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Woods Equipment TC68 User's Manual

1. 5 PN 55122 A WARNING TO AVOID SERIOUS INJURY OR DEATH m Read Operator s Manual before operating BE CAREFUL servicing or repairing equipment Follow all RESULT IN SERIOUS INJURY OR DEATH P0021 safety rules and instructions Manuals are Use a clean damp cloth to clean safety decals available from dealer or call 1 800 319 6637 m Operate from tractor seat only Avoid spraying too close to decals when using a ni Lower equipment to ground pressure washer high pressure water can enter e key and set brake before dismounting ractor through very small scratches or under edges of decals as Never ellus causing them to peel or come off operate equipment m Never allow riders Replacement safety decals can be ordered free from Keep bystanders away from equipment during your Woods dealer To locate your nearest dealer check 0 the Dealer Locator at www woodsonline com or in the Ext lu DN cL United States and Canada call 1 800 319 6637 CAN RESULT IN INJURY OR DEATH 55122 C MANO813 3 17 2010 Sa fe ly 9 OPERATION The TC rotary tiller is designed for completion of plow ing operations and seedbed preparation It breaks up clods levels the soil surface destroys weeds and mixes in fertilizer Refer to the information in this man ual for the specifications parts assemblies and adjustments The operator is responsible
2. DS120 RCC42 RD990X PRD6000 PRD7200 PRD8400 S15CD S20CD S22CD S25CD S27CD S30CD BW15LH TC R74 TC R68 TC R60 TBW 144 TBW180 TBW204 3 years 1 year if used in rental or RDC54 RD60 RD72 TBW150C TS R60 TS R52 TS R44 HC48 HC54 HC60 HC72 lh commercial applications Blade spindles RD990X PRD6000 PRD7200 PRD8400 TBW144 TBW180 TBW204 3 years Rust through BB600 BB720 BB840 BB6000 BB7200 BB8400 BW126 3 BW126HB BW180 3 BW180HB i 8 BW180HD BW1260 BW1800 BW240 BW240HD DS1260 DSO1260 DS1440 TS1680 10 years Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS a WOODS authorized dealer or distributor and or a WOODS authorized service center This Warranty does not cover normal wear or tear or normal maintenance items This Warranty also does not cover repairs made with parts other than those obtainable through WOODS This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of t
3. Engage PTO for several seconds then quickly dis engage it Turn tractor off and remove key The friction lining plates should have slipped or moved Check the marks placed on the outer plates of the slip disc clutch in step 3 to make sure this is the case If clutch does not slip check assembly for oil grease and debris Clean if necessary Reassemble clutch and tighten bolts no more than 1 8 of a turn at a time until desired setting of 1 25 compressed spring length If excessive slippage continues check lining plates for excessive wear They are 1 8 thick when new and should be replaced after 1 32 of wear to ensure proper operation 4 25 des Outer Plates i Mark line accoss clutch 7 09 i Figure 11 Slip Clutch Adjustment MANO0813 3 17 2010 DRIVELINE SHEAR BOLT REPLACEMENT Always use approved 8 x 50 mm class 8 8 shear bolt as a replacement part Using a hard ened bolt or shear pin may result in damage to driveline or gearbox 1 Remove damaged shear bolt from yoke on input shaft of tiller gearbox 2 Rotate driveline to align holes in yoke and shaft Install shear bolt and secure the lock nut Cleaning After Each Use e Remove large debris such as clumps of dirt grass crop residue etc from machine e Inspect machine and replace worn or damaged parts e Replace any safety decals that are missing or not readable Periodically or Before Exten
4. PART NO 102676574 103183474 103183674 1031984 1031981 103192274 1023033 1026530 1032606 1026790 1032608 1026803 1031228 1031907 1032609 1026806 1026807 1031833 1031841 1031828 1031829 1033033 1026800 1026801 1026784 1026785 1026791 1031240 1026802 1026818 1026780 1031948 1031946 1031950 11975 1031934 1031935 4510 QTY po YO YO po os oa oa oa on on oa ao os os Pp gt o MANO813 3 17 2010 TC74 TCR74 ROTARY TILLER ASSEMBLY DESCRIPTION Rotor Shaft Clamp Rubber Shield TCR Models Only Rubber Shield TCR Models Only Tailgate Top Shield Hex Drive Shaft Hitch Pin Manual Tube Gearbox 1 46 1 Bearing 1 50 Dia 4 Bolt Flange or 1 50 Dia Bearing Insert with collar Chain Tensioner Drive Assembly Complete Not Shown See page 34 and 35 Key 3 8 x 3 8 x 1 1 2 Bearing 1 62 Dia 4 Bolt Flange or 1 62 Dia Bearing Insert with collar Sprocket 80B 11T Sprocket 80B 17T Sleeve 75 x 44 x 81 Torsion Spring LT Hand TCR Torsion Spring RT Hand TC Chain 80 x 46 Continuous Gearbox Mount Skid Shoe Right Hand Skid Shoe Left Hand Mast Plate Right Hand Mast Plate Left Hand Shield Mount Chain Case Cover Tailgate Lock Plate Parking Stand Hitch Clevis Spacer 1 53 x 1 87 x 62 Spacer 1 65 x 2 00 x 75 Washer 1008 1 2 NPT Vent Plug Speed Blade Right Hand Speed Blade Left Ha
5. 11 1026530 1 Manual Tube 53 51243 10 5 16NC x 1 Carriage Bolt GR5 ZP 12 1032606 1 Gearbox 1 46 1 Manual Tube and TCR Models Only 13 1026790 2 Bearing 1 50 Dia 4 Bolt Flange or 54 73168 10 5 16NC Flanged Whiz Nut YD 13 1032608 2 1 50 Dia Bearing Insert with collar WO QM ee ae Rid 55 62153 9 3 8NC X 1 Hex Flange SRTD Screw 14 1026803 1 Chain Tensioner 56 300157 1 3 8NC x 2 1 4 HHCS GR5 ZP 15 1 Drive Assembly Complete Not Shown Seepage 34 and 35 57 6698 2 3 8NC Lock Nut ZP 16 1031228 2 Key 3 8 x 3 8 x 1 1 2 58 57816 4 1 2 SAE Flat Washer Hardened 17 1031907 1 Bearing 1 62 Dia 4 Bolt Flange or 59 35646 6 3 8 U Bolt 17 1032609 1 1 62 Dia Bearing Insert with collar 60 70069 21 3 8NC Flanged Whiz Nut 18 1026806 1 Sprocket 80B 11T 61 2210 1 7 16 Flat Washer 19 1026807 1 Sprocket 80B 17T 62 1031226 73 1 2NC Flange Nut 21 1031833 1 Sleeve 75 44 x 81 63 1031925 64 1 2NC x 1 1 4 HHCS GR5 ZP 22 1031841 1 Torsion Spring LT Hand TCR 64 29893 10 1 2NC x 1 1 2 CRG Bolt GR5 ZP 1031828 1 Torsion Spring RT Hand TC 65 854 1 1 2 Flat Washer 23 1031829 1 Chain 80 x 46 Continuous 66 12735 2 1 2NC x 1 3 4 CRG Bolt GR5 ZP 24 1033033 1 Gearbox Mount 67 14069 1 1 2NC x 3 1 4 HHCS 25 1026800 1 Skid Shoe Right Hand 68 15007 1 3 4NC x 3 1 2 HHCS GR5 ZP 26 1026801 1 Skid Shoe Left Hand 69 2371 1 3 4NC Lock Nut ZP 27 1026784 1 Mast Plate Right Hand 70 1002018 1 Sleeve 81 x 1 25 x 2 12 28 1026785 1 Mast Plate Left Ha
6. 6 Attach the front PTO driveline from the rotary tiller to the tractor Slide the front section of the PTO driveline into the back section Slide the PTO shaft onto the rear PTO output of the tractor NOTICE If the PTO driveline is too long severe driveline and gearbox damage is possible when hooking up the PTO driveline from the rotary tiller to the trac tor The front PTO driveline is long enough to fit a variety of tractors It is possible that the front PTO driveline will need to be cut There will be NO bene fit by cutting only one telescoping section Both sections of the driveline must be cut DO NOT FORCE THE PTO TO FIT B WARRANTY IS VOID IF THE PTO DRIVELINE IS TOO LONG resulting in gearbox PTO yoke or cross bearing damage NOTE The PTO driveline when attached to the tractor and gearbox must not extend so there is less than four inches of overlap within the PTO driveline 7 Raise jackstand and secure in operating position Rev 6 7 2011 MANO813 3 17 2010 DRIVELINE ATTACHMENT Attach the rotary tiller to the tractor 3 point hitch or quick hitch if available Do not attach driveline Raise and lower the tiller to determine maximum and mini mum distance between the tractor PTO shaft and the gearbox input shaft If the distance is too large the driveline will be too short for proper engagement If the distance is too small the driveline may bottom out in operation and damage the tiller or tractor
7. C12 1 3 8 2 38478 2 Cross amp bearing kit 3 1019442 1 Collar outer tube 4 30922 6 Shield retainer 5 1019444 1 Collar inner tube 6 30917 2 Shield tether chains 7 1001306 1 inner tube 8 1001305 1 Flexible pin 9 30928 1 Inner profile tube amp yoke 10 1032435 1 Shear yoke assembly 11 1032436 1 Bolt and Nut M8 x 50 cl 8 8 12 1032430 1 Grease fitting 18 30913 1 1 3 8 Push pin set 14 1001301 1 Yoke outer tube 15 1001302 1 Flexible pin 16 30926 1 Outer profile tube amp yoke 17 1021552 1 Complete shield kit 18 1001340 1 Lock collar repair kit MANOS13 8 17 2010 Parts 35 1032606 GEARBOX ASSEMBLY 2 3 4 5 6 7 8 4 3 2 7 Y 1 SSSSNARSRRAIU IS NN NN 2 A lt X N ZA 1 FUSY JIN SIN N 31 N SS SAVISA DONNEES SV 16 36 Parts REF 6 gt A LZ A YS c 2 NY EN NS S w S 15 14 PART 1032606 1032437 1032408 1032409 1032445 1032446 1008155 27326 1032447 1007866 1032448 57466 20890 1007859 1032401 1032604 1032605 QTY a a an psp Ti SASS ARS W vA A VA bx N NY CD7666 DESCRIPTION Cast Iron tee gearbox Seal metric 60 x 95 x 10 Snap ring metric 95 x 98 5 x 3 Shim kit metric 85 3 x 94 7 Ball Bearing 6012 Cap Screw M10 1 50 x 20mm cl 8 8 Parallel Key metric 14 x 9 x 35 Hardened 3 8 NPT Hex
8. If the driveline is too short please call your Woods dealer for a longer driveline If the driveline is too long please follow the instructions for shortening the driveline SHORTENING DRIVELINE 1 Move the tiller up and down to get the shortest pos sible distance between tractor PTO shaft and gear box input shaft Leave the tiller in the minimum distance position Install jack stands under the tiller for support 2 Separate the driveline into two halves and connect them to the tractor and the gearbox 3 Place driveline halves parallel to one another to determine how much to shorten the driveline Figure 1 Drive Halves Placed Parallel 4 Measure from end of the upper shield to the base of the bell on the lower shield A Add 1 1 4 to dimension A MANO813 3 17 2010 Figure 2 Determine Shield Length 5 Cutthe upper shield to this overall dimension p Figure 3 Cut Shield 6 Place the cut portion of the shield against the end of the shaft and use as a guide Mark and cut the shaft Figure 4 Cut Shaft to Length 7 Repeat step 6 for the other half of the drive Operation 11 8 File and clean the cut ends of both drive halves Ensure the drive halves slide smoothly together Do not run the tractor if proper driveline engagement cannot be obtained through these methods Connect the driveline to tractor PTO shaft making sure the spring activated locking collar slides freely and loc
9. Plug Gearbox cover Shim kit metric 35 3 x 48 Tapered roller bearing 30207 Snap ring metric 72 x 75 x 2 5 Ball Bearing 6207 Snap ring metric 35 x 33 x 1 5 Seal metric 35 x 72 x 10 Spacer metric 64 3 x 71 8 x 34 1 3 8 NPT breather plug 11 12 Rev 09 28 2010 MANO813 3 17 2010 application Fasteners must always be replaced with the same grade as specified in the manual parts list BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific Always use the proper tool for tightening hardware SAE for SAE hardware and Metric for metric hardware Make sure fastener threads are clean and you start thread engagement properly All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 amp J1701M JUL 96 1 SAESERIES SAE Bolt Head emit TORQUE Identification CHART SAE Grade 2 SAE Grade 5 SAE Grade 8 No Dashes 3 Radial Dashes 6 Radial Dashes MARKING ON HEAD Diameter Wrench SAES SAES Inches Size Ibs ft N m Ibs ft N m Ibs ft N m 1 4 7 16 6 8 10 13 14 18 5 16 1 2 12 17 19 26 27 37 3 8 9 16 23 31 35 47 49 67 7 6 5 8 36 48 55 75 78 106 1 2 3 4 55 75 85 115 120 163 9 16 13 16 78 106 121 164 171 232 5 8 15 16 110
10. be only high quality original equipment bearings for longer life Install new complete bearing housing if needed or just replace the bearing insert The shafts should be straight free of burrs and up to size If shaft is worn replace it prior to completing assembly DRIVELINE LUBRICATION 1 Lubricate the driveline slip joint every 8 hours of operation Failure to maintain proper lubrication could result in damage to u joints gearbox and driveline 2 Lower tiller to ground disconnect driveline from tractor PTO shaft and slide halves apart Do not disconnect the halves from each other 3 Apply a bead of grease completely around male half where it meets female half Slide drive halves over each other several times to distribute grease 4 Apply one pump of grease to each driveline u joint grease fitting 5 Apply one pump of grease to each of the plastic driveline shield bearings 6 If using a shear pin drive lubricate the shear yoke with grease to prevent galling Chain Case Gearbox Side Drive Bearing Driveline Lubrication see instructions Figure 10 Lubrication Points Rev 6 7 2011 MANO813 3 17 2010 SLIP CLUTCH ADJUSTMENT 10 Turn off tractor engine and remove key Loosen nuts on springs until the springs can rotate freely yet remain secure on the bolts Mark outer plates of slip disc clutch as shown in Figure 11 Securely attach implement to the tractor and start the tractor
11. failures or movement of control levers can cause equipment to drop or rotate unexpect edly and cause severe injury or death Follow Oper ator s Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer 6 Safety TS R SR 3 2 2012 SAFETY RULES AX ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo nents in any way Your dealer can supply original equipment hydraulic accessories and repair parts Substitute parts may not meet original equipment specifica tions and may be dangerous W Always wear relatively tight and belted clothing to avoid entanglement in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment m Make sure attachment is properly secured adjusted and in good operating condition m Never perform service or maintenance with engine running Keep all persons away from operator control area while performing adjustments service or maintenance TS R SR 3 2 2012 Tighten all bolts nuts and screws to torque chart specifications Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into servic
12. for the safe operation of this rotary tiller The operator must be properly trained Operators should be familiar with the tractor tiller and all safety practices before starting operation Read the safety rules and safety decals on page5 through page 9 A WARNING W Safety instructions are important Read all attachment and power unit manuals follow all safety rules and safety decal information Replace ment manuals and safety decals are available from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 Failure to follow instructions or safety rules can result in serious injury or death Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS system in locked up position at all times Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment W Never allow children or untrained persons to operate equipment Never go underneath equipment lowered to the ground or raised unless it is properly blocked and secured Never place any part of the body under neath equipment or between moveable parts even when the engine has been turned off Hydraulic system leak down hydraulic system failures mechanical failures or movem
13. installed at factory This grease is very viscous and will stick to chain at 70 F Rev 8 3 2011 MANO813 3 17 2010 CD7811 33 72 65 2 1031834XX Rubber Shield Clamp 60 70069 3 8NC Flange Whiz Nut 3 1031836XX Rubber Shield 62 1031226 1 2NC Flange Nut 8 1031825 Drive Assembly Complete 65 57816 1 2 SAE Flat Hardened Washer 10 1023033 Hitch Pin 67 14069 1 2NC x 3 1 4 HHCS 11 1026530 Manual Tube 68 15007 3 4NC x 3 1 2 HHCS 27 1031977 Mast Plate Right Hand 69 2371 3 4NC Lock Nut 28 1031978 Mast Plate Left Hand 70 1002018 Sleeve 81 x 1 25 x 2 12 33 1026818 Parking Stand 72 19509 Sleeve 51 x 75 x 2 34 34 1026780 Hitch Clevis 74 67195 Compression Spring 50 71851 5 16NC x 3 4 Flange HHCS 80 1033955 Driveline Holder TC 53 51243 5 16NC x 1 Carriage Bolt 83 1033958 3 8 NC x 1 1 4 Hex Flange Serrated Screw 54 73163 5 16NC Flanged Whiz Nut TCR Models Only 55 62153 3 8NC x 1 Hex Flange Serrated Screw Figure 23 Crate Assembly Rev 8 3 2011 MANO813 3 17 2010 Assembly 25 DEALER CHECK LISTS PRE DELIVERY CHECK LIST DEALER S RESPONSIBILITY Inspect the equipment thoroughly after assembly to make sure it is set up properly before delivering it to the customer The following check list is a reminder of points to inspect Check off each item as it is found satisfactory corrections are made or services are performed Check that all safety decals are installed and in good condition Replace if damaged
14. on a road or highway safety devices should be used to give adequate warning to oper ators of other vehicles Inform customer to operate PTO at 540 rpm max imum Explain to customer the importance of having the correct PTO driveline length so that it does not bottom out or come apart Explain that it must be checked as instructed in the manual whenever using a different tractor Show customer the safe proper procedures to be used when mounting dismounting and storing equipment MANO813 3 17 2010 WOODS PARTS INDEX Rotary Tillers TC TCR60 TILLER ASSEMBLY TC TCR68 TILLER ASSEMBLY TC TCR74 TILLER ASSEMBLY DRIVE ASSEMBLY GEARBOX ASSEMBLY MANO813 3 17 2010 Parts 27 TC60 TCR60 ROTARY TILLER ASSEMBLY 15 Drive Assembly 45 Gasket Seal Loctite Rev 3 1 2012 28 Pa rts MAN0813 3 17 2010 TC60 TCR60 ROTARY TILLER ASSEMBLY REF PARTNO DESCRIPTION BEE APAREMO QTY DESCRIPTION 1 102676560 1 Rotor Shaft 41 4510 1 1 2PipePlug 2 103183460 1 Clamp Rubber Shield TCR Models 42 SGE iB SSN ona GRS Only 43 1031951 1 Gasket 1 1 2 Bearing 3 103183660 1 Rubber Shield TCR Models Only 44 1031953 1 Gasket 1 5 8 Bearing 5 1031982 1 Tailgate 45 1031940 1 Gasket Seal Loctite 598 70ml 6 1031979 1 Top Shield 50 71851 4 5 16NC x 3 4 Flange HHCS 7 103192260 1 Hex Drive Shaft 51 14139 1 5 16NC Flange Lock Nut ZP 10 1023033 2 Hitch Pin 52 74047 4 5 16 18 U Tapered Spring Nut
15. the operating instructions and proceed with start up Failure to run the clutch in could result in pre mature driveline failure and warranty will be voided NOTE Tillers equipped with shear bolt driveline protection do not have clutches These drives do not require a run in procedure prior to operation Start Up Sequence 1 Start tractor engine Lower tiller slowly nearly to the ground Engage tractor PTO Lower the tiller completely to the ground m RON Increase engine rpm to normal operating speed of 540 rpm 6 Move tractor forward Select a slow tractor speed and increase slightly until operation is satisfactory Rear Shield Adjustment The rotary tiller tailgate can be adjusted to control the tilth of the soil The finest finish is achieved with the tailgate at the lowest adjustment As the tailgate is raised or adjusted up the finish of the soil will become more coarse Raising the tailgate reduces the amount of recirculation that occurs to the soil inside the tiller housing If the soil conditions are very rocky the tail gate should be run in a raised position so rocks may pass through the tiller more quickly Operation 13 NOTICE W Do not drop tiller to the ground with the rotor turning Sudden high speed jolts multiply stress to the driveline and can cause extreme damage OPERATING TECHNIQUES Tilling Sod and Untilled Ground For tearing up untilled sod or conditioning compacted Soils several shallo
16. 1026780 1031948 1031946 1031950 11975 1031934 1031935 4510 QTY po YO a pO a NON a o oL oo o ooo ooo oon ono 7 Oo MAN0813 3 17 2010 TC68 TCR68 ROTARY TILLER ASSEMBLY DESCRIPTION Rotor Shaft Clamp Rubber Shield TCR Models Only Rubber Shield TCR Models Only Tailgate Top Shield Hex Drive Shaft Hitch Pin Manual Tube Gearbox 1 46 1 Kit Bearing 1 1 2 amp Sleeve Chain Tensioner Drive Assembly Complete Not Shown See page 34 and 35 Key 3 8 x 3 8 x 1 1 2 Kit Bearing 1 5 8 amp Sleeve Sprocket 80B 11T Sprocket 80B 17T Sleeve 75 x 44 x 81 Torsion Spring LT Hand TCR Torsion Spring RT Hand TC Chain 80 x 46 Continuous Gearbox Mount Skid Shoe Right Hand Skid Shoe Left Hand Mast Plate Right Hand Mast Plate Left Hand Shield Mount Chain Case Cover Tailgate Lock Plate Parking Stand Hitch Clevis Spacer 1 53 x 1 87 x 62 Spacer 1 65 x 2 00 x 75 Washer 1008 1 2 NPT Vent Plug Speed Blade Right Hand Speed Blade Left Hand 1 2 Pipe Plug REF PART NO QTY DESCRIPTION 42 976 1 3 8NC x 1 1 2 HHCS GR5 43 1031951 1 Gasket 1 1 2 Bearing 44 1031953 1 Gasket 1 5 8 Bearing 45 1031940 1 Gasket Seal Loctite 598 70ml 50 71851 4 5 16NC x 3 4 Flange HHCS 51 14139 1 5 16NC Flange Lock Nut ZP 52 74047 4 5 16 18 U Tapered Spring Nut 53 51243 11 5 16NC x 1 Carriage Bolt GR5 ZP Manual Tube and TCR Models Only 54 73163 11 5 16NC
17. 149 170 230 240 325 3 4 1 1 8 192 261 297 403 420 569 7 8 1 5 16 306 416 474 642 669 907 1 1 1 2 467 634 722 979 1020 1383 Y METRIC SERIES TT A TORQUE Identification TOC Metric Metric CHART Grade 8 8 Grade 10 9 Coarse Thread Fine Thread Marking on Head Marking on Head Diameter amp F 7 Diameter amp Thread Pitch Wrench Metric 8 8 Metric 10 9 Metric 8 8 Metric 10 9 Thread Pitch Millimeters Size N m Ibs ft N m Ibs ft N m Ibs ft N m Ibs ft Millimeters 6x1 0 10 mm 8 6 11 8 8 6 11 8 6x1 0 8x 1 25 13 mm 20 15 27 20 21 16 29 22 8x1 0 10x 1 5 16 mm 39 29 54 40 41 30 57 42 10 x 1 25 12 x 1 75 18 mm 68 50 94 70 75 55 103 76 12x 1 25 14 x 2 0 21 mm 109 80 151 111 118 87 163 120 14x 1 5 16 x 2 0 24 mm 169 125 234 173 181 133 250 184 16x1 5 18x2 5 27 mm 234 172 323 239 263 194 363 268 18x1 5 20 x 2 5 30 mm 330 244 457 337 367 270 507 374 20 x 1 5 22x2 5 34 mm 451 332 623 460 495 365 684 505 22x1 5 24x 3 0 36 mm 571 421 790 583 623 459 861 635 24 x 2 0 30 x 3 0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2 0 Typical Washer Flat Washer Installations Lock Washer N SCA ose NA yy Fo 9 2 00 POW ONY VNAO 08D Bolt Torque amp Size Charts Rev 3 28 2007 A p p en a IX 3 7 BOLT SIZE CHART NOTE Chart shows bolt thread sizes and corresponding head wrench sizes for standard SAE and metric bolts SAE Bolt Thread Sizes 5 16 3 8 1 2 000000 MM 100 12
18. 5 60600131 Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS pic ER Agriculture ASABE reunirase American Society of Agricultural amp Biological Engineers formerly ASAE ASAE American Society of Agricultural Engineers ATE Automatic Transmission Fluid British Standard Pipe Parallel BSPTM British Standard Pipe Tapered Male c Constant Velocity GOW Pc Counter Clockwise e HE Clockwise nsns c DIUI M EE E Female qm Full Thread GA Gauge Grade 5 etc HACS CP Hex Head Cap Screw e Heat Treated MG teens Joint Industry Council 37 Degree Flare BH wn Left Hand ger Left M Meter Millimeter ML Rud Male Mega Pascal pec E Newton err National Coarse D dem National Fine NPSM National Pipe Straight Mechanical NIP National Pipe Tapered NPT SWF National Pipe Tapered Swivel Female ORBM ient oce t O Ring Boss Male M Pitch Ed Power Beyond rp Pounds per Square Inch Eo Power Take Off elo Quick Disconnect HEIL itin bres sedes eres Right Hand Roll Over Protective Str
19. 66 D 8 PN 33347 3 PN 18864 GUARD MISSING DO NOT OPERATE A DANGER ROTATING DRIVELINE CONTACT CAN CAUSE DEATH KEEP AWAY DO NOT OPERATE WITHOUT All driveline guards tractor and equipment shields in place Drivelines securely attached at both ends Driveline guards that turn freely on driveline GUARD MISSING DO NOT OPERATE 33347E DANGER 18864 C 8 Safety MANO813 3 17 2010 SAFETY amp INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Replace Immediately If Damaged 7 1004299 A WARNING FALLING OFF CAN RESULT IN BEING RUN OVER W Tractor must be equipped with ROPS or ROPS CAB and seat belt Keep foldable ROPS systems in locked up position at all times W Buckle Up Keep seat belt securely fastened W Allow no riders RAISED IMPLEMENT CAN DROP AND CRUSH W Never go underneath raised implement which can drop from equipment or tractor 3 point hitch hydraulic leak down hydraulic system failures movement of control levers or mechanical linkage failures Service work does not require going underneath implement Read manual instructions FALLING OFF OR GOING UNDERNEATH IMPLEMENT CAN RESULT IN SERIOUS INJURY OR DEATH 1004299 KEEP AWAY FROM FRONT AND REAR OPENINGS WHEN TRACTOR IS RUNNING Objects can be thrown by rotating blades Contact with rotating blades will cause injury FAILURE TO FOLLOW THESE INSTRUCTIONS COULD
20. ALITEC Woods Equipment BMP Company 2606 South Illinois Route 2 CENTRAL FABRICATORS Post Office Box 1000 GANNON Oregon IL 61061 mu e 800 319 6637 tel Peres 800 399 6637 fax WOODS Ww 006 www WoodsEquipment com F 8494 Rev 10 3 2011
21. Check that all shields and guards are properly installed and in good condition Replace if dam aged Check all bolts to be sure they are properly torqued Check and grease all lubrication points as identi fied in the Lubrication Maintenance illustration page 16 Check the level of gearbox fluid before delivery Service if required as specified on page 16 Check that blades have been properly installed DELIVERY CHECK LIST DEALER S RESPONSIBILITY Show customer how to make adjustments and select proper PTO speed Instruct customer how to lubricate and explain importance of lubrication 26 Dealer Check Lists Point out the safety decals Explain their meaning and the need to keep them in place and in good condition Emphasize the increased safety haz ards when instructions are not followed Point out all guards and shields Explain their importance and the safety hazards that exist when not kept in place and in good condition Present Operator s Manual and request that cus tomer and all operators read it before operating equipment Point out the manual safety rules explain their meanings and emphasize the increased safety hazards that exist when safety rules are not followed Explain to customer the potential crushing haz ards of going underneath raised equipment Instruct customer that service work does not require going underneath unit and never to do so Explain to customer that when equipment is transported
22. Flanged Whiz Nut YD Manual Tube and TCR Models Only 55 62153 9 3 8NC X 1 Hex Flange SRTD Screw 56 300157 1 3 8NC x 2 1 4 HHCS GR5 ZP 57 6698 2 3 8NC Lock Nut ZP 58 57816 4 1 2 SAE Flat Washer Hardened 59 35646 6 3 8 U Bolt 60 70069 21 3 8NC Flanged Whiz Nut 61 2210 1 7 16 Flat Washer 62 1031226 81 1 2NC Flange Nut 63 1031925 72 1 2NC x 1 1 4 HHCS GR5 ZP 64 29893 10 1 2NC x 1 1 2 CRG Bolt GR5 ZP 65 854 1 2 Flat Washer 1 66 12735 2 1 2NC x 1 3 4 CRG GR5 ZP 67 14069 1 1 2NCx3 1 4 HHCS 68 15007 1 3 4NC x 3 1 2 HHCS GR5 ZP 69 2371 1 3 4NC Lock Nut ZP 70 1002018 1 Sleeve 81 x 1 25 x 2 12 71 1031958 1 2 0 STR Link Chain 15 Link 72 19509 1 Sleeve 51 x 75 x 2 34 74 67195 1 Compression Spring 75 1031974 TC Model Decal Set 76 1031975 TCR Model Decal Set 77 1031976 Tiller Safety Decal Set 78 1033749 00 Grease 1 quart Not Shown 79 14350 3 8 NC Flange Lock Nut 4 80 1033955 1 Driveline Holder TC 81 14139 1 Nut Lock 5 16NC Flange 1 2 82 1033959 Washer 5 16 Neoprene 83 1033958 3 8NC x 1 1 4 Hex Flange SRTD Screw HHCS Hex Head Cap Screw Obtain Locally Parts 31 TC74 TCR74 ROTARY TILLER ASSEMBLY 33 15 Drive Assembly 45 Gasket Seal Loctite Rev 3 1 2012 32 Pa rts MAN0813 3 17 2010 REF N Ww 11 12 13 13 14 15 16 17 17 18 19 21 22 23 24 25 26 27 28 29 31 32 33 34 35 36 37 38 39 40 41 Rev 3 1 2012
23. LUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to 1 lost profits business revenues or goodwill ii loss of crops 11 loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor service person salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained by contacting
24. WOODS ROTARY TILLERS L80NVIA TO THE DEALER Assembly and proper installation of this product is the responsibility of the Woods dealer Read manual instructions and safety rules Make sure all items on the Dealer s Pre Delivery and Delivery Check Lists in the Operator s Manual are completed before releasing equipment to the owner The dealer must complete the online Product Registration form at the Woods Dealer Website which certifies that al Dealer Check List items have been completed Dealers can register all Woods product at dealer WoodsEquipment com under Product Registration Failure to register the product does not diminish customer s warranty rights TO THE OWNER Read this manual before operating your Woods equipment The information presented will prepare you to do a better and safer job Keep this manual handy for ready reference Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate Replacement manuals can be obtained from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use Like all mechanical products it will require cleaning and upkeep Lubricate the unit as specified Observe all safety information
25. ator can perform is observing and inspect ing the equipment for loose or worn parts to prevent further damage or excessive downtime Owner Service 15 LUBRICATION INFORMATION 1 Do not let excess grease collect on or around parts particularly when operating in sandy areas 2 See Figure 10 for lubrication points and frequency of lubrication based on normal operating condi tions Severe or unusual conditions may require more frequent lubrication 3 Use a lithium grease of 2 consistency with a MOLY molybdenum disulfide additive for all loca tions unless otherwise noted Be sure to clean fit tings thoroughly before attaching grease gun Two good pumps of most guns is sufficient when the lubrication schedule is followed CHAIN MAINTENANCE The drive chain should be inspected every 50 hours New chain has a tendency to stretch so it is necessary to check the chain tension to prevent flopping around thus causing potential problems Chain tension is pre set with the torsion spring If the chain becomes exces sively loose it may be necessary to remove one link two pitches If unable to reassemble add an offset link to lengthen the chain NOTICE Replacement chain should be only high quality original equipment chain for longer life When being stored for a long period or at end of sea son change the oil adding 8 quarts 00 gear fluid and rotate the roller several times allowing the chain to be coated with lub
26. ce chain Check that output shaft rotates Tiller won t cut Tiller stalls when tilling Tilled soil is too fine Tilled soil is too coarse Grass and Weeds wrapping rotor Skid shoes set too shallow Blade orientation does not match tiller rotation If shear bolt drive used check shear bolt Skid shoes set too deep Too much regrinding Too little regrinding Grass too tall Raise skid shoes one hole Reverse all blades Replace if broken Lower skid shoes one hole Raise tailgate or increase travel speed Lower tailgate or decrease travel speed Mow grass before tilling Oil leaks Worn or damaged seal Loose or damaged hoses or connections Worn or damaged housing Wrong type of grease installed in chain case Inspect and replace Check for leaks and repair or replace Inspect and replace if required Use 00 semi fluid grease Excessive Noise Rotor blade hardware is loose or missing Tighten loose blade hardware Replace missing hardware Rev 09 28 2010 MANOB813 3 17 2010 Owner Service 19 DEALER SERVICE The information in this section is written for dealer ser vice personnel The repair described here requires special skills and tools If your shop is not properly equipped or your mechanics are not properly trained in this type of repair you may be time and money ahead to replace complete assemblies A WARNING Before working un
27. d spring assembly to tiller frame using 1 2NC x 3 1 4 cap screw 67 and flange nut 62 4 Unbolt lower hitch clevises 34 rotate 90 degrees and re install in operating position 26 from center to center Figure 23 page 25 5 Install driveline 8 to gearbox input shaft 6 Attach right mast plate 27 and driveline holder 80 to gearbox frame using 3 8NC x 1 1 4 serrated flange screws 83 and flange whiz nuts 60 Attach driveline holder on outside of mast plate using the front two holes Use 3 8NC x 1 serrated flange screws 55 and flange whiz nuts 60 to attach mast plates 27 amp 28 to gearbox stand in remaining holes Figure 23 page 25 7 Install CAT 1 quick hitch sleeve 70 using 3 4NC x 3 1 2 cap screw 68 and lock nut 69 Install in the lower hole in the top of the mast plates 8 Attach driveline tether chain to the tiller hitch frame 9 Attach tailgate chain to lug on tailgate using pack ing slip instructions in hardware bag Thread the chain through the keyhole slot on the top safety shield support Secure the chain by sliding the desired link into the narrow portion of the keyhole slot Figure 22 Attaching Tailgate Chain 10 Attach front rubber deflector and clamp bar using 5 16NC x 1 carriage bolts 53 and flange whiz nuts 54 Reverse models only 11 Fill gearbox with SAE 80W or 90W gear lube until it runs out the center side level plug NOTE Chain case has 8 quarts of 00 grease
28. days from the date of delivery of the product to the original purchaser with the exception of V belts which will be free of defect in material and workmanship for a period of 12 months Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not cover normal wear or tear or normal maintenance items This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXC
29. ded Storage e Clean large debris such as clumps of dirt grass crop residue etc from machine e Remove the remainder using a low pressure water spray 1 Be careful when spraying near scratched or torn safety decals or near edges of decals as water spray can peel decal off surface 2 Be careful when spraying near chipped or scratched paint as water spray can lift paint 3 If a pressure washer is used follow the advice of the pressure washer manufacturer e Inspect machine and replace worn or damaged parts e Sand down scratches and the edges of areas of missing paint and coat with Woods spray paint of matching color purchase from your Woods dealer e Replace any safety decals that are missing or not readable supplied free through your Woods dealer See Safety Decals section for location drawing Owner Service 17 Blade Installation Four Blade Installation 1 Remove any burrs on flanges generated from blades that have slipped 2 Start blade assembly with first blade installed over the double slots 1 NOTE Blade cutting edges should face the direction of rotation 3 Install bolt heads against blades and flange nuts against rotor flange Sweep Over Flange 4 Proceed by installing opposite blade to opposite side of flange skipping one hole between each blade 5 Completed assembly should have an empty hole between blades Blades should sweep over the flange not away from the f
30. ded with the machine M Introduction 3 SPECIFICATIONS TC68 and TCR68 7674 and TCR74 68 74 7 1 2 7 1 2 634 Ibs 641 Ibs R 665 Ibs 672 Ibs R 17 1 2 17 1 2 8 9 48 54 80 Chain 80 Chain 540 RPM 540 RPM 240 RPM 240 RPM Limited Category 1 amp Limited Category 1 amp Category1 Category1 UP to 45 HP Up to 45 HP 5x1 5 1 19 1 2 22 1 2 1 2 QT SAE 80W 90 1 2 QT SAE 80W 90 78 QT SAE 00 78 QT SAE 00 TC60 and TCR60 Tilling Width 60 Maximum Tilling Depth 7 1 2 Operating Weight 597 165 604 Ibs Rotor Swing Diameter 17 1 2 Number of Blade Flanges 7 Number of Blades 42 Drive Type 80 Chain Tractor PTO Speed 540 RPM Rotor Speed 240 RPM Tractor Hitch Limited Category 1 amp Category1 Tractor Horsepower Up to 45 HP Skid Shoe Adjustments 5x1 Side Shift Distance 15 1 2 Gearbox Oil Capacity 1 2 QT SAE 80W 90 Chain Case Oil Capacity 78 QT SAE 00 Chain case 00 grease is factory installed GENERAL INFORMATION A WARNING Some illustrations in this manual show the equipment with safety shields removed to provide a better view This equipment should never be operated with any necessary safety shielding removed The purpose of this manual is to assist you in operating and maintaining your rotary tiller Read it carefully It furnishes information and instructions that will help you achieve years of dependable performance These instructions have been compiled fro
31. derneath disconnect drive line raise tiller lock in transport position and block tiller securely Hydraulic system leak down and failure of mechanical or hydraulic system can cause equipment to drop Keep all persons away from operator control area while performing adjustments service or maintenance A CAUTION Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate GEARBOX MAINTENANCE NOTE Read this entire section before starting any repair Many steps are dependent on each other 1 Fill gearbox with SAE 80W or 90W gear lube until it runs out the side level plug NOTE Repair to this gearbox is limited to replac ing bearings seals and gaskets Replacing gears shafts and a housing is not cost effective Pur chasing a complete gearbox is more economical 2 Inspect gearbox for leakage and bad bearings Leakage is a very serious problem and must be corrected immediately Bearing failure is indicated by excessive noise and side to side or end play in gear shafts Seal Replacement Recommended sealant for gearbox repair is Perma tex Aviation 3D Form A Gasket or equivalent 20 Dealer Service Leakage can occur at the horizontal gaskets and shaft seals These can be repaired without removing the gearbo
32. dly and cause severe injury or death Follow Oper ator s Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer BLOCKING METHOD To minimize the potential hazards of working under neath the tiller follow these procedures 1 Jack stands with a load rating of 500 lbs or more are the only approve blocking device for this tiller Install a minimum of two jack stands under the tiller before working underneath it 2 Consider the overall stability of the blocked unit Just placing jack stands underneath will not ensure your safety The working surface must be level and solid to support the weight on the jack stands Make sure the jack stands are stable both top and bottom Make sure the tiller is approximately level 3 With the full weight of the tiller on the jack stands test blocking stability before working underneath 4 While the tiller is attached to the tractor set the brakes and remove key before working under neath 5 Securely block rear tractor wheels in front and behind Tighten tractor lower 3 point arm anti sway devices to prevent side to side movement Regular preventive maintenance and immediate repair of broken or worn parts will ensure maximum efficiency and long life Because of the nature of the jobs the rotary tiller does the tiller is constantly vibrating and shaking Parts may loosen up as it is used One of the most important func tions an oper
33. driveline spring activated locking col lar slides freely and is seated firmly in tractor PTO spline groove Keep all bystanders away from equipment work ing area Check all lubrication points and grease as instructed in the Lubrication Maintenance illustra tion page 16 Make sure tractor ROPS or ROPS CAB and seat belt are in good condition Keep seat belt securely fastened during operation Check to be sure gear lube runs out of the small check plug on the side of the gearbox Check the condition of the tiller blades Replace any blades that are broken or excessively worn Check for objects that may be wound around the tiller rotor shaft Objects like wire string tall grass and weeds can build up on the rotor shaft and affect tiller operation e MANO813 3 17 2010 OWNER SERVICE The information in this section is written for operators who possess basic mechanical skills If you need help your dealer has trained service technicians available For your protection read and follow the safety informa tion in this manual A WARNING Keep all persons away from operator control area while performing adjustments service or maintenance Make sure shields and guards are properly installed and in good condition Replace if damaged m Make sure all safety decals are installed Replace if damaged See Safety Decals section for location A CAUTION If you do not understand any pa
34. e m Make sure all safety decals are installed Replace if damaged See Safety Decals section for location Make sure shields and guards are properly installed and in good condition Replace if dam aged Use a suitable lifting device of sufficient capac ity Use adequate personnel to handle heavy com ponents STORAGE B Follow manual instructions for storage Keep children and bystanders away from stor age area Safety 7 SAFETY amp INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Replace Immediately If Damaged 6 PN 1002941 kis CRUSHING AND PINCHING HAZARD Be extremely careful handling various parts of the machine They are heavy and hands fingers feet and other body parts could be crushed or pinched between tractor and implement Operate tractor controls from tractor seat only Do not stand between tractor and implement when tractor is in gear um Make sure parking brake is engaged before going between tractor and implement Stand clear of machine while in operation or when it is CD7653 1 PN 18868 being raised or lowered FAILURE TO FOLLOW THESE A DANGER INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH 1002941 A SHIELD MISSING 2 DO NOT OPERATE PUT SHIELD ON DO NOT EXCEED PTO SPEED OF 540 RPM PTO speeds higher than 540 RPM can cause equipment failure and personal injury 188
35. ed into bearings and continue pressure with vise squeezing in as far as possible Tapping the yoke will help 3 Seat cups by placing a drift or socket slightly kas smaller than the cup on cup and rap with a hammer See Figure 21 Install snap ring and repeat on opposite cup 4 Repeat Step 1 and Step 2 to install remaining cups in remaining yoke CD1389 5 Move both yokes in all directions to check for free movement If movement is restricted rap on yokes sharply with a hammer to relieve any tension Repeat until both yokes move in all directions without restriction Figure 21 Install Cups e MADE TUS Dealer Service 23 ASSEMBLY Assembly of this rotary tiller is the responsibility of the WOODS dealer It should be delivered to the owner completely assembled lubricated and adjusted for nor mal conditions A WARNING W Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo nents in any way A CAUTION Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate SET UP INSTRUCTIONS The rotary tiller is shipped partially assemb
36. ent of control levers can cause equipment to drop or rotate unexpect edly and cause severe injury or death Follow Oper ator s Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer 10 Operation A WARNING B Before dismounting power unit or performing any service or maintenance follow these steps disengage power to equipment lower the 3 point hitch and all raised components to the ground operate valve levers to release any hydraulic pres sure set parking brake stop engine remove key and unfasten seat belt Make sure spring activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove B Operate tractor PTO at 540 RPM Do not exceed Make sure attachment is properly secured adjusted and in good operating condition ATTACHING ROTARY TILLER TO TRACTOR 1 Move the tractor into position in front of the tiller Move back slowly and carefully not allowing any one to be between the tractor and the tiller Turn off tractor engine Attach the two lower arms of the 3 point hitch with the two hitch pin assemblies 4 Attach the tractor center link to the upper hitch point of the rotary tiller Adjust the length of the center link until the tops of the frame ends are par allel to the ground 5 Adjust the tractor lower 3 point arm anti sway devices to prevent tiller from swinging side to side during transport
37. epair 1 Disconnect and remove the driveline from the gearbox Remove drain plug and drain gear lube from the gearbox Remove the gearbox side drive shield Remove the drain plug from the chain case to drain the gear fluid Remove chain case cover Blue Loctite Blue Loctite CD7681A Remove retaining bolt and washer from the top sprocket Release the tension from the chain Figure 15 and remove the top sprocket and sleeve from the side drive shaft Loosen the set screw on the side drive shaft bearing This bearing is located inboard of the top sprocket at the top of the chain case Use a hammer and a punch to unlock the locking collar This is achieved by putting the point of the punch in the relief of the collar and drive it in the direction opposite of normal rotation for the tiller With the sprocket removed and the locking collar freed the side drive shaft can be removed through the opposite side of the tiller gearbox The faulty shaft seal can be removed and replaced with a new seal refer to Seal Installation page 20 Follow the instructions 1 through 9 in reverse for reassembly Use blue Loctite on bolts used to retain sprockets on shafts Make sure top and bottom sprockets and chain tensioner are aligned with each other Shaft end should be recessed from sprocket outside face by 03 inches on top and bottom sprockets Fill Plug Drain Plug Figure 15 Re
38. h of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to 1 lost profits business revenues or goodwill ii loss of crops iii loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor serviceperson salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained by contacting ALITEC Woods Equipment Company BMP 2606 South Illinois Route 2 CENTRAL FABRICATORS Post Office Box 1000 Oregon Illinois 61061 USA ric 800 319 6637 tel 800 399 6637 fax gms WAIN ROY www WoodsEquipment com Wn 97 0 WOODS F 3079 Rev 3 2 2012 WARRANTY Replacement Parts For All Models Except Mow n Machine Zero Turn Mowers Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship for a period of ninety 90
39. his Warranty WOODS makes no warranty express or implied with respect to engines batteries tires or other parts or accessories not manufactured by WOODS Warranties for these items if any are provided separately by their respective manufacturers WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breac
40. hitch adjustment Multiple passes may be neces sary to achieve tillage depth TILLER SIDE SHIFT ADJUSTMENT A WARNING BH Make sure parking stand is secured in the down position and skid shoes are in hole one before performing the following service work 1 Disconnect tiller from tractor 2 Measure rear tractor tire width outside to outside 3 Calculate side shift needed Divide rear tractor tire width by two and tiller width by two Subtract tiller width from tractor width and add five inches Check maximum tiller side shift capability on the specifica tion page of this manual page 4 The calculated side shift must be less than the maximum side shift Example Tractor rear tire width 2 70 TC60 Tiller 60 70 2 35 60 2 30 35 30 5 5 extra 10 side shift 4 Loosen nuts on U bolts on lower clevis hitch 4 U bolts on front gearbox stand 2 and bolts at the back of the gearbox stand 2 See Figures 7 and 8 Rev 6 7 2011 MANO813 3 17 2010 Loosen Loosen QW nuts NL 76 7 3 aa fat Slide lower hiteh 9 Both sides m B me Po eS G t ECA AS WS y Loosen CD7791 Figure 7 Clevis Hitch Adjustment 5 Slide clevis hitches A frame gearbox stand and attaching rear z clamp bracket to the desired dis tance Figure 8 Gearbox and Clamp Adjustment 6 Retighten the lower clevis hitch A frame gearbox stand and attaching
41. in this manual and safety decals on the equipment For service your authorized Woods dealer has trained mechanics genuine Woods service parts and the necessary tools and equipment to handle all your needs Use only genuine Woods service parts Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation Record the model number and serial number of your equipment in the spaces provided Model Date of Purchase Serial Number see Safety Decal section for location Provide this information to your dealer to obtain correct repair parts Throughout this manual the term NOTICE is used to indicate that failure to observe can cause damage to equipment The terms CAUTION WARNING and DANGER are used in conjunction with the Safety Alert Symbol a triangle with an exclamation mark to indicate the degree of hazard for items of personal safety This is the safety alert symbol It is used to alert you to potential physical A injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation that if not avoided will result in death DANGER or serious injury A WARNING Indicates a hazardous situation that if not avoided could result in death or serious injury A CAUTION Indicates a hazardous situation that if not avoided could result in minor or moderate injury ge e Is used to address practices not related to
42. ipment Do not estimate B inspect and clear area of stones branches or other hard objects that might be thrown causing injury or damage OPERATION Only engage power when equipment is at ground operating level Always disengage power when equipment is raised off the ground Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment Safety Rules continued on next page SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED d Safety Rules continued from previous page Keep bystanders away from equipment W Never direct discharge toward people animals or property W Do not operate equipment while under the influ ence of alcohol or drugs Operate only in daylight or good artificial light Keep hands feet hair and clothing away from equipment while engine is running Stay clear of all moving parts Always comply with all state and local lighting and marking requirements W Never allow riders on power unit or attachment Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS systems in locked up position at all times Always sit in power unit seat when operating controls or starting engine Securely fasten seat belt place transmission in neutral engage brake and ensure a
43. irmly in tractor PTO spline groove B Before putting equipment into service check and adjust driveline length as instructed in Opera tor s Manual Driveline must not bottom out or pull apart throughout the full range of the tractor hitch Do not operate until driveline length is correct Before starting power unit check all equipment driveline guards for damage Replace any damaged guards Make sure all guards rotate freely on all drivelines If guards do not rotate freely on drive lines repair and replace bearings before putting equipment into service B Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS systems in locked up position at all times BH Remove accumulated debris from this equip ment power unit and engine to avoid fire hazard Make sure all safety decals are installed Replace if damaged See Safety Decals section for location Make sure shields and guards are properly installed and in good condition Replace if dam aged A minimum 20 of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position Without this weight front tractor wheels could raise up result ing in loss of steering The weight may be attained with front wheel weights ballast in tires or front tractor weights Weigh the tractor and equ
44. ks driveline to PTO shaft NOTICE W if attaching with quick hitch the distance between the tractor PTO and gearbox input shaft will increase Please follow the steps as you would for a 3 point hitch to insure proper engagement WORKING DEPTH ADJUSTMENT A WARNING Keep all persons away from operator control area while performing adjustments service or maintenance 1 Raise the tiller off the ground 2 Level tiller side to side Check by measuring from the forward skid shoe pivot to the ground on each side Figure 5 3 Adjust using tractor 3 point arm leveling device NOTE Keep the front of the tiller parallel to the ground 4 Place two jack stands under the tiller rotor shaft MIS 4 1 VENE PARALLEL TO GROUND ___ MEASURE BOTH CD7655 ENDS TO GROUND Figure 5 Leveling the Tiller 5 Loosen the 1 2 cap screws that act as the front pivots to the skid shoes Remove the 1 2 cap screws 63 that hold the rear of the skid shoes to the tiller frame 12 Operation 6 Adjust the skid shoe to the desired tilling depth Figure 6 Reinstall the cap screws in the rear of the skid shoe and tighten all cap screws 5 4 3 2 1 62 1 2NC Flange Nut First Pass 63 1 2NC Cap Screw iis Depth 1 0 2 1 3 2 4 5 4 Figure 6 Tiller Depth Adjustment NOTE Tillage depth is dependent on ground hard ness tractor speed skid shoe setting and tractor
45. lange 6 Torque bolt head to 85 Ibs ft with a mechanical torque wrench Skipping one hole between blades 1 Double Slots Cutting Edge CD7683A REVERSE ROTATION SHOWN Figure 12 Four Blade Installation Six Blade Installation 1 Remove any burrs on flanges generated from blades that have slipped 2 Start blade assembly with first blade installed over one slot 1 and one hole 2 NOTE Blade cutting edges should face the direction of rotation 3 Install bolt heads against blades and flange nuts against rotor flange Sweep Over Flange 4 Proceed by installing opposite blade to opposite side of flange using every hole 5 Completed assembly should not have empty holes between blades Blades should sweep over the flange not away from the flange 6 Torque bolt head to 85 Ibs ft with a mechanical torque wrench 1 Slot 2 Hole Cutting Edge REVERSE ROTATION SHOWN Figure 13 Six Blade Installation 18 Owner Service Rev 6 7 2011 MANO813 3 17 2010 TROUBLE SHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Rotor will not turn Tractor PTO not engaged Clutch friction discs worn Slip Clutch drive only Shear bolt sheared Shear bolt drive only Obstruction between rotor and frame Chain broken Gearbox damaged Check control lever Check and replace Install new shear bolt Check and clear obstruction Repla
46. lease Chain Tension Rev 09 28 2010 MANO813 3 17 2010 Dealer Service 21 UNIVERSAL JOINT REPAIR 1 Yoke 2 Cup and bearing 3 Snap ring du 4 Journal cross Figure 16 Universal Joint Parts Breakdown U Joint Disassembly 1 Remove external snap rings from yokes in four locations as shown in Figure 17 Figure 17 Remove Snap Ring 2 With snap rings removed support drive in vise hold yoke in hand and tap on yoke to drive cup up out of yoke See Figure 18 Figure 18 Remove Cups 22 Dealer Service 3 Clamp cup in vise as shown in Figure 19 and tap on yoke to completely remove cup from yoke Repeat Step 2 and Step 3 for opposite cup CD1387 Figure 19 Remove Cups 4 Place universal cross in vise as shown in Figure 20 and tap on yoke to remove cup Repeat Step 3 for final removal Drive remaining cup out with a drift and hammer Figure 20 Remove Cups MANO813 3 17 2010 U Joint Assembly 1 Place seals securely on bearing cups Insert cup into yoke from outside and press in with hand pressure as far as possible Insert journal cross into bearing cup with grease fitting away from shaft Be careful not to disturb needle bearings Insert another bearing cup directly across from first cup and press in as far as possible with hand pressure GA 2 Trap cups in vise and apply pressure Be sure journal cross is start
47. led Assem bly will be easier if components are aligned and loosely assembled before tightening hardware See Bolt Torque Chart on page 37 for recommended torque values Complete the Pre Delivery and Delivery Check Lists on page 26 when assembly is complete Select a suitable working area Refer to illustrations accompanying text parts lists and exploded view drawings For reference front back left and right directions are determined by sitting in the tractor operator s seat DISASSEMBLE SHIPPING UNIT It is advisable to have a mechanical lifting device to facilitate uncrating Be careful of nails in boards when uncrating 1 Remove all parts that are wired and strapped to tiller and or crate 2 Remove top sides and ends of crate 3 Remove front rubber shield from the bottom of the crate reverse rotation models only 4 Remove lag screws from L shaped shipping brack ets Remove L brackets from the tiller Be sure to save the mounting hardware for later use 5 Remove tiller assembly from crate base 24 Assembly 6 Remove loose nails from boards and dispose of crate according to local codes ASSEMBLY PROCEDURES Required tools 9 16 3 4 1 1 8 combination wrenches sockets torque wrench and jack stands 1 Lower skid shoes to lowest position and stand tiller upright 2 Use jack stands to support the front frame tube with tiller sitting on the ground 3 Install parking stand 33 an
48. ll other controls are disengaged before starting power unit engine m Operate tractor PTO at 540 RPM Do not exceed Do not operate PTO during transport Connect PTO driveline directly to power unit PTO shaft Never use adapter sleeves or adapter shafts Adapters can cause driveline failures due to incorrect spline or incorrect operating length and can result in personal injury or death Look down and to the rear and make sure area is clear before operating in reverse Use extreme care when working close to fences ditches other obstructions or on hillsides W Do not operate or transport on steep slopes W Do not stop start or change directions sud denly on slopes m Use extreme care and reduce ground speed on slopes and rough terrain Watch for hidden hazards on the terrain during operation Stop power unit and equipment immediately upon striking an obstruction Turn off engine remove key inspect and repair any damage before resuming operation Before performing any service or maintenance disconnect driveline from tractor PTO B Before dismounting power unit or performing any service or maintenance follow these steps disengage power to equipment lower the 3 point hitch and all raised components to the ground operate valve levers to release any hydraulic pres sure set parking brake stop engine remove key and unfasten seat belt Never go underneath equipment lowered to the grou
49. m extensive field experience and engineering data Some information 4 Introduction may be general in nature due to unknown and varying operating conditions However through experience and these instructions you should be able to develop procedures suitable to your particular situation The illustrations and data used in this manual were cur rent at the time of printing but due to possible inline production changes your machine may vary slightly in detail We reserve the right to redesign and change the machines as may be necessary without notification Throughout this manual references are made to right and left directions These are determined by standing behind the equipment facing the direction of the for ward travel Rev 6 7 2011 MANO813 3 17 2010 SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Safety is a primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by an operator s single careless act In addition to the design and configuration of equipment hazard control and accident preven tion are dependent upon the awareness concern judgement and proper training of personnel involved in the operation transport maintenance and storage of equipment It has been said The best safety device is an informed careful operator We ask you to be that kind of operator TRAINING Safety instruc
50. nd 1 2 Pipe Plug REF 42 43 44 45 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 74 75 76 77 78 79 80 81 82 83 PART NO 976 1031951 1031953 1031940 71851 14139 74047 51243 73163 62153 300157 6698 57816 35646 70069 2210 1031226 1031925 29893 854 12735 14069 15007 2371 1002018 1031958 19509 67195 1031974 1031975 1031976 1033749 14350 1033955 14139 1033959 1033958 HHCS QTY A A A Ss Ln l ol N DESCRIPTION 3 8NC x 1 1 2 HHCS GR5 Gasket 1 1 2 Bearing Gasket 1 5 8 Bearing Gasket Seal Loctite 590 70ml 5 16NC x 3 4 Flange HHCS 5 16NC Flange Lock Nut ZP 5 16 18 U Tapered Spring Nut 5 16NC x 1 Carriage Bolt GR5 ZP Manual Tube and TCR Models Only 5 16NC Flanged Whiz Nut YD Manual Tube and TCR Models Only 3 8NC X 1 Hex Flange SRTD Screw 3 8NC x 2 1 4 HHCS GR5 ZP 3 8NC Lock Nut ZP 1 2 SAE Flat Washer Hardened 3 8 U Bolt 3 8NC Flanged Whiz Nut 7 16 Flat Washer 1 2NC Flange Nut 1 2NC x 1 1 4 HHCS GR5 ZP 1 2NC x 1 1 2 CRG Bolt GR5 ZP 1 2 Flat Washer 1 2NC x 1 3 4 CRG GR5 ZP 1 2NC x 3 1 4 HHCS 3 4NC x 3 1 2 HHCS GR5 ZP 3 ANC Lock Nut ZP Sleeve 81 x 1 25 x 2 12 2 0 STR Link Chain 15 Link Sleeve 51 x 75 x 2 34 Compression Spring TC Model Decal Set TCR Model Decal Set Tiller Safety Decal Set 00 Grease 1 quart Not Shown 3 8 NC Flange Lock Nut Driveline Holder TC Nu
51. nd 71 1031958 1 2 0 STR Link Chain 15 Link 29 1026791 1 Shield Mount 72 19509 1 Sleeve 51 x 75 x 2 34 31 1031240 1 Chain Case Cover 74 67195 1 Compression Spring 32 1026802 1 Tailgate Lock Plate 75 1031974 TC Model Decal Set 33 1026818 1 Parking Stand 76 1031975 TCR Model Decal Set 34 1026780 2 Hitch Clevis 77 1031976 Tiller Safety Decal Set 35 1031948 1 Spacer 1 53 x 1 87 x 62 78 1033749 00 Grease 1 quart Not Shown 36 1031946 1 Spacer 1 656 x 2 00 x 75 79 14350 4 3 8 NC Flange Lock Nut 37 1031950 2 Washer 10ga 80 1033955 1 Driveline Holder TC 38 11975 1 1 2 NPT Vent Plug 81 14139 1 Nut Lock 5 16NC Flange 39 1031934 14 Speed Blade Right Hand 82 1033959 1 Washer 5 16 Neoprene 40 1031935 14 Speed Blade Left Hand 83 1033958 2 3 8NC x 1 1 4 Hex Flange SRTD Screw HHCS Hex Head Cap Screw Obtain Locally Rev 3 1 2012 MANO813 3 17 2010 Parts 29 TC68 TCR68 ROTARY TILLER ASSEMBLY 15 Drive Assembly 45 Gasket Seal Loctite Rev 3 1 2012 30 Pa rts MAN0813 3 17 2010 REF N 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29 31 32 33 34 35 36 37 38 39 40 41 Rev 3 1 2012 PART NO 102676568 103183468 103183668 1031983 1031980 103192268 1023033 1026530 1032606 1031927 1026803 1031228 1031928 1026806 1026807 1031833 1031841 1031828 1031829 1033033 1026800 1026801 1026784 1026785 1026791 1031240 1026802 1026818
52. nd or raised unless it is properly blocked and secured Never place any part of the body under neath equipment or between moveable parts even when the engine has been turned off Hydraulic system leak down hydraulic system failures mechanical failures or movement of control levers can cause equipment to drop or rotate unexpect edly and cause severe injury or death Follow Oper ator s Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer MAINTENANCE Service and maintenance work not covered in OWNER SERVICE must be done by a qualified dealership Special skills tools and safety proce dures may be required Failure to follow these instructions can result in serious injury or death B Before performing any service or maintenance disconnect driveline from tractor PTO Before dismounting power unit or performing any service or maintenance follow these steps disengage power to equipment lower the 3 point hitch and all raised components to the ground operate valve levers to release any hydraulic pres sure set parking brake stop engine remove key and unfasten seat belt B Never go underneath equipment lowered to the ground or raised unless it is properly blocked and secured Never place any part of the body under neath equipment or between moveable parts even when the engine has been turned off Hydraulic system leak down hydraulic system failures mechanical
53. physical injury ALITEC NOTE Indicates helpful information BMP CENTRAL FABRICATORS GANNON W gm WAIN ROY IS WEDD WOODS 2 Introduction TABLE OF CONTENTS INTRODUC TION ri gusia ga aii aa RR III I 2 SPECIFICATIONS Ere eed eee a HE RR XR v 4 GENERAL INFORMATION sssssee e I I 4 SAFETY RULES esq prada Reds 5 SAFETY DECALS ie reduce ebbe ane E dec cere 8 OPERATION 3 44 243 x Rer REX KO er RR indian sey Ra ERE qe 10 OWNER SERVICE cies cadie ea ORG eg dus a Ew E RR Rn 15 TROUBLESHOOTING sseeee e 19 DEALER SERVICE ee ria AER cle rane E 20 ASSEMBLY dies RR EE Gur aw ad Races es 24 DEALER CHECK LISTS 26 INDEX TO PARTS LISTS sirini ini 27 BOLT TORQUE eee 37 BOLT SIZE CHART amp ABBREVIATIONS 38 PRODUCT WARRANTY INSIDE BACK COVER REPLACEMENT PARTS WARRANTY BACK COVER Si no lee Ingles pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad Q iLEA EL INSTRUCTIVO This Operator s Manual should be regarded as part of the machine Suppliers of both new and second hand machines must make sure that this manual is provi
54. rear z clamp bracket hard ware per the torque chart in the back of this man ual 7 Reconnect tiller to the tractor OPERATING PROCEDURE A WARNING m Only engage power when equipment is at ground operating level Always disengage power when equipment is raised off the ground Read and understand the rotary tiller and tractor opera tor s manuals before operating the tiller Failure to do so may result in death serious personal injury or prop erty damage Never raise the tiller more than a few inches off the ground when traveling from job site to job site Shut off the engine set brake remove key and remove seat belt Dismount the tractor Rev 6 7 2011 MANO813 3 17 2010 Tractor Stability WARNING A minimum 20 of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position Without this weight front tractor wheels could raise up result ing in loss of steering The weight may be attained with front wheel weights ballast in tires or front tractor weights Weigh the tractor and equipment Do not estimate Figure 9 Tractor Stability Typical Clutch Run In Clutch run in must be done prior to initial use and before each season or whenever tiller has been setting idle for more than two months See Slip Clutch Adjust ment page 17 for the run in procedure After you have completed the run in of the clutch return to
55. ricant enhancing chain life Rotate the roller periodically to maintain lubrication PTO DRIVE LINES Periodically check the yokes on front PTO Make sure the bolts and nuts are tight and the yoke is not moving on the shaft PTO shafts and U joints should be spar ingly lubricated monthly SPROCKETS Sprockets should be checked to be sure hex bolt is tight and the sprocket cannot move on the shaft QUALIFIED TECHNICIAN MAINTENANCE GEARBOX LUBRICATION The gearbox is almost maintenance free but should be checked quarterly to be sure that the oil level is main tained at half full Use plug located halfway up back face of gearbox to check fill oil A high quality gear oil with a viscosity index of 80W or 90W and an API ser vice rating of GL 4 or 5 is recommended for use in the gearbox Oil should be changed after the first 30 hours or 30 days of operating Then normal change should be adequate In the case of seasonal usage it is best to change the oil at the end of the season to remove moisture and corrosive contaminants 16 Owner Service BEARING LUBRICATION Highest quality bearings are used on the tiller Only tri ple seal bearings are used on the rotor shaft which operates down in the dirt Lubrication of the bearings will vary considerably with conditions As a rule bear ings should be under lubricated rather than over lubri cated Over lubrication can cause seals to blow out NOTICE m Replacement bearings should
56. rt of this manual and need assistance see your dealer W Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate A WARNING Before performing any service or maintenance disconnect driveline from tractor PTO Before dismounting power unit or performing any service or maintenance follow these steps disengage power to equipment lower the 3 point hitch and all raised components to the ground operate valve levers to release any hydraulic pres sure set parking brake stop engine remove key and unfasten seat belt Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment m Never perform service or maintenance with engine running Rev 6 7 2011 MANOB813 3 17 2010 Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo nents in any way B Never go underneath equipment lowered to the ground or raised unless it is properly blocked and secured Never place any part of the body under neath equipment or between moveable parts even when the engine has been turned off Hydraulic system leak down hydraulic system failures mechanical failures or movement of control levers can cause equipment to drop or rotate unexpect e
57. t Lock 5 16NC Flange Washer 5 16 Neoprene 3 8NC x 1 1 4 Hex Flange SRTD Screw Hex Head Cap Screw Obtain Locally Parts 33 1031825 COMER SLIP CLUTCH DRIVE ASSEMBLY 2 10 8 7 11 12 13 14 18 15 14 16 17 Sy REF PART QTY DESCRIPTION A 1031825 1 Complete 540 driveline and clutch assembly 1 1001300 1 Complete collar yoke C12 1 3 8 2 38478 2 Cross amp bearing kit 3 1019442 1 Collar outer tube 4 30922 6 Shield retainer 5 1019444 1 Collar inner tube 6 30197 2 Shield tether chains 7 1001306 1 Yoke inner tube 8 1001305 1 Flexible pin 9 30928 1 Inner profile tube amp yoke 10 1032431 1 Friction clutch assembly 11 1001311 8 Spring 12 1001312 1 Flanged Yoke 13 1001313 1 Bushing 14 1001314 2 Lining ring 15 1032432 1 Clutch support 16 1001317 1 Pressure plate 17 1001318 8 Boltand nut M10 x 80 18 1001274 1 Tapered Pin Set 19 1001301 1 Yoke outer tube 20 1001302 1 Flexible pin 21 30926 1 Outer profile tube amp yoke 22 1021552 1 Complete shield kit T40 23 1001340 1 Lock collar repair kit 34 Parts MANOGT3 3 17 2010 1031826 COMER SHEAR BOLT DRIVE ASSEMBLY OPTIONAL 1 2 14 15 r 1 18 O da OEE L J 16 13 CD7660 A 3 4 5 Ii es 9 3 O a J Germ G tne es Ss es Se es ee zl Lucien REF PART QTY DESCRIPTION A 1031826 1 Complete 540 driveline and shear bolt assembly 1 1001300 1 Complete collar yoke
58. tions are important Read all attachment and power unit manuals follow all safety rules and safety decal information Replace ment manuals and safety decals are available from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 Failure to follow instructions or safety rules can result in serious injury or death If you do not understand any part of this manual and need assistance see your dealer Know your controls and how to stop engine and attachment quickly in an emergency Operators must be instructed in and be capable of the safe operation of the equipment its attach ments and all controls Do not allow anyone to operate this equipment without proper instruc tions Never allow children or untrained persons to operate equipment PREPARATION W Check that all hardware is properly installed Always tighten to torque chart specifications unless instructed otherwise in this manual W Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate m Make sure attachment is properly secured adjusted and in good operating condition TS R SR 3 2 2012 m Make sure spring activated locking pin or collar slides freely and is seated f
59. ucture RPM iecit iterato Revolutions Per Minute a Ead ere o vada Right SAE eines Society of Automotive Engineers Ulenm Unified Coarse UNF m Unified Fine UNS Unified Special 38 Appendix Bolt Torque amp Size Charts Rev 3 28 2007 WARRANTY All Models Except Mow n Machine Zero Turn Mowers Please Enter Information Below and Save for Future Reference Date Purchased From Dealer Model Number Serial Number Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship Except as otherwise set forth below the duration of this Warranty shall be for TWELVE 12 MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER All current model loaders and backhoes are warranted for two 2 years from the date of delivery to the original purchaser The warranty periods for specific parts or conditions are listed below Part or Duration from date of Condition Model Number delivery to the original Warranted purchaser All units invoiced after 4 30 2012 BW1260 BW1620 BW1800 BW1260X BW1800X BW2400 BW240HD BW180HD BW180HB BW126HB BW126XHD BW180XHD BB48X BB60X BB72X BB84X BB600X BB720X BB840X BB6000X BB7200X BB8400X Gearbox DS1260 DSO1260 DS 1440 TS1680 BW126 3 BW180 3 BW240 BW126X BW180X components PHD25 PHD35 PHD65 PHD95 DS96
60. w passes will be most productive Set the skid shoes to one of the two most shallow posi tions A gear should be selected on the tractor for a slow travel speed Progressive passes can be done at progressively faster speeds NOTICE W After tilling for the first half hour check for loose blades and retighten any loose hardware Follow the shutdown procedure and blocking method before checking blades Previously Tilled Ground To pulverize the topsoil and prepare a good seedbed set the skid shoes for a tilling depth equivalent to your deepest roots Adjust the tailgate to the fully lowered position A tractor gear should be selected such that the tiller does not lug the engine PRE OPERATION CHECK LIST OWNER S RESPONSIBILITY Review and follow all safety rules and safety decal instructions on pages 5 through 9 Check that all safety decals are installed and in good condition Replace if damaged Check that all shields and guards are properly installed and in good condition Replace if dam aged 14 Operation Check that all hardware is properly installed and secured Check that equipment is properly and securely attached to tractor Before starting tractor check all equipment drive line guards for damage and make sure they rotate freely on all drivelines Replace any dam aged guards If guards do not rotate freely on drivelines repair and replace bearings before operating Do not allow riders Make sure
61. x from the tiller Seal Installation NOTE Proper seal installation is important An improp erly installed seal will leak 1 Clean area in housing where seal outer diameter OD seats Apply a thin coat of Permatex 2 Inspect area of shaft where seal seats Remove any burrs or nicks with an emery cloth 3 Lubricate gear shaft and seal lips 4 Place seal squarely on housing spring loaded lip toward housing Select a piece of pipe or tubing with an OD that will sit on the outside edge of the seal but will clear the housing Tubing with an OD that is too small will bow seal cage and ruin seal 5 Carefully press seal into housing avoiding distortion to the metal seal cage 1 Seal 2 Pipe or tube 3 Seal seat 2 4 Casting Pipe or tube must g press at outer edge of seal 3 LET 4 1 2s CD1094 Incorrect CD1092 Installation Figure 14 Seal Installation Rev 6 7 2011 MANO813 3 17 2010 Input Shaft Repair 1 Disconnect and remove the driveline from the gearbox Remove drain plug and drain gear lube from the gearbox Remove mast plates from the tiller frame Remove shaft seal Replace with new seal see Seal Installation page 20 NOTE Distortion to seal cage or damage to seal lip will cause seal to leak Reinstall drain plug and remove fill plug Fill gearbox with SAE 80W or 90W gear lube until it runs out the level plug Output Hollow Shaft R

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