Woods Equipment 1009 User's Manual
Contents
1. 0000000000000000000000000000000000000000000000000000000000000000 C 000000000000000000000000000000000000000000000000 WARRANTY Replacement Parts For Models Except Mow n Machines WEC Company d b a Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship for a period of ninety 90 days from the date of delivery of the product to the original purchaser with the exception of V belts which will be free of defect in material and workmanship for a period of 12 months Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not cover normal wear or tear or normal maintenance items This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discov2. Pump mounting bracket 1 2 NC Hex locknut Tractor drawbar bracket 1 2 NC x 1 1 2 Hex head cap screw Tractor PTO shaft 1 2 3 4 5 6 E Figure 15 Pump amp Bracket Installed 0094 11 15 2002 Installation 11 SUB FRAME amp BACKHOE INSTALLATION TO TRACTOR Mount Sub Frame amp Backhoe to Tractor DANGER B This mounting kit is designed to provide secure mounting and adequate operator clear ance when properly installed Check clearance dimensions shown in figure 1 to be sure you have installed mounting kit correctly Follow all mount ing instructions in this manual Do not operate backhoe unless there is adequate clearance Fail ure to check and comply with these instructions may result in serious injury or death B The only time the backhoe may be operated from a position other than the operator seat is during backhoe attachment and removal Opera tor must Read Mounting Kit Manual instructions on attaching and removing backhoe and use extreme care Always stand between rear tire and back hoe stabilizer arms or along side of tractor to avoid being trapped should the boom swing control be accidentally activated WARNING B Remove seat and upper support assembly before installing or removing backhoe from trac tor Failure to comply may result in equipment failure and or personal injury Hydraulic System Check List Complete check list prior to backhoe operation C
3. 16MM 18MM ABBREVIATIONS Agriculture M c National Coarse ATE Automatic Transmission Fluid Vp National Fine BSPP British Standard Pipe Parallel NPSM National Pipe Straight Mechanical BSPTM British Standard Pipe Tapered Male NPT National Pipe Tapered ON RE Constant Velocity SWF National Pipe Tapered Swivel Female GOW inne Counter Clockwise ORB Mes ipee O Ring Boss Male OW Clockwise Pe diii Pitch mwao PBY m Power Beyond co m Gauge Pounds per Square Inch GR 5 elo cosh meta Grade 5 etc lle E Power Take Off Le Le CS Hex Head Cap Screw QD ze Quick Disconnect AT iis Heat Treated Rip Right Hand JC Joint Industry Council 37 Degree Flare ROPS uode Roll Over Protective Structure LFA HE Left Hand RPM sites Revolutions Per Minute Left t Right Meter SAE mieu Society of Automotive Engineers n mE Millimeter lose Unified Coarse cc ets Male UNE ne teint Unified Fine en X X Mega Pascal UNG Unified Special M Newton Bolt Torque amp Size Charts Rev 8 14 2002 Appendix 17 2 SS
4. call 1 800 319 6637 Failure to follow instructions or safety rules can result in serious injury or death E Keep all persons away from operator control area while performing adjustments service or maintenance B Before working on backhoe extend boom and dipperstick and place bucket on ground Make sure that all system pressure has been relieved by oper ating controls before performing maintenance or service or before disconnecting any hydraulic lines B A minimum 25 of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position Without this weight tractor could tip over causing per sonal injury or death The weight may be attained with a loader front wheel weights ballast in tires or front tractor weights Weigh the tractor and equipment Do not estimate Make sure all hydraulic hoses fittings and valves are in good condition and not leaking before starting power unit or using equipment Check and route hoses carefully to prevent dam age Hoses must not be twisted bent sharply kinked frayed pinched or come into contact with any moving parts Operate moveable components through full operational range to check clear ances Replace any damaged hoses immediately 4 Installation 0094 11 15 2002 SUB FRAME INSTALLATION contd j 10 0 MIN TO ANY POINT WITHIN THE 40 RADIUS CAUTION B Always wear relatively tight and b
5. hanger Secure using three cap screws 23 flat washers 19 and hex nuts 24 For Tractors without Loader Figure 3 4 Install mounting plates 3 to sides of tractor housing using six cap screws 20 three per side and flat washer 19 Install front hanger 2 between mounting plates and secure to bottom of tractor two using cap screws 18 and flat washers 17 Secure front hanger to right mounting plate using three cap screws 22 flat washers 19 and hex nuts 24 Insert spacer 9 between left mounting plate and front hanger Secure using three cap screws 23 flat washers 19 and hex nuts 24 Figure 2 Front Hanger Assembly Installed with Loader Mount 2 1000556 Front hanger 3 1000562 Mounting plate 9 1004627 Spacer 17 57816 1 2 Hardened flat washer 18 65505 M12 x 1 25P x 30mm Cap screw 19 46070 9 16 Hardened flat washer thick 20 64084 M14 x 1 5P x 30mm Cap screw 22 23138 M14 x 1 5P x 45mm Cap screw 23 307359 M14 x 1 5P x 70mm Cap screw 24 43104 M14 x 1 5P Hex nut CD6160 1 Figure 3 Front Mount Installation without Loader Mount 6 Installation 0094 11 15 2002 SUB FRAME INSTALLATION contd Install Rear Hanger Bracket Drawbar frame A 1 Install rear hanger bracket 4 under tractor PTO Drive housing 4 9 between the drawbar frame A and the mid PTO 1 46070 9 16 Flat washer hardened 2 iti i h 2 Position rear hanger bracket wit
6. 474 642 669 907 1 1 1 2 467 634 722 979 1020 1383 Y METRICSERIES Metric Bolt Head EL TITO amp TORQUE WA Identification lt CHART Grade 8 8 Grade 10 9 COARSE THREAD FINE THREAD MARKING ON HEAD MARKING ON HEAD 4 Puce Metric 8 8 Metric 10 9 Metric 8 8 Metric 10 9 directum Millimeters Size N m Ibs ft N m Ibs ft N m Ibs ft N m Ibs ft Millimeters 6x1 0 10 mm 8 6 11 8 8 6 11 8 6x1 0 8 x 1 25 13 mm 20 15 27 20 21 16 29 22 8 x 1 0 10 x 1 5 16 mm 39 29 54 40 41 30 57 42 10 x 1 25 12x 1 75 18 mm 68 50 94 70 75 55 103 76 12x 1 25 14 x 2 0 21 mm 109 80 151 111 118 87 163 120 14 x 1 5 16 x 2 0 24 mm 169 125 234 173 181 133 250 184 16 x 1 5 18 x 2 5 27 mm 234 172 323 239 263 194 363 268 18 x 1 5 20 x 2 5 30 mm 330 244 457 337 367 270 507 374 20 x 1 5 22 x 2 5 34 mm 451 332 623 460 495 365 684 505 22x 1 5 24 x 3 0 36 mm 571 421 790 583 623 459 861 635 24 x 2 0 30 x 3 0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2 0 Typical Washer Installations Flat Washer Bd S 7 Washer SAC Nut 2 00 NS 005 8 9 00 1 6 A Bolt Torque amp Size Charts Rev 8 14 2002 BOLT SIZE CHART NOTE Chart shows bolt thread sizes and corresponding head wrench sizes for standard SAE and metric bolts SAE Bolt Thread Sizes 5 16 3 8 1 2 00000 100 125 Er 000000 Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM
7. OODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to i lost profits business revenues or goodwill ii loss of crops ii
8. WOODS 1004624 SUB FRAME MOUNTING KIT Woods Backhoe Model BH6500 7500 mounting to Kubota Tractor Model MX5000 2WD amp FWA equipped with or without Woods Loaders 1009 1012 1016 Kubota Loaders LA852 1 LB702 WOCDS 0094 11 15 2002 TO THE DEALER Assembly and proper installation of this product is the responsibility of the WOODS dealer Read manual instructions and safety rules Make sure all items on the Dealer s Pre Delivery and Delivery Check Lists in the Operator s Manual are completed before releasing equipment to the owner The dealer must complete the Warranty Registration included in this manual Both dealer and customer must sign the registration which certifies that all Dealer Check List items have been completed The dealer is to return the prepaid postage portion to WOODS give one copy to the customer and retain one copy Note Warranty credit is subject to this form being completed and returned TO THE OWNER Read this manual before operating your WOODS equipment The information presented will prepare you to do a better and safer job Keep this manual handy for ready reference Require all operators to read this manual carefully and become acquainted with all the adjustment and operating procedures before attempting to operate Replacement manuals can be obtained from your dealer or in the United States and Canada by calling 1 800 319 6637 The equipment you hav
9. agent representative dealer distributor service person salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained by contacting ALITEC ALLOWAY Woods Equipment Company 2606 South Illinois Route 2 CENTRAL FABRICATORS Post Office Box 1000 GANNON Oregon Illinois 61061 GILL 815 732 2141 tel PER Pa WAIN ROY 815 732 7580 fax Wacun WOODS F 8494 Rev 11 6 2002 200000000000000000000000000000000000000000000000000000000000000000000 BS WARRANTY Models Except Mow n Machines Please Enter Information Below and Save For Future Reference Date Purchased From Dealer Model Number Serial Number WEC Company d b a Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship Except as otherwise set forth below the duration of this Warranty shall be for TWELVE 12 MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER The warranty period for certain gearboxes are listed below E es Model No Part Warranted Duration 1160 1190 1260 2120 2162 3180 3240 BB600 Gearbox 5 years from the date of delivery to the BB720 BB840 BB6000 BB7200 BB8400 BW180 components original
10. e purchased has been carefully engineered and manufactured to provide dependable and satisfactory use Like all mechanical products it will require cleaning and upkeep Lubricate the unit as specified Observe all safety information in this manual and safety decals on the equipment For service your authorized WOODS dealer has trained mechanics genuine WOODS service parts and the necessary tools and equipment to handle all your needs Use only genuine WOODS service parts Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation Record the model number and serial number of your equipment in the spaces provided Model Date of Purchase Serial Number see Safety Decal section for location Provide this information to your dealer to obtain correct repair parts Throughout this manual the term IMPORTANT is used to indicate that failure to observe can cause damage to equipment The terms CAUTION WARNING and DANGER are used in conjunction with the Safety Alert Symbol a triangle with an exclamation mark to indicate the degree of hazard for items of personal safety This Safety Alert Symbol indicates a hazard and means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Indicates an imminently hazardous situation that if not avoided will A DANGER result in death or serious injury Indicates a potentially hazardous situation that if not avoided A WARNING could result in death or s
11. elted cloth ing to avoid entanglement in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appro priate SUB FRAME Figure 1 Sub Frame Clearance Tractor Preparation NOTE For installing this sub frame reference to right left forward and rearward directions are deter mined from the operator s position in the tractor seat NOTE Leave all hardware loose until sub frame weldment has been fit up 1 Refer to the WOODS 6500 7500 Backhoe Operator s Manual for backhoe assembly instruc tions 2 Remove the tractor top link 3 point lift lower arms and anti sway links 3 Remove lower arm pivot pins Keep the hardware for attaching rear hangers For Tractors with Kubota LA852 1 and LB702 or Woods 1009 1012 1016 Loaders 4 Remove loader crossbar assembly from between right and left loader mounts 0094 11 15 2002 ns ta Li on 5 SUB FRAME INSTALLATION cont d Install Front Mount For Tractors with Kubota LA852 and LB702 or Woods 1009 1012 1016 Loaders Figure 2 1 Install front hanger 2 to bottom of tractor between right and left loader mounts using two cap screws 18 and flat washers 17 Secure front hanger to right side of loader mount using three cap screws 22 flat washers 19 and hex nuts 24 Insert spacer 9 between left loader mount and front
12. ered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to 1 lost profits business revenues or goodwill ii loss of crops iii loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No
13. erious injury and includes hazards that are exposed when guards are removed Indicates a potentially hazardous situation that if not avoided may A CAUTION result in minor or moderate injury IMPORTANT Indicates that failure to observe can cause damage to equipment NOTE Indicates helpful information ALITEC ALLOWAY BMP CENTRAL FABRICATORS GANNON GILL PR e WAIN ROY W wht D WOODS li In troduction Rev 11 6 2002 TABLE OF CONTENTS INTRODUCTION RE CERE eC e p DS ii SAFETY RULES iod asusta ie dh 2 INSTALLATION INSTRUCTIONS 4 HYDRAULIC INSTALLATION 11 PARTS dee Meas ans iue ee dre Etc ae Ur du fes 15 BOLT TORQUE GHART rete te eec d 16 BOLT SIZE CHART amp ABBREVIATIONS 17 REPLACEMENT PARTS 22 PRODUCT INSIDE BACK COVER 0094 11 15 2002 Table of Contents 1 SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 4 Safety is a primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by an operator s single careless act In addition to the design and configuration of equipment hazard control and accident preven ti
14. esult in equipment failure and or personal injury 1 On a hard level surface center the backhoe boom Remove the seat assembly Remove retaining pins from front sub frame bracket and clevis pins from rear hanger bracket OR from sub frame hooks 4 Start the tractor Engage PTO pump at slow idle speed Curl the bucket all the way towards the operator Remove transport lock Extend boom and dipperstick so that dipperstick is vertical 7 Rest bucket on the ground and lower stabilizers to take backhoe weight off tractor Extend boom and stabilizers to release sub frame 8 Keeping the bucket and stabilizers in contact with the ground raise the rear of the backhoe to pivot the front of the sub frame down NOTE For removal the front of the sub frame must be low enough to clear the lowest point of the tractor Maintain clearance throughout this procedure 9 Move the tractor far enough to release the sub frame from the brackets OR from the 3 point lift pins 10 Place 6 blocks under backhoe mainframe and raise stabilizers to lower backhoe onto the blocks as shown below 11 Disengage PTO turn off engine set brakes and remove key before leaving tractor seat 12 Remove the backhoe hydraulic pump from the PTO shaft if equipped see Store Hydraulic Pump section or disengage the tractor hydraulic circuit and disconnect the hydraulic quick couplers 13 Reinstall seat assembly 14 Make sure backhoe a
15. h the slots to the 21 16087 M14 x1 5 x 35mm Cap screw 2 rear of the tractor Secure with cap screws 21 and flat washers 19 CD6130 2 Figure 4 Rear Hanger Bracket amp Rear Mount Figure 5 Rear Hanger Bracket Installation 0094 11 15 2002 Installation 7 SUB FRAME INSTALLATION contd Install Rear Mount 1 Slide rear mount 5 into slots of rear hanger 4 62977 Rear hanger bracket bracket 4 5 1004628 Rear mount 2 Pivot rear mount upward and secure to tractor with clevis pins from lower lift arms removed dur ing tractor preparation Clevis Pin Figure 7 Rear Mount Installed Figure 6 Rear Mount Installation Typical Sub Frame Fit Up 1 Center sub frame under tractor co 37827 Clevis pin 75 x 3 14 2 Insert cross tube of sub frame into channel of rear 15 2688 Hair pin cotter 5 32 hanger as shown in Figure 8 3 Install clevis pins 8 and hair pins 15 to secure in rear mount as shown in Figure 9 Figure 8 Sub frame to Rear Mount Connection 8 Installation EO UPS SUB FRAME INSTALLATION contd Sub Frame Fit Up 1 Rotate front end of sub frame up into the front 7 37771 Bent pin 75 x 11 36 hanger 16 62043 Klik pin 1 4 x 1 3 4 NOTE Adjust front hanger as necessary to allow alignment with sub frame 2 Align front hanger and sub frame Install bent pin 7 and klik pin 16 as shown in Figure 10 3 Once sub frame is secured in
16. heck that backhoe hydraulic pump is secured to the tractor PTO if equipped Check all hydraulic fittings and lines to be sure they are tight and free of kinks or twists Check the tractor hydraulic reservoir to make sure backhoe PTO driven hydraulic sys tem is full approximately 5 7 US gallons Ser vice if necessary NOTE See the BH6500 7500 backhoe operator man ual for hydraulic oil recommendations Do not mix hydraulic fluid types 1 Remove the backhoe seat assembly Place sub frame flat on a hard level surface Back tractor over the sub frame and center between the tractor rear tires Position tractor so that the hydraulic system can be connected Shut off tractor set brake remove key 4 Install the pump bracket over the tractor drawbar to prevent pump rotation Engage the pump PTO coupler pin firmly in the tractor PTO spline groove 5 With the tractor PTO and transmission in neutral start the engine and run at low idle 6 Smoothly engage the PTO pump to provide back hoe hydraulics NOTE Very little engine power is required to operate the hydraulic system in this mode Should the engine pull down excessively check the plumbing hook up for reversed lines or a control lever stuck in an operat ing position NOTE You will use the backhoe hydraulics to maneu ver the sub frame into position Use care in this pro cedure to avoid being trapped between tractor and backhoe or between backhoe part
17. i loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor serviceperson salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty This Warranty is effective only if the warranty registration card is returned within ten 10 days Answers to any questions regarding warranty service and locations may be obtained by contacting ALITEC Woods Equipment ALLOWAY Company BMP 2606 South Illinois Route 2 CENTRAL FABRICATORS Post Office Box 1000 GANNON Oregon Illinois 61061 GILL 815 732 2141 tel frees WAIN ROY 815 732 7580 fax V y es WEDD WOODS 4 000000000000000000000000000000000000000000000000 F 3079 Revised 11 6 2002 C 0000000000000000000000000000000000000000000000000000000000000000000 Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000 Oregon Illinois 61061 815 732 2141 tel 815 732 7580 fax www woodsonline com PART NO MANOO94 2002 Woods Equipment Company All rights reserved
18. nd sub frame clear the trac tor chassis Start tractor and drive the tractor away NOTE For instructions on extended storage see backhoe operator s manual 0094 11 15 2002 Installation 13 SUB FRAME amp BACKHOE INSTALLATION TO TRACTOR Store Hydraulic Pump 1 Disconnect pump 1 from tractor PTO 2 Rotate pump and insert pin on pump mounting bracket through outside hole on foot rest as shown in Figure 16 3 Secure pump bracket to foot rest 2 with klik pin 16 1 Pump 2 Backhoe foot rest 16 62043 1 4 x 1 3 4 Klik pin Figure 16 Hydraulic Pump Storage NOTES 14 Installation 0094 11 15 2002 1004624 SUB FRAME MOUNTING KIT Serial Number Plate 1 Located inside sub frame side rail rear of cross tube MODEL NO SERIAL NO MASS KG O KCN OREGON IL U S A A REF PART DESCRIPTION REF PART DESCRIPTION 1 1004637 1 Sub Frame BH6500 7500 17 57816 2 1 2 Hardened flat washer 2 1000556 1 Front hanger assembly 18 65505 2 M12 x 1 25P x 30mm Cap screw 3 1000562 2 Mounting plate used without loader 19 46070 14 9 16 Hardened flat washer thick 4 62977 1 Rear hanger bracket 20 64084 6 M14 x 1 5P x 30mm Cap screw 5 1004628 1 Rear mount 21 16087 2 M14x1 5P x 35mm Cap screw 6 37917 1 Pump bracket 22 23138 3 M14 x 1 5P x 45mm Cap screw 7 37771 1 Bent pin 75 11 36 23 307359 3 M14 x 1 5P x 70mm Cap screw 8 37827 2 Clevis 75
19. nformed careful operator We ask you to be that kind of operator DANGER B This mounting kit is designed to provide secure mounting and adequate operator clear ance when properly installed Check clearance dimensions shown in figure 1 to be sure you have installed mounting kit correctly Follow all mount ing instructions in this manual Do not operate backhoe unless there is adequate clearance Fail ure to check and comply with these instructions may result in serious injury or death B The only time the backhoe may be operated from a position other than the operator seat is during backhoe attachment and removal Opera tor must Read Mounting Kit Manual instructions on attaching and removing backhoe and use extreme care Always stand between rear tire and back hoe stabilizer arms or along side of tractor to avoid being trapped should the boom swing control be accidentally activated A WARNING m Only use 1004624 Sub Frame Mounting Kit for mounting Woods 6500 7500 backhoe Kubota MX5000 tractor equipped with or without Woods 1009 1012 1016 loaders or Kubota LA852 1 and LB702 loaders Any other use or modification of this mounting kit may result in serious injury or death W Safety instructions are important Read all attachment and power unit manuals follow all safety rules and safety decal information Replacement manuals are available from dealer or in the United States and Canada
20. ng or removing backhoe from tractor Failure to comply may result in equipment failure and or personal injury B If tractor is equipped with draft sensing control set control to HEAVY minimum sensitivity posi tion On tractors equipped with optional Draft Con trol Hitch you must install the Draft Lockout provided in sub frame kit into position as shown Failure to install the Draft Lockout will allow upper hitch to move during backhoe operation and could result in operator injury B A minimum 25 of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position Without this weight tractor could tip over causing personal injury or death The weight may be attained with a loader front wheel weights ballast in tires or front tractor weights Weigh the tractor and equipment Do not estimate M Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment Before operating make sure stabilizer pads are lowered firmly to the ground Stabilizer arms pro vide support for the backhoe and support for the backhoe mounting brackets BH6500 7500 SFMK 11 15 2002 B The only time the backhoe may be operated from a position other than the operator seat is dur ing backhoe attachment and removal Operator must Read Mounting Kit Manual instructions on attaching and removing backhoe and use extreme care Always
21. on are dependent upon the awareness concern judgement and proper training of personnel involved in the operation transport maintenance and storage of equipment It has been said The best safety device is an informed careful operator We ask you to be that kind of operator INSTALLATION B This Sub Frame Mounting Kit is to be used only for the backhoes and tractors specified in the Sub Frame Mount Installation section of this manual Any other use or modification of this mounting kit may result in serious injury or death B Hydraulics must be connected as instructed in this manual Do not substitute parts modify or connect in any other way B After connecting hoses check that all control lever positions function as instructed in the Opera tor s Manual Do not put into service until control lever and equipment movements are correct W Safety instructions are important Read all attachment and power unit manuals follow all safety rules and safety decal information Replace ment manuals are available from dealer or in the United States and Canada call 1 800 319 6637 Failure to follow instructions or safety rules can result in serious injury or death B Know your controls and how to stop engine and attachment quickly in an emergency B Keep hands and body away from pressurized lines Use paper or cardboard not hands or other body parts to check for leaks Wear safety goggles Hydraulic fluid under pres
22. ower unit or using equipment Check and route hoses carefully to prevent damage Hoses must not be twisted bent sharply kinked frayed pinched or come into contact with any moving parts Operate moveable components through full operational range to check clearances Replace any damaged hoses immediately W Always wear relatively tight and belted clothing to avoid entanglement in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate B Make sure attachment is properly secured adjusted and in good operating condition W This mounting kit is designed to provide secure mounting and adequate operator clearance when properly installed Check clearance dimensions shown in figure 1 to be sure you have installed mounting kit correctly Follow all mounting instruc tions in this manual Do not operate backhoe unless there is adequate clearance Failure to check and comply with these instructions may result in serious injury or death B Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS systems in locked up position at all times BH6500 7500 SFMK 11 15 2002 SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 4 BH Remove seat and upper support assembly before installi
23. purchaser Gearbox 3 years from the date of delivery to the 1130 BB48 BB60 BB72 BB84 components original purchaser year from the date of delivery to the Gearbox original purchaser if used in rental or 180 components commercial applications 000000000000000000000000000000000000000000000000000000000000000 Under no circumstances will this Warranty apply in the event that the product the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS a WOODS authorized dealer or distributor and or a WOODS authorized service center This Warranty does not cover normal wear or tear or normal maintenance items This Warranty also does not cover repairs made with parts other than those obtainable through WOODS This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS makes no warranty express or implied with respect to engines batteries tires or other parts or accessories not manufactured by WOODS Warranties for these items if any are provided separately by their respective manufacturers W
24. s 7T Raise rear of sub frame up by lowering stabilizers and boom section until crosstube on sub frame is level with rear mount channel Keep front of sub frame low enough to clear tractor 8 Drive tractor back until sub frame crosstube slides into rear mount channel Shut off tractor set brake remove key 9 Fasten sub frame in place by placing clevis pins into channel hole secure with safety pins 10 With the tractor engine off relieve pressure in the backhoe boom and stabilizers to raise sub frame into front hanger 11 Install bent pin and klik pin in front hanger mount 12 Reinstall seat 13 Start tractor and put backhoe into transport posi tion see backhoe operator s manual NOTE Install swing lock before transporting 12 Installation 0094 11 15 2002 SUB FRAME amp BACKHOE REMOVAL FROM TRACTOR Remove Backhoe With Sub Frame DANGER B The only time the backhoe may be operated from a position other than the operator seat is during backhoe attachment and removal Opera tor must Read Sub Frame Mounting Kit Manual instructions on attaching and removing back hoe and use extreme care Always stand between rear tire and back hoe stabilizer arms or along side of tractor to avoid being trapped should the boom swing control be accidentally activated A WARNING Remove seat and upper support assembly before installing or removing backhoe from trac tor Failure to comply may r
25. stand between rear tire and backhoe stabilizer arms or along side of tractor to avoid being trapped should the boom swing control be accidentally activated B Never leave equipment unattended with engine running or with bucket in raised position Always engage swing and boom transport locks relieve system pressure by operating controls and remove ignition key before leaving equipment Refer to backhoe manual and follow all mainte nance safety rules and instructions B Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo nents in any way B Keep all persons away from operator control area while performing adjustments service or maintenance Tighten all bolts nuts and screws to torque chart specifications Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service Safety 3 BACKHOE SUB FRAME INSTALLATION Safety is a primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by an operator s single careless act In addition to the design and configuration of equipment hazard control and accident preven tion are dependent upon the awareness concern judgement and proper training of personnel involved in the operation transport maintenance and storage of equipment It has been said The best safety device is an i
26. sure can easily penetrate skin and will cause serious injury or death m Make sure that all operating and service person nel know that if hydraulic fluid penetrates skin it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan grene serious injury or death will result CON TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES DO NOT DELAY 2 Safety Check that all hardware is properly installed Always tighten to torque chart specifications unless instructed otherwise in this manual W Air in hydraulic systems can cause erratic oper ation and allows loads or equipment components to drop unexpectedly When connecting equipment or hoses or performing any hydraulic maintenance purge any air in hydraulic system by operating all hydraulic functions several times Do this before putting into service or allowing anyone to approach the equipment W After connecting hoses check that all control lever positions function as instructed in the Opera tor s Manual Do not put into service until control lever and equipment movements are correct B Protective hose sleeves must cover all hydrau lic hoses within 20 inches of the operator and be secured onto metal hose fittings Replace hoses or sleeves if damaged or if protective sleeve cannot be properly positioned or secured Make sure all hydraulic hoses fittings and valves are in good condition and not leaking before starting p
27. to position with bent pin check fit up and adjust as necessary 4 Tighten all hardware to specifications given below 5 Remove sub frame from the tractor CD6130 5 7 HEN Figure 10 Bent Pin Installed Figure 11 Sub Frame Fit Up Torque all hardware to specification listed below TORQUE SPECIFICATIONS Wrench Cap Screw Qty Size Required Torque M12 x 1 25P x 30mm 2 18mm 55 75 N m M14 x 1 5P x 30mm 6 21mm 87 lbs ft 118 N m M14 x 1 5P x 35mm 2 21mm 87 Ibs ft 118 N m M14 x 1 5P x 45mm 3 21mm 87 Ibs ft 118 N m M14 x 1 5P x 70mm 3 21mm 87 lbs ft 118 N m 0094 11 15 2002 Installation 9 SUB FRAME INSTALLATION contd Attach Sub Frame to Backhoe 1 Align six holes on the backhoe with holes on sub 25 1450 3 4 Hex nut frame 26 57798 3 4 Hardened flat washer 2 Secure with six cap screws 27 hardened flat 27 735 3 4 NC x 2 Cap screw washers 26 and hex nuts 25 as shown 3 Tighten according to specifications given below Figure 12 Sub Frame to Backhoe Hardware Figure 13 Sub Frame to Backhoe Installed TORQUE SPECIFICATIONS Wrench Cap Screw Qty Size Required Torque 3 4 NC x 2 1 4 6 1 1 8 297 lbs ft 403 N m 10 Installation MANO094 11 15 2002 HYDRAULIC INSTALLATION A WARNING B Keep hands and body away from pressurized lines Use paper or cardboard not hands or other body parts to check for leaks Wear safet
28. x 3 14 24 43104 6 M14 x 1 5 Hex nut 9 1004627 1 Spacer 6 25 x 2 00 x 625 25 1450 6 3 4 NC Hex nut 15 2688 2 Hair pin cotter 5 32 26 57798 6 3 4 Hardened flat washer 16 62043 2 Klik pin 1 4 x 1 3 4 27 735 6 3 4NC x 2 Cap screw GR5 0094 11 15 2002 PA R TS 1 5 BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application Fasteners must always be replaced with the same grade as specified in the manual parts list Always use the proper tool for tightening hardware SAE for SAE hardware and Metric for metric hardware Make sure fastener threads are clean and you start thread engagement properly All torque values are given to specifications used on hardware defined by SAE J1701 amp J1701M JUL96 Y SAESERIES SAE Bolt Head JI A TORQUE Identification CHART SAE Grade 2 SAE Grade 5 SAE Grade 8 No Dashes 3 Radial Dashes 6 Radial Dashes A MARKING ON HEAD Diameter Wrench SAE 2 SAES SAES Inches Size Ibs ft N m Ibs ft N m Ibs ft N m 1 4 7 6 6 8 10 13 14 18 5 16 1 2 12 17 19 26 27 37 3 8 9 16 23 31 35 47 49 67 7 16 5 8 36 48 55 75 78 106 1 2 3 4 55 75 85 115 120 163 9 16 13 16 78 106 121 164 171 232 5 8 15 16 110 149 170 230 240 325 3 4 1 1 8 192 261 297 403 420 569 7 8 1 5 16 306 416
29. y gog gles Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death m Make sure that all operating and service per sonnel know that if hydraulic fluid penetrates skin it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gangrene serious injury or death will result CONTACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES DO NOT DELAY A WARNING Make sure all hydraulic hoses fittings and valves are in good condition and not leaking before starting power unit or using equipment Check and route hoses carefully to prevent dam age Hoses must not be twisted bent sharply kinked frayed pinched or come into contact with any moving parts Operate moveable components through full operational range to check clear ances Replace any damaged hoses immediately Install Pump Kit 9261 NOTE For complete information on pump kit installa tion consult the Woods BH6500 7500 backhoe oper ators manual 37541 NOTE Discard pump mounting bracket provided in pump kit 9261 1 Attach pump mounting bracket 37917 supplied with sub frame mounting kit 1004624 to pump assembly using cap screw and locknut as shown in Figure 14 2 Torque hardware to 85 Ibs ft Attach pump mounting bracket with bent leg toward tractor as shown in Figure 15 Figure 14 Bump Bracket Installation CD4696 Pump assembly with adapter
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