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Woods Equipment TBW150C User's Manual

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Contents

1. A WARNING m Before servicing blades raise and lock mower in transport position turn off engine set parking brake and remove key m Keep all persons away from operator control area while performing adjustments service or maintenance 4 CAUTION m Frequently check blades They should be sharp free of nicks and cracks and securely fastened 1 Raise mower decks to the transport position and make sure transport locks are engaged 2 Shut off tractor relieve hydraulic pressure in cylinders set parking brake and remove key 3 Inspect blades before each use to determine that they are mounted securely and are in good condition 4 Replace any blade that is bent excessively nicked worn or has any other damage 5 Small nicks can be ground out when sharpening Blade Removal AM WARNING m Do not handle blades with bare hands Careless or improper handling may result in serious injury 1 Remove bolt 1 Figure 7 which has right hand threads 2 Remove washer and blade Blade Sharpening NOTICE m When sharpening blades be sure to balance them Unbalanced blades will cause excessive vibration that can damage blade spindle bearings Vibration may also cause structural cracks in mower housings MANO765 12 5 2008 WORKBENCH SC DB2694 Figure 5 Blade Balancing 1 Follow original sharpening pattern 2 Do not sharpen blade to a razor edge but leave appro
2. Figure 17 U Joint Assembly 1 Place seals securely on bearing cups Insert cup into yoke from outside and press in with hand pressure as far as possible Insert journal cross into bearing cup with grease fitting away from MANO765 12 5 2008 shaft Be careful not to disturb needle bearings Insert another bearing cup directly across from first Cup and press in as far as possible with hand pressure Trap cups in vise and apply pressure Be sure journal cross is started into bearings and continue pressure with vise squeezing in as far as possible Tapping the yoke will help Seat cups by placing a drift or socket slightly smaller than the cup on cup and rap with a hammer See Figure 18 Install snap ring and repeat on opposite cup Repeat Step 1 amp Step 2 to install remaining cups in remaining yoke Move both yokes in all directions to check for free movement If movement is restricted rap on yokes sharply with a hammer to relieve any tension Repeat until both yokes move in all directions without restriction CD1389 Figure 18 Dealer Service 29 ASSEMBLY INSTRUCTIONS DEALER SET UP INSTRUCTIONS The mower is shipped mostly assembled but reguires dealer set up The Woods dealer should deliver the mower to the owner completely assembled lubricated and adjusted for normal conditions Recommended torgue values for hardware are located on page 50 Complete check lists on page 33 w
3. Bearing Spacer 13 14 15 16 17 18 19 Slide shim 3 over input shaft and secure with snap ring 2 Check input shaft end float by moving the input shaft by hand If the end float is more than 012 insert shim 9 between the rear bearing 8 and snap ring 10 Check that gear backlash is between 006 and 016 You should not have to adjust the backlash Press in input seal 1 using a round tube of the correct diameter Be careful not to damage the seal lip Press oil cap 11 on to the rear cover of housing using a round tube of the correct diameter Check the gearbox housing for leaks by plugging all holes except one Apply 4 psi compressed air and immerse the gearbox in water to verify that there are no leaks Remove the gearbox from water and dry off with compressed air Add SAE 80W or 90W EP oil until it runs out of the side level hole Tighten all plugs CD6500 Figure 11 Gearbox Assembly MANO765 12 5 2008 Dealer Service 27 Install Gearbox NOTE Gearbox is heavy do not aftempt to move with out mechanical assistance 1 Set gearbox on gearbox stand and fasten with bolts and nuts Torque bolts to 175 lbs ft 2 Attach drive sheave to output shaft Secure using castle nut and hardware previously removed 3 Attach gearbox stand to mower using four hex screws Install Drive Sheave 1 When gear stand is installed on mower dimension A from the top of the
4. m Air in hydraulic systems can cause erratic oper ation and allows loads or equipment components to drop unexpectedly When connecting equipment or hoses or performing any hydraulic maintenance purge any air in hydraulic system by operating all hydraulic functions several times Do this before putting into service or allowing anyone to approach the equipment Attach the mower hydraulic hose to the tractor port Hydraulic quick coupler is not supplied NOTE The mower hydraulic system should have been filled at the factory Always assume it is empty Fully purge air and fill the hydraulic system by raising and lowering wings several times while hooked to a tractor hydraulic supply Keep all personnel away while raising and lowering OPTIONAL EQUIPMENT Chain Shielding Installation A DANGER m Full chain shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property e If this machine is not equipped with full chain shielding operation must be stopped when any one comes within 300 feet 92 m e This shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for objects to ricochet and escape traveling as much as 300 feet 92 m MANO765 12 5 2008 1 Install chain shielding plate 3 to rear mower fra
5. m Make sure all safety decals are installed Replace if damaged See Safety Decals section for location m Make sure shields and guards are properly installed and in good condition Replace if dam aged m Do not disconnect hydraulic lines until engine is stopped power unit is properly secured equip ment and all components are lowered to the ground and system pressure is released by oper ating all valve control levers 8 Safety m When lubricating telescoping PTO drives keep fingers out of shield access slots to prevent injury m Wear gloves when installing belt Be careful to prevent fingers from being caught between belt and pulley Mm Use care when installing or removing belt from spring loaded idler Springs store energy when extended and if released suddenly can cause per sonal injury STORAGE m Block equipment securely for storage m Keep children and bystanders away from stor age area TBW Safety Rules Rev 12 5 2008 SAFETY amp INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Replace Immediately If Damaged 1 1002940 YELLOW FRONT REFLECTOR 2 57123 RED REAR REFLECTOR CD7580 1 Rear Deck 4 18864 ROTATING BLADES AND THROWN OBJECTS ROTATING DRIVELINE CONTACT CAN CAUSE DEATH m Do not put hands or feet under or into mower when engine is running Before mowing clear area of objects that may be thrown by blade KEEP AWAY DO NOT OPERATE
6. Cone 5 38437 1 Wheel Hub Housing w Cups 6 2305 2 Bearing Cup 7 1257 2 Washer Flat 3 4 Standard 8 5849 1 Nut Slotted Hex 3 4 NF 9 1256 1 Pin Cotter 3 16 x 1 10 14133 1 Hub Cap Assembly w Fitting 11 531 1 Hub Cap 12 6270 1 Grease Fitting 1 4 Tapered Thread CD4122 Standard hardware obtain locally MANO765 12 5 2008 Pa rts 45 CASTER WHEEL ASSEMBLY REAR DECK CASTER ARM CD7587 REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1029476 1029850 1008032 1029478 Caster yoke non rotating 1 Caster Tube Wing Deck 11 65129 1 or 3 1 2 Height spacer for rotating caster 2 3 4 5 1008096 1 or 2 Wheel 10 solid includes item 6 6 7 8 9 Caster Tube Rear Deck 12 1029873 3 1 Height spacer for non rotating caster 13 1029874 1 1 2 Height spacer for non rotating caster Caster yoke rotating saca a 14 52855 3 1 Height spacer for post 65578 2 or 4 Flanged bushing 15 52853 1 1 2 Height spacer for post 29368 1 or 2 Sleeve 1 2 x 3 4 x 3 3 8 ae 16 27542 2 7 16 Klik pin 1029484 1 Sleeve drilled 81x 1 25 x 7 34 ages oy d 17 15134 1 25 x 1 00 Spirol pin ear pa p 18 23479 1 2NCx5HHCS GR5 0 65130 3 or 6 1 Height spacer for rotating caster 19 11900 1 2 NC Flange lock nut 20 12296 1 4 28 Grease fitting Standard hardware obtain locally 46 Pa rts MANO765 12 5 2008 HYDRAULIC CYLINDER 12 6 Sg N w N J NU 2E ag ss 4 2F 2G Note
7. Exceeding this design limit will result in U joint knocking noise and potential driveline failure and could cause driveline to pull apart m Look down and to the rear and make sure area is clear before operating in reverse Do not operate or transport on steep slopes m Do not stop start or change directions sud denly on slopes m Use extreme care and reduce ground speed on slopes and rough terrain m Watch for hidden hazards on the terrain during operation Mm Stop power unit and implement immediately upon striking an obstruction Dismount power unit using proper procedure Inspect and repair any damage before resuming operation m Always connect safety chain from equipment to towing vehicle when transporting MAINTENANCE m Before dismounting power unit or performing any service or maintenance follow these steps disengage power to equipment lower the 3 point hitch and all raised components to the ground operate valve levers to release any hydraulic pres sure set parking brake stop engine remove key and unfasten seat belt m Before performing any service or maintenance disconnect driveline from tractor PTO m Before performing any service or maintenance lower equipment to ground or block securely turn off engine remove key and disconnect driveline from tractor PTO m Before servicing blades raise and lock mower in transport position turn off engine set parking brake and remove key m
8. The center deck uses a 3 x 8 cylinder 2F The wing decks use a 3 x 10 cylinder Verify 9 5 4 cylinder size before ordering replacement a paris Rr CD6878 SSe oz 8 N 3x8 3x10 REF PART PART QTY DESCRIPTION 1 29547 1019460 Complete cylinder 2 19810 19810 1 Seal repair kit includes items 2A 2G 2A t t 1 Wiper seal 2B T T 1 Rod seal 2C T t 1 Rod O ring 2D T t 2 Cap seal 2E t t 2 Cap O ring 2F t t 2 Piston seal 2G t t 1 Piston O ring 3 N S N S 1 Cylinder housing rod end 4 N S N S 1 Piston 5 N S N S 1 Jam nut 6 N S N S 4 Cylinder tie rod 7 ii 3 1 2 Pipe plug 8 N S N S 1 Cylinder housing butt end 9 N S N S 2 Cylinder barrel 10 N S N S 8 Tie rod nut 11 N S N S 1 Cylinder clevis 12 N S N S 1 Cylinder rod 13 e 3 1 Set screw 3 8 x 3 4 dog point Included in seal kit Standard hardware obtain locally Not serviced MANO765 12 5 2008 P ar tS 47 REAR CHAIN SHIELDING OPTIONAL REF PART QTY DESCRIPTION A 1008038 Chain shield assembly 1007854 1 1 4 Pin 4763 49 3 Link 1 4 proof chain 1008037 22086 24890 14350 Chain shield plate Sleeve 1 2 x 3 4 x 1 2 3 8 NC x 1 1 4 Carriage bolt 3 8 NC Flanged locknut Standard hardware obtain locally oa A OON oaoa 9 RR I 4 REF PART QTY DESCRIPTION AG io 1029535 Latch release kit 1029536 1 Release base 1029537 1 Release slide 29547 1 Hydraulic cylinder 3 x 8 24512 2 Spring extension 8 1 4 8345 1 Pin 1 x 4 08 headless 8347 2 Pin 1 x 5 08 headless
9. 2 EDE EES 2 41 10 1 L 15 12 CD6933 REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 1009508 1 Complete driveline assembly 11 1001301 1 Outer yoke tube 1 1001300 2 Complete collar yoke C12 1 3 8 6 12 1001305 1 Flexible pin 2 38478 2 Cross and bearing kit 13 1001306 1 Inner tube yoke 3 1019442 1 Outer cone fix ring 14 1021323 1 Complete shield 4 30922 6 Protective fixing screw 15 30926 1 Outer yoke amp tube 5 1019444 1 Inner cone fix ring must be cut to length 9 1001340 1 Lock collar repair kit 16 30932 1 Inner yoke amp tube must be cut to length 10 1001302 1 Flexible pin 44 P arts MANO765 12 5 2008 CV DRIVESHAFT ASSEMBLY REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 1029868 Complete driveline assembly 8 18864 1 Decal danger rotating driveline 1 19851 1 Slide lock repair kit 9 33347 1 Decal danger guard missing 2 1017362 1 Yoke QD CV 1 3 8 6 10 1017367 1 Inner bearing kit 3 1017363 2 U Joint repair kit 14CV 11 1017368 1 Inner shield CV 4 1017364 1 CV Body w fitting 14 12 1017369 1 Yoke amp tube 14R x 39 3 5 1017365 1 Yoke amp shaft CV splined 23 6 13 154 1 U Joint repair kit 14R 6 1017366 1 Outer shield CV 14 53858 1 Yoke 14x 4 31 x 1 38 QD 7 1024636 1 Drive shaft bearing kit 15 53857 1 Slide collar repair kit HUB amp AXLE ASSEMBLY REF PART QTY DESCRIPTION 1 1001020 1 Wheel Hub amp Axle Assembly 2 1001021 1 Axle Shaft 3 314 1 Seal 1 50 x 2 44 x 31 4 2303 2 Bearing
10. Before working underneath follow all instructions and safety rules in operator s manual and securely block up all corners of equipment with jack stands m Securely blocking prevents equipment dropping from hydraulic leak down hydraulic system failures or mechanical component failures FALLING OFF OR FAILING TO BLOCK SECURELY CAN RESULT IN SERIOUS INJURY OR DEATH 18865 C 9 1029508 7 1003751 CRUSHING AND PINCHING HAZARD Be extremely careful handling various parts of the machine They are heavy and hands fingers feet and other body parts could be crushed or pinched between tractor and implement Operate tractor controls from tractor seat only Do not stand between tractor and implement when tractor is in gear Make sure parking brake is engaged before going between tractor and implement Stand clear of machine while in operation or when it is being raised or lowered FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH 1003751 A 4A WARNING RAISED MOWERS CAN DROP AND CRUSH m Keep away Do not go underneath m When raised lock transport latches m Lower after transport FAILURE TO FOLLOW INSTRUCTIONS CAN 1029508 RESULT IN SERIOUS INJURY OR DEATH 10 Safety MANO765 12 5 2008 SAFETY amp INSTRUCTIONAL DECALS A ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Replace Immediately If Damaged 11 18866 ROTATING BLADES AND A DANGER THROWN
11. Do this before putting into service or allowing anyone to approach the equipment m Route hydraulic hoses carefully to prevent dam age Hoses must not be twisted bent sharply kinked frayed pinched or come into contact with any moving parts Operate moveable components through full operational range to check clearances Replace any damaged hose immediately Mm Make sure all hydraulic hoses fittings and valves are in good condition and not leaking before starting power unit or using equipment Check and route hoses carefully to prevent damage Hoses must not be twisted bent sharply kinked frayed pinched or come into contact with any moving parts Operate moveable components through full operational range to check clearances Replace any damaged hoses immediately m Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate m When attaching a pull type unit to the tractor drawbar always use a high strength drawbar pin The drawbar pin must have a device that will lock it into position Secure safety chain to attachment and tractor m Make sure attachment is properly secured adjusted and in good operating condition m Make sure spring activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove Mm Make
12. OBJECTS SHIELD MISSING DO NOT OPERATE PUT SHIELD ON B 8869 ed m Do not put hands or feet under or into mower when engine is running 17 Serial Number Plate MODEL NO SERIAL NO m Before mowing clear area of objects that may be thrown by blade m Keep bystanders away m Keep discharge chute and guards in place and in good condition BLADE CONTACT OR THROWN OBJECTS CAN Wanna Woods Equipment Company Or Illinois U S A CAUSE SERIOUS INJURY OR DEATH LS ED Orson tino usa 18863 B 14 44656 A WARNING RAISED MOWERS EXPOSE BLADES AND INCREASE THROWN OBJECT HAZARDS m Only raise for transport m Stop mowers before raising FAILURE TO FOLLOW INSTRUCTIONS CAN RESULT IN SERIOUS INJURY OR DEATH MANO765 12 5 2008 Sa fe ty 1 1 SAFETY amp INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 4 10 33347 A DANGER GUARD MISSING DO NOT OPERATE A DANGER GUARD MISSING DO NOT OPERATE 33347E A DANGER 16 19924 13 18877 A WARNING TO AVOID SERIOUS INJURY OR DEATH Read Operator s Manual available from dealer and follow all safety precautions Keep all shields in place and in good condition Operate mower from tractor seat only Lower mower stop engine and remove key before dismounting tractor Allow no children or untrained persons to operate equipment Do not transport towed or semi mounted units over 20 mp
13. Operating Tips A WARNING m Inspect and clear area of stones branches or other hard objects that might be thrown causing injury or damage Extremely tall material should be cut twice Set mower at a higher cutting height for the first pass Then cut at desired height 90 degrees to the first pass 16 Operation Remember sharp blades produce cleaner cuts and require less power Analyze area to be cut to determine the best proce dure Consider height and type of grass and terrain type hilly level or rough Uneven Terrain A WARNING Do not operate or transport on steep slopes m Do not stop start or change directions sud denly on slopes m Use extreme care and reduce ground speed on slopes and rough terrain m Watch for hidden hazards on the terrain during operation In extremely uneven terrain rear wheel weights front tractor weights and or front tire ballast should be used to improve stability Pass diagonally through sharp dips and avoid sharp drops to prevent hanging up the tractor and the mower Practice will improve your skills in maneuvering rough terrain Avoid sudden starts and stops when traveling up or down hill Always mow down slopes never up or across the face Avoid operating on steep slopes Slow down on sharp turns and slopes to prevent tip ping and losing control REMOVING MOWER FROM TRACTOR 1 Park the unit on a level hard surface with the w
14. Reduce tractor ground speed but maintain full PTO rpm Cut material twice one high pass and then mow at desired height Cut 90 degrees to first pass Be careful not to over lubricate Clean lubricant from belt and pulleys with clean rag Replace oil soaked belt Check belt position in pulleys and idlers Check belt for free travel in pulleys Check under mower and around blade spindle shaft for wire rags or other foreign material Clean all material from under mower Frayed edges on belt cover Belt misaligned Pulley misaligned Re align belt Be sure belt does not rub any other part while running Inspect to ensure belt is running in center of backside idler Shim idler as necessary to align Belt rollover Pulley misaligned Damaged belt Foreign object in pulley groove Worn pulley groove Re align Replace belt Inspect all pulley grooves for rust paint or weld spots and remove Replace pulley Damaged belt Rollover high shock loads or installation damaged Replace belt Belt breakage High shock loads Belt came off drive Avoid abusive mowing Avoid hitting the ground or large obstructions Check pulleys for foreign material in grooves Avoid hitting solid objects or ground Check belt for damage by laying it flat on the floor A belt that does not lie flat has humps or twists indicating broken or stretched cords must be replaced M
15. S ervice 19 BELT SERVICING Belt Replacement One of the major causes of belt failure is improper installation Before installing a new belt check the fol lowing 1 Check pulley shafts and bearings for wear 2 Check pulley grooves for cleanliness 3 Make sure spindles turn freely and without wobble If grooves require cleaning moisten a cloth with a non flammable non toxic degreasing agent or commercial detergent and water Avoid excessive force during installation Do not use tools to pry belt into pulley groove Do not roll belt over pulleys to install This can cause hidden damage and premature belt failure Belt Installation Figure 4 Belt Routing NOTICE m Use care when installing or removing belt from spring loaded idler Springs store energy when extended and if released suddenly can cause per sonal injury 1 Slide belt under drive pulley A and over idler arm Position belt around drive pulley A 2 It may be necessary to remove front bolts 1 and swing gearbox stand up to gain access to pulley A Route belt around pulley B idler C and pulley D as shown 3 Make sure belt is on drive pulley A and route around idler F 20 Owner Service 4 Grasp belt between spindle pulley E spring loaded idler F and spindle pulley D Pull spring loaded idler with belt to obtain enough belt length to route it over pulley E Make sure spring loaded idler pivots freely with belt installed BLADE SERVICING
16. WITHOUT m ALL DRIVELINE GUARDS TRACTOR AND EQUIPMENT SHIELDS IN PLACE m DRIVELINES SECURELY ATTACHED AT BOTH ENDS m DRIVELINE GUARDS THAT TURN FREELY ON DRIVELINE eee m Keep bystanders away m Keep guards in place and in good condition BLADE CONTACT OR THROWN OBJECTS CAN CAUSE SERIOUS INJURY OR DEATH 15503 C BE CAREFUL Use a clean damp cloth to clean safety decals Avoid spraying too close to decals when using a pressure washer high pressure water can enter through very small scratches or under edges of decals causing them to peel or come off Replacement safety decals can be ordered free from your Woods dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 MANO765 12 5 2008 Sa fe ty 9 SAFETY amp INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Replace Immediately If Damaged 6 18867 A DANGER SHIELD MISSING DO NOT OPERATE PUT SHIELD ON 8 1004114 4 DANGER If shaft connection is visible shield 3 is missing Replace shield before operating equipment 1004114 CD7580 3 5 18865 FALLING OFF CAN RESULT IN BEING RUN OVER m Tractor must be equipped with ROPS or ROPS CAB and seat belt Keep foldable ROPS systems in locked up position at all times m Buckle Up Keep seat belt securely fastened m Allow no riders RAISED EQUIPMENT CAN DROP AND CRUSH
17. can be found on page 50 The condition of the terrain will determine cutting results For best results mower blades should be kept sharp at all times and the platform as level as possible When mower blades show excessive wear they should be replaced Operating Technique 4 CAUTION m Stop power unit and implement immediately upon striking an obstruction Dismount power unit using proper procedure Inspect and repair any damage before resuming operation Proper ground speed will depend upon the terrain the height type and density of material to be cut Normally ground speed will range from two to five mph Tall dense material should be cut at a low speed thin medium height material can be cut at a faster ground speed Always operate tractor PTO at 540 rpm to maintain proper blade speed and produce a clean cut Under certain conditions tractor tires may roll some grass down and prevent it from being cut at the same height as the surrounding area When this occurs reduce your ground speed but maintain PTO at 540 rpm The lower ground speed will permit grass to par tially rebound In general lower cutting heights give a more even cut with less tendency to leave tire tracks However it is better to cut grass frequently rather than too short Short grass deteriorates rapidly in hot weather and invites weed growth during growing seasons Follow local recommendations for the suitable cutting height in your area
18. mower deck to the center line of the drive pulley must be 2 1 16 1 32 This is a Critical dimension and must be carefully adjusted for proper belt life Add or subtract shim washers under idler pulley to align with drive pulley 2 Tighten gear stand hardware 3 Fill gearbox half full with SAE 90W gear lube 4 Check level after waiting five minutes to permit lube to work through bearings Add lube if necessary until gearbox is half full 5 Replace driveline shield Attach driveline to gearbox Shim Idler arm Idler pulley Drive sheave Castle nut amp cotter pin Gearbox stand Y A Figure 12 Drive Sheave Installation 28 Dealer Service UNIVERSAL JOINT REPAIR 1 Yoke 2 Cup and bearings 3 Snap ring 4 Journal cross CD1645A Figure 13 U Joint Exploded View U Joint Disassembly 1 Remove external snap rings from yokes in four locations as shown in Figure 14 Figure 14 2 With snap rings removed support drive in vise hold yoke in hand and tap on yoke to drive cup up out of yoke See Figure 15 CD1386 Figure 15 MANO765 12 5 2008 3 Clamp cup in vise as shown in 4 and tap on yoke to completely remove cup from yoke Repeat Step 2 amp Step 3 for opposite cup Figure 16 4 Place universal cross in vise as shown in Figure 17 and tap on yoke to remove cup Repeat Step 3 for final removal Drive remaining cup out with a drift and hammer
19. one see Seal Replacement page 25 Fill gearbox with SAE 80W or 90W gear lube until it runs out the level plug Remove Gearbox from Mower 1 Disconnect and remove the rear driveline from the gearbox Remove vent plug 15 Figure 10 and siphon gear lube from housing through this opening Remove gearbox stand 2 from mower deck by removing four hex screws 8 Remove four cap screws 14 and washers 13 and remove shield 12 from gearbox Remove castle nut 6 and hardware from output shaft of gearbox 6 Remove sheave 3 from gearbox Remove four bolts 10 that attach gearbox to gearbox stand and remove gearbox CD6306 3 8 NC HFN 5 8 NC Lock nut 5 8 NC x 1 3 4 HFS Sleeve Shield M8 x 1 25 HHCS Vent plug Gearbox Gearbox stand Drive sheave Key 1 4 x 1 4 x 1 Washer Castle nut Cotter pin Figure 10 Gearbox Stand Assembly 26 Dealer Service Disassemble Gearbox Refer to Figure 11 1 Remove top cover 28 from housing Turn gearbox upside down and pour out remaining gear oil from gearbox 2 Remove oil cap 11 to be replaced 3 Remove snap ring 10 and shim 9 from input shaft 5 Support gearbox in hand press and push on input shaft 5 to remove bearing 8 Remove gear 7 from inside housing 6 Remove oil seal 1 from front of housing to be 11 12 13 14 replaced Remove snap
20. see page 43 Drive Cmpl 40 29 9 x 44 9 see page 44 Frame wing deck lift Frame wing deck link Frame wing deck Frame center deck Lock wing cylinder Manual tube SMV Socket SMV Bracket SMV Emblem Hydraulic cylinder 3 x 8 see page 47 Hydraulic cylinder 3 x 10 see page 47 Bulkhead fitting 9 16 JICM x 1 4 NPTM Cross 9 16 JICM x 1 4 NPTF Hose 33 x 9 16 JICF X 9 16 JICM Hose 48 x 9 16 JICF x 9 16 JICM Hose 108 x 9 16 JICF x 1 4 NPTM Elbow 9 16 JICF x 1 2 NPTM 90 w 3 32 Restrictor 1 x 4 08 Headless pin 1 x 5 08 Headless pin MANO765 12 5 2008 REF PART QTY 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 38001 1029548 1029549 18270 1285 62440 38295 38257 1029853 38296 1016953 1029540 1029541 832 1282 5288 16148 14139 14562 3379 1637 3598 11900 378 19025 12313 33647 12296 692 8348 HHCS 4 32 NA 0 ON DESCRIPTION Pin Wing hinge Pin 1 x 5 03 Pin 1 x 9 09 Pin Safety 3 16 1 4 x 1 1 2 Cotter pin Bumper Pad Rope Clamp S Hook 25 x 2 25 Rope 25 x 31 0 Rope 25 x 95 0 5 16 Chain 11 link Complete decal set Safety decal set 1 Standard flat washer 1 4 NC x 1 2 Round head screw 1 4 NC Hex nut 5 16 NC x 3 4 Carriage bolt 5 16 NC Flange lock nut 5 16 NC x 1 HHCS GR5 1 2 NC x 1 1 2 HHCS GR5 1 2 NC x 3 1 2 HHCS GR5 1 2 Flat washer 1 2 NC Flange lo
21. sure set parking brake stop engine remove key and unfasten seat belt 18 Owner Service AN CAUTION m Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective eduipment for eyes hair hands hearing and head and respirator or filter mask where appropriate LUBRICATION INFORMATION Do not let excess grease collect on or around parts particularly when operating in sandy areas See Figure 2 and Figure 3 for lubrication points and fre quency or lubrication based on normal operating condi tions Sever or unusual operating conditions may reguire more freguent lubrication Use a lithium grease of 2 consistency with a MOLY molybdenum disulfide additive for all locations unless otherwise noted Be sure to clean fittings thoroughly before attaching grease gun One good pump of most guns is sufficient when the lubrication schedule is fol lowed Gearbox Lubrication Use SAE 90W gear lube in gearboxes Fill to plug on side of gearbox Check gearbox daily for evidence of leakage and contact your dealer if leakage occurs Driveline Lubrication Lubricate the driveshaft slip joints every eight operat ing hours Failure to maintain proper lubrication could result in damage to U joints gearbox and drivelines 1 Lower mower decks to the ground 2 Disconnect drivelines from decks 3 Separate driveline half 4 Apply grease all around a
22. sure driveline guard tether chains are attached to the tractor and equipment as shown in the pamphlet that accompanies the driveline Replace if damaged or broken Check that driveline guards rotate freely on driveline before putting equipment into service Safety Rules continued on next page TBW Safety Rules Rev 12 5 2008 Safety 5 SAFETY RULES AM ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 4h Safety Rules continued from previous page m Before starting power unit check all equipment driveline guards for damage Replace any damaged guards Make sure all guards rotate freely on all drivelines If guards do not rotate freely on drive lines repair and replace bearings before putting eduipment into service Mm Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS system in locked up position at all times m Inspect chain shielding before each use Replace if damaged m Remove accumulated debris from this equip ment power unit and engine to avoid fire hazard m Make sure all safety decals are installed Replace if damaged See Safety Decals section for location m Make sure shields and guards are properly installed and in good condition Replace if dam aged MA minimum 20 of tractor and equipment weight must be on the tractor front wheels when at
23. the top of gearbox shield Place latch assembly over gearbox shield align holes and secure using the hardware previously removed Remove latch rope from between front latch and tractor Attach hydraulic hose 10 to elbow 9 Attach male quick coupler to opposite end of hose NOTE quick coupler is not included in this kit CD7588A 4 Figure 21 Latch Release to Trailer Connection Assembly 31 Mulch Kit Installation NOTE Do not tighten hardware until mulch kit is com pletely installed Drill 11 32 1 Raise deck and lock into transport position NOTE Make sure deck is stable before proceed ing 2 Remove chain shielding if installed Chain shielding is not required when using mulch kit 3 Attach mulch kit frame to bottom of deck using carriage bolts 4 and flange lock nuts 5 Make sure head of carriage bolts are on the underside of the deck NOTE Rotate blades and check for interference with mulch Kit frame Failure to do so could result damage or possible injury once mower is operated Adjust frame as necessary Support bracket 4 Attach the two support brackets 1 to the mulch kit 5 16 x 3 4 Carriage bolt frame using carriage bolts 2 and flange lock nuts 5 16 NC flange lock nut 3 Make sure head of carriage bolt are on the 3 8 NC x 1 Carriage bolt blade side of the frame 3 8 NC Flange lock nut CD7589 1 Mulch kit frame 5 Using the support brackets as a templa
24. 0 Solid 10 Tractor PTO Speed 540 rpm Recommended Minimum Tractor Horsepower 25 60 hp RI Rev 2 6 2009 MANO765 12 5 2008 9 ILEA EL INSTRUCTIVO N sy Si no lee Ingles pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad This Operator s Manual should be regarded as part of the machine Suppliers of both new and second hand machines must make sure that this manual is provided with the machine Introduction 3 GENERAL INFORMATION 4h WARNING m Some illustrations in this manual show the equipment with safety shields removed to provide a better view This equipment should never be operated with any necessary safety shielding removed The purpose of this manual is to assist you in operating and maintaining your Turf Batwing Mower Read it carefully It furnishes information and instructions that will help you achieve years of dependable perfor mance These instructions have been compiled from extensive field experience and engineering data Some information may be general in nature due to unknown and varying operating conditions However through experience and these instructions you should be able to develop procedures suitable to your particular situa tion The illustrations and data used in this manual were cur rent at the time of printing However due to possible inline production changes your machine may vary slightly in detail We reserve the ri
25. 1285 Cotter pin 1 4 x 1 1 2 11893 1 Bushing Pipe Reducing 1 2 x 1 4 10290 1 Elbow 90 Deg 3 32 Rstr 1 4 x 1 4 17628 1 Hose HP 1 4 NPT x 108 11975 1 1 2 NPT Vent plug 832 1 Standard flat washer 11920 2 Washer 1 x 1 7 8 x 1 4 Standard hardware obtain locally 48 Parts EE a MULCH KIT OPTIONAL DRILL HOLE W 11 32 BIT DRILL HOLE W 11 32 BIT CD7589 PART QTY DESCRIPTION A 1029530 Mulch Kit 54 deck 1 75106 2 Support bracket bent link 14 x 1 0 x 3 88 16148 5 16 NC x 3 4 Carriage bolt GR5 14139 5 16 NC Flange lock nut 6697 3 8 NC x 1 Carriage bolt GR5 14350 3 8 NC Flange lock nut a A WwW ND Standard hardware obtain locally MANO765 12 5 2008 Pa rts 49 application BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific Fasteners must always be replaced with the same grade as specified in the manual parts list Always use the proper tool for tightening hardware SAE for SAE hardware and Metric for metric hardware Make sure fastener threads are clean and you start thread engagement properly All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 amp J1701M JUL 96 L SAE SERIES SAE
26. 76 x 1 00 x 1 00 Rope lever 40 Parts REF PART QTY 38001 18270 31138 565 6698 3489 6100 3699 1258 57811 990 12005 34467 6239 14139 14562 3598 11900 12296 HHCS DESCRIPTION Pin Wing hinge Pin Safety 3 16 3 8 NC x 3 1 2 HHCS GR5 3 8 Standard flat washer 3 8 NC Lock nut 1 2 NC x 3 HHCS GR5 1 2 NC x 1 1 4 HHCS GR5 1 2 NC x 2 HHCS GR5 1 2 NF x 1 1 8 Wheel bolt 1 2 Flat washer extra thick hardened 5 8 NC x 5 1 2 HHCS GR5 5 8 NC x 6 HHCS GR5 63 x 2 00 x 38 Flat washer 5 8 NC Lock nut 5 16 NC Flange lock nut 5 16 NC x 1 HHCS GR5 1 2 Flat washer 1 2 NC Flange lock nut 1 4 28 Grease fitting Hex Head Cap Screw Standard hardware obtain locally Rev 01 18 2010 MANO765 12 5 2008 GEARBOX ASSEMBLY 23 cD6500 REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 1006649 Complete gearbox 16 1007858 1 Spacer 1 39275 1 Seal 17 1007862 1 Shim ki 2 1007861 1 Snap ring 18 57466 1 Snapring 3 1007865 1 Shim ki 19 57463 1 Seal 4 51850 1 Ball bearing 21 1007860 1 Snapring 5 N S 1 Input shaft 22 20893 1 Washer25x44x4mm 6 20894 1 Key8x10x30mm 23 51946 1 Castle nut M24 x2 7 N S 1 Input gear 24 64803 1 3 16 x 2 Cotter pin 8 20890 3 Ball bearing 25 N S 1 3 8 Solid plug 9 1007864 1 Shim kit 26 N S 4 M10x22 mm HHCS 10 57466 1 Snap ring 27 39325 1 Ventplug 11 57374 1 Oilcap 28 1007873 1 Cover 12 N S 1 Output shaft amp gear 29 1007857 1 Spacer 14 1007866 1 Shim kit 15 1007859 1 Snap ring HHCS Hex Head
27. ANO765 12 5 2008 Owner Service 23 DEALER SERVICE The information in this section is written for dealer ser vice personnel The repair described here requires special skills and tools If your shop is not properly equipped or your mechanics are not properly trained in this type of repair you may be time and money ahead to replace complete assemblies A WARNING m Before working underneath read manual instructions securely block up and check stability Secure blocking prevents equipment from drop ping due to hydraulic leak down hydraulic system failure or mechanical component failure m Keep all persons away from operator control area while performing adjustments service or maintenance 4 CAUTION m Always wear relatively tight and belted clothing to avoid entanglement in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate BLADE SPINDLE REPAIR Spindle repair requires special skills and tools If your shop is not properly equipped or your mechanics are not trained in this type of repair you may be time and money ahead to use a new spindle assembly For reference the grease fitting is in the top of the spin dle shaft Permatex 3D Aviation Form A Gasket or equivalent is recommended as a sealant Remove Spindle Remove belt shields from deck Remove belt
28. Bolt Head m TORQUE Identification A 4 CHART SAE Grade 2 SAE Grade 5 SAE Grade 8 No Dashes 3 Radial Dashes 6 Radial Dashes O MARKING ON HEAD Diameter Wrench SAE 2 SAFO SAF 8 Inches Size lbs ft N m Ibs ft N m los ft N m 1 4 7 16 6 8 10 13 14 18 5 16 1 2 12 17 19 26 27 37 3 8 9 16 23 31 35 47 49 67 7 16 5 8 36 48 55 75 78 106 1 2 3 4 55 75 85 115 120 163 9 16 13 16 78 106 121 164 171 232 5 8 15 16 110 149 170 230 240 325 3 4 1 1 8 192 261 297 403 420 569 7 8 1 5 16 306 416 474 642 669 907 1 1 1 2 467 634 722 979 1020 1383 AA METRIC SERIES Metric Bolt Head ami A TORQUE na Identification ee ET etric A CHART Grade 8 8 Grade 106 COARSE THREAD FINE THREAD A MARKING ON HEAD MARKING ON HEAD A as ts E Metric 8 8 Metric 10 9 Metric 8 8 Metric 10 9 a Millimeters Size N m los ft N m lbs ft N m lbs ft N m Ibs ft Millimeters 6 x 1 0 10 mm 8 6 11 8 8 6 11 8 6 x 1 0 8x 1 25 13 mm 20 15 27 20 21 16 29 22 8x 1 0 10x 1 5 16mm 39 29 54 40 41 30 57 42 10 x 1 25 12 x 1 75 18 mm 68 50 94 70 75 55 103 76 12 x 1 25 14x 2 0 21 mm 109 80 151 111 118 87 163 120 14 x 1 5 16 x 2 0 24 mm 169 125 234 173 181 133 250 184 16x 1 5 18 x 2 5 27 mm 234 172 323 239 263 194 363 268 18x 1 5 20 X 2 5 30 mm 330 244 457 337 367 270 507 374 20x 1 5 22 X 2 5 34 mm 451 332 623 460 495 365 684 505 22x 1 5 24 x 3 0 36 mm 571 421 790 583 623 459 861 635 24 x 2 0 30 x 3 0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2 0 Typical Washer Flat Washe
29. Cap Screw Standard hardware obtain locally MANO765 12 5 2008 P ar tS 4 1 BLADE amp SPINDLE ASSEMBLY REF PART QTY DESCRIPTION 1009080 1 Complete spindle assembly includes 1 2 4 5 through 12 14 amp 15 1 64518 1 3 8 NF x 1 HHCS GR5 2 70005 1 Cup washer 3 1008059 1 Sheave 4 1008055 1 Spacer 5 72933 2 Spindle bearing 6 14350 4 3 8 NC Flange locknut 7 1972 1 1 4 Tapered grease fitting 8 1008053 1 Spindle housing 9 976 4 3 8 NC x 1 1 2 HHCS GR5 10 1008052 1 Spacer 11 70072 1 Square key 12 1008042 1 Shaftassembly 13 78127KT 1 Blade kit high suction 18 7 includes 3 blades 14 10635 2 Cup washer 12 15 1008095 1 5 8 NF x2 HHCS GR5 HHCS Hex Head Cap Screw Standard hardware obtain locally 42 P ar ts MANO765 12 5 2008 WING DRIVELINE ASSEMBLY CD6939 REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 1020903 1 Complete driveline assembly 10 1001302 1 Flexible pin 1 1001300 2 Complete collar yoke C12 1 3 8 6 11 1001301 1 Outer yoke tube 2 38478 2 Cross and bearing kit 12 1001305 1 Flexible pin 3 1019442 1 Outer cone fix ring 13 1001306 1 Inner tube yoke 4 30922 6 Protection fixing screw 14 1021554 1 Complete shield 5 1019444 1 Inner cone fix ring 15 30926 1 Outer yoke amp tube 9 1001340 1 Lock collar repair kit must be cut to length 16 30932 1 Inner yoke amp tube must be cut to length MANO765 12 5 2008 Pa rts 43 REAR DRIVELINE ASSEMBLY
30. Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo nents in any way m Your dealer can supply original equipment hydraulic accessories and repair parts Substitute parts may not meet original equipment specifica tions and may be dangerous m To prevent contamination clean and then cover hose ends fittings and hydraulic ports with tape m Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment Mm Make sure attachment is properly secured adjusted and in good operating condition m Keep all persons away from operator control area while performing adjustments service or maintenance E Frequently check blades They should be sharp free of nicks and cracks and securely fastened E Do not handle blades with bare hands Careless or improper handling may result in serious injury m Your dealer can supply genuine replacement blades Substitute blades may not meet original equipment specifications and may be dangerous Safety Rules continued on next page TBW Safety Rules Rev 12 5 2008 Safety 7 SAFETY RULES AM ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 4h Safety Rules continued from previous page m Tighten all bolts nuts and screws to tordue chart specifications Check that all cotter pins are installed securely to ensure eduipment is in a safe condition before putting unit into service
31. N BECOME ALERT YOUR SAFETY IS INVOLVED 4h m Do not operate or transport equipment while under the influence of alcohol or drugs m Operate only in daylight or good artificial light m Keep hands feet hair and clothing away from equipment while engine is running Stay clear of all moving parts m Make sure driveline guard tether chains are attached to the tractor and eduipment as shown in the pamphlet that accompanies the driveline Replace if damaged or broken Check that driveline guards rotate freely on driveline before putting eduipment into service m Never allow riders on power unit or attachment Mm Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS system in locked up position at all times m Always sit in power unit seat when operating controls or starting engine Securely fasten seat belt place transmission in neutral engage brake and ensure all other controls are disengaged before starting power unit engine m Operate tractor PTO at 540 RPM Do not exceed Mm Connect PTO driveline directly to power unit PTO shaft Never use adapter sleeves or adapter shafts Adapters can cause driveline failures due to incorrect spline or incorrect operating length and can result in personal injury or death m Do not operate mowers on terrain that raises mowers beyond 25 degrees
32. OX REPAIR Read this entire section before starting any repair Many steps are dependent on each other Fill gearbox with SAE 80W or 90W gear lube until it runs out the side level plug Repair to this gearbox is limited to replacing bearings seals and gaskets Replacing gears shafts and a housing is not cost effective It is more economical to purchase a complete gearbox if repair to anything other than replacement of bearings seals or gaskets is required Inspect gearbox for leakage and bad bearings Leakage is a very serious problem and must be cor rected immediately Bearing failure is indicated by excessive noise and side to side or end play in gear shafts Seal Replacement Recommended sealant for gearbox repair is Perma tex Aviation 3D Form A Gasket or equivalent Leakage can occur at the vertical or horizontal gaskets and shaft seals Leakage at the horizontal gasket or seal can be repaired without removing the gearbox from the mower Seal Installation NOTE Proper seal installation is important An improp erly installed seal will leak 1 Clean area in housing where seal outer diameter OD seats Apply a thin coat of Permatex 2 Inspect area of shaft where seal seats Remove any burrs or nicks with an emery cloth 3 Lubricate gear shaft and seal lips 4 Place seal squarely on housing spring loaded lip toward housing Select a piece of pipe or tubing with an OD that will sit on the outside edge o
33. RAILER FRAME ASSEMBLY su En EE ENE ODE EWE SEDEER DRIE 40 GEARBOX ASSEMBLY ies Se EDS dake tee whe de VERE RS Ee ee 41 BLADE amp SPINDLE ASSEMBLY ss ys EER WEE ENE dada gr bod ig 42 WING DRIVE ASSEMBLY ss ss sm e eel ds eres Bee EE se eb 43 REAR DRIVE ASSEMBLY ee oe ne ads BE RENE one ORR Re WE IE REGS 44 CV DRIVE ASSEMBLY sspusssascnrers EERS RS dh dy Rad avec EENS 45 HUB amp AXLE ASSEMBLY ee EE ee EE ee ee 45 CASTER WHEEL ASSEMBLY ei de ee Ee ee de ee ee 46 HYDRAULIC CYLINDER ss s4 pas sei RAP E en SRSA DE EES N Ee DE ii 47 REAR CHAIN SHIELDING ASSEMBLY OPTIONAL 48 HYDRAULIC LATCH RELEASE KIT OPTIONAL 48 MULCH KIT OPTIONAL 000 Ee ee EE Ee eee 49 MANO765 12 5 2008 Pa rts 35 MAIN FRAME ASSEMBLY Rev 2 6 2009 MANO765 12 5 2008 36 Parts REF PART QTY oa A OON 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Rev 2 6 2009 1029868 1020903 1009508 1029481 1029495 1029485 1029855 1029493 1026530 62484 1004251 24611 29547 1019460 1006400 1006401 1006402 1006403 1006404 1006405 8345 8347 GO a N N AA a A AND ND ND N Go MAIN FRAME ASSEMBLY PARTS LIST DESCRIPTION Trailer assembly see page 40 Right deck assembly see page 38 Left deck assembly see page 38 Center deck assembly see page 38 CV drive 540 RPM see page 45 Drive Cmpl 40 22 1 x 31 9
34. Remove blade from spindle assembly A Q N Remove nuts 6 and bolts 9 that secure spindle to mower See Figure 8 Disassemble Spindle 1 Remove bolt 1 and washer 2 from the top of the spindle 24 Dealer Service 2 Remove sheave 3 and spacer 4 NOTE A wheel puller may be needed if sheave can not be removed by hand Retain key 11 3 Slide shaft assembly 12 lower bearing 5 and long spacer 10 out the bottom of spindle housing 8 4 Remove upper bearing 5 and spacer 4 from top of spindle housing 5 Inspect parts and replace as needed 3 8 NF x 1 HHCS Cup washer Sheave Spacer Spindle bearing 3 8 NC Lock nut 1 4 Grease fitting Spindle housing 3 8 NC x 1 1 2 HHCS Spacer Square key Shaft assembly Blade Cup washer 5 8 NF x 2 HHCS 1 2 3 4 5 6 7 8 9 Figure 8 Blade Spindle Assembly Assemble Spindle 1 Slide lower bearing 5 over shaft assembly 12 with seal down 2 Slide long spacer 10 on shaft assembly MANO765 12 5 2008 3 Insert shaft assembly with bearing and spacer into spindle housing from the bottom 4 Install upper bearing 5 over shaft with the seal facing up 5 Install spacer 4 and sheave 3 over shaft 6 Align keyways in shaft and sheave and insert key 11 7 Install washer 2 and bolt 1 Torque bolt to 35 los ft 8 Rotate sheave and check for free movement 9 Lubricate spindle GEARB
35. Show customer how to make sure driveline is properly installed and that spring activated lock ing pin or collar slides freely and is seated in groove on tractor PTO shaft Show customer how to determine the turning lim its of the CV PTO driveline Show customer the safe proper procedures to be used when mounting dismounting and storing equipment Make customer aware of optional equipment available so that customer can make proper choices as required Instruct customer how to lubricate and explain importance of lubrication Point out the safety decals Explain their meaning and the need to keep them in place and in good condition Emphasize the increased safety haz ards when instructions are not followed Present Operator s Manual and request that cus tomer and all operators read it before operating equipment Point out the manual safety rules explain their meanings and emphasize the increased safety hazards that exist when safety rules are not followed Explain to customer the potential crushing haz ards of going underneath raised equipment Point out all guards and shields Explain their importance and the safety hazards that exist when not kept in place and in good condition Dealer Check List 33 NOTES 34 Dealer Check List ET WOODS Turf Batwing Mower TBW 150C MAIN FRAME ASSEMBLY 0000 e eeeeee 36 amp 37 DECK ASSEMBLY sonpsassasenasiss pasa sis KOR ps asas 38 amp 39 T
36. WOODS TURF BAT WING TBW150C OPERATORS MANUAL MANO765 Rev 01 18 2010 Ww lt OUD TO THE DEALER Assembly and proper installation of this product is the responsibility of the Woods dealer Read manual instructions and safety rules Make sure all items on the Dealer s Pre Delivery and Delivery Check Lists in the Operator s Manual are completed before releasing eguipment to the owner The dealer must complete the Product Registration online at the Woods Dealer Website or complete the mail in form included with the Operator s Manual If using the mail in form the dealer is to return the prepaid postage portion to Woods give one copy to the customer and retain one copy Failure to register the product does not diminish customer s warranty rights TO THE OWNER Read this manual before operating your Woods equipment The information presented will prepare you to do a better and safer job Keep this manual handy for ready reference Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate Replacement manuals can be obtained from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use Like all mechanical products it will
37. and grass mowing It is not designed for rough conditions or heavy weed mowing It is equipped with suction type blades for best results in lawn mowing Recommended mowing speed for most conditions is from 2 to 5 mph Always operate power unit PTO at 540 rpm This section provides information for attaching the mower to the tractor and preparing it for field operation Review this data prior to tractor hook up and operation Lower mower to the ground when not in use A DANGER m Full chain shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property e If this machine is not equipped with full chain shielding operation must be stopped when any one comes within 300 feet 92 m e This shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for objects to ricochet and escape traveling as much as 300 feet 92 m A WARNING m Before dismounting power unit or performing any service or maintenance follow these steps disengage power to equipment lower the 3 point hitch and all raised components to the ground operate valve levers to release any hydraulic pres sure set parking brake stop engine remove key and unfasten seat belt m Never allow riders on power unit or attachment m Never allow c
38. ar and front are within 1 2 inch of same height Check blade hardware Grass cut lower in center of swath than at edge Height of mower lower at front than at rear Loose Blade Adjust mower height and attitude so that mower rear and front are within 1 2 inch of same height Check blade hardware Streaking conditions in swath Conditions too wet for mowing Blades unable to cut that part of grass pressed down by path of tractor tires Dull blades Loose Blade Allow grass to dry before mowing Slow ground speed of tractor but keep engine running at full PTO rpm Cutting lower will help Adjust tractor tire spacing if possible Sharpen or replace blades Check blade hardware Material discharges from mower unevenly bunches of material along swath Material too high and too much material Grass wet Reduce ground speed but maintain 540 rpm at tractor PTO or make two passes over material Raise mower for the first pass and lower for the second and cut 90 degrees to first pass Raise rear of mower high enough to permit material discharge Allow grass to dry before mowing Slow ground speed of tractor but keep engine running at full PTO rpm 22 Owner Service MANO765 12 5 2008 TROUBLESHOOTING tall or heavy Oil on belt from over lubrication Belt hung up or rubbing BELT CONDITIONS PROBLEM POSSIBLE CAUSE SOLUTION Belt slippage Mower overloading material too
39. as much as 300 feet 92 m Check that chain shielding is in good condition and replace any damaged chain links Owner Service 21 CLEANING After Each Use Remove large debris such as clumps of dirt grass crop residue etc ffom machine Inspect machine and replace worn or damaged parts Replace any safety decals that are missing or not readable Periodically or Before Extended Storage Clean large debris such as clumps of dirt grass crop residue etc ffom machine Remove the remainder using a low pressure water spray 1 Be careful when spraying near scratched or torn safety decals or near edges of decals as water spray can peel decal off surface 2 Be careful when spraying near chipped or scratched paint as water spray can lift paint 3 If a pressure washer is used follow the advice of the pressure washer manufacturer Inspect machine and replace worn or damaged parts Sand down scratches and the edges of areas of missing paint and coat with Woods spray paint of matching color purchase from your Woods dealer Replace any safety decals that are missing or not readable supplied free by your Woods dealer See Safety Decals section for location drawing TROUBLESHOOTING MOWING CONDITIONS PROBLEM POSSIBLE CAUSE SOLUTION Grass cut higher in center of swath than at edge Height of mower higher at front than at rear Loose Blade Adjust mower height and attitude so that mower re
40. be for TWELVE 12 MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER All current model loaders and backhoes are warranted for two 2 years from the date of delivery to the original purchaser The warranty periods for specific parts or conditions are listed below Part or Condition Model Number Warranted Duration from date of delivery to the original purchaser BW1260 BW1620 BW1800 BW2400 8 years BW240HD BW180HD BW180HB BW126HB 7 years BB48X BB60X BB72X BB84X BB600X BB720X BB840X BB6000X BB7200X Gearbox BB8400X DS1260 DSO1260 DS1440 TS1680 BW126 3 BW180 3 BW240 components PHD25 PHD35 PHD65 PHD95 2162 3240 DS96 DS120 RCC42 RM550 2 RM660 2 RM990 3 PRD6000 PRD7200 PRD8400 7144RD 2 9180RD 2 5 years 9204RD 2 S15CD S20CD S22CD S25CD S27CD BW180LH 6 years 3 years 1 year if used in rental or RDC54 RD60 RD72 TBW150C ae commercial applications Blade RMS550 2 RM660 2 RM990 3 PRD6000 PRD7200 PRD8400 7144RD 2 9180RD 2 spindles 9204RD 2 BB600 BB720 BB840 BB6000 BB7200 BB8400 BW126 3 BW126HB BW180 3 Rust through BW180HB BW180HD BW1260 BW1800 BW240 BW240HD 2162 3240 DS1260 10 years DSO1260 DS 1440 TS1680 3 years Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maint
41. ck nut 5 8 NC x 5 HHCS 5 8 NC Flange lock nut 625 x 1 x 789 HT Sleeve Spacer 3 4 1 4 28 Grease fitting 5 8 Standard flat washer 1 x 5 58 Headless pin Hex Head Cap Screw Standard hardware obtain locally Parts 37 DECK ASSEMBLY 50 19 38 Parts Rev 2 6 2009 MANO765 12 5 2008 DECK ASSEMBLY PARTS LIST REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 54 Mower deck 22 484 1 Sleeve 625 x 1 00 x 438 Zoom 2 Caster tube Rear Deck see page 46 23 20644 1 Belt POES 30 3231 3 8 NC x 2 HHCS GR5 Dm 2 Caster tube Wing Deck see page 46 31 21575 3 8 SAE Flat washer 3 1008022 1 Right shield 32 565 3 8 Standard flat washer 4 1008023 1 Leftshield 33 4378 5 16 Standard flat washer 5 1008024 1 Center shield wing deck 34 38107 1 2 NC x 9 HHCS GR5 5a 1031170 1 Center shield right half rear deck 35 6593 1 4x1 4x1 Key 5b 1031171 1 Center shield left half rear deck 36 20893 25 x 44 x 4 mm Flat washer 6 1008028 1 Gearbox stand 37 51946 M24 x 2 Hex castle nut 7 1008044 1 idler aim 38 64803 3 16x2Cotter pin 8 1008056 1 Gearbox sheave 39 19024 5 8 NC x 1 3 4 HFS GR5 I tee 3 Spindle see page 42 41 24576 1 2 NC x 1 3 4 HHCS GR5 10 1006649 1 Gearbox see page 41 42 24890 3 8NCx 1 1 4 Carriage bolt 11 1002048 1 Shield Rear Deck or 43 6697 3 8NCx 1 Carriage bolt GR5 11 1029547 1 Shield Wing Deck 44 14350 3 8 NC Flange lock nut a 67283 2 5 Idler 45 62153 3 8 NC x 1 Hex fla
42. enance misuse or an accident This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS a WOODS authorized dealer or distributor and or a WOODS authorized service center This Warranty does not cover normal wear or tear or normal maintenance items This Warranty also does not cover repairs made with parts other than those obtainable through WOODS This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS makes no warranty express or implied with respect to engines batteries tires or other parts or accessories not manufactured by WOODS Warranties for these items if any are provided separately by their respective manufacturers WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete
43. f mower level with or slightly lower than the rear 7 Cutting height is controlled with front and rear caster wheel adjustment 8 To raise rear of mower move caster adjustment spacers under caster arms 9 To raise front of mower move spacers under front caster wheel arms Table 1 Cutting Height Chart Spacers Required Under Caster Arm Pivot Tube YE ende Se RE 1 0 0 1 1 2 1 0 2 0 1 2 1 2 1 1 3 0 2 3 1 2 1 2 4 0 3 4 1 2 1 3 TRANSPORT When transporting the mower raise the wings and the rear deck until all three transport locks engage auto matically To lower the wings and the rear deck 1 Slightly raise the wings and rear deck to take pressure off the locking mechanisms 2 Pull the transport lock release rope to disengage the locks Lower the wings and rear deck and release the rope MANO765 12 5 2008 STARTING AND STOPPING MOWER A WARNING m Do not operate PTO during transport m Never direct discharge toward people animals or property E Keep hands feet hair and clothing away from eduipment while engine is running Stay clear of all moving parts A CAUTION m Stop power unit and implement immediately upon striking an obstruction Dismount power unit using proper procedure Inspect and repair any damage before resuming operation m Always sit in power unit seat when operating controls or starting engine Secu
44. f the MANO765 12 5 2008 seal but will clear the housing Tubing with an OD that is too small will bow seal cage and ruin seal 5 Carefully press seal into housing avoiding distortion to the metal seal cage 1 Seal 2 Pipe or tube 3 Seal seat 4 Casting Pipe or tube must press at outer edge of seal Incorrect Installation CD1092 Figure 9 Seal Installation Vertical Shaft Seal Replacement Refer to Figure 11 1 Disconnect and remove the driveline from the gearbox 2 Remove vent plug 15 and siphon gear lube from housing through this opening 3 Remove gearbox stand from mower deck 4 Remove gearbox and pulley from stand 2 5 Remove vertical shaft seal Replace with new seal see Seal Replacement page 25 Vertical seal should be recessed in housing Hori Zontal seal should be pressed flush with outside of housing NOTE Distortion to seal cage or damage to seal lip will cause seal to leak 6 Fill gearbox with SAE 80W or 90W gear lube until it runs out the level plug 7 Assemble gearbox and pulley to gearbox stand Attach gearbox stand to mower deck Horizontal Shaft Seal Replacement 1 Disconnect and remove the driveline from the gearbox 2 Remove vent plug 27 Figure 9 and siphon gear lube from housing through this opening Dealer Service 25 3 4 If the leak occurred at either end of horizontal shaft remove oil cap 11 and or oil seal 1 Replace with new
45. ght to redesign and change the machines as may be necessary without notification Throughout this manual references are made to right and left direction These are determined by standing behind the tractor facing the direction of forward travel Blade rotation is clockwise as viewed from the top of the mower NOTES 4 Introduction MANO765 12 5 2008 SAFETY RULES AM ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 4h Safety is a primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by an operator s single careless act In addition to the design and configuration of equipment hazard control and accident preven tion are dependent upon the awareness con cern judgement and proper training of personnel involved in the operation transport maintenance and storage of equipment It has been said The best safety device is an informed careful operator We ask you to be that kind of operator TRAINING m Safety instructions are important Read all attachment and power unit manuals follow all safety rules and safety decal information Replace ment manuals and safety decals are available from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 Failure to follow instructions or safety rules can result in serious injury or dea
46. h FAILURE TO OPERATE SAFELY CAN RESULT IN INJURY OR DEATH Replace Immediately If Damaged 15 1002941 4 WARNING CRUSHING AND PINCHING HAZARD m Be extremely careful handling various parts of the machine They are heavy and hands fingers feet and other body parts could be crushed or pinched between tractor and implement Operate tractor controls from tractor seat only Do not stand between tractor and implement when tractor is in gear Make sure parking brake is engaged before going between tractor and implement m Stand clear of machine while in operation or when it is being raised or lowered FAILURE TO FOLLOW THESE A WARNING HIGH PRESSURE HYDRAULIC OIL LEAKS CAN PENETRATE SKIN se RESULTING IN SERIOUS INJURY GANGRENE OR DEATH INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH 1002941 A m Check for leaks with cardboard never use hand m Before loosening fittings lower load release pressure and be sure oil is cool 19924 B m Consult physician immediately if skin penetration occurs 12 Safety MANO765 12 5 2008 OPERATION The operator is responsible for the safe operation of the mower The operator must be properly trained Operators should be familiar with the mower the trac tor and all safety practices before starting operation Read the safety rules and safety decals on page 5 through page 12 This mower is designed for lawn
47. hen assembly is complete AN WARNING m Keep hands and body away from pressurized lines Use paper or cardboard not hands or other body parts to check for leaks Wear safety goggles Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death EH Make sure that all operating and service person nel know that if hydraulic fluid penetrates skin it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan grene serious injury or death will result CON TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES DO NOT DELAY m Make sure spring activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove A CAUTION m Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate Remove Shipping Straps 1 Remove CV drive from rear wing frame 2 Attach drive to splitter gearbox Position CV joint towards the tractor See page 36 for orientation 3 Remove shipping straps from front and rear of right and left wing decks 30 Assembly 4 Remove parking jack from storage position on left wing 5 Attach parking jack to trailer tongue frame 6 Remove wood block from hitch Attach Hydraulic Hoses A WARNING
48. hildren or untrained persons to operate equipment m Keep bystanders away from equipment m Make sure spring activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove MANO765 12 5 2008 A CAUTION m Stop power unit and implement immediately upon striking an obstruction Dismount power unit using proper procedure Inspect and repair any damage before resuming operation m Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate ATTACHING MOWER TO TRACTOR A WARNING m Make sure spring activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove Mm Make sure shields and guards are properly installed and in good condition Replace if dam aged m Never attach the mower release rope to the operator the operator s clothing or the tractor seat 1 Park mower and tractor on a level hard surfaced area 2 Adjust tractor hitch bracket on trailer frame so the trailer is level when attached to the tractor Pin the mower to the tractor See Leveling Mower page 14 NOTE When attaching mower to tractor drawbar make sure the correct drawbar pin is used A Category 1 drawbar is 1 Failure to use the correct pin size will result in premature wear of
49. hitch and drawbar hole If the hitch on the mower doesn t match your tractor drawbar contact your dealer to order the correct size hitch for your tractor If mower will be attached to trac tor for a long period of time secure hitch to drawbar using a bolt locknut and washers assembled tightly This will reduce wear on drawbar and hitch A 1 3 8 6B spline PTO shaft is used for connecting the mower to the tractor This mower is designed for 540 rpm PTO only The PTO drive shaft is intended for use with tractors that have 14 inches between the end of the PTO shaft and the tractor s drawbar hitch pin hole 3 Attach the safety chain to the tractor as shown in Figure 1 Operation 13 4 Attach the mower drive shaft to tractor PTO Make sure the lock collar engages securely 5 Attach the end of the mower transport s lock release rope to a location on the tractor within easy reach of the operator NOTE When routing the rope do not route through the hydraulic hose guide and do not allow rope slack to drop between the driveline shields and the gearbox rotating shafts CD4316 Figure 1 Tow Chain Installation Attaching Hydraulic Hoses 1 Inspect hydraulic hoses to ensure they are in good condition 2 Clean hydraulic quick coupler before connecting them to the tractor hydraulic ports 3 Attach hoses to tractor hydraulic ports Do not allow hose slack to drag on the ground or become caught on tractor 3 point arms
50. iit National Pipe Tapered NPT SWF National Pipe Tapered Swivel Female ORBM RE EE EE O Ring Boss Male PA ED E cnecics Pitch PB EE EL NE ET Power Beyond ol IE HE N ER Pounds per Square Inch PO agi EES aaa ER RUA ee a Power Take Off OE depara data e E Quick Disconnect LERE MT EO a Right Hand ROPS aiiiar sa das Roll Over Protective Structure REM se saindo Revolutions Per Minute EE OE RO RE OE N AE Right SAB ers ese ed Society of Automotive Engineers UNG ies onus EE N OR N Unified Coarse EE RE EE N Unified Fine ME EO Unified Special Bolt Torque amp Size Charts Rev 3 28 2007 Appendix 51 INDEX ADJUSTMENTS Cutting Height 14 Leveling Mower 14 ASSEMBLY Dealer Set Up Instructions 30 Optional Equipment Chain Shielding Installation 30 Hydraulic Latch Release Installation 31 Mulch Kit Installation 32 DEALER CHECK LIST Delivery Check Dealer s Responsibility 33 Pre Delivery Check List Dealer s Responsibility 33 DEALER SERVICE Blade Spindle Assemble Spindle 24 Disassemble Spindle 24 Remove Spindle 24 Repair 24 Blocking Method 24 Gearbox Assemble 26 Disassemble 26 Install 28 Remove 26 Repair 25 Seal Installation 25 Seal Replacement 25 Vertical Shaft Repair 25 Install Drive Sheave 28 Universal Joint Assembly 29 Disassembly 28 Repair 28 GENERAL Abbreviations 51 Bolt Size Chart 51 Bolt Torque Chart 50 General Information 4 Introduction 2 Obtaining Replacement Manuals 2 Product Registrat
51. ings and rear deck fully lowered to the ground 2 Block the wheels to keep the mower from rolling when unhitched from tractor 3 Attach the jack to the side of the tongue and adjust the height to take the weight off the tractor hitch 4 Disconnect the PTO shaft and the hydraulic hose untie the mower transport lock release rope from the tractor and remove the hitch pin 5 Store the PTO shaft end and the hydraulic hose couplings off the ground and keep them clean PRE OPERATION CHECK LIST OWNER s RESPONSIBILITY Review and follow all safety rules and safety decal instructions on page 5 through page 12 Check that all safety decals are installed and in good condition Replace if damaged MANO765 12 5 2008 Check that all shields and guards are properly installed and in good condition Replace if dam aged Check that chain shielding is in good condition and replace any damaged chain links Check that all hardware and cotter pins are prop erly installed and secured Check to ensure blades are sharp in good condi tion and installed correctly Replace if damaged Check that equipment is properly and securely attached to tractor Make sure driveline spring activated locking pin or collar slides freely and is seated firmly in trac tor PTO spline groove Make sure the driveline guards and tether chains are in good condition Guards must rotate freely on driveline Fasten tether chains as instructed to the
52. ion 2 Specifications 3 Table of Contents 3 Warranty 52 Index Product 53 Replacement Parts 54 OPERATION Adjustment Cutting Height Chart 15 Attach Mower to Tractor 13 Attaching Mower to Tractor 13 Attaching Hydraulic Hoses 14 Check List Pre Operation Owners Responsibility 16 Cutting Height Adjustment 14 CV Driveline Turning Limits 14 Level Mower 14 Leveling Mower 14 Operating 15 On Uneven Terrain 16 Technique 16 Tips 16 Removing Mower from Tractor 16 Start and Stop Mower 15 Starting and Stopping Mower 15 Transport 15 OWNER SERVICE Blocking Method 18 Clean Cutter After Each Use 22 Periodically or Before Extended Storage 22 Lubrication Information 18 19 PARTS Parts Index 35 SAFETY Check List Delivery Check List Dealer s Responsibility 33 Pre Delivery Check List Dealers Responsibility 33 Pre Operation Owner s Responsibility 16 Safety Decals 9 Safety Rules 5 Safety Symbols Explained 2 TROUBLE SHOOTING Belt Conditions 23 Mowing Conditions 22 MANO765 12 5 2008 WARRANTY All Models Except Mow n Machine Zero Turn Mowers and Woods Boundary Utility Vehicles Please Enter Information Below and Save for Future Reference Date Purchased From Dealer Model Number Serial Number Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship Except as otherwise set forth below the duration of this Warranty shall
53. local lighting and marking requirements m Never allow riders on power unit or attachment E Do not operate PTO during transport m Do not operate or transport equipment while under the influence of alcohol or drugs OPERATION m Only engage power when equipment is at ground operating level Always disengage power when equipment is raised off the ground m Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment m Never walk stand or place yourself or others under a raised wing or in the path of a lowering wing Hydraulic system leak down hydraulic sys tem failures mechanical failures or movement of control levers can cause wings to drop unexpect edly and cause severe injury or death m Full chain shielding must be installed when Operating in populated areas or other areas where thrown objects could injure people or damage property e If this machine is not equipped with full chain shielding operation must be stopped when any one comes within 300 feet 92 m e This shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for objects to ricochet and escape traveling as much as 300 feet 92 m m Never direct discharge toward people animals or property TBW Safety Rules Rev 12 5 2008 SAFETY RULES AM ATTENTIO
54. me as shown 2 Secure with carriage bolts 14 and flanged lock nuts 15 3 Insert carriage bolts from bottom upward as shown 1 4 Pin 3 Link 1 4 proof chain Shield chain plate Sleeve 1 2 x 3 4 x 1 2 3 8 NC x 1 1 4 Carriage bolt 3 8 NC Flanged lock nut oaPron Figure 19 Chain Shielding Installation Hydraulic Latch Release Installation CD7588A 3 Release base 8 1 Bushing 2 Release slide 9 Elbow 3 Cylinder 10 Hose 108 4 Spring 11 Vent plug 5 Pin 1 x 4 08 12 Flat washer 1 6 Pin 1 x 5 08 13 Washer 7 Cotter pin 1 x 1 7 8 x 1 4 Figure 20 Hydraulic Latch Release Installation Rev 2 6 2009 MANO765 12 5 2008 10 11 12 Remove rope lever from the top of front latch Remove plugs from front and rear ports on cylinder and extend cylinder rod Install vent plug 11 in port near rod end Place release slide 2 over clevis on rod end of cylinder 3 and secure using pin 5 and two cotter pins 7 Attach base end of cylinder to release base 1 using pin 6 and cotter pins 7 Extend cylinder and align release slide 2 with release base 1 Insert pin 6 two washers 13 and secure using two flat washers 12 cotter pins 7 on the out side Attach springs 4 between base 1 and slide 2 Install bushing 8 and elbow 9 into port at base of cylinder Remove the four bolts and washers from
55. nd along inner shaft 5 Reassembly driveline halves and connect to gearboxes 6 Raise and lower decks several time to distribute grease along drivelines To grease the telescoping shaft of the CV drive the drive must be disconnected from the tractor and fully collapsed to expose the grease fitting Seasonal Lubrication In addition to the daily recommended lubrication a more extensive application is recommended season ally MANO765 12 5 2008 1 Fill CV double yokes with 20 pumps of grease with 4 Wipe telescoping drive clean of all old grease and the joints in a straight line contaminants 2 Articulate CV body to maximum angle several s ree 5 Add a thin layer of new grease over telescopin times to ensure full coverage of joints y g ping drive 3 Place joints in the straight position and add 10 additional pumps of grease to both joints DESCRIPTION FREQUENCY Driveline U Joints 8 Hours Telescoping Shaft 8 Hours CV Body 8 Hours Shield Bearing 8 Hours Splitter Gearbox Fill 1 2 Check full w SAE 90W gear lube Daily Rear Deck Pivot Arm 8 Hours Transport Wheel Hub 8 Hours DESCRIPTION FREQUENCY Driveline U Joints 8 Hours Telescoping Shaft 8 Hours Shield Bearing 8 Hours Gearbox Fill 1 2 Check full w SAE 90W gear lube Daily Caster Wheel Hubs 8 Hours Caster Pivots 8 Hours Blade Spindles 40 Hours Wing Pivot 8 Hours Deck Pivot 8 Hours Figure 3 Deck Lubrication Points MANO765 12 5 2008 O wner
56. nge serrated 13 67131 1 Spring 46 1008011 3 8 NC Square nut w retainer 14 1008181 1 Kit Belt guide 47 1637 1 2 NC x 3 1 2 HHCS GR5 includes items 30 31 44 48 3598 1 2 Flat washer 15 1008034 1 Front roller bracket 49 11900 1 2 NC Flange lock nut 16 1006418 1 Front roller 50 12305 1 2 NC x 5 1 2 HHCS GR5 17 1006420 1 Spacer 51 19025 5 8 NC Flange lock nut 18 35193 2 Bearing 52 1686 3 8NCx3 4 HHCS GR5 19 1029861 2 Rear roller bracket 53 39254 M8 x 1 25 x 16 mm HHCS 20 1029865 2 Rear roller 55 692 5 8 Standard flat washer 21 67284 2 Shoulder sleeve HFS Hex Flange Screw HHCS Hex Head Cap Screw E Standard hardware obtain locally EE Di Parts 39 REF PART oa BOON 10 11 12 13 1029501 1029518 1029529 23790 40933 58815 58816 58817 1009083 40933C 57462 20890 57463 57076 44636 19407 1001020 1029854 21957 62626 1029542 CD7585A QTY a A W ND Na AA BR ND HR aA ODO NM ND a mk TRAILER ASSEMBLY DESCRIPTION Trailer frame Hitch Wing release Lock rear deck Parking jack Gearbox 4 Way Splitter ITG Seal Thru Shaft 4 Way Gr Box Seal Wing Shaft 4 Way Gr Box Bearing Cup amp Cone 4 Way Box Vent Plug amp Washer Gearbox 4 Way Splitter Comer Bearing Cup amp Cone Bearing Ball Oil Seal Vent Plug Shield Gearbox 4 Way Safety chain Wheel Hub amp Axle see page 45 Wheel amp Tire 20 0 x 8 8 x 8 0 Spring compression 58 x 08 x 2 4 40 Sleeve
57. of crops iii loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor service person salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained by contacting ALITEC BMP CENTRAL FABRICATORS GANNON GILL WAIN ROY as WOODS WO DD 2008 Woods Equipment Company All rights reserved WOODS and the Woods logo are trademarks of Woods Equipment Company All other trademarks trade names or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders Specifications subject to change without notice F 8494 Rev 6 23 2005
58. or other tractor componenis Interference Check 1 Be sure that the tractor 3 point lift arms do not interfere with hydraulic hoses driveline or mower frame 2 Check for straight ahead operation and full turning angles If there is any interference remove the 3 point arms NOTE Contact between 3 point arms and mower can cause damage especially when turning CV Driveline Turning Limits NOTICE m Do not exceed turning angle of 80 degrees at the head of the Constant Velocity CV driveline or damage will occur Check for excessive turn angle 1 Disconnect the driveline from the tractor 14 Operation 2 Start engine and turn as far right or left as possible 3 Shut off the engine and connect the CV driveline to the tractor If it cannot be connected the turn angle is too severe 4 Restart the tractor and straighten the angle slightly 5 Shut off the engine and connect the CV driveline to tractor 6 Repeat the process until the driveline can be connected The point at which the driveline can be connected is the maximum turn that can be made Leveling Mower NOTE To ensure satisfactory mower performance the trailer frame and decks must be leveled before operat ing the mower During normal operation the mower should be leveled twice each season The mower must be leveled each time a tractor with a different drawbar height is used Follow this procedure to level the mower for operation 1 Park the t
59. ould result in minor or moderate injury MEET Is used to address practices not related to personal injury ALITEC NOTE Indicates helpful information BMP CENTRAL FABRICATORS GANNON GILL Ww frre WAIN ROY PA P0 WOODS 2 Introduction Seis TABLE OF CONTENTS INTRODUCTION 00 ccc cee Ee eee ee ee eens 2 SPECIFICATIONS SS SS SS ene nee nee ee ee 3 GENERAL INFORMATION Se SS SS eee ee eee eee eens 4 SAFETY RULES ssa aut pegas ds dp ee eed eu EEE E Rd E SR 5 SAFETY DECALS py sua data pete ave Elas a US dra es bs dae ara be bed 9 OPERATION 22 3 pass BE SAG ua Bd DER RE an AA AE aih ie EER 13 OWNER SERVICE ccccccccc SG eee tenes 18 TROUBLESHOOTING SS SS A 22 DEALER SERVICE iss is GER ev pas Bee ED tease sad 24 ASSEMBLY 2 2 ie ase NEE DE AO BEA AD GE OASE DA EED te 30 PARTS LISTS 24 senda ASS SAD ARE DRR LA AE SE DA Oe 35 BOLT TORQUE CHART EE cece teen ee ee ee 50 BOLT SIZE CHART amp ABBREVIATIONS SES SS Se eee 51 INDEX ses asa EE ER ER EE N N 52 PRODUCT WARRANTY EE Ee se ee INSIDE BACK COVER REPLACEMENT PARTS WARRANTY ese ee ee BACK COVER Cutting Width 12 5 Cutting Height Range 1 0 4 5 Shipping Weight Approximately 2 035 Ibs Blade Speed feet per minute 16 200 Blade Spindles 9 Number of Blades 9 Universal Drive Series Input ASAE Cat 3 CV Wing ASAE Cat 3 Transport Wheels 20 5 x 8 75 Turf tire and Wheel Caster Wheels 4 x 1
60. r Installations Lock Washer N Na Bot NN di My di 9 a 6 O a fo V 0 9 8 9 00 5 0 A p p en d IX Bolt Torque amp Size Charts Rev 3 28 2007 BOLT SIZE CHART NOTE Chart shows bolt thread sizes and corresponding head wrench sizes for standard SAE and metric bolts SAE Bolt Thread Sizes 5 16 3 8 1 2 000000 MM 100 125 DO OSS Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS AG RR OR OR OR ER EE OE lada Agriculture ASABE ss Res ese Eie American Society of Agricultural amp Biological Engineers formerly ASAE ASAE American Society of Agricultural Engineers ATE RE EE Automatic Transmission Fluid BSPP REINE British Standard Pipe Parallel BSPTM British Standard Pipe Tapered Male E VR ee ER Ee ction Constant Velocity GEWER ra de Ee Da IG Counter Clockwise CW ee es ee ee Ge ed Clockwise aI OM ER AE N Female OER EE TE EE KEES Full Thread ER EE P A A Gauge GRIS GE Jennan ee ajusta ied Grade 5 etc FIGS E se ee Ge eg ee Ee EE Hex Head Cap Screw al OR EE EN Heat Treated eo N Joint Industry Council 37 Degree Flare H R AE RE EE EER Left Hand MEE N AE EE EE Left EE OR RE EE N Meter al RE EO EE EA Millimeter RE N ER EN Male 14 eds RE RR Mega Pascal RR OR EE T Newton le ER ER OE EN National Coarse NF veh RE OE EN National Fine NPSM National Pipe Straight Mechanical Na N EE sa
61. ractor and mower on a flat level surface with the decks in mowing position 2 Inflate all tires to the recommended pressure 20 psi for trailer tires 3 Level the trailer frame by adjusting the hitch 4 Remove the hitch clevis from the trailer frame and pin to the tractor drawbar 5 Use the parking jack to adjust the trailer frame to the level position Align the nearest hitch adjustment hole in the hitch clevis with a hole in the trailer frame 6 Tighten the hardware to specifications in the Bolt Torque Chart on page 50 Readjust the level of the frame each time the drawbar height changes 7 Attach the driveline to the tractor CUTTING HEIGHT ADJUSTMENT A WARNING m Keep all persons away from operator control area while performing adjustments service or maintenance NOTICE E Avoid low cutting heights Striking the ground with blades produces one of the most damaging shock loads a mower can encounter Allowing blades to contact ground repeatedly will cause damage to mower and drive MANO765 12 5 2008 1 Level mower from side to side Check by measuring from mower frame to the ground at each deck rail 2 Verify that the same amount of spacers are under all caster arms 3 Loosen cap screws that attach caster arm assembly to deck 4 Set mower on the ground 5 Retighten cap screws This equalizes the clearance in the bolt holes 6 Best mowing results will be obtained with front o
62. rely fasten seat belt place transmission in neutral engage brake and ensure all other controls are disengaged before starting power unit engine NOTICE m Stopping the mower with belt in contact with a very hot pulley will bake and ruin belt Power for operating the mower is supplied from the tractor PTO Refer to your tractor manual for instruc tions on engaging and disengaging the PTO Operate PTO at 540 rpm Know how to stop tractor and mower quickly in case of an emergency If the mower becomes plugged causing the belt to slip for over two seconds follow these steps 1 Raise mower just enough to clear accumulated material 2 Continue running at least two minutes allowing pulleys to cool To reduce the risk of thrown objects do not raise the mower higher than necessary OPERATING A WARNING m Do not operate mowers on terrain that raises mowers beyond 25 degrees Exceeding this design limit will result in U joint knocking noise and potential driveline failure and could cause driveline to pull apart When engaging the PTO engine rom should always be low Once engaged and ready for mowing increase Operation 15 PTO speed to 540 rpm and maintain speed throughout the cutting operation Mower vibration tends to loosen bolts All hardware should be checked regularly to maintain proper torgue Each time the mower is used check all hardware to be sure it is secure Recommended torque values
63. require cleaning and upkeep Lubricate the unit as specified Observe all safety information in this manual and safety decals on the equipment For service your authorized Woods dealer has trained mechanics genuine Woods service parts and the necessary tools and equipment to handle all your needs Use only genuine Woods service parts Substitute paris will void the warranty and may not meet standards required for safe and satisfactory operation Record the model number and serial number of your equipment in the spaces provided Model Date of Purchase Serial Number see Safety Decal section for location Provide this information to your dealer to obtain correct repair parts Throughout this manual the term NOTICE is used to indicate that failure to observe can cause damage to equipment The terms CAUTION WARNING and DANGER are used in conjunction with the Safety Alert Symbol a triangle with an exclamation mark to indicate the degree of hazard for items of personal safety This is the safety alert symbol It is used to alert you to potential personal 4 injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death A Malas or serious injury A WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury A CAUTION Indicates a hazardous situation which if not avoided c
64. ring 2 and shim 3 from front of housing Remove input bearing 4 by using a punch and hammer from outside of housing Support housing in vise in a horizontal position 10 The castle nut 23 and cotter pin 24 are already removed with the drive sheave Remove the snap ring 18 and seal 19 Remove output shaft 12 and bearings by using a punch and hammer and tap on top to drive down Inspect gears for broken teeth and wear Some wear is normal and will show on laded side Forged gear surfaces are rough when new Check that wear pattern is smooth Inspect vertical and horizontal shafts for grooves nicks or bumps in the areas where the seals seat Resurface any damage with emery cloth Inspect housing and caps for cracks or other damage Reassemble Gearbox NOTE Repair to this gearbox is limited to replacing bearings seals and gaskets Replacing gears shafts and a housing is not cost effective Purchasing a com plete gearbox is more economical 1 Clean housing paying special attention to areas where seals will be installed Wash housing and component thoroughly Select a clean area for gearbox assembly Replace all seals and bearings All parts must be clean and lightly oiled before reassembling Install shims 14 upper output bearing 8 spacer 16 lower output bearing 8 shims 17 and snap ring 15 on output shaft Use new shims equal to the thickness of the original shim
65. rranty WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to i lost profits business revenues or goodwill ii loss
66. rs and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained ALITEC Woods Equipment A Company BMP 2606 South Illinois Route 2 CENTRAL FABRICATORS Post Office Box 1000 o Oregon Illinois 61061 USA rs BOO 319 6637 tel 800 399 6637 fax Ww ARA WAIN ROY www WoodsEquipment com te AFD WOODS F 3079 Rev 10 21 2009 WARRANTY Replacement Parts For All Models Except Mow n Machine Zero Turn Mowers and Woods Boundary Utility Vehicles Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship for a period of ninety 90 days from the date of delivery of the product to the original purchaser with the exception of V belts which will be free of defect in material and workmanship for a period of 12 months Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not cover normal wear or tear or normal maintenance items This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Wa
67. s MANO765 12 5 2008 o ua 1 A 12 Press output shaft assembly into housing from the bottom opening Install snap ring 18 in bottom of housing Apply grease to lower seal lips 19 and press seal over output shaft 5 using a round tube of the correct diameter Be sure not to damage the seal lip Press in housing so that the seal is recessed Install snap ring 21 and position it together with seal 19 by pressing it into position Verify that the snap ring is seated properly Press bearing 8 into the housing using a round tube of the correct diameter and a hand press Secure with shims 9 and snap ring 10 Install key 6 on input shaft 5 10 Place gear 7 through top of housing and align the two gears so they match While holding gear 7 in place slide input shaft 5 through the gear and bearing 8 Slide spacer 29 and bearing 4 over input shaft 5 and press into housing using a round tube of the correct diameter and a hand press Seal Snap ring Shim 55 4 mm x 61 7 mm Bearing Input shaft Key 8 mm x 10 mm x 30 mm Input gear Bearing Shim 60 3 mm x 71 7 mm Snap ring Oil cap Out shaft amp gear Shim kit Snap ring Spacer Shim 60 3 mm x 71 7 mm Snap ring Seal Snap ring Washer 25 mm x 44 mm x 4mm Castle nut M24 x 2 3 16 x 2 Cotter pin DON DO BY DE 3 8 Solid plug M10 x 22 mm HHCS Vent plug Cover
68. such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to i lost profits business revenues or goodwill ii loss of crops iii loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor serviceperson salesperson or employee of any company including without limitation WOODS its authorized dealers distributo
69. t 92 m e This shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for objects to ricochet and escape traveling as much as 300 feet 92 m A WARNING E Keep hands and body away from pressurized lines Use paper or cardboard not hands or other body parts to check for leaks Wear safety goggles Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death m Make sure that all operating and service person nel know that if hydraulic fluid penetrates skin it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan grene serious injury or death will result CON TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES DO NOT DELAY m Keep all persons away from operator control area while performing adjustments service or maintenance m Do not disconnect hydraulic lines until engine is stopped power unit is properly secured equip ment and all components are lowered to the ground and system pressure is released by oper ating all valve control levers m Before dismounting power unit or performing any service or maintenance follow these steps disengage power to equipment lower the 3 point hitch and all raised components to the ground operate valve levers to release any hydraulic pres
70. tachments are in transport position Without this weight front tractor wheels could raise up result ing in loss of steering The weight may be attained with front wheel weights ballast in tires or front tractor weights Weigh the tractor and equipment Do not estimate m Inspect and clear area of stones branches or other hard objects that might be thrown causing injury or damage m Never attach the mower release rope to the operator the operator s clothing or the tractor seat m Make test turns both left and right Check that both the hydraulic hose and the mower transport lock release rope do not become taut or caught on any parts of the tractor or mower TRANSPORTATION m The maximum transport speed for towed and semi mounted machines is 20 mph 32 km h Regardless of the maximum speed capability of the towing tractor do not exceed the implement s max 6 Safety imum transport speed Doing so could result in e Loss of control of the implement and tractor e Reduced or no ability to stop during braking Implement tire failure e Damage to the implement or its components m Use additional caution and reduce speed when under adverse surface conditions turning or on inclines m Never tow this implement with a motor vehicle m Always raise unit and install transport locks before transporting Leak down or failure of mechanical or hydraulic system can cause equip ment to drop m Always comply with all state and
71. te mark and drill two 11 32 holes into the deck baffles Figure 22 Mulch Kit Installation 6 Secure support brackets to baffles using carriage bolts 2 and flange lock nuts 3 Make sure head of carriage bolts are on the blade side of the frame 7 Tighten all hardware 32 A SS e m b ly MANO765 12 5 2008 DEALER CHECK LISTS PRE DELIVERY CHECK LIST DEALER S RESPONSIBILITY Inspect the equipment thoroughly after assembly to ensure it is set up properly before delivering it to the customer The following check lists are a reminder of points to inspect Check off each item as it is found satisfactory or after proper adjustment is made Check that all safety decals are installed and in good condition Replace if damaged Check that shields and guards are properly installed and in good condition Replace if dam aged Check all bolts to be sure they are properly torqued Check that all cotter pins and safety pins are properly installed Replace if damaged Check that blades have been properly installed Check mower attitude and belt alignment Check and grease all lubrication points as identi fied in lubrication information on page 18 Check the level of gearbox fluids before delivery Service if required as specified in the lubrication information on page 18 MANO765 12 5 2008 DELIVERY CHECK DEALER S RESPONSIBILITY Show customer how to make adjustments and select proper PTO speed
72. th m If you do not understand any part of this manual and need assistance see your dealer m Know your controls and how to stop engine and attachment quickly in an emergency m Operators must be instructed in and be capable of the safe operation of the equipment its attach ments and all controls Do not allow anyone to operate this equipment without proper instruc tions m Keep hands and body away from pressurized lines Use paper or cardboard not hands or other body parts to check for leaks Wear safety goggles Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death m Make sure that all operating and service person nel know that if hydraulic fluid penetrates skin it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan grene serious injury or death will result CON TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES DO NOT DELAY m Never allow children or untrained persons to operate equipment PREPARATION m Check that all hardware is properly installed Always tighten to torque chart specifications unless instructed otherwise in this manual m Air in hydraulic systems can cause erratic oper ation and allows loads or equipment components to drop unexpectedly When connecting equipment or hoses or performing any hydraulic maintenance purge any air in hydraulic system by operating all hydraulic functions several times
73. tractor and the equipment MANO765 12 5 2008 Inspect area and remove stones branches or other hard objects that might be thrown causing injury or damage Do not allow riders Check all lubrication points and grease as instructed in Lubrication Information page 18 Make sure the PTO slip joint is lubricated and that the gearbox fluid levels are correct Check that all hydraulic hoses and fittings are in good condition and not leaking before starting tractor Check that hoses are not twisted bent sharply kinked frayed or pulled tight Replace any damaged hoses immediately Make sure tractor ROPS or ROPS cab and seat belt are in good condition Keep seat belt securely fastened during operation Before starting engine operator must be in trac tor seat with seat belt fastened Place transmis sion in neutral or park engage brake and disengage tractor PTO Operation 17 OWNER SERVICE The information in this section is written for operators who possess basic mechanical skills If you need help your dealer has trained service technicians available For your protection read and follow the safety informa tion in this manual A DANGER m Full chain shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property e If this machine is not equipped with full chain shielding operation must be stopped when any one comes within 300 fee
74. ximately 1 64 blunt edge 3 Do not sharpen back side of blade 4 Sharpen both cutting edges equally to keep blade balanced Balance blade using the method shown in Figure 5 Maintain Corner Follow Original Pattern ad me A Figure 6 Blade Sharpening CD3627 Blade Installation A CAUTION m Your dealer can supply genuine replacement blades Substitute blades may not meet original equipment specifications and may be dangerous NOTICE m When installing blade the lift of the blade must be toward the spindle blade housing as shown in MANO765 12 5 2008 Figure 7 Torque bolt 1 into shaft assembly to 100 Ibs ft CD6239 1 Figure 7 Blade and Spindle Assembly 1 Place blade over blade pilot on the bottom of the shaft assembly 2 Place bell washer 2 over blade and insert blade bolt 1 Torque blade bolt to 100 Ibs ft CHAIN SHIELDING A DANGER m Full chain shielding must be installed when Operating in populated areas or other areas where thrown objects could injure people or damage property e If this machine is not equipped with full chain shielding operation must be stopped when any one comes within 300 feet 92 m e This shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for objects to ricochet and escape traveling

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