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Woods Equipment M8200 User's Manual

1. AR AR AR AR AR AR AR M po lt CABLE CONTROL VALVE PARTS LIST 56038 2 SPOOL VALVE 56042 3 SPOOL VALVE REF Controller stand Controller mount bracket Dual axis controller Single axis controller 56042 Valve guard Husco 2 spool valve 56038 Husco 3 spool valve 56042 Relief valve 2650 psi 66 Control cable Husco valve kit connectors 2 for 2 spool 3 for 3 spool includes items A H Grommet Hose 3 8 x 48 Quick coupler set Elbow 3 8 NPTM x 3 8 NPSM 4 for 2 spool 6 for 3 spool Adapter 3 8 NPTM x 3 8 NPSM 4 for 2 spool 6 for 3 spool Adapter 3 4 ORM x 3 8 NPTM 4 for 2 spool 6 for 3 spool Adapter 1 2 NTPF x 7 8 ORBM Adapter 1 2 NPTM x 3 4 JICM Adapter 3 4 JICM x 7 8 ORBM Plug 7 8 x 14 Used for open center systems only one replaces items 17 amp 18 in PBY port one replaces shut off plug Rev 11 27 00 PN 46018 Rev 11 10 00 REF PART QTY 35 36 37 38 39 40 41 42 43 NS NS NS 395061 395062 56061 56062 395063 54124 300110 or 301101 4378 2472 4529 839 24597 20973 301104 21757 838 835 14350 45005 260274 56889 88 AR NS 2 U M M M M PY AR AR DO ADA a wo N e REF Spiral band red Spiral band blue Spiral band green Spiral band yellow Spiral band orange not shown Spiral band white not shown 5 16 NC x 4 1 2 Cap screw 56038 5 16 NC x 6 Cap screw 56042 5 16 Flat wash
2. FALLING LOAD HAZARD To avoid injury or death Do not handle round bale or other shiftable load unless loader is equipped with approved attachments Read Operator s Manual Lift and carry only one bale at a time Handle raised load with caution Carry load low 56052 A Safety Decals continued on next page PN 46018 Rev 11 10 00 SAFETY amp INSTRUCTIONAL DECALS A ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Replace Immediately If Damaged Safety Decals continued from previous page 6 PN 56050 A WARNING O Ema SE CRUSHING HAZARD To avoid injury or death Do not walk or work un derneath a raised loader z Lower loader to ground before leaving tractor seat 5 PN 19924 A WARNING A WARNING FALLING HAZARD To avoid injury or death z Do not work from or allow riders on loader or its attachments SG 0 A LOADER MOUNTING INSTRUCTIONS Read Operator s Manual instructions before proceding To Remove Loader Park tractor on level surface with bucket flat on ground Dump bucket to take weight off mount pins and allow for stand installation Set brake and shut off tractor Remove stands from crosstube and pin into brackets Pin location noted in mounting manual Remove mount pins from loader upright Roll back bucket completely to raise uprights from mounts Shut off engine Disconnect hydraulics Back tractor away Store mount pins in loader
3. to tractor steering housing using cap screws 17 and hardened flat washers 11 as shown in Figure 6 3 1002896 Front mount bracket 11 57817 5 8 Hardened flat washer 17 307425 M16 x 1 5 x 35mm Cap screw 17 11 Figure 6 Front Mount Bracket Install Side Rails 1 Install 59628 right side rail and 59631 left side rail to outside of rear mounts as shown in Figure 7 Secure with cap screws 13 hardened flat washers 11 and hex nuts 12 2 Secure at front support with cap screws 13 flat washers 11 and hex nuts 12 Flat washers are installed over the slot as shown below NO o 11 57817 5 8 Hardened flat washer 12 230 5 8 Hex nut 13 4548 5 8 NC x 1 3 4 Cap screw Figure 7 Side Rails Installed to Rear Mounts 8 Front Support PN 46018 3 15 02 Mount Installation 9 LOADER MOUNT INSTALLATION conta Install Grill Guard 1 Install grill guard outside the left and right side rails as shown in Figure 8 5 59628 Right side rail not shown 6 59631 Left side rail 11 57817 5 8 Hardened flat washer 12 230 5 8 Hex nut 13 4548 5 8 NC x 1 3 4 Cap screw CD5612C Var Figure 8 Grill Guard Installed Torque Hardware 1 Tighten all hardware to specifications given TORQUE SPECIFICATIONS Wrench Cap Screw Qty Size Required Torque M12 x 1 25 x 80mm 2 18mm 76 Ibs ft 103 N m M16 x 1 50 x 35mm 6 24mm 133 lbs ft 181 N m M18 x 1 50 x 85mm 2 27mm 194
4. 7 16 10 Ibs ft 13 N m 5 16 x 3 4 2 1 2 19 Ibs ft 26 N m 3 8 x 1 1 2 4 9 16 35 Ibs ft 47 N m 1 2 x 1 1 2 2 3 4 85 Ibs ft 115 N m 5 8 x 1 1 2 2 15 16 170 Ibs ft 230 N m M8 x 1 25 2 18mm 15 Ibs ft 20 N m Verification of Control Movements 1 Mount loader to tractor Remove mount pins FLOAT POSITION 1 LEVER from loader uprights Align tractor with loader and RS CONTROL slowly drive tractor into loader Shut off tractor 2 Connect loader feedline hoses to control val TRACTOR LOWER SS o ve onnect loader feedline hoses to control va FRONT kb hydraulic couplers NOTE At least 6 spacing should be maintained between valve bracket or hoses and any tractor con r gt SS trol brake pedals accelerator hand throttle or LIET hydraulic levers ROLLBACK 3 Comply with all Safety Rules and start the tractor 4 Check that all hydraulic control lever positions operate the loader movements correctly as shown in Figure 22 5 If loader movements do not respond correctly shut off tractor relieve pressure and reconnect prop erly Loader control movements must be correct before proceeding Figure 22 Single Lever Control Operation Handle Forward Boom down Handle forward to limit Float position Handle back Boom up Handle to right Dump bucket or attachment 6 Once all loader functions are correct start the Handle to left Rollback bucket or attachment tractor and operate t
5. NPTF x 3 4 JICM Adapter 3 46046 38 Hoses TO LOADER VALVE IN PORT ENGINE END VA N FROM LOADER VALVE i9 PBY PORT TRANSMISSION END A Figure 32 Tractor PBY 8 IN Connections PN 46018 Rev 3 15 02 Hydraulic Installation 27 56038 Valve Kit 8 46047 Hose Kit Con d Connect Loader Feedline Hoses l 3 Connect auxiliary feedlines to loader feedline hoses 1 The Control Valve Kit contains hoses assembled Refer to Figure 33 with quick couplers Attach the hoses to loader feed lines 2 Connect loader feedline hoses to control valve hydraulic couplers following the color scheme shown in Figure 33 7 E E A OUNAE T END AE O e E OO Dm cames 1 LOADER S Q Q 3 BOOM D a CYL BASE END E AUXILIARY CYL ROD END T ne E WHITE 1020 1027 LOADER F AUXILIARY CYL BASE END 3 SPOOL CONTROL VALVE FEEDLINES ORANGE Figure 33 3 Spool Hydraulic Connection Connect Hoses to Control Valve 1 Route control cables to valve Protect cables from 7 2 LOADEF being crushed or pinched Do not allow cable to be X4 gt MOUNTING kinked or stretched Keep all bends in cable to an 8 l a AU PIN radius or greater i 2 Tighten fittings and align hoses as shown in Figure 34 Leave an opening to allow for installation and
6. lbs ft 263 N m M18 x 1 50 x 70mm 12 27mm 194 lbs ft 263 N m 5 8 NC x 1 3 4 8 15 16 170 Ibs ft 230 N m 5 8 NC x 2 1 4 12 15 16 170 lbs ft 230 N m 10 Mount Installation PN 46018 Rev 3 15 02 CONTROL VALVE 8 HOSE KIT INSTALLATION A WARNING m Keep hands and body away from pressurized lines Use paper or cardboard not hands or other body parts to check for leaks Wear safety goggles Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death m Make sure that all operating and service per sonnel know that if hydraulic fluid penetrates skin it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan grene serious injury or death will result CON TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES DO NOT DELAY m Air in hydraulic systems can cause erratic operation and allow loads or equipment compo nents to drop unexpectedly When connecting equipment or hoses or performing any hydraulic maintenance purge any air in hydraulic system by operating all hydraulic functions several times Do this before operating or allowing anyone to approach the equipment A WARNING m Make sure all hydraulic hoses fittings and valves are in good condition and not leaking before starting power unit or using equipment Check and route hoses carefully to prevent damage Hoses must not be twisted bent
7. needs Use only genuine WOODS service parts Substitute parts will void the warranty and may not meet standards reguired for safe and satisfactory operation Record tne model number and serial number of your eguipment in the spaces provided Model 111868 Loader Mounting Kit Provide this information to your dealer to obtain correct repair parts Throughout this manual the term IMPORTANT is used to indicate that failure to observe can cause damage to eguipment The terms CAUTION WARNING and DANGER are used in conjunction with the Safety Alert Symbol a triangle with an exclamation mark to indicate the degree of hazard for items of personal safety This Safety Alert Symbol indicates a hazard and means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Indicates an imminently hazardous situation that if not avoided will A DANGER result in death or serious injury Indicates a potentially hazardous situation that if not avoided A WARNING could result in death or serious injury and includes hazards that are exposed when guards are removed Indicates a potentially hazardous situation that if not avoided may A CAUTION result in minor or moderate injury IMPORTANT Indicates that failure to observe can cause damage to equipment NOTE Indicates helpful information WOODS GANNON ALLOWAY GILL GANNONBMP WAIN ROY W rar CF es AID ALITEC Ea y ba Introduction 2 9 01 SAFETY RULES A ATTENTION BECOME ALERT YOUR S
8. or equipment components to drop unexpectedly When connecting equipment or hoses or performing any hydraulic maintenance purge any air in hydraulic system by operating all hydraulic functions several times Do this before putting into service or allowing anyone to approach the equipment m After connecting hoses check that all control lever positions function as instructed in the Opera tor s Manual Do not put into service until control lever and equipment movements are correct m Protective hose sleeves must cover all hydrau lic hoses and be secured onto metal hose fittings Replace hoses or sleeves if damaged or if protec tive sleeve cannot be properly positioned or secured m Make sure all hydraulic hoses fittings and valves are in good condition and not leaking before starting power unit or using equipment Check and route hoses carefully to prevent damage Hoses must not be twisted bent sharply kinked frayed pinched or come into contact with any moving parts Operate moveable components through full operational range to check clearances Replace any damaged hoses immediately Safety Rules continued on next page SAFETY 1 SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 4A Safety Rules continued from previous page m Do not connect a low pressure hydraulic hose into a high pressure system it will burst the hose Do not use a high pressure hose in place of a low pressure hose it is possi
9. section for location Loader Mounting Kit 9 11 00 m Make sure shields and guards are properly installed and in good condition Replace if dam aged m Do not disconnect hydraulic lines until all sys tem pressure is relieved Lower unit to ground stop engine and operate all hydraulic control levers 9 4 SAFETY 3 SAFETY 8 INSTRUCTIONAL DECALS A ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Replace Immediately If Damaged MODEL NO SERIAL NO uj Ta YR OF MFG OREGON IL U S A 4 SERIAL NUMBER PLATE 2 PN 56053 A DANGER Serious injury or death can result from contact with electrical lines A DANGER ROLLOVERS CAN RESULT IN INJURY OR DEATH Always use ROPS and seat belt Add rear tractor ballast Move wheels to widest setting Avoid slope operation Operate at low speeds Carry load low 56053 A 4 SAFETY Optional Loader Control Valve 3 PN 56051 E Read and understand Operator s Manual before operating Replacement manuals are available from dealer or in the United States and Canada call 1 800 319 6637 Keep others away when operating loader Do not allow children or untrained persons to operate equipment Lower loader to ground stop en gine set park brake and remove key before leaving tractor seat Failure to follow safety rules can result in serious injury or death A Loader Mount Left Side 1 PN 56052
10. the loader is remove from the tractor 7 Attach the plastic tie straps included in kit every 20 inches around the hoses to keep them tightly bun dled and away from contact with the ground or other moving parts on the tractor or loader 8 Be sure the adeguate slack is left in the hoses so tney can move as the loader moves through its full range of motion 9 Before operating the loader make sure that the Pre Delivery Delivery and Pre Operation Checklists from the Operator section in the Loader Operators Manual have been completed FLOAT POSITION 1 LEVER CONTROL TRACTOR LOWER DUMP FRONT A WS PWN a ROLLBACK si Figure 35 Single Lever Control Operation Handle Forward Boom down Handle forward to limit Float position Handle back Boom up Handle to right Dump bucket or attachment Hanale to left Rollback bucket or attachment CLOSE SA OPEN Handle forward Close grapple Handle rearward Open grapple Figure 36 Auxiliary Control Operation PN 46018 Rev 3 15 02 Hydraulic Installation 29 NOTES 30 Hydraulic Installation PN 46018 Rev 3 15 02 WOODS 111868 LOADER MOUNTING KIT Loaders 1020 mounting to 1027 Kubota Tractor Models M8200 M9000 111868 LOADER MOUNT KIT 40542 HOSE KIT For use with tractor remotes 56037 CONTROL VALVE KIT For use with loader mounted control lever 56038 56042 CABLE CONTROL VALVE KIT For tr
11. up e Control 2 Handle forward Dump bucket or attachment e Control 2 Handle back Rollback bucket or attachment 14 Hydraulic Installation PN 46018 Rev 3 18 02 56037 Control Valve 40547 Hose Kit For use with loader joystick General Description This hydraulic connection uses a single lever control valve mounted on the right loader mount with a bracket as shown in Figure 16 Figure 16 56037 Control Valve Installed Typical installation PN 46018 Rev 8 15 02 Hydraulic Installation 15 56037 Valve Kit amp 40547 Hose Kit Con d Assemble Control Valve Kit 1 Install the control lever a Thread end of handle 9 into valve b Align handle so that end with longer bend is pointing toward the adapter fittings Make sure 9 bends are in line with front and rear of valve c Tighten jam nut 38 already installed on han dle d Slide boot down over boot bracket 2 The valve mounting plate contains two sets of holes Select the holes that will position the valve in tne desired location Install the valve mounting plate d 38 8 to the right loader mount using two 5 8 NC x 1 1 2 carriage bolts 40 flat washers 41 lock washers 42 and nuts 43 as shown 3 Install 3 8 NC x 1 1 4 carriage bolt 30 through back of mounting shoe securing with flat washer 32 lock washer 33 and nut 34 Carriage bolts must be installed so that the head is inside the
12. 018 Rev 3 15 02 Hydraulic Installation 11 40542 Hose Kit For use with tractor remotes NOTE To use this hydraulic connection the tractor must be eguipped with two hydraulic levers and four tractor hydraulic couplers Install Hose Clamp Bracket amp Channel 1 Install 40539 hose clamp bracket to right loader mount using carriage bolts 3 flat washers 4 lock washers 5 and nuts as shown in Figure 9 NOTE Bracket must be installed before the loader is mounted to the tractor 2 With loader in mounting position connect loader supply hoses to the loader feedlines as shown in Fig ure 11 3 Install 40548 hose clamp channel to hose clamp bracket Clamp hoses as shown in Figure 10 5 40539 Hose clamp bracket 6 40548 Hose clamp channel 10 35735 3 8 NC x 2 1 2 Carriage bolt 11 66840 3 8 NC Knob 12 3632 5 8 Flat washer 13 1286 5 8Lock washer 14 230 5 8 NC Hex nut 15 5607 5 8 NC x 1 1 2 Carriage bolt Figure 9 Hose Clamp Assembly HOSE CLAMP CHANNEL IR Figure 10 Hose Clamp Bracket 8 Channel Installed RH LOADER BOOM A BUCKET CYL BASE END DUMP B BUCKET CYL ROD END ROLLBACK C BOOM CYL ROD END DOWN D BOOM CYL BASE END UP Figure 11 Loader Feedline Identifications viewed from rear 12 Hydraulic Installation PN 46018 Rev 3 15 02 40542 Hose Kit Con d Route Hoses 8 Install Hose Support 1 Route hydr
13. 1 30 57 42 10 x 1 25 12x1 75 18 mm 68 50 94 70 75 55 103 76 12 x 1 25 14 x 2 0 21 mm 109 80 151 111 118 87 163 120 14 x 1 5 16 x 2 0 24 mm 169 125 234 173 181 133 250 184 16 x 1 5 18 x 2 5 27 mm 234 172 323 239 263 194 363 268 18 x 1 5 20 x 2 5 30 mm 330 244 457 33 367 270 507 374 20 x 1 5 22 x 2 5 34 mm 451 332 623 460 495 365 684 505 22 x 1 5 24 x 3 0 36 mm 571 421 790 583 623 459 861 635 24 x 2 0 30 x 3 0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2 0 Typical Washer Installations Flat Washer Edi V N Se de Nut co o o m 6 NS 04D 8 9 00 4 0 A PPENDIX Bolt Torque amp Size Charts Rev 2 5 02 BOLT SIZE CHART NOTE Chart shows bolt thread sizes and corresponding head wrench sizes for standard SAE and metric bolts SAE Bolt Thread Sizes 5 16 3 8 1 2 00000 100 125 m Ste 000000 Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS Aisa Agriculture Nidia National Coarse AT sauna Automatic Transmission Fluid O National Fine BOPP a ana British Standard Pipe Parallel NPSM National Pipe Straight Mechanical BSPTM British Standard Pipe Tapered Male NP sun National Pipe Tapered CV anne no Constant Velocity NPT SWF National Pipe Tapered Swivel Female COW Counter Clockwise ORB Msc O Ring Boss Male CW eiia snenie beanie Vodna lia dined Clockwise P n da ANA Pitch EE A
14. 3 8 Lock washer N Ne O N A N e 3 8 NC x 1 1 4 Carriage bolt we z Plastic tie not shown CD5618C a 10 Rev 3 15 02 38 PA RTS PN 46018 Rev 11 10 00 REF A 0 0 N O1 11 12 13 14 15 NS Items 10 13 are used to support the tractor hydraulic line Item 10 attaches to mounting crossmember 59265 using hardware supplied with loader mounting kit Items 9 14 and 15 are used as a hose guide for 80 hoses item 8 PART QTY 315038 315058 40549 313032 360130 57911 58859 40546 480261 6128 300057 307129 2472 88 oo 2 2 oa oa pp U U 40547 HOSE KIT FOR USE WITH LOADER MOUNTED CONTROL LEVER DESCRIPTION Adapter 1 2 NPTF x 3 4 JICM Adapter 1 2 NPTM x 3 4 JICF 90 Elbow 1 2 NPTM x M26 x 1 5M discard nut amp sleeve to install on trac tor 90 Elbow 3 4 JICM x 3 4 JICF 54 Hose 80 Hose Hose retainer Line support bracket Clamp 1 4 NC Lock nut 1 4 NC x 3 4 Hex head cap screw GR5 M8 x 1 25P x 30mm Hex head cap screw CL8 8 5 16 Lock washer 7 Plastic tie not shown ST CD5558C 7 v Y TRACTOR ES PART 4 A Se i A i 15 A b POWER i BEYOND L 9 13 PN 46018 Rev 11 10 00 PA R TS 3 9 BOLT TORQUE CHART Always tighten hardware to these values unless a different torgue value or tightening procedure is listed for a specific application Fasteners must always be replaced with the same grade as specified
15. AFETY IS INVOLVED 4A Safety is a primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe eguipment can be wiped out by an operator s single careless act In addition to the design and configuration of eguipment hazard control and accident preven tion are dependent upon the awareness concern judgement and proper training of personnel involved in the operation transport maintenance and storage of equipment It has been said The best safety device is an informed careful operator We ask you to be that kind of operator INSTALLATION m During installation the tractor engine should be off the key removed and the brakes locked Do not disconnect hydraulic lines until attachments are removed or lowered to the ground and system pressure is released by operating valve levers Never operate any hydraulic cylinders during any phase of the installation process m This Loader Mounting Kit is to be used only for the loaders and tractors specified in the Loader Mount Installation section of this manual Any other use or modification of this mounting kit may result in serious injury or death m Hydraulics must be connected as instructed in this manual Do not substitute parts modify or connect in any other way m After connecting hoses check that all control lever positions function as instructed in the Opera tor s Manual Do not put into service until control
16. C x 3 4 Carriage bolt Figure 23 Valve Guard Assembly for 3 spool valve only 14350 3 8 NC Flange lock nut for 3 spool valve only 6 56250 2 spoolvalve Br di r a 6 56270 3 spool valve 7 46045 Valve guard PN 46018 Rev 3 15 02 Hydraulic Installation 21 56038 Valve Kit 8 46047 Hose Kit Con d Connect Controller to Cables 1 Slide the rubber control boot up out of the way Orient the controller as shown in Figure 24 2 Using a vice clamp the controller loosely 3 Remove both cable retainer bolts 4 Push the control lever to expose the bucket cable actuator at the bottom of the controller Thread the cable end to the cable actuator and tighten 5 Push the control lever and insert the bucket cable collar into the control lever body Replace the cable retainer bolt and tighten CONTROL LEVER 6 Push the control lever to expose the boom cable actuator at the bottom of the controller Thread the cable end to the cable actuator and tighten 7 Release the control lever and insert the boom CM2756 cable collar into the control lever body Replace the Fi 24 Attachi l l cable retainer bolt and tighten gure rec Bra to Control Lever 8 Remove the controller from the vice 22 Hydraulic Installation PN 46018 Rev 3 15 02 56038 Valve Kit 8 46047 Hose Kit Con d Install Controller Stand Bracket NOTE Use 46049 adapter plate and hardware from 46047 Hose Kit 1 Loc
17. ED Only use loader manufacturer approved attachments Failure to do so can cause serious injury or death AUXILIARY LOADER CONTROL 56889 CONTROL 260274 C SAFETY 5 PN 46018 Rev 11 10 00 LOADER MOUNT INSTALLATION WARNING m Only use 111868 Loader Mounting Kit for mount ing Woods 1020 1027 loaders to Kubota M8200 and M9000 tractors Any other use or modification of this kit may result in serious injury or death E Safety instructions are important Read all attachment and power unit manuals follow all safety rules and safety decal information Replace ment manuals are available from dealer or in the United States and Canada call 1 800 319 6637 Failure to follow instructions or safety rules can result in serious injury or death m Do not modify or alter or permit anyone else to modify or alter the eguipment or any of its compo nents in any way A CAUTION m If you do not understand any part of this manual and need assistance see your dealer m Always wear relatively tight and belted clothing to avoid entanglement in moving parts Wear sturdy rough soled work shoes and protective eguipment for eyes hair hands hearing and head IMPORTANT m front wheel track setting of 60 6 is the widest setting allowed by the tractor manufacturer for 2WD models using front end loaders TRACTOR PREPARATION For installing this mounting kit references to right left forward an
18. OOO OOOO 00000000000 00000000000 0000 cr OIO09090009000000000000000000000000000000000000000000000000000000090 WARRANTY All Models Except Mow n Machines Please Enter Information Below and Save For Future Reference Date Purchased From Dealer Model Number Serial Number WEC Company d b a Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship Except as otherwise set forth below the duration of this Warranty shall be for TWELVE 12 MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER The warranty period for certain gearboxes are listed below Model No Part Warranted Duration 1160 1190 BB600 BB720 BB840 BB6000 BB7200 BB8400 Gearbox components 5 years from the date of delivery 1130 3180 3240 BB48 BB60 BB72 BB84 Gearbox components 3 years from the date of delivery 90 days from the date of delivery if used XT148 XT160 XT172 XT184 Rotary cutter gearbox in rental or commercial applications Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS a WOODS authorized dealer or distrib utor and or a WOODS authoriz
19. RANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WAR RANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DIS CLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indi rectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to i lost profits business revenues or goodwill ii loss of crops iii loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor serviceperson salesperson or employee of any company including without limi tation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this War ranty This Warranty is effective only if the warranty registration card is returned within ten 10 days Answers to any qu
20. UP RH LOADER BOOM 7 SY A Y ME a 7 S MM A Ce Y q D y UCC 8 N K M REF PART QTY A 66511 DESCRIPTION 4 Quick coupler ISO 1 2 NPT not included Adapter 1 2 NPT x 3 4 JICF Elbow 1 2 NPT x 3 4 JICF Elbow 3 4 JICM x 3 4 JICF 3 8 x 150 Hose w clamped protective shield Hose clamp bracket 315058 313053 313032 53670 A U N A M ND D ol 40539 6 40548 40543 35735 Hose clamp channel Hose support 3 8 NC x 2 1 2 Carriage bolt DO PN 46018 Rev 11 10 00 REF 11 12 13 14 15 NS NS NS NS NS PART 66840 3632 1286 230 5607 395061 395062 395063 54124 88 gt QTY M M M M M M M M ND Boom Lift Hoses Bucket 7 Cylinder Hoses CD5560A DESCRIPTION 3 8 NC Knob 5 8 Flat washer 5 8 Lock washer 5 8 NC Hex nut 5 8 NC x 1 1 2 Carriage bolt Spiral band red Spiral band blue Spiral band orange Spiral band white Plastic tie NS Not Shown PARTS 33 56037 CONTROL VALVE 11 CD5736v ar 1 Rev 3 15 02 34 PA RTS PN 46018 Rev 11 10 00 56037 CONTROL VALVE PARTS LIST REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 56251 1 2 Spool valve with controller 22 395062 2 Spiral band blue 2 45056 1 2 Spool valve mount 23 56061 2 Spiral band green 3 46305 1 Bootbracket 24 56062 2 Spiral band yellow 4 40527 1 Rubber control boot 2 spo
21. WOODS 111868 LOADER MOUNTING KIT Loaders 1020 mounting to 1027 Kubota Tractor Models M8200 Includes M9000 Valve Kits 56037 56038 56042 Hose Kits 40542 40547 46047 46018 WOCDS PN 46018 Rev 3 15 02 TO THE DEALER Assembly and proper installation of this product is the responsibility of the WOODS dealer Read manual instructions and safety rules Make sure all items on the Dealer s Pre Delivery and Delivery Check Lists in the Operator s Manual are completed before releasing eguipment to the owner TO THE OWNER Read this manual before operating your WOODS equipment The information presented will prepare you to do a better and safer job Keep this manual handy for ready reference Reguire all operators to read this manual carefully and become acquainted with all the adjustment and operating procedures before attempting to operate Replacement manuals can be obtained from your dealer or in the United States and Canada by calling 1 800 319 6637 The eguipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use Like all mechanical products it will reguire cleaning and upkeep Lubricate the unit as specified Observe all safety information in this manual and safety decals on the eguipment For service your authorized WOODS dealer has trained mechanics genuine WOODS service parts and the necessary tools and eguipment to handle all your
22. actors with cab 46047 HOSE KIT For use with cable operated controls 40547 HOSE KIT For use with loader mounted control lever PN 46018 Rev 11 10 00 PA R TS 3 1 REF N On AK U ND 11 12 13 PART QTY 44490 44491 1002896 46000 59628 59631 46015 1000545 57816 57817 230 4548 M om M a 38 24 20 111868 LOADER MOUNTING KIT DESCRIPTION Right rear mount Left rear mount Front mount bracket Crossmember Right side rail Left side rail Spacer plate use only on non cab models only Grill guard 1 2 SAE Hardened flat washer 5 8 Flat washer 5 8 NC Hex nut 5 8 NC x 1 3 4 Hex head cap screw GR5 32 PARTS REF 14 16 17 18 19 20 22 23 PART QTY 12274 67376 307425 46019 307502 56059 57798 4 CD5612C DESCRIPTION 5 8 NC x 2 1 4 Hex head cap screw GR5 M12 x 1 25 x 80mm Hex head cap screw GR10 9 M16 x 1 5 x 35mm Hex head cap screw GR8 8 M18 x 1 5 x 70mm Hex head cap screw GR8 8 M18 x 1 5 x 85mm Hex head cap screw GR8 8 Decal loader mounting instructions 3 4 SAE Hardened flat washer Front anchor no longer used order 1002896 item 3 Rev 3 15 02 PN 46018 Rev 11 10 00 40542 HOSE KIT FOR USE WITH TRACTOR REMOTE CONTROL LEVER A BUCKET CYL BASE END DUMP B BUCKET CYL ROD END OL ROLLBACK 1 0 C BOOM CYL ROD END DOWN D BOOM CYL BASE END
23. am nut g over threaded end of cable Slide retainer f over cable Thread adjuster e completely over cable Pen Thread jam nut d onto cable 5 Thread cable adapter a onto end of cable Adapter should be installed so that three threads on the cable remain visible at the jam nut 6 Remove screws from retainer c while keeping retainer in place 7 Attach adapter a to the valve spool using pin b Thread adjuster e onto cable to hold pin b in place 8 Install socket head cap screws h through the assembly c f Leave retainer f just loose enough to allow adjuster e to be turned NOTE Valve cable connect kit contains three sets of socket head cap screws Use 3 4 long screws for all sections 9 Turn the adjuster to remove all slack from the cable housing and to keep the control lever centered CR ww S Ca Y CI CC TE V my ry VS H EAR re HAK Y KE es N CD5816 BUCKET AUXILIARY OPTIONAL BOOM Figure 29 Control Cable Assembly Adjust Control Cable 1 Check control lever operation before starting trac tor Lever should be centered and movement should be equal in all directions except float position Float position is locked forward 2 If the lever movement is not equal or the float position cannot be engaged adjust the cables as
24. ate the control cable access hole under the rubber floor mat in the right front corner of the tractor cab 2 Insert three carriage bolts 2 into the adapter plate 1 as shown in Figure 26 3 Position the adapter plate over the holes in the cab floor and install cap screws 6 and lock washers 7 as shown in Figure 26 Torgue to specifications given NOTE Before tightening three cap screws verify that the fourth cap screw will line up with the hole in the cab floor 4 Install controller mount bracket on top of the pre installed carriage bolts and fasten with lock washers 3 and nuts 4 as shown in Figure 25 5 Install fourth cap screw as shown in Figure 26 6 Torgue all hardware to specifications given 7 Trim the rubber floor mat and foam padding to fit around the adapter plate Figure 25 Assembled Control Stand Bracket 4th Cap Screw TOP VIEW Carriage Carriage Bolts CD5621A Figure 26 Control Stand Bracket 46049 Adapter plate 20973 3 8 NC x 1 1 4 Carriage bolt 838 3 8 Lock washer 835 3 8 NC Hex nut 56215 Controller mount bracket 307129 M8 x 1 25 x 30mm Cap screw 2472 5 16 Lock washer N 1 8 WON TORQUE SPECIFICATIONS Wrench Bolt Size M8 x 1 25 13mm 3 8 NC x 1 5 9 16 Required Torque 15 Ibs ft 20 N m 35 Ibs ft 47 N m PN 46018 Rev 3 15 02 Hydraulic Installation 23 56038 Valve Kit 8 46047 Hose Kit Con d Install Controller Sta
25. aulic hoses along loader mount under right side of fuel tank and over the rear axle Be sure to avoid contact with 3 point linkage brake pedals and other moveable tractor components IMPORTANT m Hoses must be routed so that they are not pinched bent sharply or chafed during operation Hoses must not interfere with any tractor control operation or contact any moving parts s FUEL TANK SUPPORT CHANNEL NAN i E 7 A 1 SUPPORT iY if 2 Attach 40543 hose support to tractor fuel tank cm2294 I a i support channel using existing tractor hardware from the fuel tank support channel Route hoses through hose support Figure 12 Hose Support Installed Install Fittings to Hoses 1 Attach two adapters 1 90 degree elbows 2 and quick couplers A not included to boom cylinder hoses 2 Attach two 90 degree elbows 2 and guick couplers not included to bucket cylinder supply hoses Y E a TU Y A N Lo QA S D Le Boom Pa 7 Lift Hoses Bucket Cylinder Hoses SE SY a ye A 66511 1 2 NPT Quick coupler not included 315058 1 2 NPT x 3 4 JICF Adapter 313053 1 2 NPT x 3 4 JICF Elbow 313032 3 4 JICM x 3 4 JICF Elbow 53670 3 8 x 150 Hose POON Figure 13 Hose Fitting Identifications PN 46018 Rev 3 15 02 Hydraulic Installation 13 40542 Hose Kit Con d Connect Hoses to Tractor 1 Connect hydraulic hoses to tra
26. ble to rupture the valve m Always wear relatively tight and belted clothing to avoid entanglement in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head m Make sure attachment is properly secured adjusted and in good operating condition m Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS systems in locked up position at all times Whenever 3 point implements are attached to tractor always check full range of operation for mechanical or hydraulic hose interference m Make sure all safety decals are installed Replace if damaged See Safety Decals section for location m Make sure shields and guards are properly installed and in good condition Replace if dam aged OPERATION m Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment m Keep bystanders away from equipment m Do not operate or transport equipment while under the influence of alcohol or drugs m Always comply with all state and local lighting and marking reguirements m Never allow riders Do not lift or carry anybody on the loader or in the bucket or attachments m Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt securely fastened Falling off power
27. ctor hydraulic cou plers as shown in Figure 14 2 Refer to tractor operators manual for operating the tractor hydraulic levers cm2292 Figure 14 Hose Connections to Tractor Hydraulic Couplers Verification of Control Movements 1 Comply with all Safety Rules and start the tractor 2 Check that all hydraulic control lever posi tions operate the loader movements correctly as shown in Figure 15 3 If loader movements do not respond cor rectly shut off tractor relieve pressure and reconnect properly Loader control movements must be correct before proceeding 4 Once all loader functions are correct start the tractor and operate the loader to check for leaks Purge any remaining air from the hydraulic system 5 When hose routings and correct loader oper ations are verified identify each circuit by placing a matching colored band around the male and female guick disconnect coupler set The colored bands will make re installation easier when the loader is removed from the tractor 6 Be sure that adeguate slack is left in the hoses so they can move as the loader moves through its full range of motion 7 Before operating the loader make sure that the Pre Delivery Delivery and Pre Operation Checklists from the Operator section in the Loader Operators Manual have been completed Figure 15 Tractor Hydraulic Control Levers e Control 1 Handle forward Boom down Control 1 Handle back Boom
28. d rearward directions are determined from the operator s position in the tractor seat 1 Shut off engine and set parking brake during installation 2 Remove the tractor front weights and front weight bracket if eguipped Remove tool box on tractors with cab 3 Cabtractors only Remove four bolts Figure 1 for cab tractor mountings IMPORTANT m Clean threaded holes in the tractor chassis thoroughly using a tap of the proper size Paint rust or debris in the threads may not permit cap screws to be installed and tightened correctly Figure 1 Remove 4 bolts on each side 6 Mount Installation PN 46018 Rev 3 15 02 LOADER MOUNT INSTALLATION conta Remove Tractor Connector Tube or Adapter Block Follow this procedure only if using 40547 or 46047 Hose Kits NOTE lt is easier to remove the connector tube or adapter block before installing the right mount 1 Remove tractor hydraulic line connector tube or adapter block if equipped as shown in Figure 2 2 To prevent the line from leaking during installation of the loader mounts be sure to plug the fitting A 3 4 plastic cap taken from an adapter in the hose kit may be used Figure 2 Hydraulic connector Tube Removed Rear line capped with 3 4 plastic cap Spacer Plate 46015 Spacer Plate A 46015 0 LH Rear Mount Crossmember 44491 i o 0 o Loader Mounting RH Side Rail 59628 G
29. e the line using cap screw 13 and nut 12 Figure 20 Hose Retainer Installed S 9 58859 Hose retainer 14 E at eee 10 40546 Line support bracket 11 480261 Clamp 12 6128 1 4 Lock nut 13 300057 1 4 x 3 4 Cap screw 14 307129 M8 x 1 25 x 30mm Cap screw 15 2472 5 16 Lock washer 16 Tractor part S CD5558C Var 13 Figure 19 Hose Retainer amp Line Support Bracket Connect Feedline Hoses 2 Identify the appropriate feedline locations and connect opposite end of each hose to loader feedlines as shown in Figure 21 1 Connect 54 hoses from hose kit to valve work ports A B C and D as shown in Figure 21 A BUCKET CYL BASE END DUMP RED IN l O B BUCKET CYL ROD END PE ROLLBACK BLUE RH q A h C BOOM CYL ROD END el SPAT SES DOWN YELLOW e OUT Q D BOOM CYL BASE END UP GREEN LOADER FEEDLINES Figure 21 56037 Control Valve 8 Loader Feedline Connections PN 46018 Rev 8 15 02 Hydraulic Installation 19 56037 Valve Kit 8 40547 Hose Kit Con d Torgue Hardware 8 Tighten Fittings 1 Torgue all hardware to specifications given below 2 Check to be sure all hydraulic fittings are tight TORGUE SPECIFICATIONS Wrench Bolt Qty Size Required Torque 1 4 x 3 4 1
30. ed service center This Warranty does not cover normal wear or tear or normal maintenance items This Warranty also does not cover repairs made with parts other than those obtainable through WOODS This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise trans fer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS makes no warranty express or implied with respect to engines batteries tires or other parts or accessories not man ufactured by WOODS Warranties for these items if any are provided separately by their respective manufacturers WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discov ered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WAR
31. er 3 for 2 spool 6 for 3 spool 5 16 Lock washer 3 for 2 spool 6 for 3 spool 5 16 NC Hex nut 3 for 2 spool 6 for 3 spool 3 8 NC x1 Cap screw 3 8 NC x 3 4 Carriage bolt 56042 3 8 NC x 1 1 4 Carriage bolt 3 8 NC x 1 1 2 Carriage bolt 3 8 SAE Flat washer 3 8 Lock washer 3 8 NC Hex nut 3 8 NC Flanged lock nut 56042 Control valve ball stud repair part for dual axis controller item 3 Decal Instructional control Decal Auxiliary hydraulic control Plastic tie straps As Required Not Shown PARTS 37 REF PART QTY M oN 0 11 12 13 14 15 16 17 18 19 NS 46046 46044 315038 40549 313032 315058 40543 40546 480261 6128 300057 46049 2472 307129 835 838 20973 88 2 _ A BR a a oa oa a 4 24 M M U U U CO 46047 HOSE KIT TO BE USED WITH CABLE OPERATED CONTROLS DESCRIPTION NOTE Kit contains fittings that are not needed for the M8200 or M9000 tractor 1 2 X 38 Hose without sleeve 3 4 JICF x 3 4 JICF 1 2 x 100 hose without sleeve 3 4 JICF x 3 4 JICF Adapter 1 2 NPTF x 8 4 JICM 90 Elbow 1 2 NPTM x M26 x 1 5M 90 Swivel elbow 3 4 JICM x 3 4 JICF Adapter 1 2 NPTM x 3 4 JICF Hose support Line support bracket Clamp 1 4 NC Lock nut 1 4 NC x 3 4 Hex head cap screw GR5 Adapter plate 5 16 Lock washer SVE ANT ee M8 x 1 25 x 30mm Hex head cap screw g PS PA 7 GR8 8 US 3 8 NC Hex nut Sy Q aS
32. estions regarding warranty service and locations may be obtained by contacting WOODS GANNON Fos Equipment ALLOWAY ompan 2606 ii 4 R 2 South GILL inois Route 2 Sout Post Office Box 1000 GANNONBMP Oregon Illinois 61061 WAIN ROY 815 732 2141 tel Ww frre CF 815 732 7580 fax li WEI ALITEC 000000000000000000000000000000000000000000000000 F 3079 Effective 3 2 2000 Revised 3 1 01 C0000000000000000000000000000000000000000000000000000000000000000000 MANUAL PART NUMBER 46018 Woods Eguipment Company 2606 Illinois Route 2 South Post Office Box 1000 yaa Oregon Illinois 61061 MIS 815 732 2141 tel 1999 Woods Equipment Company All rights reserved 815 732 7580 fax
33. fol lows refer to Figure 29 3 Loosen the adjuster jam nut g and the retainer cap screws h slightly so that adjuster e can be turned by hand 4 Rotate the adjust to move the control lever to cen ter position 5 If the lever cannot be adjusted for correct opera tion remove the adjuster e and disconnect the cable adapter a from the valve 6 Loosen the adapter jam nut d and turn the cable adapter until movement is correct lengthen cable by turning 2 or 3 times 7 Reconnect the cable adapter a and repeat cable adjustment procedure Steps 1 4 8 When adjustment is complete tighten jam nut g and retainer cap screws h securely to hold cable housing in place but do not overtighten 9 Torque cap screws to 10 Ibs ft 10 Use a plastic tie strap to secure the cables to the loader mount PN 46018 Rev 3 15 02 Hydraulic Installation 25 56038 Valve Kit 8 46047 Hose Kit Con d IMPORTANT 1 If hydraulic lines are not connected as shown in he mounting kit manual or the tractor manual the sontrol valve my be damaged A blocked outlet return or improper hose connection will cause ressurized oil to enter the return circuit and dam ige the valve or the tractor hydraulic system E Use care when identifying valve ports Cable perated loader valve is mounted in the inverted xosition stems down as shown in Figure 33 E If tractor hydraulic system pressure is greater han 2650 psi ma
34. he loader to check for leaks Purge any remaining air from the hydraulic system 7 When hose routings and correct loader opera 8 Be sure that adequate slack is left in the hoses so tions are verified identify each circuit by placing a matching colored band around the male and female quick disconnect coupler set The colored bands will make re installation easier when the loader is removed from the tractor they can move as the loader moves through its full range of motion 9 Before operating the loader make sure that the Pre Delivery Delivery and Pre Operation Checklists from the Operator section in the Loader Operator s Manual have been completed 20 Hydraulic Installation PN 46018 Rev 3 15 02 56038 Cable Control Kit 8 46047 Hose Kit For cab tractors only Install Control Valve 2 Spool 56038 or 3 Spool 56042 1 Install valve assembly to valve guard using three 3 8 x 1 1 2 carriage bolts 1 3 8 lock washers 2 and hex nuts 3 2 Install valve guard assembly to right loader mount using three 3 8 x 1 1 2 carriage bolts 1 3 8 lock washers 2 and hex nuts 3 3 For 3 spool valve only Use two 3 8 x 3 4 car riage bolts 4 and lock nuts 5 to hold valve guard to mounting shoe NOTE Carriage bolts must be installed so that heads are inside loader mount frame 301104 3 8 NC x 1 1 2 Carriage bolt 838 3 8 Lock washer 505517 6 7 835 3 8 Hex nut 24597 3 8 N
35. in the manual parts list Always use the proper tool for tightening hardware SAE for SAE hardware and Metric for metric hardware Make sure fastener threads are clean and you start thread engagement properly All torque values are given to specifications used on hardware defined by SAE J1701 8 J1701M JUL96 Y SAESERIES SAE Bolt Head Il A TORGUE Identification CHART SAE Grade 2 SAE Grade 5 SAE Grade 8 No Dashes 3 Radial Dashes 6 Radial Dashes A MARKING ON HEAD Diameter Wrench SAE 2 SAES SAES Inches Size Lbs Ft N m Lbs Ft N m Lbs Ft N m 1 4 7116 6 8 10 13 14 18 5116 1 2 12 17 19 26 27 37 3 8 9 16 23 31 35 47 49 67 7 16 5 8 36 48 55 75 78 106 1 2 3 4 55 75 85 115 120 163 9 16 13 16 78 106 121 164 171 232 5 8 15 16 110 149 170 230 240 325 3 4 1 1 8 192 261 297 403 420 569 7 8 1 5 16 306 416 474 642 669 907 1 1 1 2 467 634 722 979 1020 1383 Y METRICSERIES Metric Bolt Head ami TORQUE ea Identification lt CHART Grade 8 8 Grade 10 9 COARSE THREAD FINE THREAD a MARKING ON HEAD MARKING ON HEAD a En na Metric 8 8 Metric 10 9 Metric 8 8 Metric 10 9 Bo e Millimeters Size N m Lbs Ft N m Lbs Ft N m Lbs Ft N m Lbs Ft Millimeters 6x1 0 10 mm 8 6 11 8 8 6 11 8 6x1 0 8x1 25 13 mm 20 15 27 20 21 16 29 22 8x1 0 10x1 5 16 mm 39 29 54 40 4
36. ion Shut off tractor set parking brake and remove key Operate valve levers to release any hydraulic pressure If loader obstructs tractor maintenance loader must be removed from tractor m Refer to loader manual and follow all mainte nance safety rules and instructions m Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo nents in any way m Your dealer can supply original equipment hydraulic accessories and repair parts Substitute parts may not meet original eguipment specifica tions and may be dangerous m Always wear relatively tight and belted clothing to avoid entanglement in moving parts Wear sturdy rough soled work shoes and protective eguipment for eyes hair hands hearing and head m Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing eguipment m Make sure attachment is properly secured adjusted and in good operating condition Loader Mounting Kit 9 11 00 SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED m Keep all persons away from operator control area while performing adjustments service or maintenance m Tighten all bolts nuts and screws to torque chart specifications Check that all cotter pins are installed securely to ensure eguipment is in a safe condition before putting unit into service m Make sure all safety decals are installed Replace if damaged See Safety Decals
37. ke sure the valve used is quipped with a relief valve 7 5 6 ie 7 5 6 IN Figure 30 46047 Hose Kit Install OUT Line 1 Connect 90 degree end of 100 hose 3 to adapter es n in valve OUT port Refer to Figure 30 n u A eae Gm PORT 2 Route hose under fuel tank then over right rear axle to tractor Return port above the upper right of the PTO shield and connect Use straight adapter 1 and 90 degree elbow 2 as shown in Figure 31 1 315058 1 2 NPTM x 3 4 JICF Adapter 2 313032 3 4 JICM x 3 4 JICF 90 Elbow 3 46044 100 Hose i CM2737 Figure 31 Tractor Return OUT Port 26 Hydraulic Installation PN 46018 Rev 3 15 02 56038 Valve Kit 8 46047 Hose Kit Con d Install IN amp PBY Lines 1 If not done during installation of right rear loader mount remove the tractor hydraulic line connector tube or adapter block if equipped as shown in Figure 2 Page 7 NOTE If 90 degree elbow includes a nut and a sleeve discard them 2 Remove plastic cap from tractor hydraulic line 3 Refer to Figure 30 Route hose 3 from valve IN port outside the loader mount to elbow 1 installed to the engine end of the hydraulic line as shown in Fig ure 32 4 Refer to Figure 30 Route the hose 3 from valve PBY port outside the loader mount to elbow 1 installed in the transmission end of the hydraulic line as shown in Figure 32 1 40549 1 2 NPTM x M26 x 1 5M 90 Elbow 2 315038 1 2
38. lever and equipment movements are correct TRAINING E Safety instructions are important Read all attachment and power unit manuals follow all safety rules and safety decal information Replace ment manuals are available from dealer or in the United States and Canada call 1 800 319 6637 Failure to follow instructions or safety rules can result in serious injury or death m If you do not understand any part of this manual and need assistance see your dealer Loader Mounting Kit 9 11 00 Know your controls and how to stop engine and attachment guickly in an emergency E Keep hands and body away from pressurized lines Use paper or cardboard not hands or other body parts to check for leaks Wear safety goggles Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death m Make sure that all operating and service person nel know that if hydraulic fluid penetrates skin it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan grene serious injury or death will result CON TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES DO NOT DELAY m Never allow children or untrained persons to operate eguipment PREPARATION m Check that all hardware is properly installed Always tighten to torgue chart specifications unless instructed otherwise in this manual m Air in hydraulic systems can cause erratic oper ation and allows loads
39. loader mount 4 Attach the valve mount to the valve plate so that the control valve will be in the correct position for operation Secure with three 1 2 NC x 1 1 2 carriage f 36 bolts 35 flat washers 36 lock washers 37 and 37 nuts 39 as shown 39 5 Control valve must be positioned so that move x ment of tractor controls is not restricted Maintain at least 6 spacing between control valve kit and any tractor control brake pedals accelerator hand throt tle or hydraulic levers Check for clearances in the operating position CD5733 Figure 17 2 Spool Control Valve Kit Assembly 6 Torgue all hardware to specifications given below 8 46340 Valve mounting plate 9 56254 Bent handle 17 56095 3 8 x 54 Hose 30 20973 3 8 NC x 1 1 4 Carriage bolt 32 565 3 8 Flat washer 33 838 3 8 Lock washer TORQUE SPECIFICATIONS 34 835 3 8 NC Hex nut Wrench 35 12735 1 2 NC x 1 3 4 Carriage bolt Bolt Size Required Torque 36 3598 1 2 Flat washer 3 8 NC x 1 1 4 9 16 35 Ibs ft 47 N m a a panes washer 1 2 NC x 1 1 2 3 4 85 lbs ft 115 N m 39 4034 VO Hosen 5 8 NC x 1 1 2 15 16 170 lbs ft 230 N m 40 5607 5 8 NC x 1 1 2 Carriage bolt 41 3632 5 8 Flat washer 42 1286 5 8 Lock washer 43 230 5 8 Hex nut 16 Hydraulic Installation PN 46018 Rev 3 15 02 56037 Valve Kit 8 40547 Hose Kit Con d Assemble 40547 Hose Kit IMPORTANT m If hydraulic lines are not connected as
40. ly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to 1 lost profits business revenues or goodwill 11 loss of crops 111 loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor service person salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained by contacting WOODS GANNON Woods Equipment ALLOWAY Company GILL 2606 Illinois Route 2 South GANNONBMP Post Office Box 1000 OS r 61061 WAIN ROY CF 815 732 2141 tel OPA 815 732 7580 fa WOCSs ALITEC 000000000000000000000000000000000000000000000000 F 8494 3 1 2000 Rev 1 1 2002 IOGO900990000000000000000000000000000000000000000000000000000000000 700000000000000000000000000000000000000000000000000000000000000000000 GOO LOOO
41. nd 1 Attach controller stand to controller mount bracket using four 3 8 x 1 1 4 carriage bolts 3 8 flat washers lock washers and nuts 2 Attach controller to controller stand using three 5 16 x 4 1 2 cap screws 5 16 lock washers and nuts NOTE Be sure the handle is positioned with the float position forward see Figure 35 3 Adjust the controller stand maintaining at least 4 spacing between the control ever and any restriction hand throttle door fender or hydraulic levers 4 Position the controller stand so that the loader control movements will not be restricted 5 Apply controller operational decals to a clean sur face that is visible to the operator See Figure 28 for completed installation NOTE If using a 3 spool valve attach the auxiliary controller to the outside of the controller stand using 5 16 x 6 cap screws 5 16 lock washers and 5 16 nuts Controller Stand Figure 28 Controller Stand Installed 2 2 spool valve 3 3 spool valve 1 20973 3 8 x 1 1 4 Carriage bolt 2 300110 5 16 x 4 1 2 Cap screw 3 301001 5 16 x 6 Cap screw Controller Mount Bracket TORQUE SPECIFICATIONS Wrench Bolt Size Required Torque 5 16 1 2 19 Ibs ft 26 N m 3 8 9 16 35 Ibs ft 47 N m Figure 27 Controller Stand Assembly 24 Hydraulic Installation PN 46018 Rev 3 18 02 56038 Valve Kit 8 46047 Hose Kit Con d Attach Control Cables to Valve Thread j
42. ol 28 56268 2 1 4 NC x 5 8 Button head cap screw 8 46340 1 Valve mounting plate 30 20973 1 3 8 x 1 1 4 Carriage bolt 9 56254 1 Bent handle 0 5 OD x 11 31 31 12169 3 3 8 NC x 1 1 4 Hex head cap screw 10 45003 1 Knob 1 88 diameter x 1 2 NC 32 565 1 3 8 Flat washer 11 45002 1 Valve control decal 33 838 4 3 8 Lock washer ZP 12 316016 3 Adapter 3 4 JICM x 7 8 ORBM 34 835 4 3 8NC Plated hex nut 15 45001 4 45 Elbow 3 8 NPTM x 3 4 ORBM 35 12735 3 1 2 NC x 1 3 4 Carriage bolt HT 16 316007 4 Quick attach coupler 36 3598 3 1 2 SAE Flat washer 17 56095 4 3 8 x 54 Hose 3 8 NPTM x 3 4 JICM 37 855 3 1 2 Lock washer ZP 18 1082312 2 Plug 7 8 x 14 For open center 38 13859 2 1 2 NC Jam nut systems only one replaces Item 12 in 39 1093 3 1 2 NC Plated hex nut PBY port one replaces Item 20 shut off plug 40 5607 2 5 8 NC x 1 1 2 Carriage bolt 19 56252 1 Relief valve assembly 41 3632 2 5 8 SAE Standard flat washer 20 X102202 1 MRV Shut off plug 42 1286 2 5 8 Lock washer ZP 21 395061 2 Spiral band red 43 230 2 5 8 Plated hex nut Rev 3 15 02 PN 46018 Rev 11 10 00 PA R TS 3 5 CABLE CONTROL VALVE PARTS 56038 2 Spool Valve 56042 3 Spool Valve 36 PARTS A 56 CO ang 00 n D a es s 1 D0 DD PN 46018 Rev 11 10 00 REF PART QTY N O A WD N 17 18 19 56214 56215 488010 488011 46045 56250 or 56270 56252 56210 56209 2 46048 316007 8472 315039 315043 1009 315057 316016 1082312
43. ona Female gt ann tite Power Beyond Ascari Gauge Plena Pounds per Square Inch GR 5 SIE etarra tt Grade 5 etc POS Re Power Take Off ll cesdacresseressareteageengiast Hex Head Cap Screw A ulita er ne Quick Disconnect FT si sente set vvn fie st Hate lono uto Heat Treated A hrs hon hrivna tl Right Hand JU sus Joint Industry Council 37 Degree Flare ROPS same Roll Over Protective Structure R y P E dc us Left Hand maa diia Revolutions Per Minute TT Left A PR A aes ee Right O Meter ej o Society of Automotive Engineers A senc ser enr E Eaa Ea Millimeter UNC isaac bs Unified Coarse Mind dl Male UNE s niu s r dde Unified Fine MIP r Mega Pascal UNS 322 anus kal pla iol saka Unified Special O cree eeepc aus Newton Bolt Torque amp Size Charts Rev 9 5 00 APPENDIX 41 E WARRANTY Replacement Parts For All Models Except Mow n Machines WEC Company d b a Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship for a period of ninety 90 days from the date of delivery of the product to the original purchaser with the exception of V belts which will be free of defect in material and work manship for a period of 12 months Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not cover normal wear or tear
44. or normal maintenance items This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WAR RANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirect
45. removal of the loader mounting pin Figure 34 Hose Installation to Control Valve 28 Hydraulic Installation PN 46018 Rev 3 15 02 56038 Valve Kit 8 46047 Hose Kit Con d Verification of Control Movements 1 Refer to the Woods Loader Operator s Manual to complete the loader installation At least 6 spacing should be maintained between valve bracket or hoses and any tractor control brake pedals accelera tor hand throttle or hydraulic levers 2 Comply with all Safety Rules and start the tractor 3 Check that all hydraulic control lever positions operate the loader movements correctly as shown in Figure 35 NOTE When the optional auxiliary hydraulic control is used for operating an attachment such as a grap ple pushing the control lever forward should close the attachment and pulling the lever rearward should open the attachment See Figure 36 4 If loader movements do not respond correctly shut off tractor relieve pressure and reconnect prop erly Loader control movements must be correct before proceeding 5 Once all hoses are connected correctly start the tractor and operate the loader to check for leaks Purge any remaining air from the hydraulic system 6 When hose routings and correct loader opera tions are verified identify each circuit by placing a matching colored band around the male and female guick disconnect coupler set The colored bands will make re installation easier when
46. rill Guard 1000545 Front Support 8 LH Side Rail nstructi 1002896 a 59631 DE a lom a eca 56059 Figure 3 111868 Loader Mounting Kit oe oor Mount Installation 7 LOADER MOUNT INSTALLATION conta Install Crossmember NOTE Leave all cap screws loose until loader CROSSMEMBER mounts are completely installed i 7 a 1 Install 46000 crossmember to the underside of the tractor clutch housing using cap screws and hardened flat washers as shown in Figure 4 307502 M18 x 1 5 x 85mm Cap screw 57798 3 4 Hardened flat washer 67376 M12 x 1 25 x 80mm Cap screw 57816 1 2 Hardened flat washer PQS Install Rear Loader Mounts 1 Install 44490 right rear mount and 44491 left rear mount to tractor chassis and crossmember NOTE Non cab tractors will need 46015 spacer plate installed between the rear mounts and the trac tor 2 Use cap screws 1 and hardened flat washers 2 at tractor clutch housing as shown in Figure 5 3 Use cap screws 3 and hardened flat washers 4 to attach mount to crossmember 46019 M18 x 1 5 x 70mm Cap screw 57798 3 4 Hardened flat washer 12274 5 8 x 2 1 4 Cap screw 57817 5 8 Hardened flat washer hidden 230 5 8 Hex nut hidden DO PROD CROSSMEMBER CM2731 Figure 5 Left Rear Mount Installed 8 Mount Installation PN 46018 Rev 3 15 02 LOADER MOUNT INSTALLATION conta Install Front Mount Bracket 1 Install front mount bracket 3
47. s 2 to PBY and IN hoses Tighten VALVE IN PORT PBY PORT finger tight ENGINE END TRANSMISSION END 4 Route IN hose inside the right loader mount Install elbow onto end of tractor hydraulic line as shown in Figure 18 Figure 18 Hose Hanger Bracket Installed 5 Route PBY hose inside right loader mount 2 315038 1 2 NPTF x 3 4 JICM Adapter Remove plastic cap and install onto transmission end 4 40549 1 2 NPTM x M26 x 1 5M 90 Elbow of tractor hydraulic line as shown in Figure 18 7 360130 54 Hose 6 Point elbows up and slightly out to clear the 11 480261 Clamp hydraulic Return line as shown 12 6128 1 4 NC Lock nut 7 Tighten elbows to tractor line and tighten hoses to 13 300057 1 4 NC x 3 4 Cap screw adapters 18 Hydraulic Installation PN 46018 Rev 3 15 02 56037 Valve Kit 8 40547 Hose Kit Con d Install Hose Retainer amp Line Support Bracket 1 Remove the cap screws that hold the tractor fender to the operator platform and install the hose retainer 2 Position the hose retainer to keep the hoses from touching the tractor tire as shown in Figure 20 To attach the hose retainer use new cap screw 14 lock washer 15 and flat washer tractor part as shown in Figure 19 and Figure 20 3 Refer to Figure 18 Install the line support bracket as shown by removing nuts from right side of cross member then re installing Refer to Figure 19 CM2079 4 Attach the line clamp 11 and secur
48. sharply kinked frayed pinched or come into contact with any moving parts Operate moveable components through full Operational range to check clearances Replace any damaged hoses immediately m Protective hose sleeves must cover all hydrau lic hoses and be secured onto metal hose fittings Replace hoses or sleeves if damaged or if protec tive sleeve cannot be properly positioned or secured IMPORTANT m Hydraulic valves must be connected to the tractor hydraulic system as shown in this loader mounting kit manual m If hydraulic lines are not connected as shown in the mounting kit manual the loader control valve may be damaged A blocked outlet Return or improper hose connection will cause pressurized oil to enter the return circuit and damage the valve COMPLETION OF THIS INSTALLATION REQUIRES CONNECTION TO THE LOADER ASSEMBLED ACCORDING TO INSTRUCTIONS IN MANUAL 56060 SHUT OFF ENGINE AND LOCK PARKING BRAKE BEFORE INSTALLING HOSE KITS CHECK ALL PARTS IN HOSE KIT AGAINST PACKING LIST THE FOLLOWING INSTRUCTIONS ARE FOR OPERATING THE LOADER USING THE TRACTOR HYDRAULIC REMOTE CONTROL LEVERS 40542 Hose Kit For use with tractor remotes Page 12 56037 Control Valve Kit amp 40547 Hose Kit For use with loader joystick Page 15 56038 Cable Control Valve Kit 8 46047 Hose Kit For use on cab tractors with cable operated control valve Page 21 PN 46
49. shown in the mount installation manual or tractor manual the loader control valve may be damaged A blocked outlet return orimproper hose connection will cause pressurized oil to enter the return circuit and damage the valve or the trac tor hydraulic system 1 Connect 90 degree end of 80 hose 8 to OUT port adapter and tighten 2 Connect two 54 hoses 7 to PBY and IN port adapaters 3 Route 80 hose between tractor fuel tank and operator platform to tractor Return port and connect using 90 elbow 5 and adapter 3 2 315038 1 2 NPTF x 3 4 JICM Adapter 3 315058 1 2 NPTM x 3 4 JICF Adapter 4 40549 1 2 NPTM x M26 x 1 5M 90 Elbow 5 313032 3 4 JICM x 3 4 JICF 90 Elbow 7 360130 54 Hose 8 57911 80 Hose CD5558C oF gt a 4 2 4 IN 3 OU POWER BEYOND Figure 17 40547 Hose Kit Assembly PN 46018 Rev 3 15 02 Hydraulic Installation 17 56037 Valve Kit 8 40547 Hose Kit Con d Install Fittings to Tractor Hydraulic Line Refer to Figure 17 and Figure 18 1 If not done during installation of right rear loader mount remove the tractor hydraulic line connector p 4 tube or adapter block if equipped as shown in Figure de A j SUPPORT 2 1 BRACKET NOTE If 90 degree elbow 4 includes a nut and sleeve discard them 2 Connect adapters 2 to each 90 degree elbow 4 and tighten NOTE Use sealant on pipe threads TO LOADER FROM LOADER VALVE 3 Attach adapter
50. unit can result in death from being run over or crushed Keep foldable ROPS systems in locked up position at all times m Always sit in power unit seat when operating controls or starting engine Securely fasten seat belt place transmission in neutral engage brake and ensure all other controls are disengaged before starting power unit engine 2 SAFETY m Before dismounting power unit or performing any service or maintenance follow these steps disengage power to eguipment lower the 3 point hitch and all raised components to the ground operate valve levers to release any hydraulic pres sure set parking brake stop engine remove key and unfasten seat belt m Never work under a raised loader Always lower loader to the ground with bucket or loader attach ment in full roll back position Shut off tractor set parking brake and remove key Operate valve levers to release any hydraulic pressure If loader obstructs tractor maintenance loader must be removed from tractor MAINTENANCE m Before dismounting power unit or performing any service or maintenance follow these steps disengage power to equipment lower the 3 point hitch and all raised components to the ground operate valve levers to release any hydraulic pres sure set parking brake stop engine remove key and unfasten seat belt m Never work under a raised loader Always lower loader to the ground with bucket or loader attach ment in full roll back posit
51. uprights To Mount Loader Remove mount pins from uprights Drive tractor into loader slowly Shut off tractor Connect hydraulics Dump bucket to lower upright into mounts Continue dumping bucket until uprights settle into mounts pins can be installed and stands can be removed Set brake and shut off tractor Install mount pins and clips Remove stands and pin into crosstube 56059 A 9 PN 56059 HIGH PRESSURE HYDRAULIC OIL LEAKS CAN PENETRATE SKIN RESULTING IN SERIOUS INJURY GANGRENE OR DEATH m Check for leaks with cardboard never use hand m Before loosening fittings lower load release pressure and K gt be sure oil is cool 19924 B Consult physician immediately if skin penetration occurs 8 PN 45002 WHEN EQUIPPED A WARNING LOADER ATTACHMENT CAN FALL OFF IF NOT PROPERLY ATTACHED Read operator s manuals for instructions Position and align loader to attachment Rotate coupler handles to full locked position Lockpins must fully extend and engage into attachment retaining slots Attachment mechanism must be functional and in good repair Only use loader manufacturer approved attachments For information on approved attachments call 1 800 319 6637 Failure to follow these instructions can result in serious injury or death 560558 7 PN 56055 10 PN 56889 WHEN EQUIPPED 8 PN 260274 WHEN EQUIPPED 11 PN 45024 rip LOADER ATTACHMENT CAN FALL OFF IF NOT PROPERLY ATTACH

Woods Equipment M8200 User's Manual

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