Woods Equipment ST500 User's Manual
Contents
1. A WARNING m Before performing any service or maintenance lower attachment to ground turn off power unit engine remove key and disconnect battery ground cable negative A WARNING Mm Never place any part of the body underneath implement attachment or between its moving parts even when the engine has been turned off Service work does not require going underneath unit Mechanical failures electrical failures or operating controls can cause equipment to drop A CAUTION u Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate IMPORTANT m Do not use high pressure water or steam to clean the engine or drive compartment Water and cleaning detergent may damage electrical compo nents and terminals possibly leading to compo nent and safety circuit failure NOTES 8 Owner Service 12030809 Rev 1 2 2007 ASSEMBLY Snowthrower Set up Instructions Remove step and replace with the short step included with snowthrower Remove cotter pin on end of step rod and slide out Install shorter step and replace rod and cotter pin Slide lever mount 27 and lift mount 28 onto lift 29 Slide this assembly into tubes below footrest as shown in Figure 1 Secure with cap screws 73 and nuts 75 provided2. CDO0218011 Figure 1 Snowthrower Attachment to Tractor 12030809 Rev 1 2 2007 Assembiv 9 Storage A WARNING m Do not operate power unit with attachment removed Attachment is reguired for power unit stability Wood blocks can be used to support the rear of the snowthrower deck when not attached to the tractor Raise snowthrower deck to its highest height to pro vide the necessary clearance for installing blocks Lower rear of snowthrower on blocks to take the weight off of the snowthrower lift components Disconnect PTO driveline lift mounts 27 8 28 and spring loaded mount pins 63 See Figure 1 Open tractor hydrostat dump valves so that tractor can be maneuvered away from snowthrower Refer to Fig ure 2 TN les SG Er i t 1 l Seal i i Dump valve lever Dump valve lever lock up Figure 2 Dump Valve CLEANING After Each Use e Remove large debris such as clumps of dirt grass crop residue etc from machine Inspect machine and replace worn or damaged parts Replace any safety decals that are missing or not readable 10 Assembly Periodically or Before Extended Storage Clean large debris such as clumps of dirt grass crop residue etc from machine Remove the remainder using a low pressure water spray 1 Be careful when spraying near scratched or torn safety decals or near edges of decals as water spray can peel decal off surface 2 Be carefu
3. Answers to any questions regarding warranty service and locations may be obtained by contacting Woods Equipment ALITEC Companv BMP 2606 South Illinois Route 2 CENTRAL FABRICATORS Post Office Box 1000 GANNON Oregon Illinois 61061 GILL 800 319 6637 tel 800 399 6637 fax a WAIN ROY www WoodsEquipment com WOGSD3 WOODS F 8045 MM amp Boundary Rev 12 1 2008 LIMITED WARRANTY Mow n Machine Zero Turn Mower and Woods Boundary Utility Vehicle Replacement Parts Woods Equipment Company WOODS warrants replacement parts for Mow n Machine zero turn mowers and attachments and Woods Boundary utility vehicles accessories and attachments to be free from defect in material and workmanship for a period of ninety 90 days from the date of delivery of the product to the original purchaser IMPLIED WARRANTIES OF MERCHANTABILITY AND OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO A PERIOD OF NINETY 90 DAYS FROM THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer the product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Wa
4. No agent representative dealer distributor service person salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty This Warranty gives you specific legal rights and you may also have other rights which may vary from state to state Answers to any questions regarding warranty service and locations may be obtained by contacting ALITEC BMP CENTRAL FABRICATORS GANNON GILL Arca WAIN ROY WOT WOODS F 8495 MM amp Boundary Repair Parts Rev 2 15 2006 Woods Eguipment Company 2606 South Illinois Route 2 Post Office Box 1000 Oregon Illinois 61061 USA 800 319 6637 tel 800 399 6637 fax Wnas www WoodsEquipment com Oa 2001 Woods Equipment Company All rights reserved WOODS and the Woods logo are trademarks of Woods Equipment Company All other trademarks trade names or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respec tive companies or mark holders Specifications subject to change without notice
5. TAVANIN SeOL elelo ABS th ows 3 63 os Q O A a L E gt oO ic L 77 6O80EOZ L TO THE DEALER Assembly and proper installation of this product is the responsibility of the Woods dealer Read manual instructions and safety rules Make sure all items on the Dealer s Pre Delivery and Delivery Check Lists in the Operator s Manual are completed before releasing equipment to the owner The dealer must complete the Product Registration online at the Woods Dealer Website or complete the mail in form included with the Operator s Manual If using the mail in form the dealer is to return the prepaid postage portion to Woods give one copy to the customer and retain one copy Failure to register the product does not diminish customer s warranty rights TO THE OWNER Read this manual before operating your Woods equipment The information presented will prepare you to do a better and safer job Keep this manual handy for ready reference Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate Replacement manuals can be obtained from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory us
6. Attach snowthrower mount 26 to lower back side of auger housing with cap screws 59 and flange lock nuts 69 Refer to page 12 Attach upper spout 2 with cap screws 50 spacers 48 washers 49 lock washers 51 and hex nuts 52 Spout should be free to rotate approximately 180 degrees when spout handle 5 is pushed down to release spout lock Tractor Snowthrower mount Mount lift right Mount lift left Lift hand lever 3 8 NC x 1 3 4 Hex head cap screw Attaching pin 3 8 NC Serrated flange nut 1 4 NC x 1 1 2 Hex head cap screw 1 4 NC Hex lock nut Attaching Snowthrower to Tractor A WARNING u Make sure the driveline spring activated locking collar slides freely and is seated firmly in power unit PTO groove Make sure the set screws securely attach driveline to the attachment gearbox shaft The tractor must comply with counterweight require ments before attaching snowthrower See Counter weight Requirement Chart in the tractor manual or contact your dealer Place tractor and snowthrower on a level surface Shut off tractor engine and remove key Open tractor hydrostat dump valve and maneuver trac tor behind snowthrower as close as possible Connect driveline Figure 1 to tractor PTO Attach snowthrower mount 26 to bottom holes of trac tor mount as shown Secure with attaching pins 63 Install lift chains to lift chain mechanism and snowthrower mount Adjust eyebolt for even lift
7. 5 18 x 2 5 27 mm 234 172 323 239 263 194 363 268 18x 1 5 20 x 2 5 30 mm 330 244 457 337 367 270 507 374 20x 1 5 22x 2 5 34 mm 451 332 623 460 495 365 684 505 22x 1 5 24 x 3 0 36 mm 571 421 790 583 623 459 861 635 24 x 2 0 30 x 3 0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2 0 Typical Washer Flat Washer Installations s Lock Washer N Na Bot NN di N o a 6 O a fo V 6 9 0 8 9 00 1 4 A p p en d IX Bolt Torque amp Size Charts Rev 3 28 2007 BOLT SIZE CHART NOTE Chart shows bolt thread sizes and corresponding head wrench sizes for standard SAE and metric bolts SAE Bolt Thread Sizes 5 16 3 8 1 2 000000 MM 100 125 SOOC AT Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS AG ieee tenis ks E A A Agriculture ASABE isiru American Society of Agricultural amp Biological Engineers formerly ASAE ASAE American Society of Agricultural Engineers f IG Automatic Transmission Fluid BSPP onanan British Standard Pipe Parallel BSPTM 0 British Standard Pipe Tapered Male S E A E O Constant Velocity CCW ie a ja EN Counter Clockwise CW iri fem ra a d Clockwise De ee cea ee eaten arene hada ch ec eas pede coe Sense evese rates sees Female Fe Ws ascent cn sz tok Sarva beac TE Full Thread GA ia ar l Me e P Ba a Gauge GRIS GE ii i t s t ied Grade 5 etc FIGS E eretta Hex Head Cap Screw E E E Heat Treated WNC aiana Joint Indu
8. available from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 Failure to follow instructions or safety rules can result in serious injury or death E If you do not understand any part of this manual and need assistance see your dealer E Know your controls and how to stop engine and attachment quickly in an emergency E Operators must be instructed in and be capable of the safe operation of the equipment its attach ments and all controls Do not allow anyone to operate this equipment without proper instructions u Never allow children or untrained persons to operate equipment PREPARATION u Check that all hardware is properly installed Always tighten to torque chart specifications unless instructed otherwise in this manual m Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate u Make sure attachment is properly secured adjusted and in good operating condition 4 Safety m Make sure the driveline spring activated locking collar slides freely and is seated firmly in power unit PTO groove Make sure the set screws securely attach driveline to the attachment gearbox shaft m The safety interlock system was installed for your p
9. ARRANTIES OF MERCHANTABILITY AND OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO THE DURATION OF THE WRITTEN WARRANTY PERIODS LISTED ABOVE Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you WHO IS COVERED This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer the product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WHAT IS NOT COVERED This Warranty does not cover normal wear or tear or normal maintenance items or any damage failure or loss caused by 1 Improper operation improper maintenance misuse or an accident 2 Any modification or repair by someone other than WOODS a WOODS authorized dealer or distributor and or a WOODS authorized service center or 3 Repairs made with parts other than those obtained through WOODS WOODS makes no warranty express or implied with respect to engines batteries tires or other parts or accessories with respect to which the manufacturer provides a separate warranty WHAT WOODS WILL DO TO CORRECT PROBLEMS WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if the product is defective or in noncompliance with this Warranty The product must be returned to
10. SO HS NYO ST500 SNOWTHROWER MAIN ASSEMBLY DESCRIPTION Auger housing Upper spout Spout deflector Thumbscrew 5 16 female Spout handle Spout lock rod Compression spring 3 4 x 08 x 2 Skid Auger 1 shaft Snow deflector 3 4 Ball bearing with locking collar Bolt flange Chain shield Sprocket 40B 30 x 1 Idler 40 18 x 5 8 Sprocket 40B 11 x 3 4 40 Chain Power shaft 3 4 Coupling sprocket 50 12 7 8 Coupling sprocket 50 Chain coupler Gearbox T 7 8 shaft Shaft shield Shaft coupling shield Drive half F 6R 11 5 or Cross amp Bearing Series 6N Snowthrower mount Lever mount Lift mount left hand Snowthrower lift Lift chain Right side extension Left side extension Extension brace 1 Ball bearing with locking collar Bolt flange 3 8 16 x 2 Eyebolt Lever guide Push rod grip Handle grip thumb release Blade 12030809 Rev 1 2 2007 REF PART QTY 41 42 43 44 46 47 48 49 50 51 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 80 81 82 83 902 692 6239 70073 62233 64051 12030807 12030806 10378 62521 16148 3598 3597 565 835 70159 920 838 4115 66510 72403 12169 90016237 90011053 67063 62153 14350 5337 62521 3184 62788 6096 6128 839 90016251 90011132 12010072 12030808 73926 6593 DD ARA N N N NNA lt DON WwW N NNNNOGO ORA ANO N DESCRIP
11. TION 5 8 11 x 2 Hex head cap screw 5 8 Standard flat washer 5 8 NC Hex locknut 3 16 Square x 1 key 3 16 x 3 4 Woodruff key output side 5 32 x 5 8 Woodruff key input side Spout pivot spacer Spout retainer ring 1 4 x 1 Hex head cap screw 1 4 NC Flange whiz nut 5 16 NC x 3 4 Carriage bolt 1 2 SAE Washer 1 8 x 1 Cotter pin 3 8 Standard flat washer 3 8 16 Hex nut plated Handle grip 5 3 8 16 x 1 3 4 Hex head cap screw 3 8 Lockwasher 3 16 x 1 1 8 Roll pin Spring Pin 3 8 NC x 1 1 4 Hex head cap screw GR5 5 16 x 5 16 Socket head set screw Machine bushing 1 4 x 1 4 Socket set screw 3 8 NC x 1 Whiz lock bolt 3 8 NC Serrated flanged hex locknut 1 4 NC x 1 2 Hex head cap screw 1 4 NC Serrated flanged hex locknut 1 4 NC x 1 1 4 Hex head cap screw 1 4 NC x 1 1 2 Hex head cap screw 5 16 NC x 3 4 Hex head cap screw 1 4 NC Self lock hex nut 3 8 NC x 1 Hex head cap screw 3 8 x 3 8 Socket set screw 5 16 Star washer Decal package ST500 Model decal Assy foot rest short Key 1 4 x 1 4x 1 Parts 13 application BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific Fasteners must always be replaced with the same grade as specified in the manual parts list Always use the proper tool for tightening hardware SAE for SAE hardware and Metric for metric hardware Make sure fastener threads are clean and you start threa
12. WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product OTHER LIMITATIONS WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the foregoing WOODS shall not be liable for any damages relating to i lost profits business revenues or goodwill ii any expense or loss incurred for labor supplies substitute machinery or rental or iii any other type of damage to property or economic loss Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitations may not apply to you No agent representative dealer distributor service person salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty HOW STATE LAW APPLIES This Warranty gives you specific legal rights and you may also have other rights which vary from state to state QUESTIONS
13. are of optional equipment available so that customer can make proper choices as required 12030809 Rev 1 2 2007 Present Operators Manual and reguest that cus tomer and all operators read it before operating eguipment Point out the manual safety rules explain their meanings and emphasize the increased safety hazards that exist when safety rules are not followed Point out the safety decals Explain their meaning and the need to keep them in place and in good condition Emphasize the increased safety haz ards when instructions are not followed Point out all guards and shields Explain their importance and the safety hazards that exist when not kept in place and in good condition Instruct customer how to lubricate and explain importance of lubrication NOTES 12030809 Rev 1 2 2007 Assembly 11 ST500 SNOWTHROWER MAIN ASSEMBLY TWOdAd 13dOM 18 LAS TWOAC 08 12030809 Rev 1 2 2007 12 Parts REF PART QTY 1 72320 2 12020152 3 12020145 4 70454 5 70455 6 12020240 7 70388 8 72102 9 70458 10 70459 11 70460 12 70461 13 72321 14 70463 15 70464 16 70465 17 72322 18 70203 19 70467 20 70468 21 70469 22 70247 23 70470 24 70471 25 74025 25 65689 26 12020247 27 12020272 28 12020273 29 70727 30 71170 31 70474 32 70475 33 70476 34 70176 35 70477 36 71171 37 12030442 38 70766 39 7530700 40 71172 po BSB NNa JA IS HSH HSH I i Ss Ss i eS Se Ss Ss Ss Ss P
14. d belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective ST500 Snowblower SR Rev 1 2 2007 equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate u Make sure attachment is properly secured adjusted and in good operating condition u Never place any part of the body underneath implement attachment or between its moving parts even when the engine has been turned off Service work does not require going underneath unit Mechanical failures electrical failures or operating controls can cause equipment to drop m Do not put Mow n Machine into service unless clutch is working properly When the engine is at full throttle PTO driven accessories must stop within five seconds after the PTO switch is turned to OFF See your dealer for replacement clutches E Keep all persons away from operator control area while performing adjustments service or maintenance u Tighten all bolts nuts and screws to torque chart specifications Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service u Make sure all safety decals are installed Replace if damaged See Safety Decals section for location u Make sure shields and guards are properly installed and in good condition Replace if damaged STORAGE m Block equipment securely for storage Mm Keep childr
15. d engagement properly All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 amp J1701M JUL 96 L SAE SERIES SAE Bolt Head m TORQUE Identification kd A CHART SAE Grade 2 SAE Grade 5 SAE Grade 8 No Dashes 3 Radial Dashes 6 Radial Dashes B MARKING ON HEAD Diameter Wrench SAE 2 SAFO SAF 8 Inches Size Ibs ft N m Ibs ft N m lbs ft N m 1 4 7 16 6 8 10 13 14 18 5 16 1 2 12 17 19 26 27 37 3 8 9 16 23 31 35 47 49 67 7 16 5 8 36 48 55 75 78 106 1 2 3 4 55 75 85 115 120 163 9 16 13 16 78 106 121 164 171 232 5 8 15 16 110 149 170 230 240 325 3 4 1 1 8 192 261 297 403 420 569 7 8 1 5 16 306 416 474 642 669 907 1 1 1 2 467 634 722 979 1020 1383 MA METRIC SERIES Metric Bolt Head CINI A TORQUE ax Identification mt Fa etric A CHART Grade 8 8 Grade 106 COARSE THREAD FINE THREAD A MARKING ON HEAD MARKING ON HEAD A Btls me Metric 8 8 Metric 10 9 Metric 8 8 Metric 10 9 ba Millimeters Size N m lbs ft N m Ibs ft N m lbs ft N m Ibs ft Millimeters 6x1 0 10mm 8 6 11 8 8 6 11 8 6x1 0 8x 1 25 13mm 20 15 27 20 21 16 29 22 8x1 0 10x 1 5 16mm 39 29 54 40 41 30 57 42 10x 1 25 12 x 1 75 18 mm 68 50 94 70 75 55 103 76 12 x 1 25 14 x 2 0 21 mm 109 80 151 111 118 87 163 120 14x 1 5 16 x 2 0 24 mm 169 125 234 173 181 133 250 184 16x 1
16. e Like all mechanical products it will require cleaning and upkeep Lubricate the unit as specified Observe all safety information in this manual and safety decals on the equipment For service your authorized Woods dealer has trained mechanics genuine Woods service parts and the necessary tools and equipment to handle all your needs Use only genuine Woods service parts Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation Record the model number and serial number of your equipment in the spaces provided Model Date of Purchase Serial Number see Safety Decal section for location Provide this information to your dealer to obtain correct repair parts Throughout this manual the term NOTICE is used to indicate that failure to observe can cause damage to equipment The terms CAUTION WARNING and DANGER are used in conjunction with the Safety Alert Symbol a triangle with an exclamation mark to indicate the degree of hazard for items of personal safety This is the safety alert symbol It is used to alert you to potential personal A injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death A DANGER or serious injury A WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury A CAUTION Indicates a ha
17. en and bystanders away from stor age area e e 6 SAFETY amp INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Replace Immediately If Damaged 1 Serial Number Plate MODEL NO SERIAL NO Wi FT EA Woods Eguipment Company A a JLID Oregon Illinois U S A CD5470 2 12030487A 4 1004114 BA 5 18869 A DANGER SHIELD MISSING DO NOT OPERATE PUT SHIELD ON We KEEP AWAY To avoid injury from rotating auger keep hands feet and clothing away KEEP AWAY To avoid injury from rotating parts shut off engine before unclogging discharge chute 12030480 A 12030487 A 6 S a f e t Y Rev 3 13 2009 12030809 Rev 1 2 2007 OPERATION A WARNING E Keep hands feet hair and clothing away from equipment while engine is running Stay clear of all moving parts Mm Make sure shields and guards are properly installed and in good condition Replace if damaged m Never place hands or body into discharge chute or auger to unclog Stored energy can cause auger to quickly rotate when unclogging occurs and cause severe injury or amputation Stop engine remove key disconnect driveline and carefully unclog using a sturdy piece of wood E Keep all persons away from operator control area while performing adjustments service or maintenance A CAUTION Mm Stop power unit and implement immediately upon str
18. iking an obstruction Dismount power unit using proper procedure Inspect and repair any damage before resuming operation IMPORTANT E When installing tire chains be sure wheel spacer kit has been installed on both wheels Chains will rub fenders if spacers are not installed See your Mow n Machine dealer for correct tire chains and spacer kits PRE OPERATION CHECK LIST OWNER S RESPONSIBILITY Check that all hardware and cotter pins are prop erly installed and secured 12030809 Rev 1 2 2007 Inspect area and remove stones branches or other hard objects that might be thrown causing injury or damage Do not allow riders Perform a functional check of the safety interlock system each time you operate the unit Place both steering levers outward start engine engage PTO and then raise up out of the seat The engine should die when you raise up If it does not do not operate unit until the safety inter lock system has been repaired and operates properly Review and follow all safety rules and safety decal instructions on page 4 through page 6 Check that all safety decals are installed and in good condition Replace if damaged Check that all shields and guards are properly installed and in good condition Replace if dam aged Check that all hardware and cotter pins are prop erly installed and secured Be sure all fasteners on snowthrower and mounts are secure and all shields are in place before operating u
19. l when spraying near chipped or scratched paint as water spray can lift paint 3 If a pressure washer is used follow the advice of the pressure washer manufacturer Inspect machine and replace worn or damaged parts Sand down scratches and the edges of areas of missing paint and coat with Woods spray paint of matching color purchase from your Woods dealer Replace any safety decals that are missing or not readable supplied free by your Woods dealer See Safety Decals section for location drawing PRE DELIVERY CHECK LIST Inspect the equipment thoroughly after assembly to ensure it is set up properly before delivering it to the customer Check that all safety decals are installed and in good condition Replace if damaged Check that shields and guards are properly installed and in good condition Replace if dam aged Check that all cotter pins and safety pins are properly installed Replace if damaged Check and grease all lubrication points DELIVERY CHECK LIST DEALER S RESPONSIBILITY Show customer how to make adjustments Show customer how to make sure driveline is properly installed and that spring activated lock ing pin or collar slides freely and is seated in groove on tractor PTO shaft Explain to customer the potential crushing haz ards of going underneath raised equipment Instruct customer that service work does not require going underneath unit and never to do so Make customer aw
20. nit For clearing paved surfaces adjust skids to allow bot tom of auger housing to scrape the surface being cleared For cleaning unpaved surfaces adjust skids to raise bottom of auger housing 3 4 above surface to help avoid picking up rocks or other loose material Be sure bottom surfaces of skids are parallel with surface being cleaned Adjust discharge spout and deflector to direct snow away form operator as much as possible Do not direct discharge toward windows bystanders or objects Operate engine at 3 4 to full throttle Tire chains are available for added traction Operation 7 OWNER SERVICE The information in this section is written for operators who possess basic mechanical skills If you need help your dealer has trained service technicians available For you protection read and follow all safety informa tion in this manual Routine maintenance is not necessary for bearings or gearbox as they are permanently lubricated NOTE If gearbox oil is removed refill with 6 ounces of 80W 90 weight oil Auger drive chain located under chain shield on right side of auger housing should be checked for proper tension and lubricated at least each operating season or more frequently if used heavy Lubricate chain with motor oil Be sure to install chain shield after servicing Snowthrower skids are reversible Move left skid to right side and right skid to left side being sure to keep rounded end toward the front
21. or property m Do not operate or transport equipment while under the influence of alcohol or drugs u Operate only in daylight or good artificial light E Keep hands feet hair and clothing away from equipment while engine is running Stay clear of all moving parts ST500 Snowblower SR Rev 1 2 2007 SAFETY RULES Ay ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A u When improperly operated power unit can roll over or upset Use of rollover protective structure ROPS with seat belt securely fastened will reduce the possibility of injury or death if rollover or upset occurs m Never allow riders on power unit or attachment Do not operate PTO during transport m Do not operate auxiliary hydraulics during transport E Look down and to the rear and make sure area is clear before operating in reverse Do not operate or transport on steep slopes m Use extreme care and reduce ground speed on slopes and rough terrain m Watch for hidden hazards on the terrain during Operation Mm Stop power unit and equipment immediately upon striking an obstruction Turn off engine remove key inspect and repair any damage before resuming operation m Do not operate power unit with attachment removed Attachment is required for power unit stability MAINTENANCE m Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo nents in any way u Always wear relatively tight an
22. periods listed below FOR HOW LONG Mow n Machine Model CZ1736K CZ1948K CZ1952K CZ2361 ME1952K ME2661B MZ2552K MZ2561K MZ2761 MZ3761K MZ3772K MZ2661KL amp attachments are warranted for two 2 years from the date of delivery to the original purchaser or 2000 hours of operation whichever occurs first Purchaser may opt for a warranty of five 5 years from the date of delivery to the original purchaser or 500 hours of operation whichever occurs first The dealer must specify the special warranty term on the original dated bill of sale and a copy must be provided with all warranty claims Mow n Machine model numbers CZR2242B and CZR2652B are warranted for residential use for three 3 years from the date of delivery to the original purchaser or for commercial use for 90 days from the date of delivery to the original purchaser Mow n Machine Model FE21B FZ21D FZ23B FZ25D FZ28K amp attachments are warranted for two 2 years from the date of delivery to the original purchaser or 2000 hours of operation whichever occurs first In addition Mow n Machine ME and MZ Series Models serial number XXXXXXXX300 and above have a Limited Lifetime Warranty on deck deck cradle and engine deck for the life of the machine to the original retail purchaser Woods Boundary utility vehicle Model MAV350 MAV480 MAV4x4 accessories amp attachments are warranted for two 2 years from the date of delivery to the original purchaser IMPLIED W
23. rotection Do not disconnect disable over ride or execute any action that would cause this system to malfunction If malfunction occurs stop all operation and contact dealer for repair u Make sure all safety decals are installed Replace if damaged See Safety Decals section for location u Make sure shields and guards are properly installed and in good condition Replace if damaged u When using weight transfer system correct counterweight must be used to maintain stability See counterweight chart in power unit manual or contact dealer m When equipped with ROPS total vehicle weight with all equipment ballast and operator must not exceed 2 590 Ibs E Inspect and clear area of stones branches or other hard objects that might be thrown causing injury or damage OPERATION m Never place any part of the body underneath implement attachment or between its moving parts even when the engine has been turned off Service work does not require going underneath unit Mechanical failures electrical failures or operating controls can cause equipment to drop m Never place hands or body into discharge chute or auger to unclog Stored energy can cause auger to quickly rotate when unclogging occurs and cause severe injury or amputation Stop engine remove key disconnect driveline and carefully unclog using a sturdy piece of wood m Keep bystanders away from equipment u Never direct discharge toward people animals
24. rranty This Warranty does not cover normal wear or tear or normal maintenance items or any damage failure or loss caused by improper operation improper maintenance misuse or an accident WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if the product is defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the foregoing WOODS shall not be liable for any damages relating to i lost profits business revenues or goodwill ii any expense or loss incurred for labor supplies substitute machinery or rental or iii any other type of damage to property or economic loss Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitations may not apply to you
25. stry Council 37 Degree Flare LUE ak e b E Left Hand N E A E EEE Left RNA PAR Meter MIM a avast ean Millimeter Mi ub i A g Ba adu Male MP aieinoue a Mega Pascal e a e T Newton ING pa abu di aaae Ea a National Coarse NF i km Fe National Fine NPSM nn National Pipe Straight Mechanical NET arriaren saiit National Pipe Tapered NPT SWF National Pipe Tapered Swivel Female ORBM science eg ta O Ring Boss Male A A A a A Pitch l e e a ESE Power Beyond tat A E E E E Pounds per Square Inch Po OR aapea f aaea aa Power Take Off OD i Ai a Quick Disconnect i szt d r Right Hand ROPS kie enna pere Roll Over Protective Structure REM is Sees kie st Revolutions Per Minute RT e a z t sk Right SAB i ii te Societv of Automotive Engineers UNG ti ego be pa re sa rei Unified Coarse UNE i ia a e tezetat k Unified Fine a a rs n tm stzt tees ien gres fada Unified Special Bolt Torque amp Size Charts Rev 3 28 2007 Appendix 15 LIMITED WARRANTY Mow n Machine Zero Turn Mowers and Woods Boundary Utility Vehicles Please Enter Information Below and Save For Future Reference Date Purchased From Dealer Model Number Serial Number WHAT IS COVERED Woods Equipment Company WOODS warrants Mow n Machine zero turn mowers and attachments and Woods Boundary utility vehicles accessories and attachments to be free from defect in material and workmanship for the warranty
26. ta used in this manual were cur rent at the time of printing However due to possible inline production changes your machine may vary slightly in detail We reserve the right to redesign and change the machines as may be necessary without notification Si no lee Ingles pida ayuda a LEA EL INSTRUCTIVO Oey alguien que si lo lea para que le traduzca las medidas de seguridad This Operator s Manual should be regarded as part of the machine Suppliers of both new and second hand machines must make sure that this manual is provided with the machine Introduction 3 12030809 Rev 1 2 2007 SAFETY RULES AX ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Safety is a primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by an operator s single careless act In addition to the design and configuration of equipment hazard control and accident preven tion are dependent upon the awareness concern judgement and proper training of personnel involved in the operation transport maintenance and storage of equipment It has been said The best safety device is an informed careful operator We ask you to be that kind of operator TRAINING Mm Safety instructions are important Read all attachment and power unit manuals follow all safety rules and safety decal information Replace ment manuals and safety decals are
27. zardous situation which if not avoided could result in minor or moderate injury TE DHE Is used to address practices not related to personal injury i ALITEC NOTE Indicates helpful information BMP CENTRAL FABRICATORS GANNON GILL Ww frre WAIN ROY fa WED WOODS 2 Introduction TANA TABLE OF CONTENTS INTRODUCTION LL GENERAL INFORMATION SAFETY RULES SAFETY DECALS OPERATION L OWNER SERVICE ASSEMBLY 0005 PARTS LISTS 2 05 BOLT TORQUE CHARTS BOLT SIZE CHART amp ABBREVIATIONS REPLACEMENT PARTS WARRANTY PRODUCT WARRANTY GENERAL INFORMATION A WARNING Mm Some illustrations in this manual show the snowthrower with safety shields removed to pro vide a better view The snowthrower should never be operated with any safety shielding removed The purpose of this manual is to assist you in operating and maintaining your snowthrower Read it carefully It furnishes information and instructions that will help you achieve years of dependable performance These instructions have been compiled from extensive field experience and engineering data Some information may be general in nature due to unknown and varying operating conditions However through experience and these instructions you should be able to develop procedures suitable to your particular situation The illustrations and da
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