following is a description of the components shipped with the Shop Fox W1683 20 Planer Should any parts be missing examine the packaging carefully to be sure parts are not among the packing materials If any key parts are missing contact Woodstock International Inc at 360 734 3482 or by e mail at tech support woodstockint com Box Contents Planer Unit Dust Hood Starter Switch Rollers 2 Handwheel Hardware Bag 6 M6 1 0 x 12 Hex Bolts 6mm Flat Washers 1 2 Flat Washers M10 1 5 x 25 Hex Bolts Knife Setting Rod Knife Setting Gauge 9mm E Clip Ring Handle 3mm Allen Wrench 4mm Allen Wrench 5mm Allen Wrench 6mm Allen Wrench 8mm amp 10mm Combo Wrench 12mm amp 14mm Combo Wrench 6 8 8 1 2 4 1 1 1 1 1 1 1 1 17mm amp 19mm Combo Wrench Overview We have assembled most of your new planer for you at the fac
49. ss 10 Figure 3 Checking roller extension with a straightedge Figure 5 Dust hood attached to planer 11 Handwheel The handwheel operates the chain driven system that raises lowers the table to control the cutting depth To mount the handwheel 1 Secure the handwheel to the worm gear shaft as shown in Figure 4 with the hex nut and washer that is already on the threads Thread the handle into the handwheel and tighten the hex nut to keep it locked in place Dust Hood The dust hood included should only be installed if you plan on hooking your planer up to a dust collection system To install the dust hood 1 Match the holes in the dust hood to the tapped holes in the planer casting on the outfeed end Secure the dust hood with the 6 M6 1 0 x 12 hex bolts from the hardware bag as shown in Figure 5 Attach a 5 dust hose to the dust port 6 OP FOX H Switch The prewired magnetic switch needs to be mounted to the planer head casting To mount the switch 1 Match the holes at the back of the switch with the tapped holes in the front left hand corner of the planer 2 Secure the switch to the head casting with the cap screws as shown in Figure 6 3 Read Section 2 Circuit Requirements in this manual then install an appropriate plug to the power wire DO NOT
50. ss the table For quick and easy table roller setup consider purchasing a Rotacator This handy tool allows you to watch the height of the table roller as you adjust it giving you accuracy within 001 every time See Aftermarket Accessories at the end of the Operations section for more details 24 ROLLER Table Rollers Figure 29 Measuring gap between straightedge and table with a feeler gauge Operations AWARNING Always wear safety glasses when operating this machine AWARNING NOT investigate Shien or adjust the planer while it is running or plugged into power Figure 30 Feed rate knob Neutral 18 FPM 23 FPM Figure 31 Feed rate knob positions NOTICE DO NOT change speeds while planing or severe damage to gearbox will result 25 Test Run Before turning the machine on for the first time make sure you have read through the entire manual and have performed the instructions given in the Assembly and Adjustments sections Once assembly and adjustments have been properly performed the machine is ready to be connected to the power Make sure there are no obvious safety hazards and any tools used to assemble adjust the machine are properly cleared away The table should be lowered enough to provide plenty of room f
51. tory however the parts shown in Figure 2 still need to be assembled after delivery Please take your time and try to be as accurate as possible when following each step This care will provide you with better results when you are finished Additional Tools Required Besides the tools that were included with the planer you will also need a Phillips screwdriver a flat head screwdriver and a good straightedge A set of feeler gauges and a dial indicator will also be necessary for the Adjustments section AWARNING not connect the to power at this time The machine must remain unplugged throughout the entire assembly process Failure to do this may result in serious personal injury c e lt a Shop Preparation Floor Load Your Model W1683 represents a large weight load in a small footprint Most commercial floors are suitable for the planer Some residential floors may require additional bracing to support both machine and operator Working Clearances Consider existing and anticipated needs size of material to be processed through each machine and space for auxiliary stands work tables or other machinery when establishing a location for your planer Lighting and Outlets Lighting should be bright enough to eliminate shadow and prevent eye strain Electrical circuits should be dedicated or large enough to handle amperage
52. unity to verify the alleged defect through inspection If it is determined there is no defect or that the defect resulted from causes not within the scope of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any particular purpose are hereby limited to the duration of this written warranty We do not warrant that SHOP FOX machinery complies with the provisions of any law or acts In no event shall Woodstock International Inc s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Woodstock International Inc shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products Every effort has been made to ensure that all SHOP FOX machinery meets high quality and durability standards We reserve the right to change specifications at any time because of our commitment to continuously improve the quality of our products Planer Machine Specifications Er 5 H P 220V Single Phase NT ITE 28 Cuttine Width tA tues tte 20 GUIDING Height
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