White Rodgers 80 Owner's Manual
Contents
1. lf the furnace will not operate shutdown furnace per the fol lowing instructions and call your service technician or gas supplier 035 14411 000 REV A 899 SHUTDOWN INSTRUCTIONS TURNING OFF GAS TO FURNACE A CAUTION Should overheating occur or the gas supply fail to Shut off shut off the main manual gas valve to the furnace before shutting off the electrical supply Set thermostat to the lowest set ting TO GAS SUPPLY EXTERNAL MANUAL SHUTOFF VALVE a GROUND J OINT UNION MAY BE INSTALLED INSIDE OR OUTSIDE UNIT TO GAS SUPPLY TYPICAL GAS PIPING 1 Set thermostat to the lowest setting A WARNING Turn off all electrical power to the furnace if service is to be performed 2 Remove the control access panel 3 Turn gas control switch to OFF If gas valve is equipped with a control knob turn knob clockwise to iOF Fi position 4 Replace the control access panel Press Reg Wiring Under Cover Terminals Screw ho N Outlet Wrench Boss gt O Outlet Manual Gas Pressure Control Knob Tap HONEYWELL VR8205 GAS VALVE Wiring Terminals Wrench e nh 5 A Boss ae NA eg er gt Main Outlet Regulator Pressure Adjust Tap WHITE RODGERS 36E24 GAS VALVE ON OFF Switch YOUR FURNACE S FILTER WHAT IT DOES The filter in your furnace takes the lint and dust out of the air that passes through it This keeps dirt particl2. NS Read and follow these procedures CAREFULLY and COMPLETELY Before attempting to start your fur nace always do the following things FIRST i Turn the thermostat OFF i Open windows or make other provisions to ventilate the area around the furnace Unitary Products Group 035 14411 000 REV A 899 If the blower is running wait until it shuts off automatically A WARNING Turn off all electrical power to the furnace Make sure all metal surfaces of the furnace have cooled to room temperature before beginning FOR YOUR SAFETY READ BEFORE OPERATING A WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life This appliance does not have a pilot It is equipped with an igni tion device which automatically lights the burners Do not try to light the burners by hand BEFORE OPERATING smell all around the appliance area for gas Be sure to smell next to the floor because some gas Is heavier than air and will settle on the floor Unitary Products Group WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Extinguish any open flame Immediately call your gas sup plier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire depart me
3. OWNER S MANUAL DIAMOND 80 BELT DRIVE GAS FIRED FURNACE A P Li CANADIAN GAS ASSOCIATION APPROVED WARNING If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life CONTENTS HOW YOUR GAS FURNACE WORKS 2 KEEP THE FURNACE AREA CLEAR e Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance START UP amp SHUTDOWN GENERAL INSTRUCTIONS FOR YOUR SAFETY READ BEFORE OPERATING aeaee a 3 WHAT TO DO IF YOU SMELL GAS WHAT TO DO IF YOU SMELL GAS 3 LIGHTING INSTRUCTIONS Do not try to light any appliance SHUTDOWN INSTRUCTIONS TURNing OFF GAS TO FURNACE i z Do not touch any electrical switch do not use any YOUR FURNACE S FILTER phone in your building WHAT IT DOES FREQUENCY OF CHECKING FILTERS i Immediately call your gas supplier from a neigh boris phone Follow the gas supplieris instruc tions UPFLOW HORIZONTAL INSTALLATIONS LOCATING REMOVING FILTERS F i i If you cannot reach your gas supplier call the fire HOW TO CLEAN YOUR FURNACE S department FILTER MOTOR LUBRICATION Installation and service must be performed by a qualified installer service agency or the gas supplier INSTALLATION amp MAINTENANCE INSTRUCTIONS KEEP THIS MANUAL FOR FUTURE REFERENCE 035 14411 000 REV A 899 For
4. ard and all of the connections are secure Make sure the return air duct connections are physically sound and sealed to the furnace casing Make sure no sagging cracks gaps etc exist around the base of the furnace Routine periodic maintenance checks should be done on your fur nace at least every time you check 035 14411 000 REV A 899 the filters Proper burner flame appearance is shown below BLUE CONE PORTION OF FLAME SHOULD ENTER HEAT EXCHANGER TUBE Blue cone poftian of flame should O pf 8 N LAAT ls PROPER BURNER FLAME APPEARANCE A CAUTION Before proceeding be sure the area is well venti lated Turn the thermo stat OFF If the blower is running wait until it stops automatically Turn OFF the gas and electrical power supplies to the fur nace Check all metal parts and surfaces to be sure they have cooled to room temperature before you begin Remove the front panels and turn the gas control to the OFF position Check the following items i Check for dust and lint on the sensor and main burners ti Check the vent pipe and chim ney for blockage corrosion or leakage or any obstructions i Check all components to be sure they are in good condition Form 650 74 O2Y and that there are no obvious signs of deterioration If all components appear to be in good operating condition turn the gas control to the ON position Replace the front panels Restore gas and po
5. es from getting into the mov Form 650 74 O2Y ing parts of the furnace where they could cause serious damage It also keeps the dirt from circulating through your home As the filter continues to collect these particles it becomes clogged and no longer allows enough air to circulate through the furnace If this happens the heat exchangers and blower motor could overheat a potentially dangerous situation It is very important to keep the air filter clean Never operate your furnace without a suitable air filter A WARNING When replacing filters DO NOT use a type with excessively high pressure drop Some high efficiency filters available will cause the furnace to operate improperly and could result in a safety hazard FREQUENCY OF CHECKING FILTERS Clean or change your furnace s fil ter at least every three months If you need to replace a filter replace it with the same type or contact a qualified service person If your home is new you should check the filter every week for the first four weeks after you begin to use the furnace and then at least every three weeks after that espe cially if the system runs constantly Unitary Products Group 035 14411 000 REV A 899 LOCATING REMOVING FILTERS A WARNING Turn off ALL electrical power to the furnace when conduct ing any service or inspection procedure Furnace may have isolated electrical supplies one providing power to the Circulat
6. ing Blower 230V or 115V and another supplying the control circuit 115V which controls the Circulating Blower The spring loaded safety cutoff switch mounted to the blower deck DOES NOT interrupt ALL electrical poten tial in the blower compartment when the blower access panel is removed Filters are to be applied external to the furnace cabinet and are typi cally installed in return air ducting Return air duct s may consist of either bottom only or bottom and one side Single side or Dual side returns are NOT ALLOWED NOTE Some installations may have more than one return duct and each duct may have more than one filter Clean or replace all filters in accor dance with the recommendations above Replace any filter with the same type filter and consult a qual ified service person if filter substitu tion is necessary When servicing the filter s observe direction of air flow on reassembly Filters should completely cover the sheet metal Unitary Products Group opening of the ductwork to be effective Filters should not shift collapse or dislodge from the installed position during operation A factory supplied external Bot tom return Filter Accessory is avail able This accessory kit requires the use of 2 16 x 28 x 1 wash able woven filters or 2 16 x 28 x 2 disposable Fiberglas filters Filters for this kit can be accessed by removing the snap on cover plate and sliding the filters ou
7. m 650 74 O2Y 035 14411 000 REV A 899 Form 650 74 O2Y C cccmeitaiees ee On your purchase of one of the most versatile furnaces available in the industry today This compact energy efficient furnace has been precision designed manufactured of high quality materials and has passed many rigorous inspections and tests to ensure many years of satisfactory service This booklet is meant to increase your understanding of your unit tell you how to operate it efficiently and how to obtain the greatest measure of comfort at the lowest operating expense Please read this book let thoroughly We appreciate your interest in our product and your decision to purchase our furnace Enjoy your comfort HOW YOUR GAS FURNACE WORKS Your furnace is a very easy appli ance to take for granted Season after season it sits there in your home keeping you warm and com fortable For this reason you may never have given much thought to the way your furnace operates In order to get the safest and most efficient operation from your fur nace though you should under stand how your furnace does its job When you set your thermostat to provide more heat in your home you are starting the heating cycle of the furnace First the inducer motor starts to purge the heat exchanger of any remaining gas ses Next the hot surface ignitor glows and after a warm up period the gas valve opens and ignition occurs A short time later the blower starts and di
8. nt Use only your hand to operate ON OFF switch or to turn the gas control knob Never use tools If the Knob will not turn by hand don t try to repair it Call a qualified service techni cian Force or attempted repair may result in a fire or explo sion A WARNING Do not use this furnace if any part has been under water Immediately call a qualified service techni cian to inspect the furnace and to replace any part of the control system and any gas control which has been underwater 10 11 12 13 Form 650 74 O2Y LIGHTING INSTRUCTIONS STOP Read all preceding safety information Set the thermostat to lowest setting Turn off all electrical power to the appliance This furnace is equipped with an ignition device which auto matically lights the burners Do not try to light the burners by hand Remove the control access panel Turn gas control switch to OFF Wait five 5 minutes to clear out any gas If you then smell gas STOP Follow step B in the preceding safety informa tion If you don t smell gas go to the next step Turn gas control switch to ON Do not force Replace control access panel Turn on all electrical power to the appliance Set thermostat to the desired setting The unit will go through a 17 second igniter warm up period Then if the unit does not light within 7 seconds the unit will go through two additional cycles before locking out
9. stributes the warm air throughout the home When the temperature set on your thermostat is reached the gas valve closes the main burners are turned off and the blower contin ues to run until the remaining warm air in the system is distributed When the blower stops the heating cycle has ended KEEP THE FURNACE AREA CLEAR NEVER use the area around your furnace as a storage area for items which could block the normal flow of air This flow of air is required for ventilation of the vari ous furnace components A WARNING Do not block or obstruct air openings 1 On the furnace 2 Air openings communicating with the air in which the fur nace is installed 3 The spacings around the fur nace NEVER store flammable materi als of any kind near your furnace Gasoline solvents and other vola tile liquids should be stored only in approved containers outside your home These materials vaporize easily and are extremely danger ous NEVER store cleaning materials near your furnace Materials such as bleaches detergents powdered cleansers etc can cause corro sion of the heat exchangers A WARNING Insulating materials may be flammable When a furnace is installed in an attic or other insulated space or if insulation is added exam ine the furnace area to ensure that the furnace is kept clear and free of insulation START UP amp SHUT DOWN GENERAL INSTRUCTIO
10. t of their support frames Filters are not supplied with this kit FLOOR EXTERNAL FILTER RACK TYPICAL SIDE FILTER APPLICATION EXTERIOR FILTER RACK amp RETURN AIR BOTTOM MOUNT FILTER DUCT S EXTERIOR FILTER RACK amp BOTTOM MOUNT FILTER HOW TO CLEAN YOUR FURNACE S FILTER High velocity filters may be cleaned with a vacuum cleaner or washed with a garden hose Be sure to shake off excess water before re installing the filter MOTOR LUBRICATION The motors in these furnaces are permanently lubricated and require no periodic oiling Form 650 74 O2Y INSTALLATION amp MAINTENANCE INSTRUCTIONS YORK strongly recommends regu lar periodic preventative mainte nance on this equipment In order to ensure safe reliable operation and long product life it is recommended that the entire inspected heating system be annually by a qualified service person The person most familiar with the equipment in your system is a YORK dealer The YORK dealer can ensure your maintenance pro gram meets the conditions of the 1YORK Warrantyi maximize the efficiency of the equipment and service your unit within the man dated guidelines with regard to unlawful discharge of refrigerants The inspection should include heating elements and vent piping to see that they are clear and free of obstructions and without holes or corrosion Make sure the horizontal run of the vent system slopes upw
11. wer supplies to the fur nace and set thermostat to the desired temperature lf during your inspection of your furnace you find any of the follow ing conditions do not operate the furnace i Excessive amounts of dust and lint on components Damaged or deteriorated com ponents or surfaces Leaks or blockage in the vent pipe passages Call a certified servicing contractor to check your furnace or for more information if you have questions about the operation of your fur nace Unitary Products Group 035 14411 000 REV A 899 Form 650 74 O2Y SERVICE RECORD Unitary Products Group 7 035 14411 000 REV A 899 Form 650 74 O2Y SERVICE RECORD Subject to change without notice Printed in U S A Copyright by Unitary Products Group 1999 All rights reserved _ Supersedes 650 74 O2Y 1198 650 74 O2Y 899 Unitary 5005 York Norman Product Drive OK Group North 73069
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