Woods Equipment T5040 User's Manual
Contents
1. BMP CENTRAL FABRICATORS GANNON GILL Ww PT WAIN ROY Ns F AD ADD WOODS 2 Introduction RE DORO SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 4 iLEA EL INSTRUCTIVO AMA Si no lee Ingles pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad Safety is a primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by an operator s single careless act In addition to the design and configuration of equipment hazard control and accident preven tion are dependent upon the awareness con cern judgement and proper training of personnel involved in the operation transport maintenance and storage of equipment It has been said The best safety device is an informed careful operator We ask you to be that kind of operator INSTALLATION m This Loader Mounting Kit is to be used only for the loaders and tractors specified in this manual Any other use or modification of this mounting kit may result in serious injury or death m Hydraulics must be connected as instructed in this manual Do not substitute parts modify or connect in any other way m After connecting hoses check that all control lever positions function as instructed in the Opera tor s Manual Do not put into service until control lever and equipment movements are correct Safety instructions2. putting into service or allowing anyone to approach the equipment E Protective hose sleeves must cover all hydrau lic hoses within 20 inches of the operator and be secured onto metal hose fittings Replace hoses or sleeves if damaged or if protective sleeve cannot be properly positioned or secured m Make sure all hydraulic hoses fittings and valves are in good condition and not leaking before starting power unit or using equipment Check and route hoses carefully to prevent damage Hoses must not be twisted bent sharply kinked frayed pinched or come into contact with any moving parts Operate moveable components through full operational range to check clearances Replace any damaged hoses immediately m Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate m Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo nents in any way E Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment E Use a Suitable lifting device of sufficient capac ity Use adequate personnel to handle heavy com ponents E Keep all persons away from operator control area while performing adjustments service or maintenance Safety 3 LOADER MOUNT INSTA
3. 64084 1 M14x1 5P x 30 mm Cap screw 7 1 8 1 855 1 2 Lock washer Tractor hardware NS 88 Plastic tie NS 395061 2 NS 395062 2 Plastic band blue NS 56061 2 Plastic band green 2 NS 56062 CD4943B Plastic band red NOTE Not all parts supplied with this hose kit are used for this application Pasig pandye pw NS Not shown Standard hardware obtain locally MANO788 1 16 2009 P ar ts 15 application BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific Fasteners must always be replaced with the same grade as specified in the manual parts list Always use the proper tool for tightening hardware SAE for SAE hardware and Metric for metric hardware Make sure fastener threads are clean and you start thread engagement properly All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 amp J1701M JUL 96 L SAE SERIES SAE Bolt Head m TORQUE Identification A Ak CHART SAE Grade 2 SAE Grade 5 SAE Grade 8 No Dashes 3 Radial Dashes 6 Radial Dashes MARKING ON HEAD Diameter Wrench SAE 2 SAFO SAF 8 Inches Size lbs ft N m lbs ft N m lbs ft N m 1 4 7 16 6 8 10 13 14 18 5 16 1 2 12 17 19 26 27 37 3 8 9 16 23 31 35 47 49 67 7 1
4. Hose guide bracket 64084 M14 x 1 5P x 30 mm Cap screw 855 1 2 Lock washer Sh Clo CM1586 Figure 14 Hose Support Bracket MANO788 1 16 2009 Hydraulic Installation 11 58025 Hose Kit Verification of Control Movements 1 Mount loader to tractor Remove mount pins from loader uprights Align tractor with loader and slowly drive tractor into loader Shut off tractor 2 Connect loader feedline hoses to tractor remote hydraulic couplers See Figure 12 NOTE At least 6 spacing should be maintained between valve bracket or hoses and any tractor control brake pedals accelerator hand throttle or hydraulic levers Comply with all Safety Rules and start the tractor Mount loader to tractor by activating bucket cylin ders to raise or lower the loader uprights into the loader mounts Slowly advance tractor forward G activating appropriate cylinders to engage loader completely into mounts Insert mounting pins to Control 1 Handle forward secure loader Dump bucket or attachment 5 Check that all hydraulic control lever positions Control 1 Handle back operate the loader movements correctly as Rollback bucket or attachment shown in Figure 15 Control 2 Handle forward Boom down Control 2 Handle back Boom up 6 If loader movements do not respond correctly shut off tractor relieve pressure and reconnect Figure 15 Tractor Control Operation Typical properly Loader control
5. in kit every 20 inches around the hoses to keep them tightly bundled and away from contact with the ground or other moving parts on the tractor or loader Before operating the loader make sure that the Pre Delivery Delivery and Pre Operation Check lists in the Loader Operator s Manual have been completed DUMP HIGH SPEED LOWER DUMP ow SPEED ROLLBACK Handle forward Boom down Handle forward to limit Float position Handle back Boom up Handle right Dump bucket or attachment slow Handle right to limit Dump bucket or attachment fast Handle to left Rollback bucket or attachment Figure 10 Single Lever Control Operation MANO788 1 16 2009 Hydraulic Installation 9 58025 HOSE KIT General Description These set up instructions are for operating the LUP126 2 or LUP132 2 loader using the tractor hydraulic rear remote control couplers To use this hydraulic connection the tractor must be equipped with two hydraulic levers and four tractor hydraulic couplers shown in Figure 11 NOTE Hydraulic couplers for connection to tractor are NOT INCLUDED with this hose kit but are avail able as service parts Not all parts supplied in hose kit are used for this application tA Se Figure 11 Tractor Hydraulic Couplers Connect and Route Hoses 1 Attach a 90 degree elbow 2 and male quick cou e TATT ler 3 to each loader supply hose 1 gt pler 3 pply
6. loader during operation Figure 9 Secure Hoses Verify Control Movements 1 Mount loader to tractor Remove mount pins from loader uprights Align tractor with loader and slowly drive tractor into loader Shut off tractor Connect loader feedline hoses to tractor control valve couplers following color shown in Figure 8 Comply with all safety rules and start the tractor Mount loader to tractor by activating bucket cylin ders to raise or lower the loader uprights into the loader mounts Slowly advance tractor forward activating appropriate cylinders to engage loader completely into mounts Insert mounting pins to secure loader Check that all tractor hydraulic control lever posi tions operate the loader movements correctly See Figure 10 If loader movements do not respond correctly shut off tractor relieve pressure and reconnect properly Loader control movements must be cor rect before proceeding Once all loader functions are correct start the tractor and operate the loader to check for leaks Purge any remaining air from the hydraulic sys tem and check oil level When hose routings and correct loader opera tions are verified identify each circuit by placing a matching colored band around the male and female quick disconnect coupler The color coded bands will make reinstallation easier when the loader is removed from tractor 9 10 FLOAT POSITION Attach the plastic tie straps included
7. replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to i lost profits business revenues or goodwill ii loss of crops iii loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor service person salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and
8. 1 H An aaese 6 Blue 2 Connect loader supply hoses to loader feedlines oaader reeadines as shown in Figure 12 DOOR 3 Route hydraulic hoses along loader mount under A OUNE Reo BASE END a Red eee of operator s platform and over the B BUCKET CYL ROD END ROLLBACK BLUE NOTE Be sure to avoid contact with three point C BOOM CYL ROD END linkage brake pedals and other moveable tractor DOWN YELLOW Green components D BOOM CYL BASE END T fr NOTE Hoses must be routed so that they are not UP GREEN pinched bent sharply or chafed during operation c Yellow Hoses must not interfere with any tractor control operation or contact any moving parts Figure 12 Loader Feedline Identification 1 53670 Hose 150 x 3 4 JICM x 3 4 JICM 2 313053 Elbow 3 4 JICF x 1 2 NPTM 90 3 66511 Quick coupler male 1 2 not supplied in kit 10 Hydraulic Installation MANO788 1 16 2008 58025 Hose Kit Install Hose Brackets 1 Remove right rear rockshaft housing cap screw and attach hose guide 5 as shown in Figure 13 Secure using tractor hardware 2 Attach hose support 4 to right side of transmis sion housing using cap screw 6 and lock washer 7 Figure 14 3 Tighten all cap screws to specifications given on the Bolt Torque Chart Page 16 4 Route hoses behind hose guide and connect hydraulic hoses to tractor hydraulic couplers as shown in Figure 13 54299 Hose support bracket 54305
9. 2009 Install Right and Left Mid Mounts NOTE Use an overhead lifting device capable of lift ing mount Slide strap through loader mounting hole and cinch Figure 1 Mount should be balanced and hang straight 1 Attach right mount to loader ready bracket using four cap screws 12 and hardened washers 10 2 Attach right mount 3 to the tractor frame using four cap screws 12 and hardened flat washers 10 3 Repeat steps to install left mount 4 NOTE On some tractor models the fuel tank is very close to the left loader ready bracket and may cause an interference point when cap screws 12 are installed If interference is possi ble add a second washer 10 to each of the four cap screws 4 Torque cap screws 12 to 374 lIbs ft 507 N m Check bolt size and torque loader ready bracket hardware to specifications listed on page 16 3 1028920 Right Mount 4 1028921 Left mount 10 1006371 3 4 Hardened flat washer extra thk 12 1030297 M20 x 2 5P x 65 mm HHCS CL10 9 Figure 2 Right Mount Installed CD7604 4 Figure 1 Lift Strap Location Right Loader Ready Bracket CD7604 1 12 Figure 3 Right Mount Installation MANO788 1 16 2009 Mount Installation 5 Install Optional Grill Guard 1 Attach grill guard support bracket A to the front of the tractor using four cap screws K hardened flat washers G two spacers C and hex nuts L 2 Attach grill guard
10. 26398 Right oscillation stop CD7604 2 Figure 5 Right Oscillation Stop Installation 10 1006371 3 4 Hardened flat washer extra thk 11 1028950 M20 x 2 5P x 80 mm HHCS CL10 9 used with oscillation stops only 6 Mount Installation MANO788 1 16 2009 HOSE KIT INSTALLATION A WARNING E Keep hands and body away from pressurized lines Use paper or cardboard not hands or other body parts to check for leaks Wear safety goggles Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death E Make sure that all operating and service person nel know that if hydraulic fluid penetrates skin it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan grene serious injury or death will result CON TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES DO NOT DELAY E Air in hydraulic systems can cause erratic oper ation and allows loads or equipment components to drop unexpectedly When connecting equipment or hoses or performing any hydraulic maintenance purge any air in hydraulic system by operating all hydraulic functions several times Do this before putting into service or allowing anyone to approach the equipment A WARNING E Protective hose sleeves must cover all hydrau lic hoses within 20 inches of the operator and be secured onto metal hose fittings Replace hoses or sleeves if damaged or if prote
11. 6 5 8 36 48 55 75 78 106 1 2 3 4 55 75 85 115 120 163 9 16 13 16 78 106 121 164 171 232 5 8 15 16 110 149 170 230 240 325 3 4 1 1 8 192 261 297 403 420 569 7 8 1 5 16 306 416 474 642 669 907 1 1 1 2 467 634 722 979 1020 1383 AA METRIC SERIES Metric Bolt Head Emili A TORQUE ax Identification a Fa etric A CHART Grade 8 8 Grade 106 COARSE THREAD FINE THREAD A MARKING ON HEAD MARKING ON HEAD A Btls P Metric 8 8 Metric 10 9 Metric 8 8 Metric 10 9 ba Millimeters Size N m Ibs ft N m Ibs ft N m lbs ft N m Ibs ft Millimeters 6 x 1 0 10 mm 8 6 11 8 8 6 11 8 6 x 1 0 8x 1 25 13 mm 20 15 27 20 21 16 29 22 8x 1 0 10x 1 5 16mm 39 29 54 40 41 30 57 42 10 x 1 25 12 x 1 75 18 mm 68 50 94 70 75 55 103 76 12 x 1 25 14 x 2 0 21 mm 109 80 151 111 118 87 163 120 14x 1 5 16 x 2 0 24 mm 169 125 234 173 181 133 250 184 16x 1 5 18 x 2 5 27 mm 234 172 323 239 263 194 363 268 18x 1 5 20 x 2 5 30 mm 330 244 457 337 367 270 507 374 20x 1 5 22x 2 5 34 mm 451 332 623 460 495 365 684 505 22x 1 5 24 x 3 0 36 mm 571 421 790 583 623 459 861 635 24 x 2 0 30 x 3 0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2 0 Typical Washer Flat Washer Installations Lock Washer N W e NN di N o a 6 O a fo V 6 9 8 9 00 1 6 A p p en d IX Bolt Torque amp Size Charts Rev 3 28 2007 BOLT SIZE CHART NOTE Chart shows bolt thread sizes and corresponding head wrench sizes for standard SAE and metric bolts SAE Bolt Thread Si
12. B to support bracket A using two one per side cap screw E four hardened flat washers H and hex nuts D NOTE Do not overtighten cap screws E grill guard must be able to pivot for access to the battery 3 Rotate grill guard up and secure into position using two clevis pins F and lynch pins J 4 Torque cap screws K to 244 Ibs ft 330 N m 1028909 Grill guard support bracket 1028912 Grill guard 1028919 Grill guard spacer 230 5 8 NC Hex nut 902 5 8 NC x 2 HHCS GR5 26299 Clevis pin 3 4 x 2 57798 3 4 Hardened flat washer 57817 5 8 Hardened flat washer 304075 Lynch pin 1 4 307554 M20 x 2 5P x 60 HHCS 307913 M20 x 2 5P Hex nut FAcCIOmnMmMWIODDY CD7530 Figure 4 Grill Guard Installation Install Oscillation Stops Optional Oscillation stops are not required on all tractors To determine if stops are needed Check tire clearance after loader has been installed Raise front tires off the ground and oscillate front axle up and down turning the tires in both direc tions If tires contact loader or loader mount oscillation stops will be required 1 Remove the two from cap screws on loader mount Place oscillation stop over mount and secure using two cap screws 11 and hardened flat washer previously removed 2 Repeat steps to install oscillation stop on opposite side of tractor 3 Torque cap screws 11 to 374 Ibs ft 507 N m 1 1026397 Left oscillation stop 2 10
13. B6000X BB7200X Gearbox BB8400X DS1260 DSO1260 DS1440 TS1680 BW 126 3 BW180 3 BW240 components PHD25 PHD35 PHD65 PHD95 2162 3240 DS96 DS120 RCC42 RM550 2 RM660 2 RM990 3 PRD6000 PRD7200 PRD8400 7144RD 2 9180RD 2 5 years 9204RD 2 S15CD S20CD S22CD S25CD S27CD 6 years 3 years 1 year if used in rental or RDC54 RD60 RD72 TBW150C hae commercial applications Blade RM550 2 RM660 2 RM990 3 PRD6000 PRD7200 PRD8400 7144RD 2 9180RD 2 spindles 9204RD 2 3 years Rust throush BB600 BB720 BB840 BB6000 BB7200 BB8400 BW126 3 BW180 3 BW1260 o ust mous BW1800 BW240 BW240HD 2162 3240 DS1260 DSO1260 DS1440 TS1680 years Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS a WOODS authorized dealer or distributor and or a WOODS authorized service center This Warranty does not cover normal wear or tear or normal maintenance items This Warranty also does not cover repairs made with parts other than those obtainable through WOODS This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third pa
14. LLATION A WARNING m Only use this mounting kit for mounting Woods LUP126 2 LUP132 2 loaders on New Holland T5040 T5050 T5060 T5070 2WD amp FWA tractors and Case IH Farmall 85U 95U and 105U 2WD amp FWA tractors Any other use or modification of this mounting kit may result in serious injury or death Safety instructions are important Read all attachment and power unit manuals follow all safety rules and safety decal information Replace ment manuals and safety decals are available from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 Failure to follow instructions or safety rules can result in serious injury or death CAUTION m Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate NOTICE E This equipment must be assembled and installed on the customer s tractor by the Woods dealer Dealer must thoroughly inspect equipment and complete each item on the PRE DELIVERY CHECK LIST DELIVERY CHECK LIST and PROD UCT REGISTRATION before equipment is released to the customer m Clean threaded holes in the tractor chassis thor oughly using a tap of the proper size Paint rust or debris in the threads may n
15. OR aapea ahat aaea aa Power Take Off OD erosen e E Quick Disconnect RH seide aonn a a Right Hand ROPS aiiiar heia Roll Over Protective Structure REM araar n e Revolutions Per Minute RT aoirean oaro eana a N E E Right SAB acti iii ddiiecgend Society of Automotive Engineers UNG ies onus aviestangnnth nnedesiaseeadroveueeaneds Unified Coarse E T Unified Fine a a steanctaceseb tees esentecaresieaceoebadss Unified Special Bolt Torque amp Size Charts Rev 3 28 2007 Appendix 17 WARRANTY All Models Except Mow n Machine Zero Turn Mowers and Woods Boundary Utility Vehicles Please Enter Information Below and Save for Future Reference Date Purchased From Dealer Model Number Serial Number Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship Except as otherwise set forth below the duration of this Warranty shall be for TWELVE 12 MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER Woods backhoe models BH70 X BH80 X and BH90 X are warranted for two 2 years from the date of delivery to the original purchaser The warranty periods for specific parts or conditions are listed below Part or Condition Model Number Warranted Duration from date of delivery to the original purchaser BW1260 BW1620 BW1800 BW2400 8 years BW240HD 7 years BB48X BB60X BB72X BB84X BB600X BB720X BB840X B
16. WOODS 2300012 LOADER MOUNTING KIT for LUP126 2 LUP132 2 Loaders on New Holland Tractors T5040 T5050 T5060 T5070 2WD amp FWA or Case IH Tractors Farmall 85U Farmall 95U Farmall 105U 2WD amp FWA includes Hose Kits 58025 1028835 MANO788 1 16 2009 aa Wocwun INS TALLEATION MANWAL TO THE DEALER Assembly and proper installation of this product is the responsibility of the Woods dealer Read manual instructions and safety rules Make sure all items on the Dealer s Pre Delivery and Delivery Check Lists in the Loader Operator s Manual are completed before releasing equipment to the owner TO THE OWNER Read this manual and Loader Operator s Manual before operating your Woods equipment The information presented will prepare you to do a better and safer job Keep this manual handy for ready reference Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate Replacement manuals can be obtained from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use Like all mechanical products it will require cleaning and upkeep Lubricate the unit as specified Observe all safety information in this manua
17. are important Read all attachment and power unit manuals follow all safety rules and safety decal information Replace ment manuals and safety decals are available from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 Failure to follow instructions or safety rules can result in serious injury or death E Keep hands and body away from pressurized lines Use paper or cardboard not hands or other body parts to check for leaks Wear safety goggles Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death m Make sure that all operating and service person nel know that if hydraulic fluid penetrates skin it Loader Mounting Kit SR3 4 25 2003 must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan grene serious injury or death will result CON TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES DO NOT DELAY m Check that all hardware is properly installed Always tighten to torque chart specifications unless instructed otherwise in this manual E Air in hydraulic systems can cause erratic oper ation and allows loads or equipment components to drop unexpectedly When connecting equipment or hoses or performing any hydraulic maintenance purge any air in hydraulic system by operating all hydraulic functions several times Do this before
18. ctive sleeve cannot be properly positioned or secured E Make sure all hydraulic hoses fittings and valves are in good condition and not leaking before starting power unit or using equipment Check and route hoses carefully to prevent damage Hoses must not be twisted bent sharply kinked frayed pinched or come into contact with any moving parts Operate moveable components through full operational range to check clearances Replace any damaged hoses immediately 1028835 Hose Kit Installation Page 7 58025 Hose Kit Installation Page 10 1028835 HOSE KIT General Description These instructions are for operating the LUP126 2 or LUP132 2 Loader using hose kit 1028835 To use one of these hydraulic connections the tractor must be equipped with the manufacturer s multi function con trol valve located under the right front corner of the operator s platform Hoses will be connected between the loader and the hydraulic valve NOTE Not all parts supplied with this hose kit are use for this application Figure 6 Tractor Hydraulic Control Valve Location MANO788 1 16 2009 Hydraulic Installation 7 1028835 Hose Kit Install Fittings and Hoses Install Hydraulic Fitting Control Valve G Install four adapters 4 or 5 elbows 8 colored r bands 9 12 dust plugs 13 and female quick cou Boe plers 6 into the control valve located under t
19. es or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to i lost profits business revenues or goodwill ii loss of crops iii loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor serviceperson salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained by contacting ALITEC Woods Equipment 4 A Company BMP 2606 South Illinois Route 2 CENTRAL FABRICATORS Post Office Box 1000 Oregon Illinois 61061 USA saa 800 319 6637 tel 800 399 6637 fax Ww frre WAIN ROY www WoodsEquipment com lI Ol Fe B WOODS F 32079 Rev 11 24 2008 WARRANTY Replacement Parts For All Models Except Mow n Machine Zero Turn Mowers and W
20. he right R i tractor platform See Figure 7 e e d NOTE Check thread pitch of the tractor valve ports and choose the correct adapter 4 or 5 Tractor Valve Install Loader Hoses 1 Attach male quick couplers 7 and colored bands 9 12 to each of the loader feedline hoses 3 2 Attach loader feedline hoses 3 to the loader feedlines on the loader boom Figure 8 5 CD7412 1 Figure 7 Hydraulic Fitting Installation a 1009513 Hose 76 x 3 8 NPTM x 3 4 JICM 8 1026414 Elbow 3 8 NPTM x 3 4 JICF 90 1028835 Hose Kit 9 395061 Plastic band red 1010920 Adapter M22 x 1 5M x 3 4 JICM 10 395062 Plastic band blue 1012055 Adapter M18 x 1 5M x 3 4 JICM 11 56061 Plastic band green 64299 Quick coupler female 3 8 12 56062 Plastic band yellow 64300 Quick coupler male 3 8 13 1020232 Dust plug 3 8 not shown Blue A BUCKET CYL BASE END DUMP RED B BUCKET CYL ROD END 9 12 ROLLBACK BLUE ob C BOOM CYL ROD END a DOWN YELLOW D n D BOOM CYL BASE END e g UP GREEN p Loader Feedline Hoses LUP126 2 or LUP132 2 CD7412 2 Loader Feedlines Red Green Yellow Figure 8 Loader Feedline Connections 8 Hydraulic Installation MANO788 1 16 2008 1028835 Hose Kit Secure Hoses Secure hoses to the back of right loader upright using plastic tie as shown in Figure 9 Do not cinch hoses tight they need to move with the
21. l and safety decals on the equipment For service your authorized Woods dealer has trained mechanics genuine Woods service parts and the necessary tools and equipment to handle all your needs Use only genuine Woods service parts Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation Record the model number of your equipment in the space provided Model Date of Purchase Provide this information to your dealer to obtain correct repair parts Throughout this manual the term NOTICE is used to indicate that failure to observe can cause damage to equipment The terms CAUTION WARNING and DANGER are used in conjunction with the Safety Alert Symbol a triangle with an exclamation mark to indicate the degree of hazard for items of personal safety injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death A PAUSES or serious injury A WARNING Indicates a hazardous situation which if not avoided could result in death or serious Injury T This is the safety alert symbol It is used to alert you to potential personal A CAUTION Ndicates a hazardous situation which if not avoided could result in minor or moderate injury IMPORTANT Is used to address practices not related to personal injur or NOTICE p i a NOTE Indicates helpful information ALITEC
22. lat washer extra thick G 57798 4 3 4 Hardened flat washer 11 1028950 4 M20x2 5P x 80 mm HHCS CL10 9 H 57817 4 5 8 Hardened flat washer used with oscillation stops only J 304075 2 Lynch pin 1 4 12 1030297 16 M20x2 5P x 65 mm HHCS CL10 9 K 307554 4 M20x2 5P x 60 mm A 1028909 1 Grill guard support bracket L 307913 4 M20 x 2 5P Hex nut B 1028912 1 Grill guard Standard hardware obtain locally MANO788 1 16 2009 P ar ts 13 1028835 HOSE KIT Loader lg Supply Hoses 3 iy p Tractor Valve MG NOTE Not all parts supplied with this hose amp 5 kit are used for this application eS O 4 CD7412 REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 3 1009513 4 Hose 76 x 3 8 NPTM x 3 4 JICM 9 395061 2 Plastic band red 4 1010920 4 Adapter M22 x 1 5M x 3 4 JICM 10 395062 2 Plastic band blue 5 1012055 4 Adapter M18 x 1 5M x 3 4 JICM 11 56061 2 Plastic band green 6 64299 4 Quick coupler female 3 8 ISO B 12 56062 2 Plastic band yellow 7 64300 4 Quick coupler male 3 8 ISO B 13 1020232 4 Dust plug 3 8 ISO B NS 8 1026414 4 Elbow 3 8 NPTM x 3 4 JICF 14 88 Plastic tie NS NS Not shown Standard hardware obtain locally 14 P ar t S MANO788 1 16 2009 58025 HOSE KIT S lt PART QTY DESCRIPTION 1 53670 4 Hose 150 x 3 4 JICM x 3 4 JICM 2 313053 4 Elbow 3 4 JICF x 1 2 NPTM 90 3 66511 4 Quick coupler male 1 2 not included in kit 4 54299 1 Hose support bracket 5 54305 1 Hose guide bracket 6
23. movements must be cor rect before proceeding 7 Once all loader functions are correct start the tractor and operate the loader to check for leaks Purge any remaining air from the hydraulic sys tem 8 When hose routings and correct loader opera tions are verified identify each circuit by placing a matching colored band around the male and female quick disconnect coupler set The colored bands will make re installation easier when the loader is removed from the tractor 9 Be sure that adequate slack is left in the hoses so they can move as the loader moves through its full range of motion 10 Attach plastic tie straps every 20 around the hoses to keep them tightly bound and away from contact with the ground or other moving parts on tractor 11 Before operating the loader make sure that the Pre Delivery Delivery and Pre Operation Check lists in the Loader Operator s Manual have been completed 12 Hydraulic Installation MANO788 1 16 2008 2300012 LOADER MOUNTING KIT Use two washers 10 per cap screw 12 if they interfere with fuel tank 11 or 12 CD7604 Cc REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 1026397 1 Left oscillation stop C 1028919 2 Grill guard spacer 2 1026398 1 Right oscillation stop D 230 2 5 8 NC Hex nut 3 1028920 1 Right rear mount E 902 2 5 8NC x2 HHCS GR5 4 1028921 1 Left rear mount F 26299 2 Clevis pin 3 4 x 2 10 1006371 20 3 4 Hardened f
24. oods Boundary Utility Vehicles Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship for a period of ninety 90 days from the date of delivery of the product to the original purchaser with the exception of V belts which will be free of defect in material and workmanship for a period of 12 months Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not cover normal wear or tear or normal maintenance items This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or
25. ot permit cap screws to be installed and tightened correctly E The Dealer must ensure that front tractor tires do not contact the loader or loader mounting brackets during operation Tires must be checked for possible contact at full turning radius and maxi mum axle oscillation before operating the loader See your tractor operator s manual for the proper adjustment procedure and adjust the front axle steering stops as required to obtain clearance Tractor Preparation For installing this mounting kit references to right left forward and rearward directions are determined from the operator s position in the tractor seat NOTE OEM loader ready brackets are required to install this loader mount 1 Shut off engine and set parking brake during installation 2 Remove the tractor front weights and front weight bracket if equipped 3 Loose hardware securing OEM loader ready brackets to tractor This will help align mounting holes with Woods loader mounts 4 Follow tractor operator manual instructions and adjust tires to the widest recommended setting to increase the tractor stability As a valued customer Woods appreciates your comments Once loader mount and hydraulic hoses have been installed please take a few minutes to complete the Loader Mount Evaluation sheet that was supplied with this mount Your comments will help us continue to bring you quality products 4 Mount Installation MANO788 1 16
26. rty this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS makes no warranty express or implied with respect to engines batteries tires or other parts or accessories not manufactured by WOODS Warranties for these items if any are provided separately by their respective manufacturers WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damag
27. service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained by contacting Woods Equipment ALITEC Compan pany BMP 2606 South Illinois Route 2 site rman oes CENTRAL FABRICATORS Oregon IL 61061 GANNON GILL WAIN ROY 800 399 6637 fax frre www WoodsEquipment com Wesyv a WOODS 800 319 6637 tel F 8494 Rev 6 23 2005 Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000 Oregon Illinois 61061 USA 800 319 6637 tel 800 399 6637 fax Wnas www WoodsEquipment com Oa 2009 Woods Equipment Company All rights reserved WOODS and the Woods logo are trademarks of Woods Equipment Company All other trademarks trade names or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respec tive companies or mark holders Specifications subject to change without notice
28. zes 5 16 3 8 1 2 000000 MM 100 125 SOOC AT Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS AG ieee tenis sh E A A Agriculture ASABE wiissitnccsencees American Society of Agricultural amp Biological Engineers formerly ASAE ASAE American Society of Agricultural Engineers AUP siieeicttohinienndacne Automatic Transmission Fluid BSPP onanan British Standard Pipe Parallel BSPTM 00 British Standard Pipe Tapered Male S E A E O ction Constant Velocity CCW raie naa a oae aE EN Counter Clockwise CW AE A ATT a ceahd arab taetadan Clockwise De ee cea ee eaten arene hada ch ec eas pede coe Sense evese rates sees Female Fe Ws ascent cn hag sdeanuss Sarva beac TE Full Thread GA T E paveten sete P A A Gauge GRIS GE Jennan beac ied Grade 5 etc FIGS E EA Hex Head Cap Screw E E E Heat Treated WNC aiana Joint Industry Council 37 Degree Flare LUE ak E E E EA E Left Hand a E A E EEE Left E E T A Meter MIM iste sae AE E E E AT Millimeter E E A T Male MP aieinoue a Mega Pascal e E T Newton ING coionnan aaae Ea a National Coarse NF uiaiia anni a ra National Fine NPSM ceeeee National Pipe Straight Mechanical NPT arriaren saiit National Pipe Tapered NPT SWF National Pipe Tapered Swivel Female ORBM science eli eN O Ring Boss Male A A A cov amudten cae Quester A Pitch PB Ves e e a ESE Power Beyond Ore A E E E E Pounds per Square Inch Po
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