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Woodstock W1808 User's Manual

1. 51 lbs box 3 Stand Box Size 43 x 1317 x 81 2 BOX 3 _______ __ ____ _ _ 121 lbs Machine Weight With Stand 467 lbs Machine Specifications Maximum 8 Pipe w Filter lt 2 4 1654 2 3 SP Maximum Static Pressure 4 Pipe 10 84 5 45 ME 19 52 _ _ _ _6__68 6_6_ 66___ ______ _ ____ 8 Cartridge Filter Dialme er uuu u uuu vers M RIP DERE 20 8 Cartridge Filter Surface Ades __ _ 113 sq ft Cartridge Filter Capability 99 9 of 0 2 2 Micron Particles COn 840 55 Gallons SIUE 83 dB Construction Cyclone BOOY _ Ere sued dade sass 16 Gauge Steel F l aa e ______ ____ _______ _ _ __ Steel Riveted UON DI _ ____________ DUE Steel File Spun Bond Polyester uuu 11 Gauge Steel gt 14
2. 2450 2 25 SP Maximum Static Pressure 4 Pipe 12 12 cs 16 111 1 1 2 10 Cartridge Filter Diameter __ _ 20 s Cartridge Filter Surface Area 2 113 sq ft Cartridge Filter Capability 99 9 of 0 2 2 Micron Particles Colecon Drumm ZB 55 Gallons 86 dB Construction Gy ETE EEE E A E EE 16 Gauge Steel SL u E 14 Gauge Steel Radial _ ______ ____ __8 __ upaya waqya Steel Riveted ili ened Steel Cartage T TTE Spun Bond Polyester i gt ______ __ 11 Gauge Steel Additional Features Reinforced Intake 55 Gallon Collection Drum with Bag Holder and Plastic Collection Bag Gentle Brush Cleaning Mechanism Inside Cartridge Filter Remote Control w Programmable T
3. Gr CIRCUIT BOARD See Figure 60 MAGNETIC SWITCH ASSY See Figure 60 41 W1808 W1809 W1810 Cyclone Dust Collectors W1809 Electrical Components Figure 63 W1809 magnetic switch wiring 42 GROUND W1808 W1809 W1810 Cyclone Dust Collectors W1809 Wiring Diagram COLOR KEY BLACK WHITE GREEN mer RED ere 16 30 PLUG as recommended 65 capacitor 50MFD 250 Start Capacitor 125VAC 89 The motor wiring shown here is current at the time of printing 2 however always use the diagram on 2 the inside of junction box cover a 550 when rewiring your motor NHD C 09D SHOCK HAZARD Disconnect power before working on wiring 95 65 25 CIRCUIT BOARD See Figure 63 MAGNETIC SWITCH ASSY See Figure 63 43 W1808 W1809 W1810 Cyclone Dust Collectors W1810 Electrical Components Figure 64 W1810 motor wiring Figure 65 W1810 magnetic switch wiring 44 W1808 W1809 W1810 Cyclone Dust Collectors W1810 Wiring Diagram Ground 7 220 Ht 6 30 PLUG as recommended COLOR KEY BLACK WHITE GREEN mn RED Rd Start Capacitor 400MFD Rd 250VAC
4. gt Ground Run Capacitor 40MFD See Figure 64 Gom 450 tt Qo o A1 elelee NHD C 18D GROUND NOTICE The motor wiring shown here is current at the time of printing however always use the diagram on the inside of junction box cover when rewiring your motor SHOCK HAZARD Disconnect power before working on MAGNETIC SWITCH ASSY See Figure 65 OL NO AC OUT CIRCUIT BOARD 45 Troubleshooting This section covers the most common problems and corrections with this type of machine WARNING DO NOT make any adjustments until power is disconnected and moving parts have come to a complete stop PROBLEM Motor will not start Motor runs slower than normal Loud repetitious noise or excessive vibration coming from dust collector Dust collector does not adequately collect dust or chips poor performance POSSIBLE CAUSE Power supply fuse or circuit breaker has tripped Toggle switch is broken inside Thermal protection circuit Breaker amperage is set too low or motor is at fault Controller batteries are dead Start capacitor is at fault Remote circuit board has failed Motor is at fault Poor electrical connection Run capacitor has failed Remote circuit board has failed
5. 54 1810054 GASKETDIA6B6MM 55 __ 5 18487 56 XPWO7 FLATWASHER5 160 57 XPNO2 HEX 5 16 18 38 X1810058 HOSECLAMP9 59 X1810059 CLEAR FLEX HOSE 9 X 10 60 X1810060 DRUMLID 6 60 1 X1810060 1 FOAM TAPE 10MM X 50MM X 2000MM 61 1810061 DRUM LID LATCH 62 X1810062 BLIND RIVETS 63 X1810063 HOLDER PLATE 63 1 1810063 1 HANDLE 63 2 XPBO2 HEXBOLT 1 420X5 8 63 3 XPWO6 FLAT WASHER 1 4 63 4 1 420 0 64 __ 506 1024X3 8 65 XPNO7 HEXNUT 10 2400 66 1810066 PLASTIC BAG 640MM X 1200MM_ 67 1810067 UPPER COLLECTION DRUM 25 GALLON 68 1810068 COLLECTION DRUM 35 GALLON ____ 69 X1810069 DRUM CLAMP _ _ __ _ _ _ 70 XPB04 HEX BOLT 5 16 18X3 71 XPNO2 5 16 18 111 72 X1810072 DRUM LID LATCH 6 73 506 PHLPHDSCR 1024X3 8 1 74 XPNO7 HEXNUT 1024 0 0 75 506 PHLPHDSCR 1024X3 8 76 __ 7 HEXNUT 1024 77 X1810077 CASTERZ 6 REF PART DESCRIPTION 78 XPNO8 3 8 16 79 80 81 82 83 84 85 86 87 88 89 90 91 56 W1808 W1809 W1810 Cyclone Dust Collectors REF PART DESCRIPTION 92 21 HEX BOLT 3 8 16 X 3 4 93 94 95 96 97 98 99 100 101
6. 2 W1808 W1809 W1810 Cyclone Dust Collectors SAFETY READ MANUAL BEFORE OPERATING MACHINE FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY AWAR NI NG 2 ak eae ee situation which if not avoided COULD ACAUTION 7222 225 ertt This symbol is used to alert the user to useful information about proper NO TICE operation of the equipment and or a situation that may cause damage to the machinery Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury Standard Safety Instructions 1 READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY Machinery presents serious injury hazards to untrained users 2 ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY Everyday eye glasses only have impact resistant lenses they NOT safety glasses 3 ALWAYS WEAR AN NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES DUST Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses 4 ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY Machinery noise can cause permanent hearing damage 5 WEAR PROPER APPAREL DO NOT wear loose clothing gloves neckties rings or jewelry which may get caught in moving parts Wear protective hair covering to contain long hair and wear non slip footwear 6 NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL
7. 1810038 COLLECTION DRUM LATCH HOOK 38 1 506 PHLPHDSCR 1024X3 8 38 2 7 HEXNUT 1024 10 0 39 1810039 COLLECTION DRUM DIA 510MM _____ 8 0 co 5 gt lt gt 2 lt NI gt lt OJ 3 1 3 2 3 3 3 4 3 5 3 6 4 5 6 7 8 9 10 11 12 13 24 25 26 27 28 29 30 31 32 33 34 35 55 REF PART DESCRIPTION 39 1 X1810039 1 ACRYLIC BOARD 170MM X 75MM 39 2 506 PHLPHDSCR 10224X3 8 39 3 07 HEXNUT 1024 __ 00 39 4 X1810039 4 FOAM X 6MM X 520MM ____ 40 1810040 COLLECTION DRUM LATCH 40 1 506 PHLPHDSCR 10224X3 8 40 2 XPNO7 HEX NUT 1024 2502 41 1810041 19MM X 5MM X 1600MM 42 XPBO7_ HEXBOLT5 16 18X3 4 43 XPWO7 FLATWASHERS 16 44 1810044 GASKET 240MM X 32MM _____ 45 1810045 CYCLONE CYLINDER 12 46 1810046 3MM X 6MM X 1800 47 XPBO7 5 1618 3 4 48 XPWO7_ FLAT WASHER 5 16 _ 49 1810049 CYCLONEBARREL24 49 1 X1810049 1 REDUCER 10 TO 8 49 2 X1810049 2 TAP SCREW X 12MM 49 3 1 1810049 3 5 CLAMP 8 49 4 1 1810049 4 CLAMP 30 1810050 GASKETDIAGB6MM 51 __ 7 5 16 18 3 4 52 XPWO7 FLAT WASHER 5 16 53 1810053 CYCLONE FUNNEL24
8. 2 Filter Cross Braces 2 Barrel Gaskets 2 Outlet Gasket 1 Brace Gaskets 4 gt Hardware Box Rolls of Foam Tape 3 x 6 x 1800mm Intake Cylinder 2 Plastic Bags 640 x 1200 mm Bag Holder 5 Hardware Rubber Handles Bag Holder 2 Hex Bolts 1 4 20 x s Bag Holder 4 Fender Washers 7 4 Bag Holder 8 Hex Nuts 4 20 Bag Holder 4 Roll of Foam Tape 10 x 50 x 2mm Drum 1 Drum Latches Drum 3 Phillips Head Screws 10 24 x 3 8 Drum 36 Hex Nuts 10 24 Drum 36 Hardware Box Hex Bolts 16 18 x 1 FunneU Intake 22 Hex Nuts 16 18 FunneU Intake 22 Hex Bolts 16 18 3 4 Intake Cylinder Barrel Motor 24 Flat Washers 2 16 Intake Motor Braces Outlet 60 Hex Bolts 2 8 16 x 3 4 Stand 4 Figure 8 Collector box contents Picture 1 Figure 9 Collector box contents Picture 2 Figure 10 Collector box contents Pic
9. Be mentally alert at all times when running machinery 7 ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY Make sure operation instructions are safe and clearly understood 8 KEEP CHILDREN AND VISITORS AWAY Keep all children and visitors a safe distance from the work area 9 MAKE WORKSHOP CHILD PROOF Use padlocks master switches and remove start switch keys 10 W1808 W1809 W1810 Cyclone Dust Collectors 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 CHOP FOX NEVER LEAVE WHEN MACHINE IS RUNNING Turn power off and allow all moving parts to come to a complete stop before leaving machine unattended DO NOT USE IN DANGEROUS ENVIRONMENTS DO NOT use machinery in damp wet locations or where any flammable or noxious fumes may exist KEEP WORK AREA CLEAN AND WELL LIT Clutter and dark shadows may cause accidents USE A GROUNDED EXTENSION CORD RATED FOR THE MACHINE AMPERAGE Undersized cords over heat and lose power Replace extension cords if they become damaged DO NOT use extension cords for 220V machinery ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY Make sure switch is in OFF position before reconnecting MAINTAIN MACHINERY WITH CARE Keep blades sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECT
10. MODEL W1808 W1809 W1810 CYCLONE DUST COLLECTORS OWNER S MANUAL Phone 360 734 3482 Online Technical Support tech support shopfox biz COPYRIGHT MAY 2007 BY WOODSTOCK INTERNATIONAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL INC _ _ _ 9173BL Printed in Taiwan WARNING This manual provides critical safety instructions on the proper setup operation maintenance and service of this machine equipment Failure to read understand and follow the instructions given in this manual may result in serious personal injury including amputation electrocution or death The owner of this machine equipment is solely responsible for its safe use This responsibility includes but is not limited to proper installa tion in a safe environment personnel training and usage authoriza tion proper inspection and maintenance manual availability and comprehension application of safety devices blade cutter integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples
11. Steel Riveted Steel 67 40 T Spun Bond Polyester BOWI TOUSING u usu AINT ____ _ ______ _ 11 Gauge Steel DRANG __ ___ _ 14 Gauge Steel Additional Features Reinforced Intake 35 Gallon Collection Drum with Bag Holder and Plastic Collection Bag Gentle Brush Cleaning Mechanism Inside Cartridge Filter Remote Control w Programmable Timer 3 z gt 2 2 U ODST W1808 W1809 W1810 Cyclone Dust Collectors MACHINE SPECIFICATIONS Phone 360 734 3482 Online Tech Support tech support shopfox biz Web www shopfox biz 2500 MODEL W1808 2 HP CYCLONE DUST COLLECTOR Performance Curve 2250 2000 1750 1500 1250 1000 E 750 500 250 9 CFM 1 0 2 0 3 0 4 0 5 0 6 0 STATIC PRESSURE Inch H20 7 0 8 0 9 0 gt 11 0 12 0 13 0 2 HP SHOP FOX DUST COLLECTOR PERFORMANCE RESULTS SP Volts Inlet Impeller 1383 11 5 2 HP 220V 7 141 2 Restrictor Plate Dia 7 Dia Dia Dia 4 inch 6 5 Static Pressure 2 6 3 2 5 4 9 Inch H2O
12. 56 Flat Washers 2 16 W1809 Intake Motor Braces Outlet 62 Fender Washers 2 16 Filter Braces 4 Casters 4 Hex Nuts 3 16 Drum 4 Lock Washers s Drum 4 Flat Washers s 8 V Hardware Rubber Handles Bag Holder 2 Hex Bolts 1 4 s amp Bag Holder 4 Fender Washers 1 4 Bag Holder 8 Hex Nuts 1 4 Bag 4 W Hose Clamps 7 1808 5 W Hose Clamps 8 1809 5 Stand Box Contents Figure 6 Qty A Lower Stand Legs 4 B Upper Stand Legs 4 C Upper Stand Braces 4 aa Pie O 4 Figure 6 W1809 stand box contents Hex Bolts 2 16 x 3 4 Stand 42 Lock Nuts 3 16 Stand 64 Flat Washers s Stand 132 Hex Bolts 3 16 1 Stand 24 Hex Nuts 3 3 16 Stand 2 Filter Box Contents Figure 7 Qty Canister F
13. Motor is wired incorrectly Motor is at fault Dust collector is not on a flat surface and wobbles Impeller fan is damaged and unbalanced The motor mounting is loose Motor fan cover is dented causing the motor fan to hit the cover while spinning Impeller is loose on the motor shaft Dust collection drum is full Filter is dirty There is a restriction in the duct line The dust collector is too far away from the point of suction or there are too many sharp bends in the ducting The lumber is wet and not flowing through the dust lines smoothly There is a leak in the ducting or a series of small leaks or too many open ports There are not enough open branch lines at one time thereby causing a velocity drop in the main line W1808 W1809 W1810 Cyclone Dust Collectors 9 gt CORRECTIVE ACTION Disconnect power and inspect circuit for electrical shorts and repair Replace circuit breaker if it is old or has tripped many times Disconnect power and use an ohmmeter to check switch terminals for continuity and replace switch if required Unplug machine open magnetic switch cover turn amperage dial on Thermal Protection Circuit Breaker to a higher amperage setting If switch is maxed out replace motor Replace batteries Replace start capacitor Replace remote circuit board Replace motor Inspect the power supply for loose corroded or overheated
14. NEMA L6 20 14 Gauge W1809 220V 22 Amps NEMA L6 30 10 Gauge W1810 220V 22 4 Amps m3 NEMA L6 30 10 Gauge rn rn 22 gt W1808 W1809 W1810 Cyclone Dust Collectors SETUP Unpacking The Model W1808 W1809 W1810 has been carefully pack aged for safe transportation If you notice the machine has been damaged during shipping please contact your authorized Shop Fox dealer immediately Items Needed for Setup The following items are needed to complete the set up process but are not included with your machine Description Forklift Extra Person for Lifting Help Wrench Socket 2 16 Wrench Socket 7 16 Wrench Socket 1 2 Wrench Socket 2 6 Blue Loctite Medium Strength Punches or Phillips Head Screwdrivers Chain with Lifting Hooks 244 If any parts are missing examine the pack aging for the missing parts For any missing parts find the part number in the back of this manual and contact Woodstock International Inc at 360 734 3482 or at tech support shopfox biz AWARNING SUFFOCATION HAZARD Immediately discard all plastic bags and pack ing materials to elimi nate choking suffocation hazards for children and animals AWARNING 23 UNPLUG power cord before you do any assembly or adjustment tasks Otherwise serious personal injury to you or others may occur W1808 W1809 W1810 Cyclone Dust Collectors W1808 W1809 Inventory The following is a desc
15. PNO8 HEX NUT 3 8 16 1808015 IMPELLER 13 172 1808016 WASHER 3 8 1808017 SPECIAL SCREW 3 8 X 1 LH 1808018 3MM X 6MM X 1300MM 1808019 BLOWER PWO7 LAT WASHER 5 16 7 HEX BOLT 5 16 18 X 3 4 1808022 OUTLET PORT 7 1808023 5 306MM X 226 1808024 FILTER L BRACE RIGHT 1808025 FILTER L BRACE LEFT HEX BOLT 5 16 18 X 1 PWO7 FLAT WASHER 5 16 PNO2 HEX NUT 5 16 18 1808029 CLAMP 7 1808030 FLEX HOSE 7 X 18 1808031 NOISE REDUCER 7 1808032 FLEX HOSE 7 X 4 1808033 CARTRIDGE FILTER 400MM X1808034 COLLECTION DRUM LATCH HOOK X1808001 1808001 1808001 1808001 1808001 1808001 5 1808001 6 1808001 7 1808001 8 gt lt gt lt gt lt gt lt 34 1 506 PHLP HD SCR 10 24 X 3 8 34 2 7 HEX NUT 10 24 35 X1808035 COLLECTION DRUM DIA 400MM 35 1 35 2 35 3 35 4 22 SHOP janv REF PART DESCRIPTION 36 1808036 COLLECTION LATCH 36 1 36 2 37 38 39 40 1808040 41 42 1808042 43 44 45 1808045 45 1 46 47 48 49 1808049 50 51 52 53 54 55 56 56 1 57 58 59 59 1 59 2 2 HEX BOLT 1 4 20 X 5 8 29 3 XPWO6 FLAT WASHER 1 4 59 4 5 HEX NUT 1 4 20 60 61 62 63 64 65 65 1 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 X 1808062 XPS06 PHLP HD SCR 10 24 X 3 8 XPNO7
16. 3 8 16 lock nuts as shown in Figure 16 Model W1808 W1809 Slide the lower legs onto the upper stand assembly and fit the lower braces into the leg notches Fasten the upper and lower legs and lower braces using 24 3 8 16 x 3 4 hex bolts 16 3 8 16 x 1 hex bolts 80 3 flat washers and 40 3 8 16 lock nuts Refer to the W1808 and W1809 Parts Breakdowns on Pages 48 and 51 for more detail Note On Model W1810 the lower legs will be installed in Step 19 on Page 23 Note t will be easier to assemble the lower legs and braces onto the upper stand assembly if you keep the fasteners loose Place the 3 x 6 x 1800mm roll of foam tape on the intake cylinder as shown in Figure 18 20 W1808 W1809 W1810 Cyclone Dust Collectors Figure 16 Collector assembly fastened to the stand Model W1810 Lower Brace Lower Leg Figure 17 Collector assembly fastened to the stand Model W1808 09 Figure 18 Foam tape adhered to intake cylinder W1808 W1809 W1810 Cyclone Dust Collectors 10 11 12 13 Lift the assembly upright and rotate it so the inlet outlet point where you want them for your shop setup Lift the motor blower housing assembly with a fork Lift or other means and attach the intake cylinder to the bottom of the housing as shown Figure 19 using 4 16 18 3 4 hex bolts and 4 16 flat washers Note Because this part of the dust collector is not accessible aft
17. BOX TX C VELO SIZE ________ 54 x 28 x 34 box 1 gt EE 282 lbs 2 Cartridge Filter SIZE u 61 x 18 x 18 2 44 lbs BOX 3 Calig 43 1317 81 2 BOX 115 lbs Machine Weight with Stand 395 lbs Machine Specifications Maximum CFM 7 Pipe w Filter 1383 2 6 SP Maximum Static Pressure 4 Pipe 9 WMS u E FP _ 141 2 Intake 5 E E EE E E DRM NEN EU RI TM 7 Cartridge Fiter Diameter u u gt __ ____ TUS 153 4 Cartridge Filter Surface Ar a u ua 96 sq ft Cartridge Filter u 99 9 of 0 2 2 Micron Particles QI DT tr K 35 Gallons 75 76 dB Construction CV 16 Gauge Steel gc c
18. Parts Breakdown Unpacking 14 Items Needed for 5 14 W1808 W1809 Inventory 15 WTOTO Inventory 17 19 THESE RUN 27 OPERATIONS 455555555 PTE 28 see 28 Remote Control 29 Duct Material 29 System Design 31 System 36 Cyclone Dust Collector Accessories 37 USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST z 2 51 En ADNVNILNIVW 0 W1808 W1809 W1810 Cyclone Dust Collectors INTRODUCTION Woodstock Technical Support Your new SHOP FOX Cyclone Dust Collectors has been specially designed to provide many years of trou ble free service Close attention to detail ruggedly built parts and a rigid quality control program assure safe and reliable operation Z U gt O 2 Woodstock International Inc is committed to customer satisfaction Our intent with this manual is to include the basic information for safety setup operation maintenance and service of this product We stand behind our machines In the event that questions arise about your machine please contact Woodstock
19. The following instructions apply to all three models except where noted To begin assembling the W1810 start at Step 1 To begin assembling the W1808 W1809 start at Step 2 To assemble the dust collector do these steps 1 Model W1810 Only Connect the upper stand legs with the lower braces using 16 2 8 16 3 4 hex bolts 32 2 flat washers and 16 3 16 lock nuts as shown in Figure 13 Only finger tighten for now Connect the upper braces to the upper stand legs using 16 2 8 16 x 3 4 hex bolts 32 3 8 flat wash ers and 16 3 8 16 lock nuts as shown in Figure 14 Note On Model W1808 W1809 the lower braces will not be installed until Step 7 on Page 20 Attach the cyclone funnel to the intake barrel with a barrel gasket between the two as shown in Figure 15 with 12 2 16 18 x 1 hex bolts 24 2 16 flat washers 12 gt 16 18 hex nuts 19 Lower Brace Figure 13 Upper stand legs connected to lower stand braces Model W1810 Figure 14 Upper braces attached to stand assembly Model W1810 Figure 15 Cyclone funnel attached to intake barrel Place a large piece of cardboard on the ground to prevent scrapes from bare concrete for the next steps Lay the stand assembly on its side and slide the col lector assembly into the stand assembly Fasten the collector assembly to the stand with 8 3 8 16 x 1 hex bolts 16 s flat washers and 8
20. and black handles shown in Figure 57 Figure 57 Brush handles for cleaning filter To clean the filter simply pull the red handle down all the way then pull the black handle down and hook in place Always make sure to leave the red handle in the up posi tion to ensure that the brushes return to their proper position and do not restrict the filter For a more thorough cleaning the filters can be removed and rinsed off inside However make sure to clean the filters with the brush system first Allow the filter to air dry but never leave the filters in the sun to dry or they could become damaged Do not blow out the filters with compressed air to avoid damaging them 39 W1808 W1809 W1810 Cyclone Dust Collectors W1808 Electrical Components Figure 60 W1808 magnetic switch wiring 40 GROUND W1808 W1809 W1810 Cyclone Dust Collectors W1808 Wiring Diagram COLOR KEY BLACK WHITE GREEN mn RED A wy 16 20 PLUG as recommended See Figures 58 amp 59 Capacitor 50MFD 250VAC RE The motor wiring shown here is current at the time of printing BD w 2 however always use the diagram on 2 the inside of junction box cover when rewiring your motor 9 NHD C 09D 7 elele li T ee 14NO SHOCK HAZARD Disconnect power before working on
21. of these chemicals are Lead from lead based paints Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals Work in a well ventilated area and work with approved safety equip ment such as those dust masks that are specially designed to filter out microscopic particles Contents INTRODUCTION 2 Woodstock Technical Support 2 ETE EI W1808 Machine Specifications 3 Emptying Drum W1809 Machine Specifications 5 Cleaning Filter W1810 Machine Specifications 7 W1808 Electrical Components Controls and 5 9 W1808 Wiring Diagram W1809 Electrical Components W1809 Wiring Diagram Additional Safety for Dust Collectors SM 12 W1810 Wiring Diagram FLP IR GA M 13 Troubleshooting PAN PTN enne n Hope W1808 Parts Breakdown W1809 Parts Breakdown dg 14 W1810
22. the latches over the lid as shown in Figure 35 and clamp in place 28 Move the collector drum under the dust collector and connect it to the cyclone funnel with clear 9 flexible hose and the two 9 hose clamps as shown in Figure 36 29 Model W1810 Only Slide the reducer over the port on the barrel Figure 37 line up the mounting holes and secure it in place with the 3 M4 x 12 tap screws Figure 35 Latch hooked over lid for clamping 30 Mount the switch on the stand as shown in Figure 38 with 2 3 8 16 x 3 4 hex bolts 4 3 8 flat washers and 2 3 16 hex nuts Figure 36 Drum attached to cyclone funnel with 9 hose clamps W1810 26 W1808 W1809 W1810 Cyclone Dust Collectors CHOP Test Run Complete this process once you have familiarized yourself with all the instructions in this manual To test run the cyclone dust collector do these steps 1 2 Read the entire instruction manual first Make sure all tools and foreign objects have been removed from the dust collector Review Page 13 install the plug on the power cord and connect your dust collector to the power source Flip the main power switch at the lower left hand corner of the switch box Press the ON OFF button to turn the machine ON The dust collector should run smoothly with little or no vibration Immediately stop the dust collector if you suspect any problems and refer to
23. washers and 8 gt 16 18 hex nuts Model W1810 Only Attach the filter cross braces to the L braces as shown in Figure 25 using 4 3 16 x 3 4 hex bolts 8 3 8 flat washers and 4 3 8 16 hex nuts Using the forklift lift the entire assembly approxi mately 2 off the eround to gain clearance for filter installation 22 W1808 W1809 W1810 Cyclone Dust Collectors N gt 4 M x Figure 23 Attaching the outlet port and filter L braces to the blower housing Model W1810 Figure 25 Filter cross braces Model W1810 W1808 W1809 W1810 Cyclone Dust Collectors lt gt 17 Model W1810 Mount the two filters to the cross braces with brace gaskets between them as shown in Figure 26 using 8 gt 16 18 x 3 4 hex bolts and 8 2 16 fender washers Model W1808 9 Mount the filter to the L braces with brace gaskets between them using 4 16 18 x 3 4 hex bolts and 4 2 16 fender washers 18 Model W1810 Connect 2 8 x 23 flexible hoses 2 8 noise reducers and 2 8 x 4 flexible hoses to mm mm i the outlet ports and filters using 8 8 hose clamps as shown in Figure 27 Extend the ribbed part of the M n hoses at least 2 past the outlet and filter ridges mr Figure 26 and secure with the clamps Figure 26 Filters mounted to cross braces Model W1808 Connect 7 x 18 flexible hose 7 noise reducer and a 7
24. 102 103 104 W1808 W1809 W1810 Cyclone Dust Collectors W1808 10 Labels and Cosmetic Parts 202 203 Motor Rear View 209 206 210 M 4 j 200 m 21 201 REF PART DESCRIPTION REF PART DESCRIPTION 200 X1808200 DECORATIVE STRIPE 208 1808208 W1808 MACHINE ID LABEL 201 1808201 DECORATIVE STRIPE TAPE 208 1809208 _ W1809 MACHINE ID LABEL 202 x1808202 1808 MOTOR SPEC LABEL 208 1810208 W1810 MACHINE ID LABEL 202 x1809202 1 1809 MOTOR SPEC LABEL 209 x1808209 RETURN RED HANDLE LABEL 202 X1810202 1810 MOTOR SPEC LABEL 210 1808210 _ W1808 MODEL NUMBER LABEL 203 x1808203 WARNING LABEL 210 x1809210 1809 MODEL NUMBER LABEL 204 XLABEL 12 READ MANUAL LABEL 210 1810210 1810 MODEL NUMBER LABEL 205 XLABEL 06 _ RESPIRATOR GLASSES LABEL 211 XPPAINT 1 SHOP FOX WHITE PAINT 206 X1808206 REMOTE CONTROL SWITCH LABEL 212 7 5 FOX BLACK 207 XLABEL 04 ELECTRICITY LABEL 57 Warranty Woodstock International Inc warrants all SHOP FOX machinery to be free of defects from work manship and materials for a period of two years from the date of original purchase by the original owner This warranty does not apply to defects due directly or indirectly to misuse abuse negligence or accidents lack of maintenance or reimbursement of third party expenses incurred Woodstock Internatio
25. 2031 4 10 W1030 3 x 50 03889 8 x 3 W2032 4 20 W1031 4 x 10 03890 8 x 10 W2033 5 x 10 W1032 4 20 03891 9 2 W1033 5 x 10 D3892 9 x 10 38 W1808 W1809 W1810 Cyclone Dust Collectors SERVICE General This section covers the most common service adjustments or procedures that may need to be made during the life AWAR N NG of your machine If you require additional machine service not included in this section please contact Woodstock International cy Technical Support at 360 734 3482 or send e mail to tech support shopfox biz Emptying Drum MAKE SURE that your machine is unplugged during all service proce Empty the collection drum when it is more than 3 4 full dures If this warning is ignored seri If the drum is overfilled dust will be sucked into the inlet ous personal injury may occur cylinder and pass through to the filter How quickly the drum will fill up is based on the type of work being done at that time A machine that produces fine dust such as a sander or table saw will slowly fill the drum A machine that produces curly shavings such as a planer or jointer will quickly fill the drum In the beginning check your drum regularly to get an idea of how often it needs to be emptied Black Cleaning Filter Your new cyclone dust collector has a gentle brush system inside the filter for cleaning This brush system is con trolled by the red
26. 810001 6 MOTORFAN 1810002 WIRE 10AWG X3C X3M X R 1810003 CONTROL MAG SWITCH 220 1810003 1 MAG SWITCH FRONT COVER X1810003 2 CONTACTOR 1810003 3 THERMAL OVERLOAD RELAY X1810003 4 CIRCUIT BOARD 1810003 5 SWITCH 1810003 6 MAG SWITCH BACK COVER 1810004 CONTROLLER 1810005 WIRE 10AWG X3CX3 2M X6R 1810006 MOTORBASE XPB16 HEXBOLT3 8 16X1 1 2 XPWO2 FLATWASHER3 8 XPLWO4 LOCK WASHER 3 8 _____ XPNOB HEXNUT3 8 16 XPB55 1 2 13X1 1 2 XPWO1 FLAT WASHER 1 2 XPLWO7 LOCK WASHER 1 2 XPNO1 1 220 1 X1810015 IMPELLER 16 X1810016 SPECIAL WASHER 3 4 1810017 SPECIAL SCREW 3 4 LH 00000006 1810018 FOAM X 6MM X 1700MM 1810019 XPWO7 FLAT WASHER 5 16 XPBO7 HEXBOLT5 16 18X3 4 1810022 OUTLET PORT 8 X2_ 1810023 GASKET 206MM X 229796 7 1810024 FITER L BRACE RIGHT 1810025 FITER L BRACE LEFT HEX BOLT 5 16 18X1 1 XPWO7 FLAT WASHER 5 16 XPNO2 5 68 1810029 FILTER CROSS BRACE XPB21 3 846 34 XPWO2 FLATWASHER3 8 XPNOB HEXNUT3 8 16 1810033 HOSE CLAMP 8 1810034 CLEAR FLEX HOSE 8 X 23 X1810035 NOISE REDUCER 8 1810036 CLEARFLEXHOSE 8 X4 1810037 CARTRIDGE FILTER 510MM X 1200
27. Additional Factors Static Pressure Seasoned well used 1 Dust Collection Filter Entry Loss at Large 2 Machine Hood Figure 53 Additional factors affecting static pressure 4 4 29 5 4 4 W1808 W1809 W1810 Cyclone Dust Collectors 4 Total your list as shown in the example in Figure 54 to come up with your overall static pressure loss number for that line Note Always account for a seasoned filter so you don t end up with a system that only works well when the filter is clean Note When calculating static pressure loss to deter mine if multiple lines can be left open at the same time only include the main line numbers once Compare the total static pressure loss for that line to the closest CFM given in the Performance Curve section on the machine specifications for your dust collector Located toward the front of this manual f the for your static pressure loss is above the requirement of the machine connected to the end of that branch line then dust collection will most likely be successful Congratulations You ve just designed your own dust system Refer to Page 37 to start buying the components necessary to make your system a reality If the CFM for your static pressure loss is below the requirement of the machine then that line will not effectively collect the dust You must then modify some of the factors in that line to reduce the static pressure loss Some of the way
28. CFM 1383 1311 11070 957 The airflow test probe is located 8x duct diameter upstream from the air inlet Test pipe length is a minimum of 16x duct diameter 74 NI SHOP W1808 W1809 W1810 Cyclone Dust Collectors MACHINE SPECIFICATIONS Phone 360 734 3482 Online Tech Support tech support shopfox biz Web www shopfox biz MODEL W1809 3 HP CYCLONE DUST COLLECTOR z gt 2 Motor WY DO TEFC Class RON qa 3 HP xiu ied Single Phase 220V PNE T 22 CUCIO RPM 60 Hertz 3450 RPM ___ _ Magnetic w Thermal Overload Protection ETE Shielded amp Permanently Lubricated Overall Dimensions L ii E ON 62 WI TO u 39 me 109 IOO DI T UT m 62 x 39 box 1 CVCIONG _ _____ 54 x 28 x 331 BOX 1 cose 353 165 Box 2 Cartridge Filter ___ 61 x 21 2 x 22 Dox
29. Gauge Steel Additional Features Reinforced Intake 55 Gallon Collection Drum with Bag Holder and Plastic Collection Bag Gentle Brush Cleaning Mechanism Inside Cartridge Filter Remote Control w Programmable Timer ODST SHOP FOX W1808 W1809 W1810 Cyclone Dust Collectors MACHINE SPECIFICATIONS Phone 360 734 3482 Online Tech Support tech support shopfox biz Web www shopfox biz MODEL W1809 3 HP CYCLONE DUST COLLECTOR 2 U O Performance Curve 2500 2250 1 1654 1750 1500 fe 1250 1000 750 500 250 0 5 00 10 20 30 40 50 60 7 0 80 9 0 10 0 11 0 12 0 13 0 14 0 CFM STATIC PRESSURE Inch H20 gt 3 HP SHOP FOX DUST COLLECTOR PERFORMANCE RESULTS Max CFM Max SP HP Volts Inlet Impeller 1654 14 33 3 HP 220V 8 15 7 Restrictor Plate Dia 8 Dia 7 Dia 6 Dia 5 Dia 4 inch Static Pressure 2 3 2 95 4 62 7 48 10 84 Inch H20 CFM 1654 1606 1432 1226 872 airflow test probe is located 8x duct diameter upstream from the air inlet Test pipe length is a minimum of 16x duct diameter W1808 W1809 W1810 Cyclone Dust Collectors MACHINE SPECIFICATIONS Phone 360 734 3482 Online Tech Support tech support shopfox
30. HEX NUT 10 24 X1808066 2 PWO2 FLAT WASHER 3 8 PLW04 LOCK WASHER 3 8 PN08 HEX NUT 3 8 16 1808070 STAND 1808071 STAND LEG PB21 HEX BOLT 3 8 16 X 3 4 PWO2 LAT WASHER 3 8 PLNO1 OCK NUT 3 8 16 1808075 OWER STAND LEG 1808076 OWER STAND BRACE 1808077 OWER STAND BRACE WITH SHOPFOX PB21 EX BOLT 3 8 16 X 3 4 PWO2 LAT WASHER 3 8 PLNO1 OCK NUT 3 8 16 PB18 EX BOLT 3 8 16 X 1 0005 TERN ATI W1808 W1809 W1810 Cyclone Dust Collectors REF PART 4 DESCRIPTION REF PART 4 DESCRIPTION 82 XPWO2 FLAT WASHER 3 8 88 21 HEX BOLT 3 8 16 X 3 4 83 84 85 86 87 50 4 o N 5 Q gt o wt oo x gt 9 aw co S Z e N m 2017 N y 2 x FANE Vo A De O sg OF E 2090 2 OD x N gt lt lt alb ls P RO 51 22 CHOP FOX W1808 W1809 W1810 Cyclone Dust Collectors 1809 Parts List REF PART X1809001 X1809001 1 MOTOR GASKET MOTORGASKET 2 3 1 3 2 3 3 3 4 3 5 3 6 1 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 34 1 34 2 35 35 1 DESCRIPTION MOT
31. HOP FOX machinery meets high quality and durabil ity standards We reserve the right to change specifications at any time because of our commitment to continuously improve the quality of our products CUT ALONG DOTTED LINE W1808 W1809 W1810 Cyclone Dust Collectors CHOP FOX Warranty Registration Name Street City State Zip Phone Z Email Invoice Z Model Z Serial Dealer Name Purchase Date The following information is given on a voluntary basis It will be used for marketing purposes to help us develop better products and services Of course all information is strictly confidential 1 How did you learn about us Advertisement Friend Local Store Mail Order Catalog Website Other 2 How long have you been a woodworker metalworker 0 2 Years 2 8 Years 8 20 Years 20 Years 3 How many of your machines or tools are Shop Fox 0 2 3 5 6 9 10 4 Do you think your machine represents a good value Yes NO 5 Would you recommend Shop Fox products to a friend Yes NO 6 What is your age group 20 29 30 39 40 49 50 59 60 69 70 7 What is your annual household income 20 000 29 000 30 000 39 000 40 000 549 000 550 000 59 000 60 000 569 000 570 000 8 Which of the following magazines do you subscribe to _ Cabinet Maker ____ Popular Mechanics ____ Today s Homeowner ____ Family Handyman ____ Popular Science ____ Wood ____ Hand Loader ____ Popular Woodworking ____ Wooden Boat Handy _ Practic
32. International Technical Support at 360 734 3482 or send e mail to tech supporteshopfox biz Our knowledgeable staff will help you troubleshoot problems and process warranty claims If you need the latest edition of this manual you can download it from http www shopfox biz If you have comments about this manual please contact us at Woodstock International Inc Attn Technical Documentation Manager P O Box 2309 Bellingham WA 98227 Email manualsewoodstockint com W1808 W1809 W1810 Cyclone Dust Collectors MACHINE SPECIFICATIONS Phone 360 734 3482 Online Tech Support tech support shopfox biz Web www shopfox biz MODEL W1808 2 HP CYCLONE DUST COLLECTOR Motor r A TEFC Class F POISE DOW OP 2 Fili 7 OIL 00 Single Phase 220V PWS NEM DE 14 lO PPA 60 Hertz 3450 RPM Magnetic w Thermal Overload Protection NSS CPP Shielded amp Permanently Lubricated Overall Dimensions 62 Wi lliu u 2226 38 93 OO DI U T TO TT TTE 61 x 38
33. LY BEFORE USING MACHINERY REMOVE ADJUSTING KEYS AND WRENCHES Make a habit of checking for keys and adjusting wrenches before turning machinery ON CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY Check for binding and alignment of parts broken parts part mounting loose bolts and any other conditions that may affect machine operation Repair or replace damaged parts USE RECOMMENDED ACCESSORIES Refer to the instruction manual for recommended accessories The use of improper accessories may cause risk of injury DO NOT FORCE MACHINERY Work at the speed for which the machine or accessory was designed SECURE WORKPIECE Use clamps or a vise to hold the workpiece when practical A secured workpiece protects your hands and frees both hands to operate the machine DO NOT OVERREACH Keep proper footing and balance at all times MANY MACHINES WILL EJECT THE WORKPIECE TOWARD THE OPERATOR Know and avoid condi tions that cause the workpiece to kickback ALWAYS LOCK MOBILE BASES IF USED BEFORE OPERATING MACHINERY BE AWARE THAT CERTAIN DUST MAY BE HAZARDOUS to the respiratory systems of people and animals especially fine dust Make sure you know the hazards associated with the type of dust you will be exposed to and always wear a respirator approved for that type of dust 11 W1808 W1809 W1810 Cyclone Dust Collectors Additional Safety for Dust Collectors AWARNING A CAUTION READ and understand this USE thi
34. OR 3HP NO o NON OT BY GW gt UJ 52 REF PART DESCRIPTION 35 2 506 PHLP HD SCR 10 24 X 3 8 35 3 35 4 36 36 1 36 2 37 38 39 40 1809040 41 42 43 44 45 1809045 45 1 46 47 48 49 1809049 50 51 32 53 54 55 56 56 1 57 58 59 59 1 59 2 59 3 59 4 60 61 62 63 64 65 1809065 66 67 68 1809068 69 70 71 72 73 1809073 74 75 E SHOP T W1808 W1809 W1810 Cyclone Dust Collectors REF PART DESCRIPTION REF PART DESCRIPTION 76 XPWO02 FLAT WASHER 3 8 89 XPWO02 FLAT WASHER 3 8 77 90 78 91 79 92 80 93 81 94 82 95 83 96 84 97 85 98 86 99 87 100 88 XPB18 HEX BOLT 3 8 16 X 1 53 W1808 W1809 W1810 Cyclone Dust Collectors W1810 Parts Breakdown 1 14 55 1 5 1 3 1 4 13 9 Cm 5 17 dE gt W1808 W1809 W1810 Cyclone Dust Collectors PERN ATION OX W1810 Parts List REF PART DESCRIPTION X1810001 5HP X1810001 1 MOTOR GASKET _________ X1810001 2 START CAPACITOR 400MFD 250V X1810001 3 RUN CAPACITOR 40MFD 450V X1810001 4 JUNCTION BOX X1810001 5 MOTORFANCOVER X1
35. Page 46 to trouble shoot fix any problems before starting the dust collector again f the source of an unusual noise or vibration is not readily apparent contact our technical sup port for help at 360 734 3482 or contact us online at tech supporteshopfox biz Press the TIMER button and cycle through each of the times to make sure the lights illuminate the switch Press the TIMER button on the remote control and cycle through the times in the same manner as Step 6 Press the ON OFF button on the remote control to make sure it is working properly 227 AWARNING Projectiles thrown from the machine could cause serious eye injury Wear safety glasses during assembly and operation Loose hair and clothing could get caught in machinery and cause serious personal injury Keep loose clothing rolled up and long hair tied up and away from machinery Ta Z lt A O CHOP FOX W1808 W1809 W1810 Cyclone Dust Collectors OPERATIONS General The Model W1808 W1809 W1810 is designed to be a cen tral dust collector system and is capable of collecting dust from multiple machines running simultaneously Because of the large suction capacity of the Model W1808 W1809 W1810 great flexibility is possible in the planning and designing of your dust collection duct layout However you choose to build your dust collection system always make sure there are no open flames or pilo
36. against static electrical build up by grounding all dust collec tion lines To protect against static electrical build up inside a non conducting duct a bare copper wire should be placed inside the duct along its length and grounded to the dust collector You must also confirm that the dust collector Internal is continuously grounded through the electrical circuit to Ground the electric service panel External Ground Wire If you connect the dust collector to more than one machine by way of a non conducting branching duct sys tem and blast gates the system must still be grounded as mentioned above We recommend inserting a continu ous bare copper ground wire Figure 55 inside the entire duct system and attaching the wire to each grounded woodworking machine and dust collector Figure 55 Flex hose grounded to machine Ta Z lt A O Be sure that you extend the bare copper wire down all branches of the system Do not forget to connect the Plastic wires to each other with wire nuts when two branches Blast meet at a Y or T connection Ensure that the entire system is grounded If using plastic blast gates to direct air flow the grounding wire must be jumped Figure 56 around the blast gate without inter ruption to the grounding system We also recommend wrapping the outside of all plastic Ground Wire ducts with bare copper wire to ground the outside of the system against static elect
37. al Homeowner ___ Woodshop News ___ Home Shop Machinist ____ Precision Shooter ___ Woodsmith _ _ Journal of Light Cont _ Projects Metal ____ Woodwork _ Live Steam _ _ Modeler ____ Woodworker West _ Model Airplane News ___ Rifle ___ Woodworker s Journal ____ ____ Shop Notes ____ Other _ _ Old House Journal ____ Shotgun News 9 Comments FOLD ALONG DOTTED LINE WOODSTOCK INTERNATIONAL INC P O BOX 2309 BELLINGHAM WA 98227 2309 FOLD ALONG DOTTED LINE TAPE ALONG EDGES PLEASE DO NOT STAPLE
38. ber and even metal including steel and aluminum The superior choice here is metal flex hose that is designed to be flexible yet be as smooth as possible to reduce static pressure loss There are also many kinds of pure plastic flexible hose such as non perforated drainage type hose and dryer vent hose Drainage type hose while being economical does Figure 41 Example of flexible metal duct not quite have the flexibility required for dust collection The inside of the duct is also deeply corrugated and can increase the static pressure loss by as much as 50 over smooth wall duct Dryer vent hose while being complete ly flexible is non resistant to abrasion and has a tendency to collapse in a negative pressure system We DO NOT recommend using dryer drainage type vent hose in your dust collection system Ta Z lt A O If using flex hose you should choose one of the many p a types that are designed specifically for the movement of Du me solid particles i e dust grains and plastics However the 1 ACCESSORIES KIT cost of specifically designed flexible duct can vary greatly 11 For example polyethylene hose is well suited for the vB we 21101 removal of particulate matter especially sawdust since it is durable and completely flexible Also it is very eco nomical and available in a wide variety of diameters and lengths for most applications Plastic Duct The popularit
39. biz Web www shopfox biz MODEL W1810 9 HP CYCLONE DUST COLLECTOR z 2 2 Motor j 22 M TEFC Class F ic MT TTE 5 HP PRA ON OUO Single Phase 220V AIDS EET TEESE TE ___ _ __ ____ 22 4 RPM 60 Hertz 3450 RPM 8 ME RES Magnetic w Thermal Overload Protection BANGS uuu Ed Shielded amp Permanently Lubricated Overall Dimensions EPISC TT ___________ ___ ___ __ __8___ 67 iie m P 54 a 111 L OL u _ __ ____ _ _ _ _ ____ 67 x 54 pO T GC IS E era staan REPE SR UE d tes 61 5 X 33122 Box T SIDING W l __4_____ _ ___ 447 lbs box 2 G 3 Cartridges SIZE 61 x22 023 5 BOX 283 ShIppine u 50 lbs box 4 43 x 141 7 x 10 Box A SMIPPINS uu 150 lbs Machine _______ _ 591 165 Machine Specifications Maximum CFM 10 Pipe w Filters 5
40. ea Areas of high risk include but are not limited to areas near pilot lights and or open flames 5 EMPTYING DUST When emptying dust from the collection bags or drum wear a respirator and safety glasses Empty dust into an approved container and dispose of properly 6 AVOIDING FIRES Do not allow steel to strike against impeller this may produce a spark Sparks can smolder in wood dust for a long time before fire or flame is detected 1 metal contacts metal during operation immediately turn off the dust collector unplug the power cord from the outlet or flip the disconnect switch and wait for all moving parts to stop Remove collection bags and empty the dust into an approved air tight metal container in case of spark Remedy the metal to metal contact problem before resuming operation 7 OPERATIONAL QUESTIONS If at any time you experience difficulties performing the intended operation stop using the machine Then contact our Tech Support or ask a qualified expert how the operation should be performed 8 DUST HAZARD Be aware that certain woods may cause an allergic reaction in people and ani mals especially when exposed to fine dust Make sure you know what type of wood dust you will be exposed to in case there is a possibility of an allergic reaction Always wear an approved respi rator during and for a short time after machine operation 12 W1808 W1809 W1810 Cyclone Dust Collectors ELECTRICAL 220V Operation The M
41. electrical connections and repair Replace run capacitor Replace remote circuit board Have the power source voltage checked for 220V and check wiring Replace the motor Stabilize the dust collector Unplug dust collector and inspect the impeller for dents bends loose fins Replace impeller if any damage is found Make sure all fasteners on the dust collector are tight Replace motor fan cover Replace the motor and impeller as a set if the motor shaft and the impeller hub is damaged Empty collection drum Clean filter Remove dust line from dust collector inlet and unblock the restriction in the duct line A plumbing snake may be necessary Relocate the dust collector closer to the point of suction and rework ducting without sharp bends Refer to System Design beginning on Page 31 Process lumber with less than 20 moisture content Rework the ducting to eliminate all leaks Close dust ports for lines not being used Refer to System Design on Page 31 for more solutions Open 1 or 2 more blast gates to different branch lines to allow the velocity in the main line to increase W1808 W1809 W1810 Cyclone Dust Collectors PROBLEM POSSIBLE CAUSE Dust collector does not 8 The ducting and ports are adequately collect dust or incorrectly sized chips poor performance 9 The machine dust collection design is inadequate 10 The dust collector is too small for CORRECTIVE ACTION 8 Reinstall c
42. er assembly consider using medium strength blue Loctite on the bolts that secure the intake cylinder to the motor blower housing assem bly to ensure that the fasteners won t come loose with vibration Place the remaining barrel gasket on top of the intake barrel then carefully lower the motor blow er housing assembly approximately 1 away from the intake barrel Using two punches or Phillips screwdrivers align the mounting holes as shown in Figure 20 and lower the motor housing onto the intake barrel Attach the motor housing to the intake barrel as shown in Figure 21 with 12 2 16 18 x 3 4 hex bolts and 12 2 16 flat washers Note When installing the bolts above the intake port use duct tape Figure 22 on the bottom of your wrench to hold the bolts in place 21 Figure 19 Intake cylinder attached to the bottom of motor housing Figure 21 Securing intake barrel to blower Figure 22 Using tape on a wrench to install a bolt 14 Attach the outlet port and filter L braces to the 15 16 housing with the outlet gasket between as shown in Figures 23 amp 24 using the fasteners below Model W1810 Use 10 gt 16 18 x 1 hex bolts 20 3 16 flat washers and 10 gt 16 18 hex nuts Model W1809 Use 11 16 18 x 1 hex bolts 22 3 16 flat washers and 11 6 18 hex nuts Model W1808 Use 8 16 18 x 1 hex bolts 16 3 16 flat
43. he CFM that is closest to your total to determine the correct branch size Split the branch line just before the dust ports with matching duct sizes Two Machines on Same Branch Line If both machines will be running at the same time add the total CFM given for each dust port size from Figure 47 If both the machines will never be run at the same time reference the machine with biggest dust port to Figure 51 and add blast gates after the Y branch to open close the line to each machine a 5220 1395 1614 Figure 49 Main line size labeled on sketch 220 F T395 81614 Figure 50 Branch line sizes labeled on sketch Figure 51 Branch line sizing chart by total CFM for use when multiple machines share line gt Ta Z lt A O CHOP FOX Calculating Duct Resistance Adding duct work elbows branches and any other com ponents to a duct line increases airflow resistance static pressure loss This resistance can be minimized by using rigid smooth pipe and gradual curves as opposed to flexible pipe and 90 elbows To help you think about this resistance imagine riding a bicycle in a tunnel that is an exact replica of your duct work If the inside of the tunnel is very bumpy flex ible pipe and has a lot of sharp turns 90 elbows it will take a lot more effort to travel from one end to the other The purpose of calcu
44. igure 47 will give you a close estimation of the airflow your machine requires Keep in mind that machines that generate the most sawdust should be placed closest to the dust collector If the machine has multiple dust ports the total CFM required is the sum of all ports If your machine doesn t have a built in dust port use Figure 46 to determine which size of dust port to install 47 Approximate required airflow on your machine for machines based on dust port size Machine Average Dust Port Size Table Saw Miter Radial Arm Saw Jointer 6 and smaller Jointer 8 12 Thickness Planer 13 and smaller Thickness Planer 14 20 Shaper Router mounted to table Bandsaw Lathe Disc Sander 12 and smaller Disc Sander 13 18 Ta Z lt A O Belt Sander 6 smaller 7 Belt Sander 9 Edge Sander 6 x 80 and smaller Edge Sander 6 x 80 and larger Drum Sander 24 and smaller Drum Sander 24 and larger Widebelt Sander 18 and smaller Widebelt Sander 24 37 single head Widebelt Sander 24 51 double head N N N Q N Figure 46 Dust port size and quantity per average machine Write the required CFM for each machine on your sketch as shown in Figure 48 te 21614 Figure 48 requirements labeled for each machine 489 W1808 W1809 W1810 Cyclone Dust Collectors Determining Main Line Duct Si
45. ilter Assembly 1 Figure 7 W1809 filter box contents 16 W1808 W1809 W1810 Cyclone Dust Collectors W1810 Inventory The following is a description of the main components shipped with the Model W1810 Lay the components out to inventory them Note f you cant find an item on this list check the mounting location on the machine or examine the pack aging materials carefully Occasionally we pre install cer tain components for safer shipping Collector Box Contents Figures 8 10 Qty Intake Barrel 1 Motor Blower Housing Assembly 1 1 Noise Reducers 8 2 Clear Flexible Hoses 8 x 23 2 Clear Flexible Hoses 8 4 2 Intake 1 Collection Drum Lid 1 Lower Collection Drum 1 Upper Collection Drum 1 Bag Holder Plates 4 HOSP gt E TI 2 Clear Flexible Hose 9 x 10 1 OUTIEGE uyu 1 E 1 Filter L Braces
46. imer 7 2 U W1808 W1809 W1810 Cyclone Dust Collectors MACHINE SPECIFICATIONS Phone 360 734 3482 Online Tech Support tech support shopfox biz Web www shopfox biz MODEL W1810 9 HP CYCLONE DUST COLLECTOR Performance Curve 2500 2250 2490 aie 2000 1750 1500 1250 s 1000 750 500 250 541 16 0 oo 1 0 2 0 3 0 40 5 0 6 0 7 0 8 0 9 0 10 0 11 0 12 0 13 0 14 0 CFM STATIC PRESSURE Inch H20 5 HP SHOP FOX DUST COLLECTOR PERFORMANCE RESULTS Max CFM Max SP HP Volts Inlet Impeller 2450 12 12 5 HP 220V 10 16 Restrictor plate Dia Dia Dia Dia Dia Dia 5 Dia inch 10 9 8 7 6 4 Static pressure 2 25 2 41 3 45 5 08 7 49 10 22 12 12 Inch H20 CFM 2450 2368 2330 2083 1814 1326 891 airflow test probe is located 8x duct diameter upstream from the air inlet Test pipe length is a minimum of 16x duct diameter W1808 W1809 W1810 Cyclone Dust Collectors Controls and Features 1 if SS 2 Figure 1 W1810 identificaiton Noise Reducer Canister Filters Cartridge Filter Collection Drum Stand Collection Drum Remote Magnetic Switch Cyclone Funnel Inlet Blower Housing Motor z 2
47. ions when it comes to metal duct but metal duct that is specially manufac tured for dust collection is the best choice When select ing your metal duct choose high quality metal duct with smooth welded internal seams that will minimize airflow resistance This type of duct usually connects to other ducts or elbows with a simple self sealing clamp is very quick and easy to assemble and can be dismantled and re installed with no problems This is especially important if you ever need to change things around in your shop or add more tools 429 CHOP ON OFF Figure 39 Remote control Figure 40 Examples of metal pipe and components U m gt SHOP FOX W1808 W1809 W1810 Cyclone Dust Collectors d 8 3 5 7 2 e Avoid inferior metal duct that requires you to cut it to length and snap it together This type of duct is time consuming to install because it requires you to seal all the seams with silicone and screw the components on the ends with sheet metal screws Another disadvantage is the rough internal seams and crimped ends that unavoid ably increase static pressure Flexible Duct Flexible hose is generally used for short runs small shops and at rigid duct to tool connections There are many dif ferent types of flex hose on the market today These are manufactured from materials such as polyethylene PVC cloth hose dipped in rub
48. lating the resistance is to determine if it is low enough from the machine to the dust collector to meet the given CFM requirement for the machine Use the charts in Figure 52 to calculate the resistance of duct work In most small medium shops it is only necessary to calcu late the line with the longest duct length or the most fit tings operating under the assumption that if the line with the highest resistance works the others will be fine To calculate the static pressure of any given line in the system do these steps 1 Make a list of each size duct in the line including the length and multiply those numbers by the static pressure value given in Figure 52 2 List each type of elbow or branch and multiply the quantity if more than one by the static pressure loss given in Figure 52 3 Add the additional factors from Figure 53 to your List 34 W1808 W1809 W1810 Cyclone Dust Collectors Duct Approximate Approximate Static Pressure Static Pressure Loss Per Foot of Loss Per Foot Rigid Pipe of Flex Pipe Branch Branch Lines Lines at at 4000 4000 FPM FPM 122 95 453 271 32 _ 25 472 225 1 8 9 138 18 08 48 Elbow Elbow Wye Y Wye Y 7 5 324 16 297 35 9 271 215 172 136 0 107 094 4073 059 047 036 027 019 071 057 046 037 029 023 017 Dia so ON W co Figure 52 Static pressure loss charts
49. lector i e planers and sanders 2 Ideally you should design the duct system to have the shortest possible main line and secondary branch ducts See Figures 44 amp 45 for ideas of good duct layouts vs bad duct layouts 3 Directional changes should be kept to a minimum The more directional change fittings you use directly increases the overall resistance to airflow 4 Gradual directional changes are more efficient than sudden directional changes i e use the largest corner radius possible when changing hose or pipe direction 5 Each individual branch line should have a blast gate immediately after the branch to control suction from one machine to another 6 The simpler the system the more efficient and less costly it will be 31 Dust Collector 5 Figure 43 Initial sketch of shop layout Branch Line Ducts Main Line Duct 2 11121 Figure 45 Bad duct layout 5 1 W1808 W1809 W1810 Cyclone Dust Collectors Step 4 Determine Required of Each Machine Approximate Machine Dust Port Size Required CFM Since each machine produces a different amount of saw dust the requirements for the minimum amount of CFM to move that sawdust is unique to the machine for exam ple a planer produces more sawdust than a table saw Knowing this required CFM is important to gauging which size of duct to use F
50. lector drum lid lower collection drums and secure with the included metal clamp and bolt as shown in Figure 31 Figure 30 Casters attached to the lower collection drum Figure 31 Top Connecting upper and lower collection drums bottom drum clamp installed between drums 24 23 24 25 26 Install the three drum latches as shown in Figure 32 with 6 10 24 x s Phillips head screws and 6 10 24 hex nuts Model W1809 W1810 Use the remaining 6 10 24 3 8 Phillips head screws and 6 10 24 hex nuts to plug the lower latch mounting holes Model W1808 Assemble the bag holder as shown in Figure 33 using the 16 10 24 x s Phillip head screws and 16 10 24 hex nuts Model W1809 amp W1810 Assemble the bag holder as shown in Figure 33 using the 24 10 24 x s Phillip head screws and 24 10 24 hex nuts Install the rubber handles Figure 33 on the inside of the bag holder with the 4 4 20 x s hex bolts the 8 1 4 fender washers and the 4 4 20 hex nuts Insert the bag holder into a plastic dust collection bag then insert the bag holder into the collector drum as shown in Figure 34 275 W1808 W1809 W1810 Cyclone Dust Collectors 7 Figure 32 Installing latches on collector drum Figure 34 Bag holder installed into collector drum Model W1809 W1808 W1809 W1810 Cyclone Dust Collectors H 27 Place the lid on the collection drum and hook
51. nal Inc will repair or replace at its expense and at its option the SHOP FOX machine or machine part which in normal use has proven to be defective provided that the original owner returns the product prepaid to a SHOP FOX factory service center with proof of their pur chase of the product within two years and provides Woodstock International Inc reasonable opportu nity to verify the alleged defect through inspection If it is determined there is no defect or that the defect resulted from causes not within the scope of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any particular purpose are hereby limited to the duration of this written warranty We do not warrant that SHOP FOX machinery complies with the provisions of any law or acts In no event shall Woodstock International Inc s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Woodstock International Inc shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products Every effort has been made to ensure that all S
52. odel W1808 W1809 W1810 is wired 220V single phase operation Always connect this machine to a dedi cated circuit wire breaker plug receptacle with a verified ground using the recommended circuit size and plugs receptacles listed at the bottom of this page Never replace a circuit breaker with one of higher amperage without consulting a qualified electrician to ensure compliance with wiring codes This machine must be grounded Verify the eround before connecting this machine to the power source If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared cir cuit you may create a fire or circuit overload hazard consult a qualified electrician to reduce this risk Extension Cords We do not recommend using an extension cord however if you have no alternative use the following guidelines Use a cord rated for Standard Service S Do not use a cord longer than 50 feet Ensure that the cord has a ground wire and pin Use the gauge size listed below as a minimum Electrical Specifications Figure 2 16 20 and 16 30 plug and receptacle AWARNING DO NOT work on your electrical system if you are unsure about electrical codes and wiring Seek assistance from a qualified electrician Ignoring this warning can cause electrocution fire or machine damage Model Operating Voltage Amp Draw Min Circuit Size Plug Receptacle Extension Cord W1808 220V 14 Amps
53. orrectly sized ducts and fittings Refer to System Design on Page 31 for more solutions 9 Use a dust collection nozzle on a stand 10 Install a larger dust collector to power your dust the dust collection system collection system E RJ o T 9 Q E gt o o gt gt gt PARTS W1808 Parts Breakdown i i zi LO a Aff A ON DER N Y lt N x m 5 M A 9 NO W1808 W1809 W1810 Cyclone Dust Collectors W1808 Parts List REF PART NI CO 9 gt gt lt gt 2 lt gt x 2 lt gt gt 46 3 1 3 2 3 3 3 4 3 5 3 6 4 9 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 DESCRIPTION MOTOR 2HP MOTOR GASKET START CAPACITOR 300MFD 125V RUN CAPACITOR 50MFD 250V JUNCTION BOX MOTOR FAN COVER MOTOR FAN S CAPACITOR COVER R CAPACITOR COVER 1808002 WIRE 12AWG X X 2 5M X 6R 1808003 CONTROL MAG SWITCH 220V 1808006 MOTOR BASE PB16 HEX BOLT 3 8 16 X 1 1 2 PWO2 FLAT WASHER 3 8 PLWO4 LOCK WASHER 3 8 PNO8 HEX NUT 3 8 16 PB16 HEX BOLT 3 8 16 X 1 1 2 02 FLAT WASHER 3 8 PLWO4 LOCK WASHER 3 8
54. r Diameter W1009 6 Outer Diameter The Model W1053 Grounding Kit provides everything you need to ground a dust collection system including directions for installation A large system may need more than one kit so keep plenty of these GROUNDING KIT on hand This safety accessory is essential to any complete dust collection assortment The Model W1055 Dust Collection Accessories Kit 72 provides www the necessary hoses clamps hoods and fittings to connect two 1 DUST COLLECTION woodworking machines to a dust collector Air flow to each machine ACCESSORIES KIT 7 is controlled by a blast gate Kit comes complete with comprehensive K instructions and can be expanded even further using our other dust collection accessories list enclosed in each box E 2 qm EAR 25 1 aH y i eo T Kit includes e 2 4 Blast gates W1007 2 4 x 10 Hose W1031 1 Table saw dust hood W1004 1 Universal dust hood W1010 1 4 Y fitting W1015 e 10 4 Wire hose clamps W1317 e Shipping weight 15 lbs 14 oz e Package size 24 x 24 x 12 Elbows are necessary whenever ductwork changes direction such as from a dust collector to an overhead main line or when connecting individual machines to branch lines W1016 3 Outer Diameter W1017 4 Outer Diameter 287 43 CHOP FOX The Model W1039 Universal Adapter p
55. r L Braces 2 Barrel Gask ts 2 Outlet Gasket 1 Brace Gask tS 2 Hardware Box Rolls of 3 x 6 x 1800mm Foam Tape Intake Cylinder 2 Plastic Bags 640 x 1000mm W1808 Bag Holder 5 Plastic Bags 640 x 1200mm W1809 Bag Holder 5 Hardware Box Roll of Foam Tape 10 x 50 x 2mm Drum 1 Drum Latches Drum 3 Phillips Head Screws 10 24 x 3 s W1808 Drum 22 Phillips Head Screws 10 24 x s W1809 Drum 36 Hex Nuts 10 24 W1808 Drum 22 Hex Nuts 10 24 W1809 Drum 36 15 Figure 3 W1809 collector box contents Picture 1 Figure 4 W1809 collector box contents Picture 2 Figure 5 W1809 collector box contents Picture 3 SHOP FOX U Hardware Box Hex Bolts gt 16 18 x 1 W1808 FunneU Intake 20 Hex Bolts 2 16 18 x 1 W1809 Funnel Intake 23 Hex Nuts gt 16 18 W1808 FunneU Intake Barrel 20 Hex Nuts 16 18 W1809 Intake Barrel 23 Hex Bolts 2 1 6 18 x 3 4 W1808 W1809 W1810 Cyclone Dust Collectors Intake Cylinder Barrel Motor 20 Flat Washers 2 16 W1808 Intake Motor Braces Outlet
56. rather than RF radio fre quency to prevent accidental startups by other common RF items like garage door openers Because this remote system is IR you must point the remote control directly at the switch to make it operate If you plan on placing your dust collector in a different room or outside of your shop you must mount the switch in the shop and wire it through the wall to the dust col lector to make use of the remote control Duct Material You have many choices regarding main line and branch line duct material For best results use metal duct for the main line and branch lines then use a short length of flexible hose to connect each machine to the branch lines Plastic duct is also a popular material for home shops However be aware that there is a fire or explosion hazard if plastic duct material is used for dust collection without being grounded against static electrical charge build up This topic will be discussed later in the manual Another problem with using plastic is that it is less efficient per foot than metal Metal Duct Advantages of metal duct Figure 40 is its conductivity and that it does not contribute to static electrical charge build up However static charges are still produced when dust particles strike other dust particles as they move through the duct Since metal duct is a conductor it can be grounded quite easily to dissipate any static electrical charges There are quite a number of opt
57. rical build up Wire connections Figure 56 Ground jumper wire when using at Y s and T s should be made with wire nuts plastic blast gates and metal duct Attach the bare ground wire to each stationary wood working machine and attach to the dust collector frame with a ground screw as shown in Figure 55 Ensure that each machine is continuously grounded to the grounding terminal in your electric service panel 36 CHOP FOX W1808 W1809 W1810 Cyclone Dust Collectors Cyclone Dust Collector Accessories The following cyclone dust collector accessories may be available through your local Woodstock International Inc Dealer If you do not have a dealer in your area these products are also available through online dealers Please call or e mail Woodstock International Inc Customer Service to get a cur rent listing of dealers at 1 800 545 8420 or at sales woodstockint com Blast Gates maximize system efficiency Blast gates are available in both black ABS plastic and aluminum Plastic blast gates are economi cally priced have a textured surface and an easy sliding gate action For those customers who prefer metal our top quality aluminum blast gates feature a cast aluminum body with steel gate and locking knob The following types and models are available 4 Black ABS Plastic Blast Gates Aluminum Blast Gates W1006 3 Outer Diameter W1141 3 Outer Diameter W1007 4 Outer Diameter W1142 4 Outer Diameter W1008 5 Oute
58. ription of the main components shipped with the Model W1808 and W1809 Lay the com ponents out to inventory them Note f you cant find an item on this list check the mounting location on the machine or examine the pack aging materials carefully Occasionally we pre install certain components for safer shipping Photos shown here for the W1809 Collector Box Contents Figures 3 5 Qty Intake Dall Cl OV 1 Motor Blower Housing Assembly 1 Cyclone Funnel 1 Noise Reducer 7 W1808 1 Noise Reducer 8 1809 1 Clear Flexible Hose 7 x 18 W1808 1 Clear Flexible Hose 7 x 4 W1808 1 Clear Flexible Hose 8 x 19 W1809 1 Clear Flexible Hose 8 4 W1809 1 Intake Cylinder 1 Collection Drum Lid 1 Collection Drum 35 Gallon 1 Upper Collection Drum 25 Gallon W1809 1 Bag Holder Plates 35 Gallon W1808 4 Bag Holder Plates 55 Gallon 1809 4 Hose Clamps 9 2 Clear Flexible Hose 9 x 7 1808 1 Clear Flexible Hose 9 x 13 W1809 1 Quet PONE Re 1 Filte
59. rovides a multitude of dust collection reducing options Simply cut away unneeded steps with a hacksaw Outside diameter step sizes include 1 2 21 2 3 4 5 and 6 W1808 W1809 W1810 Cyclone Dust Collectors Splices are used to connect full sections of hose for longer runs or to utilize short sections W1018 3 Outer Diameter W1019 4 Outer Diameter Reducers provide a step down from a larger main line to smaller branch lines This step down increases air velocity near the machine where it s needed most These three size reductions will handle most system needs W1020 3 x 2 Outer Diameter W1011 4 x 3 Outer Diameter W1037 5 x 4 Outer Diameter T fittings provide the option of adding branches to a system to service each machine in a shop T s are very helpful when space or design constraints prohibit the use of Y s W1012 3 Outer Diameter W1013 4 Outer Diameter Ua Z O lt Woodstock International hoses are ideally suited for dust removal because of their strength durability and flexibility Available in the most requested sizes and priced to move The following types and models are available Wire Reinforced Clear Dust Black Dust Clear Hose Collection Hose Collection Hose W1034 4 x 10 W2026 2 x 10 W1026 2 x 10 W1035 5 x 10 W2027 21 2 10 W1027 2 2 x10 W1036 6 x 10 W2028 3 x 10 W1028 3 x 10 03887 7 x 3 W2029 3 20 W1029 3 x 20 03888 7 x 10 W
60. s to do this include 1 Installing larger duct 2 reducing amount of flexible duct used 3 increas ing machine dust port size 4 moving machine closer to dust collector to eliminate duct length and 5 reducing 90 elbows or replacing them with 45 elbows 35 Main Line 6 Rigid Pipe 037 at 20 Branch Line 4 Rigid Pipe 075 at 10 4 Flex Pipe 28 at 5 Elbows Branches 6 45 Y Branch 4 45 Elbow Additional Factors Seasoned Filter Total Static Pressure Loss Figure 54 Example list for totaling static pressure loss gt SHOP FOX W1808 W1809 W1810 Cyclone Dust Collectors System Grounding Since plastic hose is abundant relatively inexpensive eas ily assembled and air tight it is a very popular material AWAR N for conveying dust from woodworking machines to the dust collector We recommend using flexible hose flex hose to connect the woodworking machine to the dust collector However plastic flex hose and plastic duct are an insulator and dust particles moving against the walls of the plastic duct create a static electrical build up This charge will build until it discharges to a ground If a erounding medium is not available to prevent static elec trical build up the electrical charge will arc to the near est grounded source This electrical discharge may cause an explosion and subsequent fire inside the system Always guard
61. s and other machinery with caution entire instruction manual and respect Always consider safety first before using this machine as it applies to your individual working Serious personal injury conditions No list of safety guidelines can may occur if safety and be complete every shop environment is operational information is different Failure to follow guidelines could not understood and fol result in serious personal injury damage lowed DO NOT risk your to equipment or poor work results safety by not reading 1 MACHINE USE Do not use this dust collector to pick up liquids and metal scrap including but not limited to nails and filings Metallic debris will contact the spinning impeller and could spark The spark could then cause a sawdust explosion or severe fire hazard Also do not pick up material which cannot safely pass through the impeller such as solid wood scraps 2 KEEPING FINGERS SAFE Do not place your hands or tools near the open inlet during operation for any reason including but not limited to unclogging material and testing suction The spinning impeller could cause serious damage to body parts 3 SAFE SERVICING Disconnect power and allow impeller to come to a complete stop before servic ing or working on the dust collector ducting system 4 SUSPENDED DUST PARTICLES AND IGNITION SOURCES Do not operate the dust collector in areas where explosion risks would be high if dust were dispersed into the ar
62. t lights in the same room as the dust collector There is a risk of explosion if dust is dispersed into the air near flames The instructions in this section are written with the under standing that the operator has the necessary knowledge and skills to operate this machine If at any time you are experiencing difficulties performing any operation stop using the machine If you are an inexperienced operator we strongly recom mend that you read books trade articles or seek train ing from an experienced cyclone dust collector operator before performing any unfamiliar operations Above all your safety should come first 28 AWARNING READ and understand this entire instruc tion manual before using this machine Serious personal injury may occur if safety and operational information is not understood and followed DO NOT risk your safety by not reading AWARNING Damage to your eyes lungs and ears could result from using this machine without proper protective gear Always wear safety glasses a respirator and hearing protection when operating this AWARNING 23 DO NOT investigate problems adjust the cyclone dust collector while it is running Wait until the machine is turned OFF unplugged and all working parts have come to a com plete stop before proceeding W1808 W1809 W1810 Cyclone Dust Collectors Remote Control The remote control Figure 39 for the Model W1808 W1809 W1810 is IR infrared
63. ture 3 SHOP FOX W Hardware Box Ctd W1808 W1809 W1810 Cyclone Dust Collectors Fender Washers 2 16 Filter Braces 8 Casters Drum 4 Lock Washers s Drum 4 Flat Washers 3 8 Drum 16 Hex Nuts 78 16 Drum 8 Tap Screws 4 x 12 Reducer 3 X Reducer Hose Clamp 10 1 Y Hose Clamps D sess tsm 9 Stand Box Contents Figure 11 Qty Lower Stand 4 Upper Stand Legs 4 C Upper Stand Braces 4 D Lower Stand Braces 4 Figure 11 Stand box contents E Hardware Bags Not Shown Hex Bolts 2 s 16 x 3 4 Stand 58 Lock Nuts 3 16 Stand 64 Flat Washers 3 Stand 132 Hex Bolts 3 16 1 Stand 8 Hex Nuts 16 Stand 2 Contents of Filter Boxes Figure 12 Qty Canister Filter Assemblies 2 Figure 12 Filter box contents 18 W1808 W1809 W1810 Cyclone Dust Collectors Assembly
64. x 4 flexible hose to the out 5 let ports and filters using 4 7 hose clamps f 2 18 23 Hoses Model W1809 Connect an 8 x 19 flexible hose 8 Clamp 2 noise reducer and an 8 x 4 flexible hose to the 4 outlet ports and filters using 4 8 hose clamps y ose Note Try tapping gently on the ribbed part the hose coils with a rubber hammer and a soft wood block to fit them onto the noise reducers Hose e 95 19 Model W1810 Only Attach the lower stand legs to the upper stand legs as shown in Figure 28 using 24 3 8 16 x 3 4 hex bolts 48 3 8 flat washers and 24 3 8 16 lock nuts Reducer 8 X 4 Figure 28 Lower stand legs attached Model W1810 23 20 Check to see if 10 x 50mm foam tape is pre installed 21 22 GH SHOP FOX W1808 W1809 W1810 Cyclone Dust Collectors on the collector drum lid If tape is not attached install it as shown in Figure 29 and trim to length with a sharp knife if necessary Attach the casters to the bottom of the lower collec tion drum as shown in Figure 30 using 4 3 8 16 hex nuts 8 3 8 flat washers and 4 3 8 lock wash ers Note The Model W1808 collection drum comes as a preassembled unit The upper and lower collection drums on the Model W1809 W1810 require assembly see Step 22 Figure 29 Attaching foam tape to Model W1809 amp W1810 Only Connect the upper and col
65. y of plastic duct Figure 42 is due to the fact that it is an economical and readily available prod uct It is also simple to assemble and easily sealed against air loss The primary disadvantage of plastic duct for dust collection is the inherent danger of static electrical build up Figure 42 Example of plastic duct and components E W1808 W1809 W1810 Cyclone Dust Collectors System Design Step 1 Decide Who Will Design For most small to medium sized shops you can design and build the dust collection system yourself without hiring engineers or consultants We have included some basic information here to get you started on a basic design If you have a large shop or end up designing a compli cated system then we recommend additional research beyond this manual or that you seek the help of an expert Step 2 Sketch Your Shop Layout When designing a successful dust collection system plan ning is the most important step In this step you must sketch a basic layout of your shop Your sketch only needs the basic details of the shop layout similar to Figure 43 including all your current planned machines and your planned placement of the dust collector Step 3 Sketch a Basic Duct Layout For the next step sketch how you will connect your machines to the dust collector Consider these general guidelines for an efficient system 1 Machines that produce the most saw dust should be placed nearest to the dust col
66. ze The general rule of thumb for a main line duct is that the velocity of the airflow must not fall below 3500 FPM For small medium sized shops using the inlet size of the dust collector as the main line duct size will usually keep the air velocity above 3500 FPM and depending on your system will allow you to keep multiple branches open at one time The inlet size is 7 for the W1808 8 for the W1809 For the Model W1810 the intake is 8 with the reducer installed Mark your drawing as shown in Figure 49 Determining Branch Line Duct Size The general rule of thumb for a branch line duct is that the velocity of the airflow must not fall below 4000 FPM For small medium sized shops using the dust port size from the machine as the branch line duct size will achieve the correct velocity in most applications However if the dust port on the machine is smaller than 4 make the branch line 4 and reduce the line right before the dust port Note Systems with powerful dust collectors work better if multiple blast gates are left open This also allows you to run two machines at once Experiment with different combinations of blast gates open closed to find the best results for your system Write your determined branch line sizes on your drawing as shown in Figure 50 Multiple Dust Ports If your machine has multiple dust ports add the total CFM given for each dust port size from Figure 47 Refer to Figure 51 and find t

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