Windsor Carpet Maintainer IM 10066360 User's Manual
Contents
1. 120V ITEM DIMENSION CAPACITY Electrical 120V Nominal Power 0 5 HP Rated Amperage 7 Amps Brush Width 17 16 5 430 420 mm Brush RPM 470 RPM Wheels 3 inches 75 mm non marking grey Dimensions Weight 48 Ibs 22 kg Weight Deluxe 56 Ibs 25 kg Dimensions Height with handle 45 5 1 16 m Dimensions Depth 16 inches 0 4 m Power Cord 40 feet 12 2 m Solution Tank Volume Deluxe 2 gallon Pump Pressure Deluxe 50 psi Solution Flow Deluxe 0 1 Spray Jet Size Deluxe 010 230V ITEM DIMENSION CAPACITY Electrical 230V Nominal Power 0 5 HP Rated Amperage 4 Amps Brush Width 17 16 5 430 420 mm Brush RPM 470 RPM Wheels 3 inches 75 mm non marking grey Dimensions Weight 48 Ibs 22 kg Weight Deluxe 56 Ibs 25 kg Dimensions Height with handle 45 5 1 16 m Dimensions Depth 16 inches 0 4 m Power Cord 40 feet 12 2 m Solution Tank Volume Deluxe 2 gallon Pump Pressure Deluxe 50 psi Solution Flow Deluxe 0 1 Spray Jet Size Deluxe 010 SPECIAL NOTES The sound pressure level at the operator s ear was The weighted root mean square acceleration at the measured to 67 7dBA This was a nearfield broad operator s arms was measured to be below 2 5m s band measurement taken on a carpeted floor This This was a tri axial third octave band measurement appliance contains no possi2. 3 2 Machine 3 3 Inspection 3 3 Starting 3 3 Shut down Storage 3 4 Components Aussee 3 5 MAINTENANCE Brush Cleaning and Maintenance 4 1 Machine 4 1 Daily Maintenance 4 1 Periodic Maintenance 4 1 Annual Maintenance 4 1 Machine Troubleshooting 4 2 TABLE OF CONTENTS PARTSLIST 5 1 Br sh 1 area 5 3 5 5 Electrical 120V 5 7 Electrical 230V 5 9 Frane 5 11 Frame Deluxe 5 13 5 15 HOPPET nee 5 17 ee denen 5 19 nennen 5 21 Solution Tank Deluxe 5 23 Wiring 120V un 5 25 Wiring 230V 5 27 Suggested Spare 5 5 29 N usis 5 30 86269870 07 11 07 3
3. X 10 SHCSB BUTHD 3 86011610 4 1 ASSY COVER INSULATION DLX 4 86217930 34450 1 FRAME 3 5 SINGLE MOTOR 5 86225340 78952 1 TRAY IRENEW MINI 6 86012550 1 PROMAX 11001 7 86004570 44067 1 JET BODY MINI PROMAX BODY 8 86012440 2 1 MANIFOLD SPRAYER DLX IMX 9 86197520 40011 1 HOSEBARB 1 8MPT X 1 4 DL 10 86233090 20016 1 CLAMP 1 4 ID HOSE 11 86290790 1 SCR M6 X 8 CP BLK 12 86277600 70882 1 SCR 20 PHMS SST NUT X 0 7 U CLAMP 13 86222360 58009 ve 14 86214830 05263 1 ASSY DOME INSULATION 86269870 08 20 08 5 14 HANDLE 5 15 86269870 08 20 08 HANDLE REF PART NO PRV NO QTY DESCRIPTION 5 1 86011380 1 2 86059580 38324 1 CONSOLE BOTTOM 3 86277600 70882 9 SCR 4 20 PPHMS SST 4 86217230 38326 1 CORD HOOK UPPER 5 86217220 38325 2 CORD HOOK LOWER 86218680 38357 1 HANDLE EXTRUSION LEFT DELUXE ONLY 68 86218510 38321 1 HANDLE EXTRUSION LEFT 7 86173070 70922 4 SCR 5 12 CSK OVL ISO 7047 55 8A 86013820 1 PIVOT CASTING DLX DELUXE ONLY 8B 86222650 38354 1 PIVOT CASTING 9 86173180 70948 2 SCR 10 8 55 SHLD BLK 10 86221800 279992 1 LIFTING CAM LEFT 11 86172640 57507 2 NUT M8 LK SST 12 86221810 279993 1 L
4. BRUSH CLEANING AND MAINTENANCE After each session of carpet cleaning the brushes and the brush housing should be cleaned Before cleaning or changing the brushes always unplug the machine from the power supply Brushes are removed without tools After handle is in locked position tilt the machine back and rest on handle To release brush from spring clip pull spring clip away from brush end cap Lift brush out of machine The brushes may be soaked in warm or hot water using mild detergent and then rinsed with warm water NOTE Brushes with crushed bristles can often be restored to original condition by soaking in hot water Keep brushes clean and free from debris Rotate brushes after every use as this will increase the life span of the brushes and ensure even wear Before reinstalling brushes clean out machine brush housing and hopper by wiping with a clean damp cloth MACHINE MAINTENANCE The Maintainer requires very little maintenance Wipe down the machine periodically with a clean cloth DO NOT spray water directly over the top of machine CAUTION Deformation of the brush bristles can result unbalanced running and excessive vibrating or jumping The machine is fitted with a circuit breaker In the unlikely event of overloading the circuit breaker will automatically trip It can be reset after approximately 30 seconds or when the machine cools down by pushing the set button located on the cover hous
5. 86217450 270709 1 COVER FRONT HOPPER 86269870 04 02 07 5 18 86269870 04 02 07 5 19 REF PARTNO PRVNO QTY DESCRIPTION a NOTES BELT HTD 15MM X 300 60 1 86215320 11058 BELT HTD 15 325 65 2 86215300 11055 i 3 86215960 140979 1 BRKT MTR MOUNT RH 4 86173310 87499 4 WASHER SPRING LK 6MM SS 5 86173060 70921 SCR SHCS M6X60 SST 6 86217890 34451 4 FLANGE PIVOT 7 86217590 62647 2 CVR PLATE 1 5MM THK PLASTIC 8 86173090 70934 1 SCR SHCS M6X80 SST 9 86222530 66869 1 PEDAL FOOT HANDLE RELEASE 10 86291480 3 1 BRKT FOOT PEDAL SWITCH 11 86173100 70935 1 SCR M3X6 BSHCS SST 12 86173180 70948 1 SCR 10 8 55 SHLD BLK 13 86224620 730376 1 SPRING TORSION 19 38 OD 14 86215950 140978 1 MTR MOUNT LH 15 86222200 54206 1 MOTOR SINGLE 3 5 DIA 120V ONLY 15B 86222210 54216 1 MOTOR 230V IMIE 230V ONLY 120V amp 230 86216180 141057 1 BRUSH SET 120V IM en 16 86223780 70896 2 SCR 4 8 CP BLK 17 86223340 64124 2 PULLEY HTD 5MM 15W 18T 18 86018550 70949 1 SCR 6 20 CP 86269870 04 14 08 5 20 5 21 86269870 04 02 07 REAR
6. X 1 4 90D 16 86172990 70913 3 SCR 12 ISO 7380 SS 17 OPEN lt 18 86217550 41576 1 COVER PUMP DELUXE 19 86012530 2 GROMMET 9 3MM ID X 23MM OD 20 86012560 1 STRAINER 1 8 NPT 80 MESH 21 86233090 20016 4 CLAMP 17410 HOSE 22 86012970 2 WASHER 5 FNDR SS 23 86006770 70323 1 SCR 10 32 X 1 4 PLTD 24 86224970 730382 1 STRAP SPRAYER HOLD DOWN 25 86012470 1 2 1 4 POWER GRIP 26 86290030 F 1 HOSE 3 80D X 1 41 URTHN X 30 27 86290010 1 HOSE 3 800 X 1 41 URTHN X 8 28 86290020 1 HOSE 3 800 X 1 4ID URTHN X 27 29 86299320 z 1 LABEL GROUND SYMBOL 30 86225320 78601 1 TIE CABLE NYLON 31 86010640 87016 1 WASHER 10 LOCK EXT STAR SS 86269870 04 14 08 5 24 WIRING 120V 5 25 BLK H WHT GRN GRN ORG ORG 1 952 RED GREEN jey 1 358 2 GRN ATN ORG ORG BLK ORG BLK 2 4 BLK 1 7 RECTIFIER N RED N WHT MOTO
7. SWITCH BRKT SCR M3X12 BSHCS 1507380 SS RELAY 10A 230V MINI SPDT SCR M416 BSHCS SST RECTIFIER 50A 600V BRIDGE WASHER M3 FL 1507089 SST SWITCH 125 SP ROLLER LABEL GROUND SYMBOL COVER SWITCH PVC CABLE TIE 11 38 UL CSA ASM BUTTON BLUE W BEZEL DELUXE ONLY LABEL GROUND SYMBOL SCR M3X6 BSHCS 1507380 SST BRKT MTR BRKT SWITCH FO mAs 5 5 N 02 SEE SERIAL NUMBER PAGE CALL MANUFACTURER FOR SERIAL NUMBER 86269870 08 20 08 5 10 86269870 04 14 08 5 11 REF PARTNO PRVNO QTY Ze NOTES 1 86225340 78952 1 TRAY IRENEW MINI 2 86217930 34450 1 FRAME 3 5 SINGLE MOTOR 3 86214820 05262 1 ASSY COVER INSULATION 4 86277600 70882 1 SCR 4 20 PPHMS SST NUT M4X0 7 U CLAMP 5 86222360 58009 i 6 86214830 05263 1 ASSY DOME INSULATION 7 86173050 70920 3 SCR 4 40 PPHMS SST 86269870 04 14 08 5 12 FRAME DELUXE 5 13 86269870 08 20 08 FRAME DELUXE REF PARTNO PRVNO QTY DESCRIPTION NOTES 1 86173050 70920 SCR 40 PPHMS SS 2 86173040 70919 3 SCR
8. SWITCH W COUPLER 1 an SEE SERIAL NUMBER PAGE CALL MANUFACTURER FOR SERIAL NUMBER 86269870 08 20 08 ELECTRICAL 230V 5 9 86269870 08 20 08 _ DELUXE ONLY gt ELECTRICAL 230V SERIAL NO REF PRVNO QTY DESCRIPTION FEON NOTES 1 86299810 2 SWITCH BLACK ROCKER DPST 2 86295180 ASM BUTTON GREEN W BEZEL 1 BASIC QTY 1 3 86313930 gt SWITCH W COUPLER DELUXE QTY 3 4 86172880 70901 SCR 4 6 BSHCS SST 5 86198450 20005 CLAMP 5 16 NYLON 6 86217200 23738 CORD SET 18 3 X 40FT SJT 7 86002010 14942 3 8 8 86216740 20040 CLAMP 17 7 NYLON 9 86215910 140972 BRKT MTR BRKT SWITCH 10 86225080 72152 11 86173110 70936 12 86173100 70935 13 86216800 20110 14 86277600 70882 15 16 86215710 141046 17 86173210 70951 18 86222670 05248 19 86225320 78601 20 86291490 21 86291880 22 86223420 67622 23 86173200 70950 24 86223390 67488 25 86225850 87517 26 86291860 27 86299320 28 86299830 29 86264940 27051 30 86295190 31 86299320 32 86173100 70935 33 86291470 SWITCH 125 SP NC ROLLER SCR M3X16 BSHCS SST SCR M3X6 BSHCS SST CLIP WIRE SCR M4X20 PPHMS SST BREAKER 5A VDE CIRCUIT SCR M5X10 BSHCS SST PLATE BASE ELECTRICAL MTG TIE CABLE NYLON COVER
9. 86269870 04 02 07 THIS PRODUCT IS FOR COMMERCIAL USE ONLY ELECTRICAL In the USA this machine operates on a standard 15 amp 120V 60 hz A C power circuit The amp hertz and voltage are listed on the data label found on each machine Using voltages above or below those indicated on the data label will cause serious damage to the motors EXTENSION CORDS If an extension cord is used the wire size must be at least one size larger than the power cord on the machine and must be limited to 50 feet 15 5m in length GROUNDING INSTRUCTIONS 120V ONLY This appliance must be grounded If it should malfunction or break down grounding provides a path of least resistance for electric current to reduce the risk of electric shock This appliance is equipped with a cord having an equipment grounding conductor and grounding plug The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances This appliance is for use on a nominal 120 volt circuit and has a grounded plug that looks like the plug in Fig A A temporary adaptor that looks like the adaptor in Fig may be used to connect this plug to a 2 pole receptacle as shown if a properly grounded outlet is not available The temporary adaptor should be used only until a properly grounded outlet Fig A can be installed by a qualified electrician The green colored ri
10. HOW TO USE THIS MANUAL This manual contains the following sections HOWTO USE THIS MANUAL SAFETY OPERATIONS MAINTENANCE PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts Parts may be ordered from authorized dealers When placing an order for parts the machine model and machine serial number are important Refer to the MACHINE DATA box which is filled out during the installation of your machine The MACHINE DATA box is located on the inside of the front cover of this manual MODEL DATE OF PURCHASE SERIAL NUMBER SALES REPRESENTATIVE The model and serial number of your machine is on the operator s left hand side side panel of base The SAFETY section contains important information regarding hazard or unsafe practices of the machine Levels of hazards is identified that could result in product or personal injury or severe injury resulting in death The OPERATIONS section is to familiarize the operator with the operation and function of the machine The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition 1 1 86269870 The PARTS LIST section contains assembled parts illustrations and corresponding parts list The parts lists include a number of columns of information REF column refers to the reference number on the parts illustration PAR
11. SAVE THESE INSTRUCTIONS 86269870 04 02 07 2 1 SAFETY HAZARD INTENSITY LEVEL The following symbols are used throughout this guide as indicated in their descriptions There are three levels of hazard intensity identified by signal words WARNING and CAUTION and FOR SAFETY The level of hazard intensity is determined by the following definitions WARNING Hazards or unsafe practices which could result in severe personal injury or death WARNING CAUTION Hazards or unsafe practices which could result in minor personal injury or product or property damage FOR SAFETY Identify actions which must be followed for safe operation of equipment Report machine damage or faulty operation immediately Do not use the machine if it is not in proper operating condition Following is information that signals some potentially dangerous conditions to the operator or the equipment Read this information carefully Know when these conditions can exist Locate all safety devices on the machine Please take the necessary steps to train the machine operating personnel FOR SAFETY DO NOT OPERATE MACHINE Unless Trained and Authorized Unless Operation Guide is Read and understood In Flammable or Explosive areas In areas with possible falling objects WHEN SERVICING MACHINE Avoid moving parts Do not wear loose clothing jackets shirts or sleeves when working on the machine Use approved replacement parts 2 2
12. This appliance conforms with international and national safety directives EN55014 2 EN5504 1 EN61000 3 2 3 3 EN60335 1 2 10 2 69 2 67 IEC 60335 1 2 10 2 67 2 69 LVD 73 23 EEC DELUXE This unit is equipped with an onboard spray pump and solution tank By using the onboard spraying system a light treatment of chemical can be applied to the carpet and brushed in during a single pass of the machine QUICK DRY CARPET CARE SYSTEM INSTRUCTIONS Test for colorfastness in an inconspicuous area before use 1 Vacuum carpet to remove loose soil 2 Dilute iCapsol or Prochem ProCaps at 802 per gallon of water 1 16 into the solution tank 3 Pre spray carpet to be cleaned at a rate of 600 1000 sq ft per gallon of diluted solution Do not over wet 3 2 86269870 4 No dwell time is required Do not allow chemical to dry before brushing 5 Brush treated area to emulsify soils using the Windsor iCapsol or other carpet brushing machine 6 Allow to dry until dry to touch approximately 20 minutes before opening area to traffic 7 Vacuum carpet when fully dry to remove encapsulated soil Tips Pre treat carpet spots with iCapsol Interim cleaning solution Work on a manageable area and do not allow cleaning solution to dry on carpet before brushing DELUXE The Deluxe is provided with a removable solution tank To remove tank for filling and cleaning press the gray release button on the blue coupler located at the
13. WHEEL REF PRVNO QTY DESCRIPTION NOTES 1 86172790 70867 2 SCR SHCS M8X50 ISO4762 BLK 2 86216450 140942 4 BUSHING 11 25 8 0 SST WHEEL 3 DIA CUSHION 86011020 89202 2 4 86173300 87495 4 WASHER FL 507089 SST 5 86172640 57507 2 NUT M8 LK 1507040 SST 86269870 04 02 07 5 22 SOLUTION TANK DELUXE 5 23 86269870 04 14 08 SOLUTION TANK DELUXE REF PRVNO QTY DESCRIPTION NOTES 1 86299710 5 1 CPLR BODY 1 4 BARB GRY 2 86299720 1 CPLR PNL MNT 174 BARB GRY 3 86012500 1 SEAL COUPLER EPDM RUBBER 4 86219230 41581 1 HOSE SUCTION TANK DELUXE 5 86225300 75489 1 TANK DLX MACH 6 86013850 3 WASHER M6 SS 7 86172820 70883 5 SCR 5 X 20 PHMS 1507045 SST 8 86012570 1 STRAP CHEMICAL BOTTLES DLX 9 86012940 5 SCR KA40X35 OVL PL 10 86216780 27909 2 CLAMP TUBE 1 4 11 86172870 70898 2 SCR M4X14 PHMS SST 12 86217560 41577 1 COVER PUMP TOP DELUXE 13 86012520 2 GASKET SEAL NEOPRENE RBR 14A 86201120 250 784 1 PUMP 220 240V 50HZ FLOJET 230V 148 86201110 250 78 1 PUMP 110 120 6082 FLOJET 110V 15 86240520 40097 4 HOSEBARE 1 8
14. 1594 1 HARNESS MAIN 230VAC 2 86226220 880462 1 WIRE 10 BLK 18 76040 3 86226260 880468 1 WIRE 15 ORG 18 76040 X 76040 4 86226270 880469 1 WIRE 18 ORG 18 5 86226280 880471 1 WIRE 9 BLK 18 76040 X 76040 6 86302450 1 FILTER EMI MAIN 7 86310150 1 TASSY FILTER EMI MOTOR 86269870 04 14 08 5 28 WIRING 120V DELUXE N O BLUE BLUE x x x a BLK BLK BLK BLK BLK WHT 5 WHT x a GRN GRN I u ORG RED GREEN Sm WHT BLK 5 GRN ORG ORG il a BLK ORG PUMP MOTOR BLK 2 4 gt N RED WHT gt a OY WHT MOTOR RELAY le 4 6 5 BLK 4 3 BLK 2 1 RED PUR ORG 5 29 86269870 08 20 08 WIRING 120V DELUXE REF PARTNO PRVNO QTY
15. 29 1 CORD SET 18 3 X 40FT SJT 3 86214770 38370 1 ASM RED BUTTON W BEZEL 4 86214780 38371 1 ASM GREEN BUTTON W BEZEL 5 86225070 38372 2 SWITCH ITW MICRO 6 86198450 20005 2 CLAMP 5 16 NYLON 7 86225320 78601 1 TIE CABLE NYLON 8 86173100 70935 4 SCR M3X6 BSHCS SST 9 86291470 1 BRKT MTR BRKT SWITCH CVR 10 86291490 a 1 COVER SWITCH BRKT 11 86291880 2 SCR M3X12 BSHCS SST 12 86216800 20110 1 CLIP WIRE 13 86277600 70882 1 SCR 4 20 PPHMS SST 14 86215670 140839 1 BREAKER VDE CIRCUIT 15 86172880 70901 5 SCR 6 BSHCS SST 16 86173200 70950 1 SCR M4X16 BSHCS SST 17 86225850 87517 2 WASHER M3 FL 1507089 SST 18 86223400 67516 1 RELAY 15 120 MINI 10 86223200 67488 1 RECTIFIER 50 600V BRIDGE 20 86173210 70951 4 SCR 5 10 BSHCS SST 21 86291860 1 SWITCH 125VAC SP NC ROLLER 22 86222670 05248 1 PLATE BASE ELECTRICAL 23 86216740 20040 2 CLAMP 17 7 NYLON 24 OPEN mie 25 86013570 2 SWITCH PUSHBUTTON BL DLX DELUXE ONLY 26 86299320 2 LABEL GROUND SYMBOL BASIC QTY 1 27 86313930 4 SWITCH W COUPLER 1 N 28 86295190 a 2 ASM BUTTON BLUE W BEZEL 1 DELUXE ONLY 29 86295150 1 ASM BUTTON RED W BEZEL 1 30 86295180 1 ASM BUTTON GREEN W BEZEL 1 BASIC QTY 1 31 86313930 4
16. 50 12544 2 ASSY BRUSH amp HUB 6 86217330 270129 1 COVER BELT LEFT 7 86216070 12535 2 BRUSH DRIVE 8 86172840 70886 6 SCR M5X10 PHS FHD SST 86269870 01 02 08 BRUSH 5 3 86269870 04 02 07 BRUSH REF PARTNO PRVNO QTY DESCRIPTION NOTES 1 86215580 141042 2 BRACKET CROSSOVER PUSH 2 86172700 67606 4 RING E TYPE 5MM ID DIN6799 3 86215750 09156 4 FLNG 6MM IDX7MM LONG 4 86224760 73997 4 SPRING COM 18 28 OD X 25L 5 86215740 09155 4 6 IDX24MM LONG 6 86223620 67605 2 ROD LIFTING 86269870 04 02 07 86269870 01 02 08 5 5 DECAL REF PARTNO PRVNO QTY DESCRIPTION ee NOTES 1 86221620 501260 1 LABEL CHEMICAL INSTR DELUXE ONLY 2A 86244630 501190 1 LABEL MAIN ICAPSOL MINI WINDSOR ONLY 28 86244920 501247 1 LABEL PROCAP PROCHEM PROCHEM ONLY 86269870 01 02 08 ELECTRICAL 120V DELUXE ONLY DELUXE ONLY I 86269870 08 20 08 ELECTRICAL 120V REF PARTNO NO QTY DESCRIPTION NOTES 1 86002010 14942 1 BOOT 3 8 CIRCUIT BREAKER 2 86217120 237
17. 600V BRIDGE 86291860 SWITCH 125VAC SP NO ROLLER 86215670 140839 BREAKER 8A VDE CIRCUIT 120V ONLY 86215710 141046 BREAKER 5A VDE CIRCUIT 230V ONLY 86012470 CAP 2 1 4 POWER GRIP DELUXE ONLY 86012550 JET PROMAX 11001 DELUXE ONLY 86012570 STRAP CHEMICAL BOTTLES DLX DELUXE ONLY 86295190 A ASM BUTTON BLUE W BEZEL 86292780 SWITCH TONELUCK 86295150 5 ASM BUTTON RED W BEZEL 86295180 ASM BUTTON GREEN W BEZEL 86299810 SWITCH BLACK ROCKER DPST 86299830 COVER SWITCH 5 33 86269870 08 20 08 SERIAL NUMBERS REF NO MODEL SERIAL IM 10066360000690 10066400000781 86269870 04 14 08 5 34 5 35 86269870 08 20 08
18. 7 Mer 5 4 i BLK RED PUR 5 31 86269870 08 20 08 WIRING 230V DELUXE REF PARTNO PRVNO QTY DESCRIPTION ne NOTES 1 86218880 41594 1 HARNESS MAIN 230VAC IMIE 2 86226220 880462 1 WIRE 10 BLK 18 76040 X 76040 3 86226260 880468 1 WIRE ORG 18 76040 X 76040 4 86226270 880469 1 WIRE 18 ORG 18 76040 X 76040 5 86226280 880471 1 WIRE 9 BLK 18 76040 X 76040 6 86302450 1 ASM FILTER EMI MAIN 7 86310150 1 ASSY FILTER EMI MTR 8 OPEN sale la HARNESS PUMP HOUSING DLX 10 86013090 1 1 WIRE 9 5 GRN 18 11 86306760 5 1 WIRE 4 W WIRE JOINT BLK 12 86013950 1 WIRE ASSY W 2 DLX 86269870 04 14 08 5 32 SUGGESTED SPARE PARTS DESCRIPTION ne NOTES 86216180 141057 BRUSH SET MTR 54206 54216 86215800 11055 BELT HTD 15MM X 325 65 TOOTH 86215320 11058 BELT HTD 15MM X 300 60 TOOTH 86214850 12544 ASSY BRUSH amp HUB 86217230 38326 CORD HOOK UPPER 86224970 730382 STRAP SPRAYER HOLD DOWN 86002010 14942 BOOT 3 8 CIRCUIT BREAKER 86217120 23729 CORD SET 10 3 X 40 SITW 120V ONLY 86217200 23738 CORD SET EURO 1 0MM X 40 BLK 230V ONLY 86223390 67488 RECTIFIER 50
19. Carpet Maintainer MODELS IM 10066360 IMIE17 10066550 IMX 10066400 17 10066410 Read instructions before operating the machine Operating Instructions ENG 86269870 08 20 08 PRV 980305 DATA LOG OVERVIEW MODEL DATE OF PURCHASE SERIAL NUMBER SALES REPRESENTATIVE YOUR DEALER NAME ADDRESS PHONE NUMBER OVERVIEW The Carpet Maintainer is designed to maintain carpet using the Quick Dry Carpet Care System The machine has two counter rotating brushes that scrub chemical into the carpet The chemicals iCapsol or Prochem ProCaps encapsulates the dirt allowing both to be vacuumed up once the chemical has dried The brushes also raise the pile of the carpet The Deluxe models have a solution tank and pump powered spraying system which applies the chemical to the carpet as the machine is used 2 86269870 04 02 07 Data Log Overview 2 Table Of HOW USE THIS MANUAL How to use this 1 1 Important Safety Instructions 2 1 Hazard Intensity Level 2 2 Grounding 5 2 3 Safety Label Location 2 4 OPERATIONS Technical Specifications 3 1 How the Machine Works
20. DESCRIPTION NOTES 86218820 41563 1 HARNESS MAIN 2 86226220 880462 1 WIRE 10 BLK 18 76040 3 86226260 880468 1 WIRE 15 ORG 18 76040 76040 4 86226270 880469 1 WIRE 18 ORG 18 5 86226280 880471 1 WIRE 9 BLK 18 76040 X 76040 6 86013120 HARNESS PUMP HOUSING DLX 7 86013090 1 WIRE 9 5 GRN 18 8 86013110 1_ WIRE 4 WIWIRE JOINT BLK 9 86013950 E 1 WIRE ASSY W 2 DLX 86269870 01 02 08 5 30 WIRING 230 DELUXE N O N O BLUE BLUE 11 BLK BLK BLK BLK WHT Tp WHT WHT GRN o lr RED ORG BLU BRN GREEN i els ON OFF ass 55 BLK 1 3 8 5 GRN 225 ORG ORG 12 ER _ N C PUMP MOTOR HT BLK 2 6 H A 4 A __ No BLU y BLK RECTIFIER x RED GRN WHT er 10 RELAY
21. IFTING CAM RIGHT 13 86224970 730382 1 STRAP SPRAYER HOLD DOWN 14 86223640 38332 4 RUBBER STRAP HOOK 15A 86218690 38358 1 HANDLE EXTRUSION RIGHT DELUXE ONLY 15B 86218520 38322 1 HANDLE EXTRUSION RIGHT 16 86224680 730414 1 SPRING COMP 11 56D 19 05L 17 86223450 67620 1 RETAINER SPRING CORD HOOK 18 86012940 1 SGR 40 35 OVAL WN1412 PL 19 86172820 70883 2 SCR 5 20 5 SST 20 86216890 38327 1 CONSOLE 21 86172870 70898 2 SCR M4X14 PPHMS 1507045 SST 22 86294260 4 SCR 5 12 2 DELUXE 110V 23A 86305580 1 CONSOLE BOTTOM DLX amp BASIC 110V DELUXE 230V 23B 86293330 1 CONSOLE BOTTOM amp BASIC 230V 24 86308740 3 4 SCR M5X30 CSK OVL 1507047 55 DELUXE 110V 25A 86293340 CONSOLE TOP amp BASIC 110V DELUXE 230 25 86305590 1 8 BASIC 230V 26 86299750 1 GRIP HANDLE 86269870 08 20 08 5 16 5 17 86269870 04 02 07 PARTNO PRVNO QTY DESCRIPTION NOTES 1 86214790 41584 1 ASM GUIDE HOPPER 2 86173040 70919 10 SCR 4 10 BSHCS SST 3 86214800 41585 1 ASM HOPPER FRAME amp PLATE 4 86173080 70933 1 SCR 4 2X9 5 TAP ZN 5 86216310 140977 1 BUMPER STOP HOPPER 6 86172630 57314 1 NUT LK SST 7
22. R RELAY 6 4 is I RED PUR ORG 86269870 08 20 08 WIRING 120V REF PARTNO PRVNO QTY DESCRIPTION NOTES 1 86218820 41563 1 HARNESS MAIN 2 86226220 880462 1 WIRE 10 BLK 18 76040 3 86226260 880468 1 WIRE 15 ORG 18 76040 X 76040 4 86226270 880469 1 WIRE 18 ORG 18 5 86226280 880471 1 WIRE 9 BLK 18 76040 X 76040 86269870 01 02 08 5 26 WIRING 230V GRN GRN gy Caer RED ORG BRN BLU z NO 5 E ON OFF GREEN BLK RED je GRN H D Bie ORG _ bik 2 6 2 7 4 Lay BLU y BLK Lu ake 7 RECTIFIER IH N BRN RED N 1 NZ ja WHT RELAY 4 e z an MOTOR 6 5 4 9 2 1 BLK RED PUR ORG 5 27 86269870 08 20 08 WIRING 230V REF PARTNO PRVNO QTY DESCRIPTION ne NOTES 1 86218880 4
23. T column lists the part number for the part column lists the quantity of the part used in that area of the machine DESCRIPTION column is a brief description of the part SERIAL NO FROM column indicates the first machine the part number is applicable to When the machine design has changed this column will indicate serial number of applicable machine The main illustration shows the most current design of the machine The boxed illustrations show older designs If column has an asterisk call manufacturer for serial number NOTES column for information not noted by the other columns NOTE If a service or option kit is installed on your machine be sure to keep the KIT INSTRUCTIONS which came with the kit It contains replacement parts numbers needed for ordering future parts NOTE The 98 on the lower left corner of the front cover is the part number for this manual 04 02 07 IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance basic precaution must always be followed including the following READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE A To reduce the risk of fire electric shock or injury Connect to a properly grounded outlet See Grounding Instructions Do not leave the machine unattended Unplug machine from outlet when not in use and before maintenance or service Do not allow machine to be used as a toy Close attention
24. as the capability to mount chemical bottles or trigger sprayers to the back of the solution tank WARNING This Machine is not intended to carry more than 30 pounds Carrying more than 30 pounds could cause damage to the machine SHUT DOWN AND STORAGE 1 Flush the spray jet and tank with hot water Deluxe only 2 After flushing uncouple quick disconnect to prevent water from dripping out of front jet 3 a Press red button to power off machine 120V only b Set black on off switch to off position 230V only 4 Lock handle in the upright position 5 Disconnect the power cord from the power supply Wind the power cord around the cable holders on the handle 6 Remove the brushes for cleaning See Brush Cleaning and Maintenance section 7 Clean debris tray The machine is now ready for storage until the next use Make sure to store your equipment in a dry place to prolong the life of your machine Storage outdoors or unprotected could cause damage to your machine or internal parts therefore voiding your warranty 3 4 86269870 08 20 07 1 1 2 1 1 4 iCapsol Mini Stop Switch red 120V only On Off Switch black 230 only Start Switch green Brushes Handle Release 86269870 COMPONENTS 8 1A 1B 2 7 5 y lt 4 FY a 7 iCapsol Mini Deluxe 5 Tank 6 Strainer 7 Jet 8 Spray Pump Switch 07 11 07 3 5
25. ble source of impact noise made during normal operation on a composite tile The instantaneous sound pressure level is below 63 Pa floor The measurement and related calculations were NOTES made in accordance with ISO 5349 1 This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Children should be supervised to ensure that they do not play with the appliance 86269870 04 14 08 3 1 5 HOW THE MACHINES WORK The Carpet Maintainer is designed to maintain your carpet using the Quick Dry Carpet Care System By using the Carpet Maintainer in conjunction with iCapsol or Prochem ProCaps chemical solution you can perform a regular light cleaning and grooming of your carpet very quickly and have the carpet dry and ready for traffic within 20 minutes The handle movement flexibility allows the machine to clean under low furniture There is a hand operated on off switch and auto handle lock keeping the handle in an upright position This unit is equipped with a safety feature that when unplugged from the wall or the handle dropped will automatically reset to the off position The debris tray is used to catch unwanted carpet debris and should be cleaned regularly and prior to transporting
26. g problem With machine unplugged check for and correct any loose wire connections Faulty rectifier Replace rectifier Electrical Shock Equipment not grounding Follow grounding instructions pg 2 3 Receptacle not grounded Have an electrician inspect the building s wiring Interal electrical problem Check for any loose wire connections replace any items that are short circuiting Nuisance tripping of circuit breaker Faulty circuit breaker Replace circuit breaker Mechanical problem Test circuit breaker for continuity Higher amp draw may indicate faulty parts Find parts not moving freely and repair or replace Brush not turning or scrubbing Faulty brush motor gear box Replace brush motor gear box Belt EAS TE A FHI EMHNI belts commutator run commutator brush housing Machine will only run if the green on Defective red off switch Replace or reconnect wire to switch is continuously held down Sends constant off signal red off switch Deluxe only Deluxe only Deluxe only solution tank the solution tank 86269870 07 11 07 4 2 BRUSH 86269870 01 02 08 BRUSH REF PRVNO QTY DESCRIPTION me NOTES 1 86217340 270130 1 COVER BELT RIGHT 2 86172630 57314 2 NUT M4 LK SST 3 86172870 70898 6 SCR M4X14 PHMS DIN7985 SST 4 86224670 730396 2 SPRING BRUSH CLIP 5 862148
27. gid ear lug or the like extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover Whenever the adaptor is used it must be held in place by a metal screw 86269870 04 02 07 SAFETY Grounding Pin GROUNDING CONNECTION USING AN ADAPTOR Grounded Outlet Metal Screw Fig A Tab for Grounding P 9 Screw Adaptor ADAPTOR Grounded Outlet Box Fig C Fig B Note Adaptors are not allowed in Canada WARNING Improper connection of the equipment grounding conductor can result in a risk of electric shock Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded Do not modify the plug provided with the appliance if it will not fit the outlet have a proper outlet installed by a qualified electrician SAFETY SAFETY LABEL LOCATION The following WARNING LABEL S are found on your cleaning unit These labels point out important Warnings and Cautions which should be followed at all times Failure to follow warnings and cautions could result in fatality personal injury to yourself and or others or property damage Follow these instructions carefully DO NOT remove these labels NOTE If at any time the labels become illegible promptly replace them WARNING LABEL PART NUMBER 86220140 PRV 500895 2 4 86269870 04 02 07 5 TECHNICAL SPECIFICATIONS
28. ing 86269870 DAILY MAINTENANCE 1 Clean and inspect brushes 2 Clean and inspect brush housing debris tray and machine Rinse debris tray if needed 3 Inspect power cord for wear or damage This cable will lie on wet carpet To prevent electrical shock replace cords that are frayed or have cracked insulation immediately 4 Flush the tank pump and spray jet with hot water Deluxe only 5 Clean Strainer PERIODIC MAINTENANCE 1 Check all handles switches electrical cables and connections on your machine for damage Repair or replace immediately 2 Inspect and or replace brushes Replace brushes when main bristles are worn to the same level as the yellow indicator bristles 3 Check spray pattern Clean or replace jet if the pattern is blocked or uneven ANNUAL MAINTENANCE 1 Check all bearings for noise and wear 2 Check motor for operation 3 Check overall machine for operation 4 Check belts for wear and change belts every second year 07 11 07 MACHINE TROUBLESHOOTING PROBLEM CAUSE SOLUTION No power to machine Tripped electrical circuit Check building circuit breaker breaker in fuse box of building Faulty power cord Replace power cord Power switch failure or relay Replace power switch or failure relay Tripped circuit breaker Reset circuit breaker Higher amp draw may indicate faulty parts Find parts not moving freely and correct as needed Internal wirin
29. is necessary when used by or near children Use only as described in this manual Use only manufacturer s recommended components attachments Do not use damaged electrical cord or plug Follow all instructions in this manual concerning grounding the machine If the machine is not working properly has been dropped damaged left outdoors or dropped into water return it to an authorized service center Do not pull or carry machine by electrical cord use as a handle close a door on cord or pull cord around sharp edges or corners Do not run machine over cord or allow the rotating brushes to come in contact with the cord Keep cord away from heated surfaces Do not unplug machine by pulling on cord To unplug grasp the electrical plug not the electrical cord Do not handle the electrical plug or machine with wet hands Do not operate the machine with any openings blocked Keep openings free of debris that may reduce airflow Machine is designed for indoor use only and must not be operated or stored outdoors in wet conditions Turn off all controls before unplugging This machine is suitable for commercial use including hotels schools hospitals factories shops and offices for more than normal housekeeping purposes Maintenance and repairs must be done by qualified personnel Machine can cause a fire when operating near flammable vapors or materials Do not operate this machine near flammable fluids dust or vapors
30. r commence cleaning by pushing and pulling the machine slowly over the wetted carpet Move the machine in multiple directions and overlapping strokes For best results use Windsor iCapsol or Prochem ProCaps products 86269870 OPERATIONS STARTING MACHINE DELUXE NOTE Perform pre run machine check before operating machine FOR SAFETY Before starting machine make sure that all covers are in place and secured properly 1 Connect the machine to a power supply 2 Release the handle lock 3 a Press green button to power on machine 120V only 0 Set black on off switch to on position 230V only 4 Press green button to start brushes 5 Press and hold blue button to spray chemical Once machine is plugged in spray function is operational Apply a light spray of diluted interim carpet cleaner onto the carpet using the onboard spraying system Spray chemical while pushing the machine forward Brush the chemical into the carpet while pulling the machine slowly over the wetted carpet Move the machine in multiple directions and overlapping strokes For best results use Windsor iCapsol or Prochem ProCaps products A WARNING Flammable materials can cause an explosion or fire Do not use flammable materials with this machine 08 20 08 5 TRANSPORTING SPRAYER 1 This machine has the capability to mount a small pump up sprayer TRANSPORTING CHEMICAL DELUXE 1 This machine h
31. top of the tank Next remove upper straps from mounting pegs The tank will now freely separate from the machine base After filling tank remount to machine by reversing the process mentioned above The proper 1 16 dilution ratio can be achieved by adding one pint 16 oz of recommended chemical and slowly filling the tank with water 2 gallons Adding water slowly will help prevent foaming To achieve a coverage rate of 600 1000 sq ft per gallon using the onboard sprayer spray solution only during the forward stroke of operation Use the backstroke to brush the chemical into the carpet 07 11 07 PRE RUN INSPECTION Perform a pre run inspection to find possible problems that could cause poor performance or lost time from breakdown Check the rating plate to confirm voltage and frequency is the same as the power supply NOTE A 10 variation in voltage is acceptable STARTING MACHINE NOTE Perform pre run machine check before operating machine FOR SAFETY Before starting machine make sure that all covers are in place and secured properly 1 Connect the machine to a power supply 2 Release the handle lock 3 a Press green button to power on the machine 120V only 0 Set black on off switch to on position 230V only 4 Press green button to start brushes After applying a light spray of diluted interim carpet cleaner onto the carpet using a pressurized tank spraye
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