Woodstock M1013 User's Manual
Contents
1. Formed Steel nee eT Epoxy Shipping Dimensions 176 lbs 41 ubi 19 HEISE 22 Electrical Automatic Shut Off Switch dey E 110V Cord LEN H 6 ft Cord Galde 18 gauge Recommended Breaker Size for 110 15A Recommended Breaker Size for 220V 15A included PluS ERR NEMA 5 15 Other Wheel quway waw www aysa qu 13 SIEG EGLI Adjustable Carbide ISO FACLONY er 150 9001 Country of 84 Warranty eoe Qe sues E DU 2 5 Serial Number LOCATION u uuu u mte rn etr nnne nan eet genna oes Machine ID Label on Bo2. 16 Hex Bolt 74 20 x 1 2 2 Flat Washer 1 2 2 Keep machine disconnected from power until instructed otherwise Figure 3 Model M1013 inventory 10 M1013 Owner s Manual Mfg Since 6 09 Machine Placement e Floor Load This machine distributes a heavy load in a small footprint Some residential floors may require additional bracing to support both machine and operator e Working Clearances Consider existing and anticipated needs size of material to be processed through the machine and space for auxiliary stands work tables or other machinery when establishing a location for your Machine Type e Lighting Lighting should be bright enough to eliminate shadow and prevent eye strain e Electrical Electrical circuits must be dedicated or large enough to handle amperage requirements Outlets must be located near each machine so power or extension cords are clear of high traffic areas Follow local electrical codes for proper installation of new lighting outlets or circuits AWARNING USE helpers or power lifting equipment to lift this Machine Name Otherwise serious per sonal injury may occur
3. ones DNE S 110V CAE M a asa Single AIDS 7 3 5A SPCC crt RENS 1725 RPM CV ean 60 Hz N mber Of SPECS uum yanu ca dns Decem MU UE NR RS 1 Power Transfer eee rne tuere nne porre neret sence nbn aem a a ka aret prie sie decades toa V Belt Drive Iriure Sealed and Lubricated Main Specifications Operation Info Blade Speeds icis seiten et treten me e dg diene tires vanligasieasle sane 80 120 200 FPM Blade Epid cn 641 2 Head SWIVel yaqa 45 Cutting Capacities ANGLE 45 Right 60 Left Vise Jaw im 43 8 Vise Jaw Height 2 Capacity Rectangular Height 90 eter testet retro enr dea ska ey e evene EEE Vra a 5 Capacity Width 907 iui iecore eerte vtr ren rre er rav we e ewes 6 Max Capacity Rectangular Height amp 60 13 4 Max Capacity Rectangular Width 60
4. A CAUTION MAKE your shop child safe Ensure that your workplace is inaccessible to children by closing and locking all entrances when you are away NEVER allow untrained visitors in your shop when assembling adjusting or operating equipment 11 Cleaning Machine The table and other unpainted parts of your metal cutting bandsaw are coated with a waxy grease that protects them from corrosion during shipment Clean this grease off with a solvent cleaner or citrus based degreaser DO NOT use chlorine based solvents such as brake parts cleaner or acetone if you happen to splash some onto a painted surface you will ruin the finish AWARNING NEVER clean with gasoline or other petroleum based solvents Most have low flash points which make them extremely flammable risk explosion and burning exists if these products are used Serious personal injury may occur if this warning is ignored CAUTION ALWAYS work in well ventilated areas far from possible ignition sources when using solvents to clean machinery Many solvents are toxic when inhaled or ingested Use care when disposing of waste rags and towels to be sure they DO NOT create fire or environmental hazards SETUP M1013 Owner s Manual Mfg Since 6 09 Wheels Feet and Cabinet This bandsaw is shipped with four rubber feet with posts and two wheels with an axl
5. 23 16 Max Capacity Rectangular Height 45 EEE EEE iE 215 16 Capacity Rectangular Width 45 ie esee eee erret ene ere evan nre ea anao NEEESE 33 4 Capacity Round 90 iu u sa ans EE EEE T Ti 5 Capacity Round G 60 e ate TO aie gre a usura qe VON PU arenae EANA 13 4 Max Capacity 45 u eeu rere or ee rrr s TRO M eMe es evan seed e rues anaes 33 4 Table info tice tm 12 41 2 Floor To Cutting Area 29 M1013 Owner s Manual Mfg Since 6 09 Z 22 150 lbs 39 233 8 543 4 26 2 x 201 2 Precision Ground Cast Iron Qy Quya Machined Cast Iron Cast Iron nn Formed amp Welded Steel w Coolant Sump
6. 75 Thin 180 220 Cold Work 95 213 Water 242 Ductile 65 85 Tube 54 67 ToolSteel 29 65 Hardened 75 Austenitic 20 26 Tool Steel Cast Iron Aluminum 220 534 Hot Work 203 Stainless 85 Malleable 321 Alloy 67 163 Tool Steel 62 Steel 26 Cast Iron 98 Copper 229 482 Oil Hardened 203 213 CR Stainless 85 203 Biastes 220 Alloy 70 147 Tool Steel 62 65 Steel 26 62 67 Figure 26 Blade selection chart 24 M1013 Owner s Manual Mfg Since 6 09 Feed Rate The speed at which the saw blade will cut through a workpiece is controlled by blade type and feed rate The feed rate is controlled by the valve lever and feed rate dial on the hydraulic cylinder shown in Figure 27 Turning the valve lever in line with the piping as shown in the Figure 28 opens it up which allows the fluid to circulate and allows the head to move Turning the valve lever sideways or perpendicular to the piping closes it which locks the headstock in place The feed rate dial controls the amount of fluid that circulates around the hydraulic cylinder which in turn controls the speed that it moves To set the feed rate do these steps 1 Raise the headstock and turn the valve lever sideways horizontally 2 Clamp the workpiece in the table vise 3 Move the headstock and blade a few inches above the workpiece 4 With the correct saw blade installed and blade speed
7. 2 Determine the best speed for your cut The table in Workpiece Speed in s Material FPM Figure 25 is provided as a basic guideline Material thickness and the type of blade used will factor into Tool Steel 9 selection Stainless Steel 9 Alloy Steel 9 3 Slacken the V belt refer to the Pulley Cover Bearing Bronze 9 subsection on Page 17 for detailed instructions High Carbon Steel Medium Carbon Steel 135 195 195 4 Position the V belt the pulleys for the desired feet per minute as illustrated in Figure 25 5 Correctly tension the V belt then close and secure Low Carbon Steel the pulley cover before beginning operation Note FPM Feet Per Minute Wheel Motor Pulley Pulley 120 FPM SNOILVYAdO 200 FPM Figure 25 Blade cutting speed chart 23 OPERATIONS M1013 Owner s Manual Mfg Since 6 09 Blade Selection The chart below is a basic starting point for To select the correct blade TPI do these choosing blade type based on teeth per inch steps for variable tooth pitch blades and for standard raker type bimetal blades HSS blades 1 Measure the material thickness This However for exact specifications of bandsaw measurement is the length of cut blades contact the blade manufacturer taken from where the tooth enters the workpiece sweeps through and exits the Here are some general rules of thumb with workpiece
8. ar 09600000000000000000000000000000000000600000 9 a Motor amp Feed Rate Control 34 e 10 Saw Assembly 36 r Mach MERDA kane pp SY ASSI i Stand Assembly 38 Cialis S Guides amp 5 40 Wheels Fest and Cabinet asrasa 12 Machine Labels 42 Shipping Strap Removal WARRANTY 2 45 amp Stop 14 Squaring Vise to Blade 14 Chip Tray amp Cast Iron Stop 15 Automatic OFF Adjustment 16 Pulley eer terror rmn 17 Blade Tension 18 U Blade 19 m Test NE 20 gt OPERATIONS 21 GENE al 21 21 Blade Speed 23 Blade etie 24 gt Feed Batia dU POUND 25 74 gt z m USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST gt M1013 Owner s Manual Mfg Since 6 09 INTRODUCTION Woodstock Technical Support This machine has been specially designed to provide many years of trouble free service Close attention to detail ruggedly built parts and a rigid quality control progra
9. 1 Make sure you understand the safety instructions at the beginning of the manual and verify that the machine is setup properly Ensure all tools and objects used during set up are cleared away from the machine Connect the machine to the power source Start the bandsaw while keeping your finger near the ON OFF switch at all times during the test run The bandsaw should run smoothly with little or no vibration Strange or unusual noises should be investigated and corrected before operating the machine further Always disconnect the machine from power when investigating or correcting potential problems Turn the machine OFF 20 AWARNING SS Projectiles thrown from the machine could cause serious eye injury Wear safety glasses to reduce the risk of injury AWARNING Loose hair and clothing could get caught in machinery and cause serious personal injury Keep loose clothing rolled up and long hair tied up and away from machinery M1013 Owner s Manual Mfg Since 6 09 OPERATIONS General This machine will perform many types of operations that are beyond the scope of this manual Many of these operations can be dangerous or deadly if performed incorrectly The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine If at any time you are experiencing difficu
10. DESCRIPTION LOCK WASHER 3 8 e amp M1013 Owner s Manual Mfg Since 6 09 Machine Labels AWARNING Safety labels warn about machine hazards and how to prevent machine damage or injury The owner of this machine MUST maintain the original location and readability of all labels on this machine If any label is removed or becomes unreadable REPLACE that label before allowing the machine to enter service again Contact Woodstock International Inc at 360 734 3482 or www shopfoxtools com to order new labels REF PART DESCRIPTION REF PART DESCRIPTION 400 XM1013400 MACHINE ID LABEL 405 XPLABLE 14B ELECTRICITY LABEL 401 406 402 407 403 408 404 XPPAINT 7 SHOPFOX BLACK TOUCH UP PAINT 42 CUT ALONG DOTTED LINE M1013 Owner s Manual Mfg Since 6 09 Warranty Registration Name Street City State Phone Email Model Serial Dealer Name Zip Invoice Purchase Date The following information is given on a voluntary basis It will be used for marketing purposes to help us develop better products and services Of course all information is strictly confidential 1 How did you learn about us Advertisement Mail Order Catalog Friend Website How long have you been a woodworker metalworker 0 2 Years 2 8 Years ____8 20 Years How many of your machines or tools are Shop Fox 3 5 6 9 Do you think your machine represents a go
11. Inc will repair or replace at its expense and at its option the Shop Fox machine or machine part which in normal use has proven to be defective provided that the original owner returns the product prepaid to a Shop Fox factory service center with proof of their purchase of the product within two years and provides Woodstock International Inc reasonable opportunity to verify the alleged defect through inspection If it is determined there is no defect or that the defect resulted from causes not within the scope of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any particular purpose are hereby limited to the duration of this written warranty We do not warrant that Shop Fox machinery complies with the provisions of any law or acts In no event shall Woodstock International Inc s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Woodstock International Inc shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products Every effort has been made to ensure that all Shop Fox m
12. selected turn the saw ON 5 Slowly rotate the feed rate dial to a conservative feed rate until the saw begins to cut the workpiece 6 Observe the chips that exit the cut and increase or decrease the feed rate according to the chip characteristics see Figure 28 j 7 E Feed Rate SA w m an Chips are width of tooth thin and curled and silvery lt gt Optimum speed and 4 feed rate Chips are silvery thin small or powdery Reduce cutting speed or increase feed rate Chips are large curled blue or brown or smoking Reduce speed or decrease feed rate Figure 28 Reading chip characteristics U m gt 2 Nn MAINTENANCE M1013 Owner s Manual Mfg Since 6 09 MAINTENANCE General Regular periodic maintenance on your machine will ensure its optimum performance Make a habit of inspecting your machine each time you use it Check for the following conditions and repair or replace when necessary Loose mounting bolts Missing or leaking rubber toggle switch boots Worn or damaged cords switches or plugs Damaged V belt Any other condition that could hamper the safe operation of this machine Cleaning Keeping metal chips away from bandsaw mechanisms is important to ensure that your bandsaw lasts a long time Use a shop vacuum or brush off metal chips frequentl
13. 3 is heavy To SY avoid personal injury get help to lift this machine 10 With the help of an assistant or a hoisting device place the bandsaw onto the cabinet 11 Secure the bandsaw to the cabinet with four M8 1 25 x 30 hex bolts and 8mm flat washers as shown in Figure 8 13 Figure 7 Installing right panel Figure 8 Installing bandsaw to cabinet SETUP M1013 Owner s Manual Mfg Since 6 09 Shipping Strap Removal amp Stop Adjustment To ensure that your bandsaw arrives without damage to the hinge system a shipping strap was installed After removing the shipping strap you will have to make a series of adjustments beginning with the feed stop bolt To remove the shipping strap and adjust the feed stop bolt do these steps 1 Remove the shipping strap hex bolt and strap with a 12mm wrench as shown in Figure 9 Note Keep this shipping strap in the event that you must transport or ship the bandsaw Adjust the feed stop bolt and jam nut with a 14mm wrench Figure 10 so the bandsaw blade teeth are just below the table surface when the cut is complete Squaring Vise to Blade To ensure that your bandsaw will make cuts that match the degree scale you must make sure to square the vise to the blade To square the vise to the blade do these steps 1 Rotate the headstock until the pointer reads 0 on
14. KPIECE Use clamps or a vise to hold the workpiece when practical A secured workpiece protects your hands and frees both hands to operate the machine DO NOT OVERREACH Keep proper footing and balance at all times MANY MACHINES WILL EJECT THE WORKPIECE TOWARD THE OPERATOR Know and avoid condi tions that cause the workpiece to kickback ALWAYS LOCK MOBILE BASES IF USED BEFORE OPERATING MACHINERY BE AWARE THAT CERTAIN DUST MAY BE HAZARDOUS to the respiratory systems of people and animals especially fine dust Make sure you know the hazards associated with the type of dust you will be exposed to and always wear a respirator approved for that type of dust SAFETY M1013 Owner s Manual Mfg Since 6 09 AWARNING A CAUTION READ and understand this entire manual before using this machine Serious per sonal injury may occur if safety and operational information is not under stood and followed DO NOT risk your safety by not reading USE this and other machinery with caution and respect Always consider safety first as it applies to your individual working conditions No list of safety guidelines can be complete every shop environment is different Failure to follow guidelines could result in serious personal injury damage to equipment or poor work results Blade Condition Do not operate with a dull cracked or badly worn blade they can break during use o
15. MODEL M1013 5 X 6 METAL CUTTING BANDSAW amp OWNER S MANUAL FOR MODELS MANUFACTURED SINCE 6 09 Phone 360 734 3482 Online Technical Support tech support shopfox biz COPYRIGHT JANUARY 2005 BY WOODSTOCK INTERNATIONAL INC REVISED AUGUST 2009 TS WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL INC 6731CR Printed in China 4 WARNING This manual provides critical safety instructions on the proper setup operation maintenance and service of this machine equipment Failure to read understand and follow the instructions given in this manual may result in serious personal injury including amputation electrocution or death The owner of this machine equipment is solely responsible for its safe use This responsibility includes but is not limited to proper installa tion in a safe environment personnel training and usage authoriza tion proper inspection and maintenance manual availability and comprehension application of safety devices blade cutter integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to c
16. Unpacking This machine has been carefully packaged for safe transportation If you notice the machine has been damaged during shipping please contact your authorized Shop Fox dealer immediately Inventory The following is a description of the main components shipped with the Model M1013 Lay the components out to inventory them Note f you can t find an item on this list check the mounting location on the machine or examine the packaging materials carefully Occasionally we pre install certain components for safer shipping Inventory Figure 3 Qty 1 B FPront Pael ass suu u 1 Ge Rear Panel u uuu 1 D Risht Panel u au aaa alaq 1 E 1 EEG OIOV cpm 1 G 4 PT 1 L eoo 1 Ms Belt COVER sassa ete tenta 1 Work 1 L Work Stop Shaft 1 M Wheels 2 Assembly Hardware Not Shown Hex Wrench 4mm 1 Hex Bolt M8 1 25 x 30 4 Flat Washer 17mm Wheels 4 Flat Washer 8mm 4 Cotter Pin s x 1 Wheels 2 Hex Nut M8 1 25 Feet 2 Phillips Head Screw 6 1 x 12 16 Flat Washer 6mm
17. achinery meets high quality and durability standards We reserve the right to change specifications at any time because of our commitment to continuously improve the quality of our products Woodstock International Inc carries thousands of products designed to meet the needs of today s woodworkers and metalworkers Ask your dealer about these fine products TUNE JOINTER PAL Rotacator STOP a DU RASTICK Gi mann REBEL BOARD BUDDIES PLANER PAL SI PARROT VISE SLICKPLANE j PRO SEIWV ABRASIVE BELT amp DISC CLEANER A CCU SHARP Aluma Clusic mr E WHOLESALE ONLY WOODSTOCK INTERNATIONAL INC Phone 360 734 3482 Fax 560 671 3053 Toll Free Fax 800 647 8801 P O Box 2509 Bellingham WA 98227 SHOPFOX BIZ
18. aker with one of higher amperage without consulting a qualified electrician to ensure compliance with wiring codes Figure 2 NEMA 5 15 and 6 15 plugs and receptacles This machine must be grounded The cord supplied with this machine comes with a grounding wire If your outlet does not accommodate a ground pin have it replaced by AWARN NG a qualified electrician os If you are unsure about the wiring codes in your area x or you plan to connect your machine to a shared cir 7 cuit you may create a fire or circuit overload hazard consult a qualified electrician to reduce this risk Extension Co rds DO NOT work on your electrical system if you are unsure about electrical We do not recommend using an extension cord however codes and wiring Seek assistance from if you have no alternative use the following guidelines a qualified electrician Ignoring this warning can cause electrocution fire Use a cord rated for Standard Service S or machine damage Do not use an extension cord longer than 50 feet Ensure that the cord has a ground wire and pin Use the gauge size listed below as a minimum Electrical Specifications Operating Voltage Amp Draw Min Circuit Size Recommended Plug Extension Cord 110V Operation NEMA 5 15 incl 14 Gauge 220V Operation 3 5 Amps NEMA 6 15 not incl 16 Gauge 9 SETUP M1013 Owner s Manual Mfg Since 6 09 SETUP
19. al components QUALIFIED ELECTRICIAN Due to the inherent hazards of electricity only a qualified electrician should perform wiring tasks on this machine If you are not a qualified electrician get help from one before attempting any kind of wiring job WIRE CONNECTIONS All connections must be tight to prevent wires from loosening during machine operation Double check all wires disconnected or connected during any wiring task to ensure tight connections WIRE COMPONENT DAMAGE Damaged wires or components increase the risk of serious personal injury fire or machine damage If you notice that any wires or components are damaged while performing a wiring task replace those wires or components before completing the task NOTICE The photos and diagrams included in this section are best viewed in color You can view these pages in color at www shopfox biz RED 5 MOTOR WIRING The motor wiring shown in these diagrams is current at the time of printing but it may not match your machine Always use the wiring diagram inside the motor junction box MODIFICATIONS Using aftermarket parts or modifying the wiring beyond what is shown in the diagram may lead to unpredictable results including serious injury or fire CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to five minutes after being disconnected from the power source To avoid being shocked wait at least this l
20. all working parts have come to a complete stop before proceeding AWARNING Always wear safety glasses when ating this machine Failure to comply may result in serious personal injury SNOILVYAdO M1013 Owner s Manual Mfg Since 6 09 OPERATIONS 5 Adjust the cast iron stop for duplicate cuts and install the ejector chute if required 6 Loosen the headstock lock lever Figure 24 and swivel the headstock to the needed angle of cut and lock the lever in place 7 Set the blade guide so the guides hold the blade close to the workpiece and the blade will not twist with a cutting load refer to Blade Guides on Page 19 for detailed instructions 8 Open the feed ON OFF valve and turn the feed rate knob so the feed rate is correct based on your observations of the blade chip characteristics Refer Figure 24 Headstock swivel system to Feed Rate on Page 25 for detailed instructions Note When the cut is complete the ON OFF switch push lever will shut OFF the bandsaw 22 M1013 Owner s Manual Mfg Since 6 09 Blade Speed The Model M1013 has these three blade speeds 80 120 and 200 FPM Note These suggested blade speeds are an average for both High To change blade speeds do these steps Carbon Blades and Bimetal Blades Refer to your saw blade manufac 1 DISCONNECT BANDSAW FROM POWER turer for exact speeds
21. ause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals Work in a well ventilated area and work with approved safety equip ment such as those dust masks that are specially designed to filter out microscopic particles SHOP FOX J S Contents F INTRODUCTION ear 03 2 o E 2 MAINTENANCE 26 Woodstock Technical Support 2 i2 sas suu e aaa EYE Pe vue erae 26 Machine 5 5 3 Cleaning roe 26 6 ui Standard Machinery Safety 6 SERVICE RR 27 Additional Safety for General m UT 27 Metal Cutting Bandsaws 8 Blade Change uu re rrt Reis 27 Blade Tracking 29 geo cens Qd ti Electrical Safety Instructions 30 m En Por epppi pisse estes 4 Wiring Diagram 31 Electrical Specifications 9 Troubleshooting 32 Q PARTS sasa 34 2
22. dy Frame Assembly daa 30 Minutes Features Control Panel Conveniently Located Adjustable Hydraulic Downfeed Quick Release Vise for Rapid Workpiece Change Out Blade Included M1013 Owner s Manual Mfg Since 6 09 Controls and Features Blade Tension Knob Blade Tension Gauge Pulley Cover Gearbox Blade Guide Knob Vise Clamp Handwheel Cast Iron Stop ON OFF Push Button Heavy Duty Motor Hydraulic Cylinder amp Feed Rate Dial Switch Assembly Table Angle Scale Figure 1 Model M1013 NOILINGOWLNI M1013 Owner s Manual Mfg Since 6 09 SAFETY SAFETY READ MANUAL BEFORE OPERATING MACHINE FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY Indicates an imminently hazardous situation which if not avoided WILL ADANG E R result in death or serious injury Indicates a potentially hazardous situation which if not avoided COULD AWARNING result in death or serious injury Indicates a potentially hazardous situation which if not avoided MAY A CAUTION result in minor or moderate injury This symbol is used to alert the user to useful information about proper NO TICE operation of the equipment and or a situation that may cause damage to the machinery Standard Safet
23. e It is your option to install four rubber feet if you do not need to move the bandsaw or install the axle and wheels if you need to move the bandsaw regularly To install the wheels feet and the cabinet do these steps 1 At the end of the base with the axle holes insert the axle into the base see Figure 4 2 Slide a 17mm flat washer and wheel onto each end of the axle followed by another 17mm flat washer and cotter pin 3 Thread a 3 8 16 hex nut on both rubber feet 4 Thread rubber feet into the base see Figure 4 5 Position the base on the floor and adjust the feet until the base is level and stable 6 Tighten the hex nuts against the base to lock the feet in position 7 Position the front and rear panels on the base and install the panels to the base with four M6 1 x 12 Phillips head screws and 6mm flat washers as shown in Figure 5 8 Position the left panel between the front and rear panels and secure it in place with six M6 1 x 12 Phillips head screws and 6mm flat washers as shown in Figure 6 12 Figure 4 Installing wheels and feet Figure 6 Left panel installed M1013 Owner s Manual Mfg Since 6 09 9 Position the right panel between the front and rear panel and secure it in place with six M6 1 x 12 Phillips head screws and 6mm flat washers as shown in Figure 7 4 AWARNING The Model M101
24. e Selection on Page 24 and adjust as required Refer to Feed Rate on Page 25 and adjust as required Increase the feed pressure and reduce the cutting speed Replace the blade 6 Refer to Blade Tension on Page 18 and adjust as required Refer to Blade Guides on Page 19 and replace or adjust Tighten the blade guide bracket Refer to Blade Tracking on Page 29 and adjust as required Refer to Blade Selection on Page 24 and decrease the feed pressure Refer to Feed Rate on Page 25 and adjust as required Re clamp the workpiece in the vise and use a jig if required Use coarser tooth blade e amp M1013 Owner s Manual Mfg Since 6 09 20 N PARTS Motor amp Feed Rate Control a gt X Q 9 3 iz ROSY PRs amp 21 34 M1013 Owner s Manual Mfg Since 6 09 REF PART Motor amp Feed Rate Control Parts List DESCRIPTION XM1013001 1 2HP 110 220V 35 REF PART DESCRIPTION HEX NUT 3 8 16 M1013 Owner s Manual Mfg Since 6 09 Saw Assembly See Page 40 See Page 40 109 i Qa 112 115 116 147 See Page 40 126 See Page 40 Nn 24 amp 36 M1013 Owner s Manual Mfg S
25. e not included in this section please contact Woodstock International Technical Support at 360 734 3482 or send e mail to tech support shopfox biz Blade Change Change the blade when it becomes dull damaged or when you are using materials that require a blade of a certain type or tooth count To change the bandsaw blade do these steps 1 DISCONNECT BANDSAW FROM POWER 2 Hold the headstock un attach the feed cylinder by removing the cap screw then raise the headstock to the full vertical position see Figure 31 3 Push the safety stop in use a screwdriver to remove the upper and lower blade guide guards and loosen the blade guides see Figure 32 27 AWARNING 275 2 6 SY MAKE SURE that your machine 15 unplugged during all service proce dures If this warning is ignored seri ous personal injury may occur Blade Guide Guards A Figure 32 Blade guide guards and fasteners SERVICE M1013 Owner s Manual Mfg Since 6 09 10 Loosen the tension knob and slip the blade off of the wheels Install the new blade through both blade guide bearings and around the bottom wheel see the example in Figure 33 Hold the blade around the bottom wheel with one hand and slip it around the top wheel with the other hand keeping the blade between the blade guide bearings Note It is sometimes possible t
26. hed ON Replace faulty ON OFF switch Check for broken wires or disconnected corroded connections and repair replace as necessary Test repair replace Use blade with correct properties for your type of cutting Use metal with correct properties for your type of cutting Decrease feed rate cutting speed Adjust blade tracking and tension Ensure hot lines have correct voltage on all legs 6 Test by rotating shaft rotational grinding loose shaft requires bearing replacement Test for good contacts correct the wiring Correct motor wiring connections Clean off motor let cool and reduce workload Test repair replace Replace dented fan cover replace loose damaged fan Replace resharpen blade Rebuild gearbox for bad gear s bearing s Change blade and or speed Refer to Feed Rate on Page 25 or Blade Speed on Page 23 and adjust as required Refer to Blade Selection on Page 24 and adjust as required M1013 Owner s Manual Mfg Since 6 09 PROBLEM Blades break often Blade dulls prematurely Blade wears on one side Teeth are ripping from the blade POSSIBLE CAUSE Blade 15 not tensioned correctly The workpiece is loose in the vise The feed or cut speed is wrong The blade TPI is too great or the material is too coarse The blade is rubbing on the wheel flange The bandsaw is being started with the blade re
27. ince 6 09 Saw Assembly Parts List REF PART DESCRIPTION 100 102 104 105 107 109 110 111 112 113 114 115 116 117 118 119 120 121 123 124 126 127 128 129 130 131 XM1013100 _ BODY FRAME V BELT A 23 X 5 1 4 20 XM1013130 WIRE CLAMP 506 5 10 24 3 8 37 132 134 135 136 137 138 139 140 141 144 145A 147 148 150 151 152 153 154 156 159 160 161 162A 163 164 PART XPN02 XM1013134 XM1013135 XPB07 7 XM1013139 4 24 XM1013144 XM1013145A XPK23M XM1013148 5 5517 7 7 XM1013154 XM1013156 XM1013159 XM1013160 06 1013162 506 5517 DESCRIPTION HEX NUT 5 16 18 MOTOR MOUNT PLATE KNOB BOLT 5 16 18 X 1 3 4 HEX BOLT 5 16 18 x 3 4 LAT WASHER 5 16 WITCH CUT OFF TIP AP SCREW 1 4 20 X 1 2 HEX BOLT 3 8 16 X 1 1 4 OPTION TOP BOLT 3 8 16 X 1 V2 10 06 EY5X5X25 FRONT BLADE WHEEL XT RETAINING RING 15MM ET SCREW 5 16 18 X 5 16 LAT WASHER 5 16 HEX BOLT 5 16 18 x 3 4 LADE 1 2 X 0 025 X 64 1 2 NOB BOLT 3 8 16 X 1 1 4 EFT SAFETY GUARD NOB BOLT 1 4 20 X 5 8 LAT WASHER 1 4 LASTIC SAFETY COVER V2 08 06 HLP HD SCR 10 24 X 3 8 ET SCREW 8 1 25 X 6 0101 lt m Zn m gt lt 3 z gt Tl C2 m lt e c gt 2 M1013 Owner s Ma
28. ing set screw with a 4mm hex wrench as shown in Figure 34 then tighten the cap screw loosened in Step 5 Tightening the set screw will move the blade closer to the shoulder of the wheel Loosening the set screw will move the blade away from the shoulder 7 Tension the blade 8 Spin the wheel by hand and observe how the blade tracks on the wheel If the blade tracks along the shoulder of the wheel without rubbing the blade is tracking properly and this adjustment is completed f the blade drifts away from the shoulder of the wheel or hits the shoulder repeat Steps 5 8 9 Replace the blade guard and blade guide assemblies 10 Adjust the blade guides as needed Refer to Blade Guides on Page 19 29 SERVICE M1013 Owner s Manual Mfg Since 6 09 Electrical Safety Instructions These pages are current at the time of printing However in the spirit of improvement we may make changes to the electrical systems of future machines Study this diagram carefully If you notice differences between your machine and these wiring diagrams call Woodstock International Technical Support at 360 734 3482 AWARNING SHOCK HAZARD Working on wiring that is connected to a power source is extremely dangerous Touching electrified parts will result in personal injury including but not limited to severe burns electrocution or death Disconnect the power from the machine before servicing electric
29. ioned and wheel doors closed and secured when bandsaw is in operation Loose clothing jewelry long hair and work gloves can be drawn into working parts Unstable Workpieces Workpieces that cannot be supported or stabilized without a vise or jig should not be cut on a vertical metal cutting bandsaw because they can unexpectedly move while cutting and draw the operator s hands into the blade causing serious personal injury Examples are chains cables round or oblong shaped workpieces workpieces with internal or built in moving or rotations parts etc Clearing Chips Metal chips can easily cut skin even through a piece of cloth Avoid clearing chips by hand or with a rag Use a brush or vacuum to clear metal chips 8 M1013 Owner s Manual Mfg Since 6 09 ELECTRICAL AWARNING The machine must be properly set up before it is safe to operate DO NOT connect this machine to the power source until instructed to do so in the Test portion of this manual 110V 220V Operation The Model M1013 is prewired for 110V operation For 220V operation the motor must be re wired as directed by the wiring diagram on the inside of the motor junction box cover If this diagram is not available use the wiring diagram on Page 31 m r m gt gt The power supply circuit used for this machine MUST be grounded and rated for the amperage given below Never replace a circuit bre
30. lties performing any operation stop using the machine If you are an inexperienced operator we strongly recommend that you read books or trade articles or seek training from an experienced Machine Type operator before performing any unfamiliar operations Above all your safety should come first Operation Before making cuts to the workpiece it is important that all safety precautions and bandsaw adjustments are addressed For basic cutting operations do these steps 1 Select and install the required blade refer to Blade Selection on Page 24 2 Select the required cutting speed refer to Blade Speed on Page 23 3 Raise and lock the headstock so the blade is approximately 3 from the workpiece and open the vise to accept the workpiece Note NEVER let the saw blade rest on the workpiece without the saw running Otherwise you will permanently damage the saw blade 4 Insert the workpiece into the vise so the blade will contact the flattest part of the workpiece first and clamp the workpiece in the vise 21 AWARNING READ and understand this entire instruc tion manual before using this machine Serious personal injury may occur if safety and operational information is not understood and followed DO NOT risk your safety by not reading AWARNING ISN e DO NOT investigate problems or adjust the machine while it is running Wait until the machine is turned OFF unplugged and
31. m assure safe and reliable operation 2 22 Woodstock International Inc is committed to customer satisfaction Our intent with this manual is to include the basic information for safety setup operation maintenance and service of this product We stand behind our machines In the event that questions arise about your machine please contact Woodstock International Technical Support at 360 734 3482 or send e mail to tech support shopfox biz Our knowledgeable staff will help you troubleshoot problems and process warranty claims If you need the latest edition of this manual you can download it from http www shopfox biz If you have comments about this manual please contact us at Woodstock International Inc Attn Technical Documentation Manager P O Box 2309 Bellingham WA 98227 Email manualsewoodstockint com M1013 Owner s Manual Mfg Since 6 09 MACHINE SPECIFICATIONS C Phone 360 734 3482 Online Tech Support tech support shopfox biz e Web www shopfox biz J MODEL M1013 5 X 6 METAL CUTTING BANDSAW z A 2 Motor De sea TEFC Capacitor Start Induction HOFSODOWOE beta ask s moa neus 1 HP PR Pd rcc 110 220V
32. n place 4 Turn the blade tension knob until the blade is snug and the blade tension scale indicates medium see Figure 20 5 Adjust the blade guides as instructed in the next Blade Tension Scale subsection DEM 6 Close and secure the blade guard Figure 20 Typical blade tension scale 18 M1013 Owner s Manual Mfg Since 6 09 Blade Guides The blade guide side bearings support and twist the blade straight so the blade will enter the workpiece perpendicular to the table surface see Figure 21 The blade guide support bearings prevent blade twist by stopping the blade from being pushed back during a cut Both adjustments are critical for correct saw operation Note Make sure the blade is tensioned and tracks correctly before you adjust the blade guide bearings Refer to Blade Tension on the previous page and Blade Tracking on Page 29 for detailed instructions To adjust the guide bearings do these steps 1 DISCONNECT BANDSAW FROM POWER 2 Let the bandsaw headstock park in the full down position 3 Use a 12mm wrench to loosen the lower guide bearing adjustment hex bolt shown in Figure 22 4 Adjust the blade guide housing so the support bearing rests against the rear of the blade as illustrated in Figure 21 5 Tighten the adjustment hex bolt 6 Use a 14mm wrench to loosen the outer side bearing eccentric jam nuts of the upper guide bea
33. ner s Manual Mfg Since 6 09 Automatic OFF Adjustment After you have removed the shipping strap and have adjusted the headstock stop bolt you must adjust the OFF button lever stop bolt so the bandsaw shuts OFF automatically when a cut is complete To set the adjust the OFF button do these steps 1 With the headstock in the complete down position loosen the 12mm stop bolt and jam nut shown in Figure 15 Push down on the OFF button lever so the button is completely depressed While keeping the lever depressed use your fingertips to turn the stop bolt until the head just touches the lever Back off the stop bolt 3 turn and tighten the jam nut 16 Stop Bolt amp Jam Nut j OFF Button N Lever 2 y 2998 Figure 15 Automatic OFF components M1013 Owner s Manual Mfg Since 6 09 Pulley Cover When opened the pulley cover gives you access to change the pulley ratio so the bandsaw can cut at one of three speeds AWARNING ENTANGLEMENT HAZARD MAKE SURE the bandsaw is unplugged before proceeding Otherwise severe injury may occur To install the pulley cover do these steps 1 Position and rotate the pulley cover into place as shown in Figure 16 2 Install the two 4 20 x 1 2 hex bolts and washers to secure the pulley cover 3 Loosen the belt tension knob enough to i
34. nstall the belt on the appropriate pulley that will give the required blade speed Refer to Blade Speed on Page 23 for blade speed selections 4 Adjust the belt tension knob Figure 17 so the belt has approximately 1 4 deflection when pressed in between the pulleys then close and secure the cover 17 a Belt Tension Knob zl a Figure 17 Belt tension knob SETUP M1013 Owner s Manual Mfg Since 6 09 Blade Tension Proper blade tension is essential to long blade life straight cuts and efficient cutting Two major signs that you do not have proper blade y Cylinder Lock Pin tension are 1 the blade stalls in the cut and slips on the wheels and 2 the blade frequently breaks from being too tight AWARNING Disconnect bandsaw from power BEFORE making and adjustments to the machine Figure 18 Raising and locking headstock To set the blade tension do these steps 1 sure the blade is tracking properly refer to Blade Tracking on Page 29 for detailed instructions 2 Remove the cylinder lock pin raise the headstock to the full vertical position and push the safety stop inward to lock the headstock in the vertical position see Figure 18 3 Open the blade cover as shown in Figure 19 slide the blade guides as far apart as possible then secure them i
35. nual Mfg Since 6 09 Stand Assembly e amp 38 M1013 Owner s Manual Mfg Since 6 09 Stand Assembly Parts REF PART DESCRIPTION 200 XM1013200 BASE 202 203 204 208 209 210 211 212 213 214 214 6 215 216 217 218 218 1 219 220 221 222 223 225 226 227 228 229 230 231 232 233 234 235 236 338 39 1013220 504 XM1013223A 5503 XM1013226 XPLWO1 XM1013228A XM1013229A 7 XPCAP69 XM1013232A XM1013233A 7 7 XM1013338 List DESCRIPTION PLATE VISE BASE V2 01 08 CAP SCREW 5 16 18 X 1 4 CAP SCREW 5 16 18 X 1 1 2 STRIPE FOR STAND 6 X 4 M1013 Owner s Manual Mfg Since 6 09 Guides amp Shafts 304 300V2 amp 40 M1013 Owner s Manual Mfg Since 6 09 REF 300V2 301V2 302V2 303V2 304 305 306 307 308 309 310 312 313 315 316 317 Guides amp Shafts Parts List PART DESCRIPTION XM1013300V2 BLADE WHEEL V2 06 09 X M1013316 FRONT GUIDE CASTING XPNO8 HEX NUT 3 8 16 41 318 319 322 323 324 326 327 329 330 331 332 333 334 335 339 340 XPLWOA XM1013319 XM1013322 XM1013323 XM1013324 XPRO1M XP6000 OPEN XM1013329 XM1013330 XPFH03 XM1013332 XPLWO1 XPWO07 620277 XM1013340
36. o flip the blade inside out in which case the blade will be installed in the wrong direction Check to make sure the blade teeth are facing toward the workpiece after mounting on the bandsaw Some blades will have a directional arrow as a guide When the blade is around both wheels adjust the position so the back of the blade is against the shoulder of the wheels Tighten the tension knob as tight as necessary so the blade will not slip on the wheels during start up Spin the wheel by hand until the blade resumes the previous tracking f the tracking needs to be adjusted complete the instructions in the Blade Tracking procedure in the next section Properly adjust the blade tension Page 18 and the guide bearings Page 19 28 M1013 Owner s Manual Mfg Since 6 09 Blade Tracking The blade tracking has been properly set at the factory The tracking will rarely need to be adjusted if the Blade bandsaw is used properly Tension Knob To adjust the blade tracking on the bandsaw do these steps 1 DISCONNECT BANDSAW FROM POWER 2 Raise the headstock and lock it in place by pushing in the safety stop knob 3 Remove both blade guide assemblies 4 Open the wheel access cover Figure 34 Tracking adjustment controls 5 Loosen but do not remove the lower cap screw in the blade wheel tilting mechanism Figure 34 6 Adjust the track
37. od value Yes Would you recommend Shop Fox products to a friend ______ What is your age group 20 29 50 59 30 39 60 69 What is your annual household income 520 000 529 000 530 000 539 000 550 000 559 000 560 000 569 000 Which of the following magazines do you subscribe to Cabinet Maker Family Handyman Hand Loader Handy Home Shop Machinist Journal of Light Cont Popular Mechanics Popular Science Popular Woodworking Practical Homeowner Precision Shooter Projects in Metal Live Steam RC Modeler Model Airplane News Rifle Modeltec Shop Notes Old House Journal Shotgun News 9 Comments Other Local Store 20 Years 10 No No 40 49 70 ___ 40 000 49 000 70 000 Today s Homeowner Wood Wooden Boat Woodshop News Woodsmith Woodwork Woodworker West Woodworker s Journal Other FOLD ALONG DOTTED LINE WOODSTOCK INTERNATIONAL INC P O BOX 2309 BELLINGHAM WA 98227 2309 FOLD ALONG DOTTED LINE TAPE ALONG EDGES PLEASE DO NOT STAPLE Woodstock International Inc warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner This warranty does not apply to defects due directly or indirectly to misuse abuse negligence or accidents lack of maintenance or reimbursement of third party expenses incurred Woodstock International
38. ong before working on these components ELECTRICAL REQUIREMENTS You MUST follow the electrical requirements at the beginning of this manual when connecting your machine to a power source EXPERIENCING DIFFICULTIES If you are experiencing difficulties understanding the information included in this section contact our Technical Support at 360 734 3482 WIRING DIAGRAM COLOR KEY BLACK eG BLUE WHITE d wi BROWN GREEN Gn GRAY ORANGE YELLOW LIGHT BLUE BLUE 69 WHITE TUR QUOISE PURPLE PINK M1013 Owner s Manual Mfg Since 6 09 Wiring Diagram ADANGER Disconnect power from machine before performing any electrical fo service Failure to do this will result in a shock hazard leading to injury or death 110V Power Supply Connection Bandsaw Moto Capacitor Cover Wire number Wire Color 1 Black 2 Yellow ON OFF Toggle Switch 20V Power Supply oY or oggle Switch Bandsaw Motor Electrical Box Connection Yellow Bandsaw Motor Electrical Box 31 3 Red 4 Gray Bandsaw Moto Capacitor Cover Wire number Wire Color 1 Black 2 Yellow 3 Red 4 Gray SERVICE M1013 Owner s Manual Mfg Since 6 09 This section covers the most common problems and corrections with this type of machine WARNING DO NOT make any adjustments until power is disconnected and Troubleshoo
39. ower OFF and allow all moving parts to come to a complete stop before leaving machine unattended DO NOT USE IN DANGEROUS ENVIRONMENTS DO NOT use machinery in damp wet locations or where any flammable or noxious fumes may exist KEEP WORK AREA CLEAN AND WELL LIT Clutter and dark shadows may cause accidents USE A GROUNDED EXTENSION CORD RATED FOR THE MACHINE AMPERAGE Undersized cords over heat and lose power Replace extension cords if they become damaged DO NOT use extension cords for 220V machinery ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY Make sure switch is in OFF position before reconnecting MAINTAIN MACHINERY WITH CARE Keep blades sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY REMOVE ADJUSTING KEYS AND WRENCHES Make a habit of checking for keys and adjusting wrenches before turning machinery ON CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY Check for binding and alignment of parts broken parts part mounting loose bolts and any other conditions that may affect machine operation Repair or replace damaged parts USE RECOMMENDED ACCESSORIES Refer to the instruction manual for recommended accessories The use of improper accessories may cause risk of injury DO NOT FORCE MACHINERY Work at the speed for which the machine or accessory was designed SECURE WOR
40. r greatly decrease cutting performance Inspect blades for cracks and missing teeth before each use Blade Replacement Wear gloves to protect hands and safety glasses to protect eyes when replacing the blade When replacing blades make sure teeth face forward and down toward the table in the direction of blade travel Workpiece Handling Your hands can be cut or drawn into the blade during operation if the workpiece moves unexpectedly Always keep your hands a safe distance away from the moving blade Magnesium Fire Hazard Use EXTREME CAUTION if cutting magnesium Using the wrong cutting fluid or overheating material could lead to an extremely hot fire that is difficult to extinguish Additionally do not allow magnesium swarf or dust to pile up around the machine and only dispose of the waste using approved methods Hot Surfaces Be aware that touching hot workpieces or chips after welding grinding or cutting can cause burns Cutting Fluid Safety If cutting fluid is used for operations only use the minimum amount necessary and promptly clean it from the machine and work area after use Cutting fluid is associated with skin disease lung damage and cancer Avoid breathing ingesting or touching cutting fluid and always wear approved personal protective equipment when using or cleaning it Always follow the manufacturer s recommendation to ensure safe and appropriate use Entanglement Hazards Always keep the blade guard correctly posit
41. respect to bandsaw blade use 2 Refer to the Material Thickness row of e At least three teeth must contact the metal the blade selection chart in Figure 26 and at any phase of the cut Otherwise the read across to find the workpiece thickness teeth can load up with metal fracture and you need to cut break off If the TPI is too high the teeth can load up with material and overheat 3 Refer to the Shape of metal and Material damaging the blade Type columns and find the shape and material to be cut Fora faster but rougher cut use a blade with a lower TPI and a higher feed rate 4 n the applicable row read across to the right and find the box where the row and For a slower but smoother cut use a blade column intersect Listed in the box is the with more and a lower feed rate minimum TPI recommended for the variable tooth pitch blades and the TPI for bimetal raker blades in parentheses TOOTH SELECTION mm 50 75 100 150 200 250 300 350 400 3 4 2 3 58 46 pO inch 220 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 CUTTING SPEED RATE RECOMMENDATION Speed FPM Speed FPM Speed FPM Speed FPM ateria fiw fi ne Carbon 196 354 Tool Steel 203 Alloy 111 321 Free Machining 150 203 Steel 60 108 99 gt 62 Steel 34 98 Stainless Steel 46 62 Angle 180 220 High Speed 75 118 Mold Steel 246 Gray 108 225 Steel 54 67 Tool Steel 25 36 75 Cast Iron 33
42. ring Note The inner side bearing are not on eccentric shafts and cannot be adjusted 7 Use a 12mm wrench to rotate the side bearing eccentrics until the bearings hold the blade perpendicular to the table surface and have a bearing to blade clearance of 0 000 0 001 The bearings must not pinch the blade Note To make sure the blade is perpendicular to the table use a standard machinist s square 8 Tighten the jam nuts loosen the lock knob and slide the blade guide close to the workpiece so the blade is supported and will not twist during the cut see Figure 23 19 Guide Blade Guide Support Bearing Bearing Adjustment ex Bolt Side Bearing 64 Eccentric and Jam Nut Figure 21 Blade guide adjustment locations Side Bearing Eccentric and Jam Nut Guide Bearing P Adjustment Hex Bolt Figure 23 Blade guide position lock knob SETUP M1013 Owner s Manual Mfg Since 6 09 Test Run Once the assembly is complete test run your machine to make sure it runs properly If during the test run you cannot easily locate the source of an unusual noise or vibration stop using the machine immediately then review the Troubleshooting on Page 32 If you still cannot remedy a problem contact our Tech Support at 360 734 3482 for assistance To test run the machine do these steps
43. sting on the workpiece The guide bearings are misaligned or the blade is rubbing on the wheel flange The blade is too thick or the blades are of low quality The cutting speed is too fast The blade TPI is too coarse The blade feed pressure is too light The workpiece has hard spots welds or scale is on the material The blade is twisted 6 The blade is slipping on the wheels The blade guides are worn or mis adjusted The blade guide slide bracket is loose The wheels are out of alignment The feed pressure is too heavy and the blade speed is too slow or the blade is too coarse for the workpiece The workpiece is vibrating in the vise The blade gullets are loading up with chips 33 CORRECTIVE ACTION Check to see that blade is not excessively tight or too loose Clamp the workpiece tighter or use a jig to hold the workpiece Refer to Feed Rate on Page 25 or Blade Speed on Page 23 and adjust as required Refer to Blade Selection on Page 24 and adjust as required Refer to Blade Tracking on Page 29 and adjust as required Start bandsaw and then slowly lower the headstock by setting the feed rate Refer to Blade Tracking on Page 29 or Blade Guides on Page 19 and adjust as required Use a higher quality blade Refer to Blade Speed on Page 23 and adjust as required Refer to Blad
44. the tabletop scale and tighten the headstock lock lever so the headstock stays indexed at zero Using a 6mm wrench loosen the two cap screws that hold the vise to the table as shown in Figure 11 Using a small machinists square adjust the vise so it is square to the blade Tighten the two cap screws so the vise and blade are square with one another 14 Figure 9 Removing shipping strap Feed Stop Bolt Figure 10 Feed stop bolt Lock 1 Figure 11 Squaring vise to blade headstock and table scale M1013 Owner s Manual Mfg Since 6 09 Chip Tray amp Cast Iron Stop The chip tray directs small workpieces into a bucket when the cut is complete The cast iron stop allows you to repeat cuts at the same length To install the chip tray and cast iron stop do these steps 1 Position the chip tray as shown in Figure 12 2 Insert the stop rod approximately 3 4 into the saw until the end of the rod is just flush with the inside casting surface as shown in Figure 13 3 Use a 4mm hex wrench to tighten the set screw shown in Figure 13 4 Slide the cast iron stop onto the stop rod and tighten the set screw in the side of the stop as shown in Figure 14 Figure 14 Cast iron stop installed 15 SETUP M1013 Ow
45. ting moving parts have come to a complete stop Machine does not start or a breaker trips Machine stalls or is under powered Machine has vibration or noisy operation Machine is loud when cut ting or bogs down in the cut POSSIBLE CAUSE Plug receptacle is at fault or wired incorrectly Start capacitor is at fault Wall fuse circuit breaker is blown tripped Motor connection wired incorrect ly Power supply is at fault switched OFF Motor ON OFF switch is at fault Wiring is open has high resistance Motor is at fault Wrong blade for the workpiece material Wrong workpiece material Feed rate cutting speed too fast for task 4 Blade is slipping on wheels Low power supply voltage 6 Motor bearings are at fault Plug receptacle is at fault Motor connection is wired incor rectly Motor has overheated Motor is at fault Motor fan is rubbing on fan cover Blade is at fault Gearbox is at fault Wrong blade amp too slow of speed Excessive feed rate The blade is too great or the material is too coarse 32 CORRECTIVE ACTION Test for good contacts correct the wiring Test replace if faulty Ensure correct size for machine load replace weak breaker Correct motor wiring connections Ensure hot lines have correct voltage on all legs and main power supply is switc
46. y Lubrication The gearbox and all bearings are sealed and permanently lubricated and no scheduled lubrication is needed However you must periodically lubricate adjustment locations and bare metal surfaces Refer to Figures 29 30 for lubrication points Lubricate the following areas listed below A Blade Tension Mechanism Open the main blade guard and drop a few drops of oil on the tension knob lead screw B Blade and Guides Drop a few drops of light machine oil on the blade and the blade guides daily C Gear Box Is packed with grease and should only be changed if you suspect contamination D Table and Machined Surfaces Keep bare metal surfaces rust free with regular applications of products like SLIPIT For long term storage you may want to consider products like Boeshield T 9 Vise Lead Screw Drop few drops of light machine oil on the vise lead screw weekly 26 MAKE SURE that your machine 15 unplugged during all maintenance pro cedures If this warning is ignored seri ous personal injury may occur AWARNING IS zu eS Figure 30 Lubrication points M1013 Owner s Manual Mfg Since 6 09 SERVICE General This section covers the most common service adjustments or procedures that may need to be made during the life of your machine If you require additional machine servic
47. y Instructions 1 READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY Machinery presents serious injury hazards to untrained users 2 ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY Everyday eye glasses only have impact resistant lenses they are NOT safety glasses 3 ALWAYS WEAR A NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES DUST Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses 4 ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY Machinery noise can cause permanent hearing damage 5 WEAR PROPER APPAREL DO NOT wear loose clothing gloves neckties rings or jewelry which may get caught in moving parts Wear protective hair covering to contain long hair and wear non slip footwear 6 NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL Be mentally alert at all times when running machinery 7 ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY Make sure operation instructions are safe and clearly understood 8 KEEP CHILDREN AND VISITORS AWAY Keep all children and visitors a safe distance from the work area 9 MAKE WORKSHOP CHILD PROOF Use padlocks master switches and remove start switch keys M1013 Owner s Manual Mfg Since 6 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 NEVER LEAVE WHEN MACHINE IS RUNNING Turn p
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