Wilson PGX-2 User's Manual
Contents
1. lubricate Loss of Power 1 Worn Blades Replace the Blades 2 Worn Rotor Cylinder or accessory Replace worn parts SM 23 SPECIFICATIONS Model no PGX 2 Tube ID Range 1 2 to 1 1 8 RPM 9000 Spindle 3 4 X 10 THREAD Dimensions 3 DIA X 6 X 11 Weight LBS 7 Air Pressure PSI 90 Air Inlet 3 4 NPT Operating Hose 3 4 Air Flow 65 CFM Scavenger Inlet 3 8 NPT Thomas C Wilson Inc 21 11 44th Avenue Long Island City New York 11101 Tel 718 729 3360 Fax 718 361 2872 http www tcwilson com E mail tewilson tcvvilson com2. duce the efficiency of the tool Airline filters will effectively eliminate moisture and particles from the air supply To get the ultimate in performance from your air tools ample air compressor capacity proper air hose and fittings are essential LUBRICATION Proper lubrication is the most important requirement in preventive maintenance The majority of tool failure can be linked to inadequate lubrication Tools should be oiled daily through the air inlet or better through lubricators Airline lubricators automati cally provide oil to tools allowing them to produce at peak efficiency Use a light oil similar to a 10 spindle oil or Marvel Oil for best result PERIODIC INSPECTION For maximum performance and protection of your air operated equipment inspect all tools regularly to prevent unnecessary damage and prevent down time All airline accessories should be checked on a regular basis STORAGE OF EQUIPMENT 1 Upon securing the equipment for the night blow air through the scavenging hole to dry out any remaining moisture Then squirt some oil into the scaveng ing hole and revolve the rotor by hand permitting the oil to reach the seal and shaft 2 Before storing the PG Cleaner clean and oil it thoroughly with machine oil to prevent rusting TROUBLE SHOOTING PROBLEM CAUSE amp SOLUTION Tool becomes sluggish Dirt or oil gum accumulation on internal parts Flush with kerosene operate for 30 seconds and re
3. SM 23 MODEL PGX 2 Smarter Tools for Smarter Work AIR DRIVEN TUBE CLEANER OPERATING INSTRUCTIONS amp SERVICE MANUAL Rev A 5 11 2007 TO REDUCE THE RISK OF INJURY AND EQUIPMENT DAMAGE USER MUST READ AND UNDERSTAND OPERATOR S MANUAL Thomas C Wilson Inc 21 11 44th Avenue Long Island City New York 11101 Tel 718 729 3360 Fax 718 361 2872 http www tcwilson com E mail tewilson tcwilson com SM 23 SAFETY INSTRUCTIONS A WARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in accident fire and or personal injury SAVE THESE INSTRUCTIONS Do not allow corrosive gases or foreign material to enter the unit Moisture oil based contaminants or other liquids must be filtered out Eye protection is always required when running motor Hearing protection is recommended when in close proximity to all operating air motors Dust mask non skid safety shoes hard hat gloves and other personal safety equip ment must be used Stay alert watch what you are doing and use common sense when operating a power tool Dress properly Do not wear loose clothing or jewelry Keep your work area clean and well lit Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Disconnect the tool from the air supply before installing making any adjustment changing accessories servicing or storing
4. Y 15 8525 1 O RING 16 6999 1 SEAL WASHER 17 7014 1 SPRING 18 8738 1 SEAL STEM 19 7947 1 TRIGGER 20 7946 1 TRIGGER SCREW 21 8527 1 VALEV ASSEMBLY 22 17830 1 O RING 23 7941 1 VALVE BUSHING 24 7939 1 VALVE SPRING 25 7932 1 HANDLE SUB ASSEMBLY 26 9295 1 MUFFLER ASSEMBLY 27 9301 1 SPIROLOX RING 28 41467 1 STREET ELBOW Caution Disassembly or reassembly of the unit must be performed by qualified personnel It is advisable to return units to the factory or consult the factory for necessary repair SM 23 HOW TO SET UP THE TUBE CLEANER I Use an air line lubricator to operate tool with a fine mist of oil 2 Connect 1 2 air hose to lubricator and blow out hose 3 Connect 1 2 air hose to pistol grip tube cleaner handle Turn on air and run motor At this point turn off the air in line to prevent accidental starting of tool 4 Connect 3 8 scavenging hose to source and flush out line to prevent any foreign matter from entering the sealing area and damaging the seal 5 Now connect the hose to scavenging inlet in the motor body The motor is now ready to be coupled to the shaft support and drill shaft 6 Select the proper size shaft and assemble with the shaft support the shaft end hav ing the tapered male thread fits into the shaft support having a tapered female thread 7 Attach the adapter for the cutter bit or brush 8 Attach the cutter bit or brush to adapte
5. r 9 Attach this assembly to the rotor The assembled unit is now ready for operation HOW TO OPERATE THE TUBE CLEANER 1 Insert the cutter bit with scavenging agent turned on into the tube end depress trig ger 2 Feed the cutter bit into the deposit by pushing forward on the handle The rate at which the cutter bit is fed through the tube can best be determined by the operator s judgment based on his experience with the first few tubes If the deposit is light or very soft it may be possible to clean the tube with a constant forward motion If the tube is plugged with a deposit that is not too hard but is readily broken down by the cutter bit it is preferable to withdraw the cutter bit a few inches occasionally to give the scavenging agent which flows down through the center of the shaft a chance to clear the cutter and remove the debris which may accumulate in the tube behind the cutter bit With very hard deposits more rapid cleaning can be obtained by a con stant back and forth motion which jars the cutter bit up against the deposits to be removed 3 Care should be exercised when handling the smaller sizes of shafting The smaller shafting can not be subjected to as much force as the larger diameter shafting SM 23 MAINTENANCE AND LUBRICATION AIR SUPPLY Optimum air tool performance is based upon a clean dry air supply that delivers 90 psi of air pressure at the tool while the tool is running Lower air pressure will re
6. tool SM 23 OPERATION RECOMMENDED OPERATING AIR PRESSURE 90 PSI SPINDLE 3 4X10 THREAD SCAVENGER ae Va 3 8 NPT THROTTLE VALVE AIR INLET TRIGGER 1 2 NPT PROPER PIPING FOR AIR TOOLS Coupler Y NPT Do not XW FB install F Nipple NPO coupler PRESSURE here REGULATOR LO dua L da E Hose whip L usually 3 RAI R S Hose Fiexible hose designed URA FILTER N oter La NPT for air tools Use shortest convenient IN length to minimize pressure drop DAILY SM 23 PARTS LIST Pi y L en u a st eZ A Sots CEL ELEY nel 14 1 At E bf ira ESP ali 6 Ma des A Sor GORY Fay 8 AOS Lord SRI Lo 34 APUL dl 2767 A577 aa JE N hi a VA E ODA CE PA SM 23 Rey Part No Oty Description 1 8739 1 ROTOR 2 9356 1 BODY SUB ASSEMBLY 9289 1 FRONT BUSHING PT OF ABOVE 3 9293 1 THRUST BEARING 4 9290 1 THRUST BUSHING 5 9292 1 WEAR PLATE 6 9357 1 CYLINDER 6633 1 DOWEL PIN PT OF CYLINDER 6628 1 DOWEL PIN PT OF CYLINDER 7 4105 6 BLADE SET OF SIX 8 4104 1 REAR BUSHING PT OF 5846 9 4103 1 REAR JOURNAL PT OF 5846 10 7942 1 GASKET 11 7943 1 SEAT SEAL 12 7945 1 SEAL CAP 13 7944 2 O RING 14 8523 1 SCAVENGER SEAL ASSEMBL
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