Woods Equipment 1002899 User's Manual
Contents
1. 2 Insert cross tube of sub frame into channel of rear mount bracket 2 3 Secure in place with clevis pins 6 and klik pin 7 Pivot front end of sub frame up into front mount Secure with lock pin 4 and klik pin 5 Check sub frame fit up adjust as necessary Torque front mount hardware to 85 lbs ft oN OO oO fF Remove sub frame 1 from tractor NOgoe rpnh 55038 1 Sub frame 55026 Rear mounting bracket 62674 3 4 x 17 75 Lock pin 62043 1 4 x 1 3 4 Klik pin 1002850 75 x 2 75 Hitch pin 35124 7 16 x 2 Klik pin For Mahindra ML104 Loader Mount Figure 4 Sub Frame Fit Up Attach Sub Frame to Backhoe 1 Align six holes on the backhoe with holes on sub frame 2 Secure with cap screws 13 lock washers 14 and hex nuts 15 as shown Tighten according to specifications given below 3 Torque hardware to 297 Ibs ft 13 735 3 4 NC x 2 Cap screw 14 2522 3 4 Lock washer 15 1450 3 4 Hex nut CD5017B 3 Figure 5 Sub Frame to Backhoe Installation MAN0131 Rev 12 23 2005 Installation 7 HYDRAULIC INSTALLATION A WARNING m Keep hands and body away from pressurized lines Use paper or cardboard not hands or other body parts to check for leaks Wear safety goggles Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death E Make sure that all operating and service person nel know that if hydraulic fluid p2. ance when properly installed Check clearance dimensions shown below to be sure you have installed seat bracket correctly In some cases it may be necessary to adjust the seat to the lowest position and or as far forward as possible in order to achieve the 40 inch clearance 40 MIN RADIUS TO OVERHANG SUB FRAME Hm The only time the backhoe may be operated from a position other than the operator seat is during backhoe attachment and removal Opera tor must e Read Mounting Kit Manual instructions on attaching and removing backhoe and use extreme care e Always stand between rear tire and back hoe stabilizer arms or along side of tractor to avoid being trapped should the boom swing control be accidentally activated A WARNING m Remove seat and upper support assembly before installing or removing backhoe from trac tor Failure to comply may result in equipment failure and or personal injury Hydraulic System Check List Complete check list prior to backhoe operation Check that backhoe hydraulic pump is secured to the tractor PTO if equipped _____ Check the backhoe hydraulic reservoir to make sure backhoe PTO driven hydraulic sys tem is full approximately 5 7 US gallons Ser vice if necessary Check all hydraulic fittings and lines to be sure they are tight and free of kinks or twists NOTE See the BH6500 7500 backhoe operator man ual for hydraulic oil recommendations Do not mix hydraulic flui
3. grene serious injury or death will result CON TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES DO NOT DELAY m Check that all hardware is properly installed Always tighten to torque chart specifications unless instructed otherwise in this manual E This mounting kit is designed to provide secure mounting and adequate operator clearance when properly installed Check clearance dimensions shown below to be sure you have installed seat bracket correctly In some cases it may be neces sary to adjust the seat to the lowest position and or as far forward as possible in order to achieve the 40 inch clearance 40 MIN RADIUS TO OVERHANG E Air in hydraulic systems can cause erratic oper ation and allows loads or equipment components to drop unexpectedly When connecting equipment or hoses or performing any hydraulic maintenance purge any air in hydraulic system by operating all hydraulic functions several times Do this before putting into service or allowing anyone to approach the equipment E Protective hose sleeves must cover all hydrau lic hoses within 20 inches of the operator and be secured onto metal hose fittings Replace hoses or sleeves if damaged or if protective sleeve cannot be properly positioned or secured E Make sure all hydraulic hoses fittings and valves are in good condition and not leaking before starting power unit or using equipment Check and route hoses carefully to prevent damage Hoses mus
4. 12 23 2005 application BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific Fasteners must always be replaced with the same grade as specified in the manual parts list Always use the proper tool for tightening hardware SAE for SAE hardware and Metric for metric hardware Make sure fastener threads are clean and you start thread engagement properly All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 amp J1701M JUL 96 SAE SERIES SAE Bolt Head emit A TORQUE Identification A CHART SAE Grade 2 SAE Grade 5 SAE Grade 8 No Dashes 3 Radial Dashes 6 Radial Dashes 0 MARKING ON HEAD Diameter Wrench SAE 2 SAES SAE 8 Inches Size lbs ft N m Ibs ft N m lbs ft N m 1 4 7 16 6 8 10 13 14 18 5 16 1 2 12 17 19 26 27 37 3 8 9 16 23 31 35 47 49 67 7 16 5 8 36 48 55 75 78 106 1 2 3 4 55 75 85 115 120 163 9 16 13 16 78 106 121 164 171 232 5 8 15 16 110 149 170 230 240 325 3 4 1 1 8 192 261 297 403 420 569 7 8 1 5 16 306 416 474 642 669 907 1 1 1 2 467 634 722 979 1020 1383 Y_ METRIC SERIES pana a Bill A TORQUE hai Identification h ra etric etric A CHART Grade 8 8 Grade 10 9 COARSE THREAD FINE THREAD MARKING ON HEAD MARKING ON HEAD Dia
5. 2 on the end of the loader valve PBY hose 38656 Hose 112 x 3 8 NPTM x 3 4 ORBM 64299 Quick coupler female 64300 Quick coupler male 66368 Tee 3 8 NPT gi NS gt 3 wy Loader Valve Backhoe Valve PBY Hose OUT Port 4 Backhoe Valve CD5941A 2 IN Port Figure 13 Backhoe Hose Connection MAN0131 Rev 12 23 2005 Installation 11 CUB CADET 475 LOADER RETURN Remove Hydraulic Fittings Use thread sealant on pipe threads Be careful not to use excess sealant that could enter hydraulic system NOTE Some fittings in hose kit will not be used for this installation lt CD4482 1 1 Remove female quick coupler C dust plug and elbow B from the RETURN port T on the hydraulic manifold Leave adapter E in place See Figure 14 Figure 14 475 Loader Hydraulic Fitting 2 Remove hose A from elbow in the PRESSURE a port P on the hydraulic manifold Loader Fittings 3 Disconnect hose D from PBY port on the ie Hose eB KAA NEI MR a DE TM hydraulic manifold B Elbow 3 8 NPTM x 3 8 NPTM C amma Quick coupler male 3 8 D Hose 40 x 3 8 NPTM x 1 2 NPTM E Adapter 3 8 BSPTM x 3 8 NPTF Install Hydraulic Fittings 1 Rotate elbow B and male quick coupler C in 4 Attach elbow 4 and female quick coupler 2 to the PBY port N to point to the rear See Figure the center port of tee 5 Point quick coupler 15 upward 2 Attach tee 5 to adapt
6. 8 Installation MAN0131 Rev 12 23 2005 1002898 HOSE KIT INSTALLATION Completion of this hose kit requires connection to the tractor hydraulic manifold and loader control valve Shut off engine and lock parking brake before installing hose kit Check all parts in hose kit against packing list Not all parts are required for each application 100289 Hose kit installation instructions are compatible with the following loaders Woods 1006 Loader c cscs tccene tees ee ee eee ee aaa aa aaa an page 10 Mahindra ML104 Loader 0 00 eee page 11 Cub Cadet 475 Loader eee eee a a aaa a ee a page 12 Install Hoses to Backhoe Valve NOTE Some hydraulic fittings supplied in this hose kit may not be required for this application 1 Attach male quick coupler 3 to hose 1 2 Attach opposite end of hose 1 to the IN port of backhoe valve 3 Attach female quick coupler 2 to second hose 1 4 Attach opposite end of hose 1 to the OUT port of backhoe valve 1 38656 Hose 112 x 3 8 NPTM x 3 4 ORBM 2 64299 Quick coupler female 3 64300 Quick coupler male Figure 7 Backhoe Hose Connection MAN0131 Rev 12 23 2005 Ins ta Ila tion 9 WOODS 1006 LOADER Install Hydraulic Fittings Use thread sealant on pipe threads Be careful not to use excess sealant that could enter hydraulic system NOTE Some fittings in hose kit will not be used for this installation 1 Remove male quick couple
7. All other trademarks trade names or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders Specifications subject to change without notice F 8494 Rev 6 23 2005
8. Standard Pipe Parallel NPSM 0 ceeeeee National Pipe Straight Mechanical BSPTM 20 British Standard Pipe Tapered Male NP saanak sa nak agan bahkan iga bian cna National Pipe Tapered GW angan anga aa aaa aaa gae a gan a aaa Constant Velocity NPT SWEF National Pipe Tapered Swivel Female COW cadena aaa pandan aaa Counter Clockwise ORBM sasana ae ea an aa da pagan aee apikan O Ring Boss Male GW Saba gan kad eg a aan eat hire denies Clockwise PN Saeka sana aan sods ees kr adin a aapa aaa atte teeta aaa aaa a Pitch sine a naja E kn kaa aa a aa T ak ag aan agak Female PBY anku aneka ak ae gae kasawaban nalane POWOr Beyond GA corns panasaran gk pa aan aa einai Ba a Ga ENG Gauge DS anganani a aaa naa nanang enk Pounds per Square Inch GR 5 Cte aras saa nean naka ea pikat Grade 5 etc PTO i sasinan San taa aga e ai gag pa eag Power Take Off HHGS airesin kadaden akak sani Hex Head Cap Screw OBJEK A NAN KN AKAN AN Quick Disconnect bg eee terre enter reece Na NG Heat Treated PRE P T E I EE E inne Right Hand JIC oe Joint Industry Council 37 Degree Flare ROP Siminiana Roll Over Protective Structure A e ET N cack E A E an Left Hand PIPM asana saosa nanang an aa kaa agan anana Revolutions Per Minute TE sasana aan ce cee aaa ea Ve dana bee na anaa aaa A aa aab angan Left KAT nesune AA AEE ree Serer errr per eer er Right KANE NA NAN KANA KAR KA EE E NAN NE E aan an Meter SAE ananing bdan Society of Automotive Engineers MIM eerie NK NA Millim
9. subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor serviceperson salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained by contacting Woods Equipment ALITEC Company BMP 2606 South Illinois Route 2 CENTRAL FABRICATORS Post Office Box 1000 Oregon Illinois 61061 GANNON 815 732 2141 tel N enh 815 732 7580 fax Ta A a www WoodsEquipment com Woscv WOODS F 3079 Rev 9 21 2005 WARRANTY Replacement Parts For All Models Except Mow n Machine Zero Turn Mowers and Woods Boundary Utility Vehicles Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship for a period of ninety 90 days from the date of delivery of the product to the original purchaser with the exception of V belts which will be free of defect in material and workmanship for a period of 12 months Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not cover n
10. 1 3 4 x 17 75 Lock pin 15 1450 6 3 4NC Hex nut 5 62043 1 1 4x 1 3 4 Klik pin 16 1011542 2 Adapter plate Mahindra loader mount 6 1002850 2 75x 2 75 Hitch pin 17 23883 4 Spacer 1 2 ID x 1 1 2 OD washer 7 35124 2 7 16 x2 Klik pin 18 33125 4 M14x2 0P x 50 mm Cap screw 8 44546 4 3 8 Hardened flat washer thick 19 46070 4 9 16 Hardened flat washer 9 52540 4 M10 x 1 25P x 85mm Cap screw 20 639 4 1 2 NC x 2 1 2 Cap screw GR5 10 11900 4 1 2 NC Flange lock nut 11 57816 4 1 2 Hardened flat washer Standard hardware obtain locally MANO131 Rev 12 23 2005 P ar ts 1 1002898 HOSE KIT Hose Connection with Cub Cadet 475 Loader 11 12 Hose Connection with Woods 1006 Loader or Mahindra ML104 Loader 13 Mahindra D 2 Loader Only CD5941A 3 Backhoe Valve 1 OUT Port Backhoe Valve IN Port REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 38656 3 Hose 112 x 3 4 SAEM x 3 8 NPTM 8 360001 1 Hose 28 x 3 8 NPTM x 3 8 NPTM 2 64299 3 Quick coupler 3 8 Female 9 31407 1 Hose tie 7 Long 3 64300 3 Quick coupler 3 8 Male 10 37409 1 Power Beyond sleeve 4 66367 2 Elbow 3 8 NPTM x 3 8 NPTM 90 11 55046 1 Hydraulic tube assembly 5 66368 1 Tee 3 8NPT 12 61 1 Straight connector 6 66369 1 Adapter 3 8 BSTP M x 3 8 NPTM 13 63480 1 Adapter 3 8 NPTM x 9 16 JICM 7 316029 Elbow 3 8 BSPTM x 3 8 NPTF 90 14 315030 1 Adapter 3 8 NPTM x 3 8 NPTM 2 Some fittings are included in loader hydraulic hose kit 1 8 Pa rts MAN0131 Rev
11. UT Port CD5030 1 Backhoe Valve IN Port Figure 17 Backhoe PBY Hose Installation een ener Installation 13 Backhoe and Loader Hose Connections 1 Attach hose A from the loader valve OUT port to Loader Hoses female quick coupler 2 in the front of tee 5 Ae see Hose 42 x 3 8 NPTM x 9 16 JICF 2 Connect hose B from the loader valve PBY port B sete Hose 42 x 3 8 NPTM x 9 16 JICF to male quick coupler in the PBY port N on the CL Hose 14 x 3 8 NPTM x 9 16 JICF hydraulic manifold 3 Connect hose C From the loader valve IN port Hose Rit Filings ang resns to hose 1 from the backhoe valve PBY tube 1 38656 Hose 112 x 3 8 NPTM x 3 4 ORBM 5 66368 Tee 3 8 NPT 4 Connect 1 from the backhoe valve OUT port to 8 360001 Hose 28 x 3 8 NPTM x 3 8 NPTM the male quick coupler in the end of tee 5 5 Connect hose 1 from the backhoe IN port to hose 8 in the hydraulic manifold PRESSURE port P Loader Valve a Loader Valve va e i an a OUT Hose 14 Hose Cc A a MA S Loader Val oO j gg AP BI A eo gt f oot N Backhoe Valve ar PBY Port o gor Backhoe Valve OUT Port Backhoe Valve IN Port CD5941A 5 Figure 18 Backhoe and Loader Hose Connections 1 4 Ins ta lla tion MAN0131 Rev 12 23 2005 Mount Sub Frame amp Backhoe to Tractor A DANGER E This mounting kit is designed to provide secure mounting and adequate operator clear
12. WOODS 1002899 SUB FRAME MOUNTING KIT For Backhoe Model BH6500 On Cub Cadet Tractors 7000 7192 7194 7195 7200 7205 Or Mahindra Tractor 2015 With Woods 1006 Loader Cub Cadet 475 Loader Or Mahindra ML104 Loader Includes Hose Kit 1002898 ra WOOD Tested Proven Unbeatable MANO131 Rev 12 23 2005 INS TA LLELATION MANWAL TO THE DEALER Assembly and proper installation of this product is the responsibility of the Woods dealer Read manual instructions and safety rules Make sure all items on the Dealer s Pre Delivery and Delivery Check Lists in the Operator s Manual are completed before releasing equipment to the owner The dealer must complete the Product Registration included with this manual The customer must sign the registration which certifies that all Dealer Check List items have been completed The dealer is to return the prepaid postage portion to Woods give one copy to the customer and retain one copy Failure to complete and return this card does not diminish customer s warranty rights TO THE OWNER Read this manual before operating your Woods equipment The information presented will prepare you to do a better and safer job Keep this manual handy for ready reference Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate Replacement manuals can be obtained from your dealer To locate you
13. als are installed Replace if damaged See Mounting Kit Parts sec tion for location L2 4 Point SFMK Rev 7 8 2005 4 Safety BACKHOE SUB FRAME INSTALLATION Tractor Preparation CD4168C A WARNING m Only use 1002899 Sub Frame Mounting Kit for mounting Woods BH6500 Backhoes on Cub Cadet 7000 7192 7194 7195 7200 7205 tractors and Mahindra 2015 tractors equipped with Woods 1006 Cub Cadet 475 or Mahindra ML104 Loaders Any other use or modification of this mounting kit may result in serious injury or death For installing this sub frame references to right left forward and rearward directions are determined from the operator s position in the tractor seat Do not install 1002899 sub frame on tractor without a Woods Cub Cadet or Mahindra loader mount Figure 1 Remove LIft Arm Brackets and Hardware attached Refer to the Woods BH6500 7500 Backhoe Opera A M10 x 85mm Cap screw tor s Manual for backhoe assembly instructions B Lock washer 1 Remove the tractor top link 3 point lower lift A Tractor lift arm Bracke arms and anti sway links Store these parts for D Rear axle housing reinstallation when backhoe and sub frame are E M10 x 50mm Cap screw removed and 3 point hitch is required 2 Disconnect and remove front end loader from Tractor Parts tractor using instructions in the loader manual Do not remove loader mounting frame 3 If attached disconnect and remo
14. ame Mount Installation section of this manual Any other use or modification of this mounting kit may result in serious injury or death m Hydraulics must be connected as instructed in this manual Do not substitute parts modify or connect in any other way m After connecting hoses check that all control lever positions function as instructed in the Opera tor s Manual Do not put into service until control lever and equipment movements are correct Mm Safety instructions are important Read all attachment and power unit manuals follow all safety rules and safety decal information Replace ment manuals and safety decals are available from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 Failure to follow instructions or safety rules can result in serious injury or death E Know your controls and how to stop engine and attachment quickly in an emergency E Keep hands and body away from pressurized lines Use paper or cardboard not hands or other body parts to check for leaks Wear safety goggles Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death E Make sure that all operating and service person nel know that if hydraulic fluid penetrates skin it 4 Point SFMK Rev 7 8 2005 must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan
15. d types Mount Backhoe 1 Remove the backhoe seat assembly 2 Place sub frame flat on a hard level surface 3 Back tractor over the sub frame and center between the tractor rear tires Position tractor so that the hydraulic system can be connected Shut off tractor set brake remove key 4 Connect hydraulics 5 Start tractor NOTE You will use the backhoe hydraulics to maneuver the sub frame into position Use care in this procedure to avoid being trapped between tractor and backhoe or between backhoe parts 6 Raise rear of sub frame up by lowering stabilizers and boom section until even with channels of rear mount OR hooks are even with 3 point lift arm pins Keep front of sub frame low enough to clear tractor 7 Drive tractor back so that crosstube slides into channel OR sub frame hooks attach to 3 point lift arm pins Shut off tractor set brake remove key 8 Fasten sub frame in place by placing clevis pins into channel holes and secure with safety pins OR attach lock bars clevis pins and klik pins 9 With the tractor engine off relieve pressure in the backhoe boom and stabilizers to raise sub frame into front hanger 10 Install bent pin and klik pin in front hanger mount 11 Start tractor and put backhoe into transport posi tion see backhoe operator s manual NOTE Install swing lock before transporting MAN0131 Rev 12 23 2005 Installation 15 Remove Backhoe With Sub Fram
16. e DANGER m The only time the backhoe may be operated from a position other than the operator seat is during backhoe attachment and removal Opera tor must e Read Mounting Kit Manual instructions on attaching and removing backhoe and use extreme care e Always stand between rear tire and back hoe stabilizer arms or along side of tractor to avoid being trapped should the boom swing control be accidentally activated A WARNING m Remove seat and upper support assembly before installing or removing backhoe from trac tor Failure to comply may result in equipment failure and or personal injury 1 On a hard level surface center the backhoe boom 2 Remove the seat assembly 3 Remove retaining pins from front sub frame bracket and clevis pins from rear hanger bracket OR from sub frame hooks 4 Start the tractor Engage PTO pump if equipped at slow idle speed Curl the bucket all the way towards the operator 5 Remove transport lock 6 Extend boom and dipperstick so that dipperstick is vertical 7 Rest bucket on the ground and lower stabilizers to take backhoe weight off tractor Extend boom and stabilizers to release sub frame 8 Keeping the bucket and stabilizers in contact with the ground raise the rear of the backhoe to pivot the front of the sub frame down NOTE For removal the front of the sub frame must be low enough to clear the lowest point of the tractor Maintain clearance throug
17. enetrates skin it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gangrene serious injury or death will result CONTACT A PHY SICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES DO NOT DELAY A WARNING E Make sure all hydraulic hoses fittings and valves are in good condition and not leaking before starting power unit or using equipment Check and route hoses carefully to prevent damage Hoses must not be twisted bent sharply kinked frayed pinched or come into contact with any moving parts Operate moveable components through full operational range to check clearances Replace any damaged hoses immediately 9261 PUMP KIT INSTALLATION Install Pump Kit NOTE For complete information on pump kit installa tion consult the Woods BH6500 7500 backhoe oper ators manual 1 Attach pump mounting bracket 2 to pump assembly with the offset toward the pump as shown in Figure 6 2 Secure with cap screw 5 and lock nut 3 as shown 3 Torque hardware to 85 lbs ft NOTE The pump mounting bracket is designed to slip over the tractor drawbar and prevent the pump from rotating Trim the bracket flush with the bottom of the tractor drawbar if desired 37909 Pump 31234 Pump mounting bracket 765 1 2 NC Hex lock nut Tractor drawbar bracket 3379 1 2 NC x 1 1 2 Cap screw Tractor PTO shaft oarwn BD3260 Figure 6 Pump Bracket Installation
18. er E and point center port 5 Rotate elbow F in the PRESSURE port P to to the front point to the rear 3 Attach elbow 4 and male quick coupler 3 to the 6 Attach female quick coupler 2 to hose 8 end of tee 5 Point elbow and quick coupler to Attach hose 8 to elbow F the rear Loader Fittings B eee Elbow 3 8 NPTM x 3 8 NPTM C Quick coupler male 3 8 E cc Adapter 3 8 BSPTM x 3 8 NPTF F Elbow 3 8 BSPTM x 3 8 NPTM Hose Kit Fittings 2 64299 Quick coupler female 3 64300 Quick coupler male 3 8 4 66367 Elbow 3 8 NPTM x 3 8 NPTM 90 5 66368 Tee 3 8 NPT 8 Za 360001 Hose 28 x 3 8 NPTM x 3 8 NPTM NG Sy 2 CD5941A 4 Figure 15 Hydraulic Fitting Installation 12 Ins ta Ila tion MAN0131 Rev 12 23 2005 Install PBY Tube Assembly 1 Remove slug on right side of backhoe console 2 Remove plug from PBY port on right side of back hoe valve 3 Install Power Beyond sleeve 10 straight con nector 12 and tube assembly 11 on the side of the backhoe valve PBY port See Figure 16 4 Attach female quick coupler 2 to third hose 1 5 Connected to the PBY tube assembly 11 1 38656 Hose 112 x 3 8 NPTM x 3 4 ORBM 2 64299 Quick coupler female 3 8 NPT 10 37409 Power Beyond sleeve 11 55046 Tube assembly 12 61 Straight connector Hoses Previously Installed Backhoe Valve N K N gt PBY Port YN 2 P P Backhoe Valve ra O
19. ery to BW180 DS96 DS120 RDC54 RD60 RD72 components the original purchaser if used in P rental or commercial applications Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS a WOODS authorized dealer or distributor and or a WOODS authorized service center This Warranty does not cover normal wear or tear or normal maintenance items This Warranty also does not cover repairs made with parts other than those obtainable through WOODS This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS makes no warranty express or implied with respect to engines batteries tires or other parts or accessories not manufactured by WOODS Warranties for these items if any are provided separately by their respective manufacturers WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncomplia
20. eter UNG fas eth seine eens Unified Coarse PAE hd aioe et entice hed eet ate Male UNB aana et aaa Seria ce aana a deta N Unified Fine MIPA 65 sasa aan mani aaa anan ang aa aan Mega Pascal WING aaa oi eis eaten ied cs Unified Special Norcent aal pah Baga aa D aj T Newton 2 0 A p p en d X Bolt Torque amp Size Charts Rev 10 10 2005 WARRANTY All Models Except Mow n Machine Zero Turn Mowers and Woods Boundary Utility Vehicles Please Enter Information Below and Save for Future Reference Date Purchased From Dealer Model Number Serial Number Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship Except as otherwise set forth below the duration of this Warranty shall be for TWELVE 12 MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER The warranty periods for certain gearboxes are listed below Model No Part Warranted Duration PHD25 PHD35 PHD65 PHD95 1260 2120 2162 3180 3240 BB48 BB60 Gearbox BB72 BB84 BB600 BB720 BB840 BB6000 BB7200 BB8400 BW180 5 years from the date of delivery to DS96 DS120 RCC42 RM550 2 RM660 2 RM990 3 PRD6000 PRD7200 Components the original purchaser PRD8400 7144RD 2 9180RD 2 9204RD 2 RDC54 RD60 RD72 Gearbox 3 years from the date of delivery to components the original purchaser Gearbox 1 year from the date of deliv
21. hout this procedure 9 Move the tractor far enough to release the sub frame from the brackets OR from the 3 point lift pins 10 Place blocks under backhoe mainframe and raise stabilizers to lower backhoe onto the blocks 11 Disengage PTO turn off engine set brakes and remove key before leaving tractor seat 12 Remove the backhoe hydraulic pump if equipped from the PTO shaft see Store Hydrau lic Pump section or disengage the tractor hydraulic circuit and disconnect the hydraulic quick couplers 13 If equipped connect PBY hose from loader valve to PBY port on tractor hydraulic manifold 14 Reinstall seat assembly 15 Make sure backhoe and sub frame clear the trac tor chassis Start tractor and drive the tractor away NOTE For instructions on extended storage see backhoe operator s manual Store Hydraulic Pump if Equipped 1 Disconnect pump from tractor PTO 2 Store pump on back side of backhoe to prevent dit and debris from accumulating in pump adapter 16 Installation MAN0131 Rev 12 23 2005 1002899 SUB FRAME MOUNTING KIT For Mahindra 20 ML104 Loader Mount MODEL NO SERIAL NO MASS KG KETAN YR OF MFG OREGON IL U S A REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 55038 1 1 Sub frame 12 3379 4 1 2 NC x 1 1 2 Cap screw GR5 2 55026 1 Rear mounting bracket 13 735 6 3 4NC x 2 Cap screw 3 55041 1 Front mount 14 2522 6 3 4 Lock washer 4 62674
22. ll A DANGER result in death or serious injury Indicates a potentially hazardous situation that if not avoided could A WARNING resultin death or serious injury and includes hazards that are exposed when guards are removed Indicates a potentially hazardous situation that if not avoided may A CAUTION result in minor or moderate injury IMPORTANT Indicates that failure to observe can cause damage to equipment ALITEC NOTE Indicates helpful information BMP CENTRAL FABRICATORS GANNON GILL Wi l aaas WAIN ROY lA P VID WOODS 2 Introduction Skp SAFETY RULES dh ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 4h ILEA EL INSTRUCTIVO Si no lee Ingles pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad Safety is a primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by an operator s single careless act In addition to the design and configuration of equipment hazard control and accident preven tion are dependent upon the awareness con cern judgement and proper training of personnel involved in the operation transport maintenance and storage of equipment It has been said The best safety device is an informed careful operator We ask you to be that kind of operator Hm This Sub Frame Mounting Kit is only for the backhoes and tractors specified in the Sub Fr
23. meter amp R R A R Diameter amp Thread Pitch Wrench Metric 8 8 Metric 10 9 Metric 8 8 Metric 10 9 Thread Pitch Millimeters Size N m Ibs ft N m lbs ft N m lbs ft N m Ibs ft Millimeters 6 x 1 0 10 mm 8 6 11 8 8 6 11 8 6 x 1 0 8x 1 25 13 mm 20 15 27 20 21 16 29 22 8x 1 0 10x 1 5 16mm 39 29 54 40 41 30 57 42 10x 1 25 12x 1 75 18 mm 68 50 94 70 75 55 103 76 12x 1 25 14x 2 0 21mm 109 80 151 111 118 87 163 120 14x 1 5 16 x 2 0 24 mm 169 125 234 173 181 133 250 184 16x 1 5 18x2 5 27mm 234 172 323 239 263 194 363 268 18x 1 5 20 x 2 5 30 mm 330 244 457 337 367 270 507 374 20x 1 5 22 x 2 5 34 mm 451 332 623 460 495 365 684 505 22x 1 5 24 x 3 0 36 mm 571 421 790 583 623 459 861 635 24 x 2 0 30 x 3 0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2 0 Typical Washer Flat Washer Installations Lock Washer N to de omit Bolt Torque amp Size Charts Rev 10 10 2005 Appendix 19 BOLT SIZE CHART NOTE Chart shows bolt thread sizes and corresponding head wrench sizes for standard SAE and metric bolis SAE Bolt Thread Sizes 000000 100 125 COOOOCS Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS AG singa nai nga nan reer rere ane na ag aaa rer rece ree Agriculture NJEH EN aa AN KAN a Ng National Coarse ATP sasore aana san aana nana Automatic Transmission Fluid NF asas akab ang aaa aa aeng aa ga nala aa baka Na ana National Fine BSPP kakangane akan British
24. nce with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to i lost profits business revenues or goodwill ii loss of crops ili loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is
25. nt on pipe threads Be careful not to use excess sealant that could enter hydraulic system NOTE Some fittings in hose kit will not be used for this installation 1 Disconnect loader valve PBY hose from elbow A in the tractor hydraulic manifold and remove elbow A See Figure 11 2 Attach adapter 6 and tee 5 to the PBY port N on the tractor hydraulic manifold Position tee to point to the rear See Figure 12 3 Attach adapter 14 and male quick coupler 3 to the center port of tee 5 4 Attach elbow 4 and male quick coupler 3 to the end of tee 5 Point elbow and quick coupler 45 up and to the front 5 Attach female quick coupler 2 and adapter 13 to the end of the loader valve PBY hose Hose Kit Fitting 2 64299 Quick coupler female 3 64300 Quick coupler male 3 8 66367 Elbow 3 8 NPTM x 3 8 NPTM 90 66368 Tee 3 8 NPT 66369 Adapter 3 8 BSTPM x 3 8 NPTF 63480 Adapter 3 8 NPTM x 9 16 JICM 315030 Adapter 3 8 NPTM x 3 8 NPTM Mahindra part _ PRWOOASA Loader Valve PBY Hose A CD4482 3 RETURN PRESSURE Loader Valve PBY oe St 13 2 CD5941A 3 Figure 12 Hydraulic Fitting Installation Backhoe Hose Connection 1 Attach hose 1 with female quick coupler 2 from the backhoe valve OUT port to the male quick coupler in the center of tee 5 2 Attach hose 1 with male quick coupler 3 from the backhoe valve to female quick coupler
26. ormal wear or tear or normal maintenance items This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising direc
27. r C and elbow B from the PBY port N on the hydraulic manifold See Figure 8 2 Attach tee 5 to adapter A and point it to the rear See Figure 9 3 Attach adapter 14 and male quick coupler 3 to the center portion tee 5 4 Attach elbow B and male quick coupler C to the end of tee 5 Point elbow and quick coupler to the front 5 Attach female quick coupler 2 to the end of the loader valve PBY hose Loader Fittings A 315045 Adapter 3 8 BSPTM x 3 8 NPTM B 313010 Elbow 3 8 NPTM x 3 8 NPTM C Quick coupler male 3 8 Hose KIt Fitting 5 66368 Tee 3 8 NPT 3 64300 Quick coupler male 3 8 14 315030 Adapter 3 8 NPTM x 3 8 NPTM RETURN B CD4482 1 Loader Valve PBY Hose PA Za 2 CD5941A 1 Backhoe Hose Connection 1 Attach hose 1 with female quick coupler 2 from the backhoe valve OUT port to the male quick coupler in the center of tee 5 2 Attach hose 1 with male quick coupler 3 from the backhoe valve to female quick coupler 2 on the end of the loader valve PBY hose 38656 Hose 112 x 3 8 NPTM x 3 4 ORBM 64299 Quick coupler female 64300 Quick coupler male 66368 Tee 3 8 NPT ON Gai i N 3 Loader Valve Backhoe Valve PBY Hose OUT Port 4 Backhoe Valve CD5941A 2 IN Port Figure 10 Backhoe Hose Connection 10 Installation MAN0131 Rev 12 23 2005 MAHINDRA ML104 LOADER Install Hydraulic Fittings Use thread seala
28. r nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use Like all mechanical products it will require cleaning and upkeep Lubricate the unit as specified Observe all safety information in this manual and safety decals on the equipment For service your authorized Woods dealer has trained mechanics genuine Woods service parts and the necessary tools and equipment to handle all your needs Use only genuine Woods service parts Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation Record the model number and serial number of your equipment in the spaces provided Model Date of Purchase Serial Number see Parts section for location Provide this information to your dealer to obtain correct repair parts Throughout this manual the term IMPORTANT is used to indicate that failure to observe can cause damage to equipment The terms CAUTION WARNING and DANGER are used in conjunction with the Safety Alert Symbol a triangle with an exclamation mark to indicate the degree of hazard for items of personal safety This Safety Alert Symbol indicates a hazard and means ATTENTION A BECOME ALERT YOUR SAFETY IS INVOLVED Indicates an imminently hazardous situation that if not avoided wi
29. s in the area when oper ating attaching removing assembling or servic ing equipment E Before operating make sure stabilizer pads are lowered firmly to the ground Stabilizer arms pro vide support for the backhoe and support for the backhoe mounting brackets E The only time the backhoe may be operated from a position other than the operator seat is dur ing backhoe attachment and removal Operator must e Read Mounting Kit Manual instructions on attaching and removing backhoe and use extreme care e Always stand between rear tire and backhoe stabilizer arms or along side of tractor to avoid being trapped should the boom swing control be accidentally activated m Never leave equipment unattended with engine running or with bucket in raised position Always engage swing and boom transport locks relieve system pressure by operating controls and remove ignition key before leaving equipment E Refer to backhoe manual and follow all mainte nance safety rules and instructions m Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo nents in any way E Keep all persons away from operator control area while performing adjustments service or maintenance Hm Tighten all bolts nuts and screws to torque chart specifications Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service m Make sure all safety dec
30. sher thick 52540 M10 x 1 25P x 85 mm Cap screw Tractor Parts oon gt CD5017B 1 Figure 2 Rear Mounting Bracket Installation Install Front Mount Refer to Figure 3 and Figure 4 NOTE Remove mower mount bracket if equipped before installing front mount NOTE When installing front mount crossmember must be facing the rear Woods and Cub Cadet Loader Mounts 1 Attach front mount bracket 3 between loader mounts using cap screws 12 hardened flat washers 11 and flange lock nuts 10 2 Do not tighten hardware until sub frame fit up is complete Mahindra Loader Mount 1 Attach adapter plate 16 to the outside of loader mounts using cap screws 18 and hardened flat washers 19 2 Attach front mount bracket 3 between loader mounts using cap screws 20 hardened flat washers 11 spacer washers 17 and flange lock nuts 10 3 55041 Front mount 10 11900 1 2 NC Flange lock nut 11 57816 1 2 Hardened flat washer peg Front Mount 1 Crossmember Figure 3 Front Mount Installed Woods and Cub Cadet Loader Mounts 12 3379 1 2 NC x 1 1 2 Cap screw GR5 16 1011542 Adapter plate 17 23883 Spacer 1 2 ID x 1 1 2 OD washer 18 33125 M14 x 2 0P x 50 mm Cap screw 19 46070 9 16 Hardened flat washer 20 639 1 2 NC x 2 1 2 Cap screw GR5 6 Installation MAN0131 Rev 12 23 2005 Sub Frame Fit Up Refer to Figure 4 1 Center sub frame under tractor
31. t not be twisted bent sharply kinked frayed pinched or come into contact with any moving parts Operate moveable components through full operational range to check clearances Replace any damaged hoses immediately Safety Rules continued on next page Safety 3 SAFETY RULES dh ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 4 Safety Rules continued from previous page m Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate Hm Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS system in locked up position at all times m Remove seat and upper support assembly before installing or removing backhoe from tractor Failure to comply may result in equipment failure and or personal injury m Make sure attachment is properly secured adjusted and in good operating condition HA minimum 20 of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position Without this weight tractor could tip over causing personal injury or death The weight may be attained with a loader Weigh the tractor and equipment Do not estimate E Do not allow bystander
32. tly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to i lost profits business revenues or goodwill 11 loss of crops iii loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor service person salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained by contacting Woods Equipment ALITEC Company BMP 2606 South Illinois Route 2 CENTRAL FABRICATORS Post Office Box 1000 GANNON Oregon Illinois 61061 GILL 815 732 2141 tel 815 732 7580 fax ET WAIN ROY www WoodsEquipment com Ww a JIJR WOODS 2001 Woods Equipment Company All rights reserved WOODS the Woods logo and Tested Proven Unbeatable are trademarks of Woods Equipment Company
33. ve mid mount mower from tractor using instructions in mower manual 4 If attached remove mower rear rockshaft lift mechanism from tractor 5 Place a jack under the tractor transmission hous ing and raise just enough to support the tractor Do not raise tractor off the ground Supporting the transmission prevents leakage 6 Remove cap screws A and lock washers B from both tractor lift arm brackets C on rear axle housing D Save hardware See Figure 1 7 Remove two additional axle housing cap screws E above the lift arm brackets as shown As a valued customer Woods appreciates your comments Once sub frame and hydrau lic hoses have been installed please take a few minutes to complete the Sub Frame Mount Evaluation sheet that was supplied with your sub frame Your comments will help us continue to bring you quality products MAN0131 Rev 12 23 2005 Ins ta Ila tion 5 Install Rear Mounting Bracket Refer to Figure 2 1 Position rear mounting bracket 2 on tractor axle housings D 2 Install cap screws 9 and hardened flat washers 8 in top two holes of mounting bracket 2 as shown 3 Install cap screws A and lock washers B previ ously removed in bottom three holes of mounting bracket 2 as shown 4 Torque bolts 9 amp A to 30 Ibs ft 5 Remove jack from under tractor transmission M10 x 85 mm Cap screw Lock washer 55026 Rear mounting bracket 44546 3 8 Hardened flat wa
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