Woods Equipment PB600-2 User's Manual
Contents
1. Bolt Torque amp Size Charts Rev 3 28 2007 Appendix 37 WARRANTY Models Except Mow n Machine Zero Turn Mowers and Woods Boundary Utility Vehicles Please Enter Information Below and Save for Future Reference Date Purchased From Dealer Model Number Serial Number Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship Except as otherwise set forth below the duration of this Warranty shall be for TWELVE 12 MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER Woods backhoe models BH70 X BH80 X and BH90 X are warranted for two 2 years from the date of delivery to the original purchaser The warranty periods for specific parts or conditions are listed below Part or Condition Warranted Duration from date of delivery Model Number to the original purchaser 1260 BW1800 8 years BB48X BB72X BB84X BB600X 720 840 6000 7200 8400 051260 0801260 051440 51680 BW126 3 BW180 3 years Gearbox PHD25 PHD35 PHD65 PHD95 2162 3240 DS96 DS120 RCC42 RM550 2 components RM660 2 RM990 3 PRD6000 PRD7200 PRD8400 7144RD 2 9180RD 2 5 years 9204RD 2 SI5CD S20CD S22CD S25CD S27CD RDC54 RD60 RD72 3 years year if used in rental or commercial applications 550 2 RM660 2 RM990 3 PRD6000 PRD72002. NAW LIN SEE ALITEC PB600 2 PB720 2 PICK UP BROOM 800c Ec G L990NVIN TO THE DEALER Assembly and proper installation of this product is the responsibility of the Woods dealer Read manual instructions and safety rules Make sure all items on the Dealer s Pre Delivery and Delivery Check Lists in the Operator s Manual are completed before releasing equipment to the owner The dealer must complete the Product Registration online at the Woods Dealer Website or complete the mail in form included with the Operator s Manual If using the mail in form the dealer is to return the prepaid postage portion to Woods give one copy to the customer and retain one copy Failure to register the product does not diminish customer s warranty rights TO THE OWNER Read this manual before operating your Woods equipment The information presented will prepare you to do a better and safer job Keep this manual handy for ready reference Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate Replacement manuals can be obtained from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use Like all mec
3. MOTOR ASSEMBLY REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 1015394 2 Hose 1 2 x 120 10 MORS 12MOR 8 4378 10 Washer 5 16 std flat 2 54644 1 Motor Hyd 24 9 25GPM 9 4529 2 Nut hex 5 16 NC 2a 54740 1 Seal kit 10 1027512 1 Plate mounting motor hydraulic 3 54601 1 Clip hairpin 14GA x 1 3 4 11 1027513 1 Plate mounting motor inner 4 14562 4 HHCS 546 NC x 1 GR5 12 1015375 1 Cover plate F 88 OD 5 10509 1 HHCS 5 16 NC x 2 1 2 GR5 18 1015372 1 Hose cradle F 88 OD 6 54682 A HHCS 5 16 NC x 1 1 4 GR8 14 1015370 6 313 Rivet nut 150 312 7 2472 2 Washer 5 16 lock Standard hardware obtain locally 0661 8 10 2007 P ar S 2 7 HOOD ASSEMBLY 18 REF PART 1 54613 2 14562 3 21417 4 54684 5 2472 6 4378 7 73212 8 5645 9 5336 10 54674 11 1985 12 5288 13 28539 14 1003828 15 1027507 15 1027508 QTY 2 2 8 1 2 2 8 5 13 13 13 a DESCRIPTION Pin link 1600 HHCS 5 16 NC x 1 GR5 Cable tie 30 x 14 5 nylon Pad non slip 4 x 24 blk Washer 5 16 lock Washer 5 16 std flat Carriage bolt 1 4 NC x 1 GR5 Carriage bolt 1 4 NC x 1 1 4 Washer 1 4 flat ZP Nut hex GR2 1 8 Washer 1 4 std lock Nut hex 1 4 NC Washer 7 8 std SAE flat Manual tube Hood PB600 2 or Hood PB720 2 28 Parts REF 16 17 18 19 20 21 22 22 23 23 24 25 26 27 28 PART 1027509 1015379 1015367 1015376 1015383 1015387 1015377 1015354 1015388 1015357
4. 1015380 1015389 1015382 1015370 1015369 QTY sch MM sch sch DESCRIPTION Rod threaded 1 8 x 7 Plate support flap long PB Non skid tape 4 42 Flap side PB Plate support flat side small Plate support flap side large Flap front PB600 2 Flap front PB720 2 Rod hinge PB600 2 Rod hinge PB720 2 Plate support flap short PB Plug black 3 8 Vinyl cap 25 50 313 Rivet nut 150 312 313 Rivet nut 027 015 Standard hardware obtain locally 0661 8 10 2007 HOPPER ASSEMBLY REF PART QTY DESCRIPTION 1 855 Lock washer 1 2 2 1093 Hexnut 1 2 NC plated 3 7152 Plow bolt 1 2 NC x 1 1 2 4 1027502 1 Cutting edge PB600 2 4 1027503 1 Cutting edge PB720 2 5 1027504 1 Bucket PB600 2 5 1027505 1 6 1027506 2 Bucket PB720 2 Spacer pipe PB720 2 Standard hardware obtain locally 0661 8 10 2007 Pa rts 29 GUTTER BRUSH ASSEMBLY OPTIONAL 11 3 0 P ar ts MANO661 8 10 2007 REF 1 2 3 4 5 6 7 8 10 11 12 13 14 14A 15 16 17 18 19 20 PART 54626 54696 54697 1016010 1016013 54694 54698 1016014 1016015 1016011 1016004 54682 54642 1019645 1016009 14562 54680 839 62789 24890 QTY QO ech NY S S S GUTTER BRUSH ASSEMBLY PARTS LIST OPTIONAL DESCRIPTION Brush poly Plate brush mounting Arm Plate attachment Pivot weldment Bushing pivot Plate motor mount Hose 1 2 x 87 H
5. 27 8 Attach motor mount plate to pivot arm using two carriage bolts 20 flat washers 23 lock washers 26 and hex nuts 28 9 Attach brush assembly to motor using cap screw 16 lock washer 25 and flat washer 22 10 Attach swing stop bolt 19 and two hex nuts 29 to the pivot arm 11 Remove plugs from holes on the top side of the broom hood Attach chain plate 11 to hood using three cap screws 16 lock washers 25 and flat washers 23 12 Attach chain 35 and quick link 36 to top of pivot assembly and opposite end of chain to chain plate on the side of the broom hood Install Hydraulic Hoses Use Figure 16 or Figure 17 to install hydraulic hoses for either right or left gutter brush application Complete Dealer Check List on page 22 before delivering broom to the customer Assembly 23 Brush Brush mounting plate Pivot arm Attachment plate Pivot assembly Pivot bushing Motor mount plate Hose 1 2 x 87 see below Hose 1 2 x 140 see below Chain attachment plate Hydraulic adapter see below 5 16 NC x 1 1 4 HHCS Hydraulic motor Mounting plate 5 16 NC x 1 HHCS 3 8 NC Hex nut 5 16 NC x 2 HHCS 1 2 NC Hex nut 3 8 NC x 1 HHCS 1 8 x 2 Cotter pin 1 2 NC x 2 1 2 HHCS 1 4 x 2 Roll pin 9 8 NC x 1 1 4 Carriage bolt 8 4 x 3 1 2 Clevis pin Plastic tie see below Chain 26 links 5 16 Flat washer Quick link 3 8 Flat
6. alguien que si lo lea para que le traduzca las medidas de seguridad This Operator s Manual should be regarded as part of the machine Suppliers of both new and second hand machines must make sure that this manual is provided with the machine MANO661 8 10 2007 In tro duction 3 GENERAL INFORMATION The purpose of this manual is to assist you in oper The illustrations and data used in this manual were cur ating and maintaining your pick up broom Read it rent at the time of printing but due to possible inline carefully The information and instructions will help production changes your pick up broom may vary you achieve years of dependable performance slightly in detail We reserve the right to redesign and These instructions have been compiled from exten change the pick up broom as may be necessary with sive field experience and engineering data Some out notification information may be general in nature due to unknown and varying operating conditions How Throughout this manual references are made to right ever through experience and these instructions and left directions These are determined by standing you should be able to develop procedures suitable behind the equipment facing the direction of forward to your particular situation travel SPECIFICATIONS PICK UP BROOMS PB600 2 PB720 2 Overall length 57 inches 57 inches Overall width 66 6 inches 78 6 inches Flow requirements 12 25 gpm 12 25 gpm Maximum hydr
7. 13 Drive Pins First Section Figure 13 Number Tubes 2 Slide the first section onto the core with the drive pins on either side of tube 1 Make sure that the drive pins angle upward Figure 13 0661 8 10 2007 3 Place the second section on the core with the drive 4 Put the third section on with the drive pins around pins on either side of tube 2 Make sure drive pins tube 3 Make sure drive pins angle upward angle downward Figure 14 5 Slide sections on until the core is full Make sure to alternate the tubes used and the direction of the drive pins Assemble Unit 1 Attach the section retainer and bearing mounting plate with previously removed hardware 2 Lay core on ground Lower body over core 3 Attach bearing mounting plate with previously removed hardware 4 Reattach motor mount with previously removed hardware Figure 14 Second Section NOTES MANO661 8 10 2007 Dealer Service 2 1 DEALER CHECK LISTS PRE DELIVERY CHECK LIST DEALER S RESPONSIBILITY Inspect the equipment thoroughly after assembly to ensure it is set up properly before delivering it to the customer The following check lists are a reminder of points to inspect Check off each item as it is found satisfactory or after proper adjustment is made 22 Dealer Check Lists Check that all safety decals are installed and in good condition Replace if damaged Check that shields a
8. HC416 Flush Face Female 5 8 SAE 12 O ring HC417 Flush Face Male 5 8 SAE 12 O ring HC418 Flush Face Male 3 8 SAE 8 O ring HC310 HC414 Flush Face Male 1 2 SAE 12 O ring HC415 Flush Face Female 1 2 SAE 12 O ring HC355 HC344 Flush Face Male 12mm SAE 12 O ring HC345 Flush Face Female 12mm SAE 12 O ring HC346 Flush Face Female 9mm SAE 8 O ring HC356 HC342 Flush Face Female 7mm SAE 6 O ring HC343 Flush Face Male 7mm SAE 6 O ring HC344 Flush Face Male 12 SAE 12 O ring HC345 Flush Face Female 12mm SAE 12 O ring HC346 Flush Face Female 9mm SAE 8 O ring HC357 HC344 Flush Face Male 12mm SAE 12 O ring HC345 Flush Face Female 12mm SAE 12 O ring HC398 HC344 Flush Face Male 12mm SAE 12 O ring HC345 Flush Face Female 12 SAE 12 O ring HC346 Flush Face Female 9mm SAE 8 O ring HC400 HC344 Flush Face Male 12mm SAE 12 O ring HC345 Flush Face Female 12 SAE 12 O ring HC537 HC415 Flush Face Female 1 2 SAE 12 O ring HC416 Flush Face Female 5 8 SAE 12 O ring HC417 Flush Face Male 5 8 SAE 12 O ring HC418 Flush Face Male 3 8 SAE 8 O ring HC538 HC521 Flush Face Female 16mm SAE 12 O ring HC522 Flush Face Male 16mm SAE 12 O ring 1532994 Flush Face Female 3 4 SAE 12 O ring 1532995 Flush Face Male 3 4 SAE 12 O ring 1532997 Flush Face Female 1 2 SAE 8 O ring 1013825 HC417 Flush Face Male 5 8 SAE 12 O ring HC418 Flush Face Male 3 8 SAE 8 O ring HC545 Flush Face Female 5 8 SAE 12 O ring HC546 Flush Face Female 1 2 SAE 10 O ring H
9. PRD8400 7144RD 2 3 veais 9180RD 2 9204RD 2 y 600 BB720 BB840 6000 BB7200 8400 BW126 3 BW180 3 i vear BW1260 BW1800 2162 3240 051260 0501260 051440 TS1680 years Blade spindles Rust through Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS a WOODS authorized dealer or distributor and or a WOODS authorized service center This Warranty does not cover normal wear or tear or normal maintenance items This Warranty also does not cover repairs made with parts other than those obtainable through WOODS This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS makes no warranty express or implied with respect to engines batteries tires or other parts or accessories not manufactured by WOODS Warranties for these items if any are provided separately by their respective manufacturers WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement fre
10. attachment to carry loads that exceed the rated operating capacity or other specifications of the power unit Check your power unit manual or see your dealer for rated operating capacity Exceeding this capacity can cause machine to tip roll over or present other hazards that can cause injury or death Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment 6 Safety B Keep brush away from intense heat or flame Brush material can ignite and burn B Contact with high voltage overhead power lines underground cables gas lines and other hazards can cause serious injury or death from electrocution explosion or fire E Keep bystanders away from equipment Never direct discharge toward people animals or property Do not operate or transport equipment while under the influence of alcohol or drugs Operate only in daylight or good artificial light B Keep hands feet hair and clothing away from equipment while engine is running Stay clear of all moving parts B Always comply with all state and local lighting and marking requirements Do not allow riders Do not lift or carry anybody on the power unit or attachments Always sit in power unit seat when operating controls or starting engine Securely fasten seat belt operator restraint place transmission in park or neutral engage brake and ensure all other con trols are disengaged before st
11. death B Never allow children or untrained persons to operate equipment Power unit must be equipped with ROPS and seat belt operator restraint Keep seat belt operator restraint securely fastened engaged Falling off power unit can result in death from being run over or crushed Keep ROPS systems in place at all times B Before leaving operator s seat lower lift arms and put attachment on the ground Engage brake stop engine remove key and remove seat belt WARNING W Never go underneath equipment lowered to the ground or raised unless it is properly blocked and secured Never place any part of the body under neath equipment or between moveable parts even when the engine has been turned off Hydraulic system leak down hydraulic system failures mechanical failures or movement of control levers can cause equipment to drop or rotate unexpect edly and cause severe injury or death Follow Oper ator s Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer 10 Operation ATTACH BROOM TO SKID STEER Read the skid steer operator s manual connecting and removing instructions Position hydraulic hoses so they will not be pinched when connecting the pick up broom The skid steer coupler handles should be in the unlocked position and the lock pins retracted HANDLE UNLOCKED LA 3 LOCK PIN RETRACTED Figure 1 Skid Ste
12. flow from the prime mover One or more seals have failed in the motor Hydraulic filter on prime mover is dirty Increase engine RPM Replace the seals or motor Replace filter Motor runs but broom does not Motor shaft has a sheared key Replace key Oil leaks from motor One or more seals have failed in the motor Seals on the fittings are damaged Fittings are loose or damaged Hydraulic hoses are loose or damaged Replace the seals or motor Replace seals or fittings Tighten or replace fittings Tighten or replace hoses Brush rotates in wrong direction Hoses installed incorrectly Switch hose connections Brush slows or stops when sweeping Brush pattern too wide Travel speed too fast Trying to sweep too much material at once Hydraulic motor is failing Adjust brush pattern Reduce travel speed Reduce amount of material being swept make more passes Replace Motor Brush wears very quickly Brush pattern too wide Adjust brush pattern MANO661 8 10 2007 18 Troubleshooting TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Excessive hydraulic oil temperature Low hydraulic oil level on the prime mover Hydraulic hoses are obstructed Hydraulic oil and or filter on prime mover are dirty Quick couplers are not properly seated Brush pattern too wide Travel speed too fast Trying to sweep t
13. in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate Be sure attachment is properly secured adjusted and in good operating condition Coupler lockpins must be fully extended and properly engaged into attachment retaining slots B Power unit must be equipped with ROPS and seat belt operator restraint Keep seat belt operator restraint securely fastened engaged Falling off power unit can result in death from being run over or crushed Keep ROPS systems in place at all times Make sure all safety decals are installed Replace if damaged See Safety Decals section for location Make sure shields and guards are properly installed and in good condition Replace if damaged B inspect and clear area of stones branches or other hard objects that might be thrown causing injury or damage OPERATION Only engage power when equipment is at ground operating level Always disengage power when equipment is raised off the ground W improper operation can cause the machine to tip or roll over and cause injury or death Keep power unit lift arms and attachment as low as possible Do nottravel or turn with power unit lift arms and attachment raised Turn only on level ground Go up and down slopes not across them e Keep the heavy end of the machine uphill Do not overload the machine B Never use
14. machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor serviceperson salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained by contacting Woods Equipment ALITEC Company BMP 2606 South Illinois Route 2 CENTRAL FABRICATORS Post Office Box 1000 GANNON Oregon IL 61061 800 319 6637 tel GILL 800 399 6637 fax ge WAIN ROY wow HM eis WOODS F 3079 Rev 5 15 2008 WARRANTY Replacement Parts For All Models Except Mow n Machine Zero Turn Mowers and Woods Boundary Utility Vehicles Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship for a period of ninety 90 days from the date of delivery of the product to the original purchaser with the exception of V belts which will be free of defect in material and workmanship for a period of 12 months Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjecte
15. operating in reverse WARNING B Never direct discharge toward people animals or property Only engage power when equipment is at ground operating level Always disengage power when equipment is raised off the ground Read and understand the pick up broom and skid steer operators manuals before operating the pick up broom Failure to do so may result in death serious personal injury or property damage Never raise the broom more than a few inches off the ground when traveling from job site to job site Carry the broom low to the ground so that the operator has good visibility and stability Avoid any sudden movements Sweeping NOTICE m Maximum oil flow is 25 gpm 94 8 at 3000 psi 206 8 bars See the skid steer manual for oil flow specifications 12 Operation 1 Start the skid steer at idle speed and raise the brush head 2 Use low engine speeds to save wear and tear on the sweeper and to prevent dust from billowing up during sweeping NOTE Do not engage the brush at high engine speeds This damages the sweeper and motor 3 Engage the brush head and lower it to the ground 4 Increase skid steer engine rpm to sweeping speed Travel forward at 5 mph or less NOTICE Shifting brush rotation from forward to reverse while the brush is rotating damages the sweeper and motor 5 When sweeping forward rotate the brush so debris goes over the brush and into the bucket Figur
16. C547 Flush Face Male 1 2 SAE 10 O ring 1013826 HC343 Flush Face Male 7mm SAE 6 O ring HC521 Flush Face Female 16mm SAE 12 O ring HC522 Flush Face Male 16mm SAE 12 O ring 1013833 HC415 Flush Face Female 1 2 SAE 12 O ring HC521 Flush Face Female 16mm SAE 12 O ring HC522 Flush Face Male 16mm SAE 12 O ring Quick Coupler Chart Rev 10 20 2006 Q uick Co up le 33 QUICK COUPLER KIT COMPONENTS QC KIT Includes Style Male Female Body Hose End Size 1013834 HC414 Flush Face Male 1 2 SAE 12 O ring HC415 Flush Face Female 1 2 SAE 12 O ring HC521 Flush Face Female 16mm SAE 12 O ring HC522 Flush Face Male 16mm SAE 12 O ring 1013835 46058 Flush Face M F Set 3 4 SAE 12 O ring 1014195 HC344 Flush Face Male 12mm SAE 12 O ring HC345 Flush Face Female 12mm SAE 12 O ring HC346 Flush Face Female 9mm SAE 8 O ring 1014196 HC521 Flush Face Female 16mm SAE 12 O ring HC522 Flush Face Male 16mm SAE 12 O ring 1532997 Flush Face Female 1 2 SAE 8 O ring 1014197 1532994 Flush Face Female 3 4 SAE 10 O ring 1532995 Flush Face Male 3 4 SAE 10 O ring 1014198 HC343 Flush Face Male 7mm SAE 6 O ring HC414 Flush Face Male 1 2 SAE 12 O ring HC415 Flush Face Female 1 2 SAE 12 O ring HC521 Flush Face Female 16mm SAE 12 O ring HC522 Flush Face Male 16mm SAE 12 O ring 1014199 HC414 Flush Face Male 1 2 SAE 12 O ring HC415 Flush Face Female 1 2 SAE 12 O ring HC416 Flush Face Female 5 8 SAE 12 O ring HC417 Flush Face Male 5 8
17. SAE 12 O ring HC418 Flush Face Male 3 8 SAE 8 O ring 34 Quick Co uple Quick Coupler Chart Rev 10 20 2006 FITTING TORQUE CHART Always tighten fittings to these values unless a different torque value is listed for a specific service procedure Make sure fastener threads are clean and threads are engaged properly All torque values are adopted from SAE J514 and SAE J1453 SAE JIC O Ring Style 37 Thread Straight Thread Seal Lok Size Size Size Thread 2 5 16 24 5 16 24 3 3 8 24 3 8 24 4 7 16 20 7 16 20 9 16 18 5 1 2 20 1 2 20 6 9 16 18 9 16 18 11 16 16 8 3 4 16 3 4 16 13 16 16 10 7 8 14 7 8 14 1 14 12 1 1 16 12 1 1 16 12 1 3 16 12 14 1 3 16 12 1 3 16 12 16 1 5 16 12 1 5 16 12 1 7 16 12 20 1 5 8 12 1 5 8 12 1 11 16 12 24 1 7 8 12 1 7 8 12 2 12 32 2 1 2 12 2 1 2 12 TORQUE aed SAE 37 Flare O Ring Straight Thread Seal Lok Size Lbs Ft N m Lbs Ft N m Lbs Ft N m 2 4 5 4 5 am 3 8 11 9 12 4 12 16 16 22 18 25 5 15 20 22 30 6 18 25 35 48 27 37 8 37 50 60 82 40 54 10 48 65 105 143 63 86 12 74 100 140 190 92 125 14 88 120 184 250 16 100 135 221 300 122 165 20 133 180 258 350 147 200 24 166 225 317 430 166 225 32 236 320 Fitting Torque Chart 7 15 2005 Appen
18. States and Canada call 1 800 319 6637 Failure to follow instructions or safety rules can result in serious injury or death If you do not understand any part of this manual and need assistance see your dealer B Know your controls and how to stop engine and attachment quickly in an emergency Operators must be instructed and be capable of the safe operation of the equipment its attach ments and all controls Do not allow anyone to operate this equipment without proper instructions E Keep hands and body away from pressurized lines Use paper or cardboard not hands or other body parts to check for leaks Wear safety goggles Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death Make sure that all operating and service person nel know that if hydraulic fluid penetrates skin it Alitec Broom Safety Rules 7 15 2005 must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan grene serious injury or death will result CON TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES DO NOT DELAY B Never allow children or untrained persons to operate equipment PREPARATION Check that all hardware is properly installed Always tighten to torque chart specifications unless instructed otherwise in this manual Counterweight ballast may be required for machine stability Check your power unit manual or contact your deal
19. WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to 1 lost profits business revenues or goodwill ii loss of crops 11 loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor service person salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained by contacting Woods Equipment ALITEC Compan pany 2606 South Illinois Route 2 222 CENTRAL FABRICATORS Oregon IL 61061 GILL WAIN ROY 800 399 6637 fax frre www WoodsEquipment com HM sa WOODS 800 319 6637 tel F 8494 Rev 6 23 2005 PART NO MANO661 Woods Equipm
20. an lift paint 3 If a pressure washer is used follow the advice of the pressure washer manufacturer Remove large debris such as clumps of dirt grass crop residue etc from machine Inspect machine and replace worn or damaged arts p mE Inspect machine and replace worn or damaged Replace any safety decals that are missing or not parts readable 2 down scratches and the edges of areas of missing paint and coat with Woods spray paint of Periodically or Before Extended Storage calor purchases drom youre Weeds Clean large debris such as clumps of dirt grass dealer crop residue etc from machine Replace any safety decals that are missing or not Remove the remainder using a low pressure water readable supplied free by your Woods dealer Spray See Safety Decals section for location drawing A Owner Service 17 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Motor for broom will not operate Auxiliary hydraulics control on prime mover is activated in the wrong position Hoses improperly connected to prime mover Hoses on prime mover are obstructed Hoses on broom are obstructed The motor has failed Verify controls See prime mover owner s manual Connect hoses correctly to prime mover Clear obstruction on prime mover Clear obstruction on broom Replace the motor Sluggish broom operation Insufficient oil
21. arting power unit engine B Look down and to the rear and make sure area is clear before operating in reverse B Use extreme care when working close to fences ditches other obstructions or on hillsides Do not operate or transport on steep slopes Do not stop start or change directions sud denly on slopes m Use extreme care and reduce ground speed slopes and rough terrain m Watch for hidden hazards on the terrain during operation Stop power unit and implement immediately upon striking an obstruction Dismount power unit using proper procedure Inspect and repair any damage before resuming operation B Before leaving operator s seat lower lift arms and put attachment on the ground Engage brake stop engine remove key and remove seat belt Alitec Broom Safety Rules 7 15 2005 SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 48 MAINTENANCE Your dealer can supply original equipment hydraulic accessories and repair parts Substitute parts may not meet original equipment specifica tions and may be dangerous B To prevent contamination during maintenance and storage clean and then cover hose ends fit tings and hydraulic ports with tape B Do not operate the pump with pressure over 3000 psi Higher pressures can rupture hydraulic components and can cause personal injury B Adjustment of system relief pressure must be done by a qualified experienced dealer Incor
22. at belt operator restraint securely fastened Before leaving operator s seat follow Skid Steer Manual instructions lower lift arms and attachment to ground stop engine remove key engage brake remove seat belt operator restraint Allow no children or untrained persons to operate equipment FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SERIOUS INJURY OR DEATH 54518 A Safety 9 OPERATION The operator is responsible for the safe operation of this equipment Operators must be instructed in and be capable of the safe operation of the equipment its attachments and all controls Do not allow anyone to operate this equipment without proper instructions The pick up broom is designed for removing dust dirt and fine debris from a flat level surface Debris is swept into the bucket and can then be carried to a suit able location for disposal Skid steers must be equipped with an auxiliary hydraulic system capable of supplying continuous flow for hydraulic motor opera tion A WARNING Safety instructions are important Read all attachment and power unit manuals follow all safety rules and safety decal information Replace ment manuals and safety decals are available from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 Failure to follow instructions or safety rules can result in serious injury or
23. ating attaching removing assembling or servic ing equipment W Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo nents in any way B Do not disconnect hydraulic lines until machine is securely blocked or placed in lowest position and system pressure is released by operating valve levers Make sure attachment is properly secured adjusted and in good operating condition Make sure all safety decals are installed Replace if damaged See Safety Decals section for location Make sure shields and guards are properly installed and in good condition Replace if damaged A CAUTION Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear 20 Dealer Service sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate REPLACE BRUSH SECTIONS 1 Remove motor mount screws Retain hardware for reinstallation Remove motor mount 2 Remove bearing mounting plate screws from side Retain hardware for reinstallation 3 Remove the side flaps Retain hardware for reinstallation 4 Lift sweeper body leaving core on ground 5 Remove the bearing mounting plate and section retainer plate Retain hardware for reinstallation 6 Remove old sections Install New Sections 1 Number the tubes on the core as 1 2 and 3 See Figure
24. aulic oil pressure 3000 psi 3000 psi Operating weight 817 Ibs 925 Ibs Single gutter broom weight 75 lbs 75 lbs 4 In tro duction MANO661 8 10 2007 SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED AA Safety is a primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by an operator s single careless act In addition to the design and configuration of equipment hazard control and accident preven tion are dependent upon the awareness concern judgement and proper training of personnel involved in the operation transport maintenance and storage of equipment It has been said The best safety device is an informed careful operator We ask you to be that kind of operator INSTALLATION B Hydraulics must be connected as instructed in this manual Do not substitute parts modify or connect in any other way After connecting hoses check that all control lever positions function as instructed in the Opera tor s Manual Do not put into service until control lever and equipment movements are correct TRAINING W Safety instructions are important Read all attachment and power unit manuals follow all safety rules and safety decal information Replace ment manuals and safety decals are available from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United
25. customer can make proper choices as required Point out all guards and shields Explain their importance and the safety hazards that exist when not kept in place and in good condition 0661 8 10 2007 ASSEMBLY INSTRUCTIONS DEALER SET UP INSTRUCTIONS Assembly of this pick up broom is the responsibility of the WOODS dealer It should be delivered to the owner completely assembled lubricated and adjusted for normal conditions A WARNING B Keep hands and body away from pressurized lines Use paper or cardboard not hands or other body parts to check for leaks Wear safety goggles Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death m Make sure that all operating and service person nel know that if hydraulic fluid penetrates skin it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan grene serious injury or death will result CON TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES DO NOT DELAY Route hydraulic hoses carefully to prevent dam age Hoses must not be twisted bent sharply kinked frayed pinched or come into contact with any moving parts Operate moveable components through full operational range to check clearances Replace any damaged hose immediately B Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment B Do no
26. d Move to the skid steer operator seat fasten seat belt engage operator restraint and start engine Release brake and roll skid steer coupler until it is dis engaged from the attachment The attachment should be placed in storage position STORAGE CAUTION B Keep brush away from intense heat or flame Brush material can ignite and burn W Keep children and bystanders away from stor age area MANO661 8 10 2007 NOTICE W Do not store polypropylene brushes in direct sunlight The material can deteriorate and crumble before the bristles are worn out WB Do not store the broom with weight on the brushes Weight will deform them destroying the sweeping effectiveness To avoid this problem place broom on blocks Inspect the broom thoroughly and prepare for storage Repair or replace any damaged components Remove the broom as described in Remove Broom from Skid Steer page 15 Place on blocks to prevent brush damage Clean and cover hose ends fittings and hydraulic ports PRE OPERATION CHECK LIST OWNER S RESPONSIBILITY Review and follow all safety rules and safety decal instructions on page 5 through page 9 Check that all safety decals are installed and in good condition Replace if damaged Check that all shields and guards are properly installed and in good condition Replace if dam aged Check that all hardware and cotter pins are prop erly installed and secured Check that e
27. d to improper operation improper maintenance misuse or an accident This Warranty does not cover normal wear or tear or normal maintenance items This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE
28. dix 35 application BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific Fasteners must always be replaced with the same grade as specified in the manual parts list Always use the proper tool for tightening hardware SAE for SAE hardware and Metric for metric hardware Make sure fastener threads are clean and you start thread engagement properly All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 amp J1701M JUL 96 Y SAE SERIES SAE Bolt Head TII TORQUE Identification ea A CHART SAE Grade 2 SAE Grade 5 SAE Grade 8 No Dashes 3 Radial Dashes 6 Radial Dashes MARKING ON HEAD Diameter Wrench SAE 2 SASS SARE Inches Size Ibs ft N m Ibs ft N m Ibs ft N m 1 4 7 16 6 8 10 13 14 18 5 16 1 2 12 17 19 26 27 37 3 8 9 16 23 31 35 47 49 67 7 16 5 8 36 48 55 75 78 106 1 2 3 4 55 75 85 115 120 163 9 16 13 16 78 106 121 164 171 232 5 8 15 16 110 149 170 230 240 325 3 4 1 1 8 192 261 297 403 420 569 7 8 1 5 16 306 416 474 642 669 907 1 1 1 2 467 634 722 979 1020 1383 Y METRIC SERIES Metric Bolt Head H A TORQUE K Identification s UA etric CHART Grade 8 8 109 Fine Thread Marking
29. e 7 Sweeping Direction Figure 6 Forward Sweeping Motion 6 When sweeping in reverse rotate the brush so debris is pushed into the bucket similar to sweeping into a dustpan Figure 8 Sweeping Direction gt Figure 7 Reverse Sweeping Motion 7 f streaking occurs install plastic ties in flap holes to hold the front and sides together Operating tips Before Each Use Perform daily maintenance as indicated in the Mainte nance Schedule 0661 8 10 2007 Run the sweeper with the skid steer at a slow idle Check for hydraulic leaks or other problems and make corrections if necessary before using the sweeper During Use Carry the sweeper low to the ground so that the opera tor has good visibility and stability Avoid any sudden movements Avoid excessive downward pressure on the brush sections to prevent excessive wear A two to four inch wide pattern for the broom is sufficient for most applications Ensure that the adjustment bolts are equally adjusted in order to prevent an uneven wear pattern Directing Debris Observe wind direction Sweeping with the wind makes sweeping more effective and helps keep debris off the operator Dirt and Gravel To keep dust at a minimum plan your sweeping for days when it is overcast and humid or after it has rained Also sweep so the wind blows at your back or in the direction the brush head is angled Low brush speeds and moderat
30. e ground speeds work best for cleaning debris from hard surfaces Brush speeds that are too fast tend to raise dust because of the aggressive sweeper action To sweep gravel use just enough brush speed to roll gravel not throw it Heavy Debris For two inches or more of heavy debris medium high and ground speeds of less than five mph are recom mended Sweep path less than the full width of the broom Increase engine speed if debris becomes very heavy Transporting A WARNING When improperly operated power unit can roll over or upset Use of rollover protective structure ROPS with seat belt securely fastened will reduce the possibility of injury or death if rollover or upset occurs Always follow safety rules carry low to ground and travel slowly Only raise a load when dumping MANO661 8 10 2007 Dumping Loads A DANGER AVOID INJURY OR DEATH FROM POWER LINES Stay away from power lines Electrocution can occur without direct con tact Check clearances before raising implement Do not leave the operator s seat if any part of the tractor or implement contacts electric lines Transport to dumping location before raising Only dump load while on a firm level surface Slowly raise load to required dumping height Rotate pick up broom forward to empty the bucket Figure 8 Dump Position GUTTER BRUSH OPTIONAL The gutter brush is for sweeping forward only When s
31. e of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to i lost profits business revenues or goodwill 1 loss of crops iii loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute
32. ent Company 2606 South Illinois Route 2 Post Office Box 1000 Oregon IL 61061 800 319 6637 tel Ww frre 800 399 6637 fax www WoodsEquipment com 4 22 2007 Woods Equipment Company All rights reserved WOODS the Woods logo and Tested Proven Unbeatable are trademarks of Woods Equipment Company All other trademarks trade names or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders Specifications subject to change
33. er BM Air in hydraulic systems can cause erratic oper ation and allows loads or equipment components to drop unexpectedly When connecting equipment or hoses or performing any hydraulic maintenance purge any air in hydraulic system by operating all hydraulic functions several times Do this before putting into service or allowing anyone to approach the equipment B After connecting hoses check that all control lever positions function as instructed in the Opera tor s Manual Do not put into service until control lever and equipment movements are correct Protective hose sleeves must cover all hydrau lic hoses within 20 inches of the operator and be secured onto metal hose fittings Replace hoses or sleeves if damaged or if protective sleeve cannot be properly positioned or secured Make sure all hydraulic hoses fittings and valves are in good condition and not leaking before starting power unit or using equipment Check and route hoses carefully to prevent damage Hoses must not be twisted bent sharply kinked frayed pinched or come into contact with any moving parts Operate moveable components through full operational range to check clearances Replace any damaged hoses immediately Safety Rules continued on next page SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Safety Rules continued from previous page W Always wear relatively tight and belted clothing to avoid getting caught
34. er Coupler Handles Unlocked Move to the skid steer operator seat and start engine Lower skid steer lift arms to their lowest position Carefully move and align the skid steer to the pick up broom The top of the skid steer coupler must slide into the broom flange Figure 3 Roll the skid steer coupler into the pick up broom so the coupler handles can be engaged Shut off the engine set brake and remove key Dis mount the skid steer Move the skid steer coupler handles to the locked posi tion see Figure 2 The lock pins must be completely extended and secured into the slots provided on the pick up broom Figure 3 Connect hydraulic hoses to skid steer auxiliary quick couplers HANDLE Figure 2 Skid Steer Coupler Handles Locked 0661 8 10 2007 ATTACHMENT FLANGE Lock pins must completely engage one set of slots Figure 3 Back of Attachment Slot Locations ADJUSTMENT A WARNING W Before leaving operator s seat lower lift arms and put attachment on the ground Engage brake stop engine remove key and remove seat belt Check Brush Pattern A properly adjusted brush offers the best sweeping performance To check the brush pattern move the pick up broom to a dusty flat surface Set the skid steer parking brake and leave the engine running Start the broom at a low speed then lower it so the bristle tips touch the ground Run the broom in a
35. f gutter brush with edge of broom hood Figure 10 Gutter Brush and Hood Alignment To adjust the gutter brush swing 1 Loosen nuts 2 Adjust the screw turning it in for less swing and turning it out for more swing 3 Tighten nuts and check adjustment Figure 11 Adjust Gutter Brush Swing Replace the Gutter Brush 1 Remove four screws to detach the worn gutter brush for the gutter brush plate 2 Attach a new gutter brush using the four screws previously removed 3 Adjust according to Adjust Gutter Brush Height page 14 0661 8 10 2007 REMOVE BROOM FROM SKID STEER A WARNING W Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment W Do not disconnect hydraulic lines until all sys tem pressure is relieved Lower unit to ground stop engine and operate all hydraulic control levers On a hard level surface lower attachment to the ground Shut off engine set brake remove key remove seat belt and release operator restraint before leaving the skid steer operator s seat Disconnect hydraulic hoses from quick couplers Install dust plugs and couple hoses together for storage Move skid steer coupler handles to the unlocked posi tion Figure 12 Lock pins must be disengaged from attachment retaining slots HANDLE UNLOCKED LOCK PIN RETRACTED Figure 12 Skid Steer Coupler Handles Unlocke
36. hanical products it will require cleaning and upkeep Lubricate the unit as specified Observe all safety information in this manual and safety decals on the equipment For service your authorized Woods dealer has trained mechanics genuine Woods service parts and the necessary tools and equipment to handle all your needs Use only genuine Woods service parts Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation Record the model number and serial number of your equipment in the spaces provided Model Date of Purchase Serial Number see Safety Decal section for location Provide this information to your dealer to obtain correct repair parts Throughout this manual the term NOTICE is used to indicate that failure to observe can cause damage to equipment The terms CAUTION WARNING and DANGER are used in conjunction with the Safety Alert Symbol a triangle with an exclamation mark to indicate the degree of hazard for items of personal safety This is the safety alert symbol It is used to alert you to potential personal A injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death A DANGER or serious injury A WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury A CAUTION Indicates a hazardous situati
37. heck clearances Replace any damaged hoses immediately WARNING Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo nents in any way Make sure all safety decals are installed Replace if damaged See Safety Decals section for location A CAUTION Your dealer can supply original equipment hydraulic accessories and repair parts Substitute parts may not meet original equipment specifica tions and may be dangerous Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate Maintenance Inspect for leaks and correct as necessary Run engine at a slow idle checking for leaks Operate broom to ensure it is working properly Check the fluid level in skid steer reservoir and add fluid as required Procedure Daily Tet Level brush v Check brush pattern Clean air filter skid steer v Hydraulic fittings and hoses tighten v Grease fittings Check hydraulic fluid level Tighten hardware MANO661 8 10 2007 CLEANING 1 Be careful when spraying near scratched or torn safety decals or near edges of decals as water After Each Use spray can peel decal off surface 2 Be careful when spraying near chipped or scratched paint as water spray c
38. ile performing adjustments service or maintenance Tighten all bolts nuts and screws to torque chart specifications Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service Make sure all safety decals are installed Replace if damaged See Safety Decals section for location Make sure shields and guards are properly installed and in good condition Replace if damaged W Do not disconnect hydraulic lines until all sys tem pressure is relieved Lower unit to ground stop engine and operate all hydraulic control levers STORAGE Follow manual instructions for storage B Keep children and bystanders away from stor age area Safety 7 SAFETY amp INSTRUCTIONAL DECALS A ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Replace Immediately If Damaged 2 PN 1015363 3 PN 1015373 AWARNING A WARNING PINCH POINT HAZARD Keep clear 4 PN 1015362 HIGH PRESSURE FLUID A WARNING HAZARD Relieve pressure before FLYING OBJECTS disconnecting lines HAZARD DO NOT use hands to check for leaks Consult physician immediatly if skin penetration occurs Keep clear 5 SERIAL NUMBER PLATE MODEL NO SERIAL NO ALIT Woods Equipment Company f Oregon Illinois U S A 8 S a f e V MANO661 8 10 2007 SAFETY amp INSTRUCTIONAL DECALS A ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Replace Im
39. mediately If Damaged 8 PN 54519 1 PN 54518 WARNING WARNING FALLING OFF CAN RESULT IN BEING RUN OVER Skid steer must have ROPS and seat belt operator restraint Keep seat belt operator restraint securely fastened W Never allow riders RAISED EQUIPMENT CAN DROP AND CRUSH m Never go under raised equipment or raised skid steer lift arms They can drop from hydraulic or mechanical failure or moving control levers Service work does not require going under equipment Read manual instructions FALLING OFF OR GOING UNDER MACHINE CAN RESULT IN SERIOUS INJURY OR DEATH D BE CAREFUL Use a clean damp cloth to clean safety decals Avoid spraying too close to decals when using a pressure washer high pressure water can enter through very small scratches or under edges of decals causing them to peel or come off Replacement safety decals can be ordered free from your Woods dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 0661 8 10 2007 TO AVOID SERIOUS INJURY OR DEATH m Read Operator s Manual and Skid Steer Manual before operating servicing or repairing attachment Follow all safety rules and instructions Manuals available from dealer or in the United States and Canada call 1 800 319 6637 Only operate from Skid Steer seat with se
40. nd guards are properly installed and in good condition Replace if dam aged Check lock bars on attachment carrier to make sure they are in place Check all bolts to be sure they are tight Check that all cotter pins and safety pins are properly installed Replace if damaged Check and grease all lubrication points DELIVERY CHECK LIST DEALER S RESPONSIBILITY Show customer how to make adjustments Instruct customer how to lubricate and explain importance of lubrication Point out the safety decals Explain their meaning and the need to keep them in place and in good condition Emphasize the increased safety haz ards when instructions are not followed Present Operator s Manual and request that cus tomer and all operators read it before operating equipment Point out the manual safety rules explain their meanings and emphasize the increased safety hazards that exist when safety rules are not followed Explain to customer the potential crushing haz ards of going underneath raised equipment Instruct customer that service work does not require going underneath unit and never to do so Show customer the safe proper procedures to be used when mounting dismounting and storing equipment Explain to customer that when equipment is transported on a road or highway safety devices should be used to give adequate warning to oper ators of other vehicles Make customer aware of optional equipment available so that
41. on Fluid BSPP see E British Standard Pipe Parallel BSPTM British Standard Pipe Tapered Male o Constant Velocity COW Mm Counter Clockwise CW Clockwise ger c ETE Female e ER Full Thread GA Gauge GRIS Grade 5 etc FIGS ED Hex Head Cap Screw da Heat Treated Joint Industry Council 37 Degree Flare Left Hand up Left MA Meter SITES NER TC PEE Millimeter Male eet Mega Pascal Newton alere National Coarse undated ged National Fine NPSM National Pipe Straight Mechanical na National Pipe Tapered NPT SWF National Pipe Tapered Swivel Female ORBM science eli nex ertet O Ring Boss Male m Pitch deeg Power Beyond o ND TC Pounds per Square Inch EE Power Take Off Quick Disconnect renti rers Right Hand ROPS Roll Over Protective Structure E TT Revolutions Per Minute Right SAB eti Society of Automotive Engineers UNG ies onus Unified Coarse De Bona pads Unified Fine a M Unified Special
42. on Head Marking on Head 2 Wrench Metric 8 8 Metric 10 9 Metric 8 8 Metric 10 9 Millimeters Size N m Ibs ft N m Ibs ft N m Ibs ft N m Ibs ft Millimeters 6x1 0 10 mm 8 6 11 8 8 6 11 8 6x1 0 8x1 25 13 mm 20 15 27 20 21 16 29 22 8x 1 0 10x 1 5 16 mm 39 29 54 40 41 30 57 42 10 x 1 25 12x 1 75 18 mm 68 50 94 70 75 55 103 76 12x 1 25 14x 2 0 21 mm 109 80 151 111 118 87 163 120 14 1 5 16x2 0 24 mm 169 125 234 173 181 133 250 184 16x 1 5 18x2 5 27 mm 234 172 323 239 263 194 363 268 18x 1 5 20 x2 5 30 mm 330 244 457 337 367 270 507 374 20 x 1 5 22x2 5 34 mm 451 332 623 460 495 365 684 505 22x 1 5 24 x 3 0 36 mm 571 421 790 583 623 459 861 635 24 x 2 0 30 x 3 0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2 0 Typical Washer Flat Washer Installations Lock Washer d lt gt y 20 00 0 6 2 o 9 8 9 00 3 6 a IX Bolt Torque amp Size Charts Rev 3 28 2007 BOLT SIZE CHART NOTE Chart shows bolt thread sizes and corresponding head wrench sizes for standard SAE and metric bolts SAE Bolt Thread Sizes 5 16 3 8 1 2 00000 100 125 60600131 Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS LCE Agriculture ASABE American Society of Agricultural amp Biological Engineers formerly ASAE ASAE American Society of Agricultural Engineers AUP oui Automatic Transmissi
43. on which if not avoided could result in minor or moderate injury e DHE Is used to address practices not related to personal injury ALITEC NOTE Indicates helpful information CENTRAL FABRICATORS GANNON GILL Ww frre WAIN ROY lA WED WOODS 2 Introduction TABLE OF CONTENTS INTRODUCTION rre acd Roda ace C ode oe a 2 GENERAL 4 SPECIFICATIONS sober e hk er rhe yx Ey e yup Paw d es 4 SAFETY RULES eeu ies doe ate emet d CI Te NES d 5 SAFETY DECALS cive ks e Race d md DR ERR 8 OPERATION Rh e AER Ree alae eae 10 OWNER SERVICE EEN EN NEEN pA e how EEN EN 16 TROUBLESHOOTING 18 DEALER SERVICE onc E 20 DEALER CHECK LIST ii ERE ote NR al ne HERR 22 ASSEMBLY oerip RU REIR WO RU Edu edi i 23 PARIS anser ee UR Fore a o ed 25 QUICK COUPLER 32 HYDRAULIC TORQUE 35 BOLT TORQUE 36 BOLT SIZE CHART amp ABBREVIATIONS 37 REPLACEMENT PARTS 38 PRODUCT INSIDE BACK COVER LEA EL INSTRUCTIVO Si no lee Ingles pida ayuda a
44. oo much material at once Hydraulic motor is failing Add hydraulic fluid Clear obstructions in hoses Replace hydraulic oil and or filter on prime mover Reconnect quick couplers properly Adjust brush pattern See Check Brush Pattern on page 11 Reduce travel speed Reduce the amount of material being swept Make more passes Replace motor Hydraulic quick coupler leaks Quick coupler poppet is unseated or damaged Reconnect or replace the quick couplers MANO661 8 10 2007 Troubleshooting 19 DEALER SERVICE The information in this section is written for dealer ser vice personnel The repair described here requires special skills and tools If your shop is not properly equipped or your mechanics are not properly trained in this type of repair you may be time and money ahead to replace complete assemblies A WARNING NEVER GO UNDERNEATH EQUIPMENT Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off Hydraulic system leak down hydraulic system failures mechanical failures or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death Service work does not require going under neath Read Operator s Manual for service instruc tions or have service performed by a qualified dealer B Do not allow bystanders in the area when oper
45. or service instruc tions or have service performed by a qualified dealer B Before leaving operator s seat lower lift arms and put attachment on the ground Engage brake stop engine remove key and remove seat belt B Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment Never perform service or maintenance with engine running Make sure shields and guards are properly installed and in good condition Replace if damaged B Keep hands and body away from pressurized lines Use paper or cardboard not hands or other body parts to check for leaks Wear safety goggles Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death m Make sure that all operating and service person nel know that if hydraulic fluid penetrates skin it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan grene serious injury or death will result CON TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES DO NOT DELAY Make sure all hydraulic hoses fittings and valves are in good condition and not leaking before starting power unit or using equipment Check and route hoses carefully to prevent damage Hoses 16 Owner Service must not be twisted bent sharply kinked frayed pinched or come into contact with any moving parts Operate moveable components through full operational range to c
46. ose 1 2 x 140 Plate adjustment Adapter hydraulic HHCS 5 16 NC x 1 1 4 GR8 Motor hydraulic Seal kit motor Plate mounting HHCS 5 16 NC x 1 GR5 HHCS 5 16 NC x 2 GR5 HHCS 3 8 NC x 1 GR5 HHCS 1 2 NC x 2 GR5 Bolt carriage 3 8 NC x 1 1 4 GR5 MANO661 8 10 2007 REF PART 21 21417 22 1016006 23 565 24 54699 25 2472 26 838 27 14139 28 835 29 1093 30 M0021 31 54657 32 1016008 33 1015370 34 1016001 35 1016007 36 1016005 40 1016012 QTY 4 14 2 ech ech a m m AB DESCRIPTION Ties nylon cable 30 x 14 5 Washer flat 5 16 Washer flat 3 8 Bushing 10 ga 1 1 2 2 1 4 Washer lock 5 16 Washer lock 3 8 Nut flange lock 5 16 NC Nut hex 3 8 NC Nut hex 1 2 NC Pin cotter 1 8 x 2 Pin roll 1 4 x 2 Grease fitting 1 4 28 self tapping Nut rivet 5 16 18 x 15 x 312 Grip Pin clevis 3 4 x 3 1 2 Chain 3 16 26 Links Link quick 3 16 Pin gutter brush pivot Standard hardware obtain locally HHCS Hex head cap screw Parts 31 QUICK COUPLER KITS High Flow with Auxiliary High Flow with No Auxiliary Low Flow Make QC Kit Description QC Kit Description QC Kit Description Bobcat HC356 Flush Face HC355 Flush Face HC357 Flush Face 243 Poppet 211 Ag Ball Valve gt Case 1013825 Flush Face HC212 Flush Face HC279 Flush Face 278 Flush Face HC211 Ag Ball Val
47. quipment is properly and securely attached to skid steer Check all lubrication points and grease as instructed Follow procedures in Maintenance page 16 daily Do not allow riders Check and keep all bystanders away from equip ment working area Check that all hydraulic hoses and fittings are in good condition and not leaking before starting Skid steer Check that hoses are not twisted bent sharply kinked frayed or pulled tight Replace any damaged hoses immediately Make sure skid steer ROPS and seat belt are in good condition Keep seat belt securely fastened during operation Operation 15 OWNER SERVICE The information in this section is written for operators who possess basic mechanical skills Should you need help your dealer has trained service technicians avail able For your protection read and follow all safety information in this manual Regular preventive maintenance and immediate repair of broken or worn parts will insure maximum efficiency and long life A WARNING m NEVER GO UNDERNEATH EQUIPMENT Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off Hydraulic system leak down hydraulic system failures mechanical failures or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death Service work does not require going under neath Read Operator s Manual f
48. rect adjustment can result in system failures and seri ous personal injury Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo nents in any way W Never go underneath equipment lowered to the ground or raised unless it is properly blocked and secured Never place any part of the body under neath equipment or between moveable parts even when the engine has been turned off Hydraulic system leak down hydraulic system failures mechanical failures or movement of control levers Alitec Broom Safety Rules 7 15 2005 can cause equipment to drop or rotate unexpect edly and cause severe injury or death Follow Oper ator s Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer Be sure attachment is properly secured adjusted and in good operating condition Coupler lockpins must be fully extended and properly engaged into attachment retaining slots m Never perform service or maintenance with engine running B Keep all persons away from operator control area wh
49. sta tionary position for ten seconds Raise the broom and back away Switch off the engine and remove the key The brush pattern left in the dust should be two to four inches wide running the length of the brush See Figure 4 An Figure 4 Brush Pattern If the brush pattern is not two to four inches wide adjust brush pattern accordingly Flaps Touch Sweeping Surface 2 to 4 Pattern Maintain Clearance 1 Clearance Figure 5 Adjustment Bolt and Brush Pattern MANO661 8 10 2007 Operation 11 Adjust Brush Height 1 Loosen the jam nuts above and below the plate on both sides of the sweeper hood See Figure 5 2 Turn adjustment bolt clockwise to make a wider pattern or counterclockwise to make a narrower pattern 3 Tighten jam nuts and check the new brush pattern NOTE To extend brush life make sure bolts on both sides are adjusted evenly Adjust Flaps and Plate Shield Be sure to adjust the metal plate shield and rubber flaps The flaps should be all the way down when brush sections are new As sections wear raise the flaps to avoid dragging on the ground OPERATION A WARNING B When improperly operated power unit can roll over or upset Use of rollover protective structure ROPS with seat belt securely fastened will reduce the possibility of injury or death if rollover or upset occurs W Look down and to the rear and make sure area is clear before
50. t modify or alter or permit anyone else to modify or alter the equipment or any of its compo nents in any way A CAUTION W Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate INSTALL GUTTER BRUSH OPTIONAL Pick up brooms are designed to carry only one gutter brush Never install more than one gutter brush 0661 8 10 2007 When using a gutter brush only the main brush sweeps in the over the brush direction 1 Remove plugs from holes in either the right or left side of the unit depending on which side the gutter brush is to be installed 2 Attach gutter brush mounting plate 15 and attachment plate 4 to broom hood using six cap screws 13 lock washers 25 and flat washers 22 3 Insert pivot pin 40 into pivot assembly 5 place pivot arm 3 over pivot assembly and align holes Secure assembly together using clevis pin 24 and cotter pin 30 4 Insert bushings 6 into each end of attachment plate 4 5 Slide pivot assembly into attachment plate and secure using bushing 24 and roll pin 31 6 Attach motor 14 to motor mount plate 7 using four cap screws 18 and lock washers 26 7 Attach brush head 1 to brush mounting plate 2 using four cap screws 17 flat washers 22 and lock nuts
51. ve HC209 FlushFace amp Ag Ball Valve Cat HC538 Flush Face 1014196 Flush Face 1014197 Flush Face Daewoo HC209 Flush Face HC212 Flush Face HC211 Ag Ball Valve Gehl HC398 Flush Face 1014195 Flush Face HC400 Flush Face 5 Poppet amp Ag Ball gt John Deere 1014198 Flush Face 1013826 Flush Face HC310 Flush Face Komatsu 1013834 Flush Face 1013833 Flush Face 1013835 Flush Face New Holland 1014199 Flush Face HC308 Flush Face HC310 Flush Face Scat Trak HC537 Flush Face HC243 Poppet QUICK COUPLER KIT COMPONENTS QC KIT Includes Style Male Female Body Hose End Size HC209 HC193 Flush Face Male 3 4 SAE 12 O ring HC194 Flush Face Female 3 4 SAE 12 O ring HC195 Ag Ball Female 1 2 1 2 14 NPT HC196 Ag Ball Male 1 2 1 2 14 NPT HC197 Flush Face Female 1 2 SAE 10 O ring HC211 HC195 Ag Ball Female 1 2 1 2 14 NPT HC196 Ag Ball Male 1 2 1 2 14 NPT HC212 HC193 Flush Face Male 3 4 SAE 12 O ring HC194 Flush Face Female 3 4 SAE 12 O ring HC197 Flush Face Female 1 2 SAE 10 O ring HC278 HC193 Flush Face Male 3 4 SAE 12 O ring HC194 Flush Face Female 3 4 SAE 12 O ring HC197 Flush Face Female 1 2 SAE 10 O ring HC201 Flush Face Male 1 2 SAE 10 O ring HC279 HC197 Flush Face Female 1 2 SAE 10 O ring HC201 Flush Face Male 1 2 SAE 10 O ring 32 Quick Co uple Quick Coupler Chart Rev 10 20 2006 QUICK COUPLER KIT COMPONENTS QC KIT Includes Style Male Female Body Hose End Size HC308
52. washer 5 16 NC x 2 1 2 HHCS Bushing 10 ga x 1 1 2 x 2 1 4 see below 5 16 Lock washer Hose clamp see below 3 8 Lock washer Clamp cradle see below 5 16 NC Lock nut Pivot pin Figure 15 Gutter Brush Assembly Figure 16 Right Gutter Brush Installation Figure 17 Left Gutter Brush Installation 24 A 55 mbly MANO661 8 10 2007 PB600 2 amp PB720 2 PICK UP BROOM ASSEMBLY Body Assembly Hopper Assembly Motor Assembly CORE ASSEMBLY 26 MOTOR ASSEMBLY PAGE 27 HOOD PAGE 28 HOPPER ASSEMBLY i owes xu dun AT RES PAGE 29 0661 8 10 2007 P ar 5 2 5 CORE ASSEMBLY REF PART QTY DESCRIPTION REF PORT E DESCRIPTION 1 14562 7 HHCS 5 16 NC x 1 10 1015366 1 Plate mtg bearing PB 2 2472 9 Washer 5 16 lock 11 1015393 3 Clip nut U style 5 16 18 3 4378 4 Washer 5 16 std flat 12 1015370 4 313 Rivet nut 150 312 4 4529 2 Hexnut5 16 NC 13 1015395 1 Brush set mixed PB600 2 NS 5 24409 2 Carriage bolt 5 16 NC x 1 14 1015360 1 Brush set mixed PB720 2 NS 6 1015995 2 Flange bearing 2 hole 15 54627 1 Brush set poly PB600 2 NS 7 54691 1 Bearing 1 RD w collar 16 1015361 1 Brush set poly PB720 2 NS 8 1027510 1 Core 600 2 or 8 1027511 1 Core PB720 2 Standard hardware obtain locally 9 1015374 1 Plate core retainer PB NS Notshown 2 6 P ar 5 MANO661 8 10 2007
53. weeping next to curbs or walls with a gutter brush only the bristle tips should touch the vertical sur face When not using the gutter brush for a short period raise it 1 2 inches 25 51mm off the ground with the tension chain During extended periods of non use unhook hydraulic hoses from the gutter brush motor remove the gutter brush assembly and connect hydraulic hoses to run only the main Operation 13 NOTICE To prevent contaminates from damaging the hydraulic system cap hoses and couplers when the gutter brush is not in use Adjust Gutter Brush Height When the gutter brush height is properly adjusted bris tles contact the ground as shown in Figure 9 LAS Shaded area represents the brush touching the ground on a properly adjusted gutter brush Figure 9 Contact Area To adjust the gutter brush height 1 Lower the brush to the ground 2 Loosen the bolts holding the gutter brush motor mounting plate 3 Turn the motor mounting plate to the right or left 4 Adjust the tension chain so it holds the gutter brush in place 5 Tighten the bolts holding the motor mounting plate and check the adjusted brush Adjust Gutter Brush Swing A properly adjusted gutter brush extends the main brush s sweeping path leaving no streaks between the two paths For this to happen the center of the gutter brush must line up with the outside edge of the sweeper 14 Operation Gutter Brush Align center o
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