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Woodstock W1816 User's Manual
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1. SHOP ROK wy Ld SHOP FOX IS WISI6 gant REMOTE CONTROL SWITCH O ON OFF 8H oQ POWER TIMER 22001 7 P SHOP W1816 AWARNING Safety labels warn about machine hazards and how to prevent machine damage or injury The owner of this machine MUST maintain the original location and readability of all labels on this d AM CAUTION ALWAYS WEAR A DUST MASK WHEN OPERATING DUST COLLECTOR OR EMPTYING BAGS 2H 4H oO ce OVER RUN machine If any label is removed or becomes unreadable REPLACE that label before allowing the machine to enter service again Contact Woodstock International Inc at 360 734 3482 or www shopfoxtools com to order new labels 0005 TERNATI W1816 Owner s Manual Mfg Since 10 09 Machine Labels Rear a AA WARNING CAUTION READ and UNDERSTAND MANUAL to avoid serious ALWAYS WEAR A injury If a manual is not DUST MASK WHEN available DO NOT use OPERATING DUST machine Instead go to COLLECTOR OR phe EMPTYING BAGS E ul t d 108 m ON OFF E A WARNING UNPLUG POWER and wait for dust collector to stop before placing hands near inlet REF PART DESCRIPTION
2. 1 M Canister Cleaning Handle Assemblies 2 Dust Bag 5 2 Inventory Figure 5 Upper Collection 1 P Lower Collection 1 Collection Drum Vacuum 1 R Collection Drum Lid rre ront oh hana 1 S Collection Drum Vacuum Plate 1 T Drum Clamp 1 Hardware amp Miscellaneous Items not shown Hose Clamps 9 sexcscssceseracansusardatecesstenssandaean 2 Hose Clamps 2 Plastic Canister Collection Bags 510 x 600mm 2 Plastic Drum Collection Bags 640 x 1000mm 3 Roll of Foam Tape 3 x 1 Collection Drum Lid Seal 1 Drum Lid Latch Assemblies 3 Phillips Head Screws 710 24 x s Latches 6 Hex Nuts 10 24 6 m cippo 4 Hex Bolts 16 16 X 244 34 Flat Washers 46 Hex Nuts 16 18 12 Hex Bolts 3 16 x 2 4 65 Flat Washers AA MEET UT 69 Lock Washers 3 8 4
3. 1 Stable Platforms at least 18 high 2 To assemble your dust collector do these steps 1 After removing the crate from the shipping pallet set the smaller items aside in a safe location 2 With help from other people place the blower housing assembly upside down on two saw horses that are at least 18 from the floor and that can fully support the weight see Figure 7 for an example Note Take care not to damage the attached switch assembly and electrical cords as you turn the blower housing assembly over and make sure that the motor is not supporting any weight 3 Attach the 3 x 6mm foam tape to the top of the intake barrel and cyclone funnel as shown in Figures 8 9 Note The intake barrel top is the edge closest to the intake port 343 Figure 7 An example of the blower housing assembly upside down for further assembly steps Figure 8 Intake barrel foam tape attached Figure 9 Funnel foam tape attached CHOP FOX Note n Steps 4 5 below tighten the fasteners an alternating star pattern to obtain an even sealing pressure on the foam tape Orient the intake barrel on the blower housing as shown in Figure 10 then secure it in place with 12 16 18 3 4 hex bolts and 12 16 flat washers Attach the cyclone funnel to the intake barrel with 12 16 18 x 3 4 hex bolts 24 amp flat washers
4. Pas Clamp Test Run procedure as instructed in the next subsection before placing this machine into operation Figure 30 Canister bag installed 21 CHOP FOX Test Run Once the assembly is complete and before you connect to any duct lines test run your machine to make sure it runs properly If during the test run you cannot easily locate the source of an unusual noise or vibration stop using the machine immediately then review the Troubleshooting guide on Page 39 If you still cannot remedy a problem contact our Tech Support at 360 734 3482 for assistance Note Without any inlet flow constriction the motor will work the hardest and draw maximum amps If this condition should trip the circuit breaker connect the inlet port to your duct system or a duct hose with a blast eate closed half way To test run the machine do these steps 1 Make sure you have read the safety instructions at the beginning of the manual and that the machine is setup properly 2 Make sure all tools and objects used during setup are cleared away from the machine 3 Review the Electrical requirements on Page 9 and connect the machine to the power source 4 Press the start switch to allow power to flow to the magnetic switch the power light will illuminate see Figure 31 Refer to Basic Controls on Page 24 for additional details on the controls for your dust collector 5 Press the ON OFF button to tu
5. SLICKPLANE PHO SSS EI ABRASIVE BELT amp DISC CLEANER A 5 Aluma ChLusic FINE TOOLS WHOLESALE ONLY WOODSTOCK INTERNATIONAL INC Phone 560 754 5482 Fax 560 671 3053 Toll Free Fax 800 647 8801 2309 Bellingham WA 98227 SHOPFOX BIZ
6. AWWARNING To reduce risk of serious injury when using this machine 1 Read and understand owner s manual before starting 2 Never place hands near inlet when machine is connected to power 3 Disconnect machine from power and make sure impeller has come to a complete stop before performing maintenance service or changing bags 4 Always wear ANSI approved eye protection and respirator when changing bags 5 Connect power cord to grounded outlet only 6 Do not wear loose clothing gloves or jewelry Secure long hair and button long sleeves 7 Never collect glass water or metal with dust collector 102 0005 TO gt SHOP Only collect wood fiber dust and chips 8 Do not expose to rain or dampness 9 Do not modify dust collector in any way 10 Always make sure ducting is properly grounded 11 Dispose of collected material in approved containers 12 Never leave dust collector running unattended Weight 375 Ibs Date Serial Number AA WARNING READ and UNDERSTAND MANUAL to avoid serious injury If a manual is not available DO NOT use machine Instead go to www shopfox biz or call 800 840 8420 Manufactured for Woodstock in Taiwan Shop Fox Cyclone Induction Motor Connections oo Manufactured for Woodstock in Taiwan O SHOP FOX OUTPUT DUTY HEAT WEIGHT CLASS DATE SER NO
7. MODEL W1816 3 HP LOW PROFILE CYCLONE DUST COLLECTOR T OWNER S MANUAL FOR MODELS MANUFACTURED SINCE 10 09 Phone 360 734 3482 Online Technical Support tech support shopfox biz COPYRIGHT FEBRUARY 2010 BY WOODSTOCK INTERNATIONAL INC REVISED MARCH 2010 TS WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL INC _ _ _ 12272TS Printed in Taiwan 4 amp WARNING This manual provides critical safety instructions on the proper setup operation maintenance and service of this machine equipment Failure to read understand and follow the instructions given in this manual may result in serious personal injury including amputation electrocution or death The owner of this machine equipment is solely responsible for its safe use This responsibility includes but is not limited to proper installa tion in a safe environment personnel training and usage authoriza tion proper inspection and maintenance manual availability and comprehension application of safety devices blade cutter integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse 4 amp WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State
8. 3 HP Woodstock Dust Colletor Performance Results FEES TTD Max CFM Max SP Volts Inlet Impeller LED 20 1489 10 2 8 He Eee 14177 12 1 Restrictor Plate Size Static Pressure Air Suction Capacity CFM The airflow test probe is located 1 5 x duct diamter upstream from the air inlet Test pipe length is a minimum of 10 x duct diameter W1816 Owner s Manual Mfg Since 10 09 SHOP FOX ODSTO Controls and Features z A 2 Canister Filter Cleaning Handle Blower Housing Magnetic Switch w Remote Control Vacuum Hose Canister Filter Collection Bag a Tt d e 4 T Cyclone Funnel Rear View CHOP FOX W1816 Owner s Manual Since 10 09 SAFETY READ MANUAL BEFORE OPERATING MACHINE FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY Indicates an imminently hazardous situation which if not avoided WILL ADANG H result in death or serious injury Indicates a potentially hazardous situation which if not avoided COULD AWAR N result in death or serious injury T Indicates a potentially hazardous situation which if not avoided MAY CAUTION result in minor or moderate injury This sym
9. Hex Nuts 3 4 11 Figure 5 Additional inventory CHOP FOX W1816 Owner s Manual Mfg Since 10 09 Machine Placement Floor Load This machine distributes a heavy load in a small footprint Some residential floors may require additional bracing to support both machine and operator Lighting Lighting should be bright enough to eliminate shadow and prevent eye strain Electrical Electrical circuits must be dedicated or large enough to handle amperage requirements Outlets must be Mounting to Shop Floor Although not required we recommend that you mount your new machine to the floor Because this is an optional step and floor materials may vary floor mounting hardware is not included We also recommend that you use a precision level to level your dust collector for smooth operation of the motor and impeller located near each machine so power or extension cords are clear of high traffic areas Follow local electrical codes for proper installation of new lighting outlets or circuits Bolting to Concrete Floors Anchor studs and lag screws and anchors Figure 6 are two popular methods for anchoring an object to a concrete floor We suggest you research the many options and methods for mounting your machine and choose the best that fits your specific application AWARNING USE helpers or power lift ing equipment to lift this
10. Mfg Since 10 09 Additional Factors Static Pressure Seasoned well used Dust Collection Filter Entry Loss at Large Machine Hood Figure 47 Additional factors that affect static pressure loss airflow resistance Main Line 6 Rigid Pipe 0 037 at 20 0 740 Branch Line 4 Rigid Pipe 0 075 at 10 0 750 Flex 0 29 at 9 vies eost Pet ora vs 1 400 Elbows Branches 6 45 0 329 4 45 C 0 225 Additional Factors Seasoned Filter cece 1 000 Total Static Pressure Loss 4 444 Figure 48 Example of calculating the total static pressure loss W1816 Owner s Manual Mfg Since 10 09 Note When calculating static pressure loss to determine if multiple lines can be left open at the same time only include the main line numbers once 5 Compare the total static pressure loss for that line to the closest CFM given in the Performance Curve section on the Machine Data Sheet for your dust collector on Page 4 Example The Model W1816 Data Sheet Performance Curve is illustrated in Figure 49 Find 4 4 on the Static Pressure axis the amount of total static pressure loss calculated in Figure 48 then refer to the closest value on the CFM axis approximately 1380 CFM The 1380 CFM for the static pressure loss of the line connected to the router table
11. DO NOT risk your safety by not reading 1 IMPELLER INLET SAFETY Do not place your hands or tools near the open inlet during operation for any reason The power suction of the rotating impeller could cause accidental contact resulting in serious personal injury or damage to the machine 2 MACHINE USE The machine is intended to only collect wood dust and chips Do not use the dust collector as a vacuum or with machines producing dust chips from metal asbestos products lead paint silica or any products that are not natural wood or man made products manufactured from wood fiber such as plywood or particle boards 3 WEAR RESPIRATOR This machine may blow fine dust particles into the air during operation causing a hazard to the lungs Always wear an ANSI approved respirator during dust collector operation and for a short time after as the dust settles 4 SUSPENDED DUST PARTICLES amp IGNITION SOURCES Do not operate the dust collector in areas where dust explosion risks are high such as near pilot lights or open flames 5 ALLERGIC REACTION Be aware that certain woods may cause an allergic reaction in people and animals especially when exposed to fine dust To avoid an allergic reaction make sure you know what type of wood dust you will be exposed to 6 AVOIDING FIRES Do not allow metal particles to strike the impeller This may produce a spark which can smolder in the wood dust for a long time before the fire or flame is detec
12. Dust Collection Accessories Kit 72 26 W1816 Owner s Manual Mfg Since 10 09 System Design Step 1 Decide Who Will Design For most small to medium sized shops you can design and build the dust collection system yourself without hiring engineers or consultants We have included some information here to get you started on a basic design If you have a large shop or end up designing a complicated system then we recommend that you do additional research beyond this manual or that you seek the help of an expert Step 2 Sketch Your Shop Layout When designing a successful dust collection system planning is the most important step In this step you must sketch a basic layout of your shop Your sketch only needs the basic details of the shop layout similar to Figure 37 including all your current planned machines and your planned placement of the dust collector Step 3 Sketch a Basic Duct Layout For the next step sketch how you will connect your machines to the dust collector Consider these general guidelines for an efficient system 1 Machines that produce the most saw dust should be placed nearest to the dust collector i e planers and sanders 2 Ideally you should design the duct system to have the shortest possible main line and secondary branch ducts See Figures 38 39 for ideas of good duct layouts versus bad duct layouts By Figure 37 Example of initial shop layout sketch Branch L
13. REF PART DESCRIPTION 100 XPLABEL 12 READ MANUAL LABEL 105 X1816105 DUST MASK LABEL 101 106 102 107 103 X1816103 MOTOR WARNING LABEL 108 X1816108 REMOTE CONTROL LABEL 104 1816104 MOTOR SPECIFICATIONS LABEL 109 X1816109 INTAKE WARNING LABEL CUT ALONG DOTTED LINE W1816 Owner s Manual Mfg Since 10 09 Warranty Registration Name Street City State Zip Phone Email Invoice Model Serial Dealer Name Purchase Date The following information is given on a voluntary basis It will be used for marketing purposes to help us develop better products and services Of course all information is strictly confidential 1 How did you learn about us Advertisement Friend Local Store Mail Order Catalog Website Other 2 How long have you been woodworker metalworker 0 2 Years 2 8 Years 8 20 Years 20 Years 3 How many of your machines or tools are Shop Fox 0 2 3 5 6 9 10 4 Do you think your machine represents a good value Yes NO 5 Would you recommend Shop Fox products to a friend Yes NO 6 What is your age group 20 29 30 39 40 49 50 59 60 69 70 7 What is your annual household income 20 000 29 000 30 000 39 000 40 000 49 000 50 000 59 000 60 000 69 000 70 000 8 Which of the following magazines do you subscribe to Cabinet Maker Popular Mechanics Today s Homeowner Family Handyman Popular Science Wood Hand Loader Popular Woodworking Wooden Boat Handy Practical Homeo
14. comes complete with M ome cA comprehensive instructions and can be expanded even further using 4 our other dust collection accessories Kit includes 2 4 blast gates W1007 2 4 x 10 flexible hose W1031 1 table saw dust hood W1004 1 universal dust hood W1010 1 4 Y fitting W1015 and 10 4 wire hose clamps W1317 Shipping weight approximately 16 lbs 35 Un Z O lt TY W1816 Owner s Manual Mfg Since 10 09 The Shop Fox Blast Gates are used in every dust collection system to control air flow from one machine to another which maximizes system efficiency We offer blast gates in both black ABS plastic and aluminum Plastic blast gates are economically priced and have a easy sliding gate action For those customers who prefer metal our top quality aluminum blast gates feature a cast aluminum body with steel gate and locking knob Plastic Blast Gates Metal Blast Gates W1006 3 OD W1141 3 W1007 4 W1142 4 OD W1008 5 OD Outside Diameter W1009 6 OD Shop Fox W1050 Dust Collection Basics Handbook Many do it yourselfers trying to designing and set up a central dust collection system lack the information needed to build such a system This book skillfully guides the woodworker through all the steps necessary in the design and construction of an efficient system and provides tips for easy installation With sixty pages of concis
15. dust collector Otherwise serious personal injury may occur AST tng lt ff pa Wii 4 CAUTION MAKE your shop child safe Ensure that your workplace 15 inaccessible to children by closing and locking all entrances when you are away NEVER allow untrained visitors in your shop when assembling adjusting or operating equipment nme P Lag Screw and Anchor es miniis mimm m Figure 6 Typical fasteners for mounting to concrete floors NOTICE Anchor studs are stronger and more permanent alternatives to lag shield anchors however they will stick out of the floor which may cause a tripping hazard later if you decide to move your machine 12 W1816 Owner s Manual Since 10 09 Assembly NOTICE Using air tools to tighten the fasteners in the assembly of your dust collector may crack or chip the paint because of their high torque We recommend that you use hand tools or an electric tool with a low clutch setting The safest and most efficient method of assembling your dust collector is to turn the blower housing assembly upside down and attach the parts upward as instructed in the following steps Tools amp Items Needed Qty 1 Weenen 2 Wrench 14MM 1 Phillips Screwdriver 2 1 Shop Scissors or Knife
16. of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints e Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals Work in a well ventilated area and work with approved safety equip ment such as those dust masks that are specially designed to filter out microscopic particles USE THE QUICK GUIDE PAGE LABELS SEARCH OUT INFORMATION FAST Contents INTRODUCTION eue xa 2 ACCESSORIES Woodstock Technical Support 2 Additional Safety for Dust Collectors g MAINTENANCE ccsccccccccccccsccccees CE AL E E E E ELECTRICAL DES FRU KDE 9 220V Operation 9 EMIDIICAUION s E 9 Removing Canister Filter Electrical Specifications 9 Cleaning Canister Filter SETUP 10 10 SERVICE 10 Machine Placement 12 Electrical Safety Ins
17. owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any particular purpose are hereby limited to the duration of this written warranty We do not warrant that Shop Fox machinery complies with the provisions of any law or acts In no event shall Woodstock International Inc s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Woodstock International Inc shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products Every effort has been made to ensure that all Shop Fox machinery meets high quality and durability standards We reserve the right to change specifications at any time because of our commitment to continuously improve the quality of our products A A WOODSTOCK INTERNATIONAL INC High Quality Machines and Tools Woodstock International Inc carries thousands of products designed to meet the needs of today s woodworkers and metalworkers Ask your dealer about these fine products JOINTER PAL Rotacator DURASTICK Culmann P REC ISION S T OP BLOC K x REBEL BOARD BUDDIES gt PLANER nu PARROT
18. plastic blast gates to direct air flow the grounding wire must be jumped see Figure 50 around the blast gate without interruption to the grounding system We also recommend wrapping the outside of all plastic ducts with bare copper wire to ground the outside of the system against static electrical build up Wire connections at Y s and T s should be made with wire nuts Attach the bare ground wire to each stationary woodworking machine and attach to the dust collector frame with a ground screw as shown in Figure 51 Ensure that each machine is continuously grounded to the grounding terminal in your electric service panel 34 W1816 Owner s Manual Mfg Since 10 09 AWARNING ALWAYS guard against static electrical build up by properly grounding all dust collection lines Plastic Blast Ground Wire Metal Duct Figure 50 Jumper wire connected to both sides of a plastic blast gate and metal ducts External Ground Wire Internal Ground Wire Figure 51 Example of a plastic flexible hose grounded to the machine W1816 Owner s Manual Mfg Since 10 09 ACCESSORIES Dust Collector Accessories The following Dust Collector accessories may be available through your local Woodstock International Inc Dealer you do not have a dealer in your area these products are also available through online dealers Please call or e mail Woodstock International Inc Customer Service to get a current listing of dealers at
19. wire it through the wall to the dust collector to make use of the remote control Note The remote control requires two AA batteries for operation Figure 33 Remote control CHOP FOX W1816 Owner s Manual Mfg Since 10 09 Ducting Materials You have many choices regarding main line and branch line duct material For best results use metal duct for the main line and branch lines then use a short length of flexible hose to connect each machine to the branch lines Plastic duct is also a popular material for home shops However be aware that there is a fire or explosion hazard if plastic duct material is used for dust collection without being grounded against static electrical charge build up This topic will be discussed later in the manual Another problem with using plastic is that it is less efficient per foot than metal Metal Duct Advantages of metal duct see Figure 34 is its conductivity and that it does not contribute to static electrical charge build up However static charges are still produced when dust particles strike other dust particles as they move through the duct Since metal duct is a conductor it can be grounded quite easily to dissipate any static electrical charges There are quite a number of options when it comes to metal duct but metal duct that is specially manufactured for dust collection is the best choice When selecting your metal duct choose high quality metal duct with Fig
20. 1 800 840 8420 or at sales woodstockint com CHOP FOX The Shop Fox W1010 Universal Dust Hood fits over 4 2 dust port and can be adapted to fit many woodworking tools Use it on table saws bandsaws shapers sanders etc by simply attaching it directly to the machine or by using a custom built cabinet Its a very cost effective way to solve a messy problem The Shop Fox W1038 Quick Connect is designed to attach to the end of a 4 flexible hose and then press on to any 4 diameter dust hood for a quick and easy friction fit Eliminates the need to connect and disconnect a hose clamp each time a new woodworking machine is used Stays secure and airtight The Shop Fox D2267 Dust Collection Nozzle On Stand is fully adjustable and fits any 4 flexible hose attached to a dust collector This accessory provides a quick and easy pick up source for dust producing machines even if they have a built in dust port 1 x 12 2 wide nozzle rotates 360 and can be angled 180 in any position between straight up and straight down Stable stand adjusts from 24 to 43 2 making it ideal for portable power tools lt m gt Z The Shop Fox W1055 Dust Collection Accessories Kit 2 provides em a c the necessary hoses clamps hoods and fittings to connect two T Dust COLLECTION woodworking machines to a dust collector duct line Air flow to 1 ACCESSORIES KIT each machine is controlled by a blast gate Kit
21. 12 16 18 hex nuts as shown in Figure 11 Install the funnel vacuum pipe into the hole provided on the side of the funnel with 4 16 18 x 24 hex bolts and 4 1 flat washers as shown in Figure 11 Note The vacuum pipe can only be positioned in one way that will allow the mounting holes to alien The vacuum pipes and connecting vacuum hose keeps the drum collection plastic bag from collapsing during operation Attach the four upper stand legs to the blower housing brackets with 16 3 16 x 3 4 hex bolts and 16 3 flat washers as shown in Figure 12 Note Make sure the open ends of the stand lees are facing down and even with the top of the brackets 14 W1816 Owner s Manual Mfg Since 10 09 Figure 10 Intake barrel attached to the blower housing E I prs i LI Figure 11 Cyclone funnel attached and the funnel vacuum pipe installed bun 2 Blower Housing Figure 12 Upper stand properly attached to the blower housing bracket W1816 Owner s Manual Since 10 09 10 Connect the two upper stand braces to the upper stand legs with 4 3 16 x 3 4 hex bolts and 4 3 flat washers as shown in Figure 13 Note Orient the braces so that the off center third hole is aligned with the two mounting holes in the blower housing bracket as shown in Figure 13 These mounting holes are for attaching the remo
22. 3 5 16 OTOR JUNCTION BOX HEX NUT 3 8 16 LOCK WASHER 3 8 FLAT WASHER 3 8 OTOR MOUNT GASKET EX BOLT 5 16 18 X 3 4 LAT WASHER 5 16 OTOR MOUNT HEX BOLT 3 8 16 X 1 1 2 IMPELLER 14 1 2 HEX BOLT 3 8 16 X 1 LH LOWER REAR STAND BRACE HEX BOLT 3 8 16 X 3 4 CLEANING CRANK ARM PLASTIC HANDLE BOLT HEX BOLT 1 4 20 X 1 FLAT WASHER 1 4 INT RETAINING RING 20MM CLEANING SHAFT CAP 70MM SHAFT CAP SEAL FILTER CLEANING SHAFT HEX BOLT 1 4 20 X 5 8 FILTER CLEANING FLAPPER FLAPPER ARM EX NUT 1 4 20 ILTER CLAMP ARTRIDGE FILTER OAM TAPE 3 X 25MM LEANING SHAFT BASE HLP HD SCR M4 7 X 12 UST BAG CLAMP LEXIBLE VACUUM HOSE 1 1 4 DIA OSE CLAMP 1 1 4 X1816001 1816001 1816001 1816001 5 PC600 1816001 6 PNOS PLW04 PWO2 1816005 7 7 1816008 16 1816010 PB103 1816012 PB21 1816014 1816015 PB31 PWO6 PR83M 1816019 1816020 1816021 2 1816023 1816024 5 1816026 1816027 1816028 1816029 PS02M 1816031 1816032 1816033 gt lt gt lt gt 2 lt gt X lt CJ gt lt gt lt 44 REF PART DESCRIPTION X1816034 COLLECTION DRUM VACUUM PIPE W1816 Owner s Manual Since 10 09 Machine Labels Front 101 W1816 3 HP LOW PROFILE CYCLONE DUST COLLECTOR Motor 3 HP 220V Single Phase Motor Speed 3450 RPM Max Suction Capacity 1654 CFM Static Pressure 1654 2 2 Inlet Size 8 Impeller Size 14 1 2 Canister Filter Surface Area 90 42 ft2
23. 34 3482 WIRING DIAGRAM COLOR KEY YELLOW v BLUE YELLOW BROWN GREEN BLUE GRAY PURPLE ORANGE PINK TUR m Ty QUOISE W1816 Owner s Manual Since 10 09 Wiring Diagram Wiring 220VAC D NEMA L6 30 PLUG As Recommended GND GND 1 OL NO AC CIRCUIT BOARD START SWITCH MAGNETIC SWITCH 41 0005 gt W1816 Owner s Manual Since 10 09 gt Circuit 97 N 7 E P Figure 55 Motor wiring 42 OV S WY D S S M 2 gt x 43 dar Ov O1 BR gt Co Os 5 Go 6 ON CJ Cc2 GW KI WIN Oo 3 TERNATIO W1816 Owner s Manual Mfg Since 10 09 Main Parts List DESCRIPTION MOTOR 3HP 220V 1PH 60HZ MOTOR FAN COVER MOTOR FAN CAPACITOR COVER R CAPACITOR 50M 250V 1 1 2 X 2 1 2 CAPACITOR 600M 125V 1 3 4 X
24. NEVER LEAVE WHEN MACHINE IS RUNNING Turn power OFF and allow all moving parts to come to a complete stop before leaving machine unattended W1816 Owner s Manual Mfg Since 10 09 11 DO NOT USE IN DANGEROUS ENVIRONMENTS DO NOT use machinery in damp wet locations or where any flammable or noxious fumes may exist 12 KEEP WORK AREA CLEAN AND WELL LIT Clutter and dark shadows may cause accidents 13 USE A GROUNDED EXTENSION CORD RATED FOR THE MACHINE AMPERAGE Undersized cords over heat and lose power Replace extension cords if they become damaged DO NOT use extension cords for 220V machinery 14 ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY Make sure switch is in OFF position before reconnecting 15 MAINTAIN MACHINERY WITH CARE Keep blades sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories 16 MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY 17 REMOVE ADJUSTING KEYS AND WRENCHES Make a habit of checking for keys and adjusting wrenches before turning machinery ON 18 CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY Check for binding and alignment of parts broken parts part mounting loose bolts and any other conditions that may affect machine operation Repair or replace damaged parts 19 USE RECOMMENDED ACCESSORIES Refer to the instruction manual for recommended accessories The use of improper accessories ma
25. Since 10 09 Em 5 Shipping Dimensions ____ 403 lbs Lenoth xX Width x uz RTI gt 67 L x 43 H Electrical IN opener d PIERII EP PURUS Magnetic Switch w Thermal Overload Protection amp Remote Control 5 5 eU E TU DER MN M Me PERI UI __ ____ 66__ ___ _6_6 ____ MINNIE 220V _ __________ __ Single Phase E a mE 10 52 ft GAUGE 12 gauge Recommended ____ ____ _ _ 6 8 30 ET m m _____ 4 16 30 Other Number Inlet POTTS 1 INGE PORE TT UU TII ___ 8 Customer Assembly TIME Approximately 1 Hour basia fo __ _ _ T 2 Taiwan Features Steel collection drum with casters for easy dust disposal Class F motor Dual pleated filter with cleaning flaps to maximize air flow Remote control switch Machine Dimensions Performance Curve 2000 1750 1500 dd 1407 __ 1246 1250 1090 1000 750 500 Air Suction Capacity 250 0 2 3 4 5 6 7 8 9 10 11 Static Pressure Inch H O
26. anch line sizing chart by total CFM for use when multiple machines share the line Approximate Static Pressure Loss Per Foot of Rigid Pipe Approximate Static Pressure Loss Per Foot of Flex Pipe Branch Branch Lines Lines 8 8 4000 4000 FPM FPM 2 5 08 107 306 397 037 047 136 18 Lr pes ose se e Figure 46 Airflow resistance static pressure loss charts lt m gt Z Uu Z lt TY oO GH SHOP FOX In most small medium shops it is only necessary to calculate the line with the longest duct length or the most fittings operating under the assumption that if the line with the highest resistance works the others will be fine To calculate the static pressure of any given line in the system do these steps 1 Make a list of each size duct in the line including the length and multiply those numbers by the static pressure value given in Figure 46 List each type of elbow or branch and multiply the quantity if more than one by the static pressure loss given in Figure 46 Add the additional factors from Figure 47 to your List Total your list as shown in the example in Figure 48 to come up with your overall static pressure loss number for that line Note Always account for a seasoned filter so you don t end up with a system that only works right when the filter is clean 32 W1816 Owner s Manual
27. anisters see Figure 53 To clean the filters rotate the cranks 3 4 revolutions to knock the caked dust from the inside filter pleats into the attached collection bag Empty the canister collection bag when it is no more than 3 4 full If the bag becomes overfilled the dust collector will become ineffective in removing the fine dust from the lines Rinsing Canister Filter For a thorough cleaning the filter can be removed and rinsed off However make sure to clean the filter with the cleaning mechanisms first Allow the filter to air dry but do not leave it out in the sun or use compressed air both could damage the filter fabric 38 W1816 Owner s Manual Mfg Since 10 09 amp Fender Washer Figure 52 Hex bolt and fender washer that secure the canister filter NOTICE To avoid damaging the filter fabric do not leave it in the sun or use compressed air in the cleaning process Cleaning Handle v Figure 53 Canister cleaning handle W1816 Owner s Manual Since 10 09 SERVICE Troubleshooting This section covers the most common problems and corrections with this type of machine If you require additional machine service not included in this section please contact Woodstock International Technical Support at 360 734 3482 or send e mail to tech su orteshopfox biz WARNING DO NOT make any adjustments until power is disconnected and m
28. bol is used to alert the user to useful information about proper NO TICE operation of the equipment and or a situation that may cause damage to the machinery Standard Safety Instructions 1 READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY Machinery presents serious injury hazards to untrained users 2 ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY Everyday eye glasses only have impact resistant lenses they are NOT safety glasses 3 ALWAYS WEAR A NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES DUST Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses 4 ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY Machinery noise can cause permanent hearing damage 5 WEAR PROPER APPAREL DO NOT wear loose clothing gloves neckties rings or jewelry which may get caught in moving parts Wear protective hair covering to contain long hair and wear non slip footwear 6 NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL Be mentally alert at all times when running machinery 7 ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY Make sure operation instructions are safe and clearly understood 8 KEEP CHILDREN AND VISITORS AWAY Keep all children and visitors a safe distance from the work area 9 MAKE WORKSHOP CHILD PROOF Use padlocks master switches and remove start switch keys Gr 10
29. e information including photographs and illustrations this handbook is a must This book is key to promoting a complete line of dust collection products Dig OO Basics Shop Fox W1003 Floor Sweep This is one of the handiest items to have in the shop Use it in conjunction with our 4 blast gate W1007 to clean up floor messes Sweep dust in and its gone Close the blast gate when the floor sweep is not in use Attaches easily to the floor with double side tape 36 W1816 Owner s Manual Mfg Since 10 09 MAINTENANCE General Regular maintenance on your machine will ensure its optimum performance Make a habit of inspecting your machine each time you use it Check for the following conditions and repair or replace when necessary Loose mounting bolts Worn switch Worn or damaged cords and plugs Any other condition that could hamper the safe operation of this machine Emptying Drum Empty the collection drum when it is no more than full If the drum is overfilled dust will be sucked into the inlet cylinder and pass through to the filter How quickly the drum will fill up is based on the type of work being done at that time A machine that produces fine dust such as a sander or table saw will slowly fill the drum A machine that produces curly shavings such as a planer or jointer will quickly fill the drum In the beginning check your drum regularly to get an idea of how often it need
30. ed or connected during any wiring task to ensure tight connections WIRE COMPONENT DAMAGE Damaged wires or components increase the risk of serious personal injury fire or machine damage If you notice that any wires or components are damaged while performing a wiring task replace those wires or components before completing the task NOTICE The photos and diagrams included in this section are best viewed in color You can view these pages in color at www shopfox biz RED BLACK WHITE wi GREEN Gn BLUE 5 MOTOR WIRING The motor wiring shown in these diagrams is current at the time of printing but it may not match your machine Always use the wiring diagram inside the motor junction box MODIFICATIONS Using aftermarket parts or modifying the wiring beyond what is shown in the diagram may lead to unpredictable results including serious injury or fire CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to five minutes after being disconnected from the power source To avoid being shocked wait at least this long before working on these components ELECTRICAL REQUIREMENTS You MUST follow the electrical requirements at the beginning of this manual when connecting your machine to a power source EXPERIENCING DIFFICULTIES If you are experiencing difficulties understanding the information included in this section contact our Technical Support at 360 7
31. er s Manual Since 10 09 Figure 22 Clamping the top and bottom collection drums together 19 Slide the drum lid seal over the top of the collection drum rim as shown in Figure 23 Pay special attention to the direction of the seal Note To keep the seal in place you can apply an adhesive to the drum rim approximately every 2 Figure 23 Installing the drum seal 18 W1816 Owner s Manual Since 10 09 20 Install the three drum lid latch assemblies with 6 10 24 x 3 8 Phillips head screws and 6 710 24 hex nuts as shown in Figure 24 Note To avoid snagging the plastic collection bag in the future insert the screw from inside the drum Figure 24 Installing the collection drum latch assemblies 21 Insert the collection drum vacuum pipe through the side of the bottom drum as shown in Figure 25 then secure it in place with 4 16 18 x 3 4 hex bolts and 4 amp flat washers Figure 25 Collection drum vacuum pipe installed 22 Place the collection drum vacuum beveled plate on the bottom of the drum assembly with the widest diameter of the plate facing up see Figure 26 Figure 26 Inserting the collection drum vacuum plate 19 W1816 Owner s Manual Since 10 09 H 23 Insert the plastic drum collection bag into the collection drum as shown in Figure 27 24 Place the collection drum lid on the drum assembly then pull all three latche
32. erating G Start Switch Enables disables the power flow to the magnetic switch and must turned ON before using ON OFF button H Overload Light Turns ON when the dust collector is overloaded and the motor has stopped Note If the overload light illuminates and the motor stops you must disconnect the machine from power and allow the motor to cool The overload relay should reset automatically and the light will eo out If this is a persistent problem open the magnetic switch and make sure the amperage dial on the face of the overload relay is set at 25 refer the Wiring Diagram illustration on Page 41 for location If necessary resolve any other cause of the problem refer to the Troubleshooting section on Page 39 for additional help 24 W1816 Owner s Manual Mfg Since 10 09 Figure 32 Magnetic switch controls Remote Control The remote control for the Model W1816 see Figure 33 uses infrared IR to communicate with the magnetic switch rather than radio frequency RF This prevents accidental startup of the dust collector by other common devices that use radio frequencies such as garage door openers Because the remote control must have a direct line of sight path between the devices you must point the remote control directly at the switch to make it operate If you plan on placing your dust collector in a different room or outside of your shop you must mount the switch in the shop and
33. hat you read books or trade articles or seek training from an experienced dust collector operator before performing any unfamiliar operations Above all your safety should come first AWARNING Always wear ANSI approved safety glasses and respi rator when operating this machine Failure to com ply may result in serious personal injury 23 AWARNING READ and understand this entire instruc tion manual before using this machine Serious personal injury may occur if safety and operational information is not understood and followed DO NOT risk your safety by not reading AWARNING DO NOT investigate problems or adjust the machine while it is running Wait until the machine is turned OFF unplugged and all working parts have come to a complete stop before proceeding U m gt Z Uu Z O lt TY oO CHOP FOX Basic Controls Magnetic Switch Refer to Figure 32 and the descriptions below to become familiar with the operation of the magnetic switch A Timer Indicator Lights Turns ON when that timer setting is selected B Infrared Port Receives infrared communication from the remote control C ON OFF Button Starts stops the dust collector motor D Timer Button Cycles through the available timer settings E Power Light Indicates when there is power flowing to the magnetic switch F Run Light llluminates when the dust collector motor is op
34. hown in Figure 18 With the help from several other people tip the dust collector right side up onto the legs 16 W1816 Owner s Manual Since 10 09 Figure 16 Lower stand leg attached to the leg connector Lower Rear Stand Brace i gt 1 Lis 3 1 iB A 6 lia H 1 1 4 4 i a Li tro Tpl iH 7 j _ P i 11 tH E Da E Jg Mas Tia a Figure 17 Lower rear stand brace attached to the lower stand legs CHOP FOX W1816 Owner s Manual Mfg Since 10 09 15 Attach the two bag platforms to the side stand braces with 4 3 16 x 3 4 hex bolts and 4 3 flat washers as shown in Figure 19 Figure 19 Bag platform connected to the side stand brace 16 Insert the two filter cleaning handle assemblies onto the cleaning shafts then secure them with 2 1 18 3 4 hex bolts and 2 16 flat washers as shown in Figure 20 Figure 20 Filter cleaning handle assembly installed 17 Attach the four 2 casters to the bottom collection drum with 4 3 16 hex nuts 4 3 lock washers and 4 3 flat washers see Figure 21 Figure 21 Collection drum casters installed 17 CHOP FOX 18 Place the top collection drum on top of the bottom collection drum then secure them together with the drum clamp assembly as shown in Figure 22 W1816 Own
35. ine Ducts Main Line Duct ET layout Figure 39 Example of a bad basic duct layout Uu Z lt TY A O CHOP FOX 3 Directional changes should be kept to a minimum The more directional change fittings you use directly increases the overall resistance to airflow 4 Gradual directional changes more efficient than sudden directional changes i e use the largest corner radius possible when changing hose or pipe direction 5 Each individual branch line should have a blast gate immediately after the branch to control suction from one machine to another 6 The simpler the system the more efficient and less costly it will be Step 4 Determine CFM of Each Machine Since each machine produces a different amount of sawdust the requirements for the minimum amount of air flow or CFM cubic feet per minute to move that sawdust is unique to the machine for example a planer produces more sawdust than a table saw Knowing this required CFM is important to gauging which size of duct to use The chart in Figure 40 will give you a close estimation of the airflow your machine requires Keep in mind that machines that generate the most sawdust should be placed closest to the dust collector If the machine has multiple dust ports the total CFM required is the sum of all ports 28 W1816 Owner s Manual Mfg Since 10 09 Machine Approximate Dust Port Size Requ
36. ired CFM 3 y m9 Figure 40 Approximate required airflow CFM based on machine dust port diameter W1816 Owner s Manual Mfg Since 10 09 If your machine doesn t have a built in dust port use Figure 41 as a guide to determine which size of dust port to install on your machine Write the required CFM for each machine on your sketch as shown in Figure 42 29 Figure 41 Typical dust port diameter and Machine Table Saw Miter Radial Arm Saw Jointer 6 and smaller Jointer 8 12 Thickness Planer 13 and smaller 4 Thickness Planer 14 20 Router mounted to table Bandsaw Disc Sander 12 and smaller Disc Sander 13 18 Belt Sander 6 smaller Belt Sander 7 Edge Sander ty x 80 and smaller 4 Edge Sander 6 x 80 and larger Drum Sander 24 and smaller Drum Sander 24 and larger Widebelt Sander 18 and smaller Widebelt Sander 24 37 single head Widebelt Sander 24 51 double head quantity per machine type lt m gt Z E220 Fos 1614 Figure 42 Example of the duct layout sketch with each machine with its CFM CHOP FOX Determining Line Duct Diameter The general rule of thumb for a main line duct is that the velocity of the airflow must not fall below 3500 FPM W1816 Owner s Manual Mfg Since 10 09 Use the inlet size of the dust collector as a starting point f
37. is well above the 220 CFM requirement of that machine f the CFM for your static pressure loss is above the requirement of the machine connected to the end of that branch line then dust collection will most likely be successful Congratulations You ve just designed your own dust system f the for your static pressure loss is below the requirement of the machine then that line will not effectively collect the dust You must then modify some of the factors in that line to reduce the static pressure loss Some of the ways to do this include 1 Installing larger duct 2 reducing amount of flexible duct used 3 increasing machine dust port size 4 moving machine closer to dust collector to eliminate duct length and 5 reducing 90 elbows or replacing them with 45 elbows 33 CHOP Performance Curve 1750 N e N Closest 1380 gt U Q U 5 lt N 4 5 6 7 8 Static Pressure Inch H O Figure 49 Example of CFM for static pressure loss for the duct line connected between the dust collector and a router 220 CFM U m gt Z Uu Z O lt TY oO CHOP FOX System Grounding Since plastic hose is abundant relatively inexpensive easily assembled and air
38. lowing is a description of the components shipped Keep machine disconnected from with the Model W1816 Lay the components out to power until instructed otherwise inventory them Note f you can t find an item on this list check the mounting location on the machine or examine the packaging materials carefully Occasionally we pre install certain components for safer shipping Inventory Figures 2 3 Qty A Blower Housing Assembly 1 SMOLO 1 Blower Housing 1 1 Canister Filter Assemblies 2 Canister Filter 2 Intake Cylinder 3 29952298 2E 1 B Lower Stand 4 C Upper Stand 4 D Lower Rear Stand 1 E Stand Side 2 F Stand Leg 4 Upper Stand Braces 2 Figure 3 Stand components 10 W1816 Owner s Manual Since 10 09 Inventory Figure 4 Qty Gyclone FUNNEL 1 Clear Flexible Hose 9 Dia 1 Intake aca 1 Flexible Vacuum Hose 11 4 Dia 1 L Cyclone Funnel Vacuum Pipe
39. o properly designed duct line inspect circuit for electrical shorts and repair replace circuit breaker Disconnect power and check replace magnetic switch components Replace start capacitor Replace motor fan cover and fan if damaged Replace motor Inspect the power supply for loose corroded or overheated electrical connection repair wiring Have the power source voltage checked reduce the length of the extension cord Replace motor Allow to motor to cool make sure canister filters are properly installed and the duct line is connected Note If machine is not connected to a properly designed duct line the load on the motor is at its greatest and may trip the overload relay Stabilize and secure the machine to a flat surface Replace fan motor fan cover Re tighten all fasteners on the dust collector Re tighten replace the motor and impeller as a set if the motor shaft or impeller hub is damaged Empty the collection bag s Clean the filter Remove dust line from dust collector inlet and unblock the restriction in the duct line A plumbing Snake may be necessary Relocate dust collector closer to the point of suction and rework duct line without sharp bends Refer to System Design on Page 27 for more solutions Process lumber with less than 20 moisture content Rework duct line to eliminate all leaks Close dust ports for lines not being used Refer to System Design on Page 27 for more solu
40. opfox biz Our knowledgeable staff will help you troubleshoot problems and process warranty claims If you need the latest edition of this manual you can download it from http www shopfox biz If you have comments about this manual please contact us at Woodstock International Inc Attn Technical Documentation Manager P O Box 2309 Bellingham WA 98227 Email manualsewoodstockint com W1816 Owner s Manual Mfg Since 10 09 MACHINE NOLLDOf1QOM LNI SPECIFICATIONS Phone 360 734 3482 Online Tech Support tech supporteshopfox biz Web www shopfox biz MODEL W1816 3HP LOW PROFILE CYCLONE DUST COLLECTOR Motor lc ec aie ec eae tote TEFC Capacitor Start Induction Ger T Class gt __ ___ __ _______6_ ___ 3 MOVER CS 220 Single T ___ ________ _ 22 3450 c 60 Hz 1 POWER luci tcc Direct Drive DSA ____ _ __ _ Sealed and Lubricated Main Specifications Operation RR RR 1489 CFM Maxim
41. or the main line Neck the main line down 1 for every 10 of length This will usually keep the air velocity above 3500 FPM and depending on your system will allow you to keep multiple branches open at one time Mark your drawing as in Figure 43 but using the inlet size for your dust collector as the main line Determining Branch Line Duct Diameter The general rule of thumb for a branch line duct is that the velocity of the airflow must not fall below 4000 FPM For small medium sized shops using the dust port size from the machine as the branch line duct size will achieve the correct velocity in most applications However if the dust port on the machine is smaller than 4 make the branch line 4 and neck the line down right before the dust port HEP 220 1395 614 Note Systems with powerful dust collectors work better Figure 43 Sketch example with the main if multiple blast gates are left open This also allows you line duct diameter labeled to run two machines at once Experiment with different combinations of blast eates open closed to find the best results for your system Write your determined branch line sizes on your drawing as shown in Figure 44 Uu Z lt TY A O 4 Fos 16 4 Figure 44 Sketch example with branch line diameters labeled 30 W1816 Owner s Manual Mfg Since 10 09 Multiple Dust Ports If your machine has multiple dust ports add the to
42. oving parts have come to a complete stop PROBLEM Motor will not start or it growls on start up Motor runs slower than normal Overload light illuminates and motor stops Loud repetitious noise or excessive vibration coming from dust collector Dust collector does not adequately collect dust or chips poor performance POSSIBLE CAUSE Power supply fuse or circuit breaker has tripped Magnetic switch components are at fault Start capacitor is at fault Motor fan cover is dented Motor 15 at fault Poor electrical connection Low power source voltage Motor is at fault Machine is overloaded Machine is not secure on a flat surface and wobbles Impeller fan is damaged and unbalanced motor fan cover is damaged The motor mount is loose Impeller is loose on the motor shaft Collection bag s full 2 Canister filter is dirty Duct line blockage Dust collector is too far away from machine s or there are too many sharp bends in the duct line Lumber is wet and the debris is not flowing through the lines There are leaks in the duct line or too many open ports Not enough open branches at one time causing a velocity drop in the main line Duct lines and ports are incorrectly sized Machine dust collection design is inadequate Dust collector capacity is too small for the dust collection system CORRECTIVE ACTION Make sure machine is connected t
43. pe hose and dryer vent hose Drainage type hose while being economical does not quite have the flexibility required for dust collection Figure 35 Example of a metal flexible The inside of the duct is also deeply corrugated and duct can increase the static pressure loss by as much as 50 over smooth wall duct Dryer vent hose while being completely flexible is non resistant to abrasion and has a tendency to collapse in a negative pressure system We DO NOT recommend using dryer vent hose in your dust collection system If using flex hose you should choose one of the many types that are designed specifically for the movement of solid particles i e dust grains and plastics However the cost of specifically designed flexible duct can vary greatly Polyethylene hose is well suited for the removal of particulate matter especially sawdust since it is durable and completely flexible Polyethylene is also very economical and available in a wide variety of diameters and lengths for most applications Uu Z lt TY A O Plastic Duct The popularity of plastic duct see Figure 36 is due to the fact that it is an economical and readily available product It is also simple to assemble and easily sealed DUST COLLECTION against air loss The primary disadvantage of plastic ACCESSORIES Kit duct for dust collection is the inherent danger of static a eee electrical build up Figure 36 Shop Fox W1055
44. rn the machine run light will come on Make sure your hand is poised over the start switch in case you need to quickly turn the machine OFF 22 W1816 Owner s Manual Mfg Since 10 09 Figure 31 Machine controls Listen and watch for abnormal noises or actions The machine should run smoothly with little or no vibration or rubbing noises f you suspect any problems immediately turn the machine OFF and disconnect the machine from power Refer to the Troubleshooting guide on Page 39 to identify and fix any problems f you cannot solve the problem with the use of the Troubleshooting guide contact our Tech Support at 360 734 3482 for assistance Press the timer button on the magnetic switch and cycle through each of the times to make sure the appropriate indicators light Press the timer button on the remote control and cycle through the times in the same manner as Step 7 Toggle the ON OFF button on both the magnetic switch and the remote control to make sure they are working properly W1816 Owner s Manual Mfg Since 10 09 OPERATIONS General The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine If at any time you are experiencing difficulties performing any operation stop using the machine If you are an inexperienced operator we strongly recommend t
45. s to be emptied 2975 AWARNING MAKE SURE that your machine is unplugged during all maintenance pro cedures If this warning is ignored serious personal injury may occur Lubrication Since all bearings are sealed and permanently lubricated simply leave them alone until they need to be replaced Do not lubricate them gt gt m Z gt gt m U Z lt 2 TY lt Removing Canister Filter The canister filter assemblies can be easily removed for replacing or cleaning Tools Needed Qty Wrench or Socket 1 2 1 To remove a canister filter do these steps 1 DISCONNECT MACHINE FROM POWER 2 Remove the bag clamp and the collection bag from the canister bottom 3 With the help of another person to support the canister filter remove the hex bolt and fender washer from the center shaft shown in Figure 52 4 Slide the filter off the cleaning assembly making sure not to damage the cleaning flaps Note The upper filter seal that mates with the blower housing assembly is very tight It may be necessary to wiggle the filter back and forth with a downward pressure to remove it To replace the canister filter perform the above steps in reverse Cleaning Canister Filter Your cyclone dust collector is equipped with easy to use canister filter cleaning mechanisms that are controlled by the cleaning handles on the tops of the c
46. s up and onto the hooks of the lid as shown in Figure 28 25 When the latches are correctly positioned pull up on the latch handles as shown in Figure 28 Note Make sure that all the latches exert enough similar pressure to create a tight drum lid seal all the way around the rim If necessary rotate the latches to change their length Figure 28 Drum lid latch operation 2 20 W1816 Owner s Manual Since 10 09 26 Roll the collection drum underneath the cyclone funnel then connect the 9 clear flexible collection hose between the funnel and the drum lid with the two 9 hose clamps as shown in Figure 29 27 Connect the 11 4 flexible vacuum hose between the vacuum pipes of the funnel and the collection drum with the two 1 4 hose clamps as shown in Figure 29 Figure 29 Collection and vacuum hoses installed 28 Remove the bag clamps from the bottom of the canisters position the plastic canister bags around 3 im T canister bottoms then secure them with the ba i ta clamps as shown in Figure 30 Note To make this process easier use tape to hold the bags place before securing them with the Us clamps as shown Figure 30 E 1 i Congratulations You have completed the assembly of your new cyclone dust collector Next successfully perform the
47. tal CFM given for each dust port size from Figure 40 Refer to the chart in Figure 45 and find the CFM that is closest to your total to determine the correct branch size Split the branch line just before the dust ports with matching duct sizes Two Machines on Same Branch Line If both machines will be running at the same time add the total CFM given for each dust port size from Figure 40 If both the machines will never be run at the same time reference the machine with biggest dust port to Figure 45 and add blast gates after the Y branch to open close the line to each machine Calculating Duct Resistance Adding duct work elbows branches and any other components to a duct line increases airflow resistance static pressure loss This resistance can be minimized by using rigid smooth pipe and gradual curves as opposed to flexible pipe and 90 elbows To help you think about this resistance imagine riding a bicycle in a tunnel that is an exact replica of your duct work If the inside of the tunnel is very bumpy flexible pipe and has a lot of sharp turns 90 elbows it will take a lot more effort to travel from one end to the other The purpose of calculating the resistance is to determine if it is low enough from the machine to the dust collector to meet the given CFM requirement for the machine Use the charts in Figure 46 to calculate the resistance of duct work 31 Total CFM E Line Size Figure 45 Br
48. te magnetic switch in the next step Attach the remote switch assembly to the blower housing bracket and upper stand brace with 3 s 16 x 3 4 hex bolts and 3 3 8 flat washers as shown in Figure 14 Note You may attach the switch assembly to either side of the blower housing Keep in mind that you must have a line of sight between the remote controller and the switch for proper operation Refer to Remote Control on Page 24 for additional information Slide the four stand leg connectors onto the upper stand legs then connect them with 16 s 16 x 3 4 hex bolts and 16 3 flat washers as shown in Figure 15 15 Figure 13 Upper stand brace connected to the upper stand legs Figure 14 Remote magnetic switch attached to the upper stand leg 11 12 13 14 GH SHOP FOX Slide the four lower stand legs onto the leg connectors then connect them with 16 3 8 16 x 3 4 hex bolts and 16 3 flat washers as shown in Figure 16 Attach the lower rear stand brace to two of the lower stand legs with 2 3 16 x 3 4 hex bolts and 2 3 flat washers as shown in Figure 17 Note Choose which side of the machine you will be rolling the collection drum away from to empty it then install this lower rear stand brace on the opposite side Connect the two side stand braces to the lower stand legs with 4 3 16 x 3 4 hex bolts and 4 s flat washers as s
49. ted If you accidentally collect metal during operation immediately turn the dust collector OFF disconnect it from power and wait for the impeller to stop Then remove the collection bags and empty them into an approved air tight metal container Prevent any chance of accidental collection of metal again before resuming operations 7 EMPTYING DUST When emptying dust from the collection bags wear an ANSI approved respirator and safety glasses to avoid lung or eye hazards caused by fine dust Empty the dust away from ignition sources and into an approved container then dispose of it properly 8 SAFE MAINTENANCE amp SERVICE Disconnect the dust collector from power and allow the impeller to come to a complete stop on its own before performing maintenance service adjustments or emptying collection bags W1816 Owner s Manual Since 10 09 ELECTRICAL AWARNING The machine must be properly set up before it is safe to operate DO NOT connect this machine to the power source until instructed to do so in the Test Run portion of this manual 220V Operation 6 30 P 6 30 R The Model W1816 is wired 220V single phase operation The power supply circuit used for this machine Figure 1 16 30 plug amp receptacle MUST be grounded and rated for the amperage given below Never replace a circuit breaker with one of higher amperage without consulting a qualified electrician to AWAR N ensure compliance wi
50. th wiring codes This machine must be connected to a grounded circuit rn m rn zz gt plug is not supplied with this machine See below the recommended plug type for this machine If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared cir cuit you may create a fire or circuit overload hazard DO NOT work on your electrical system consult a qualified electrician to reduce this risk if you are unsure about electrical codes and wiring Seek assistance from a qualified electrician Ignoring this Extension Co rds warning can cause electrocution fire or machine damage We do not recommend using an extension cord however if you have no alternative use the following guidelines Use a cord rated for Standard Service S Do not use an extension cord longer than 50 feet Ensure that the cord has a ground wire and pin Use the gauge size listed below as a minimum Electrical Specifications Operating Voltage Phase Min Circuit Size Recommended Plug Extension 220V Operation 22 Amps 30 Amps NEMA L6 30 10 Gauge 3 Wire CHOP FOX W1816 Owner s Manual Since 10 09 SETUP Unpacking AWARNING This machine has been carefully packaged for safe transportation If you notice the machine has been damaged during shipping please contact your authorized Shop Fox dealer immediately Inventory The fol
51. tight it is a very popular material for conveying dust from woodworking machines to the dust collector However plastic flex hose and plastic duct are an insulator and dust particles moving against the walls of the plastic duct create a static electrical build up This charge will build until it discharges to a ground If a grounding medium is not available to prevent static electrical build up the electrical charge will arc to the nearest grounded source This electrical discharge may cause an explosion and subsequent fire inside the system To protect against static electrical build up inside a non conducting duct a bare copper wire should be placed inside the duct along its length and grounded to the dust collector You must also confirm that the dust collector is continuously grounded through the electrical circuit to the electric service panel If you connect the dust collector to more than one machine by way of a non conducting branching duct system and blast gates the system must still be grounded as mentioned above We recommend inserting a continuous bare copper ground wire inside the entire duct system and attaching the wire to each grounded woodworking machine and dust collector Be sure that you extend the bare copper wire down all branches of the system Do not forget to connect the wires to each other with wire nuts when two branches meet at a Y or T connection Ensure that the entire system is grounded If using
52. tions Open 1 or 2 more blast gates to different branch lines to allow the velocity in the main line to increase Re install correctly sized ducts and fittings Refer to System Design on Page 27 for more solutions Use a dust collection nozzle on a stand Install a larger dust collector to power your dust collection system 09905 S W1816 Owner s Manual Since 10 09 Electrical Safety Instructions These pages are current at the time of printing However in the spirit of improvement we may make changes to the electrical systems of future machines Study this diagram carefully If you notice differences between your machine and these wiring diagrams call Woodstock International Technical Support at 360 734 3482 AWARNING SHOCK HAZARD Working on wiring that is connected to a power source is extremely dangerous Touching electrified parts will result in personal injury including but not limited to severe burns electrocution or death Disconnect the power from the machine before servicing electrical components QUALIFIED ELECTRICIAN Due to the inherent hazards of electricity only a qualified electrician should perform wiring tasks on this machine If you are not a qualified electrician get help from one before attempting any kind of wiring job WIRE CONNECTIONS All connections must be tight to prevent wires from loosening during machine operation Double check all wires disconnect
53. tructions Mounting to Shop Floor 12 Wiring Diagram Assembly seesseseesesceeceeseecescesseseeeee 13 Wiring 5 S PARTS OPERATIONS 23 23 Machine Labels Front basic CONE Redes a 24 Machine Labels Ducting lt 25 System Design 27 WARRANTY System 34 2 2 S L Vd 3511435 JDINVNILNIVW W1816 Owner s Manual Since 10 09 INTRODUCTION Woodstock Technical Support This machine has been specially designed to provide many years of trouble free service Close attention to detail ruggedly built parts and a rigid quality control program assure safe and reliable operation Z O U gt O Woodstock International Inc is committed to customer satisfaction Our intent with this manual is to include the basic information for safety setup operation maintenance and service of this product We stand behind our machines In the event that questions arise about your machine please contact Woodstock International Technical Support at 360 734 3482 or send e mail to tech support sh
54. um Static Pressure Inches of Water sse se RES X 10 2 Intake HOIB _ __ T 8 CotectHon Drum Capacity __ _ 55 Gallons Canister Fiter _________________ __ 0 2 2 0 Microns Lower Bag gt _ __ _ 6_6_6_ __ 2 CAPII eara E ______ __ ____ ____ 4 3 cu ft each Diameter __ __ ___ _ PEN 20 D x 23 s L Canister Filter ___ ___ _6 6 _ _6_______ _______ _ _ 2 SUAE 90 42 sq ft each Diameter x edes Tta Ian eic 193 70 15 L Impeller Information TYDE Radial Fin By TUE CET TI TD 141 2 blade TNE S re E E E EOE S 1 8 Overall Dimensions gg qe r 375 lbs dini TTE 67 L x 44 W x 80 H FOOL Print X Width SPEED 67 x 44 Construction Materials ___ ___ Clear Plastic dim TTD E CD Spun Bond Polyester Steel E ___ _____ NE Riveted Steel impeller HOUSING ses couv EReE Ed Qub TEN IE ove Pe ex PA _______ _6_ 6_6_6_ _ Steel T Steel COMCE LION DIUM RECETTE o Rm Steel 5 W1816 Owner s Manual
55. ure 34 Examples of metal duct smooth welded internal seams that will minimize airflow resistance This type of duct usually connects to other ducts or elbows with a simple self sealing clamps is very quick and easy to assemble and can be dismantled and re installed with no problems This is especially important if you ever need to change things around in your shop or add more tools Avoid inferior metal duct that requires you to cut it to length and snap it together This type of duct is time consuming to install because it requires you to seal all the seams with silicone and screw the components on the ends with sheet metal screws Another disadvantage is the rough internal seams and crimped ends that unavoidably increase static pressure 25 lt m gt Z SHOP FOX Flexible Duct Flexible hose is generally used for short runs small shops and at rigid duct to tool connections There are many different types of flex hose on the market today These are manufactured from materials such as polyethylene PVC cloth hose dipped in rubber and even metal including steel and aluminum W1816 Owner s Manual Mfg Since 10 09 A A e The superior choice here is metal flex hose see Figure 35 that is designed to be flexible yet be as smooth as possible to reduce static pressure loss There are also many kinds of pure plastic flexible hose such as non perforated drainage ty
56. wner Woodshop News Home Shop Machinist Precision Shooter Woodsmith Journal of Light Cont Projects in Metal Woodwork Live Steam RC Modeler Woodworker West Model Airplane News Rifle Woodworker s Journal Modeltec Shop Notes Other Old House Journal Shotgun News 9 Comments FOLD ALONG DOTTED LINE WOODSTOCK INTERNATIONAL INC P O BOX 2309 BELLINGHAM WA 98227 2309 FOLD ALONG DOTTED LINE TAPE ALONG EDGES PLEASE DO NOT STAPLE Woodstock International Inc warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner This warranty does not apply to defects due directly or indirectly to misuse abuse negligence or accidents lack of maintenance or reimbursement of third party expenses incurred Woodstock International Inc will repair or replace at its expense and at its option the Shop Fox machine or machine part which in normal use has proven to be defective provided that the original owner returns the product prepaid to a Shop Fox factory service center with proof of their purchase of the product within two years and provides Woodstock International Inc reasonable opportunity to verify the alleged defect through inspection If it is determined there is no defect or that the defect resulted from causes not within the scope of Woodstock International Inc s warranty then the original
57. y cause risk of injury 20 DO NOT FORCE MACHINERY Work at the speed for which the machine or accessory was designed 21 SECURE WORKPIECE Use clamps or a vise to hold the workpiece when practical A secured workpiece protects your hands and frees both hands to operate the machine 22 DO NOT OVERREACH Keep proper footing and balance at all times 23 MANY MACHINES WILL EJECT THE WORKPIECE TOWARD THE OPERATOR Know and avoid condi tions that cause the workpiece to kickback 24 ALWAYS LOCK MOBILE BASES IF USED BEFORE OPERATING MACHINERY 25 BE AWARE THAT CERTAIN DUST MAY BE HAZARDOUS to the respiratory systems of people and animals especially fine dust Make sure you know the hazards associated with the type of dust you will be exposed to and always wear a respirator approved for that type of dust W1816 Owner s Manual Since 10 09 SHOP FOX Additional Safety for Dust Collectors AWARNING A CAUTION READ and understand this entire manual before using this machine Serious per sonal injury may occur USE this and other machinery with caution and respect Always consider safety first as it applies to your individual working conditions No list of safety guidelines can be complete every shop environment is different Failure to follow guidelines could result in serious personal injury damage to equipment or poor work results if safety and operational information is not under stood and followed
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