Woodstock M1015 User's Manual
Contents
1. Figure 30 Motor speed circuit board HOP FOX E M1015 6 x 10 Mini Lathe Troubleshooting N This section covers the most common symptoms and corrections with this type of machine 8 WARNING DO NOT make any adjustments until power is disconnected and moving parts amp have come to a complete stop SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION Motor will not start 1 Chuck safety cover is open 1 Close the chuck safety cover 2 No power 2 Pull out the red emergency stop switch button 3 Low voltage replace fuse or close circuit breaker 3 Check power supply for proper voltage 4 Open circuit in motor or loose 4 Inspect all lead connections on motor for loose or connections open connections 5 Faulty brush 5 Replace brushes Fuses or circuit breakers 1 Short circuit in line cord or plug 1 Inspect cord or plug for damaged insulation and trip open shorted wires and replace extension cord 2 Short circuit in circuit board 2 Inspect all connections on motor for loose or control or motor shorted terminals or worn insulation and repair 3 Incorrect fuses or circuit breakers 3 Install correct fuses or circuit breakers in power supply Motor overheats 1 Motor overloaded 1 Reduce load on motor 2 Air circulation through the motor 2 Clean out motor to provide normal air circulation restricted Cross feed or manual feed 1 Gibs a2. Clamping on an Outside Diameter Clamping in an Inside Diameter Figure 17 Chuck jaw application Cutting Tool Cross Slide Handwheel Figure 18 Cross slide and tool holder 2 lt 4 a M1015 6 x 10 Mini Lathe Auto and Manual Feed The manual feed handwheel moves the carriage left or right along the bed This control is helpful when setting up the machine for turning or when manual movement is desired during turning operations see Figure 19 The feed clutch allows you to engage and disengage the feed from automatic to manual feed see Figure 20 Note Sometimes when shifting the feed clutch knob from manual to auto feed you must turn the manual feed handwheel slightly so the gear teeth will engage the lead screw otherwise a butt tooth condition will exist and the gears will grind when the lathe is started 20 5 LI Feed Clutch Manual Position Feed Clutch Auto Figure 20 Feed clutch positions e OP FOX M1015 6 x 10 Mini Lathe H Setting RPM To determine the needed cutting RPM do these steps Cutting Speeds for High Speed Steel HSS Cutting Tools 2 1 Use the table in Figure 21 to determine the cutting speed required for the m
3. NUS Se PET RU Ie EUREN TES 20 gt Setting RPM UN UU 21 Gear Selection Ame oie S t OT HOD RC ANI 22 3 Feed Rate Gear Selection ecic iite iena aE a HOUR EE AS ERA 23 MAINTENANCE D Dp 24 GONG al qi decis 24 gt Cleaning and Lubrication parua opa ne REEL ERR ea Qua RES sees belie RR 24 z BH QUAM 25 General EEE o O ERI PINE e ELEM LONE I EO Genta NSE EAS EER 25 Cross Feed and Saddle Backlash 28 25 Z Replacing ae de ea riod 26 e Replacinse Motor Brushes re ren rn ee err ate ern es 27 Replacing Electrical Controls oae eic EL esas V3 oa uUa AERA da 27 Troubleshooting ee ee 28 30 Parts DL M t I LoT LU RIDE Df 30 lt Parts LE ESAE bua cose SERRE OD EE ELA LEER LIST EErEE ES 30 Parts LIS io re E eU e tes 31 NOLES a3 toy re rM 32 2 Em M1015 6 x 10 Mini Lathe INTRODUCTIO
4. 0 2 3 5 6 9 10 4 Do you think your machine represents a good value Yes No 5 Would you recommend Shop Fox products to a friend Yes No 6 What is your age group 20 29 30 39 40 49 50 59 60 69 70 7 What is your annual household income 20 000 29 000 30 000 39 000 50 000 59 000 60 000 69 000 40 000 49 000 70 000 8 Which of the following magazines do you subscribe to Cabinet Maker Popular Mechanics Today s Homeowner Family Handyman Hand Loader Handy Home Shop Machinist Journal of Light Cont Live Steam Model Airplane News Modeltec Old House Journal 9 Comments Popular Science Popular Woodworking Practical Homeowner Precision Shooter Projects in Metal RC Modeler Rifle Shop Notes Shotgun News Wood Wooden Boat Woodshop News Woodsmith Woodwork Woodworker West Woodworker s Journal Other FOLD ALONG DOTTED LINE WOODSTOCK INTERNATIONAL INC P O BOX 2309 BELLINGHAM WA 98227 2309 FOLD ALONG DOTTED LINE TAPE ALONG EDGES PLEASE DO NOT STAPLE
5. 36 36 n 5 Location 24 TPI pw s Figure 23 Gear ratio threading chart Teeth per inch Gear Bracket Lock Screw Fiare 24 Gear Bracket Adjustment M1015 6 x 10 Mini Lathe e t FOX H z Feed Rate and Gear Selection The Model M1015 lathe has two available feed rates which move the apron 0 002 and 0 004 per each revolution of the workpiece These two feed rates will be sufficient for general turning Below are instructions for selecting the gear ratios to achieve either feed rate A slower feed rate will give a better finish AWARNING Failure to follow RPM and feed rate guidelines may threaten operator safety by ejecting parts or broken tools To set the feed rate to 0 002 or 0 004 per revolution do these steps 1 Determine the needed feed rate 2 Examine the gear ratio feed chart shown in Figure 25 and select the needed gear ratios 3 UNPLUG THE LATHE 4 Remove the appropriate gear s and install the selected gear s You must make sure that the gears have a slight backlash looseness between all teeth that mesh with each other If a piece of note paper can be fed between the meshed gear teeth this gap has sufficient backlash Otherwise the machine will be noisy and gear life will be reduced Note In most cases it is necessary to move the
6. Qu CONTAINER ne YR ey vnus 1 T Nut Assemblies eee 2 L Fuse 2 AMP rrr nn nen 1 M CHUCK KBy 1 Change Gears 9 Three Jaw 1 P Outside External Jaw 1 1 Outside External Jaw 22 1 R Outside External Jaw 3 1 S Micro Lathe Not 5 1 Figure 1 Inventory M1015 6 x 10 Mini Lathe Cleaning the Lathe The machined surfaces and other unpainted parts of your 6 x 10 Mini Lathe are coated with a waxy grease that protects them from corrosion during shipment Clean this grease off with a solvent cleaner or citrus based degreaser DO NOT use chlorine based solvents such as brake parts cleaner or acetone if you happen to splash some onto a painted surface you will ruin the finish A CAUTION ALWAYS work in well ventilated areas far from possible ignition sources when using solvents to clean machinery Many solvents EE E ERE are toxic when inhaled or AWARNING NEVER use flammables such as gas or other petroleum based solvents to clean your machine These products
7. XM1015015 ROUND CAP SCREW M4 X 12 XPSB38M CAP SCREW M5 8 X 25 XM1015016 80MM 3 JAW CHUCK XPSB12M CAP SCREW 8 1 25 X 40 XPSS57M SET SCREW M5 8 X 20 XM1015090 CRESENT SEAT XM1015021 TAILSTOCK QUILL XM1015091 TOOL REST SHAFT XPSB15M CAP SCREW 5 8 20 XM1015092 TOOL REST XPSS24M SET SCREW M5 8 8 XM1015093 CROSS SLIDE WEDGE XM1015025 TAILSTOCK SCREW XPNO4M HEX NUT M4 7 XPK39M KEY 2 X 2 X 10MM XPSS49M SET SCREW 4 7 X 16 XM1015027 XM1015028 SCREW BASE SPACE RING XM1015096 XM1015098 CROSS SLIDE LEADSCREW NUT XM1015030 HANDWHEEL XM1015099 CONNECT BLOCK XM1015031 ROTATE SMALL HANDLE XM1015102 GIB STRIP XM1015032 HANDLE SCREW XM1015104 CROSS SLIDE NUT XM1015033 CAP NUT M6 1 25 XM1015105 SADDLE XPSS25M SET SCREW M6 1 0 X 20 XM1015108 CROSS SLIDE SCREW XM1015037 XPSB40M BASE PLATE CAP SCREW 8 1 25 X 35 XM1015110 XM1015111 SCALE LABEL 1 LEADSCREW BRACKET XM1015039 WEDGE XM1015113 DIAL SCALE XM1015040 BED LEAD RAIL XM1015114 MOON CLIP XM1015041 LOCK HANDLE XM1015120 TIMING BELT 1 5 X 83 X 10 XM1015042 SCREW BRACKET XM1015121 DATA LABEL XPSB20M CAP SCREW 5 8 14 XLABEL 12 READ MANUAL LABEL XM1015044
8. eei Li pd dE SAFETY RU HE DER E M Standard Safety InstrucHors neva tues ar Meer ease Additional Safety Instructions for 6 x 10 Mini Lathes Avoiding Potential Injuries ELECTRICAL la eau on geret t vae FEN UE Que EU NES 110V OpetatlOnz i oi t HERE Ere riv te cx rp Er snd yoo se Grounding UP wissen cis E Baier ta SPERO enr line Cleaning the Lathe Modes ay doceat Da Machine Placement daa ed LEER ER Mountine the e n arces waa ere oa Ch ck Installatioll ROCA E ELA CU C Eod ao I x Replacing JAWS ee es beet ess Tailstock Schi cu TE at ES Test Run Start up and Lathe Breaks doccia odes be nidore ks de deo enn aridam datas 18 Loading Workpiece scias eati ess Nh rade na ta abor kp a e t ea d epa Ada n Fa m 19 n Using the Cross Slide and Tool 19 2 Auto and Manual Feed
9. B Spindle Speed Dial Allows you to control the spindle RPM from 100 to 2000 102 C Gearbox Cover Allows you to access all drive gears and make easy gear changes for threading operations D Three Jaw Chuck Holds and centers rods shafts and tubes for machining purposes E Chuck Safety Cover Helps keep tools or hands from entangling with chuck F Tool Rest Holds bits for lathe operations G Apron Saddle and Cross Slide Allow for tool rest installation and other fixtures 1 Dead Center Holds an indexed workpiece in alignment with the chuck Tailstock Holds chuck arbors live centers dead centers and other taperd shank tools Quill Positioning Handwheel Allows for incremental movement of the quill and live or dead center Lead Screw Handwheel Allows for man ual feed of the apron Quill Lock Knob Locks the quill in place for lathe operations Cross Slide Handwheel Gives precise movement of the cross slide tool rest Emergency Stop Button Immediately shuts off power to the lathe allowing chuck to stop rotation Lead Screw Clutch Control Dial Toggles the feed between gear driven and manu al control Rotation Direction Dial Toggles the chuck rotation Fuse 2 Amp Protects the circuit board from overload Power ON Light Green Indicates the lathe has power M1015 6 x 10 Mini Lathe SAFETY READ MANUAL BEFORE OPERATING MACHINE FAILURE TO FOLLOW INS
10. DIAL SCALE XPNO4M HEX NUT M4 7 XM1015051 SCALE LABEL 1 XPW05M FLAT WASHER 4MM XM1015053 LEADSCREW XM1015125 HINGE XPSS14M SET SCREW M8 1 25 X 12 XPSB23M CAP SCREW 4 7 X 12 XM1015055 CLUTCH ROTATE KNOB XPSB18M CAP SCREW M4 7 X 8 XPSB17M CAP SCREW 4 7 X 10 XM1015128 CHANGE GEAR COVER XM1015057 XM1015058 DAM BOARD UNPLUG SHAFT XM1015129 XM1015130 POWER PLUG SPECIAL SCREW XPSB48M CAP SCREW M6 1 0 X 35 XM1015131 CHUCK GUARD MICRO SWITCH XM1015060 BED BASE XM1015133 CANTILEVER XM1015061 STEEL BALL 5mm XPW03M FLAT WASHER 6MM XM1015062 COMPRESSION SPRING XPLWO3M LOCK WASHER 6MM XPSSO1M SET SCREW M6 1 0 X 10 XPSBO2M CAP SCREW M6 1 0 X 20 XM1015065 GIB 30 XPSB14M CAP SCREW 8 1 25 X 20 M1015 6 x 10 Mini Lathe e Try H z PART XPLWOAM Parts List DESCRIPTION LOCK WASHER 8MM REF PART XM1015166 DESCRIPTION MOTOR SPEED CONTROL XPWO1M FLAT WASHER 8MM XM1015167 EMERGENCY STOP SWITCH XM1015142 XM1015143 SPECIAL THUMBSCREW 4 7 X 8 SPECIAL WASHER XM1015168 XM1015169 FORWARD OFF REVERSE SWITCH GREEN LAMP ASSY XM1015144 SUPPORT PLATE XM1015170 FUSE AND HOLDER XPS08M PHLP HD SCR M5 8 X 12 XM1015171 C
11. see Figure 12 6 Carefully remove the tailstock and base without changing the adjustment and tighten the cap screw 7 Reinstall the tailstock and recheck the alignment e f the alignment is off repeat Steps 4 through 6 until the alignment is correct e f the alignment is correct reinstall the tailstock with the two cap screws and the gib see Figure 13 15 gt Tailstock Figure 12 Alignment Dowel Figure 13 Tailstock installed M1015 6 x 10 Mini Lathe Centers The Model M1015 lathe is supplied with a HSS MT 1 dead center A live center 4 jaw chuck and other lathe acces NO TICE A sories are available through your SHOP FOX dealer Failure to keep dead center point well lubricated will damage dead center and workpiece The dead center is used in the tailstock to support workpieces When used in the tailstock make sure to keep the dead center point and workpiece lubricated with a dab of grease To install a dead or live center do these steps 1 Feed the quill out about 1 2 so that the dead cen ter can be inserted 2 Insert the dead center into the quill opening Matching tapers provide the locking action see Figure 14 3 Move the tailstock into position and lock in place 4 Feed the quill into the workpiece Figure 14 I
12. a workpiece do these steps 1 With the chuck key open the jaws so the workpiece lays flat against the chuck face and jaw step or fits in the through hole For jaw and work holding options see Figure 17 2 Turn the chuck by hand to make sure you have even contact with all three jaws and the workpiece is not off center If the workpiece is off center loosen the jaws and adjust the workpiece If the workpiece is seated correctly tighten the chuck key until all jaws clamp the workpiece tightly Using the Cross Slide and Tool Holder The cross slide handwheel Figure 18 has a graduated dial for 0 001 feed increments and controls the in and out movement of the cross slide table The cross slide table has T nut slots for mounting cutting accessories that are available through your SHOP FOX dealer The adjustable tool holder which can hold a variety of cutters is mounted on the cross slide table with a T nut assembly The horizontal angle of cut is adjusted by loosening the 6mm T nut cap screw and rotating the tool holder The vertical angle of cut is adjusted by loosening the tool holder cap screws and tilting the tool and adjust able crescent 19 AWARNING Securely clamp your workpiece and remove the chuck key Thrown objects from a lathe can cause serious injury or death to the operator and to bystanders many feet away
13. have low flash points and present the risk of explosion and severe personal injury us ingested Use care when disposing of waste rags and towels to be y sure they DO NOT create fire or environmental hazards Machine Placement e Work Surface Load Your 6 x 10 Mini Lathe weighs approximately 64 lbs and has a 19 3 4 x 4 footprint Considering the weight of the workpiece and other tools on the table make sure the work Figure 2 Minimum safe working surface can hold this total weight and the lathe is clearances high enough so you do not have to lean over while AWARNING using the machine e Working Clearances Consider existing and anticipated needs size of material to be processed through the machine and space for auxiliary stands work tables or other machinery when establishing a location for your 6 x 10 Mini Lathe see Figure 2 e Lighting Lighting should be bright enough and positioned to eliminate shadow and prevent eye MAKE your shop child safe Ensure strain that your workplace is inaccessible to youngsters by closing and locking all e Electrical Electrical circuits must be dedicated or entrances when you are away NEVER large enough to handle amperage requirements allow untrained visitors in your shop Outlets must be located near each machine so when assembling adjusting or operat power or extension cords a
14. knob Figure 15 is turned to the manual position and move the cross slide assembly to the far right away from the chuck 4 Turn the speed dial Figure 15 completely counter clockwise to the 0 RPM selection 5 Using the rotation selector knob Figure 15 select the F forward position 6 Plug the lathe in and the green light should be lit Stop Switch see Figure 16 i Clutch Knob If the light is not lit and you know that you have power to the lathe turn the emergency stop switch Figure 16 Lathe control panel clockwise until it pops out and the light illuminates 2 lt 7 Turn the speed dial until the spindle just begins to turn smoothly and let the lathe run at this speed for one minute e f the orange light Figure 16 illuminates or the spindle fails to turn the fuse could be missing so install the spare fuse 8 Turn the speed dial to the mid setting and let the lathe run for two minutes 9 Turn the speed dial to the maximum RPM setting and let the lathe run for two minutes and then turn OFF the lathe The spindle is now broken in prop erly 18 M1015 6 x 10 Mini Lathe Ao FOX H 2 Loading a Workpiece This lathe comes with a 3 jaw chuck which will hold most workpieces For more holding options a 4 jaw chuck and face plate are available through your SHOP FOX dealer To load
15. skills for general lathe operations CAUTION Install the chuck correctly An improperly installed chuck may loosen and launch from the lathe causing severe injury PINCH HAZARD Protect your hands and precision ground bedways with plywood To install the three jaw chuck do these steps when removing lathe chuck The heavy weight of a falling chuck can cause seri 1 UNPLUG THE LATHE ous injury 2 Lay a piece of plywood over the bedways to protect the precision ground surfaces from damage and to prevent your fingers from being pinched Mounting Flange 3 Using the 3mm hex wrench make sure that the three mounting flange retaining cap screws are tight see Figure 4 4 Invert the chuck and make sure that the studs are tight and bottomed in the chuck with the 3mm hex wrench 5 Measure the stud protrusion and make sure that the studs extend at least 1 2 from the chuck when tight see Figure 5 If for any reason the studs do not protrude at least 1 2 contact Woodstock International for longer studs Or for faster stud replacement you can pur chase three M6 1 0 x 25 set screws from a local hardware or automotive parts store 55 15 Q3N3ONVH Figure 5 Checking stud protrusion 12 M1015 6 x 10 Mini Lathe 6 Align and seat the chuck onto the chuck mounting flange and install th
16. 1015 has been carefully pack aged for safe transporting If you notice the machine has been damaged please contact your authorized SHOP FOX dealer immediately Inventory If any parts are missing find the part number in the back of this manual and contact Woodstock International Inc at 360 734 3482 or at tech support shopfox biz AWARNING SUFFOCATION HAZARD Immediately discard all plastic AWARNING fis READ and understand this instruction manual before using this lathe Serious personal injury may occur if safety and operational information is not under stood and followed bags and packing materials to eliminate choking suffocation hazards for children and ani mals The following is a description of the main components shipped with the SHOP FOX Model M1015 Lay the components out to inventory them and refer to the list below and Figure 1 Main Contents Hex Wrench GMM iussus erra morena wer 1 B Wrench 4 1 C Hex Wrench hann 1 D Hex Wrench a eseveko oed uer kn Tua der p ova Ee ua 1 E Spanner Wrench 28 32 1 F Crescent Tool 1 Tool Rest eee xr e eno ERE E 1 Dead 1 Open End Wrench 5 5mm x 7mm 1
17. 5 6 x 10 Mini Lathe Notes 32 M1015 6 x 10 Mini Lathe SHOP FOX Notes 33 M1015 6 x 10 Mini Lathe Warranty Woodstock International Inc warrants all SHOP FOX machinery to be free of defects from work manship and materials for a period of two years from the date of original purchase by the original owner This warranty does not apply to defects due directly or indirectly to misuse abuse negligence or accidents lack of maintenance or reimbursement of third party expenses incurred Woodstock International Inc will repair or replace at its expense and at its option the SHOP FOX machine or machine part which in normal use has proven to be defective provided that the original owner returns the product prepaid to the SHOP FOX factory service center or authorized repair facility designated by our Bellinsham WA office with proof of their purchase of the product within two years and provides Woodstock International Inc reasonable opportunity to verify the alleged defect through inspection If it is determined there is no defect or that the defect resulted from causes not within the scope of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any particular purpos
18. HANGE SWITCH XPNO1M HEX NUT M6 1 0 XM1015172 ORANGE LAMP ASSY XPW03M FLAT WASHER 6MM XPSBO3M CAP SCREW M5 X 8 XM1015148 COMPRESSION SPRING XM1015174 REAR SPLASH GUARD XM1015149 XM1015150 SPACING RING COVER FOR SPINDLE BOX XM1015175 XM1015224 SPACING RING BEARING SLEEVE XM1015151 PC BOARD BOX XM1015225 CHANGE GEAR 19 TEETH XM1015152 LOCK CONNECT XM1015226 CHANGE GEAR 24 TEETH XM1015153 PC BOARD XM1015227 CHANGE GEAR 36 TEETH XM1015154 TAILSTOCK CASTING XM1015228 CHANGE GEAR 40 TEETH XM1015155 ROTATE SPINDLE XM1015229 CHANGE GEAR 42 TEETH XPK105M KEY 3X 3 X 6MM XM1015230 CHANGE GEAR 45 TEETH XM1015157 PROTECT COVER FOR CHUCK XM1015231 XPSB18M CAP SCREW M4 7 X 8 XM1015232 CHANGE GEAR 50 TEETH XM1015159 SWITCH LABEL XM1015233 CHANGE GEAR 54 TEETH XM1015160 HUB XM1015234 CHANGE GEAR 57 TEETH XM1015161 TIMING PULLEY XM1015235 CHANGE GEAR 60 TEETH XM1015162 XM1015163 CHECK RING 8MM MOTOR XM1015236 CHANGE GEAR 48 TEETH CHANGE GEAR 72 TEETH XM1015163 1 MOTOR BRUSH AND HOLDER XPK98M KEY 3 X 3 X 16MM 31 237 XM1015237 CHANGE GEAR 76 TEETH 238 XM1015238 CHANGE GEAR 90 TEETH M101
19. MODEL M1015 6 X 10 MINI LATHE INSTRUCTION MANUAL Phone 360 734 3482 On Line Technical Support tech support shopfox biz COPYRIGHT JANUARY 2005 BY WOODSTOCK INTERNATIONAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL INC A 6841CR Printed in China WARNING Some dust created by power sanding sawing grind ing drilling and other construction activities con tains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well venti lated area and work with approved safety equip ment such as those dust masks that are specially designed to filter out microscopic particles 2 3 Jg c A 2 USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST D Contents INTRODUCTION nnn Woodstock Technical Support zi successors dock boe sunu aao xd aer do eiu nA About Your New 6 x 107 Mini Lathe ee dro nt dean apa dn hn pen SPECITCAUIONS
20. N Woodstock Technical Support We stand behind our machines In the event that questions arise about your machine parts are miss ing or a defect is found please contact Woodstock International Technical Support at 360 734 3482 or send e mail to tech supporteshopfox biz Our knowledgeable staff will help you troubleshoot prob lems and send out parts for warranty 2 gt a 2 If you need the latest edition of this manual you can download it from http www shopfox biz If you still have questions after reading the latest manual or if you have comments please contact us at Woodstock International Inc Attn Technical Support Department P O Box 2309 Bellingham WA 98227 About Your New 6 x 10 Mini Lathe Your new SHOP FOX 6 x 10 Mini Lathe has been specially designed to provide many years of trouble free service Close attention to detail ruggedly built parts and a rigid quality control program assure safe and reliable operation The Model M1015 Mini Lathe is a perfect lathe for someone who wants a durable and well designed machine that can fit in a small location This Mini Lathe gives model makers toolmakers gun hobbyists and the weekend machinist a way to economically produce small precision parts threaded parts fit tings and dies Woodstock International Inc is committed to customer satisfaction in providing this manual It is our intent to make sure all th
21. TRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY T Indicates an imminently hazardous situation which if not avoided WILL DANG E R result in death or serious injury A Indicates a potentially hazardous situation which if not avoided COULD WAR NING result in death or serious injury Indicates a potentially hazardous situation which if not avoided MAY ACAUTION result in minor or moderate injury This symbol is used to alert the user to useful information about proper NO TICE operation of the equipment and or a situation that may cause damage to the machinery Standard Safety Instructions 1 Thoroughly read the Instruction Manual before operating your machine Learn the applications limitations and potential hazards of this machine Keep the manual in a safe and convenient place for future reference 2 Keep work area clean and well lighted Clutter and inadequate lighting invite potential hazards 3 Ground all tools If a machine is equipped with a three prong plug it must be plugged into a three hole grounded electrical receptacle or grounded extension cord If using an adapter to aid in accom modating a two hole receptacle ground using a screw to a known ground 4 Wear eye protection at all times Use safety glasses with side shields or safety goggles that meet the appropriate standards of the American National Standards Institute ANSI 5 Avoid dangerous environments Do not operate this machine in wet or open flame env
22. a bystander CHANGING GEARS The lathe must be turned OFF and the spindle brought to a complete stop before opening the gear cover and starting to change gears PROTECTING YOUR FINGERS AND THE BEDWAY When removing the chuck wear gloves and always place wood or rags on the bedway to protect it from the chuck if dropped PREVENTING CHUCK CRASH Check tool and tool post clearance chuck clearance and saddle clearance and make sure that the auto feed is disengaged before starting the lathe AVOIDING MOTOR OVERLOAD Always use the appropriate feed and speed rates AVOIDING HAND INJURY Keep hands clear of rotating chuck and never attempt to slow or stop the lathe chuck by using your hand OPERATING THE LATHE SAFELY Never walk away while the lathe is running always turn it OFF first AVOIDING HAIR AND CLOTHING ENTANGLEMENT Tie up long hair Hair hanging down in a ponytail still poses a risk of entanglement with moving parts Roll up or button loose sleeves and tuck in loose shirts M1015 6 x 10 Mini Lathe Avoiding Potential Injuries Figure 1 Always protect the bedways with wood when retooling and unplug the lathe EN A Figure 2 Always wear safety glasses when using Figure 4 Never leave chuck key inserted in the the lathe chuck Figure 3 Never attempt to use hands to stop Figure 5 Never use the lathe wi
23. afety by ejecting parts or broken tools To change gear ratios to cut threads do these steps 1 Determine the needed TPI 2 Examine the gear ratio threading chart shown in Figure 23 and select the needed gear ratios Note In some selections gears on the shafts are not meshed These gears merely act as spacers to press against the meshed gear For example in the 16 TPI selection the 24 tooth gear is acting as a spacer to hold the 50 tooth gear The lines between the numbers indicate which gears mesh 3 UNPLUG THE LATHE 4 Remove the appropriate gear s and install the selected gear s You must make sure that the gears have a slight backlash looseness between all teeth that mesh with each other If a piece of note paper can be fed between the meshed gear teeth this gap has sufficient backlash Otherwise the machine will be noisy and gear life will be reduced Note In most cases it is necessary to move the gear bracket so you can mesh the new gears together with the correct backlash Use a 4mm hex wrench to loosen the gear bracket lock screw shown in Figure 24 and reposition the gear bracket 5 Rotate the chuck by hand and observe the gearing operation Look for any problems with incorrect backlash and meshing Re adjust as required 6 If all is well close the gearbox safety cover and secure it shut 22 Location 16 18 w 3 Location 19 TPI 20 TPI wr
24. ate all machined metal surfaces and parts often Remove chips as they accumulate Preventative measures like this will help keep your lathe running smoothly 24 MAKE SURE that your machine is AWARNING unplugged during all maintenance pro cedures If this warning is ignored seri ous personal injury may occur M1015 6 x 10 Mini Lathe FOX SERVICE General This section covers the most common service adjustments or procedures that may need to be made during the life of your machine If you require additional machine service not included in this section please contact Woodstock International Technical Support at 360 7343482 or send e mail to tech support shopfox biz Cross Feed and Saddle Backlash The amount of backlash can be found by turning the cross slide handwheel in one direction and then turning the handwheel the other direction When the cross slide begins to move the backlash is indicated by the amount of handwheel free movement before it begins to move the cross slide During the life of your lathe you may find it necessary to remove backlash that may develop in the cross slide This service check and adjustment also applies to the saddle and manual feed handwheel To remove excessive backlash in the cross feed or saddle do these steps 1 Loosen the gib screw jam nuts on the cross slide or saddle see Figure 27 2 Using a 2mm
25. aterial of your workpiece Workpiece Material Cutting Speed sfm Aluminum amp alloys 300 A WAR N G Brass amp Bronze 150 Failure to follow RPM and feed rate guidelines may Copper 100 threaten operator safety from ejected parts or bro Cast Iron soft 80 Ken Cast Iron hard 50 Mild Steel 90 2 Determine the final diameter in inches for the cut Cast Steel 80 you are about to take Alloy Steel hard 40 3 Use the following formula to determine the needed Tool Steel 50 RPM for your operation Stainless Steel 60 Titanium 50 Plastics 300 800 4 When you are ready to cut turn the speed dial to Wood 300 500 your selected RPM see Figure 22 Cutting Speed x 4 Diameter of cut RPM Note For carbide cutting tools double the cutting speed These values are a guideline only Refer to the MACHINERY S HANDBOOK for more detailed informa tion Figure 21 Cutting speed table for HSS cutting tools gt m gt Z Figure 22 Speed Dial 21 2 a M1015 6 x 10 Mini Lathe and Gear Selection The Model M1015 lathe can cut threads of 16 18 19 20 and 24 threads per inch TPI Below are instructions for selecting the gear ratios to cut your needed thread AWARNING Failure to follow RPM and threading guidelines may threaten operator s
26. e are hereby limited to the duration of this written warranty We do not warrant that SHOP FOX machinery complies with the provisions of any law or acts no event shall Woodstock International Inc s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Woodstock International Inc shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products Every effort has been made to ensure that all SHOP FOX machinery meets high quality and durabil ity standards We reserve the right to change specifications at any time because of our commitment to continuously improve the quality of our products HOP FOX Qs M1015 6 x 10 Mini Lathe Warranty Registration Name Street City State Zip Phone Email Invoice Model Serial Dealer Name Purchase Date The following information is given on a voluntary basis It will be used for marketing purposes to help us develop better products and services Of course all information is strictly confidential 1 How did you learn about us Advertisement Friend Local Store Mail Order Catalog Website Other 2 How long have you been a woodworker metalworker 0 2 Years 2 8 Years 8 20 Years 20 Years 3 How of your machines or tools are Shop Fox
27. e information necessary for safety ease of assembly practical use and durabil ity of this product be included Specifications Vo EE yr ier er RE 1 5 HP 1 2A 110V Single Phase Drive System ELA Internal Tooth Belt Overall Size ideis So teed tees fede eae eens ERR RR REIR 11 W x 8 T x 24 1 4 L Distance Between Centers 10 Swine Over Bed II c 6 Gross Slide Travels cee Re seh Dua Stews QUIT ERE ETUR TE 2 3 8 Spindle BORE ssa Ch a te eS are 3 8 Spindle Speed a a dA laces 100 2000 RPM 10 Spindle QA iene nas eens MT 2 TailstOck Taper i iiie ed au sa oad RET EET TS MT 1 Threads Standard eere seen e tangent avs 16 18 19 20 24 TPI Approximate Machine 64 lbs M1015 6 x 10 Mini Lathe OP FOX os 8 Controls and Features Z 3 Jg c A z A Reset Light Orange When lit it indicates that an overload or potentially unsafe action has taken place You must reset the machine and DO NOT repeat the unsafe action
28. e three M6 1 hex nuts onto the studs see Figure 6 7 Using a 10mm wrench tighten the hex nuts until snug see Figure 7 8 By hand rotate the chuck and make sure the chuck is fully seated into the chuck mounting flange Figure 7 Tightening the chuck retaining hex nuts 13 M1015 6 x 10 Mini Lathe Replacing Jaws The Model M1015 lathe chuck comes with two sets of hardened steel jaws The outside jaws are used to hold the workpiece from the outer diameter The inside jaws Figure 8 are for holding larger work usually from the inside diameter The inside jaws can hold a workpiece from the outside when held in the central position The jaws are numbered 1 3 Figure 8 and must be installed in this sequence as described below To install the three jaw chuck do these steps 1 UNPLUG THE LATHE 2 Lay a piece of plywood over the bedways to protect the precision bedways 3 Insert the chuck key into the chuck and turn coun terclockwise until the chuck jaws slide from the chuck one at a time 4 Turn the chuck key clockwise until you find the lead thread see Figure 9 5 Locate the alternate jaws 1 2 and 3 and insert jaw 81 into the channel that is showing the lead thread see Figure 9 6 While holding inward pressure against the jaw turn the chuck key clockwise until the jaw is engaged with the lead thread 7 Moving in a counterclockwise direction r
29. epeat Step 6 on jaw 72 and 73 Figure 10 until all three jaws come together at the center of the chuck If the jaws do not come together evenly repeat Steps 3 through 7 until the jaws do 14 Figure 8 Extra chuck jaws inside clamping type Figure 10 Lead thread coming in to view for jaw 3 M1015 6 x 10 Mini Lathe e FOX H 2 Tailstock Alignment The tailstock Figure 13 of the Model M1015 lathe is used to support workpieces with the use of a live or dead center When fitted with a drill chuck and an MT 41 arbor to mount the chuck to the tailstock the chuck will hold a center drill to drill or bore holes in the center of a part The tailstock comes from the factory aligned with the spindle centerline However if you find that the tailstock is out of alignment you will have to re adjust it To align the tailstock do these steps 1 UNPLUG THE LATHE 2 Remove the two cap screws gib and then the tailstock 3 With the tailstock removed Figure 11 use a 6mm hex wrench to loosen the base to tailstock cap screw 4 Setthe tailstock onto the bedway and without the gibs make sure the tailstock is against the bedway and install a drill bit or dowel into the chuck 5 Slide the tailstock to the dowel end and adjust the tailstock so the dead center is aligned with the cen ter of the dowel
30. gear bracket so you can mesh the new gears together with the correct backlash Use a 4mm hex wrench to loosen the gear bracket lock screw shown in Figure 26 and reposition the gear bracket 5 Rotate the chuck by hand and observe the gearing operation Look for any problems with incorrect backlash and meshing Re adjust as required 6 If all is well close the gearbox safety cover and secure it shut 23 Feed Rate Feed Rate Location pem quoc _ pw ec 4 Figure 25 Gear ratio feed chart Figure 26 Gear Bracket Adjustment o z m gt 2 lt lt 2 S M1015 6 x 10 Mini Lathe FOX MAINTENANCE General Regular periodic maintenance on your SHOP FOX Model M1015 will ensure its optimum performance Make a habit of inspecting your machine each time you use it Check for the following conditions and repair or replace when necessary Loose chuck mounting nuts Worn switch or faulty safety features Worn or damaged cords and plugs Damaged drive belt Loose or damaged gearing Any other condition that could hamper the safe operation of this machine Cleaning and Lubrication Make sure to unplug the lathe before cleaning it Chips and drops of some cutting fluids left on machined sur faces will rust your machine Clean and lubric
31. hex wrench in an alternating pattern carefully tighten the gib screws slightly until the backlash is just removed Do not overtighten the gib screws or the ways and lead screws will wear prema turely 3 Test after each adjustment until the backlash is removed and the handwheels are easily turned 4 Hold the gib screws and snug the jam nuts 25 AWARNING MAKE SURE that your machine is unplugged during all service proce dures If this warning is ignored seri ous personal injury may occur Figure 27 Gib adjustment locations M1015 6 x 10 Mini Lathe Replacing Belt The belt on this lathe should last the life of the machine However should you need to replace the belt for any rea son the process is very simple To replace the belt on the lathe do these steps Motor Cap Screws Bracket 1 UNPLUG THE LATHE AR vi Hex n 2 Open the end cover door 3 Using a 4mm hex wrench loosen the gear bracket lock screw and let the gear bracket fall away from the drive position see Figure 7 4 Using a 5mm hex wrench loosen the motor cap screws Figure 7 and remove the belt Figure 7 7 mmm 5 Install the new belt making sure the belt lugs mesh with the pulley lug grooves 6 Adjust and tighten the motor cap screws so the belt has approximately 4 of deflection in the middle when pushed slig
32. htly 7 Reposition the gear bracket so the gears are meshed with slight backlash and tighten the gear bracket lock screw 8 Close gearbox safety cover 26 M1015 6 x 10 Mini Lathe FOX 8 Replacing Motor Brushes Should you ever need to replace the motor brushes do these steps 1 UNPLUG THE LATHE 2 Unscrew four Phillips screws and remove the splash guard 3 Unscrew two brush holders and replace the brushes in the brush bore see Figure 28 4 Reinstall the brush holders and the splash guard Replacing Electrical Controls The following is a list of the electrical components that control motor operation Electrical repairs are made by unplugging the lathe removing the control panel or the circuit board panel and replacing the electrical part at fault Refer to the list below for description and part number and see Figures 29 and 30 for part location A Fwd N Rev Control Switch XM1015168 B Green Power Light 1015169 C Orange Reset Light 1015172 D Fuse and Holder 1015170 E Spindle Speed Control Dial XM1015166 F Emergency Stop Switch XM1015167 G Motor Speed Circuit Board XM1015153 H Chuck Guard Safety Micro Switch XM1015131 27 Brush Brush Holder VP
33. ironments Airborne dust particles could cause an explosion and severe fire hazard 6 Ensure all guards are securely in place and in working condition 7 Make sure switch is in the OFF position before connecting power to machine 8 Keep work area clean free of clutter grease etc 9 Keep children and visitors away Visitors must be kept at a safe distance while operating unit 10 Childproof your workshop with padlocks master switches or by removing starter keys 11 Stop and disconnect the machine when cleaning adjusting or servicing M1015 6 x 10 Mini Lathe e Try H z 12 13 14 15 16 17 18 19 20 21 22 23 24 Do not force tool The machine will do a safer and better job at the rate for which it was designed Use correct tool Do not force machine or attachment to do a job for which it was not designed Wear proper apparel Do not wear loose clothing neck ties gloves jewelry and secure long hair away from moving parts Remove chuck keys rags and tools Before turning the machine on make it a habit to check that all chuck keys and wrenches have been removed Avoid using an extension cord But if you must use one examine the extension cord to ensure it is in good condition Immediately replace a damaged extension cord Always use an extension cord that uses a ground pin and connected ground wire Use an extension cord that meets the amp rating
34. lect a better tool for the intended operation 3 Too much play in gibs 3 Tighten gibs Can t remove tapered tool 1 Quill had not retracted all the way 1 Turn the quill handwheel until it forces taper out from quill back into the tailstock of quill 2 Debris was not removed from 2 Always make sure that taper surfaces are clean taper before inserting into quill 28 e OP FOX M1015 6 x 10 Mini Lathe H z 29 M1015 6 x 10 Mini Lathe PART XM1015001 Parts List DESCRIPTION SPINDLE BOX REF PART XPRP37M DESCRIPTION ROLL PIN 3 X 14 XM1015002 BEARING 30205 XM1015068 CLUTCH BRACKET XM1015003 XM1015004 OIL SEAL RING SPACING RING 11 XM1015069 XPK104M CLUTCH KEY 3X 3 X 22MM XM1015005 SPINDLE TIMING PULLEY XM1015071 SHAFT XM1015006 SPACING RING 1 XPK101M KEY 3 X 3 X 14MM XM1015007 SPINDLE GEAR XM1015073 GEAR SHAFT BRACKET XM1015008 SMALL ROUND NUT M8 X 1 5 XPNO6M HEX NUT M5 8 XM1015009 FRONT OIL SEAL RING XM1015076 SUPPORT PLATE XM1015010 XM1015011 KEY 6 X 6 X 36MM SPINDLE XPW05M XM1015082 FLAT WASHER 4MM GEAR SLEEVE XPNO1M HEX NUT M6 1 0 XM1015083 GEAR SHAFT XPSS12M SET SCREW M6 1 0 X 25 XPSBO3M CAP SCREW M5 8 X 8 XM1015014 CHUCK FLANGE XM1015085 SPACING RING
35. nserting dead center Note Make sure there is a center drilled hole in the end of workpiece for the dead center If a hole is not drilled you will have to use a center drill 5 Lock the quill into place once the live center and the part rotate together Note The quill may need to be adjusted during operation Note To remove the dead center retract the quill until the dead center pops free 16 M1015 6 x 10 Mini Lathe e Try H z OPERATIONS General The Model M1015 lathe will perform many types of opera tions that are beyond the scope of this manual Many of these operations can be dangerous or deadly if performed incorrectly The instructions in this section are written with the under standing that the operator has the necessary knowledge and skills to operate this machine If at any time you are experiencing difficulties performing any operation stop using the machine If you are an inexperienced operator we strongly recom mend that you read books trade articles or seek training from an experienced lathe operator before performing any unfamiliar operations Above all your safety should come first For basic lathe operation these are the general sequence of events 1 Read and understand this Instruction Manual 2 Isolate the order of machining operations for your workpiece and determine the material type 3 Select and inspect the cutting tool for sharpness and t
36. on the motor nameplate If the motor is dual voltage be sure to use the amp rating for the voltage you will be using If you use an extension cord with an undersized gauge or one that is too long excessive heat will be generated within the circuit increasing the chance of a fire or damage to the circuit Keep proper footing and balance at all times Lock the mobile base from moving before feeding the workpiece into the machine Do not leave machine unattended Wait until it comes to a complete stop before leaving the area Perform machine maintenance and care Follow lubrication and accessory attachment instructions in the manual Keep machine away from open flame Operating machines near pilot lamps or open flames creates a high risk if dust is dispersed in the area Dust particles and an ignition source may cause an explo sion Do not operate the machine in high risk areas including but not limited to those mentioned above If at any time you are experiencing difficulties performing the intended operation stop using the machine Then contact our technical support or ask a qualified expert how the operation should be performed Be aware that certain materials may cause an allergic reaction in people and animals especially when exposed to fine dust Make sure you know what type of material dust you will be exposed to and the possibility of an allergic reaction Habits good and bad are hard to break Develop good habits in your sho
37. p and safety will become second nature to you M1015 6 x 10 Mini Lathe Additional Safety Instructions for 6 x 10 Mini Lathes AWARNING A CAUTION READ and understand this entire instruction manual before using this machine Serious personal injury may occur if safety and operational information is not understood and fol lowed DO NOT risk your safety by not reading USE this and other machinery with caution and respect Always consider safety first as it applies to your individual working conditions No list of safety guidelines can be complete every shop environment is different Failure to follow guidelines could result in serious personal injury damage to equipment or poor work results 10 11 12 LEARNING ABOUT THE LATHE Read and understand this manual before operating this machine CLEANING THE LATHE Never clean chips by hand use a brush and never clear chips while the lathe is turning USING LATHE CUTTING TOOLS Always use the right cutter for the job and make sure they are sharp The right tool decreases strain on the lathe components and provide a better finish USING THE CHUCK KEY Always remove the chuck key after use and never walk away from the lathe when the key is in the chuck USING THE CHUCK Make sure the chuck securely holds the workpiece before starting lathe A workpiece thrown from the chuck will severely injure you or
38. re clear of high traffic ing equipment areas Follow local electrical codes for proper installation of new lighting outlets or circuits 10 Ss OP FOX M1015 6 x 10 Mini Lathe H Mounting the Lathe Bolt this lathe to a tool table or workbench Refer to Figure 3 for hole layout Never use this lathe unless it is securely mounted to a stable surface z Work Bench For these steps gather these items Safety Glasses Drill 1 4 Drill Bit Center Punch Hex Bolt M6 1 0 3 Flat Washer 6mm 3 To mount the lathe to the workbench do these steps Figure 3 Drill pattern 1 Put on your safety glasses 2 Position the lathe where you want it keeping in mind the clearances suggested in Figure 2 3 Transfer the bolt pattern from Figure 3 to the work bench top with the center punch 4 Drill three 1 4 mounting holes in the workbench top 5 Position the lathe over the mounting holes and secure it to the workbench with the three washers hex bolts of required length 11 M1015 6 x 10 Mini Lathe Chuck Installation Three jaw chucks feature hardened steel jaws that self center the workpiece within 0 002 0 003 An extra set of AWAR N NG jaws is included for machining larger workpieces The instructions listed below are written with the expec tation that the operator has the necessary knowledge and
39. re out of adjustment 1 Tighten gib screw s slightly and lubricate handwheel has sloppy bedways operation 2 Handwheel is loose 2 Tighten handwheel fasteners 3 Lead screw mechanism worn or 3 Tighten any loose fasteners on lead screw mecha out of adjustment nism Cross feed or manual 1 Gibs are loaded up with shavings 1 Remove gibs clean shavings from bedways and feed handwheel is hard to dovetails lubricate and readjust gibs move 2 Gibs are too tight 2 Loosen gib screw s slightly and lubricate bedways 3 Lubricate bedways and handles 3 Bedways are dry Loud repetitious noise 1 Gears not aligned in headstock or 1 Adjust gears and establish backlash coming from machine no backlash 2 Broken gear or bad bearing 2 Replace broken gear or bearing 3 Workpiece is hitting stationary 3 Stop lathe immediately and corrct interferrance object problem Machine bogs down during 1 Excessive depth of cut 1 Decrease depth of cut operation 2 RPM or feed rate wrong for cutting 2 Refer to RPM feed rate chart for appropriate rates operation 3 Dull cutter 3 Sharpen or replace cutter 4 Bad motor or brush 4 Replace brushes or motor Tailstock quill will not 1 Quill lock knob is tightened down 1 Turn knob counterclockwise feed out of tailstock Bad surface finish 1 Wrong RPM or feed rate 1 Adjust for appropriate RPM and feed rate 2 Dull tooling or poor tool selection 2 Sharpen tooling or se
40. th loose fitting the chuck after turning lathe OFF clothing or you may become entangled E lt 2 o M1015 6 x 10 Mini Lathe ELECTRICAL 110V Operation The SHOP FOX Model M1015 is wired for 110 volt sin gle phase operation The motor supplied with your new 6 x 10 Mini lathe is rated at 1 5 HP and draws approxi mately 1 2 amps You will need a NEMA style 5 15 plug and outlet see Figure 6 Grounding This machine must be grounded Use a plug with a ground pin If your outlet does not accommodate a ground pin have it replaced by a qualified electrician or have an appropriate adapter installed and grounded prop erly An adapter with a grounding wire does not guaran tee the machine will be grounded ground source must be verified a vv 5 15 5 15 P Figure 6 Typical 110V 15 Amp 3 prong plug and outlet A WARNING This equipment must be grounded Verify that any existing electrical out let and circuit you intend to plug into is actually grounded If it is not it will be necessary to run a separate 14 AWG copper grounding wire from the outlet to a known ground Under no circum stances should the grounding pin be removed from any three pronged plug or serious injury may occur M1015 6 x 10 Mini Lathe FOX z H SET UP Unpacking The SHOP FOX Model M
41. ype of cut needed 4 Select and set the lathe RPM 5 Select and set the feed or threading gear ratios 6 Follow all safety requirements 7 Load the workpiece 8 Index the tailstock into the workpiece and lock the tailstock in position 9 Install and index the cutting tool near the workpiece 10 Check for free clearance of all rotating parts and begin lathe operation 17 AWARNING Always wear safety glasses when ating the 6 x 10 Mini Lathe Failure to comply may result in serious per sonal injury AWARNING DO NOT investigate problems or adjust the 6 x 10 Mini Lathe while it is run ning Wait until the machine is turned off unplugged and all working parts have come to a complete stop before proceeding z m gt m 2 M1015 6 x 10 Mini Lathe Test Run Start up and Lathe Brealcin The purpose of the break in procedure is to make sure the lathe is wired correctly and the motor is working Rotation properly and to seat the bearings Selector Knob NOTICE Failure to follow start up and spindle break in proce dures can damage the lathe spindle bearings To break in the lathe do these steps 1 Put on your safety glasses 2 Lower the chuck safety cover Note If this cover is open the lathe will not operate 3 Make sure the clutch
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